Title of Invention

EXHAUST GAS PURIFICATION APPARATUS, INTERNAL COMBUSTION ENGINE COMPRISING THE SAME, AND PARTICULATE FILTER RESTORING METHOD

Abstract In an embodiment of an exhaust gas purification apparatus, when an accumulation amount of particulate matter in a DPF (33) exceeds a predetermined amount and an exhaust gas temperature of an engine is lower than a restoration operable temperature, an intake air amount reducing operation is executed by an air intake throttling device (24) provided for an air intake pipe (21) of the engine, and a heating operation is executed by an electric heater (34) provided upstream from the DPF (33), thereby increasing the exhaust gas temperature to the restoration operable temperature to start a restoration operation of the DPF (33).
Full Text DESCRIPTION
Technical Field
The present invention relates to an exhaust gas purification apparatus which is provided in
an exhaust system for an internal combustion engine, such as representatively a diesel
engine, and has a particulate filter (hereinafter simply referred to as a filter) for collecting
particulate matter (hereinafter referred to as PM) in exhaust gas, and an internal combustion
engine comprising the exhaust gas purification apparatus, and a filter restoring method.
Background Art
In recent years, there is a demand for an improvement in exhaust emission of internal
combustion engines provided in automobiles or the like. Particularly for diesel engines,
removal of PM, such as soot or the like, included in exhaust gas is required in addition to a
reduction in CO, HC and NOx. Therefore, a filter made of a porous material or the like is
provided in an exhaust path of an engine so that PM in exhaust gas is collected by the filter.
Since the filter is made of a porous material or the like as described above, an excessive
increase in the amount of collected PM (hereinafter also referred to as a PM accumulation
amount) results in an increase in flow resistance in the filter, leading to a reduction in the
output power of the engine or the like. Therefore, PM collected by the filter needs to be
removed as appropriate, thereby restoring the filter to revitalize the PM collecting ability.
As a conventional filter restoring method, an operation of supplying backwash air into a
filter or an operation of heating a filter using a heating apparatus is performed in a batch to
remove PM as disclosed in, for example, Patent Document 1 (described below).
Also, a continuous restoration filter which can be continuously used so as to be applicable
to automobile engines or the like, has been proposed in, for example, Patent Document 2.
In Patent Document 2, a plurality of filters are connected in parallel, and some of the filters
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are used to collect PM while the other filters are subjected to a restoration operation,
thereby making it possible to continuously operate the engine.
Since the continuous restoration filter has a larger size, a chemical reaction-type restoration
technique which can have a smaller size also has been proposed (see, for example, Patent
Document 3 described below). In this chemical reaction-type restoration technique, NO in
exhaust gas is oxidized into NO2, and PM is removed by oxidation using O (oxygen)
released when the NO2 returns to NO. For example, an oxidation catalyst, such as
platinum or the like, is provided in a filter, and the oxidation action of the oxidation catalyst
is utilized, thereby making it possible to restore the filter during the running of the engine.
However, in the chemical reaction-type restoration technique, the chemical reaction is not
carried out unless the exhaust gas temperature is higher than or equal to a predetermined
restoration operable temperature (e.g., 300°C). In other words, when the exhaust gas
temperature continues to be lower than the restoration operable temperature, a large amount
of PM is accumulated in the filter, so that the filter is likely to be clogged. Therefore,
when the accumulation amount of PM reaches a predetermined amount or more, the
exhaust gas temperature needs to be increased to be higher than or equal to the restoration
operable temperature by any means.
In view of this, in an engine comprising an electronically controlled pressure-accumulation
fuel injector (e.g., a so-called common-rail injector), "post injection" that a fuel is injected
again from the injector after a main fuel is injected and an expansion stroke is started, is
performed so that the exhaust gas temperature is increased by combustion of the post
injection fuel (see, for example, Patent Document 4 described below). Alternatively, an air
intake throttling valve is provided for an air intake system, the opening degree of the
throttling valve is reduced to decrease an intake air amount and thereby enrich the air-fuel
ratio, thereby increasing a combustion temperature in a combustion chamber to increase the
exhaust gas temperature (see, for example, Patent Document 5 described below).
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Also, in a filter of the chemical reaction-type restoration technique, the PM accumulation
amount of the filter needs to be correctly detected so as to appropriately obtain timing of
starting the restoration operation.
In view of this, Patent Document 6 and Patent Document 7 described below have been
proposed. In Patent Document 6, a pressure sensor is used to detect a pressure difference
between an upstream side and a downstream side of a filter in an exhaust pipe. When the
pressure difference reaches a predetermined value or more, it is determined that the PM
accumulation amount has become large, so that a filter restoration operation is started. As
the filter restoration operation, Patent Document 6 specifically discloses reducing the
opening degree of an air intake throttling valve provided in an air intake system, reducing
the opening degree of an exhaust throttling valve provided in an exhaust system, increasing
a fuel injection amount, delaying a fuel injection time, and the like.
Also, Patent Document 7 discloses that a PM generation amount and a combustion rate
constant corresponding to a running state of an engine are read out from a map, and the PM
accumulation amount is estimated in accordance with a predetermined calculation
expression.
Patent Document 1: JP H8-232639A
Patent Document 2: JP H11-236813A
Patent Document 3: JP 2001-271629A
Patent Document 4: JP H8-303290A
Patent Document 5: JP H6-137130A
Patent Document 6: JP H7-189654A
Patent Document 7: JP 2002-97930A
Disclosure of Invention
Problem to be Solved by the Invention
As described above, there are some known techniques in which a chemical reaction-type
restoration technique is achieved by providing a means for increasing the exhaust gas
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temperature, however, the conventional techniques have room for an improvement in the
following points.
Firstly, the technique of increasing the exhaust gas temperature by post injection (disclosed
in Patent Document 4 above) is applicable only to electronically controlled fuel injectors
whose fuel injection timing can be arbitrarily set, but not to mechanical fuel injectors.
Therefore, the versatility is low.
In the case of the technique of increasing the exhaust gas temperature by reducing the
intake air amount as disclosed in Patent Document 5 above, for example, when an engine is
in the idle state, the exhaust gas temperature is extremely low, so that it is difficult to
increase the exhaust gas temperature to the restoration operable temperature even if the
opening degree of the air intake throttling valve is reduced within a range which does not
cause the engine to stall from the idle state. This is because, as the opening degree of the
air intake throttling valve is reduced, the air intake pressure decreases, so that a temperature
within the combustion chamber upon completion of a compression stroke decreases, and
therefore, the exhaust gas temperature cannot be increased to the restoration operable
temperature within a range which does not cause misfire.
On the other hand, the PM accumulation amount detection method disclosed in Patent
Document 6 is not considered to secure a sufficient level of reliability. The reason will be
described below. Firstly, pressure sensors are generally poorly heat-resistant, and therefore,
when a pressure sensor is provided in an exhaust system under a high-temperature
environment, the pressure sensor is unlikely to output a correct detection value. Also,
vibration from the engine or the like (an automobile body in the case of an engine for an
automobile) acts on a pressure withdrawal pipe connecting the inside of the exhaust pipe
and the pressure sensor. Therefore, when a crack occurs in the pressure withdrawal pipe
due to the vibration, it is no longer possible to correctly detect the internal pressure of the
exhaust pipe. Particularly, when the pressure withdrawal pipe is connected upstream from
the filter, PM is likely to enter the pipe, leading to clogging. Also, in this case, it is no
longer possible to correctly detect the internal pressure of the exhaust pipe.
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The pressure level of the pressure difference between the upstream side and the downstream
side of the filter is considerably low, and therefore, micro-differential pressure measurement
is required. A high-precision pressure sensor, which is expensive, is required. Thus, the
above-described method is not practical.
In addition, the pressure difference between the upstream side and the downstream side of
the filter varies depending on the running situation of the engine (particularly, the amount of
exhaust gas), even if the PM accumulation amount is the same. Therefore, in order to
know a correct PM accumulation amount, it is necessary to obtain information, such as the
revolution number of the engine, the load of the engine, and the like, and subject the
pressure difference detected by the pressure sensor to correction calculation based on the
information. Therefore, not only means for obtaining the information are required, but
also the calculation operation becomes complicated. Note that, even if the information is
obtained to perform the correction calculation with respect to the pressure difference, the
PM accumulation amount after the correction calculation is not necessarily correct, because
the detected pressure difference is not guaranteed to be correct as described above.
Also, in the PM accumulation amount detection method disclosed in Patent Document 7,
the reliability is not considered to be sufficiently secured. This is because, when a
deterioration in performance occurs in the engine due to any trouble other than normal
deteriorations, a PM emission amount is likely to increase, and in this case, a discrepancy
occurs between a PM accumulation amount estimated in accordance with the calculation
expression and an actual PM accumulation amount. Therefore, it is necessary to employ
another means, such as differential pressure detection as in Patent Document 6 or the like,
to guarantee that the estimated PM accumulation amount is not largely deviated from the
actual PM accumulation amount.
As described above, in conventional PM accumulation amount detection methods, the
reliability is not sufficiently secured, so that the PM accumulation amount of a filter is
likely to be erroneously determined. For example, when it tends to be erroneously
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determined that the PM accumulation amount has reached a predetermined amount (an
amount which requires a filter restoration operation) though the actual PM accumulation
amount is small, the restoration operation is frequently performed, likely leading to an
increase in energy amount required for the restoration operation (e.g., an increase in electric
power consumption when the filter is heated by an electric heater), or an adverse influence
on extension of the life of the filter due to frequent heating of the filter. Conversely, when
it tends to be erroneously determined that the PM accumulation amount has not reached the
predetermined amount though the actual PM accumulation amount has reached the
predetermined amount, the filter is excessively clogged, so that the loss of exhaust pressure
is increased, leading to a reduction in output power or fuel efficiency of the engine.
An object of the present invention is to provide an exhaust gas purification apparatus which
can perform a restoration operation of a particulate filter in a more appropriate manner and
with more appropriate timing, and an internal combustion engine comprising the exhaust
gas purification apparatus, and a filter restoring method. Specifically, an object of the
present invention is to provide an exhaust gas purification apparatus which can reliably
increase the exhaust gas temperature to improve the reliability of a restoration operation,
independently of the type of a fuel injector, and an internal combustion engine comprising
the exhaust gas purification apparatus, and a filter restoring method, and to provide an
exhaust gas purification apparatus which can correctly recognize a PM accumulation
amount in a filter for collecting PM in exhaust gas of an internal combustion engine, and an
internal combustion engine comprising the exhaust gas purification apparatus.
Means for Solving Problem
An exhaust gas purification apparatus according to the present invention comprises a
particulate filter capable of collecting particulate matter in exhaust of an internal
combustion engine and being restored by removing the particulate matter by oxidation
when a temperature of the exhaust reaches a restoration operable temperature, an intake air
amount reducing means provided in an air intake system of the internal combustion engine
and capable of reducing an intake air amount, an exhaust heating means provided in an
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exhaust system of the internal combustion engine and capable of heating exhaust gas, an
accumulation amount detecting means capable of detecting that an accumulation amount of
particulate matter in the particulate filter exceeds a predetermined amount, an exhaust
temperature detecting means capable of detecting the exhaust temperature of the internal
combustion engine, and a restoration operation control means for receiving outputs of the
accumulation amount detecting means and the exhaust temperature detecting means, and
executing any one of an intake air amount reducing operation by the intake air amount
reducing means and an exhaust gas heating operation by the exhaust heating means with
priority or executing both the intake air amount reducing operation and the exhaust gas
heating operation simultaneously, when the accumulation amount of particulate matter in
the particulate filter exceeds the predetermined amount and the exhaust temperature of the
internal combustion engine is lower than the restoration operable temperature.
According to the thus-configured exhaust gas purification apparatus, particulate matter
emitted along with exhaust gas during running of the internal combustion engine is
collected by the particulate filter. Thereafter, when the running of the internal combustion
engine is continued without the exhaust temperature reaching the restoration operable
temperature, the accumulation amount of particulate matter in the particulate filter increases,
likely leading to clogging of the particulate filter. Therefore, when the accumulation
amount of particulate matter in the particulate filter exceeds a predetermined amount, i.e.,
clogging is likely to occur, and the exhaust temperature of the internal combustion engine is
lower than the restoration operable temperature, i.e., the particulate filter is not
spontaneously restored, the restoration operation control means starts the intake air amount
reducing operation by the intake air amount reducing means or the exhaust gas heating
operation by the exhaust heating means. One of these operations may be executed with
priority before the other is executed, or alternatively, both the operations may be
simultaneously executed. Thereby, the exhaust temperature reaches the restoration
operable temperature, and particulate matter in the particulate filter is removed by oxidation,
whereby the particulate filter is restored. Therefore, it is possible to increase the exhaust
temperature to the restoration operable temperature or more without requirement of
conventional post injection. In addition, even when the intake air amount cannot be
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reduced any more, because the engine is in the idle state, the exhaust temperature can be
increased to the restoration operable temperature or more by the exhaust heating means.
Therefore, the present invention is applicable to engines having a mechanical fuel injector,
so that the reliability of the restoration operation can be improved by reliably increasing the
exhaust gas temperature, independently of the type of a fuel injector.
Also, in the exhaust gas purification apparatus of the present invention, the restoration
operation control means may execute any one of the intake air amount reducing operation
by the intake air amount reducing means and the exhaust gas heating operation by the
exhaust heating means with priority when the accumulation amount of particulate matter in
the particulate filter exceeds the predetermined amount and the exhaust temperature of the
internal combustion engine is lower than the restoration operable temperature, and
thereafter, execute the other operation when the exhaust temperature of the internal
combustion engine has not reached the restoration operable temperature.
For example, assuming that the intake air amount reducing operation by the intake air
amount reducing means is performed with priority, when the exhaust temperature reaches
the restoration operable temperature only by the intake air amount reducing operation, the
exhaust gas heating operation by the exhaust heating means is no longer required.
Therefore, the loss of energy (e.g., electrical energy) consumed by the exhaust heating
means can be suppressed. Also, when the exhaust temperature is increased to the
restoration operable temperature only by the exhaust gas heating operation by the exhaust
heating means (e.g., an electric heater), a long time until the start of restoration may be
required since the rising of the temperature increase is slow. However, if the intake air
amount reducing operation is executed with priority, the exhaust gas temperature can be
increased substantially at the same time of the intake air amount reducing operation.
On the other hand, assuming that the exhaust gas heating operation by the exhaust heating
means is performed with priority, when the exhaust temperature reaches the restoration
operable temperature only by the exhaust gas heating operation, the intake air amount
reducing operation by the intake air amount reducing means is no longer required.
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Therefore, it is possible to suppress an increase in the amount of CO and THC generated
along with a reduction in air intake amount. Also, by suppressing the pumping loss of the
engine, a deterioration in fuel efficiency can be suppressed. Also, although there is a limit
of the exhaust gas temperature which can be increased only by the intake air amount
reducing operation (e.g., a temperature increase of only about 50 to 100 degrees), if the
exhaust gas heating operation is performed with priority, the exhaust temperature can be
reliably and significantly increased by the heating operation.
Also, in the exhaust gas purification apparatus of the present invention, a predetermined
threshold value may be previously set for an intake air reduction amount by the intake air
amount reducing means, and the intake air amount may not be decreased to be lower than
the threshold value.
As the intake air amount is decreased by the intake air amount reducing operation by the
intake air amount reducing means, a sufficient pressure in a cylinder is not obtained at a
dead point of compression of the internal combustion engine. In this case, a time of
ignition of air-fuel mixture may be significantly delayed, or misfire may occur. Therefore,
a predetermined threshold value is previously set for an intake air amount which can be
reduced, and the intake air amount is prevented from being reduced to be lower than the
threshold value. Thereby, it is possible to avoid a situation where the internal combustion
engine is suspended during a restoration operation of the particulate filter.
Also, in the exhaust gas purification apparatus of the present invention, a plurality of
predetermined threshold values may be previously set for an intake air reduction amount by
the intake air amount reducing means.
As the plurality of threshold values, a first threshold value corresponding to an intake air
reduction amount when a CO and THC concentration of exhaust gas reaches a tolerance
limit, and a second threshold value corresponding to an intake air reduction amount when
the internal combustion engine reaches a run limit due to misfire, may be set. When the
intake air reduction amount reaches the first threshold value during the intake air amount
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reducing operation by the intake air amount reducing means, the intake air amount reducing
operation by the intake air amount reducing means may be switched to the exhaust gas
heating operation by the exhaust heating means, and thereafter, when the exhaust
temperature of the internal combustion engine still does not reach the restoration operable
temperature, the intake air amount reducing operation by the intake air amount reducing
means may be resumed with the second threshold value being a limit of the intake air
reduction amount.
According to the thus-configured exhaust gas purification apparatus, when a restoration
operation of the particulate filter is started, the intake air amount reducing operation by the
intake air amount reducing means is initially started, and when the intake air reduction
amount reaches the first threshold value (the intake air reduction amount reaches the first
threshold value without the exhaust temperature reaching the restoration operable
temperature), the intake air amount reducing operation by the intake air amount reducing
means is switched to the exhaust gas heating operation by the exhaust heating means.
Thereby, the exhaust gas temperature can be increased while the CO and THC
concentration of exhaust gas is suppressed to a tolerance limit or less. Thereafter, when
the exhaust temperature still does not reach the restoration operable temperature, the intake
air amount reducing operation by the intake air amount reducing means is resumed. This
operation is performed with the second threshold value being a limit of the intake air
reduction amount. Therefore, the internal combustion engine is prevented from being
suspended during a restoration operation of the particulate filter.
Also, the plurality of threshold values may be changed, depending on various conditions.
For example, the plurality of threshold values may be changed, depending on a load and a
revolution number of the internal combustion engine, or a cetane number of a fuel used in
the internal combustion engine.
Specifically, when the running state of the internal combustion engine changes or a fuel
having a different cetane number is used in the internal combustion engine, the CO and
THC generation amount or the delay amount of an ignition time of air-fuel mixture changes
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with respect to the intake air reduction amount. In this case, therefore, an intake air
reduction amount when the CO and THC concentration of exhaust gas reaches a tolerance
limit, or an intake air reduction amount when the internal combustion engine reaches the
run limit due to misfire, also takes a different value. Therefore, by changing the threshold
value, depending on the running state of the internal combustion engine or the cetane
number of a fuel, a restoration operation of the particulate filter can be executed while the
CO and THC generation amount is suppressed within a tolerance range.
Also, in the exhaust gas purification apparatus of the present invention, the exhaust heating
means may comprise an electric heater which uses electric power generated by an output of
the internal combustion engine.
Further, when a difference between a maximum output of the internal combustion engine
and a required output of the internal combustion engine is smaller than an output to be used
by the electric heater, the exhaust gas heating operation by the electric heater may be
limited or forbidden.
According to the thus-configured exhaust gas purification apparatus, for example, when the
present invention is applied to a vehicle, a required output of the internal combustion engine
can be obtained without a hindrance in the travel performance or the traction performance.
Also, in the exhaust gas purification apparatus of the present invention, the internal
combustion engine may comprise an EGR device for recirculating exhaust gas to an air
intake side of the internal combustion engine, the EGR device having an EGR path capable
of causing an exhaust side and the air intake side of the internal combustion engine to be in
communication with each other and an EGR valve capable of changing a path area of the
EGR path. During the intake air amount reducing operation by the intake air amount
reducing means, as the intake air reduction amount is increased, the opening degree of the
EGR valve may be reduced.
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According to the thus-configured exhaust gas purification apparatus, even when a pressure
at the air intake side is reduced by the intake air amount reducing operation by the intake air
amount reducing means during restoration of the particulate filter, the opening degree of the
EGR valve is reduced, depending on the reduction of the pressure, thereby making it
possible to maintain a constant exhaust recirculation rate. As a result, the combustion state
of air-fuel mixture can be satisfactorily maintained.
Also, in the exhaust gas purification apparatus of the present invention, a running state of
the internal combustion engine may be monitored, and when a change amount of the
running state exceeds a predetermined amount, the EGR valve may be completely closed.
This is because, when the opening degree of the EGR valve is changed during restoration of
the particulate filter, depending on the intake air reduction amount by the intake air amount
reducing means, the EGR recirculation amount is slightly delayed with respect to the intake
air amount reducing operation. In other words, when the running state of the internal
combustion engine, such as the revolution number of the engine or the engine torque,
significantly changes, the operation of changing the opening degree of the EGR valve may
have an adverse influence on the combustion state of air-fuel mixture. Therefore, when a
change amount of the running state of the internal combustion engine exceeds a
predetermined amount, the EGR valve is completely closed, thereby making it possible to
avoid faulty combustion.
Also, in the exhaust gas purification apparatus of the present invention, the internal
combustion engine may comprise a turbocharger for compressing intake air using fluid
energy of exhaust gas. As the plurality of threshold values, a first threshold value
corresponding to an intake air reduction amount when a CO and THC concentration of
exhaust gas reaches a tolerance limit, and a second threshold value corresponding to an
intake air reduction amount when surging of the turbocharger occurs, may be set. When
the intake air reduction amount reaches the first threshold value during the intake air
amount reducing operation by the intake air amount reducing means, the intake air amount
reducing operation by the intake air amount reducing means may be switched to the exhaust
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gas heating operation by the exhaust heating means, and thereafter, when the exhaust
temperature of the internal combustion engine still does not reach the restoration operable
temperature, the intake air amount reducing operation by the intake air amount reducing
means may be resumed with the second threshold value being a limit of the intake air
reduction amount.
According to the thus-configured exhaust gas purification apparatus, in the internal
combustion engine comprising the turbocharger, surging of the turbocharger is prevented
from occurring during a restoration operation of the particulate filter, thereby making it
possible to perform the restoration operation of the particulate filter while the internal
combustion engine is stably run.
Also, in the exhaust gas purification apparatus of the present invention, the internal
combustion engine may comprise a turbocharger for compressing intake air using fluid
energy of exhaust gas, and a waste gate valve for performing an open operation so as to
cause exhaust gas to bypass the turbocharger or an air intake bypass valve for performing
an open operation so as to cause intake air to bypass the turbocharger. As the plurality of
threshold values, a first threshold value corresponding to an intake air reduction amount
when a CO and THC concentration of exhaust gas reaches a tolerance limit, a second
threshold value corresponding to an intake air reduction amount when surging of the
turbocharger occurs while the waste gate valve or the air intake bypass valve is completely
closed, and a third threshold value corresponding to an intake air reduction amount when
the internal combustion engine reaches a run limit due to misfire while the waste gate valve
or the air intake bypass valve is opened, may be set. When the intake air reduction amount
reaches the first threshold value during the intake air amount reducing operation by the
intake air amount reducing means, the intake air amount reducing operation by the intake
air amount reducing means may be switched to the exhaust gas heating operation by the
exhaust heating means, and thereafter, when the exhaust temperature of the internal
combustion engine still does not reach the restoration operable temperature, the intake air
amount reducing operation by the intake air amount reducing means may be resumed while
the waste gate valve or the air intake bypass valve is completely closed, and when the
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intake air reduction amount reaches the second threshold value, the intake air amount
reducing operation by the intake air amount reducing means may be continued with the
third threshold value being a limit of the intake air reduction amount while the waste gate
valve or the air intake bypass valve is opened.
According to the thus-configured exhaust gas purification apparatus, even when surging of
the turbocharger occurs, the intake air amount can be reduced to increase the exhaust
temperature to the restoration operable temperature while the waste gate valve or the air
intake bypass valve is opened to remove turbocharging and thereby eliminate surging.
Also, in the exhaust gas purification apparatus of the present invention, the accumulation
amount detecting means may be capable of detecting that the accumulation amount of
particulate matter exceeds the predetermined amount, by obtaining a difference between a
state of the particulate filter based on a load of the internal combustion engine and a
revolution number of the internal combustion engine when the particulate filter is in a
normal state, and a state of the particulate filter based on a load of the internal combustion
engine and a revolution number of the internal combustion engine when the particulate
filter is in a current state.
As used herein, the normal state of the particulate filter refers to, for example, a state in
which PM is not accumulated in the particulate filter (the particulate filter is brand-new).
Specifically, by obtaining a difference between the normal state of the particulate filter, and
the current state of the particulate filter based on a load of the internal combustion engine
and a revolution number of the internal combustion engine the current accumulation
amount of particulate matter in the particulate filter can be estimated, thereby making it
possible to determine whether or not the particulate matter accumulation amount has
exceeded a predetermined amount. For example, this determination can be achieved by
detection and comparison of a pressure immediately upstream from the particulate filter.
Also, in the exhaust gas purification apparatus of the present invention, the accumulation
amount detecting means may estimate the accumulation amount of particulate matter based
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on a pressure upstream from the particulate filter, estimate an internal temperature of the
particulate filter based on the exhaust temperature, and correct the accumulation amount
using a correction amount determined based on the particulate filter internal temperature
and the particulate filter upstream pressure.
The particulate filter upstream pressure increases as the particulate filter internal
temperature increases. Therefore, when the particulate matter accumulation amount is
estimated based on the particulate filter upstream pressure, not only this pressure but also
the particulate filter internal temperature need to be taken into consideration. Also, when
the exhaust temperature is increasing, the actual increase rate of the particulate filter
internal temperature is delayed by a value corresponding to the heat capacity of the
particulate filter from the increase rate of the exhaust temperature. Therefore, in view of
these points, the particulate filter internal temperature is estimated based on the exhaust
temperature, and the accumulation amount is corrected using a correction amount
determined based on the particulate filter internal temperature and the particulate filter
upstream pressure. Thereby, the particulate matter accumulation amount can be more
correctly estimated.
Also, in the exhaust gas purification apparatus of the present invention, the accumulation
amount detecting means may be a pressure sensor for detecting a pressure upstream from
the particulate filter. The restoration operation control means, when the particulate filter
upstream pressure reaches a restoration starting pressure, may start a restoration operation,
integrate a fuel injection amount of the internal combustion engine since the particulate
filter in a brand-new state is attached, and update the restoration starting pressure with a
gradually increasing value, depending on the integration value.
According to the thus-configured exhaust gas purification apparatus, even if particulate
matter which cannot be removed by a restoration operation is accumulated in the particulate
filter, so that a pressure immediately upstream from the particulate filter becomes higher
than that when the particulate filter is brand-new even when a restoration operation is
completed, restoration operations can be executed in constant intervals without an influence
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of the particulate matter. In addition, it is possible to avoid a situation where the
restoration operation cannot be ended.
Also, in the exhaust gas purification apparatus of the present invention, the restoration
operation control means may update a target restoration temperature with a higher
temperature when the particulate filter upstream pressure has exceeded a predetermined
pressure upon completion of a restoration operation of the particulate filter.
According to the thus-configured exhaust gas purification apparatus, particulate matter
which remains in an outer circumferential portion of the particulate filter which is
particularly likely to have a low temperature can be effectively removed, thereby making it
possible to execute restoration operations in constant intervals without an increase in
frequency of the restoration operation.
Also, in the exhaust gas purification apparatus of the present invention, the accumulation
amount detecting means may be a pressure sensor for detecting a pressure upstream from
the particulate filter. The restoration operation control means, when the particulate filter
upstream pressure reaches a restoration ending pressure, may end a restoration operation,
integrate a fuel injection amount of the internal combustion engine since the particulate
filter in a brand-new state is attached, and update the restoration ending pressure with a
gradually increasing value, depending on the integration value.
If a restoration operation is ended when a predetermined time has passed since the start of
the restoration operation, the restoration operation may be continued, though restoration has
been sufficiently done, so that a useless restoration operation may be performed, or the
restoration operation may be ended, though restoration has not yet been completed. In
contrast to this, according to the exhaust gas purification apparatus configured above, the
restoration ending pressure is updated, taking into consideration that particulate matter
which cannot be removed by a restoration operation is accumulated in the particulate filter.
Therefore, the situation where a useless restoration operation is performed and the situation
where the restoration operation is ended, though restoration has not yet been completed, can
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be avoided, thereby making it possible to improve the reliability of the restoration
operation.
Also, in the exhaust gas purification apparatus of the present invention, the restoration
operation control means may update the target restoration temperature with a lower
temperature when the particulate filter upstream pressure sharply decreases during a
restoration operation of the particulate filter.
According to the thus-configured exhaust gas purification apparatus, it is possible to avoid a
situation where a temperature at which a restoration operation is executed is maintained
high, so that heat is significantly generated in the particulate filter, leading to an abnormal
restoration which damages the particulate filter.
Also, in the exhaust gas purification apparatus of the present invention, the restoration
operation control means may suspend a restoration operation of the particulate filter when
the particulate filter upstream pressure sharply decreases during the restoration operation.
According to the thus-configured exhaust gas purification apparatus, it is possible to
reliably avoid damage of the particulate filter.
Also, in the exhaust gas purification apparatus of the present invention, the exhaust system
of the internal combustion engine may comprise an exhaust throttling means capable of
closing an exhaust pipe. The restoration operation control means, when suspending the
internal combustion engine, may interrupt intake air using the intake air amount reducing
means, and close the exhaust pipe.
Also, in the exhaust gas purification apparatus of the present invention, the exhaust system
of the internal combustion engine may comprise an exhaust throttling means capable of
closing an exhaust pipe. The restoration operation control means, when suspending the
internal combustion engine, may interrupt intake air using the intake air amount reducing
means, close the exhaust pipe, and execute a fuel injection operation.
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According to the thus-configured exhaust gas purification apparatus, air (oxygen) can be
prevented from being introduced from the intake system and the exhaust system to the DPF
33, thereby making it possible to avoid a situation where a restoration reaction of the
particulate filter proceeds, leading to melting damage. In addition, by executing a fuel
injection operation when the internal combustion engine is suspended, oxygen remaining in
a cylinder is subjected to combustion, thereby making it possible to reliably avoid the
progress of the restoration reaction of the particulate filter.
Also, an internal combustion engine according to the present invention is an internal
combustion engine comprising any one of the exhaust gas purification apparatuses
described above, in which, when the accumulation amount of particulate matter in the
particulate filter exceeds the predetermined amount, and the exhaust temperature of the
internal combustion engine is lower than the restoration operable temperature, any one of
the intake air amount reducing operation by the intake air amount reducing means and the
exhaust gas heating operation by the exhaust heating means is executed with priority or
both of the intake air amount reducing operation and the exhaust gas heating operation are
executed simultaneously, thereby restoring the particulate filter.
Also, a particulate filter restoring method according to the present invention is a particulate
filter restoring method performed by any one of the exhaust gas purification apparatuses
described above, in which, when the accumulation amount of particulate matter in the
particulate filter exceeds the predetermined amount, and the exhaust temperature of the
internal combustion engine is lower than the restoration operable temperature, any one of
the intake air amount reducing operation by the intake air amount reducing means and the
exhaust gas heating operation by the exhaust heating means is executed with priority or
both of the intake air amount reducing operation and the exhaust gas heating operation are
executed simultaneously, thereby restoring the particulate filter.
Alternatively, an exhaust gas purification apparatus according to the present invention
comprises a particulate filter for collecting particulate matter in exhaust gas of an internal
19

