Title of Invention

PROCESS FOR THE PREPARATION OF Z-FLUPENTIXOL .

Abstract The present invention relates to a process for the separation of flupentixol isomers, particularly, a process for the preparation of Z-flupentixol and the decanoate ester and novel synthetic intermediates thereof.
Full Text "Process for the preparation of Z-flupentixol"
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The present invention relates to a process for the separation of isomers
of flupentixol, particularly a process for the preparation of Z-flupentixol
and its decanoate ester and novel synthetic intermediates thereof.
TECHNICAL BACKGROUND
Flupentixol, or 2-[4-[3-[2-trifluoromethyl-thioxanthen-9-ylidene]-propyl]-
piperazin-l-yl]-ethanol represents the active ingredient of a
neuroleptic drug for the treatment of psychotic disorders, particularly
for the treatment of schizophrenia.
Flupentixol consists of a mixture of two geometric isomers, Z and E. The
Z isomer of flupentixol, hereinafter also referred to as Z-flupentixol, is the
more active isomer and currently also marketed as the decanoate
ester thereof.
GB 925538 generically describes that the separation of the two
flupentixol isomers can be carried out by the fractional crystallisation
of the dihydrochloride. However, such separation seems to have
never found a real industrial application.
US 3681346 describes the separation of the Z and E isomers of
flupentixol by the fractional crystallisation of flupentixol base from ethyl
ether. However, the separation of the two isomers by the crystallisation
of flupentixol base is known to provide no good results, above all if
there are many impurities present in the starting mixture.
SUMMARY
An object of the present invention is to provide an improved process
for the separation of the flupentixol isomers, more precisely a process
for the preparation of Z-flupentixol and the decanoate ester thereof,
in the pure form.
It has been surprisingly found that the separation of the isomers by the
crystallisation of one particular ester of flupentixol provides optimal
results in terms of yield and purity.
Indeed, it has been found that one particular ester derivative of
flupentixol constitutes an intermediate which is particularly suitable for
fractional crystallisation, said ester derivative being easily separable
into the two Z and E isomers.
DETAILED DESCRIPTION OF THE INVENTION
Thus according to one of its embodiments, the present invention
concerns a process for the preparation of Z-flupentixol which
comprises preparing a hydrochloride of the p-chlorobenzoate ester of
flupentixol and separating said ester into its Z and E isomers by
fractional crystallisation.
As an alternative to the p-chlorobenzoate ester, for the purposes of
the invention, other ester derivatives may be used, for example the
methanesulfonate ester, the p-toluenesulfonate ester, or esters with
aromatic carboxylic acids, for example benzoic acid, substituted on
the aromatic carbons with at least one polar and/or electron-
withdrawing substituent, for example the p-nitrobenzoate, 3,4-
dichlorobenzoate and 2,4-dichlorobenzoate esters, said esters forming
subject-matter of the present invention.
As used in the description herein, even when not expressly indicated,
the term "fluxopentixol" refers to a mixture of the Z and E isomers, whilst
the terms "E-fluxopentixol" and "Z-fluxopentixol" refer to the pure
isomers or to a mixture of the two compounds wherein, the E isomer
and the Z isomer are the preponderant isomers. The degree of purity
of the mixture is given as the percentage (by weight) of the amount of
the preponderant isomer in the mixture.
More particularly, the invention concerns a process for the
preparation of Z-flupentixol which comprises:
(a) making Z/E flupentixol react with the chloride salt of p-
chlorobenzoic acid in a solvent selected from ethyl acetate,
acetone, methyl ethyl ketone, methylene chloride, dioxane
and tetrahydrofuran, by heating;
(b) cooling the reaction mixture and separating the precipitate
from the mother liquors containing the Z-flupentixol p-
