Title of Invention	" BONE PLATE SYSTEM WITH BONE SCREWS LOCKED BY SET SCREWS WITH CONTROLLED SECONDARY COMPRESSION
Abstract	BONE PLATE SYSTEM WITH BONE SCREWS LOCKED BY SET SCREWS WITH CONTROLLED SECONDARY COMPRESSION A bone plate system comprising a bone plate having bone screw hole and set screw hole and a bone screw having a head portion resides within said bone screw hole and a shaft extends below the plate and a set screw having a head and a shaft when the said set screw is driven rotationally and axially into the set screw hole at least 180° in rotation that causes said set screw to directly apply a lateral compressive force to said head portion of said bone screw.

Title of Invention

" BONE PLATE SYSTEM WITH BONE SCREWS LOCKED BY SET SCREWS WITH CONTROLLED SECONDARY COMPRESSION

Abstract

BONE PLATE SYSTEM WITH BONE SCREWS LOCKED BY SET SCREWS WITH CONTROLLED SECONDARY COMPRESSION A bone plate system comprising a bone plate having bone screw hole and set screw hole and a bone screw having a head portion resides within said bone screw hole and a shaft extends below the plate and a set screw having a head and a shaft when the said set screw is driven rotationally and axially into the set screw hole at least 180° in rotation that causes said set screw to directly apply a lateral compressive force to said head portion of said bone screw.