combustion engine by passing the exhaust gas from a primary side to a secondary side, the
entirety or at least a portion of a surface of the primary side of the particulate filter being
made of a nonconductive material, an electrical resistance detecting means for detecting an
electrical resistance between at least two points of the portion made of the nonconductive
material of the particulate filter, and an accumulation amount estimating means for
receiving an output from the electrical resistance detecting means and estimating an
accumulation amount of particulate matter in the particulate filter.
PM contained in exhaust gas emitted out from an internal combustion engine includes soot
made of carbon (C) as a major component, unburned fuel oil and lubricating oil, and the
like, and has "conductivity". In the exhaust gas purification apparatus configured above, a
filter made of a nonconductive material, such as a ceramic material (e.g., SiC, etc.) or the
like, is employed. A change in electrical resistance due to accumulation of PM between,
for example, two points in the nonconductive material portion is detected by the electrical
resistance detecting means.
While the internal combustion engine is run, the filter collects PM in exhaust gas of the
internal combustion engine by causing the exhaust gas to pass from the primary side to the
secondary side. In other words, conductive PM is accumulated on a surface of the primary
side of the filter. When the accumulation amount of PM becomes large, the surface
between the two points whose electrical resistance is to be detected becomes conductive.
As the PM accumulation amount further increases, the accumulation thickness increases
and the electrical resistance value gradually decreases. Therefore, a change in the electrical
resistance value is detected by the electrical resistance detecting means, and the detection
signal is received by the accumulation amount estimating means, thereby making it possible
to recognize that the PM accumulation amount has become large.
As described above, in the exhaust gas purification apparatus configured above, the
conductivity of PM is effectively utilized, thereby making it possible to recognize the PM
accumulation amount. Therefore, a high level of reliability of the PM accumulation
amount detecting operation can be obtained as compared to the conventional art in which a
20

pressure difference between an upstream side and a downstream side of the filter is detected
by a pressure sensor, or a PM generation amount corresponding to a running state of the
internal combustion engine or the like is read from a map. Also, a relatively simple
configuration in which wires (conductive wires) for detecting an electrical resistance are
connected to a filter surface can be employed, resulting in a high level of practicability.
Also, according to the exhaust gas purification apparatus configured above, a running state
(a revolution number and a load) of the internal combustion engine does not need to be
detected. Therefore, the PM accumulation amount can be correctly recognized in internal
combustion engines employing a mechanical fuel injection system which does not comprise
means for detecting the revolution number and the load. Also, there is no erroneous
operation due to a failure of a sensor for detecting the revolution number or the load,
thereby making it possible to obtain a high level of reliability.
Although the case where the whole filter is made of a nonconductive material has been
described above, substantially the whole filter may be made of a conductive material, while
only a portion of the surface of the primary side may be made of a nonconductive material,
and an electrical resistance between at least two points of the nonconductive material
portion may be detected by the electrical resistance detecting means. For example, a
nonconductive material may be applied to two portions separated by a predetermined
distance on a surface of a primary side of a metal filter, and an electrical wire is connected
to the two portions so that an electrical resistance between the two points may be detected.
Also, in the exhaust gas purification apparatus of the present invention, at least two
electrical resistance detecting means may be provided.
According to the thus-configured exhaust gas purification apparatus, even if disconnection
occurs in an electrical wire of one electrical resistance detecting means, the other electrical
resistance detecting means can detect an electrical resistance on the filter, thereby making it
possible to secure the reliability of the PM accumulation amount detecting operation. Also,
when the disconnection occurs in one electrical resistance detecting means, an electrical
21

resistance value detected by the electrical resistance detecting means continues to be infinite.
By recognizing this, it can be readily recognized that disconnection occurs in the electrical
resistance detecting means.
Further, assuming that at least two electrical resistance detecting means are provided as in
the exhaust gas purification apparatus configured above, when electrical resistance values
detected by the plurality of electrical resistance detecting means are all finite and different
from each other, a lowest detected electrical resistance value is preferably recognized as a
true electrical resistance value. This is to address nonuniform accumulation (biased
accumulation) of PM with respect to the filter. Of portions where an electrical resistance is
detected, a portion having a largest PM accumulation amount (a portion having a low
electrical resistance) is used as a reference to determine timing of starting a filter restoration
operation. If a detected electrical resistance value which is higher than an electrical
resistance value detected by another electrical resistance detecting means as a true electrical
resistance value, PM may be excessively accumulated at the other portion (a portion where
a low electrical resistance value is detected), so that a temperature may excessively increase
at the portion during a filter restoration operation, likely leading to damage of the filter. To
avoid this situation, as described above, a lowest detected electrical resistance value (an
electrical resistance value at a portion where PM is most accumulated) is recognized as a
true electrical resistance value.
Also, in the exhaust gas purification apparatus of the present invention, the electrical
resistance detecting means may be adapted to detect electrical resistances between at least
three points of the nonconductive material portion of the particulate filter.
For example, assuming that electrical resistances between three points (here referred to as
points X, Y and Z on the filter) are detected, when no disconnection occurs in electrical
wires connected to the points,
r1 = r2 = r3 = r
22

where r1, r2 and r3 represent resistance values between the points (in the absence of biased
accumulation). Electrical resistance values detected between the points are represented by:
R(X, Y) = R(Y, Z) = R(Z, X) = R = (2/3)r
where R(X, Y) represents a resistance value between "point X" and "point Y", R(Y, Z)
represents a resistance value between "point Y" and "point Z", and R(Z, X) represents a
resistance value between "point Z" and "point X".
When disconnection occurs in one electrical wire (disconnection in an electrical wire
connected to "point X"),
R(X, Y) = 
R(Z, X) = 
R(Y,Z) = r.
The electrical resistance value of R(Y, Z) suddenly increases by a factor of 1.5 (1.5 times
higher than when disconnection does not occur). Therefore, according to the exhaust gas
purification apparatus configured above, by recognizing such a sharp increase in the
electrical resistance value, disconnection in an electrical wire can be readily recognized.
Note that, even in such a configuration for detecting electrical resistances between three
points of the nonconductive material portion on the particulate filter, a lowest detected
electrical resistance value is preferably recognized as a true electrical resistance value as
described above.
Also, in the exhaust gas purification apparatus of the present invention, the electrical
resistance detecting means may be adapted to be capable of measuring a particulate filter
surface temperature of a point where an electrical resistance is to be measured (a point to
which the electrical wire is connected).
23