chlorobenzoate ester;
(c) heating the mother liquors from the previous step and
adding hydrochloric acid;
(d) cooling the reaction mixture in order to recover the
hydrochloride salt of the Z-flupentixol p-chlorobenzoate ester
thus precipitated;
(e) hydrolysing the ester in order to obtain Z-flupentixol.
The starting flupentixol used in step (a) may be produced by the
condensation of 2-trifluoromethyl-9-(-propyliden)-thioxanthene with N-
(2-hydroxyethyl)piperazine or prepared using other synthetic methods.
Illustrative examples are provided in the experimental section which
follows.
Even if crude, the flupentixol directly derived from the aforesaid
condensation, which normally requires further purification, may
anyway be used in step (a) of the process. Indeed, it has been
observed that in the esterification reaction of step (a), notwithstanding
the possible presence of impurities in the starting product, the p-
chlorobenzoate ester forms in a satisfactory manner and the
separation of its isomers by crystallisation proceeds excellently, unlike
the same separation carried out directly on crude, non-esterified
flupentixol.
According to the present invention, a particularly advantageous
solvent for the esterification step (a) is ethyl acetate, in that it allows
for excellent separation of the isomers.
In the reaction in step (a), by the expression "by heating" is meant
that all the reagents must be brought into solution by heating;
preferably, the reaction in step (a) is carried out at a temperature
comprised of between 40°C and the reflux temperature of the solvent
used, advantageously around 70°C.
The reaction is complete in a few hours, and its progress may be
followed by one skilled in the art, using conventional methods.
With the reaction in step (b), the E isomer of the ester thus formed
precipitates, whilst the desired Z isomer remains in solution. The
precipitate is separated from the mother liquors and the isolated E
isomer may be recovered and, if desired, converted according to
known techniques. Examples of the recovery of such isomer are
reported in the following experimental section.
In step (c), the mother liquors separated in step (b) are lightly heated,
for example to between 40 and 50°C, and hydrochloric acid is added
therein.
Advantageously, in step (c) hydrochloric acid is added in molar
amounts almost equal to half that of the starting Z/E flupentixol, for
example, in amounts comprised of between 0.4 and 0.6 moles of
hydrochloric acid per mole of starting Z/E flupentixol.
The hydrochloric acid used in step (c) may be for example in the form
of an aqueous solution of known concentration.
According to the present invention, the hydrochloride salts of
flupentixol or the esters thereof, obtained according to the processes
of the invention, may be formed with n equivalents of hydrochloric
acid, where n is a number, not necessarily an integer, comprised of
between 0.5 and 2. For example hemi-hydrochloride, mono-
hydrochloride, di-hydrochloride salts, etc. may thus be formed, the
stoichiometric ratios being a function of the reaction conditions.
Consequently, according to the present invention, unless there is any
specific indication to the contrary, by the term "hydrochloride" is
meant a salt with hydrochloric acid in any ratio of acid-base
equivalents.
Flupentixol p-chlorobenzoate, its Z and E isomers and salts thereof,
including the hydrochloride salts thereof in whichever stoichiometric
ratio of acid-base equivalents, are novel products and constitute a
further subject of the present invention.
The Z-flupentixol p-chlorobenzoate ester isolated as the hydrochloride
in step (d) is normally appreciably pure and may be converted into
Z-flupentixol by the hydrolysis in step (e) according to conventional
techniques, for example by reacting with a mineral or organic base,
with alkaline metal or alkaline earth metal hydroxides, for example
with potassium hydroxide.
As mentioned above, the Z and E isomers of flupentixol can be
separated according to the process of the present invention, even by