Full Text	FIELD OF THE INVENTION The invention relates to a bone plate system with bone screws locked by set screws with controlled secondary compression. More particularly, this invention relates to systems for locking bone screws relative to bone plates. BACKGROUND OF THE INVENTION For various fractures of bones of the body, plating is a well known technique to impart the stabilization desirable for proper healing. In plating, a rigid, typically metal plate is placed on the outer surface of the bone across the fracture, and screws extend through the plate and are secured into the bone on either side of the fracture in a manner which permits the rigid plate to offer support to the bone during healing. The screws include threads along a shaft adapted to engage cortical bone. Most commonly, the head portion of the screw is a standard screw head which provides a compressive force about a corresponding round screw hole of the plate as the fixator is threaded into the bone, thereby causing compression of the plate against the bone. U.S. Pat. No. Re. 28,841 to Allgower describes a plate that is used with generally standard screws having heads with a convex undersurface. The plate includes oblong screw holes which each define at one end an upper ramped portion and a generally smaller radius of curvature about the ramped portion. In use, a hole is drilled into the bone through the screw hole adjacent the ramp and a screw is inserted into the drilled hole and rotated until the head of the screw contacts the ramp. Upon such engagement, there is displacement of the bone plate irr a direction to move the ramped portion away from the screw and to cause the plate to apply pressure to maintain the bone parts together about the fracture in tight engagement. More recently, particularly at the metaphysis of long bones though not limited thereto, there have been desirable results with threaded screws with threaded heads which threadably engage in threads in the plate to lock the screws relative to the plate and thereby limit compression of the plate relative to the bone. However, such systems do not provide the necessary control of compression between the plate and bone. Control over compressive forces is lost as soon as the threads of the head of the screw lock relative to the plate. Therefore, such a system provides sub-optimal stability. Certain plates sold by Synthes of Paoli, PA are designed with a hole called a COMBI- HOLE™. The COMBI-HOLE™ is an elongated screw hole including two joined circular sections, each extending through approximately 250°. One of the circular sections is threaded and thus adapted to receive a screw with a threaded head at a fixed angle. When used as such, the system has the same lack of control over compression as discussed above. The other circular section is non-threaded and thus adapted to receive a standard non-threaded head and provide compression against the plate. In such section a screw can be angled slightly relative to the hole. However, the angle of the screw cannot be fixed. U.S. Pat. No. 5,549,612 to Yapp et al. teaches a system in which the angle of a screw can be fixed by use of a rotatable cam which contacts the head of the screw. However, because the cam is permanently mounted in an aperture in the plate and must be shaped to permit access for the bone screw, the cam cannot provide any downward force against the screw head, thereby limiting potential fixation. As such, if the cam rotates just a small amount from a locking angle, the fixation provided by the cam may be lost. Moreover, the shape of the cam (as shown in Figs. 4 and 4A of the patent) suggests that the cam applies an upward force against the screw head which disadvantageously counters the compressive force of the screw against the plate. SUMMARY OF THE INVENTION It is therefore an object of the invention to provide a plate and screw system whereby the amount of compression between the plate and bone can be controlled completely by the surgeon. It is another object of the invention to provide a plate and screw system in which each hole may be used in a fixed angle or variable angle manner with a screw. It is a further object of the invention to provide a plate and screw system wherein when a screw is inserted in a variable angle mode, it can thereafter be locked in a desired angle. It is also an object of the invention to provide a plate and screw system which is adapted to provide displacement of a plate in a direction which applies pressure to maintain the bone parts together in tight engagement about a fracture. It is an additional object of the invention to provide a plate and screw system which permits conventional screw-plate fixation. In accord with these objects, which will be discussed in detail below, a bone plating fixation system includes a plate, variable and fixed angle bone screws, and corresponding set screws for each type of bone screw. In accord with the invention, the plate includes common openings adapted to receive the variable and fixed angle bone screws, both of which can be locked relative to the plate. More particularly, the plate includes a hole system for the bone screws and set screws. The hole system defines a threadless bone screw hole and an adjacent set screw hole. While the upper ends of the bone screw hole and set screw hole define a common opening in the upper end of the plate, the lower ends of the respective holes define distinct openings in plate. The bone screw hole includes an upper larger cylindrical portion, a central spherical portion, and a lower smaller cylindrical portion. In one embodiment, adjacent the set screw hole, the bone screw hole includes an upper ramp portion for imparting compression across a fracture and a lower portion with a smaller radius of curvature. In the same embodiment, the set screw hole includes an upper conical portion, a central cylindrical portion, a shelf, and a lower threaded portion. As the screw is seated, the head of the set screw is forced against the head of the bone screw to lock to the bone screw in position. The bone screws preferably include both variable angle and fixed angle screws. Each variable angle screw has a head portion with a spherical curve. A set screw for use therewith includes a spherically-concave head matched in radius to the head of the bone screw. In use, a hole is drilled for the bone screw at a desired angle through the bone screw hole of the plate, and the bone screw is driven into the bone. Once the desired amount of the compression is created between the plate and bone, as determined by the surgeon and not by limitation of the system, the position of the bone screw relative to the plate can be fixed by insertion of the set screw into the set screw hole. The set screw is driven until sufficient compressive forces are developed (both downward and radial) between the spherically concave portion of the set screw and the spherically concave portion of the opposite wall of the bone screw hole so as to lock the head of the bone screw therebetween relative to the plate. Thus, the variable angle bone screw can be used to compress the plate against the bone and can then be locked at such variable angle without later loosening, as the bone screw is held in relation to the plate by the set screw. Each fixed angle bone screw has a head with upper and lower cylindrical portions and a central spherical portion that matches the dimensions and radius of the bone screw hole. In addition, the upper edge of the head is provided with a conical taper. The set screw for use with the fixed angle bone screw includes a lower cylindrical portion and an upper conical lip. In use, a hole is drilled through the bone screw hole of the plate and into bone substantially concentric with the circular center defined by the upper and lower cylindrical portions of the bone screw hole. A fixed angle bone screw is then driven into the bone to effect a desired compression of the plate against the bone. Then, to fix the level of compression and to prevent any loosening that may occur through micromotion, the set screw is inserted into the set screw hole until the conical lip creates sufficient force (downward and radial) against the head of the bone screw to prevent any backing off of the bone screw. According to another embodiment of the invention, a locking washer is provided in a common opening of the plate. When the set screw is inserted into the plate, the set screw causes the washer to be longitudinally forced against the head of the bone screw to lock the bone screw in the plate. The side of the washer contacting the head of the bone screw may be spherically concave to provide maximum surface area contact to heads of such shape. In addition, the contact surfaces of the both the washer and the bone screw head may be provided with high friction textured surfaces to aid in locking the bone screw relative to the plate. In accord with another mode of use of the plate and the variable angle screw, a hole is drilled for the screw along an axis which is offset towards the ramp and away from the circular center defined by the upper and lower cylindrical portions of the screw hole. The bone screw is driven into the hole until the head of the screw contacts the ramp portion which causes displacement of the plate by the distance required to seat the head in the concave spherical portions. This displacement applies pressure to maintain the bone parts together in tight engagement about a fracture. The set screw, and washer where provided, are then used to fix the level of compression and prevent loosening. The plate and screws also allow conventional screw-plate fixation. That is, surgeons frequently desire to use different holes in different modes; i.e., either fixed angle or variable angle. Screws can be quickly inserted on each side of the fracture in a free-hand manner during fracture reduction. Thereafter, using other holes in the plate the surgeon can implant fixed angle screws and optionally other variable angle screws. Additional objects and advantages of the invention will become apparent to those skilled in the art upon reference to the detailed description taken in conjunction with the provided figures. BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS Fig. 1 is a partial section side elevation view of a bone plating fixation system according to the invention shown with a variable angle bone screw and corresponding set screw; Fig. 2 is a partial section side elevation view of a bone plating fixation system according to the invention shown with a fixed angle bone screw and corresponding set screw; Fig. 3 is a top perspective view of a broken section of a plate according to the invention showing a one hole system; Fig. 4 is a bottom perspective view of a broken section of a plate according to the invention showing the one hole system; Fig. 5 is a partial section side elevation view of a bone plating fixation system according to the invention shown with a variable angle bone screw used in a plate- displacement mode of operation; Fig. 6 is a perspective longitudinal section view of a second embodiment of a bone plating fixation system, shown in a non-locked configuration; Fig. 7 is a perspective view of the second embodiment of a bone plating fixation system, shown in the non-locked configuration; Fig. 8 is a perspective longitudinal section view of the second embodiment of a bone plating fixation system, shown in a locked configuration; Fig. 9 is a perspective view of the second embodiment of a bone plating fixation system, shown in the locked configuration; Fig. 10 is a perspective longitudinal section view of a third embodiment of a bone plating fixation system, shown in an unlocked configuration; Fig. 11 is a perspective longitudinal section view of the third embodiment of a bone plating fixation system, shown in a locked configuration; Fig. 12 is a perspective view of the third embodiment of a bone plating fixation system, shown in the locked configuration; Fig. 13 is a perspective longitudinal section view of a fourth embodiment of a bone plating fixation system, shown in a locked configuration; Fig. 14 is a top perspective view of the fourth embodiment of a bone plating fixation system, shown in the locked configuration; and Fig. 15 is a perspective longitudinal section view of a fifth embodiment of a bone plating fixation system, shown in a locked configuration. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Turning now to Figs. 1 and 2, a bone plating system 10 according to the invention includes a plate 12, and one or both of bone screws 14, 114, and set screws 16, 116. The plate 12 can be any orthopedic plate which has application in providing compression or other stabilization to bone, including but not limited to, plates for fractures of the diaphysis and/or metaphysis of long bones, plates for placement on the mandible or other portions of the skull, and plates for osteosynthesis, particularly along the vertebrae. Referring to Figs. 3 and 4, the plate 12 includes a plurality of a hole systems 18 for the bone screws and set screws. Depending upon the application, such hole systems can reside on each side of a fracture. More particularly, each hole system 18 defines a threadless bone screw hole 20 and an adjacent threaded set screw hole 22. While the upper ends of the bone screw hole 20 and set screw hole 22 define a common opening 24 in the upper surface 26 of the plate 12, the lower ends of the respective holes preferably define distinct openings 28, 30 in the lower surface 32 of the plate. Referring to Figs. 1 and 3, the bone screw hole 20 includes an upper larger cylindrical portion 34, a central spherical portion 36, and a lower smaller cylindrical portion 38. The cylindrical portions 34 and 38 alternatively may be frustoconical in shape. Adjacent the set screw hole 22, the bone screw hole 20 includes an upper ramp portion 40 for imparting compression across a fracture, as discussed below, and a lower portion 42 with a smaller radius of curvature than cylindrical portion 38. The set screw hole 22 includes an upper conical portion 44, a central cylindrical portion 46, a shelf 48, and a lower portion 50 provided with machine threads. The bone screws preferably include both variable angle screws 14 and fixed angle screws 114. Referring to Fig. 1, each variable angle screw 14 has a head portion 60 which is spherically curved and includes an upper recess 62, e.g., hex slot, for a driver, and a threaded shaft 64 preferably including a self-drilling fluted tip 66. The set screw 16 for use with the variable angle screw 14 includes a head 70 having an upper spherically concave portion 72, matched to the radius of curvature of head portion 60, and a lower cylindrical portion 74. The set screw 16 also includes a shaft 76 with machine threads sized to engage in threads 50 of the set screw holes. The set screw further includes an upper recess 78, e.g., a hex slot for rotationally driving the set screw. In accord with an aspect of the invention, it is preferable that upper recesses 62 and 78 have the same shape and dimension such that each can be driven by the same tool. In use, a hole is drilled in a desired angle through the bone screw hole of the plate 12 and into bone for the variable angle screw 14. The bone screw 14 is then driven into the bone 80, e.g., the diaphyseal bone shown, through the hole. Alternatively, the bone screw is driven at the desired angled without pre-drilling. Once the head 60 of the screw 14 reaches the plate 12, the screw 14 is driven until the desired amount of the compression is created between the plate 12 and bone 80. This generally requires at least 180° of rotation, and often several complete rotations of the screw. The bone screw 14 then can be fixed relative to the plate 12 by insertion of the set screw 16 into the set screw hole 22. The set screw 16 is driven until sufficient compressive forces are developed between the spherically concave portion 72 of the set screw 16 and the spherically