Specifically, for example, an electrical wire (the above-described electrical resistance
measuring wire) and an electrical wire made of a material different from that of the
above-described electrical resistance measuring wire, are connected to the point subjected
to measurement of the electrical resistance, and a closed circuit is formed of both the
electrical wires to measure a voltage of the circuit. For example, a function as a
thermocouple is added to an electrical resistance measuring probe.
According to the thus-configured exhaust gas purification apparatus, the electrical
resistance is measured between an electrical resistance measuring wire of a negative probe
on thermocouple side and another probe. The thermocouple-side probe is used to measure
a temperature at a point whose electrical resistance is to be measured, thereby making it
possible to determine whether or not a restoration operation is normally performed (a
restoration operation is performed at an appropriate temperature). Also, when a plurality
of electrical resistance detecting means are provided and are each provided with a function
as a thermocouple, temperatures of a plurality of portions on the filter can be measured
during a restoration operation, thereby making it possible to recognize the presence or
absence of biased temperature of the filter. When the biased temperature occurs, it can be
determined that biased accumulation of PM occurs (a state which requires maintenance).
In other words, by adding a temperature measuring function to the electrical resistance
detecting means, it can be determined whether or not the maintenance of the filter is
required.
Also, in the exhaust gas purification apparatus of the present invention, the accumulation
amount estimating means may perform a correction calculation based on a temperature of
the particulate filter with respect to the electrical resistance detected by the electrical
resistance detecting means, thereby estimating the accumulation amount of particulate
matter. Such a configuration is preferable because the electrical resistance value varies
depending on the filter temperature.
As can be seen from a relationship between filter temperatures and electrical resistance
values in FIG. 6, even when the PM accumulation amount is the same, the higher the filter
24

temperature, the lower the electrical resistance value. In view of this, for example, a
correction calculation is performed using the following correction expression, thereby
making it possible to estimate the particulate matter accumulation amount with high
accuracy.
R = aT2 + bT + c
R: electrical resistance value, T: filter temperature, a, b, c: coefficients
Note that, when the PM accumulation amount is calculated based on the filter temperature
in this manner, a thermocouple integrated with the electrical resistance detecting means as
described above may be used or separate temperature sensors may be used as a means for
measuring the filter temperature.
Also, in the exhaust gas purification apparatus of the present invention, when the particulate
matter accumulation amount estimated by the accumulation amount estimating means
exceeds a predetermined restoration starting accumulation amount, a filter restoration
operation may be started, and when the particulate matter accumulation amount estimated
by the accumulation amount estimating means becomes lower than a predetermined
restoration ending accumulation amount, the filter restoration operation may be suspended.
In this case, an electrical resistance value corresponding to the restoration starting
accumulation amount and an electrical resistance value corresponding to the restoration
ending accumulation amount are previously set. Regarding these electrical resistance
values, it is preferable that the latter electrical resistance value be set to be higher, thereby
suppressing so-called hunting that start and suspension of a filter restoration operation are
frequently repeated.
Conventionally, a filter restoration operation during running of an internal combustion
engine is generally performed by monitoring differential pressure detection values of the
pressure sensor, and when the value reaches a predetermined value or more, increasing the
25

exhaust temperature by reducing an air intake amount or changing a fuel injection time or
its pattern. The reduction of the air intake amount and the changing of the fuel injection
time or its pattern themselves change a differential pressure between the upstream side and
the downstream side of the filter, so that it is difficult to estimate the correct PM
accumulation amount based on the differential pressure detection value. Also, the fuel
efficiency of the internal combustion engine may be deteriorated. According to the
exhaust gas purification apparatus configured above, these drawbacks can be avoided,
thereby making it possible to correctly estimate the PM accumulation amount and improve
the fuel efficiency of the internal combustion engine.
Also, in the exhaust gas purification apparatus of the present invention, when a change rate
of an electrical resistance value detected by the electrical resistance detecting means during
execution of a filter restoration operation exceeds a predetermined abnormality
determination change rate, the filter restoration operation may be suspended.
When the change rate of the electrical resistance value detected by the electrical resistance
detecting means thus exceeds the predetermined abnormality determination change rate, i.e.,
the change rate of the electrical resistance value on the filter is sharp, "abnormal
restoration" that a portion of the filter locally has an abnormally high temperature may
occur. When the "abnormal restoration" state is continued, melting damage of the filter is
likely to occur. Therefore, the filter restoration operation is ended when the change rate of
the electrical resistance value becomes high. Thereby, the life of the filter can be extended.
Also, the exhaust gas purification apparatus of the present invention may comprise a
pressure sensor for detecting a pressure difference between an upstream side and a
downstream side of the particulate filter, and a maintenance determining means for
receiving an output from the pressure sensor and an output from the electrical resistance
detecting means, and based on the outputs, determining whether or not the particulate filter
requires maintenance.
26

In general, examples of matter accumulated on the particulate filter include matter which
cannot be removed (e.g., ash due to attachment of lubricating oil, engine abrasion powder,
etc.) in addition to the above-described PM which can be removed by a restoration
operation. When an accumulation state is monitored only by detecting a differential
pressure using a pressure sensor, it is difficult to determine whether an increase in the
differential pressure is caused by the above-described PM or by engine abrasion powder or
the like. To achieve this, it is necessary to determine the necessity of maintenance, such as
purification of the filter or the like, based on the total run time of the engine. In contrast to
this, according to the exhaust gas purification apparatus configured above, for example,
when a differential pressure detected by the pressure sensor is relatively high and an
electrical resistance value on the filter detected by the electrical resistance detecting means
is relatively low, it can be determined that the accumulation amount of PM which can be
removed by a restoration operation is large. On the other hand, when a differential
pressure detected by the pressure sensor is relatively high and an electrical resistance value
detected on the filter by the electrical resistance detecting means is relatively high, it can be
determined that the accumulation amount of PM which cannot be removed by a restoration
operation is large. Therefore, it is easy to determine whether the filter can be cleaned by
execution of a restoration operation or the maintenance of the particulate filter is required.
Also, in the exhaust gas purification apparatus of the present invention, when the particulate
matter accumulation amount estimated by the accumulation amount estimating means
exceeds the predetermined restoration starting accumulation amount, a filter restoration
operation may be started, and a filter restoration operating condition may be determined
based on the measured particulate filter surface temperature.
According to the thus-configured exhaust gas purification apparatus, the filter surface
temperature is measured at the same time when a PM accumulation amount is detected. A
restoration operation is started after determining filter restoration operation conditions (e.g.,
a restoration operation continuation time, a reduction in air intake amount, a change amount
in the fuel injection time, etc.) based on a difference between the filter surface temperature
upon the start of a restoration operation and the restoration target temperature. Thereby, a
27

filter restoration operation can be executed under appropriate conditions, thereby making it
possible to minimize and suppress a deterioration in fuel efficiency due to the restoration
operation.
Also, in the exhaust gas purification apparatus of the present invention, when a filter
temperature upon activation of the internal combustion engine is lower than or equal to a
predetermined temperature, a filter restoration operation may be forcedly forbidden.
For example, in a particulate filter for which a catalytic reaction is used, assuming that the
filter temperature is lower than or equal to a predetermined temperature (cold state) upon
the start of the internal combustion engine, if a filter restoration operation, such as reduction
of the air intake amount, changing of the fuel injection time or its pattern, or the like, is
executed, CO or THC does not react with a catalyst due to incomplete combustion of
air-fuel mixture, so that CO or THC is emitted, as it is, to the atmosphere, resulting in
irritating odor. Therefore, the filter restoration operation is forcedly forbidden during the
cold state so as to suppress incomplete combustion of air-fuel mixture, thereby reducing the
emission amount of CO and THC.
An internal combustion engine comprising any one of the above-described exhaust gas
purification apparatuses is also within the scope of the present invention.
Effects of the Invention
According to the exhaust gas purification apparatus of the present invention and the internal
combustion engine comprising the exhaust gas purification apparatus, a restoration
operation for a particulate filter can be performed in a more appropriate manner and with
more appropriate timing.
It is possible to increase the exhaust temperature to the restoration operable temperature or
more without requirement of conventional post injection. In addition, even when the
intake air amount cannot be reduced any more, because the engine is in the idle state, the
28

exhaust temperature can be increased to the restoration operable temperature or more by the
exhaust heating means. As a result, the present invention is applicable to engines having a
mechanical fuel injector, so that the versatility of the particulate filter is increased, and in
addition, the exhaust gas temperature can be reliably increased, resulting in an improvement
in the reliability of the restoration operation.
The reliability of the PM accumulation amount detecting operation can be improved as
compared to the conventional art in which a pressure difference between an upstream side
and a downstream side of the filter is detected by a pressure sensor, or a PM generation
amount or the like corresponding to a running state of the internal combustion engine is
read out and calculated from a map. In addition, the present invention provides a relatively
simple configuration in which wires (conductive wires) for detecting an electrical resistance
are connected to the filter, thereby making it possible to improve the practicability.
Brief Description of Drawings
[FIG. 1] FIG. 1 is a schematic diagram roughly showing a configuration of an engine and a
control system for restoring a DPF according to an embodiment.
[FIG. 2] FIG. 2(a) is a diagram showing a relationship between the numbers of revolutions
of the engine and pressures immediately upstream from the DPF when the engine torque is
at predetermined values. FIG. 2(b) is a diagram showing a relationship between engine
loads and pressures immediately upstream from the DPF when the revolution number of the
engine is at predetermined values.
[FIG. 3] FIG. 3 is a diagram showing changes over time in an exhaust gas temperature when
an air intake throttling operation is performed before a heating operation is performed, in an
air intake throttling priority operation.
[FIG. 4] FIG. 4 is a diagram for describing selection between the air intake throttling priority
operation and an exhaust heating priority operation.
29

[FIG. 5] FIG. 5 is a diagram showing changing states of a pressure in a cylinder when an air
intake throttle amount is changed, and air-fuel mixture ignition timings for respective air
intake throttle amounts.
[FIG. 6] FIG. 6 is a diagram showing a relationship between air intake throttle amounts and
concentrations of CO and THC in exhaust gas.
[FIG. 7] FIG. 7 is a diagram showing changes over time in an exhaust gas temperature and
the concentration of CO and THC in exhaust gas during a DPF restoration operation
according to a second embodiment.
[FIG. 8] FIG. 8 is a diagram showing an operation of changing each threshold value,
depending on the revolution number of the engine and the torque of the engine.
[FIG. 9] FIG. 9 is a diagram showing a relationship between air intake throttle amounts and
concentrations of CO and THC in exhaust gas with respect to two fuels having different
cetane numbers.
[FIG. 10] FIG. 10 is a diagram showing a third embodiment, corresponding to FIG. 1.
[FIG. 11] FIG. 11 is a diagram showing a relationship between an output of an engine main
body and a portion of the output which is used in an electric heater.
[FIG. 12] FIG. 12 is a diagram showing a variation of the third embodiment, corresponding
to FIG. 1.
[FIG. 13] FIG. 13 is a diagram showing a fourth embodiment, corresponding to FIG. 1.
[FIG. 14] FIG. 14 is a diagram showing a relationship between air intake throttle amounts of
an air intake throttling device and degrees of opening of an EGR valve during a control of
the opening degree of the EGR value.
30

[FIG. 15] FIG. 15 is a diagram showing exemplary changes over time in the opening degree
of the EGR valve with respect to the air intake throttle amount of the air intake throttling
device.
[FIG. 16] FIG. 16 is a diagram showing exemplary changes over time in the revolution
number of the engine, the engine torque, the opening degree of the EGR valve, and the air
intake throttle amount of the air intake throttling device in the fourth embodiment.
[FIG. 17] FIG. 17 is a diagram showing a fifth embodiment, corresponding to FIG. 1.
[FIG. 18] FIG. 18 is a diagram for describing an operation of setting each threshold value.
[FIG. 19] FIG. 19 is a diagram showing changes over time in an exhaust gas temperature
and a CO and THC concentration of exhaust gas during a DPF restoration operation of the
fifth embodiment.
[FIG. 20] FIG. 20 is a diagram showing a variation of the fifth embodiment, corresponding
to FIG. 1.
[FIG. 21] FIG. 21 is a diagram showing exemplary changes over time in the air intake
throttle amount of an air intake throttling device and the opening degree of a waste gate
valve.
[FIG. 22] FIG. 22 is a diagram showing exemplary changes over time in the revolution
number of an engine, an exhaust gas temperature, an internal temperature of a DPF, a
pressure immediately upstream from the DPF, and an estimated value of a PM
accumulation amount in a sixth embodiment.
[FIG. 23] FIG. 23 is a diagram showing changes in a pressure immediately upstream from a
DPF in a seventh embodiment.
31

[FIG. 24] FIG. 24 is a diagram according to an eighth embodiment. FIG. 24(a) is a
cross-sectional view showing an inner portion of a DPF before the start of a restoration
operation. FIG. 24(b) is a cross-sectional view of the inner portion of the DPF after the
restoration operation, indicating that PM is accumulated in an outer circumferential portion
thereof.
[FIG. 25] FIG. 25 is a diagram showing exemplary changes over time in a pressure
immediately upstream from a DPF when a restoration temperature is changed and when the
restoration temperature is not changed in an eighth embodiment.
[FIG. 26] FIG. 26 is a diagram showing changes in a pressure immediately upstream from a
DPF in a ninth embodiment.
[FIG. 27] FIG. 27 is a diagram showing changes in a pressure immediately upstream from a
DPF in a tenth embodiment.
[FIG. 28] FIG. 28 is a diagram showing changes in a pressure immediately upstream from a
DPF in a variation of the tenth embodiment.
[FIG. 29] FIG. 29 is a diagram showing an eleventh embodiment, corresponding to FIG. 1.
[FIG. 30] FIG. 30 is a diagram showing changes over time in the revolution number of an
engine, an exhaust throttle amount, and an air intake throttle amount in an eleventh
embodiment.
[FIG. 31] FIG. 31 is a diagram showing changes over time in the revolution number of an
engine, a fuel injection amount, an exhaust throttle amount, and an air intake throttle
amount in a variation of the eleventh embodiment.
32

[FIG 32] FIG 32 is a diagram showing a filter main body as viewed from a direction along
a flow direction of exhaust gas.
[FIG. 33] FIG. 33 is a diagram showing the filter main body as viewed from a direction
perpendicular to the flow direction of exhaust gas.
[FIG. 34] FIG. 34 is a cross-sectional view schematically showing a filter main body before
accumulation of PM.
[FIG 35] FIG 35 is a cross-sectional view schematically showing the filter main body after
accumulation of PM.
[FIG. 36] FIG. 36 is a diagram showing a relationship between filter temperatures and
electrical resistance values.
[FIG. 37] FIG. 37 is a timing chart showing changes over time in an electrical resistance
value and restoration operation timing.
[FIG. 38] FIG. 38 is a diagram for describing an operation of suspending a filter restoration
operation, depending on a change rate of an electrical resistance value, corresponding to
FIG. 37.
[FIG. 39] FIG. 39 is a diagram showing a thirteenth embodiment, corresponding to FIG. 32.
[FIG. 40] FIG. 40 is a diagram showing a fourteenth embodiment, corresponding to FIG. 32.
[FIG. 41] FIG. 41 is a schematic diagram showing a configuration of a PM accumulation
amount detecting sensor in a fifteenth embodiment.
33

Description of Reference Numerals
1 engine main body
2 air intake system

21 air intake pipe
22 air intake manifold
23 fuel pump
24 air intake throttling device
3 exhaust system
31 exhaust manifold
32 exhaust pipe
33 DPF (particulate filter)
34 exhaust temperature increasing device (exhaust heating means), electric heater
35 filter main body
36 PM accumulation amount detecting sensor
36A PM accumulation amount detecting sensor
36B PM accumulation amount detecting sensor
36c electrical resistance detecting sensor (electrical resistance detecting means)
37 exhaust temperature detecting sensor (exhaust temperature detecting means)
38 exhaust throttling device (exhaust throttling means)
5 controller (restoration operation control means)

61 alternator
62 electric generator

71 EGR path
72 EGR valve
8 turbocharger

81 waste gate valve
82 bypass path
34

Best Mode for Carrying Out the Invention
Hereinafter, embodiments of the present invention will be described with reference to the
accompanying drawings. In the embodiments, the present invention is applied to an
exhaust gas purification apparatus comprising a diesel particulate filter (hereinafter referred
to a DPF) which is provided in a diesel engine for a tractor. Note that the present invention
is not limited to diesel engines, and may be applied to gas engines, gasoline engines, and
the like. The present invention may also be applied to engines provided in automobiles,
electric generators, and the like.
Before describing the embodiments of the present invention, a basic configuration of an
engine according to the embodiments will be roughly described.
- Configuration of engine and DPF restoration control system -
FIG. 1 is a schematic diagram roughly showing a configuration of an engine and a control
system for restoring a DPF according to an embodiment. As shown in FIG. 1, in the
engine, an air intake system 2 is connected to one side of an engine main body 1 (a lower
portion of FIG. 1), while an exhaust system 3 is connected to the other side (an upper
portion of FIG. 1).
The air intake system 2 comprises an air intake pipe 21, an air intake manifold 22, and a
fuel pump 23. Air is introduced via the air intake pipe 21 and the air intake manifold 22 to
a cylinder (a cylinder during an intake stroke) of the engine main body 1, and thereafter,
upon completion of a compression stroke of the cylinder, a fuel is pneumatically transmitted
from the fuel pump 23 to a combustion chamber (antechamber), thereby carrying out an
expansion stroke along with autoignition combustion of air-fuel mixture in the combustion
chamber.
The air intake system 2 is characterized in that the air intake pipe 21 is provided with an air
intake throttling device 24. Specifically, the air intake throttling device 24 comprises a
35

butterfly valve and an actuator which rotates the butterfly valve to change a flow path area
of the air intake pipe 21 (both not shown). Note that this valve mechanism is not limited to
butterfly valves, and shutter valves and the like are applicable.
On the other hand, the exhaust system 3 comprises an exhaust manifold 31 and an exhaust
pipe 32. In an exhaust stroke after the expansion stroke, exhaust gas is emitted from the
cylinder to the exhaust manifold 31, and thereafter, is emitted via the exhaust pipe 32 to the
atmosphere. The exhaust pipe 32 is provided with a DPF 33 for collecting PM included in
the exhaust gas. The DPF 33 comprises a casing and a filter main body housed in the
casing. The filter main body has a honeycomb structure which has a number of cells
separated with partition walls having filtering ability. Specifically, for example, one of end
portions is closed in some cells, while the other end is closed in the other cells. When
exhaust gas is transmitted between cells, PM is collected. The filter main body is made of
a material having heat resistance, oxidation resistance, and thermal shock resistance.
Applicable examples of such a material include porous cordierite ceramics, silicon carbide,
alumina, mullite, silicon nitride, sintered alloy, and the like. The filter main body also has
an oxidation catalyst, such as platinum or the like. In the DPF 33, when an exhaust gas
temperature exceeds a predetermined temperature (e.g., 300°C; hereinafter referred to as a
"restoration operable temperature"), the chemical reaction is carried out, so that PM is
removed by oxidation, whereby the DPF 33 is restored.
The exhaust system 3 is characterized in that an exhaust temperature increasing device
(exhaust heating means) 34 is provided upstream from the DPF 33 of the exhaust pipe 32.
The exhaust temperature increasing device 34, which is comprised of an electric heater,
receives electric power from an electric generator (alternator; not shown) and generates heat,
thereby making it possible to heat exhaust gas flowing through the exhaust pipe 32.
Specifically, exhaust gas may be indirectly heated by heating the exhaust pipe 32, or may be
directly heated by providing a heater line in the exhaust pipe 32. Note that a flame burner
may be applicable as the exhaust temperature increasing device 34.
36