means of an ester other than p-chlorobenzoate, for example by using
the above mentioned esters, the p-chlorobenzoate ester however
being a particularly preferred ester.
If desired or necessary, the Z-flupentixol obtained from step (e) may be
further purified by crystallisation from an appropriate solvent.
Particularly, it has now been found that the crystallisation of Z-
flupentixol from cyclohexane leads to a particularly pure product,
suitable for use as a drug.
The crystallisation of Z-flupentixol from cyclohexane constitutes a
further subject of the invention.
According to another aspect thereof, the invention also concerns the
process of steps (a) to (e) as defined above wherein, following step
(e), the Z-flupentixo! obtained is crystallised from cyclohexane.
The crystallisation from cyclohexane is carried out according to
conventional techniques, for example by bringing the Z-flupentixol into
solution by heating and slowly cooling, in order to obtain the
precipitation of the desired product.
The Z-flupentixol obtained following crystallisation from cyclohexane
shows purity greater than 99% and conforms to European
Pharmacopoeia requirements for this product.
If desired or necessary, the pure Z-flupentixol thus obtained may be
later converted into the decanoate ester thereof by simple
esterification according to known techniques.
Thus, according to a further aspect, the present invention has as a
subject, a process for the preparation of Z-flupentixol decanoate ester
which comprises the above described steps from (a) to (e), followed
by the following steps:
(f) crystallising the Z-flupentixol from step (e) from cyclohexane;
and
(g) converting the pure Z-flupentixol thus obtained into Z-
flupentixol decanoate ester.
The crystallisation in step (f) may be carried out as described above.
The esterification reaction in step (g) may be carried out according to
the usual techniques well known to any expert in the art, for example,
by reaction of the product isolated in step (f) with decanoic acid or
an activated derivative thereof, such as the corresponding acyl
chloride, in an appropriate solvent.
If the reaction in step (g) is carried out with decanoyl chloride, then a
hydrochloride salt of the Z-flupentixol decanoate ester is obtained.
Hence, the invention provides an original and effective process for the
separation of the flupentixol isomers and for the preparation of Z-
flupentixol decanoate ester, with optimal yield and high purity.
The examples reported in the following experimental section illustrate
particular embodiments of the invention, without however being
limiting in any way.
Experimental section
Step 1: preparation of 2-trifluoromethvl-9-allvl-9-thioxanthenol
To a solution of 6.6 g (0.046 mol) of methyl iodide and 0.3 g
(0.001 mol) of iodine in 1050 ml of tetrahydrofuran 136.5 g (5.6 molj of
magnesium shavings are added, under an atmosphere of nitrogen.
To the suspension thus obtained a solution of 172.5 g (2.25 mol) of ally!
chloride in 172.5 ml of tetrahydrofuran is added by following these
methods: approx. 10% of the solution is added and the spontaneous
initiation of the reaction, indicated by a sudden increase in the
temperature, is awaited; whilst maintaining the temperature between
45 and 50°C, the remainder of the solution is then added over a
period of approx. 90 minutes. Upon complete addition, the
temperature is maintained at 45-50°C for 30 minutes. The reaction
mixture is cooled to 25°C and a solution of 315 g (1.12 mol) of 2-
trifluoromethyl-9-thioxanthone in 1,425 ml of tetrahydrofuran is added
over a period of 2 hours whilst maintaining the temperature below
30°C. At the end of the addition, it is kept stirring for a further hour. The
reaction mixture is then poured into a solution of 160 g of ammonium
chloride in 1,500 ml of water whilst maintaining the temperature below
30°C. The phases are separated and the aqueous phase is extracted
with 750 ml of toluene. The organic phases are combined and
washed, first with a solution of 80 g of ammonium chloride in 750 ml of
water, and subsequently with a solution of 40 g of sodium chloride in