concave portion 36 of the opposite wall of the bone screw hole 20 so as to lock the head 60 of the bone screw 14 therebetween relative to the plate 12. Thus, the variable angle bone screw 16 can be used to compress the plate 12 against the bone 80 at a desired angle and can then be locked at such angle and positioning without later loosening, as the bone screw 14 is held in relation to the plate 12 by the set screw 16. Referring back to Fig. 2, each fixed angle bone screw 114 is substantially similar to the variable angle bone screw 14, with distinction in the shape of the head 160. The head 160 includes upper and lower cylindrical portions 192, 194, and a central spherical portion 196 that matches the dimensions and radius of the bone screw hole. In addition, the upper edge of the head 160 is provided with a conical taper 198. The set screw 116 for use with the fixed angle bone screw 114 is substantially similar to the set screw 16, with distinction to the shape of its head 200. The head 200 of the set screw 116 includes a lower cylindrical portion 202 and an upper conical lip 204. In use, the fixed angle bone screw 114 is driven (with or without pre-drilling a pilot hole) at a location substantially concentric with the circular center defined by the upper and . lower cylindrical portions 34, 38, of the bone screw hole 20 (Fig. 3). The head 160 of the screw 114 seats within the space defined by portions 34, 36, 38 and as head 160 is driven toward the bone, the plate is compressed against the bone. The bone screw 114 can be driven until a desired compression is effected. The bone screw is maintained in a fixed angle (i.e., normal to the plate) by being subject to three points of fixation. Upon insertion of the set screw 116 into screw hole 22, upper and lower cylindrical portions 34, 38 of the screw hole 20 and cylindrical portion 202 of the set screw 116 provide the three points of fixation. In addition, to fix the level of compression and to prevent any loosening that may occur through micromotion, the set screw 116 is driven until the conical lip 204 creates sufficient force against the head 160 of the bone screw 114 at taper 198 so as to prevent any backing off of the bone screw 114. That is, the set screw 116 locks the bone screw 114 in place. Turning now to Fig. 5, in accord with another mode of using the plate and the variable angle screw 14, a hole is drilled for the screw 14 along an axis normal to the plate which is offset towards the ramp 40 and generally concentric with cylindrical portion 42; i.e., away from the circular center defined by the upper and lower cylindrical portions 34, 38 of the screw hole 20. The bone screw 14 is then driven into the hole until the lower portion 60a of the spherical head 60 of the screw contacts the ramp 40 and thus causes displacement of the plate 12 in the direction of the arrow by the distance required to seat the head 60 in the concave spherical portion 36. This displacement applies pressure which maintains bone parts together about a fracture in tight engagement. The set screw 16 is then used, as previously described, to fix the level of compression and lock the screw to the plate 12 to prevent loosening. The plate and screws can also be used in a manner which is known to those familiar to screw-plate fixation. That is, surgeons frequently desire to use different holes in different modes; i.e., either fixed angle or variable angle. By way of example, screws can be quickly inserted on each side of the fracture in a free-hand variable angle manner during fracture reduction. Thereafter, using other holes in the plate and careful alignment, e.g., drilling pilot holes with a drill guide, the surgeon can implant fixed angle screws. Turning now to Figs. 6 and 7, a second embodiment of the invention is shown. The system includes a plate 312 having a hole system 318 which include a threadless bone screw hole 320, a slot 350 for a washer 352, and a set screw hole 322 for set screw 316. The bone screw hole 320, as described above, includes an upper larger cylindrical portion 334, a central spherical portion 336, and a lower smaller cylindrical portion 338. A bone screw, e.g., screw 14 described above, can be provided in the screw hole 320. The slot 350 includes a rear camming ramp 354. The washer 352 includes a cam surface 356 which rides on the camming ramp 354, a substantially spherically concave contact face 358 directed toward the bone screw hole 320, and an oblong slot 360 for the head 370 and shaft 372 of the set screw 316. The set screw hole 322 in the plate 312 is preferably uniform in diameter. The set screw head 370 is preferably cylindrical, and the shaft 372 of the set screw 316 threadably engages the set screw hole 322. The washer 352 and set screw 316 are preferably pre-installed in the slot 350 and set screw hole 322 (as shown in Fig. 6) prior to positioning the plate 312 on the bone (e.g., at the factory or by an operating room technician). In use, a hole is drilled in a desired angle through the bone screw hole 320 and into bone for the variable angle screw 14. The bone screw 14 is then driven into the bone through the hole. Alternatively, the bone screw is driven at the desired angled without pre-drilling. As yet another alternative, a fixed angle screw 114 (Fig. 2) may be inserted into a hole drilled concentric with the bone screw hole 320. Once the head 60 of the screw 14 reaches the plate 312, the screw 14 is driven until the desired amount of the compression is created between the plate and bone. The relation of the bone screw 14 relative to the plate, including its angular position, can then be fixed relative to the plate 312 by rotating the set screw 316 into the set screw hole 322 to cause the washer 352 to be forced down and forward, along rear camming ramp 354. Referring to Figs. 8 and 9, this results in contact face 358 being driven toward and into the head 60 of the screw. The set screw 16 is rotated until sufficient compressive forces are developed between the contact face 358 of the washer and the spherically concave portion 336 of the opposite wall of the bone screw hole 320 so as to lock the head 60 of the bone screw 14 therebetween. The amount of rotation is generally at least 180° which provides suitable travel for the head 370 of the set screw and sufficient engagement between the shaft 372 of the set screw and the plate. In addition, the bone screw hole may 320 be slightly eccentric or the contact face 358 may be slightly aspheric so as to cause three points of circumferential contact when the washer is driven toward the bone screw for even greater stability. It is appreciated that by driving a washer 352 toward the bone screw head 60 significantly greater surface area is available to develop larger compressive forces relative to the use of a set screw. Further, by longitudinally driving the washer, the contact face 358 and outer surface of the bone screw head 60 can be provided with a textured high friction surface, discussed below, which is not generally practical when two surfaces must be rotated relative to each other. The above system can similarly be used with a fixed angle bone screw 114 (Fig. 2). It is also noted that upper edge 374 of the of contact face 358 may be further beveled and/or contoured to function as a ramp to enable displacement of the plate 312; i.e., to function similarly to ramp 40, described above. Referring now to Fig. 10, a third embodiment of the invention, similar to the second embodiment, is shown. The plate 412 includes a hole system defining a bone screw hole 420, a washer slot 450, and a set screw hole 422. The washer slot 450 includes upper and lower portions 476, 478 with a step or ramp 480 therebetween. The washer 452 includes a spherically concave textured contact face 458 (e.g., with knurls), an opening 460 defined by a circular upper rim 492, and front and rear walls 494, 496 of equal height. The front wall 494 has lower portion 500 with a constant radius which is approximately 80% of the height of the front wall and an upper conically beveled portion 502 which extends approximately 10% of the height of the front wall. The rear wall 496 has a lower portion 504 with the constant radius which is approximately 25% of the height of the rear wall and an upper conically beveled portion 506 which extends approximately 65% of the height of the rear wall. Lower portions 500 and 504 have the same radius, though their radial centers are longitudinally offset along the longitudinal axis of the hole system. In addition, beveled portions 502 and 506 are beveled at the same angle. The set screw 416 includes a head 470 with a conically sloped undersurface which functions as a cam, as described below. The bone screw 414 is similar to screw 14, but the head 460 of the screw includes a textured surface, e.g., with circumferential grooves 510. In use, the system is operated in a substantially similar manner to that described above with respect to Figs. 6-9. The distinctions are as follows. In the initial positions of the set screw 416 and washer 452, shown in Fig. 10, the shaft 472 of the set screw 416 abuts lower portion 500 of the front wall 494 and the conical undersurface of the head 470 of the set screw contacts the edge of the rim 492. Referring to Figs. 11 and 12, as the set screw 416 is driven into the hole 422, the slope on the undersurface of the head 470 forces the washer 452 toward the head 460 of the bone screw 414. Once the washer has moved toward the head of the bone screw, the top of head 470 of the set screw fully seats within the circumferential rim 492, locking the washer 452 in place. In addition, the textured surfaces on the contact face 458 and head 460 operate to create a secure interlock. Referring now to Figs. 13 and 14, a fourth embodiment of the invention, substantially similar to the third embodiment, is shown. The distinctions are as follows. The slot 650 is shorter and includes a rear wall 654 which is sloped to correspond to the conical shape of the undersurface of the head 670 of the set screw 616. The washer 650 does not include a rear wall, and preferably terminates at or forward to the diameter D of the set screw head which is transverse to the longitudinal axis A of the hole system. This construction permits a relatively smaller washer and smaller overall locking system, but functions substantially the same as the previous embodiment. Turning now to Fig. 15, a fifth embodiment of the invention similar to the embodiment shown in Fig. 2 is provided. The set screw hole 722 includes an upper frustoconical (or cylindrical) portion 746, a shelf 748, and a lower portion 750 provided with machine threads (but no upper conically flared portion in distinction from the embodiment of Fig. 2). The set screw 716 includes a head 770 with an upper lateral lip 775. After insertion of a fixed angle bone screw 114 into the bone screw hole 720 as described above, the set screw 716 is inserted in the set screw hole 722. The bone screw 114 can be driven until a desired compression is effected. The bone screw 114 is maintained in a fixed angle by the corresponding shapes of the 160 head of the bone screw and the above described contour of the bone screw hole 720 (see description with respect to bone screw hole 20). In order to lock the bone screw 114 within the bone screw hole 720, the set screw 116 is driven until the lateral lip 775 provides compression against the top surface 161 of the head 160 of the bone screw 114. While various bone screw holes have been described that can accommodate both fixed angle and variable angle screws, it is appreciated that bone screw holes may be provided than can accommodate only a fixed angle or variable angle screw which is then locked to the plate. For example, for a fixed angle screw, the screw hole may be a single frustoconical hole which prevents travel of a frustoconical bone screw head through the hole. Alternatively, the hole may be a stepped cylinder which provides similar advantage to a correspondingly shaped head of a bone screw. There have been described and illustrated herein embodiments of a bone plating system and method of using the same. While particular embodiments of the invention have been described, it is not intended that the invention be limited thereto, as it is intended that the invention be as broad in scope as the art will allow and that the specification be read likewise. It will therefore be appreciated by those skilled in the art that yet other modifications could be made to the provided invention without deviating from its scope as claimed. WE CLAIM 1. A bone plate system, comprising: a bone plate (312, 412) including a bone screw hole (320,420), an adjacent threaded set screw hole (322, 422) and a slot (350, 450) which extends from said bone screw hole (320,420) and over said set screw hole (322, 422); an element (352, 452, 650) slidable within said slot (350, 450) and including an elongate opening (360, 460) and a contact face (358, 458); a bone screw (14, 414) having a head portion (60, 460) and a shaft arranged such that when the head portion (60, 460) is received in said bone screw hole (320, 420) said shaft extends below a lower surface of the bone plate (312, 412); and a set screw (316, 416, 616) having a circular head (370,470,670) and a shaft (372,472), said shaft (372, 472) extending within said elongate opening (360, 460) and being threadably engaged in said set screw hole (322, 422); wherein threadably inserting said set screw (316, 416, 616) into said set screw hole (322, 422) causes the contact face (358, 458) of said element (352, 452, 650) to be laterally driven against said head portion (60,460) of said bone screw (14, 414) to compress said head portion (60, 460) of said bone screw (14, 414) between the contact face (358,458) of said element (352, 452, 650) and the wall of the bone screw hole (320, 420) opposite said element (352, 452, 650), characterized in that; said element (352, 452, 650) is slidable within said slot (350, 450) along an axis extending through the axes of the bone screw hole (320, 420) and the set screw hole (322, 422). 2. A bone plate system as claimed in claim 1, wherein: said slot (350) includes a rear cam surface (356) opposite said bone screw hole (320) and when said set screw (316) is driven into said plate (312) said rear cam surface (356) forces said element (352) toward said bone screw hole (320). 3. A bone plate system as claimed in claim 1, wherein: said set screw (416,616) includes a cam surface which drives said element (452, 650) against said bone screw (414). 4. A bone plate system as claimed in claim 1, wherein: said element (352, 452) surrounds said shaft (372, 472) of said set screw (316, 416). 5. A bone plate system as claimed in claim 1, wherein: said element (650) is provided only partially around said shaft of said set screw (616). 6. A bone plate system as claimed in claim 1, wherein: said contact face (358, 458) is provided with a textured surface. 7. A bone plate system as claimed in claim 6, wherein said head portion (60, 460) of the bone screw (14, 414) has a textured surface which when contacted by said contact face (358, 458) under force creates an interlock between the bone screw (14, 414) and element (352, 452, 650). 8. A bone plate system as claimed in claim 7, wherein: said textured surfaces of said head portion (60, 460) of said bone screw (14, 414) and said contact face (358, 458) are different. BONE PLATE SYSTEM WITH BONE SCREWS LOCKED BY SET SCREWS WITH CONTROLLED SECONDARY COMPRESSION A bone plate system comprising a bone plate having bone screw hole and set screw hole and a bone screw having a head portion resides within said bone screw hole and a shaft extends below the plate and a set screw having a head and a shaft when the said set screw is driven rotationally and axially into the set screw hole at least 180° in rotation that causes said set screw to directly apply a lateral compressive force to said head portion of said bone screw.