Further, a PM accumulation amount detecting sensor 36 for detecting an amount of PM
accumulated in the DPF 33 is attached to the DPF 33. An exhaust temperature detecting
sensor (exhaust temperature detecting means) 37 for detecting the exhaust gas temperature
is attached to the exhaust temperature increasing device 34. The exhaust temperature
detecting sensor 37 may be provided in the exhaust temperature increasing device 34, or
may be attached to the exhaust pipe 32 immediately upstream from the DPF 33.
An operation of detecting the PM accumulation amount is performed by the PM
accumulation amount detecting sensor 36 as follows. For example, the PM accumulation
amount detecting sensor 36 is comprised of a pressure sensor, and the PM accumulation
amount is determined by detecting a deviation of a current pressure from a pressure
immediately upstream from the DPF 33 when no PM is accumulated in the DPF 33 (when
the DPF 33 is brand-new). Hereinafter, a specific description will be given. FIG. 2(a)
shows a relationship between the numbers of revolutions of the engine and pressures
immediately upstream from the DPF 33 when the engine torque is at predetermined values
(specific values). In FIG. 2(a), line A indicates characteristics when no PM is accumulated
in the DPF 33. The PM accumulation amount can be detected by detecting a deviation of
the current pressure from line A. For example, in FIG. 2(a), line B indicates characteristics
when PM is accumulated in an amount corresponding to 20% of the capacity of the DPF 33,
and line C indicates characteristics when PM is accumulated in an amount corresponding to
30%. In other words, the current PM accumulation amount can be detected by detecting
the revolution number of the engine and the pressure immediately upstream from the DPF
33 under a condition that the engine torque is constant. Specifically, a controller
(restoration operation control means) 5 receives a pressure signal from the PM
accumulation amount detecting sensor 36 and an engine revolution number signal from an
unshown engine revolution number sensor, and calculates the PM accumulation amount.
Note that the PM accumulation amount may be detected only by the PM accumulation
amount detecting sensor 36.
Alternatively, the PM accumulation amount can be detected based on a relationship
between a load of the engine and the pressure immediately upstream from the DPF 33.
37

FIG. 2(b) shows a relationship between engine loads and pressures immediately upstream
from the DPF 33 when the revolution number of the engine is at predetermined values
(specific values). In FIG. 2(b), line A indicates characteristics when no PM is accumulated
in the DPF 33. The PM accumulation amount can be detected by detecting a deviation of
the current pressure from line A. For example, in FIG. 2(b), line B indicates characteristics
when PM is accumulated in an amount corresponding to 20% of the capacity of the DPF 33,
and line C indicates characteristics when PM is accumulated in an amount corresponding to
30%. In other words, the current PM accumulation amount can be detected by detecting
the engine load and the pressure immediately upstream from the DPF 33 under a condition
that the revolution number of the engine is constant.
The engine is provided with a restoration controller 5 for controlling a restoration operation
of the DPF 33. The controller 5 receives a PM accumulation amount detection signal (e.g.,
the pressure signal) transmitted from the PM accumulation amount detecting sensor 36 and
an exhaust temperature detection signal transmitted from the exhaust temperature detecting
sensor 37. The controller 5 also transmits control signals to the air intake throttling device
24 and the exhaust temperature increasing device 34 in accordance with the received PM
accumulation amount detection signal and exhaust temperature detection signal. The
actuator of the air intake throttling device 24 is activated in accordance with an air intake
throttling control signal transmitted to the air intake throttling device 24, so that the
butterfly valve is rotated so as to obtain an opening degree corresponding to the air intake
throttling control signal. Also, the electric heater is ON/OFF controlled in accordance with
an exhaust temperature increase control signal transmitted to the exhaust temperature
increasing device 34, so that an operation of heating exhaust gas by the electric heater is
controlled.
The configuration of the engine of the embodiments has been heretofore outlined. Next,
each embodiment will be described.
38

(First embodiment)
In this embodiment, the air intake throttling device 24 and the exhaust temperature
increasing device 34 are controlled, depending the PM accumulation amount and the
exhaust gas temperature in the DPF 33. Specifically, when the controller 5 receives the
PM accumulation amount detection signal from the PM accumulation amount detecting
sensor 36 and determines that the PM accumulation amount in the DPF 33 has exceeded a
predetermined amount, and the controller 5 receives the exhaust temperature detection
signal from the exhaust temperature detecting sensor 37 and determines that the exhaust gas
temperature has not reached the restoration operable temperature (hereinafter, the case
where these two conditions are satisfied is referred to as "the case where the exhaust
temperature increase control start condition is satisfied"), one or both of the air intake
throttling device 24 and the exhaust temperature increasing device 34 are activated to
increase the exhaust gas temperature to the restoration operable temperature, thereby
performing the restoration operation of the DPF 33 while continuing running the engine
main body 1. Hereinafter, a plurality of specific operations will be described.
- Air intake throttling priority operation -
Firstly, an operation in which priority is given to an air intake throttling operation of the air
intake throttling device 24 will be described. When the exhaust temperature increase
control start condition is satisfied, the controller 5 initially transmits the air intake throttling
control signal to the air intake throttling device 24. Thereby, the actuator of the air intake
throttling device 24 is activated so that the butterfly valve is rotated to obtain an opening
degree corresponding to the air intake throttling control signal, thereby reducing the flow
path area of the air intake pipe 21. As a result, the intake air amount is reduced, so that the
air-fuel ratio is enriched. Thereby, the combustion temperature in the combustion chamber
increases, resulting in an increase in the exhaust gas temperature. When the exhaust gas
temperature thereby reaches the restoration operable temperature, the DPF 33 is restored
without activation of the exhaust temperature increasing device 34.
39

Even if a predetermined has passed since the execution of the restoration operation in which
the air intake throttling device 24 is activated, the exhaust gas temperature which is detected
by the exhaust temperature detecting sensor 37 may not reach the restoration operable
temperature. In this case, the exhaust temperature increasing device 34 is activated.
Specifically, the controller 5 transmits the exhaust temperature increase control signal to the
exhaust temperature increasing device 34. Thereby, the electric heater is turned ON, so
that the operation of heating exhaust gas by the electric heater is started. As a result, the
exhaust gas temperature is further increased. Thus, by the air intake throttling operation of
the air intake throttling device 24 and the heating operation of the exhaust temperature
increasing device 34 (electric heater), the exhaust gas temperature is caused to reach the
restoration operable temperature, so that the DPF 33 is restored.
FIG. 3 is a diagram showing changes over time in the exhaust gas temperature when the air
intake throttling operation is performed by the air intake throttling device 24 before the
heating operation is performed by the exhaust temperature increasing device 34 in the air
intake throttling priority operation. As can be seen from FIG. 3, the exhaust gas
temperature temporarily increases immediately after the air intake throttling operation is
started by the air intake throttling device 24 (the starting point is indicated by point A), and
thereafter, the exhaust gas temperature reaches a limit of increase which can be attained
only by the air intake throttling operation (temperature increase limit) (point B in FIG. 3).
Thereafter, the heating operation is performed by the exhaust temperature increasing device
34 (the starting point of the heating operation is indicated by point C in FIG. 3), whereby the
exhaust gas temperature is increased again to reach the restoration operable temperature
(target temperature), so that the DPF 33 is restored.
According to the above-described air intake throttling priority operation, when the exhaust
gas temperature reaches the restoration operable temperature by the air intake throttling
operation of the air intake throttling device 24, the exhaust temperature increasing device 34
is not activated. Therefore, it is possible to suppress the loss of energy due to the passage
of electric current through the electric heater. Also, if the exhaust gas temperature is
caused to increase to the restoration operable temperature only due to heating by the
40

exhaust temperature increasing device 34, the slow rising of the temperature increase of the
electric heater is likely to elongate a time required until restoration is actually started. In
contrast, according to this air intake throttling priority operation, the air intake throttling
operation of the air intake throttling device 24 is first started, so that the exhaust gas
temperature can be quickly increased.
- Exhaust heating priority operation -
Next, an operation in which priority is given to heating of exhaust performed by the exhaust
temperature increasing device 34 will be described. When the exhaust temperature
increase control start condition is satisfied, the controller 5 initially transmits the exhaust
temperature increase control signal to the exhaust temperature increasing device 34.
Thereby, the electric heater is turned ON to start an operation of heating exhaust gas. As a
result, the exhaust gas temperature is increased. When the exhaust gas temperature
thereby reaches the restoration operable temperature, the DPF 33 is restored without an air
intake throttling operation being performed by the air intake throttling device 24.
On the other hand, even if a predetermined time has passed since the activation of the
exhaust temperature increasing device 34, the exhaust gas temperature detected by the
exhaust temperature detecting sensor 37 may not reach the restoration operable temperature.
In this case, the air intake throttling device 24 is activated. Specifically, the controller 5
transmits the air intake throttling control signal to the air intake throttling device 24.
Thereby, the actuator of the air intake throttling device 24 is activated so that the butterfly
valve is rotated to obtain an opening degree corresponding to the air intake throttling
control signal, thereby reducing the flow path area of the air intake pipe 21. As a result,
the intake air amount is reduced, so that the air-fuel ratio is enriched. Thereby, the
combustion temperature in the combustion chamber increases, resulting in a further
increase in the exhaust gas temperature. Thus, the exhaust gas temperature is caused to
reach the restoration operable temperature by the heating operation of the exhaust
temperature increasing device 34 and the air intake throttling operation of the air intake
throttling device 24, so that the DPF 33 is restored.
41

Also, in the exhaust heating priority operation, as in the air intake throttling priority
operation described with reference to FIG. 3, the exhaust gas temperature reaches the
restoration operable temperature via the two steps of increasing the exhaust gas temperature
(an increase in temperature by the heating operation of the exhaust temperature increasing
device 34 and an increase in temperature by the air intake throttling operation of the air
intake throttling device 24), so that the DPF 33 is restored.
According to the exhaust heating priority operation, when the exhaust gas temperature
reaches the restoration operable temperature by the heating operation of the exhaust
temperature increasing device 34, the air intake throttling device 24 is not activated.
Therefore, it is possible to suppress an increase in the amount of CO and THC which are
generated due to a reduction in the air intake amount. It is also possible to suppress a
deterioration in fuel efficiency by suppressing the pumping loss of the engine. There is a
limit of increase in the exhaust gas temperature which can be attained only by the air intake
throttling operation (e.g., a temperature increase of only about 50 to 100 degrees). By the
exhaust heating priority operation, the exhaust gas temperature can be reliably and
significantly increased by the heating operation of the electric heater.
- Selection between air intake throttling priority operation and exhaust heating priority
operation -
Any one of the air intake throttling priority operation and the exhaust heating priority
operation may be previously set to be performed in an individual engine. In other words,
an engine is produced so as to perform either the air intake throttling priority operation or
the exhaust heating priority operation. Alternatively, the same engine may selectively
perform the air intake throttling priority operation and the exhaust heating priority operation,
depending on the running situation.
As the select operation, specifically, the controller 5 receives the exhaust temperature
detection signal from the exhaust temperature detecting sensor 37, compares the detected
42

exhaust gas temperature with the restoration operable temperature, and executes the air
intake throttling priority operation when the exhaust gas temperature is slightly lower than
the restoration operable temperature (e.g., the difference is less than 100 degrees). In this
case, the exhaust gas temperature can be caused to reach the restoration operable
temperature only by the air intake throttling operation of the air intake throttling device 24,
i.e., the heating activation of the exhaust temperature increasing device 34 does not need to
be performed.
On the other hand, when the load of the engine sharply increases (e.g., climbing a slope),
the exhaust heating priority operation is executed. This is because, if the air intake amount
is reduced when the engine load sharply increases, the engine is likely to stall, and therefore,
priority is given to the heating operation of the exhaust temperature increasing device 34,
thereby securing the air intake amount.
Alternatively, selection between the air intake throttling priority operation and the exhaust
heating priority operation may be performed, depending on the revolution number of the
engine and the exhaust gas temperature. For example, as shown in FIG. 4, a map is stored
in the controller 5, which indicates that the exhaust heating priority operation is selected
when the revolution number of the engine and the exhaust gas temperature are both low,
and the air intake throttling priority operation is selected when the revolution number of the
engine and the exhaust gas temperature are both high. The select operation is performed in
accordance with the map.
- Air intake throttling and exhaust heating simultaneously starting operation -
In this operation, when the exhaust temperature increase control start condition is satisfied,
the controller 5 transmits the air intake throttling control signal to the air intake throttling
device 24 and, in addition, the exhaust temperature increase control signal to the exhaust
temperature increasing device 34. Thereby, both an increase in the exhaust gas
temperature by the air intake throttling operation of the air intake throttling device 24 and
an increase in the exhaust gas temperature by the heating operation of the exhaust
43

temperature increasing device 34 can be achieved, so that the exhaust gas temperature
quickly reaches the restoration operable temperature, and therefore, the DPF 33 is restored.
Therefore, a time from when the exhaust temperature increase control start condition is
satisfied to when the restoration of the DPF 33 is completed, can be reduced.
- Air intake throttle limit of air intake throttling device 24 -
As the intake air amount is decreased by the air intake throttling operation of the air intake
throttling device 24, a sufficient pressure is not obtained in the cylinder (a pressure which
enables autoignition of air-fuel mixture with appropriate timing is not obtained) at a dead
point of compression in the engine. In this case, a time of ignition of air-fuel mixture is
significantly delayed, or misfire occurs. Therefore, there is a limit of the air intake throttle
amount of the air intake throttling device 24. Therefore, an upper limit value of a control
width (maximum throttle amount: threshold value) which provides a throttle amount which
does not lead to the limit of the air intake throttle amount, is previously set for the air intake
throttling control signal transmitted from the controller 5 to the air intake throttling device
24. Such a setting of the air intake throttling limit is previously set in all of the air intake
throttling priority operation, the exhaust heating priority operation, and the air intake
throttling and exhaust heating simultaneously starting operation. Note that the threshold
value is specifically defined as an opening degree of the butterfly valve which provides
about 20% of the flow path area of the air intake pipe 21 when the butterfly valve is fully
opened.
FIG. 5 shows changing states of the pressure in the cylinder when the air intake throttle
amount is changed, and air-fuel mixture ignition timings for respective air intake throttle
amounts. As can be seen from FIG. 5, when the air intake throttling operation is not
performed (line A in FIG. 5), the pressure in the cylinder is sufficient at the dead point of
compression, and the air-fuel mixture ignition timing is present in the vicinity of a dead
point of the piston (ignition timing a). In contrast to this, as the air intake throttle amount
is increased, the pressure in the cylinder at the dead point of compression decreases (lines B
and C in FIG. 5), and the air-fuel mixture ignition timing is delayed (ignition timings b and
44

c). In other words, the air-fuel mixture ignition timing approaches the limit of misfire.
Therefore, in this embodiment, a limit (threshold value) is put on the air intake throttle
amount so that misfire of air-fuel mixture does not occur.
Note that the threshold value may be previously set in the air intake throttling control signal
as described above (a control signal which controls the throttle amount not to exceed the
limit of misfire is transmitted). Alternatively, the threshold value may be previously set in
the actuator of the air intake throttling device 24 (the actuator adjusts the opening degree of
the butterfly valve within a range which does not exceed the threshold value (the limit of
misfire), independently of the air intake throttling control signal).
(Second embodiment)
Next, a second embodiment will be described. This embodiment provides a variation of
the "threshold value" which is defined as the limit of the air intake throttle amount in the
first embodiment. The other parts and control operations are similar to those of the first
embodiment. Therefore, the same portions as those of the first embodiment will not here
described.
As described above, as the intake air amount is decreased by the air intake throttling
operation of the air intake throttling device 24, the time of ignition of air-fuel mixture is
delayed. As a result, incomplete combustion occurs, so that the amount of CO and THC
generated in exhaust gas increases. FIG. 6 shows a relationship between air intake throttle
amounts and concentrations of CO and THC in exhaust gas. As can be seen from FIG. 6,
in a region where the air intake throttle amount is relatively small, the rate of increase in the
CO and THC concentration with respect to an increase in the air intake throttle amount is
small. In a region where the air intake throttle amount is relatively large, the rate of
increase in the CO and THC concentration with respect to an increase in the air intake
throttle amount is extremely large.
45

