Title of Invention

INSERT TIP

Abstract

Disclosed is an insert tip used when steel or cast iron is worked, in which redundant portions are provided inside bolt holes formed in the insert tip to sslantingly fit a bolt into the bolt holes, the bolt serving to fix the insert tip to a cutter body, so that more insert tips can be firmly fixed to the cutter body. To this end, in an insert tip (200) including bolt holes (210) and (220) that communicate upper and lower surfaces of a plate shaped body with eacht other, the plate shaped body having a draw-out line at each comer portion, the insert tip (200) being fixed to a cutter body (100) by a bolt (300) fitted into the bolt holes (210) and (220), redundant portions (211) and (221 ) are formed at a portion direction toward each corner portion of the insert tip (200) among inner side portions of the bolt holes (210) and (220) to prevent interference between the bolt holes (210) and (220) and the bolt (300) if the bolt (300) is slantingly fitted from one comer portion of the insert tip, where the insert tip is worked, to its opposite corner portion.

Full Text

Description INSERT TIP Technical Field Disclosed is an insert tip used when steel or cast iron is worked, in which redundant portions are provided inside bolt holes formed in the insert tip to slantingly fit a bolt into the bolt holes, the bolt serving to fix the insert tip to a cutter body, so that more insert tips can be firmly fixed to the cutter body. Background Art Generally, an insert tip is an element of a cutter used to work steel or cast iron and is made of ultra-light alloy. The insert tip is fixed to a cutter body of steel by a bolt and the like, so as to cut a to-be-cut material as a cutter rotates. Hereinafter, a related art insert tip will briefly be described with reference to FIG. 1 to FIG. 7. FIG. 1 is a perspective view illustrating a cutter in which a related art insert tip is used. As shown, the related art cutter includes a cutter body 10 constituting a body, and an insert tip 20 fixed to the cutter body 10. The insert tip 20 fixed to the cutter body 10 cuts a to-be-cut material as the cutter rotates. FIG. 2 is a perspective view illustrating an example of the related art insert tip, FIG. 3 is a plane view of FIG. 2, and FIG. 4 is a sectional view taken along line 111-111 of FIG. 3, illustrating the state that the insert tip is fixed to the cutter body. First, the insert tip shown in FIG. 2 is a double-edged insert tip 20a and has a substantially hexahedral shape. The double-edged insert tip 20a cuts the to-be-cut material using a draw-out line provided at each corner portion of upper and lower surfaces. A bolt hole 21 is formed at a center area of the double-edged insert tip 20a to receive a bolt 30 therein, which fixes the double-edged insert tip 20a to the cutter body 10. The bolt hole 21 is gradually tapered toward the center portion to insert a head portion of the bolt 30 therein. In this case, the double-edged insert tip 20a may use either the draw-out line at the upper surface. Alternatively, the double-edged insert tip 20a may use the draw-out line at the lower surface if it is reversed. Therefore, the inside of the bolt hole 21 is symmetrically formed up and down around its center portion. FIG. 5 is a perspective view illustrating another example of the insert tip constituting the related art cutter, FIG. 6 is a plane view of FIG. 5, and FIG. 7 is a sectional view taken along line IV-IV of FIG. 6, illustrating the state that the insert tip is fixed to the cutter body. The insert tip shown in FIG. 5 is a single-edged insert tip 20b and cuts the to-be-cut material using a draw-out line respectively provided only at four corner portions of an upper surface. A bolt hole 21 is formed at a center area of the single-edged insert tip 20b to receive a bolt 30 therein, which fixes the single-edged insert tip 20b to the cutter body 10. Furthermore, since the single-edged insert tip 20b uses only the draw-out line at the upper surface, it does not have to be reversed. Therefore, the inside of the bolt hole 21 is not required to be symmetrically formed up and down, unlike the double-edged insert tip 20a. In the related art insert tips 20 constructed as above, a wrench (not shown) is inserted into a wrench insertion hole 31 of the bolt 30, and the bolt 30 is rotated to fix the insert tips 20 to the cutter body 10. Then, the cutter is rotated to cut the to-be-cut material. Disclosure of Invention Technical Problem However, the related art insert tips 20 have several problems. If a to-be-cut material having high hardness, such as steel or cast iron, is worked, the number of insert tips 20 fixed to the cutter is insufficient. For this reason, it takes long working time, and luminous intensity is low because of a rough working surface. Moreover, chipping occurs in the draw-out line provided at each corner portion of the insert tips. Furthermore, a cutting force F in a rotational direction and a repulsive force Fl corresponding to the cutting force F act on the related art insert tips 20. The repulsive force Fl is supported by only a fitting force F2 of the bolt 30 that secures the insert tips 20 to the cutter body 10. In this case, it is difficult to obtain the sufficient fitting force. As a result, the insert tips 20 fail to be firmly fixed to the cutter body 10 because of the insufficient fitting force. As described above, if the insert tip is not firmly fixed to the cutter body 10, stress is concentrated on one side of the insert tip 20. For this reason, the insert tip 20 may be damaged during working process. Technical Solution