Full Text

FIELD OF THE INVENTION
The invention relates to a bone plate system with bone screws locked by set screws with
controlled secondary compression. More particularly, this invention relates to systems for
locking bone screws relative to bone plates.
BACKGROUND OF THE INVENTION
For various fractures of bones of the body, plating is a well known technique to impart the
stabilization desirable for proper healing. In plating, a rigid, typically metal plate is placed on
the outer surface of the bone across the fracture, and screws extend through the plate and
are secured into the bone on either side of the fracture in a manner which permits the rigid
plate to offer support to the bone during healing.
The screws include threads along a shaft adapted to engage cortical bone. Most commonly,
the head portion of the screw is a standard screw head which provides a compressive force
about a corresponding round screw hole of the plate as the fixator is threaded into the
bone, thereby causing compression of the plate against the bone.
U.S. Pat. No. Re. 28,841 to Allgower describes a plate that is used with generally standard
screws having heads with a convex undersurface. The plate includes oblong screw holes
which each define at one end an upper ramped portion and a generally smaller radius of
curvature about the ramped portion. In use, a hole is drilled into the bone through the
screw hole adjacent the ramp and a screw is inserted into the drilled hole and rotated until
the head of the screw contacts the ramp. Upon such engagement, there is displacement of
the bone plate irr a direction to move the ramped portion away from the screw and to cause
the plate to apply pressure to maintain the bone parts together about the fracture in tight
engagement.