Therefore, in this embodiment, an air intake throttle amount when reaching a maximum
tolerance amount (hereinafter referred to as a CO and THC generation amount tolerance
limit: point a in FIG. 6) of a range within which the amount of CO and THC generated is
relatively small (hereinafter referred to as a CO and THC generation amount tolerance
range: range A in FIG. 6), is defined as a first threshold value. An air intake throttle
amount which is likely to cause the engine to stall due to misfire caused by the delay of the
ignition time (hereinafter referred to as an engine running limit (the limit of misfire)) is
previously set as a second threshold value (see FIG. 6).
An operation of restoring the DPF 33 according to this embodiment is performed as follows.
When the exhaust temperature increase control start condition is satisfied, the air intake
throttling operation of the air intake throttling device 24 is initially started. When the air
intake throttle amount reaches the first threshold value without the exhaust gas temperature
reaching the restoration operable temperature, the air intake throttling operation of the air
intake throttling device 24 is temporarily suspended (the air intake throttle amount is
maintained), while the heating activation of the exhaust temperature increasing device 34 is
started. Specifically, the exhaust gas temperature is increased while the CO and THC
generation amount is suppressed within the CO and THC generation amount tolerance
range. Even if a predetermined time has passed since the activation of the exhaust
temperature increasing device 34, the exhaust gas temperature detected by the exhaust
temperature detecting sensor 37 may not reach the restoration operable temperature. In
this case, the air intake throttling operation of the air intake throttling device 24 is resumed
so that the air intake throttle amount is increased with the second threshold value being an
upper limit.
FIG. 7 is a diagram showing changes over time in the exhaust gas temperature and the CO
and THC concentration of exhaust gas when the operation is executed. As can be seen
from FIG. 7, the exhaust gas temperature is gradually increased and the CO and THC
concentration of exhaust gas is also gradually increased by the air intake throttling
operation until the first threshold value is reached (the starting point of the air intake
throttling operation is indicated by point a in FIG. 7). Thereafter, when the air intake
46

throttle amount reaches the first threshold value and the air intake throttling operation is
then switched to the heating activation of the exhaust temperature increasing device 34
(point b in FIG. 7), the exhaust gas temperature is gradually increased while the oxidation
catalyst function of the DPF 33 is exhibited due to heating to clean CO and THC, so that the
CO and THC concentration is decreased. Thereafter, the heating ability of the exhaust
temperature increasing device 34 reaches the limit, so that the air intake throttling operation
of the air intake throttling device 24 is resumed (point c in FIG. 7), thereby further
increasing the exhaust gas temperature. As a result, when the exhaust gas temperature
reaches the restoration operable temperature, the restoration of the DPF 33 is started. Note
that, when the exhaust gas temperature reaches the restoration operable temperature
partway through the series of operations, the DPF 33 is restored by maintaining the state.
For example, when the exhaust gas temperature is caused to reach the restoration operable
temperature by the heating activation of the exhaust temperature increasing device 34, the
DPF 33 is restored without the air intake throttling operation of the air intake throttling
device 24 being started.
- Changing of threshold value, depending on running state of engine -
When the running state of the engine changes, the CO and THC generation amount and the
delay amount of the ignition time of air-fuel mixture change with respect to the air intake
throttle amount. Therefore, the CO and THC generation amount tolerance range, the CO
and THC generation amount tolerance limit, and the engine running limit also have
different values. Therefore, the first threshold value and the second threshold value are
also set to have different values, depending on the running state of the engine. Hereinafter,
an operation of changing the first threshold value and the second threshold value will be
described.
FIG. 8 shows a case where each threshold value is changed, depending on the revolution
number of the engine and the torque of the engine. As can be seen from FIG. 8, as the
revolution number of the engine and the engine torque decrease, the first threshold value
and the second threshold value can be set to be higher values (a larger margin of the air
47

intake throttle amount). In other words, as the revolution number of the engine and the
engine torque increase, the first threshold value and the second threshold value need to be
set to be lower values (the limitation of the air intake throttle amount is enhanced). For
example, when the revolution number of the engine is low, but the load is high, there is a
small margin of the intake air amount irrespective of the low exhaust gas temperature, so
that the air intake throttle amount is likely to reach the engine running limit earlier.
Therefore, in this situation, the second threshold value is set to be low. Thereby, the
engine is prevented from stalling. When the revolution number of the engine is low,
ignition may be delayed, but in this case, the angular velocity of the crank shaft is low, so
that the angle of the crank at ignition timing is not significantly deviated from the dead
point of the piston, and therefore, combustion is possible. Therefore, the first threshold
value can be set to be higher. In other words, even if the air intake throttle amount is
increased, the CO and THC generation amount can be suppressed within the tolerance
range. Thus, by changing the threshold values, depending on a change in the running state
of the engine, the restoration operation of the DPF 33 can be executed while the engine is
prevented from stalling and the CO and THC generation amount is suppressed within the
tolerance range as well as while the energy loss is suppressed to the extent possible.
- Changing of threshold value, depending on cetane number of fuel -
When the cetane number of a fuel (light oil for diesel engines) changes, the CO and THC
generation amount and the delay amount of ignition of air-fuel mixture with respect to the
air intake throttle amount also change. Therefore, the CO and THC generation amount
tolerance range, the CO and THC generation amount tolerance limit, and the engine running
limit also have different values. Therefore, the first threshold value and the second
threshold value are also set to be different values, depending on the cetane number of a fuel
to be used. Hereinafter, an operation of changing the first threshold value and the second
threshold value will be described.
FIG. 9 shows a relationship between air intake throttle amounts and concentrations of CO
and THC in exhaust gas with respect to two fuels having different cetane numbers (e.g., a
48

fuel having a cetane number of "55" and a fuel having a cetane number of "45"). As can
be seen from FIG. 9, fuels having lower cetane numbers tend to have larger ignition delays.
Therefore, for fuels having lower cetane numbers, both the first threshold value and the
second threshold value need to be set to be lower values (the limitation of the air intake
throttle amount is enhanced), as compared to fuels having higher cetane numbers. In other
words, since fuels having higher cetane numbers have smaller ignition delays, both the first
threshold value and the second threshold value can be set to be higher values (there can be a
margin of the air intake throttle amount), as compared to fuels having lower cetane
numbers.
Thus, by setting the threshold values, depending on the fuel, the restoration operation of the
DPF 33 can be executed while the engine is prevented from stalling and the CO and THC
generation amount is suppressed within the tolerance range.
(Third embodiment)
Next, a third embodiment will be described. In this embodiment, it is assumed that an
electric heater is employed as the exhaust temperature increasing device 34, and current is
supplied to the electric heater 34 directly from an alternator. The other parts and control
operations are similar to those of the first and second embodiments. Therefore, the same
portions as those of the first and second embodiments will not here described.
As can be seen from FIG. 10, in an engine of this embodiment, an alternator 61 which is
driven by rotational drive force of a crank shaft to generate electric power is attached to a
side surface of the engine main body 1. A portion of electric power generated by the
alternator 61 is supplied to the electric heater (exhaust temperature increasing device) 34.
The supply of electric power to the electric heater 34 is switched ON/OFF in accordance
with the exhaust temperature increase control signal from the controller 5 as in the first
embodiment. Note that the electric power generated by the alternator 61 is also used to
charge a battery (not shown) or drive auxiliaries.
49

This embodiment is characterized by ON/OFF control of the electric heater 34 performed in
accordance with the exhaust temperature increase control signal from the controller 5.
FIG. 11 shows a relationship between an output of the engine main body 1 and a portion of
the output which is used in the electric heater 34. In FIG. 11, a solid line indicates a limit
of the output of the engine main body 1 (a maximum output line of the engine). In FIG. 11,
a hatched region indicates an output of the engine which is used (consumed) in the electric
heater 34 when the electric heater 34 is ON (a portion of the output of the engine which is
used to generate heat in the electric heater 34).
Therefore, when the engine main body 1 is driven with an output (e.g., point A in FIG. 11)
lower than a dashed line in FIG. 11 (the load is relatively low), there is an output margin
which is more than or equal to the portion of the output of the engine which is used in the
electric heater 34. Therefore, even when the electric heater 34 is turned ON, the operation
of heating exhaust gas by the electric heater 34 can be performed without a hindrance in the
travel performance or the traction performance. Specifically, when there is a request for
passage of current to the electric heater 34 in such a drive state of the engine (timing with
which the heating activation of the electric heater 34 is executed in the above-described
embodiments), the exhaust temperature increase control signal is transmitted from the
controller 5 to the electric heater 34, so that the heating activation is started.
In contrast to this, when the engine main body 1 is driven by an output (e.g., point B in FIG.
11) which is higher than the dashed line in FIG. 11 (the load is relatively high), the output
margin is smaller than the portion of the output of the engine which is used in the electric
heater 34. In this case, the electric heater 34 is not turned ON, and the exhaust gas
temperature is increased only by the air intake throttling operation of the air intake
throttling device 24. In other words, even when there is a request for passage of current to
the electric heater 34 in such a drive state of the engine, the exhaust temperature increase
control signal is not transmitted from the controller 5 to the electric heater 34. Therefore,
the exhaust gas temperature is increased only by the air intake throttling operation of the air
intake throttling device 24, and when the exhaust gas temperature reaches the restoration
50

operable temperature, the restoration of the DPF 33 is performed. In other words, the
restoration of the DPF 33 is performed without a hindrance in the travel performance or the
traction performance.
Although it has been described above that the electric heater 34 is not turned ON when the
output margin of the engine main body 1 is smaller than the portion of the engine output
which is used in the electric heater 34, the present invention is not limited to this.
Alternatively, the electric heater 34 may be adapted to generate a plurality of variable levels
of heat, and the heat level of the electric heater 34 may be adjusted, depending on the output
margin of the engine, so that the operation of heating exhaust gas may be performed by the
electric heater 34 to the extent possible.
-Variation of third embodiment -
In the above-described third embodiment, current is supplied to the electric heater 34 from
the alternator 61 which generates electric power for charging a battery or driving auxiliaries.
In this variation, as shown in FIG. 12, an electric generator 62 dedicated to supply of current
to the electric heater 34 is provided. The electric generator 62 is driven by rotational drive
force of a crank shaft to generate electric power as with the alternator 61.
Also, in this variation, ON/OFF control of the electric heater 34 which is performed in
accordance with the exhaust temperature increase control signal from the controller 5, is
performed, depending on the output state of the engine when there is a request for passage
of current to the electric heater 34, as in the third embodiment.
Also, in this case, the electric heater 34 may be adapted to generate a plurality of variable
levels of heat, and the heat level of the electric heater 34 may be adjusted, depending on the
output margin of the engine, so that the operation of heating exhaust gas may be performed
by the electric heater 34 to the extent possible.
51

(Fourth embodiment)
Next, a fourth embodiment will be described. This embodiment is characterized by a
control operation of an EGR (Exhaust Gas Recirculation) valve during restoration of the
DPF 33 when an EGR device is provided. The other parts and control operations are
similar to those of the above-described embodiments. Therefore, the same portions as
those of the above-described embodiments will not here described.
As shown in FIG. 13, an engine according to this embodiment is provided with an EGR
path 71 for recirculating exhaust from the exhaust system 3 to the air intake system 2. The
EGR path 71 is provided with an EGR valve 72 the opening degree of which can be
adjusted.
This embodiment is characterized by an operation in which, while the air intake throttling
operation is performed by the air intake throttling device 24, the opening degree of the EGR
valve 72 is reduced, depending on the throttle amount of the butterfly valve.
FIG. 14 shows a relationship between air intake throttle amounts of the air intake throttling
device 24 and degrees of opening of the EGR valve 72 during a control of the opening
degree of the EGR valve 72 according to this embodiment. FIG. 15 shows exemplary
changes over time in the opening degree of the EGR valve 72 with respect to the air intake
throttle amount of the air intake throttling device 24.
A recirculation amount of EGR gas is determined, based on a differential pressure between
the air intake side and the exhaust side, and the opening degree of the EGR valve 72. As
described above, during restoration of the DPF 33, since the air intake throttling operation
of the air intake throttling device 24 is performed, the air intake-side pressure is decreased.
In other words, when the opening degree of the EGR valve 72 is constant, the differential
pressure between the air intake side and the exhaust side becomes large, so that the
recirculation amount of exhaust increases more than necessary, likely leading to faulty
combustion. Therefore, in this embodiment, as the air intake throttle amount of the air
52

intake throttling device 24 is increased (the air intake-side pressure is decreased), the
opening degree of the EGR valve 72 is reduced, thereby maintaining a constant exhaust
recirculation rate to maintain a satisfactory combustion state of air-fuel mixture.
Also, in this embodiment, the revolution number of the engine and the engine torque are
monitored during restoration of the DPF 33, and the EGR valve 72 is completely closed
when changes in these amounts exceed predetermined amounts. FIG. 16 shows exemplary
changes over time in the revolution number of the engine, the engine torque, the opening
degree of the EGR valve 72, and the air intake throttle amount of the air intake throttling
device 24 in this case. When the opening degree of the EGR valve 72 is changed,
depending on the air intake throttle amount of the air intake throttling device 24, during the
restoration of the DPF 33, change in the EGR recirculation amount is slightly delayed with
respect to the air intake throttling operation of the air intake throttling device 24.
Therefore, when the revolution number of the engine and the engine torque change
significantly, the operation of changing the opening degree of the EGR valve 72 is likely to
have an adverse influence on the combustion of air-fuel mixture. Therefore, as shown in
FIG. 16, when the revolution number of the engine and the engine torque change
significantly during the restoration of the DPF 33, it is determined that the opening degree
of the EGR valve 72 cannot be caused to follow a change in the air intake throttle amount of
the air intake throttling device 24, and the EGR valve 72 is forced to be completely closed
(timing A in FIG. 16), so that the exhaust recirculation amount is caused to be "0", thereby
avoiding faulty combustion. Thereafter, when changes in the revolution number of the
engine and the engine torque become small, the control of changing the opening degree of
the EGR valve 72, depending on the air intake throttle amount of the air intake throttling
device 24, is resumed (timing B in FIG. 16).
(Fifth embodiment)
Next, a fifth embodiment will be described. This embodiment is characterized in that,
when a turbocharger is provided, a plurality of "threshold values" for changing restoration
operations of the DPF 33 are set. The other parts and control operations are similar to
53

those of the above-described embodiments. Therefore, the same portions as those of the
above-described embodiments will not here described.
As shown in FIG. 17, an engine according to this embodiment comprises a turbocharger 8.
The engine utilizes the fluid energy of exhaust gas to compress intake air to increase the air
density, thereby increasing an output of the engine.
As a "threshold value" for changing restoration operations of the DPF 33, a first threshold
value is set as in the second embodiment. The first threshold value is set as an air intake
throttle amount when the CO and THC generation amount reaches a maximum tolerance
amount (a CO and THC generation amount tolerance limit) of a range within which the CO
and THC generation amount is relatively small (CO and THC generation amount tolerance
range). On the other hand, a second threshold value is set as an air intake throttle amount
when surging of the turbocharger 8 occurs (see a first threshold value and a second
threshold value in FIG. 18). The surging occurs because the compression ratio is
maintained high by the turbocharger 8 irrespective of a reduction in the intake air amount
caused by increasing the air intake throttle amount. In other words, the second threshold
value is set as an air intake throttle amount at the limit of engine running in this
embodiment.
Note that, regarding the restoration operation of the DPF 33 in this embodiment, operations
after the air intake throttle amount reaches the first threshold value are performed in a
manner similar to that of the second embodiment. Specifically, when the exhaust
temperature increase control start condition is satisfied, the air intake throttling operation of
the air intake throttling device 24 is initially started. When the air intake throttle amount
reaches the first threshold value without the exhaust gas temperature reaching the
restoration operable temperature, the air intake throttling operation of the air intake
throttling device 24 is temporarily suspended (the air intake throttle amount is maintained),
and the heating activation of the exhaust temperature increasing device 34 is started. In
other words, the exhaust gas temperature is increased while the CO and THC generation
amount is suppressed within the CO and THC generation amount tolerance range. Even if
54

a predetermined time has passed since the activation of the exhaust temperature increasing
device 34, the exhaust gas temperature detected by the exhaust temperature detecting sensor
37 may not reach the restoration operable temperature. In this case, the air intake
throttling operation of the air intake throttling device 24 is resumed so as to increase the air
intake throttle amount with the second threshold value being set as an upper limit thereof
(within a range which does not cause surging of the turbocharger 8).
FIG. 19 is a diagram showing changes over time in the exhaust gas temperature and the CO
and THC concentration of exhaust gas when the above-described operation is executed.
As can be seen from FIG. 19, the exhaust gas temperature is gradually increased and the CO
and THC concentration of exhaust gas is also gradually increased by the air intake throttling
operation until the first threshold value is reached (the starting point of the air intake
throttling operation is indicated by point a in FIG. 19). Thereafter, when the air intake
throttle amount reaches the first threshold value and the air intake throttling operation is
then switched to the heating activation of the exhaust temperature increasing device 34
(point b in FIG. 19), the exhaust gas temperature is gradually increased, while the oxidation
catalyst function of the DPF 33 is exhibited due to heating to clean CO and THC, so that the
CO and THC concentration is decreased. Thereafter, the heating ability of the exhaust
temperature increasing device 34 reaches the limit, so that the air intake throttling operation
of the air intake throttling device 24 is resumed (point c in FIG. 19), thereby further
increasing the exhaust gas temperature. As a result, when the exhaust gas temperature
reaches the restoration operable temperature, restoration of the DPF 33 is started. Note
that, when the exhaust gas temperature reaches the restoration operable temperature
partway through the series of operations, the DPF 33 is restored by maintaining the state.
- Variation of fifth embodiment -
As a variation of the fifth embodiment, setting of a threshold value and switching of
restoration operations of the DPF 33, depending on the threshold value, where a
turbocharger is provided with a waste gate valve, will be described.
55

As shown in FIG. 20, an engine according to this variation is provided with a turbocharger 8.
An exhaust pipe 32 is provided with a waste gate valve 81, and a bypass path 82 for causing
exhaust gas to bypass the turbocharger 8 when the waste gate valve 81 is opened.
As "threshold values" for switching restoration operations of the DPF 33, a first threshold
value and a second threshold value similar to those of the fifth embodiment are set. The
first threshold value is set as an air intake throttle amount when the CO and THC generation
amount tolerance limit is reached. The second threshold value is set as an air intake
throttle amount when surging of the turbocharger 8 occurs while the closed state of the
waste gate valve 81 is maintained.
In addition, a third threshold value is set in this embodiment. When surging of the
turbocharger 8 occurs (the waste gate valve 81 is closed and the air intake throttle amount
then reaches the second threshold value), the surging of the turbocharger 8 is eliminated by
opening the waste gate valve 81. Thereafter, by further reducing air intake to a certain
level (a certain air intake throttle amount), the engine is likely to stall due to misfire caused
by a delay in the ignition time by the air intake throttling operation. The third threshold
value is set as such an air intake throttle amount (engine running limit (the limit of misfire))
(see FIG. 18).
A restoration operation of the DPF 33 of this variation is performed as follows. When the
exhaust temperature increase control start condition is satisfied, the air intake throttling
operation of the air intake throttling device 24 is initially started. When the air intake
throttle amount reaches the first threshold value without the exhaust gas temperature
reaching the restoration operable temperature, the air intake throttling operation of the air
intake throttling device 24 is temporarily suspended (the air intake throttle amount is
maintained), and the heating activation of the exhaust temperature increasing device 34 is
started. In other words, the exhaust gas temperature is increased while the CO and THC
generation amount is suppressed within the CO and THC generation amount tolerance
range. Even if a predetermined time has passed since the activation of the exhaust
temperature increasing device 34, the exhaust gas temperature detected by the exhaust
56

temperature detecting sensor 37 may not reach the restoration operable temperature. In
this case, the air intake throttling operation of the air intake throttling device 24 is resumed
so as to increase the air intake throttle amount while the waste gate valve 81 is maintained
closed (turbocharging is being performed) until the air intake throttle amount reaches the
second threshold value. Thereafter, when the air intake throttle amount reaches the second
threshold value without the exhaust gas temperature reaching the restoration operable
temperature, the waste gate valve 81 is opened to eliminate surging of the turbocharger 8,
and in this situation, the air intake throttle amount is further increased with the third
threshold value being set as an upper limit thereof.
FIG. 21 shows exemplary changes over time in the air intake throttle amount of the air
intake throttling device 24 and the opening degree of the waste gate valve 81. Note that,
when the waste gate valve 81 is opened as described above, there is no longer the expansion
work of exhaust gas in the turbocharger 8, so that exhaust gas can be introduced to the DPF
33 while the exhaust gas temperature is maintained high, thereby making it possible to
quickly increase the exhaust gas temperature introduced to the DPF 33 to the restoration
operable temperature.
Note that, in the above-described variation, the exhaust system 3 is provided with the
bypass path 82 and the waste gate valve 81, and the waste gate valve 81 is opened so as to
avoid surging of the turbocharger, thereby making it possible to perform a further reduction
in air intake. Instead of this, the air intake system 2 may be provided with a bypass path
which bypasses the turbocharger 8 and an air intake bypass valve which opens or closes the
bypass path. The air intake bypass valve may be opened so as to avoid surging of the
turbocharger, thereby making it possible to perform a further reduction in air intake.
(Sixth embodiment)
Next, a sixth embodiment will be described. This embodiment is characterized by an
operation of estimating the PM accumulation amount. The other parts and control
operations are similar to those of the above-described embodiments. Therefore, the same
portions as those of the above-described embodiment will not here described.
57