750 ml of water. The organic phase is concentrated to a residue by
the evaporation of the solvent under vacuum and 372 g of 2-
trifluoromethyl-9-allyl-9-thioxanthenol (quantitative yield) are obtained.
An aliquot of the product has been purified by column
chromatography and has been characterised by JH-NMR
spectroscopic analysis: 1H-NMR (300 MHz, CDCb): 2.52 (1H, dd); 2.64
(1H, dd); 3 (1H, s); 5.1 (2H, m); 5.42 (1H, m); 7.2-7.8 (7H, m).
Step 2:_____preparation of 2-trifluoromethvl-9-(2-propenvliden)-
thioxanthene
To a solution of 372 g (1.12 mol) of 2-trifluoromethyl-9-ally!-9-
thioxanthenol in 372 ml of toluene, maintained at 40°C, a solution of
5.3 g (0.067 mol) of acetyl chloride in 160.5 g (1.57 mol) of acetic
anhydride is added, over a period of 30 minutes. The solution is
heated to 50-55°C and maintained at that temperature for one hour.
The mixture is concentrated to a residue by evaporation of the solvent
under vacuum and 350 g of 2-trifluoromethyl-9-(2-propenyliden)-
thioxanthene (quantitative yield) are obtained. An aliquot of the
product has been purified by column chromatography and has been
characterised by 1H-NMR spectroscopic analysis: 1H-NMR (300 MHz,
CDCb): 5.4 (1H, m); 5.6 (1H, m);6.57 (1H, t); 6.83 (1H, m); 2-7.8 (7H, m)
Step 3: preparation of 9-[3-(4-hvdroxvethyl-]-piperazinvl)propylidenel-
2-trifluoromethyl-thioxanthene (Z/E), Z/E Flupentixol
A solution of 350 g (1.12 mol) of 2-trifluoromethyl-9-(2-
propenyliden)-thioxanthene in 1,890 g (14.5 mol) of N-(2-
hydroxyethyl)piperazine is heated to 100°C for 7 hours. The excess N-
(2-hydroxyethyl)piperazine is distilled off at a temperature of 100-120°C
under reduced pressure of 0.2-1 mm/Hg. To the residue 2,490 ml of
toluene and 490 ml of water are added and it is left stirring for 15
minutes at 70°C. The aqueous phase is separated and two washes of
the organic phase are carried out using 490 ml of water (for each
wash) whilst maintaining the temperature at 60-70°C. An extraction of
the aqueous phase is carried out using 490 ml of toluene and the two
organic phases are combined. The combined organic phase is
concentrated to a residue by evaporation of the solvent under
vacuum. The residue is dissolved in 1,920 ml of ethyl acetate and the
solution heated to 50°C. 1,340 ml of 10% aqueous sulphuric acid are
added over a period of 15-20 minutes and the mixture is left stirring for
15 minutes. The phases are separated and 920 ml of ethyl acetate
added to the acidic aqueous phase. The mixture is left stirring at 60°C
for 15 minutes and the phases separated. To the acidic aqueous
phase are added 1,920 ml of ethyl acetate, and 190 g of aqueous
30% ammonia are added dropwise whilst maintaining the
temperature below 30°C. The phases are separated and the organic
phase washed with 900 mi of a 5% aqueous sodium chloride solution.
The organic phase is concentrated to residue by the evaporation of
the solvent under reduced pressure and 425 g of (Z/E) 9-[3-(4-
hydroxyethyl-l-piperazinyl)propylidene]-2-trifluoromethyl-thioxanthene
(Flupentixol Z/E) are obtained, yield 87%, isomeric ratio Z/E = 47/53.
Step 4: preparation of Z Flupentixol p-chlorobenzoate.2HCl
A solution of 425 g (0.98 mol) of Z/E Flupentixol in 1,750 ml of
ethyl acetate is heated to 40°C. A solution of 213 g (1.21 mol) of p-
chlorobenzoyl chloride in 660 ml of ethyl acetate is added dropwise,
the reaction mixture is heated to 70°C and maintained at that
temperature for 1 hour. The reaction mixture is cooled to 5°C and the
product is filtered, washing it on the filter with 220 ml of ethyl acetate.
The wet product is dried at 50°C under vacuum for 24 hours and 332 g
of E Flupentixol p-chlorobenzoate.HC! are obtained which is set aside
for later recovery. The mother liquors from the previous filtration are
heated to 40°C. 43 g (0.43 mol) of 37% aqueous hydrochloric acid are
added over 15 minutes and the mixture progressively cooled down to
15°C. The product is filtered, washing it on the filter with 140 ml of ethyl
acetate. The wet product is dried at 50°C under vacuum for 24 hours