More recently, particularly at the metaphysis of long bones though not limited thereto,
there have been desirable results with threaded screws with threaded heads which threadably
engage in threads in the plate to lock the screws relative to the plate and thereby limit
compression of the plate relative to the bone. However, such systems do not provide the
necessary control of compression between the plate and bone. Control over compressive
forces is lost as soon as the threads of the head of the screw lock relative to the plate.
Therefore, such a system provides sub-optimal stability.
Certain plates sold by Synthes of Paoli, PA are designed with a hole called a COMBI-
HOLE™. The COMBI-HOLE™ is an elongated screw hole including two joined circular
sections, each extending through approximately 250°. One of the circular sections is threaded
and thus adapted to receive a screw with a threaded head at a fixed angle. When used as such,
the system has the same lack of control over compression as discussed above. The other
circular section is non-threaded and thus adapted to receive a standard non-threaded head and
provide compression against the plate. In such section a screw can be angled slightly relative
to the hole. However, the angle of the screw cannot be fixed.
U.S. Pat. No. 5,549,612 to Yapp et al. teaches a system in which the angle of a screw
can be fixed by use of a rotatable cam which contacts the head of the screw. However,
because the cam is permanently mounted in an aperture in the plate and must be shaped to
permit access for the bone screw, the cam cannot provide any downward force against the
screw head, thereby limiting potential fixation. As such, if the cam rotates just a small amount
from a locking angle, the fixation provided by the cam may be lost. Moreover, the shape of
the cam (as shown in Figs. 4 and 4A of the patent) suggests that the cam applies an upward
force against the screw head which disadvantageously counters the compressive force of the
screw against the plate.

SUMMARY OF THE INVENTION
It is therefore an object of the invention to provide a plate and screw system whereby
the amount of compression between the plate and bone can be controlled completely by the
surgeon.
It is another object of the invention to provide a plate and screw system in which each
hole may be used in a fixed angle or variable angle manner with a screw.
It is a further object of the invention to provide a plate and screw system wherein when
a screw is inserted in a variable angle mode, it can thereafter be locked in a desired angle.
It is also an object of the invention to provide a plate and screw system which is
adapted to provide displacement of a plate in a direction which applies pressure to maintain the
bone parts together in tight engagement about a fracture.
It is an additional object of the invention to provide a plate and screw system which
permits conventional screw-plate fixation. In accord with these objects, which will be
discussed in detail below, a bone plating fixation system includes a plate, variable and fixed
angle bone screws, and corresponding set screws for each type of bone screw. In accord with
the invention, the plate includes common openings adapted to receive the variable and fixed
angle bone screws, both of which can be locked relative to the plate. More particularly,
the plate includes a hole system for the bone screws and set screws. The hole system defines a
threadless bone screw hole and an adjacent set screw hole. While the upper ends of the bone
screw hole and set screw hole define a common opening in the upper end of the plate, the
lower ends of the respective holes define distinct openings in plate. The bone screw hole
includes an upper larger cylindrical portion, a central spherical portion, and a lower smaller
cylindrical portion. In one embodiment, adjacent the set screw hole, the bone screw hole
includes an upper ramp portion for imparting compression across a fracture and a lower
portion with a smaller radius of curvature. In the same embodiment, the set screw hole
includes an upper conical portion, a central cylindrical portion, a shelf, and a lower threaded
portion. As the screw is seated, the head of the set screw is forced against the head of the bone
screw to lock to the bone screw in position.

The bone screws preferably include both variable angle and fixed angle screws. Each
variable angle screw has a head portion with a spherical curve. A set screw for use therewith
includes a spherically-concave head matched in radius to the head of the bone screw. In use, a
hole is drilled for the bone screw at a desired angle through the bone screw hole of the plate,
and the bone screw is driven into the bone. Once the desired amount of the compression is
created between the plate and bone, as determined by the surgeon and not by limitation of the
system, the position of the bone screw relative to the plate can be fixed by insertion of the set
screw into the set screw hole. The set screw is driven until sufficient compressive forces are
developed (both downward and radial) between the spherically concave portion of the set
screw and the spherically concave portion of the opposite wall of the bone screw hole so as to
lock the head of the bone screw therebetween relative to the plate. Thus, the variable angle
bone screw can be used to compress the plate against the bone and can then be locked at such
variable angle without later loosening, as the bone screw is held in relation to the plate by the
set screw.
Each fixed angle bone screw has a head with upper and lower cylindrical portions and a
central spherical portion that matches the dimensions and radius of the bone screw hole. In
addition, the upper edge of the head is provided with a conical taper. The set screw for use
with the fixed angle bone screw includes a lower cylindrical portion and an upper conical lip.
In use, a hole is drilled through the bone screw hole of the plate and into bone substantially
concentric with the circular center defined by the upper and lower cylindrical portions of the
bone screw hole. A fixed angle bone screw is then driven into the bone to effect a desired
compression of the plate against the bone. Then, to fix the level of compression and to prevent
any loosening that may occur through micromotion, the set screw is inserted into the set screw
hole until the conical lip creates sufficient force (downward and radial) against the head of the
bone screw to prevent any backing off of the bone screw.
According to another embodiment of the invention, a locking washer is provided in a
common opening of the plate. When the set screw is inserted into the plate, the set screw
causes the washer to be longitudinally forced against the head of the bone screw to lock the
bone screw in the plate. The side of the washer contacting the head of the bone screw may be

spherically concave to provide maximum surface area contact to heads of such shape. In addition,
the contact surfaces of the both the washer and the bone screw head may be provided with high
friction textured surfaces to aid in locking the bone screw relative to the plate.
In accord with another mode of use of the plate and the variable angle screw, a hole is drilled for
the screw along an axis which is offset towards the ramp and away from the circular center defined
by the upper and lower cylindrical portions of the screw hole. The bone screw is driven into the
hole until the head of the screw contacts the ramp portion which causes displacement of the plate
by the distance required to seat the head in the concave spherical portions. This displacement
applies pressure to maintain the bone parts together in tight engagement about a fracture. The set
screw, and washer where provided, are then used to fix the level of compression and prevent
loosening.
The plate and screws also allow conventional screw-plate fixation. That is, surgeons frequently
desire to use different holes in different modes; i.e., either fixed angle or variable angle. Screws
can be quickly inserted on each side of the fracture in a free-hand manner during fracture
reduction. Thereafter, using other holes in the plate the surgeon can implant fixed angle screws
and optionally other variable angle screws.
Additional objects and advantages of the invention will become apparent to those skilled in the art
upon reference to the detailed description taken in conjunction with the provided figures.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
Fig. 1 is a partial section side elevation view of a bone plating fixation system according to the
invention shown with a variable angle bone screw and corresponding set screw;
Fig. 2 is a partial section side elevation view of a bone plating fixation system according to the
invention shown with a fixed angle bone screw and corresponding set screw;