A pressure immediately upstream from the DPF 33 which is detected by the PM
accumulation amount detecting sensor 36 comprised of a pressure sensor, increases with an
increase in an internal temperature of the DPF 33. Therefore, when the PM accumulation
amount is estimated based on the pressure immediately upstream from the DPF 33, the
internal temperature of the DPF 33 also needs to be taken into consideration in addition to
the pressure. When the load or the revolution number of the engine changes, so that the
exhaust gas temperature increases, the increase rate of the actual internal temperature of the
DPF 33 is delayed from that of the exhaust gas temperature. This is because the DPF 33
itself has a heat capacity.
In this embodiment, taking into consideration that the internal temperature of the DPF 33
has an influence on the pressure immediately upstream from the DPF 33 described above,
and that the increase of the actual internal temperature of the DPF 33 is delayed from that of
the exhaust gas temperature, the estimated value of the PM accumulation amount calculated
from the actually detected values (the values of the pressure immediately upstream from the
DPF 33 and the exhaust gas temperature) may be corrected using a correction amount
which depends on these pressure and temperature values.
FIG. 22 shows exemplary changes over time in the revolution number of the engine, the
exhaust gas temperature (detected value), the internal temperature of the DPF 33, the
pressure immediately upstream from the DPF 33 (detected value), and the estimated value
of the PM accumulation amount. As shown in FIG. 22, as the revolution number of the
engine is increased, the exhaust gas temperature and the pressure immediately upstream
from the DPF 33 rapidly increase. In contrast to this, the internal temperature of the DPF
33 slowly increases. The detected pressure immediately upstream from the DPF 33 is
affected by the internal temperature of the DPF 33 and therefore is slightly deviated from
the true pressure value. Specifically, the pressure immediately upstream from the DPF 33
is detected as a pressure lower than the true pressure value. When the PM accumulation
amount is estimated based only on the detected pressure value, the resultant accumulation
amount is smaller than the actual accumulation amount.
58

Therefore, here, the internal temperature of the DPF 33 is estimated, depending on a change
in the detected exhaust gas temperature, and a correction amount for the estimated value of
the PM accumulation amount is determined based on the estimated internal temperature of
the DPF 33 and the detected pressure immediately upstream from the DPF 33.
Specifically, estimated values of the PM accumulation amount indicated by a solid line in
FIG. 22 are calculated based on the detected pressures immediately upstream from the DPF
33. By correcting the estimated values using predetermined correction amounts, estimated
values of the PM accumulation amount indicated by a dashed line in FIG. 22 are calculated.
Thereby, the PM accumulation amount can be correctly estimated by considering that the
pressure immediately upstream from the DPF 33 is affected by the internal temperature of
the DPF 33 and that the actual increase of the internal temperature of the DPF 33 is delayed
from the increase of the exhaust gas temperature.
Although it has been described in the sixth embodiment that the internal temperature of the
DPF 33 is estimated, depending on a change in the detected exhaust gas temperature, the
internal temperature of the DPF 33 may be estimated, depending on a change in the
revolution number or torque of the engine.
(Seventh embodiment)
Next, a seventh embodiment will be described. This embodiment is characterized by a
control which sets timing of starting the restoration operation of the DPF 33. The other
parts and control operations are similar to those of the above-described embodiments.
Therefore, the same portions as those of the above-described embodiment will not here
described.
As a PM collection operation and a restoration operation of the DPF 33 are repeatedly
performed, PM which is not removed by the restoration operation is accumulated in the
DPF 33. Such PM includes the ash of lubricating oil, the abrasion powder of the engine,
and the like. Due to their presence, even if the restoration operation is performed for a
59

long time, the pressure immediately upstream from the DPF 33 cannot be returned
(decreased) to the immediately upstream pressure of a brand-new product. In such a
situation, when a pressure at which restoration of the DPF 33 is started is set to be a
predetermined value, the following problem arises.
Specifically, a restoration operation may be ended when a predetermined time has passed
since the start of the restoration operation. In this case, at the end of the restoration
operation, the pressure immediately upstream from the DPF 33 has already been higher
than that of a brand-new product, so that a difference from the restoration starting pressure
is smaller. The difference is decreased every time the PM collection operation and
restoration operation of the DPF 33 is repeated. Therefore, a time interval from the time of
the end of the restoration operation until the pressure immediately upstream from the DPF
33 reaches the restoration starting pressure decreases, so that the frequency of execution of
a restoration operation increases. In FIG. 23, a dashed line indicates a situation where the
frequency of execution of a restoration operation gradually increases.
On the other hand, if a restoration operation is ended when the pressure immediately
upstream from the DPF 33 decreases to a predetermined pressure (restoration ending
pressure) after the start of the restoration operation, the pressure immediately upstream
from the DPF 33 at the end of restoration increases every time the PM collection operation
and restoration operation of the DPF 33 are repeated as described above. Therefore, even
when the restoration operation is performed for a long time, the pressure immediately
upstream from the DPF 33 does not decrease to the restoration ending pressure. In such a
situation, the restoration operation cannot be end.
Therefore, in this embodiment, a fuel injection amount of an engine to which the DPF 33 is
attached is integrated since it is brand-new. Both the restoration starting pressure and the
restoration ending pressure are updated with gradually increasing values, depending on the
integration value. In FIG. 23, a dash-dot-dot line indicates set values of the restoration
starting pressure and the restoration ending pressure. In FIG. 23, a solid line indicates how
restoration operations are executed (changes in the pressure immediately upstream from the
60

DPF 33). As can be seen from FIG. 23, according to this embodiment, restoration
operations can be executed in constant intervals, and a situation where a restoration
operation cannot be ended is avoided.
(Eighth embodiment)
Next, an eighth embodiment will be described. This embodiment is characterized by
setting of a restoration temperature (target temperature) of the DPF 33. The other parts
and control operations are similar to those of the above-described embodiments.
Therefore, the same portions as those of the above-described embodiment will not here
described.
When the DPF 33 is restored, the internal temperature distribution is such that a center
portion thereof has a high temperature (the restoration operable temperature or more), while
an outer circumferential portion thereof has a relatively low temperature because it is
exposed to the atmosphere. Therefore, it is likely that the outer circumferential portion
does not reach the restoration operable temperature, so that faulty restoration occurs. If
such a state continues, PM is accumulated in high density in the outer circumferential
portion, and the PM is oxidized and its temperature is considerably increased during a
restoration operation or the like, likely leading to melting damage of the DPF 33. FIG.
24(a) is a cross-sectional view showing an inner portion of the DPF 33 before the start of a
restoration operation. FIG. 24(b) is a cross-sectional view of the inner portion of the DPF
33 after the restoration operation, indicating that PM is accumulated in the outer
circumferential portion.
Therefore, in this embodiment, a pressure immediately upstream from the DPF 33 is
detected upon completion of a restoration operation. When the pressure is higher than a
predetermined value, it is determined that faulty restoration occurs in the outer
circumferential portion of the DPF 33 and PM is accumulated in the outer circumferential
portion. Therefore, a restoration temperature (target temperature) in the next restoration
operation is set to be higher than the current restoration temperature (e.g., increased by 50
61

degrees). Thereby, in the next restoration operation, the temperature of the outer
circumferential portion of the DPF 33 is increased. When the temperature reaches the
restoration operable temperature, PM can be removed from the outer circumferential
portion. When the pressure immediately upstream from the DPF 33 is still higher than the
predetermined value upon completion of the current restoration operation, a restoration
temperature (target temperature) in the next restoration operation is set to be even higher.
Thus, the restoration temperature continues to be updated until the restoration temperature
reaches the temperature at which PM can be removed from the outer circumferential portion
of the DPF 33 by a restoration operation.
FIG. 25 is a diagram showing changes over time in the pressure immediately upstream from
the DPF 33 when the restoration temperature is changed as described above and when the
restoration temperature is not changed. In FIG. 25, a solid line indicates changes in the
pressure when the restoration temperature is not changed, while a dashed line indicates
changes in the pressure when the restoration temperature is changed. Thus, when the
restoration temperature is not changed, the accumulation amount of PM in the outer
circumferential portion of the DPF 33 increases, so that the pressure immediately upstream
from the DPF 33 upon completion of a restoration operation also increases. In contrast to
this, in this embodiment, by changing the restoration temperature, it is possible to
effectively remove PM from the outer circumferential portion of the DPF 33 (the pressure
immediately upstream from the DPF 33 is maintained low upon completion of a restoration
operation), thereby making it possible to execute restoration operations in constant intervals
without an increase in the frequency of the restoration operation.
(Ninth embodiment)
Next, a ninth embodiment will be described. This embodiment is characterized by setting
of timing with which restoration of the DPF 33 is ended. The other parts and control
operations are similar to those of the above-described embodiments. Therefore, the same
portions as those of the above-described embodiment will not here described.
62

During a restoration operation of the DPF 33, the air intake throttling operation or the
heating operation of the electric heater is performed, so that the fuel efficiency of the engine
is deteriorated. Therefore, the restoration operation is preferably executed as quickly as
possible.
In this embodiment, as in the seventh embodiment, for example, the fuel injection amount
of the engine is integrated from when it is brand-new (the DPF 33 is attached), and the
restoration ending pressure is updated with a gradually increasing value, depending on the
integrated value. In FIG 26, a dashed line indicates changes in pressure in a case where a
restoration operation is ended when a predetermined time has passed since the start of the
restoration operation. As shown in FIG. 26, when the restoration ending timing is set
based on time, the restoration operation may be continued, though restoration has been
sufficiently done, so that a useless restoration operation may be performed (time Tl in FIG
26), or the restoration operation may be ended, though restoration has not yet been
completed (timing T2 in FIG 26).
In contrast to this, according to this embodiment, the execution time of a restoration
operation is changed, depending on the state of restoration of the DPF 33. Thereby, the
restoration operation (the air intake throttling operation or the heating operation of the
electric heater) can be ended substantially at the same time when restoration is completed
(see a solid line in FIG. 26). Therefore, the situation where a useless restoration operation
is performed and the situation where a restoration operation is ended, though restoration has
not yet been completed, can be avoided, thereby making it possible to improve the
reliability of a restoration operation.
(Tenth embodiment)
Next, a tenth embodiment will be described. This embodiment is characterized by an
operation of setting (returning) the restoration temperature (target temperature) of the DPF
33 which is set to be high in the eighth embodiment, to be lower. The other parts and
control operations are similar to those of the above-described embodiments. Therefore,
the same portions as those of the above-described embodiment will not here described.
63

When the pressure immediately upstream from the DPF 33 sharply decreases, i.e., removal
of PM has been completed quickly, heat is largely generated in the DPF 33, leading to
abnormal restoration which is likely to damage the DPF 33. Therefore, in this
embodiment, the pressure immediately upstream from the DPF 33 is monitored. When the
pressure sharply decreases, the restoration temperature (target temperature) of the DPF 33
which is set to be high in the eighth embodiment, is set to be lower.
Specifically, when the execution time of a restoration operation is extremely short or when
a change gradient (decreasing gradient) of the pressure immediately upstream from the DPF
33 is steep (a region T in FIG. 27), it is determined that PM remaining in the outer
circumferential portion of the DPF 33 has been removed, so that the restoration temperature
(target temperature) of the DPF 33 is set to be lower. As this operation, the restoration
temperature may be decreased by a predetermined temperature (e.g., 50 degrees) every time
a restoration operation is executed, or alternatively, the restoration temperature may be
decreased to the restoration operable temperature (300°C) at once.
- Variation of tenth embodiment -
A variation of the tenth embodiment will be hereinafter described. In this embodiment,
when the pressure immediately upstream from the DPF 33 sharply decreases, a restoration
operation is ended even if the restoration operation has not yet been completed. Thereby,
abnormal restoration is reliably avoided in the DPF 33 to avoid damage of the DPF 33.
In FIG. 28, a restoration operation is started with timing Tl, restoration proceeds so that the
pressure immediately upstream from the DPF 33 gradually (relatively slowly) decreases,
and thereafter, the pressure sharply decreases (the pressure sharply decreases with timing
T2 in FIG. 28). Therefore, the restoration operation is ended with timing T3 in FIG. 28
(the air intake throttling operation and the heating operation of the electric heater is
forbidden), thereby avoiding damage of the DPF 33.
64

(Eleventh embodiment)
Next, an eleventh embodiment will be described. This embodiment relates to a technique
for avoiding melting damage of the DPF 33 which is caused because the restoration
reaction of the DPF 33 continues after the engine is suspended. The other parts and
control operations are similar to those of the above-described embodiments. Therefore,
the same portions as those of the above-described embodiment will not here described.
As shown in FIG. 29, in an engine according to this embodiment, the exhaust pipe 32 is
provided with an exhaust throttling device (exhaust throttling means) 38 downstream from
the DPF 33. Specifically, the exhaust throttling device 38 comprises a butterfly valve and
an actuator which rotates the butterfly valve to change the flow path area of the exhaust
pipe 32 (both not shown) as with the air intake throttling device 24, and the actuator is
controlled by the controller 5. Note that the valve mechanism is not limited to butterfly
valves, and shutter valves and the like are applicable.
In this embodiment, as shown in FIG. 30 (indicating changes over time in the revolution
number of the engine, the exhaust throttle amount, and the air intake throttle amount), when
the engine is suspended, the throttle amount of the air intake throttling device 24 is
maximized (completely closed), and the throttle amount of the exhaust throttling device 38
is maximized (completely closed). Thereby, air (oxygen) is prevented from being
introduced to the DPF 33 from the air intake system 2 and the exhaust system 3, thereby
forbidding progress of the restoration reaction of the DPF 33. Thereby, melting damage of
the DPF 33 is avoided.
- Variation in eleventh embodiment -
A variation of the eleventh embodiment will be hereinafter described. In this embodiment,
as shown in FIG. 31 (indicating changes over time in the revolution number of the engine,
the fuel injection amount, the exhaust throttle amount, and the air intake throttle amount),
not only the throttle amount of the air intake throttling device 24 is maximized (completely
65

closed) and the throttle amount of the exhaust throttling device 38 is maximized
(completely closed) when the engine is suspended, but also fuel injection which has been
suspended in the engine suspension operation is executed when the revolution number of
the engine decreases to a predetermined revolution number (e.g., about 700 rpm) (timing T
in FIG. 31). Thereby, oxygen remaining in the cylinder is subjected to combustion so as to
avoid introduction of oxygen to the DPF 33, thereby forbidding progress of the restoration
reaction of the DPF 33 so as to avoid melting damage of the DPF 33. In this case, the fuel
injection amount is preferably set to be larger than the fuel injection amount immediately
before the start of the engine suspension operation, thereby reliably performing combustion
of remaining oxygen. The throttle amount of the exhaust throttling device 38 may be
maximized either after the throttle amount of the air intake throttling device 24 is
maximized and immediately after fuel injection is executed during suspension of the engine,
or at the same time when the throttle amount of the exhaust throttling device 38 is
maximized.
(Twelfth embodiment)
Next, a twelfth embodiment will be described. The twelfth embodiment is the same as the
first embodiment which has been described with reference to FIG. 1, except for the
following points. Therefore, the same portions will be described as less as possible, and
differences will be mainly described.
Firstly, a specific structure of the filter main body housed in the casing of the DPF 33 and a
configuration of the PM accumulation amount detecting sensor 36 will be described.
- Filter main body 35 -
A specific structure of a filter main body 35 will be hereinafter described. As shown in
FIG. 32 (a view of the filter main body 35 as viewed in a direction along a flow direction of
exhaust gas) and FIG. 33 (a cross-sectional view of the filter main body 35 as viewed in a
direction perpendicular to the flow direction of exhaust gas), the filter main body 35, which
66

has substantially a cylindrical shape, comprises an outer circumferential wall 35a and a
partition wall 35b which is integrally formed in a lattice within an internal circumference of
the outer circumferential wall 35a. By the partition wall 35b, a number of flow paths 35c,
35d,... are formed in a honeycomb structure.
As the flow paths 35c, 35d, ..., primary flow paths 35c which are sealed by sealing
members 35e only at an exhaust gas flow-out side, and secondary flow paths 35d which are
sealed by sealing members 35e only at an exhaust gas flow-in side, are alternately provided.
With this structure, exhaust gas flowing into the primary flow path 35c passes through the
partition wall 35b to flow into the secondary flow path 35d before being emitted out
through the exhaust pipe 32. In other words, when the exhaust gas passes through the
partition wall 35b, PM contained in the exhaust gas is collected at the primary side of the
filter main body 35. In FIG. 33, arrows indicate flows of exhaust gas in the flow paths 35c,
35d, ..., and closed arrows indicate exhaust gas containing PM, i.e., exhaust gas flowing in
the primary flow paths 35c. Open arrows indicate exhaust gas after PM is collected and
removed, i.e., exhaust gas flowing in the secondary flow paths 35d.
The filter main body 35 is formed of a nonconductive material, such as porous cordierite
ceramics, silicon carbide, alumina, mullite, silicon nitride, or the like, which has heat
resistance, oxidation resistance, and thermal shock resistance. The filter main body 35
also has an oxidation catalyst, such as platinum or the like. Thereby, in the DPF 33, when
the exhaust gas temperature exceeds a predetermined temperature (e.g., 300°C; hereinafter
referred to as a "restoration operable temperature"), the chemical reaction is carried out, so
that PM is removed by oxidation, i.e., the DPF 33 is restored.
- PM accumulation amount detecting sensor 36 -
This embodiment is characterized by a configuration of the PM accumulation amount
detecting sensor 36 for detecting the PM accumulation amount in the filter main body 35.
Hereinafter, the configuration of the PM accumulation amount detecting sensor 36 will be
described.
67