and 208 g of Z Flupentixol p-ch!orobenzoate.2HCI are obtained,
having an isomeric purity of 85% (15 % E), with a yield of 33%. The
product has been characterised by 'H-NMR spectroscopic analysis:
1H-NMR (300 MHz, DMSO-d6): 2.79 (2H, m); 3.2-3.7 (12 H, m); 4.53 (2 H,
bs); 6.03(1 H,t), 7.2-8.1 (11 H, m).
MASS SPECTROMETRY (FAB +): 573 (molecular peak).
Step 5: preparation of Z Flupentixol
To a mixture of 178 g (0.27 mol) of Z Flupentixol p-
chlorobenzoate.2HCI, 600 ml of methyl alcohol and 92 ml of water 63
g (1 mol) of 90% potassium hydroxide are added. The mixture is
heated to 55°C and maintained at that temperature for 1 hour. It is
concentrated to a residue by the distillation of the solvent under
reduced pressure and 920 ml of water and 920 ml of toluene are
added. The mixture is heated to 70 °C, the phases are separated, and
the aqueous phase extracted with 150 ml of toluene. The organic
phases are combined and two washes are performed using 300 ml (for
each wash) of a 10% aqueous solution of sodium chloride. The
organic phase is concentrated to a residue by the evaporation of the
solvent under vacuum and 300 ml of cyclohexane are added. It is
once again concentrated to a residue and 820 ml of cyclohexane
added. The entire mixture is brought into solution by heating to 60°C
and the solution filtered whilst maintaining said heating. The solution is
cooled slowly to 15°C thus obtaining the crystallisation of the product.
The product is filtered and washed on the filter with 70 ml of
cyclohexane. The wet product is dried at 40°C under vacuum for 16
hours and 82 g of Z Flupentixol are obtained, having an isomeric purity
of 99.7%. Yield 70%. The product has been characterised by 1H-NMR
spectroscopic analysis: 1H-NMR (300 MHz, CDCb): 2.5-2.6 (14H, m);
3.57-3.61 (2 H, t); 5.94-5.97 (1 H, t) 7.22-7'.65 (7H, m).
MASS SPECTROMETRY {El +): 434 (molecular peak), 433 (M-H), 415 (M-
F),403(M-CH2OH).
Step 6: preparation of Z Flupentixol decanoate.2HCI
To a solution of 90 g (0.207 mol) of Z Flupentixol in 270 ml of
acetone 47.4 g (0.24 mol) of decanoyl chloride are added over a
period of 30 minutes. The mixture is heated to reflux temperature
(58°C) and maintained at such temperature for 1 hour. The mixture is
cooled to 25°C and 1,090 ml of ethyl acetate added. 126 ml of a 1.95
M solution of hydrochloric acid in ethyl acetate are added dropwise
thus achieving the precipitation of the product. The reaction mixture is
progressively cooled to 5°C and the product is filtered, washing it on
the filter with 100 ml of ethyl acetate. The wet product is dried at 50°C
under vacuum for 16 hours and 117 g of Z Flupentixol decanoate.2HCI
are obtained (yield 85%). The product has been characterised by ]H-
NMR spectroscopic analysis: 1H-NMR (300 MHz, CDCb): 0.85 (3H, t);
1.23 (12H, m);l.56 (2H, m); 2.32 (2H, t); 3 (2H, m) ; 3.2-4.1 (12H, m); 4.52
(2 H, m); 5.9 (1 H, t); 7.2-7.6 (7H, m).
MASS SPECTROMETRY (FAB +): 589 (molecular peak)
Step 7: preparation of Z Flupentixol decanoate
To a suspension of 75 g (0.113 mol) of Z Flupentixol
decanoate.2HCI in 450 ml of tert-Butyl methyl ether, is added
dropwise, over a period of 20 minutes, a solution of 18 g (0.13 mol) of
potassium carbonate in 200 ml of water. The phases are separated
and the organic phase washed with 100 ml of water.
The organic phase is dried over 30 g of anhydrous sodium
sulphate and concentrated to a residue by evaporation of the solvent
at 40°C under a reduced pressure of 0.1-0.5 mm/Hg. 63 g of Z
Flupentixol decanoate are obtained (yield 94%) as a yellow coloured
viscous oil. The product has been characterised by 1H-NMR
spectroscopic analysis: 1H-NMR (300 MHz, CDCI3): 0.89 (3H, t); 1.23
(12H, m);l.56 (2H, m); 2.32 (2H, t); 2.5 (2H, m) ; 4.2-4.1 (12H, m); 4.52 (2
H, m); 5.9(1 H, t); 67.2 (7H, m).
MASS SPECTROMETRY (FAB +): 588 (molecular peak), 569 (M-F).
Recovery of the E Flupentixol p-chlorobenzoate.HCI set aside during
step 4
1st step: preparation of E Flupentixol
To a mixture of 1,200 g (1.97 mol) of E Flupentixol p-
chlorobenzoate.HCI, 4,200 ml of methyl alcohol and 590 ml of water