Fig. 3 is a top perspective view of a broken section of a plate according to the invention
showing a one hole system;
Fig. 4 is a bottom perspective view of a broken section of a plate according to the
invention showing the one hole system;
Fig. 5 is a partial section side elevation view of a bone plating fixation system
according to the invention shown with a variable angle bone screw used in a plate-
displacement mode of operation;
Fig. 6 is a perspective longitudinal section view of a second embodiment of a bone
plating fixation system, shown in a non-locked configuration;
Fig. 7 is a perspective view of the second embodiment of a bone plating fixation
system, shown in the non-locked configuration;
Fig. 8 is a perspective longitudinal section view of the second embodiment of a bone
plating fixation system, shown in a locked configuration;
Fig. 9 is a perspective view of the second embodiment of a bone plating fixation
system, shown in the locked configuration;
Fig. 10 is a perspective longitudinal section view of a third embodiment of a bone
plating fixation system, shown in an unlocked configuration;
Fig. 11 is a perspective longitudinal section view of the third embodiment of a bone
plating fixation system, shown in a locked configuration;
Fig. 12 is a perspective view of the third embodiment of a bone plating fixation system,
shown in the locked configuration;

Fig. 13 is a perspective longitudinal section view of a fourth embodiment of a bone
plating fixation system, shown in a locked configuration;
Fig. 14 is a top perspective view of the fourth embodiment of a bone plating fixation
system, shown in the locked configuration; and
Fig. 15 is a perspective longitudinal section view of a fifth embodiment of a bone
plating fixation system, shown in a locked configuration.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Turning now to Figs. 1 and 2, a bone plating system 10 according to the invention
includes a plate 12, and one or both of bone screws 14, 114, and set screws 16, 116. The plate
12 can be any orthopedic plate which has application in providing compression or other
stabilization to bone, including but not limited to, plates for fractures of the diaphysis and/or
metaphysis of long bones, plates for placement on the mandible or other portions of the skull,
and plates for osteosynthesis, particularly along the vertebrae.
Referring to Figs. 3 and 4, the plate 12 includes a plurality of a hole systems 18 for the
bone screws and set screws. Depending upon the application, such hole systems can reside on
each side of a fracture. More particularly, each hole system 18 defines a threadless bone screw
hole 20 and an adjacent threaded set screw hole 22. While the upper ends of the bone screw
hole 20 and set screw hole 22 define a common opening 24 in the upper surface 26 of the plate
12, the lower ends of the respective holes preferably define distinct openings 28, 30 in the
lower surface 32 of the plate.
Referring to Figs. 1 and 3, the bone screw hole 20 includes an upper larger cylindrical
portion 34, a central spherical portion 36, and a lower smaller cylindrical portion 38. The
cylindrical portions 34 and 38 alternatively may be frustoconical in shape. Adjacent the set
screw hole 22, the bone screw hole 20 includes an upper ramp portion 40 for imparting
compression across a fracture, as discussed below, and a lower portion 42 with a smaller radius
of curvature than cylindrical portion 38. The set screw hole 22 includes an upper conical

portion 44, a central cylindrical portion 46, a shelf 48, and a lower portion 50 provided with
machine threads.
The bone screws preferably include both variable angle screws 14 and fixed angle
screws 114. Referring to Fig. 1, each variable angle screw 14 has a head portion 60 which is
spherically curved and includes an upper recess 62, e.g., hex slot, for a driver, and a threaded
shaft 64 preferably including a self-drilling fluted tip 66. The set screw 16 for use with the
variable angle screw 14 includes a head 70 having an upper spherically concave portion 72,
matched to the radius of curvature of head portion 60, and a lower cylindrical portion 74. The
set screw 16 also includes a shaft 76 with machine threads sized to engage in threads 50 of the
set screw holes. The set screw further includes an upper recess 78, e.g., a hex slot for
rotationally driving the set screw. In accord with an aspect of the invention, it is preferable
that upper recesses 62 and 78 have the same shape and dimension such that each can be driven
by the same tool.
In use, a hole is drilled in a desired angle through the bone screw hole of the plate 12
and into bone for the variable angle screw 14. The bone screw 14 is then driven into the bone
80, e.g., the diaphyseal bone shown, through the hole. Alternatively, the bone screw is driven
at the desired angled without pre-drilling. Once the head 60 of the screw 14 reaches the plate
12, the screw 14 is driven until the desired amount of the compression is created between the
plate 12 and bone 80. This generally requires at least 180° of rotation, and often several
complete rotations of the screw. The bone screw 14 then can be fixed relative to the plate 12
by insertion of the set screw 16 into the set screw hole 22. The set screw 16 is driven until
sufficient compressive forces are developed between the spherically concave portion 72 of the
set screw 16 and the spherically concave portion 36 of the opposite wall of the bone screw hole
20 so as to lock the head 60 of the bone screw 14 therebetween relative to the plate 12. Thus,
the variable angle bone screw 16 can be used to compress the plate 12 against the bone 80 at a
desired angle and can then be locked at such angle and positioning without later loosening, as
the bone screw 14 is held in relation to the plate 12 by the set screw 16.
Referring back to Fig. 2, each fixed angle bone screw 114 is substantially similar to the
variable angle bone screw 14, with distinction in the shape of the head 160. The head 160