FIG. 34 is a cross-sectional view schematically showing the filter main body 35
(corresponding to FIG. 33). As shown in FIG. 34, electrical wires (conductive wires) 36a
and 36b are connected to two portions (points X and Y in FIG. 34) of an inner surface of the
primary flow path 35c in the filter main body 35. An electrical resistance detecting sensor
36c is connected to the electrical wires 36a and 36b. In other words, the electrical
resistance detecting sensor 36c can detect an electrical resistance value between the two
portions X and Y (the portions to which the electrical wires 36a and 36b are connected) of
the inner surface of the primary flow path 35c. Information about the electrical resistance
value thus detected is transmitted to an accumulation amount estimating means (described
below) provided in the restoration controller 5.
The connection portions X and Y of the electrical wires 36a and 36b with respect to the
inner surface of the primary flow path 35c are placed and separated by a distance such that,
when PM is accumulated on the inner surface of the primary flow path 35c to such an
extent that a restoration operation of the DPF is required (e.g., PM is attached to about 70%
of the inner surface of the primary flow path 35c), PM is continuously attached across
between the two connection portions X and Y of the electrical wires 36a and 36b as shown
in FIG. 35, i.e., the two connection portions X and Y are electrically conductive via PM. In
other words, if the distance is excessively short, the two points X and Y are electrically
conductive when only a small amount of PM is attached. Conversely, if the distance is
excessively long, the two points X and Y are not electrically conductive when PM is
attached in an amount which requires a restoration operation of the DPF. The distance is
set to be a value which avoids these situations.
Also, an exhaust temperature increasing device (exhaust heating means) 34 is provided
upstream from the DPF 33 in the exhaust pipe 32 (see FIG. 1). The exhaust temperature
increasing device 34, which is comprised of an electric heater, receives electric power from
an electric generator (alternator; not shown) and generates heat, thereby making it possible
to heat exhaust gas flowing through the exhaust pipe 32. Specifically, exhaust gas may be
indirectly heated by heating the exhaust pipe 32, or gas may be directly heated by providing
68

a heater line in the exhaust pipe 32. Note that a flame burner may be applicable as the
exhaust temperature increasing device 34.
Also, an exhaust temperature detecting sensor (exhaust temperature detecting means) 37 for
detecting the exhaust gas temperature is attached to the exhaust temperature increasing
device 34. The exhaust temperature detecting sensor 37 may be provided in the exhaust
temperature increasing device 34, or may be attached to the exhaust pipe 32 immediately
upstream from the DPF 33.
This engine is provided with a restoration controller 5 for controlling the restoration
operation of the DPF 33. The controller 5 receives a PM accumulation amount detection
signal (a signal based on an electrical resistance) transmitted from the PM accumulation
amount detecting sensor 36 and an exhaust temperature detection signal transmitted from
the exhaust temperature detecting sensor 37. As described above, the restoration controller
5, which is provided with an accumulation amount estimating means, calculates a PM
accumulation amount on a surface of the primary flow path 35c of the filter main body 35
based on an electrical resistance value detected by the electrical resistance detecting sensor
36c. Specifically, since the electrical resistance value varies depending on the filter
temperature, a temperature of the filter main body 35 is detected by a means (not shown),
such as a temperature sensor or the like, and the electrical resistance value detected by the
electrical resistance detecting sensor 36c is subjected to a correction calculation based on
the temperature of the filter main body 35, thereby estimating the PM accumulation amount
with high accuracy.
As can be seen from the relationship between filter temperatures and electrical resistance
values in FIG. 6, even when the PM accumulation amount is the same, the higher the filter
temperature, the lower the electrical resistance value. In view of this, for example, a
correction calculation is performed using the following correction expression, thereby
making it possible to estimate the PM accumulation amount with high accuracy.
69

R = aT2 + bT + c
R: electrical resistance value, T: temperature, a, b, c: coefficients
The controller 5 transmits control signals to the air intake throttling device 24 and the
exhaust temperature increasing device 34 in accordance with the estimated PM
accumulation amount and the exhaust temperature detection signal from the exhaust
temperature detecting sensor 37. Specifically, the actuator of the air intake throttling
device 24 is activated in accordance with the air intake throttling control signal transmitted
to the air intake throttling device 24, so that the butterfly valve is rotated so as to obtain the
opening degree corresponding to the air intake throttling control signal. Also, the electric
heater is ON/OFF controlled in accordance with the exhaust temperature increase control
signal transmitted to the exhaust temperature increasing device 34, thereby controlling the
exhaust gas heating operation by the electric heater.
- DPF restoration control operation -
Next, a DPF restoration control operation of the thus-configured system will be described.
In this embodiment, the air intake throttling device 24 and the exhaust temperature
increasing device 34 are controlled, depending on the PM accumulation amount and the
exhaust gas temperature in the DPF 33. Specifically, the controller 5 receives an electrical
resistance signal from the PM accumulation amount detecting sensor 36 and estimates the
PM accumulation amount using the accumulation amount estimating means provided in the
controller 5. When it is determined that the PM accumulation amount has exceeded a
predetermined amount, and it is determined based on the exhaust temperature detection
signal received by the controller 5 from the exhaust temperature detecting sensor 37 that the
exhaust gas temperature has not reached the restoration operable temperature (hereinafter
the case where these two conditions are satisfied is referred to as a "case where the exhaust
temperature increase control start condition is satisfied"), one or both of the air intake
70

throttling device 24 and the exhaust temperature increasing device 34 are activated so as to
increase the exhaust gas temperature to the restoration operable temperature. Thereby, a
restoration operation of the DPF 33 is performed while the engine main body 1 continues to
be run. Hereinafter, a plurality of specific operations will be described.
- Air intake throttling priority operation -
An operation in which priority is given to the air intake throttling of the air intake throttling
device 24 is substantially similar to the first embodiment. When the exhaust temperature
increase control start condition is satisfied, the controller 5 initially transmits an air intake
throttling control signal to the air intake throttling device 24. Thereby, the actuator of the
air intake throttling device 24 is activated to rotate the butterfly valve so as to obtain an
opening degree corresponding to the air intake throttling control signal, so that the flow
path area of the air intake pipe 21 is reduced. As a result, the intake air amount is reduced
to enrich the air-fuel ratio, so that the combustion temperature in the combustion chamber is
increased and therefore the exhaust gas temperature is increased. When the exhaust gas
temperature thereby reaches the restoration operable temperature, the DPF 33 is restored
without activation of the exhaust temperature increasing device 34.
FIG. 37 is a timing chart showing changes over time in the electrical resistance value
detected by the electrical resistance detecting sensor 36c and restoration operation timing in
this case. Initially, the engine is run without execution of a restoration operation. As PM
is accumulated, the electrical resistance value gradually decreases. When the electrical
resistance value becomes smaller than a predetermined restoration starting threshold value
(timing A in FIG. 37), a restoration operation is started. Immediately after the start of the
restoration operation, the temperature of the filter main body 35 has not yet reached the
restoration operable temperature, so that the electrical resistance value continues decreasing.
When the temperature of the filter main body 35 reaches the restoration operable
temperature, PM starts to be removed, so that the electrical resistance value gradually
increases. Thereafter, when the electrical resistance value exceeds a predetermined
restoration ending threshold value (timing B in FIG. 37), the restoration operation is ended.
71

Note that an electrical resistance value set as the restoration ending threshold value is set to
be higher than an electrical resistance value set as the restoration starting threshold value,
thereby avoiding a situation where start and suspension of a filter restoration operation are
frequently repeated.
Note that, when a change rate of the electrical resistance value detected by the electrical
resistance detecting sensor 36c during a restoration operation (an increase amount of the
electrical resistance value per unit time) becomes higher than a predetermined abnormality
determination change rate (a slope a becomes larger than a predetermined angle in FIG. 38),
the filter restoration operation is forcedly suspended. The reason is as follows. When the
electrical resistance value sharply changes in this manner, a portion of the filter main body
35 is likely to locally have an abnormally high temperature (abnormal restoration). If the
"abnormal restoration" state continues, melting damage of the DPF 33 is likely to occur.
Therefore, when the change rate of the electrical resistance value becomes high, the
restoration operation is ended. Thereby, it is possible to extend the life of the DPF 33.
As described above, in this embodiment, the electrical wires 36a and 36b are connected to
the two portions X and Y of the surface of the primary flow path 35c of the filter main body
35, and the PM accumulation amount is recognized based on the electrical resistance
between the two points X and Y. Specifically, as the PM accumulation amount increases,
so that the accumulation thickness increases, the electrical resistance value gradually
decreases. Therefore, by recognizing a change in the electrical resistance value, the PM
accumulation amount can be detected. Therefore, the reliability of the PM accumulation
amount detecting operation can be improved as compared to the conventional art in which a
pressure difference between an upstream side and a downstream side of a filter is detected
by a pressure sensor, or a PM generation amount or the like corresponding to a running state
of an engine is read out and calculated from a map. In addition, this embodiment provides
a relatively simple configuration in which wires (conductive wires) for detecting an
electrical resistance are connected to the filter, thereby making it possible to improve the
practicability.
72

(Thirteenth embodiment)
Next, a thirteenth embodiment will be described. This embodiment is different from the
first embodiment in the configuration of the PM accumulation amount detecting sensor 36.
Therefore, only the configuration of the PM accumulation amount detecting sensor 36 will
be here described.
Although the single PM accumulation amount detecting sensor 36 having a pair of the
electrical wires 36a and 36b is provided in the first embodiment, two PM accumulation
amount detecting sensors 36A and 36B each having a pair of electrical wires 36a and 36b
are provided in this embodiment as shown in FIG. 39. The electrical wires 36a and 36b of
the PM accumulation amount detecting sensors 36A and 36B are connected to the filter
main body 35 at the same distance from a center point of the filter main body 35.
Assuming that the two PM accumulation amount detecting sensors 36A and 36B are
provided, even if disconnection occurs in the electrical wires 36a and 36b of one PM
accumulation amount detecting sensor (e.g., 36A), it is possible to detect an electrical
resistance between two points on the filter main body 35 by the other PM accumulation
amount detecting sensor (e.g., 36B), thereby making it possible to secure the reliability of
the PM accumulation amount detecting operation.
Also, in the configuration of this embodiment, when disconnection occurs in the electrical
wires 36a and 36b of one PM accumulation amount detecting sensor (e.g., 36A), an
electrical resistance value detected by the PM accumulation amount detecting sensor 36A is
continually infinite. Therefore, by recognizing this state, the occurrence of disconnection
of the electrical wires 36a and 36b of the PM accumulation amount detecting sensor 36A
can be readily recognized, thereby making it possible to invalidate an output signal from the
PM accumulation amount detecting sensor 36A.
Also, in this embodiment, since the two PM accumulation amount detecting sensors 36A
and 36B are provided, each of them detects an electrical resistance between two points of
73

the filter main body 35. Therefore, if these detected electrical resistance values are
different from each other, the lower electrical resistance value is recognized as a true
electrical resistance value, and the PM accumulation amount is estimated based on the
lower electrical resistance value. This is to address nonuniform accumulation (biased
accumulation) of PM with respect to the filter main body 35. Of the portions where
electrical resistances are detected, a portion having a largest PM accumulation amount is
used as a reference to determine timing of starting the filter restoration operation. For
example, assuming that an electrical resistance value detected by one PM accumulation
amount detecting sensor (e.g., 36A) is higher than an electrical resistance value detected by
the other PM accumulation amount detecting sensor (e.g., 36B), there is a possibility that,
although the electrical resistance value detected by the PM accumulation amount detecting
sensor 36A is recognized as a true electrical resistance value, PM is excessively
accumulated at a portion which is subjected to detection of the PM accumulation amount
detecting sensor 36B. In this case, a temperature is excessively increased at that portion
during a filter restoration operation, likely leading to damage of the filter main body 35.
To avoid such a situation, a lowest detected electrical resistance value (an electrical
resistance value at a portion where PM is most accumulated) is recognized as a true
electrical resistance value as described above.
Although the two PM accumulation amount detecting sensors 36A and 36B each having a
pair of electrical wires 36a and 36b are provided in this embodiment, three or more PM
accumulation amount detecting sensors may be provided. Also, in this case, as described
above, a lowest detected electrical resistance value is preferably recognized as a true
electrical resistance value, thereby avoiding damage of the filter main body 35 during a
restoration operation.
(Fourteenth embodiment)
Next, a fourteenth embodiment will be described. This embodiment is different from the
first and thirteenth embodiments in the configuration of the PM accumulation amount
detecting sensor 36. Therefore, only the configuration of the PM accumulation amount
detecting sensor 36 will also be here described.
74

In this embodiment, as shown in FIG. 40, an electrical resistance between each of three
points (points X, Y and Z in FIG. 40) on the filter main body 35 is detected. Specifically,
electrical wires (conductive wires) 36a, 36b and 36d are connected to the three points,
respectively. Electrical resistance detecting sensors 36c, 36c and 36c are provided so as to
detect electrical resistances between these electrical wires 36a, 36b and 36d.
According to the configuration of this embodiment, when no disconnection occurs in the
electrical wires connected to the points (X, Y and Z),
r1 - r2 = r3 = r
where rl, r2 and r3 represent resistance values between the points (in the absence of biased
accumulation). Electrical resistance values detected between the points are represented by:
R(X, Y) = R(Y, Z) = R(Z, X) = R = (2/3)r
where R(X, Y) represents a resistance value between "point X" and "point Y", R(Y, Z)
represents a resistance value between "point Y" and "point Z", and R(Z, X) represents a
resistance value between "point Z" and "point X".
On the other hand, when disconnection occurs in one of the electrical wires connected to the
points (disconnection in an electrical wire connected to "point X"),
R(X, Y) = 
R(Z, X) = 
R(Y,Z) = r.
The electrical resistance value of R(Y, Z) suddenly increases by a factor of 1.5 (1.5 times
higher than when disconnection does not occur). Thereby, by recognizing such a sharp
increase in the electrical resistance value, disconnection in a wire can be readily recognized.
75

Note that, even in such a configuration for detecting electrical resistances between three
points on the filter main body 35, a lowest detected electrical resistance value is recognized
as a true electrical resistance value as described above.
(Fifteenth embodiment)
Next, a fifteenth embodiment will be described. This embodiment is also different from
the above-described embodiments in the configuration of the PM accumulation amount
detecting sensor 36. Therefore, only the configuration of the PM accumulation amount
detecting sensor 36 will be here described.
The PM accumulation amount detecting sensor 36 according to this embodiment has a
function of detecting an electrical resistance between two points as in the first and thirteenth
embodiments. In addition, a function of detecting a temperature at a connection portion of
the electrical wire 36a on the filter main body 35 is also provided.
Specifically, as shown in FIG. 41, an electrical wire 36e made of a material different from
that of the electrical wire 36a is connected to a point (point X above) which is subjected to
measurement of an electrical resistance. A closed circuit is formed by the electrical wires
36a and 36e. A voltage detecting sensor 36f is connected to the circuit. Regarding
specific materials for the electrical wires 36a, 36b and 36e, the electrical wires 36a and 36b
for detecting an electrical resistance are made of Alumel (alloy of Ni and Al), and the
electrical wire 36e for detecting a voltage is made of Chromel (alloy of Ni and Cr). In
other words, the electrical wire 36a for detecting an electrical resistance is used to construct
a thermocouple.
With the configuration of this embodiment, by measuring a temperature of a point where an
electrical resistance is to be measured, it can be determined whether or not a restoration
operation is being normally performed (a restoration operation is being performed at
appropriate temperature).
76

When a plurality of PM accumulation amount detecting sensors 36A and 36B are provided
as in the thirteenth embodiment and each of them is provided with a function as a
thermocouple, it can be recognized whether or not the temperature of the filter main body
35 is biased, by measuring a temperature at each point during a restoration operation.
When the temperature is biased, it can be determined that biased accumulation of PM
occurs. Thereby, it is possible to determine whether or not the DPF 33 needs to be
subjected to a maintenance process. Also, in the PM accumulation amount detecting
sensor 36 of FIG. 41, by constructing a thermocouple with respect to the right electrical
wire 36b as is similar to the left electrical wire 36a, a temperature can be measured at a
plurality of points.
Note that, when the PM accumulation amount is calculated based on a filter temperature in
this manner, a thermocouple employing the PM accumulation amount detecting sensor 36
as described above or an individual temperature sensor may be used as a means for
measuring the filter temperature.
(Sixteenth embodiment)
Next, a sixteenth embodiment will be described. This embodiment comprises a pressure
sensor (not shown) for detecting a pressure difference between an upstream side and a
downstream side of the DPF 33 in addition to the PM accumulation amount detecting
sensor 36 of the above-described embodiments. Specifically, the controller 5 receives an
output from the PM accumulation amount detecting sensor 36 and an output from the
pressure sensor. Also, the controller 5 comprises a maintenance determining means for
determining whether or not the DPF 33 needs to be subjected to a maintenance process,
based on the outputs.
In general, examples of matter accumulated on the DPF 33 include matter which cannot be
removed (e.g., ash due to attachment of lubricating oil, engine abrasion powder, etc.) in
addition to the above-described PM which can be removed by a restoration operation.
77