364 g (5.8 mol) of 90% potassium hydroxide are added. The mixture is
heated to 55°C and maintained at that temperature for 1 hour. The
mixture is concentrated to a residue by the distillation of the solvent
under reduced pressure and 4,000 ml of water and 4,000 ml of toluene
are added. The mixture is heated to 70 °C, the phases are separated,
and the aqueous phase extracted with 800 ml of toluene. The organic
phases are combined and two washes are performed using 300 ml (for
each wash) of a 10% aqueous solution of sodium chloride. The
organic phase is concentrated to a residue by evaporation of the
solvent under vacuum and 785 g of E Flupentixol E are obtained (yield
91.7%) as a dense oil.
2nd step: preparation of the recovered Z/E Flupentixol.
A solution of 70 g (0.161 mol) of E Flupentixol in 1,400 ml of ethyl
acetate is irradiated using a 500 W ultraviolet lamp (having a
wavelength emission range between 200 and 300 nm) for 6 hours at
35°C. The solution is concentrated to a residue by evaporation of the
solvent under vacuum and 70 g of Z/E Flupentixol are obtained
(quantitative yield) having a Z/E isomeric ratio equal to 45/55.
The product thus obtained may be recycled into Step 4 of the
synthetic process.
Preparation of Z/E FLUPENTIXOL DIHYDROCHLORIDE
The preparation process is as described in Steps 1 to 4 for Z Flupentixol
Decanoate
Step 8: preparation of E Flupentixol di-hydrochloride
To a mixture of 293 g (0.48 mol) of E Flupentixol p-
chlorobenzoate.HCI, (89% E, 11% Z), 1,000 ml of methyl alcohol and
155 ml of water 106 g (1.7 mol) of 90% potassium hydroxide are
added. The mixture is heated to 55°C and maintained at that
temperature for 1 hour. The mixture is concentrated to a residue by
the distillation of the solvent under reduced pressure and 1,535 ml of
water and 1,535 ml of toluene are added. The mixture is heated to 70
°C, the phases are separated, and the aqueous phase extracted with
250 ml of toluene. The organic phases are combined and two washes
are performed using 500 ml (for each wash) of a 10% aqueous solution
of sodium chloride. The organic phase is concentrated to a residue by
distillation of the solvent under reduced pressure and 2,080 ml of
acetone are added. The residue is heated to 35°C and 98 g (0.99
mol) of aqueous hydrochloric acid are added dropwise over a period
of 15 minutes. 37%. The mixture is kept stirring whilst spontaneously
cooling over a period of 16 hours. The mixture is cooled to 10°C and
filtered using a buchner funnel, washing the filtrate on the filter with
100 ml of acetone. The filtrate is dried at 50°C for 18 hours and 180 g
of E Flupentixol di-hydrochloride are obtained (98.1% E, 1.9% Z), yield
74%.
Step 9: preparation of Z Flupentixol di-hvdrochloride
To a mixture of 250 g (0.39 mol) of Z Flupentixol p-
chlorobenzoate.2HCI, (75% Z, 25% E), 860 ml of methyl alcohol and 133
ml of water 91 g (1.46 mo!) of 90% potassium hydroxide are added.
The mixture is heated to 55°C and maintained at that temperature for
1 hour. The mixture is concentrated to a residue by the distillation of
the solvent under reduced pressure and 1,315 ml of water and 1,315
ml of toluene are added. The mixture is heated to 70 °C, the phases
are separated, and the aqueous phase extracted with 215 ml of
toluene. The organic phases are combined and two washes are
performed using 500 ml (for each wash) of a 10% aqueous solution of
sodium chloride. The organic phases are combined and two washes
are performed using 430 ml (for each wash) of a 10% aqueous solution
of sodium chloride. The organic phase is concentrated to a residue by
distillation of the solvent under reduced pressure and 1,720 ml of
acetone are added. The residue is heated to 35°C and 81 g (0.82
mol) of aqueous hydrochloric acid are added dropwise over a period
of 15 minutes. 37%. The mixture is kept stirring whilst spontaneously
cooling over a period of 16 hours. The mixture is cooled to 10°C and
filtered using a buchner funnel, washing the filtrate on the filter with
100 ml of acetone. The filtrate is dried at 50°C for 18 hours and 146 g