includes upper and lower cylindrical portions 192, 194, and a central spherical portion 196 that
matches the dimensions and radius of the bone screw hole. In addition, the upper edge of the
head 160 is provided with a conical taper 198. The set screw 116 for use with the fixed angle
bone screw 114 is substantially similar to the set screw 16, with distinction to the shape of its
head 200. The head 200 of the set screw 116 includes a lower cylindrical portion 202 and an
upper conical lip 204.
In use, the fixed angle bone screw 114 is driven (with or without pre-drilling a pilot
hole) at a location substantially concentric with the circular center defined by the upper and .
lower cylindrical portions 34, 38, of the bone screw hole 20 (Fig. 3). The head 160 of the
screw 114 seats within the space defined by portions 34, 36, 38 and as head 160 is driven
toward the bone, the plate is compressed against the bone. The bone screw 114 can be driven
until a desired compression is effected. The bone screw is maintained in a fixed angle (i.e.,
normal to the plate) by being subject to three points of fixation. Upon insertion of the set
screw 116 into screw hole 22, upper and lower cylindrical portions 34, 38 of the screw hole 20
and cylindrical portion 202 of the set screw 116 provide the three points of fixation. In
addition, to fix the level of compression and to prevent any loosening that may occur through
micromotion, the set screw 116 is driven until the conical lip 204 creates sufficient force
against the head 160 of the bone screw 114 at taper 198 so as to prevent any backing off of the
bone screw 114. That is, the set screw 116 locks the bone screw 114 in place.
Turning now to Fig. 5, in accord with another mode of using the plate and the variable
angle screw 14, a hole is drilled for the screw 14 along an axis normal to the plate which is
offset towards the ramp 40 and generally concentric with cylindrical portion 42; i.e., away
from the circular center defined by the upper and lower cylindrical portions 34, 38 of the screw
hole 20. The bone screw 14 is then driven into the hole until the lower portion 60a of the
spherical head 60 of the screw contacts the ramp 40 and thus causes displacement of the plate
12 in the direction of the arrow by the distance required to seat the head 60 in the concave
spherical portion 36. This displacement applies pressure which maintains bone parts together
about a fracture in tight engagement. The set screw 16 is then used, as previously described, to
fix the level of compression and lock the screw to the plate 12 to prevent loosening.

The plate and screws can also be used in a manner which is known to those familiar to
screw-plate fixation. That is, surgeons frequently desire to use different holes in different
modes; i.e., either fixed angle or variable angle. By way of example, screws can be quickly
inserted on each side of the fracture in a free-hand variable angle manner during fracture
reduction. Thereafter, using other holes in the plate and careful alignment, e.g., drilling pilot
holes with a drill guide, the surgeon can implant fixed angle screws.
Turning now to Figs. 6 and 7, a second embodiment of the invention is shown. The
system includes a plate 312 having a hole system 318 which include a threadless bone screw
hole 320, a slot 350 for a washer 352, and a set screw hole 322 for set screw 316. The bone
screw hole 320, as described above, includes an upper larger cylindrical portion 334, a central
spherical portion 336, and a lower smaller cylindrical portion 338. A bone screw, e.g., screw
14 described above, can be provided in the screw hole 320. The slot 350 includes a rear
camming ramp 354. The washer 352 includes a cam surface 356 which rides on the camming
ramp 354, a substantially spherically concave contact face 358 directed toward the bone screw
hole 320, and an oblong slot 360 for the head 370 and shaft 372 of the set screw 316. The set
screw hole 322 in the plate 312 is preferably uniform in diameter. The set screw head 370 is
preferably cylindrical, and the shaft 372 of the set screw 316 threadably engages the set screw
hole 322. The washer 352 and set screw 316 are preferably pre-installed in the slot 350 and set
screw hole 322 (as shown in Fig. 6) prior to positioning the plate 312 on the bone (e.g., at the
factory or by an operating room technician).
In use, a hole is drilled in a desired angle through the bone screw hole 320 and into
bone for the variable angle screw 14. The bone screw 14 is then driven into the bone through
the hole. Alternatively, the bone screw is driven at the desired angled without pre-drilling. As
yet another alternative, a fixed angle screw 114 (Fig. 2) may be inserted into a hole drilled
concentric with the bone screw hole 320.
Once the head 60 of the screw 14 reaches the plate 312, the screw 14 is driven until the
desired amount of the compression is created between the plate and bone. The relation of the
bone screw 14 relative to the plate, including its angular position, can then be fixed relative to
the plate 312 by rotating the set screw 316 into the set screw hole 322 to cause the washer 352

to be forced down and forward, along rear camming ramp 354. Referring to Figs. 8 and 9, this
results in contact face 358 being driven toward and into the head 60 of the screw. The set
screw 16 is rotated until sufficient compressive forces are developed between the contact face
358 of the washer and the spherically concave portion 336 of the opposite wall of the bone
screw hole 320 so as to lock the head 60 of the bone screw 14 therebetween. The amount of
rotation is generally at least 180° which provides suitable travel for the head 370 of the set
screw and sufficient engagement between the shaft 372 of the set screw and the plate. In
addition, the bone screw hole may 320 be slightly eccentric or the contact face 358 may be
slightly aspheric so as to cause three points of circumferential contact when the washer is
driven toward the bone screw for even greater stability. It is appreciated that by driving a
washer 352 toward the bone screw head 60 significantly greater surface area is available to
develop larger compressive forces relative to the use of a set screw. Further, by longitudinally
driving the washer, the contact face 358 and outer surface of the bone screw head 60 can be
provided with a textured high friction surface, discussed below, which is not generally
practical when two surfaces must be rotated relative to each other. The above system can
similarly be used with a fixed angle bone screw 114 (Fig. 2).
It is also noted that upper edge 374 of the of contact face 358 may be further beveled
and/or contoured to function as a ramp to enable displacement of the plate 312; i.e., to function
similarly to ramp 40, described above.
Referring now to Fig. 10, a third embodiment of the invention, similar to the second
embodiment, is shown. The plate 412 includes a hole system defining a bone screw hole 420,
a washer slot 450, and a set screw hole 422. The washer slot 450 includes upper and lower
portions 476, 478 with a step or ramp 480 therebetween. The washer 452 includes a
spherically concave textured contact face 458 (e.g., with knurls), an opening 460 defined by a
circular upper rim 492, and front and rear walls 494, 496 of equal height. The front wall 494
has lower portion 500 with a constant radius which is approximately 80% of the height of the
front wall and an upper conically beveled portion 502 which extends approximately 10% of the
height of the front wall. The rear wall 496 has a lower portion 504 with the constant radius
which is approximately 25% of the height of the rear wall and an upper conically beveled
portion 506 which extends approximately 65% of the height of the rear wall. Lower portions