When an accumulation state is monitored only by detecting a differential pressure using a
pressure sensor, it is difficult to determine whether an increase in the differential pressure is
caused by the above-described PM or by engine abrasion powder or the like. To achieve
this determination, it is necessary to determine the necessity of maintenance, such as
cleaning of the DPF or the like, based on the total run time of the engine.
In contrast to this, according to the configuration of this embodiment, for example, when a
differential pressure detected by the pressure sensor is relatively high and an electrical
resistance value detected by the electrical resistance detecting sensor 36c is relatively low, it
can be determined that the accumulation amount of PM which can be removed by a
restoration operation is large. On the other hand, when a differential pressure detected by
the pressure sensor is relatively high and an electrical resistance value detected on the filter
by the electrical resistance detecting sensor 36c is relatively high, it can be determined that
the accumulation amount of PM which cannot be removed by a restoration operation is
large. Therefore, by using the maintenance determining means, it is easy to determine
whether the filter can be cleaned by execution of a restoration operation or the maintenance
of the DPF 33 is required.
(Seventeenth embodiment)
Next, a seventeenth embodiment will be described. In this embodiment, a filter restoration
operating condition is previously determined based on a filter surface temperature upon the
start of a restoration operation.
Specifically, the filter surface temperature is measured at the same time when the PM
accumulation amount is detected. A restoration operation is started after previously
determining a restoration operation continuation time, a reduction in air intake amount, a
heat level of the electric heater, and the like, as filter restoration operation conditions, based
on a difference between the filter surface temperature upon the start of a restoration
operation and the restoration target temperature. According to this, a filter restoration
operation can be executed under appropriate conditions, thereby making it possible to
78

minimize and suppress a deterioration in fuel efficiency due to a restoration operation or the
like.
(Eighteenth embodiment)
Next, an eighteenth embodiment will be described. In this embodiment, when a filter
temperature upon the start of the engine is lower than or equal to a predetermined
temperature, a filter restoration operation is forcedly forbidden.
In the DPF 33, assuming that the filter temperature is lower than or equal to a
predetermined temperature (cold state) upon the start of the engine, if a filter restoration
operation, such as reduction of the air intake amount, changing of the fuel injection time or
its pattern, or the like, is executed, CO or THC does not react with a catalyst due to
incomplete combustion of air-fuel mixture, so that CO and THC are emitted, as they are, to
the atmosphere, resulting in irritating odor. Therefore, in this embodiment, the filter
restoration operation is forcedly forbidden during the cold state so as to suppress
incomplete combustion of air-fuel mixture, thereby reducing the emission amount of CO
and THC. Specifically, when the temperature of engine cooling water is lower than or
equal to 50°C, a filter restoration operation is forbidden. When the engine cooling water
temperature exceeds 50°C and the exhaust temperature increase control start condition is
satisfied, a filter restoration operation is started.
- Other embodiments -
Although the engines comprising a single DPF 33 have been described in the embodiments
and variations above, the present invention is applicable to an engine comprising a plurality
of DPFs which are connected in parallel or in series.
Also, although it has been mainly described in the embodiments above that the DPF 33 is
restored by a reduction in air intake amount and heating by an electric heater, the DPF 33
may be restored in other manners. For example, the opening degree of an exhaust
79

throttling valve provided in an exhaust system may be reduced, the fuel injection amount
may be increased, or the fuel injection time may be delayed.
Also, the present invention is not limited to the filter main body 35 the entire of which is
made of a nonconductive material. Alternatively, substantially the whole filter 33 may be
made of a conductive material, while only a portion of the surface of the primary flow path
35c may be made of a nonconductive material so that an electrical resistance between two
points in the portion made of the nonconductive material is detected.
The present invention can be embodied and practiced in other different forms without
departing from the spirit and essential characteristics thereof. Therefore, the
above-described embodiments are considered in all respects as illustrative and not
restrictive. The scope of the invention is indicated by the appended claims rather than by
the foregoing description. All variations and modifications falling within the equivalency
range of the appended claims are intended to be embraced therein.
This application claims priority on Patent Application No. 2005-054243 filed in Japan on
February 28, 2005 and Patent Application No. 2005-129836 filed in Japan on April 27,
2005, which are hereby incorporated by reference in their entirety. All documents cited
herein are also specifically incorporated by reference in their entirety.
Industrial Applicability
The present invention is preferable not only to diesel engines, but also various types of
engines, such as gas engines, gasoline engines, and the like. The present invention is also
preferable to engines which are provided in automobiles, electric generators, and the like.
80

WE CLAIM;
[1] An exhaust gas purification apparatus comprising:
a particulate filter capable of collecting particulate matter in exhaust of an internal
combustion engine and being restored by removing the particulate matter by oxidation
when a temperature of the exhaust reaches a restoration operable temperature;
an intake air amount reducing means provided in an air intake system of the
internal combustion engine and capable of reducing an intake air amount;
an exhaust heating means provided in an exhaust system of the internal
combustion engine and capable of heating exhaust gas;
an accumulation amount detecting means capable of detecting that an
accumulation amount of particulate matter in the particulate filter exceeds a predetermined
amount;
an exhaust temperature detecting means capable of detecting the exhaust
temperature of the internal combustion engine; and
a restoration operation control means for receiving outputs of the accumulation
amount detecting means and the exhaust temperature detecting means, and executing any
one of an intake air amount reducing operation by the intake air amount reducing means
and an exhaust gas heating operation by the exhaust heating means with priority or
executing both the intake air amount reducing operation and the exhaust gas heating
operation simultaneously, when the accumulation amount of particulate matter in the
particulate filter exceeds the predetermined amount and the exhaust temperature of the
internal combustion engine is lower than the restoration operable temperature.
[2] The exhaust gas purification apparatus according to claim 1, wherein the
restoration operation control means executes any one of the intake air amount reducing
operation by the intake air amount reducing means and the exhaust gas heating operation by
the exhaust heating means with priority when the accumulation amount of particulate
matter in the particulate filter exceeds the predetermined amount and the exhaust
81

temperature of the internal combustion engine is lower than the restoration operable
temperature, and thereafter, executes the other operation when the exhaust temperature of
the internal combustion engine has not reached the restoration operable temperature.
[3] The exhaust gas purification apparatus according to claim 1 or 2, wherein a
predetermined threshold value is previously set for an intake air reduction amount by the
intake air amount reducing means, and the intake air amount is not decreased to be lower
than the threshold value.
[4] The exhaust gas purification apparatus according to claim 1 or 2, wherein a
plurality of predetermined threshold values are previously set for an intake air reduction
amount by the intake air amount reducing means.
[5] The exhaust gas purification apparatus according to claim 4, wherein, as the
plurality of threshold values, a first threshold value corresponding to an intake air reduction
amount when a CO and THC concentration of exhaust gas reaches a tolerance limit, and a
second threshold value corresponding to an intake air reduction amount when the internal
combustion engine reaches a run limit due to misfire, are set, and
when the intake air reduction amount reaches the first threshold value during the
intake air amount reducing operation by the intake air amount reducing means, the intake
air amount reducing operation by the intake air amount reducing means is switched to the
exhaust gas heating operation by the exhaust heating means, and thereafter, when the
exhaust temperature of the internal combustion engine still does not reach the restoration
operable temperature, the intake air amount reducing operation by the intake air amount
reducing means is resumed with the second threshold value being a limit of the intake air
reduction amount.
82

[6] The exhaust gas purification apparatus according to claim 4, wherein the plurality
of threshold values are changed, depending on a load and a revolution number of the
internal combustion engine.
[7] The exhaust gas purification apparatus according to claim 4, wherein the plurality
of threshold values are changed, depending on a cetane number of a fuel used in the internal
combustion engine.
[8] The exhaust gas purification apparatus according to claim 1 or 2, wherein the
exhaust heating means comprises an electric heater which uses electric power generated by
an output of the internal combustion engine.
[9] The exhaust gas purification apparatus according to claim 8, wherein, when a
difference between a maximum output of the internal combustion engine and a required
output of the internal combustion engine is smaller than an output to be used by the electric
heater, the exhaust gas heating operation by the electric heater is limited or forbidden.
[10] The exhaust gas purification apparatus according to claim 1 or 2, wherein the
internal combustion engine comprises an EGR device for recirculating exhaust gas to an air
intake side of the internal combustion engine, the EGR device having an EGR path capable
of causing an exhaust side and the air intake side of the internal combustion engine to be in
communication with each other and an EGR valve capable of changing a path area of the
EGR path, and
during the intake air amount reducing operation by the intake air amount reducing
means, as the intake air reduction amount is increased, the opening degree of the EGR valve
is reduced.
83

[11] The exhaust gas purification apparatus according to claim 10, wherein a running
state of the internal combustion engine is monitored, and when a change amount of the
running state exceeds a predetermined amount, the EGR valve is completely closed.
[12] The exhaust gas purification apparatus according to claim 4, wherein the internal
combustion engine comprises a turbocharger for compressing intake air using fluid energy
of exhaust gas,
as the plurality of threshold values, a first threshold value corresponding to an
intake air reduction amount when a CO and THC concentration of exhaust gas reaches a
tolerance limit, and a second threshold value corresponding to an intake air reduction
amount when surging of the turbocharger occurs, are set, and
when the intake air reduction amount reaches the first threshold value during the
intake air amount reducing operation by the intake air amount reducing means, the intake
air amount reducing operation by the intake air amount reducing means is switched to the
exhaust gas heating operation by the exhaust heating means, and thereafter, when the
exhaust temperature of the internal combustion engine still does not reach the restoration
operable temperature, the intake air amount reducing operation by the intake air amount
reducing means is resumed with the second threshold value being a limit of the intake air
reduction amount.
[13] The exhaust gas purification apparatus according to claim 4, wherein the internal
combustion engine comprises a turbocharger for compressing intake air using fluid energy
of exhaust gas, and a waste gate valve for performing an open operation so as to cause
exhaust gas to bypass the turbocharger or an air intake bypass valve for performing an open
operation so as to cause intake air to bypass the turbocharger,
84

as the plurality of threshold values, a first threshold value corresponding to an
intake air reduction amount when a CO and THC concentration of exhaust gas reaches a
tolerance limit, a second threshold value corresponding to an intake air reduction amount
when surging of the turbocharger occurs while the waste gate valve or the air intake bypass
valve is completely closed, and a third threshold value corresponding to an intake air
reduction amount when the internal combustion engine reaches a run limit due to misfire
while the waste gate valve or the air intake bypass valve is opened, are set, and
when the intake air reduction amount reaches the first threshold value during the
intake air amount reducing operation by the intake air amount reducing means, the intake
air amount reducing operation by the intake air amount reducing means is switched to the
exhaust gas heating operation by the exhaust heating means, and thereafter, when the
exhaust temperature of the internal combustion engine still does not reach the restoration
operable temperature, the intake air amount reducing operation by the intake air amount
reducing means is resumed while the waste gate valve or the air intake bypass valve is
completely closed, and when the intake air reduction amount reaches the second threshold
value, the intake air amount reducing operation by the intake air amount reducing means is
continued with the third threshold value being a limit of the intake air reduction amount
while the waste gate valve or the air intake bypass valve is opened.
[14] The exhaust gas purification apparatus according to claim 1 or 2, wherein the
accumulation amount detecting means is capable of detecting that the accumulation amount
of particulate matter exceeds the predetermined amount, by obtaining a difference between
a state of the particulate filter based on a load of the internal combustion engine and a
revolution number of the internal combustion engine when the particulate filter is in a
normal state, and a state of the particulate filter based on a load of the internal combustion
engine and a revolution number of the internal combustion engine when the particulate
filter is in a current state.
85

[15] The exhaust gas purification apparatus according to claim 1 or 2, wherein the
accumulation amount detecting means estimates the accumulation amount of paniculate
matter based on a pressure upstream from the particulate filter, estimates an internal
temperature of the particulate filter based on the exhaust temperature, and corrects the
accumulation amount using a correction amount determined based on the particulate filter
internal temperature and the particulate filter upstream pressure.
[16] The exhaust gas purification apparatus according to claim 1 or 2, wherein the
accumulation amount detecting means is a pressure sensor for detecting a pressure upstream
from the particulate filter, and
the restoration operation control means, when the particulate filter upstream
pressure reaches a restoration starting pressure, starts a restoration operation, integrates a
fuel injection amount of the internal combustion engine since the particulate filter in a
brand-new state is attached, and updates the restoration starting pressure with a gradually
increasing value, depending on the integration value.
[17] The exhaust gas purification apparatus according to claim 1 or 2, wherein the
restoration operation control means updates a target restoration temperature with a higher
temperature when the particulate filter upstream pressure has exceeded a predetermined
pressure upon completion of a restoration operation of the particulate filter.
[18] The exhaust gas purification apparatus according to claim 1 or 2, wherein the
accumulation amount detecting means is a pressure sensor for detecting a pressure upstream
from the particulate filter, and
the restoration operation control means, when the particulate filter upstream
pressure reaches a restoration ending pressure, ends a restoration operation, integrates a fuel
injection amount of the internal combustion engine since the particulate filter in a
86

brand-new state is attached, and updates the restoration ending pressure with a gradually
increasing value, depending on the integration value.
[19] The exhaust gas purification apparatus according to claim 17, wherein the
restoration operation control means updates the target restoration temperature with a lower
temperature when the particulate filter upstream pressure sharply decreases during the
restoration operation of the particulate filter.
[20] The exhaust gas purification apparatus according to claim 1 or 2, wherein the
restoration operation control means suspends a restoration operation of the particulate filter
when the particulate filter upstream pressure sharply decreases during the restoration
operation.
[21] The exhaust gas purification apparatus according to claim 1 or 2, wherein the
exhaust system of the internal combustion engine comprises an exhaust throttling means
capable of closing an exhaust pipe, and
the restoration operation control means, when suspending the internal combustion
engine, interrupts intake air using the intake air amount reducing means, and closes the
exhaust pipe.
[22] The exhaust gas purification apparatus according to claim 1 or 2, wherein the
exhaust system of the internal combustion engine comprises an exhaust throttling means
capable of closing an exhaust pipe, and
the restoration operation control means, when suspending the internal combustion
engine, interrupts intake air using the intake air amount reducing means, closes the exhaust
pipe, and executes a fuel injection operation.
87

[23] An internal combustion engine comprising the exhaust gas purification apparatus
according to claim 1 or 2, wherein, when the accumulation amount of particulate matter in
the particulate filter exceeds the predetermined amount, and the exhaust temperature of the
internal combustion engine is lower than the restoration operable temperature, any one of
the intake air amount reducing operation by the intake air amount reducing means and the
exhaust gas heating operation by the exhaust heating means is executed with priority or
both of the intake air amount reducing operation and the exhaust gas heating operation are
executed simultaneously, thereby restoring the particulate filter.
[24] A particulate filter restoring method performed by the exhaust gas purification
apparatus according to claim 1 or 2, wherein, when the accumulation amount of particulate
matter in the particulate filter exceeds the predetermined amount, and the exhaust
temperature of the internal combustion engine is lower than the restoration operable
temperature, any one of the intake air amount reducing operation by the intake air amount
reducing means and the exhaust gas heating operation by the exhaust heating means is
executed with priority or both of the intake air amount reducing operation and the exhaust
gas heating operation are executed simultaneously, thereby restoring the particulate filter.
[25] An exhaust gas purification apparatus comprising:
a particulate filter for collecting particulate matter in exhaust gas of an internal
combustion engine by passing the exhaust gas from a primary side to a secondary side,
wherein the entirety or at least a portion of a surface of the primary side of the particulate
filter is made of a nonconductive material;
an electrical resistance detecting means for detecting an electrical resistance
between at least two points of the portion made of the nonconductive material of the
particulate filter; and
an accumulation amount estimating means for receiving an output from the
electrical resistance detecting means and estimating an accumulation amount of particulate
matter in the particulate filter.
88

[26] The exhaust gas purification apparatus according to claim 25, wherein at least two
electrical resistance detecting means are provided.
[27] The exhaust gas purification apparatus according to claim 25 or 26, wherein the
electrical resistance detecting means is adapted to detect electrical resistances between at
least three points of the nonconductive material portion of the particulate filter.
[28] The exhaust gas purification apparatus according to claim 25 or 26, wherein the
electrical resistance detecting means is adapted to be capable of measuring a particulate
filter surface temperature of a point where an electrical resistance is to be measured.
[29] The exhaust gas purification apparatus according to claim 25 or 26, wherein the
accumulation amount estimating means performs a correction calculation based on a
temperature of the particulate filter with respect to the electrical resistance detected by the
electrical resistance detecting means, thereby estimating the accumulation amount of
particulate matter.
[30] The exhaust gas purification apparatus according to claim 25 or 26, wherein, when
the accumulation amount of the particulate matter estimated by the accumulation amount
estimating means exceeds a predetermined restoration starting accumulation amount, a filter
restoration operation is started, and when the accumulation amount of the particulate matter
estimated by the accumulation amount estimating means becomes lower than a
predetermined restoration ending accumulation amount, the filter restoration operation is
suspended.
[31] The exhaust gas purification apparatus according to claim 25 or 26, wherein, when
a change rate of an electrical resistance value detected by the electrical resistance detecting
means during execution of a filter restoration operation exceeds a predetermined
abnormality determination change rate, the filter restoration operation is suspended.
89

[32] The exhaust gas purification apparatus according to claim 25 or 26, comprising:
a pressure sensor for detecting a pressure difference between an upstream side and
a downstream side of the particulate filter, and
a maintenance determining means for receiving an output from the pressure sensor
and an output from the electrical resistance detecting means, and based on the outputs,
determining whether or not the particulate filter requires maintenance.
[33] The exhaust gas purification apparatus according to claim 28, wherein, when the
particulate matter accumulation amount estimated by the accumulation amount estimating
means exceeds a predetermined restoration starting accumulation amount, a filter
restoration operation is started, and a filter restoration operating condition is determined
based on the measured particulate filter surface temperature.
[34] The exhaust gas purification apparatus according to claim 28, wherein, when a
filter temperature upon activation of the internal combustion engine is lower than or equal
to a predetermined temperature, a filter restoration operation is forcedly forbidden.
90
[35] An internal combustion engine comprising the exhaust gas purification apparatus
according to claim 25 or 26.

In an embodiment of an exhaust gas purification apparatus, when an accumulation
amount of particulate matter in a DPF (33) exceeds a predetermined amount and an exhaust
gas temperature of an engine is lower than a restoration operable temperature, an intake air
amount reducing operation is executed by an air intake throttling device (24) provided for
an air intake pipe (21) of the engine, and a heating operation is executed by an electric
heater (34) provided upstream from the DPF (33), thereby increasing the exhaust gas
temperature to the restoration operable temperature to start a restoration operation of the
DPF (33).

Documents:

03605-kolnp-2007-abstract.pdf

03605-kolnp-2007-claims.pdf

03605-kolnp-2007-correspondence others 1.1.pdf

03605-kolnp-2007-correspondence others 1.2.pdf

03605-kolnp-2007-correspondence others 1.3.pdf

03605-kolnp-2007-correspondence others.pdf

03605-kolnp-2007-description complete.pdf

03605-kolnp-2007-drawings.pdf

03605-kolnp-2007-form 1.pdf

03605-kolnp-2007-form 18.pdf

03605-kolnp-2007-form 2.pdf

03605-kolnp-2007-form 3.pdf

03605-kolnp-2007-form 5.pdf

03605-kolnp-2007-international exm report.pdf

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Patent Number 250234
Indian Patent Application Number 3605/KOLNP/2007
PG Journal Number 51/2011
Publication Date 23-Dec-2011
Grant Date 19-Dec-2011
Date of Filing 24-Sep-2007
Name of Patentee YANMAR CO., LTD.
Applicant Address 1-32, CHAYAMACHI, KITA-KU, OSAKA-SHI, OSAKA
Inventors:
# Inventor's Name Inventor's Address
1 OKADA, SHUSUKE C/O YANMAR CO., LTD., 1-32, CHAYAMACHI, KITA-KU, OSAKA-SHI, OSAKA 530-0013
2 KITAZAKI, MASATO C/O YANMAR CO., LTD., 1-32, CHAYAMACHI, KITA-KU, OSAKA-SHI, OSAKA 530-0013
3 HARA, MICHIHIKO C/O YANMAR CO., LTD., 1-32, CHAYAMACHI, KITA-KU, OSAKA-SHI, OSAKA 530-0013
4 NISHIMURA, AKIHIRO C/O YANMAR CO., LTD., 1-32, CHAYAMACHI, KITA-KU, OSAKA-SHI, OSAKA 530-0013
PCT International Classification Number F01N 3/02,F02D 23/00
PCT International Application Number PCT/JP2006/302359
PCT International Filing date 2006-02-10
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2005-129836 2005-04-27 Japan
2 2005-054243 2005-02-28 Japan