of Z Flupentixol di-hydrochloride are obtained (74% Z, 26% E), yield 74%.
Step 10: preparation of Z/E Flupentixol di-hydrochloride.
To a mixture of 1,900 ml of isopropyl alcohol and 64 ml of distilled
water 75 g of E Flupentixol di-hydrochloride (98.1% E, 1.9% Z) and 140 g
of Z Flupentixol di-hydrochloride (74% Z, 26% E) are added. The
amounts of the two di-hydrochloride salts used depend on the Z/E
isomeric ratios of the individual products: the calculation is performed
in such a way as to obtain, in the initial crystallisation solution, a Z
isomer content of 47-52% (in this case, it is equal to 48.8%). The mixture
is heated to reflux temperature (80°C) thus obtaining complete
dissolution. 5 g of activated charcoal are added and the solution
filtered whilst maintaining the temperature above 50°C. The solution is
progressively cooled thus achieving the crystallisation of the product.
The solution is brought to a temperature of 5°C and filtered using a
buchner funnel, washing the filtrate with 200 ml of isopropyl alcohol.
The wet product is dried at 50°C under vacuum for 24 hours thus
obtaining 185.5 g (yield 86%) of Z/E FLUPENTIXOL DIHYDROCHLORIDE
(45.5% Z, 54.5% E)
The product has been characterised by 1H-NMR spectroscopic
analysis: 1H-NMR (300 MHz, CDC13): 2.62 (2H, m); 2.9-3.2 (2 H, m); 3.37
(6 H, m); 3.59 (4H, m); 3.9 (2H m); 5.48 (1H, t, E isomer); 5.68 (1H, t, Z
isomer); 6.8-7.5 (7H, m).
WE CLAIM:
1. A process for the preparation of Z-flupentixol characterised by preparing a hydrochloride
of the p-chlorobenzoate ester of flupentixol and separating the two Z and E isomers of said ester
by fractional crystallisation.
2. The process as claimed in claim 1, comprising the following steps:
(a) reacting Z/E flupentixol with the p-chlorobenzoate acid chloride in a solvent selected
from ethyl acetate, acetone, methyl ethyl ketone, methylene chloride, dioxane and tetrahydrofu-
ran, by heating;
(b) cooling the reaction mixture and separating the precipitate from the mother liquors
containing the Z-flupentixol p-chlorobenzoate ester;
(c) heating the mother liquors from the previous step and adding hydrochloric acid;
(d) cooling the reaction mixture in order to recover the hydrochloride salt of the Z-flupen-
tixol p-chlorobenzoate ester thus precipitated; and
(e) hydrolysing the ester in order to obtain Z-flupentixol.
3. The process as claimed in claim 2, wherein in step [a) said solvent is ethyl acetate.
4. The process as claimed in claim 2, wherein in step (a) the reaction temperature is
comprised of between 40°C and the reflux temperature of the solvent.
5. The process as claimed in claim 4, wherein said temperature is approx. 70°C.
6. The process as claimed in claim 2, wherein in step (b) the E-flupentixol is separated by
filtration.
7. The process as claimed in claim 2, wherein in step (c) hydrochloric acid is added in molar
amounts equal to approximately half that of the starting flupentixol.
8. The process as claimed in claim 7, wherein that hydrochloric acid is added in amounts of
0.4-0.6 mol of hydrochloric acid per mole of starting flupenfixol.
9. The process as claimed in claim 2, wherein in step (e) hydrolysis is carried out using
alkaline metal or alkaline earth metal hydroxides.
10. The process as claimed in claim 2, wherein following step (e), the Z-flupentixol obtained
is crystallised from cyclohexane.
11. The process as claimed in claim 2, wherein after step (e) the following steps are carried
out:
(f) crystallisation of the Z-flupentixol from step (e) from cyclohexane; and
(g) conversion of the pure Z-flupentixol thus obtained into Z-flupentixol
decanoate.
12. A compound selected from flupentixol p-chlorobenzoate isomeric mixture, its Z isomers
and salts thereof.
13. The compound as claimed in claim 12 which is selected from Z-flupentixol p-chloroben-
zoate hemi-hydrochloride, monohydrochloride and di-hydrochloride.
The present invention relates to a process for the separation of flupentixol isomers, particularly, a process for the
preparation of Z-flupentixol and the decanoate ester and novel synthetic intermediates thereof.