500 and 504 have the same radius, though their radial centers are longitudinally offset along
the longitudinal axis of the hole system. In addition, beveled portions 502 and 506 are beveled
at the same angle. The set screw 416 includes a head 470 with a conically sloped undersurface
which functions as a cam, as described below. The bone screw 414 is similar to screw 14, but
the head 460 of the screw includes a textured surface, e.g., with circumferential grooves 510.
In use, the system is operated in a substantially similar manner to that described above
with respect to Figs. 6-9. The distinctions are as follows. In the initial positions of the set
screw 416 and washer 452, shown in Fig. 10, the shaft 472 of the set screw 416 abuts lower
portion 500 of the front wall 494 and the conical undersurface of the head 470 of the set screw
contacts the edge of the rim 492. Referring to Figs. 11 and 12, as the set screw 416 is driven
into the hole 422, the slope on the undersurface of the head 470 forces the washer 452 toward
the head 460 of the bone screw 414. Once the washer has moved toward the head of the bone
screw, the top of head 470 of the set screw fully seats within the circumferential rim 492,
locking the washer 452 in place. In addition, the textured surfaces on the contact face 458 and
head 460 operate to create a secure interlock.
Referring now to Figs. 13 and 14, a fourth embodiment of the invention, substantially
similar to the third embodiment, is shown. The distinctions are as follows. The slot 650 is
shorter and includes a rear wall 654 which is sloped to correspond to the conical shape of the
undersurface of the head 670 of the set screw 616. The washer 650 does not include a rear
wall, and preferably terminates at or forward to the diameter D of the set screw head which is
transverse to the longitudinal axis A of the hole system. This construction permits a relatively
smaller washer and smaller overall locking system, but functions substantially the same as the
previous embodiment.
Turning now to Fig. 15, a fifth embodiment of the invention similar to the embodiment
shown in Fig. 2 is provided. The set screw hole 722 includes an upper frustoconical (or
cylindrical) portion 746, a shelf 748, and a lower portion 750 provided with machine threads
(but no upper conically flared portion in distinction from the embodiment of Fig. 2). The set
screw 716 includes a head 770 with an upper lateral lip 775.

After insertion of a fixed angle bone screw 114 into the bone screw hole 720 as
described above, the set screw 716 is inserted in the set screw hole 722.
The bone screw 114 can be driven until a desired compression is effected. The bone screw 114
is maintained in a fixed angle by the corresponding shapes of the 160 head of the bone screw
and the above described contour of the bone screw hole 720 (see description with respect to
bone screw hole 20). In order to lock the bone screw 114 within the bone screw hole 720, the
set screw 116 is driven until the lateral lip 775 provides compression against the top surface
161 of the head 160 of the bone screw 114.
While various bone screw holes have been described that can accommodate both fixed
angle and variable angle screws, it is appreciated that bone screw holes may be provided than
can accommodate only a fixed angle or variable angle screw which is then locked to the plate.
For example, for a fixed angle screw, the screw hole may be a single frustoconical hole which
prevents travel of a frustoconical bone screw head through the hole. Alternatively, the hole
may be a stepped cylinder which provides similar advantage to a correspondingly shaped head
of a bone screw.
There have been described and illustrated herein embodiments of a bone plating system
and method of using the same. While particular embodiments of the invention have been
described, it is not intended that the invention be limited thereto, as it is intended that the
invention be as broad in scope as the art will allow and that the specification be read likewise.
It will therefore be appreciated by those skilled in the art that yet other modifications could be
made to the provided invention without deviating from its scope as claimed.

WE CLAIM
1. A bone plate system, comprising:
a bone plate (312, 412) including a bone screw hole (320,420), an
adjacent threaded set screw hole (322, 422) and a slot (350, 450) which
extends from said bone screw hole (320,420) and over said set screw hole
(322, 422);
an element (352, 452, 650) slidable within said slot (350, 450) and
including an elongate opening (360, 460) and a contact face (358, 458);
a bone screw (14, 414) having a head portion (60, 460) and a shaft
arranged such that when the head portion (60, 460) is received in said
bone screw hole (320, 420) said shaft extends below a lower surface of
the bone plate (312, 412); and
a set screw (316, 416, 616) having a circular head (370,470,670) and a
shaft (372,472), said shaft (372, 472) extending within said elongate
opening (360, 460) and being threadably engaged in said set screw hole
(322, 422);
wherein threadably inserting said set screw (316, 416, 616) into said set

screw hole (322, 422) causes the contact face (358, 458) of said element
(352, 452, 650) to be laterally driven against said head portion (60,460) of
said bone screw (14, 414) to compress said head portion (60, 460) of said
bone screw (14, 414) between the contact face (358,458) of said element
(352, 452, 650) and the wall of the bone screw hole (320, 420) opposite
said element (352, 452, 650),
characterized in that;
said element (352, 452, 650) is slidable within said slot (350, 450) along
an axis extending through the axes of the bone screw hole (320, 420) and
the set screw hole (322, 422).
2. A bone plate system as claimed in claim 1, wherein:
said slot (350) includes a rear cam surface (356) opposite said bone screw
hole (320) and when said set screw (316) is driven into said plate (312)
said rear cam surface (356) forces said element (352) toward said bone
screw hole (320).

3. A bone plate system as claimed in claim 1, wherein:
said set screw (416,616) includes a cam surface which drives said element
(452, 650) against said bone screw (414).
4. A bone plate system as claimed in claim 1, wherein:
said element (352, 452) surrounds said shaft (372, 472) of said set screw
(316, 416).
5. A bone plate system as claimed in claim 1, wherein:
said element (650) is provided only partially around said shaft of said set
screw (616).
6. A bone plate system as claimed in claim 1, wherein:
said contact face (358, 458) is provided with a textured surface.
7. A bone plate system as claimed in claim 6, wherein said head portion (60,
460) of the bone screw (14, 414) has a textured surface which when
contacted by said contact face (358, 458) under force creates an interlock
between the bone screw (14, 414) and element (352, 452, 650).

8. A bone plate system as claimed in claim 7, wherein:
said textured surfaces of said head portion (60, 460) of said bone screw
(14, 414) and said contact face (358, 458) are different.

BONE PLATE SYSTEM WITH BONE SCREWS LOCKED BY SET
SCREWS WITH CONTROLLED SECONDARY COMPRESSION
A bone plate system comprising a bone plate having bone screw hole and set
screw hole and a bone screw having a head portion resides within said bone
screw hole and a shaft extends below the plate and a set screw having a head
and a shaft when the said set screw is driven rotationally and axially into the set
screw hole at least 180° in rotation that causes said set screw to directly apply a
lateral compressive force to said head portion of said bone screw.

Documents:

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Patent Number

252933

Indian Patent Application Number

96/KOLNP/2007

PG Journal Number

24/2012

Publication Date

15-Jun-2012

Grant Date

11-Jun-2012

Date of Filing

08-Jan-2007

Name of Patentee

DEPUY PRODUCTS,INC.

Applicant Address

700 ORTHOPAEDIC DRIVE WARSAW,IN 46581-0988, UNITED STATES OF AMERICA

Inventors:

#	Inventor's Name	Inventor's Address
1	JORGE L.ORBAY	390 CAMPANA AVENUE,MIAMI,FL 33156
2	ROBERT GRAHAM	13820 SW 105 STREET,MIAMI,FL 33186
3	CESARE CAVALLAZZI	4425 SW 160 AVENUE,UNIT 105,MIRAMAR,FL 33027
4	JAVIER E.CASTANEDA	9520 SW 117TH COURT,MIAMI,FL33186

PCT International Classification Number

A61B17/58

PCT International Application Number

PCT/US2005/023855

PCT International Filing date

2005-07-05

PCT Conventions:

#	PCT Application Number	Date of Convention	Priority Country
1	60/586,131	2004-07-07	U.S.A.
2	11/040,779	2005-01-21	U.S.A.