Documents:

00474-kolnp-2006-abstract.pdf

00474-kolnp-2006-claims.pdf

00474-kolnp-2006-description complete.pdf

00474-kolnp-2006-form 1.pdf

00474-kolnp-2006-form 3.pdf

00474-kolnp-2006-form 5.pdf

00474-kolnp-2006-international publication.pdf

00474-kolnp-2006-international search authority.pdf

00474-kolnp-2006-pct forms.pdf

00474-kolnp-2006-priority document.pdf

474-KOLNP-2006-FORM 27.pdf

474-KOLNP-2006-FORM-27.pdf

474-kolnp-2006-granted-abstract.pdf

474-kolnp-2006-granted-assignment.pdf

474-kolnp-2006-granted-claims.pdf

474-kolnp-2006-granted-correspondence.pdf

474-kolnp-2006-granted-description (complete).pdf

474-kolnp-2006-granted-examination report.pdf

474-kolnp-2006-granted-form 1.pdf

474-kolnp-2006-granted-form 18.pdf

474-kolnp-2006-granted-form 3.pdf

474-kolnp-2006-granted-form 5.pdf

474-kolnp-2006-granted-gpa.pdf

474-kolnp-2006-granted-reply to examination report.pdf

474-kolnp-2006-granted-translated copy of priority document.pdf


Patent Number 235079
Indian Patent Application Number 474/KOLNP/2006
PG Journal Number 26/2009
Publication Date 26-Jun-2009
Grant Date 24-Jun-2009
Date of Filing 02-Mar-2006
Name of Patentee LABORATORIO CHIMICO INTERNAZIONALE S.P.A.
Applicant Address VIA T. SALVINI 10, I-20122 MILANO
Inventors:
# Inventor's Name Inventor's Address
1 SALVI, ANNIBALE C/O LABORATORIO CHIMICO INTERNAZALE S.P.A., VIA T. SALVINI 10, I-20122 MILANO
2 NARDI, ANTONIO C/O LABORATORIO CHIMICO INTERNAZALE S.P.A., VIA T. SALVINI 10, I-20122 MILANO
3 MAIORANA, STEFANO C/O LABORATORIO CHIMICO INTERNAZALE S.P.A., VIA T. SALVINI 10, I-20122 MILANO
4 VILLANI, FLAVIO C/O LABORATORIO CHIMICO INTERNAZIONALE S.P.A., VIA T. SALVINI 10, I-20122 MILANO
PCT International Classification Number C07D 335/12
PCT International Application Number PCT/IB2004/003155
PCT International Filing date 2004-09-29
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 MI2003A002024 2003-10-17 Italy