Accordingly, an object of the present invention is to provide an insert tip for a cutter in which the insert tip is firmly fixed to a cutter body using only a fitting force of a bolt, working time of a to-be-cut material is short, and luminous intensity is high. Brief Description of the Drawings The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illu strate embodiment(s) of the invention and together with the description serve to explain the principle of the invention. In the drawings: FIG. 1 is a perspective view illustrating a cutter in which a related art insert tip is used; FIG. 2 is a perspective view illustrating an example of a related art insert tip; FIG. 3 is a plane view of FIG. 2; FIG. 4 is a sectional view taken along line IH-III of FIG. 3, illustrating the state that an insert tip is fixed to a cutter body; FIG. 5 is a perspective view illustrating another example of a related art insert tip; FIG. 6 is a plane view of FIG. 5; FIG. 7 is a sectional view taken along line IV-IV of FIG. 6, illustrating the state that an insert tip is fixed to a cutter body; FIG, 8 is a perspective view illustrating a cutter in which an insert tip according to the embodiment of the present invention is used; FIG. 9 is a perspective view illustrating an example of an insert tip according to one embodiment of the present invention; FIG. 10 is a plane view of FIG. 9; FIG. 11 is a plane view illustrating another example of an insert tip of FIG. 9; FIG. 12 is a sectional view taken along line VIII-VIII of FIG. 10, illustrating the state that an insert tip is fixed to a cutter body; FIG. 13 is a rear perspective view illustrating an insert tip according to the other embodiment of the present invention; FIG. 14 is a rear view of FIG. 13; FIG. 15 is a sectional view taken along line X-X of FIG. 14, illustrating the state that an insert tip is fixed to a cutter body; FIG. 16 is a rear perspective view illustrating another example of an insert tip of FIG. 13; and FIG. 17 is a rear view of FIG. 16. Best Mode for Carrying Out the Invention Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. Hereinafter, an insert tip according to the embodiment of the present invention will be described in detail with reference to FIG. 8 to FIG. 17. FIG. 8 is a perspective view illustrating a cutter in which an insert tip according to the embodiment of the present invention is used. As shown, the cutter includes a cutter body 100 constituting a body, and an insert tip 200 fixed to the cutter body 100. The insert tip 200 fixed to the cutter body 100 cuts a to-be-cut material as the cutter rotates. FIG. 9 is a perspective view illustrating an example of an insert tip according to one embodiment of the present invention, FIG. 10 is a plane view of FIG. 9, FIG. 11 is a plane view illustrating another example of the insert tip of FIG. 9, and FIG. 12 is a sectional view taken along line VTH-VIII of FIG. 10, illustrating the state that the insert tip is fixed to the cutter body by a bolt. The insert tip shown in FIG. 9 is a double-edged insert tip 200a and has a substantially hexahedral plate shape. The double-edged insert tip 200a is symmetrically formed up and down to cut the to-be-cut material using a draw-out line provided at each corner portion of upper and lower surfaces. A bolt hole 210 is formed at a center area of the double-edged insert tip 200a, and communicates upper and lower surfaces of the double-edged insert tip with each other to receive a bolt 300 therein, which fixes the double-edged insert tip 200a to the cutter body 100. A redundant portion 211 is formed at an inner side of the bolt hole 210 so that the bolt 300 can be fitted into the bolt hole 210 at a predetermined slant toward the cutter body 100 based on a vertical line of the cutter body 100 that adjoins the bottom of the double-edged insert tip 200a. As shown in FIG. 10, if the bolt 300 is fitted to the cutter body 100 at a predetermined slant angle a from each corner portion of the double-edged insert tip 200a to its opposite corner portion, the redundant portion 211 is respectively formed at the inner side of the bolt hole 210 directed toward each corner portion of the double-edged insert tip 200a among inner sides of the bolt hole 210 to avoid interference between the bolt 300 and the bolt hole 210. Further, since the double-edged insert tip 200a may use either the draw-out line at the upper surface or the draw-out line at the lower surface, the inside of the bolt hole 210 is preferably formed to make a symmetrical shape up and down around its center portion. In the double-edged insert tip 200a according to the embodiment of the present invention, the bolt 300 is fitted to the cutter body 10 at a predetermined slant angle a from one corner portion of the double-edged insert tip 200a to its opposite corner portion, wherein the double-edged insert tip 200a cuts the to-be-cut material in a state that interference between the bolt 300 and the bolt hole 210 is avoided. In this case, since the portion of the cutter body 100 required to fit the bolt 300 is reduced, the number of double-edged insert tips 200a more than the number of the related art double-edged insert tips can be fixed to the cutter having the same diameter as that of the related art cutter. Furthermore, since the bolt 300 is fitted to the cutter body 100 at a predetermined slant angle a from one corner portion of the double-edged insert tip 200a to its opposite corner portion, wherein the double-edged insert tip 200a cuts the to-be-cut material in a state that interference between the bolt 300 and the bolt hole 210 is avoided, lateral pressure F3 as well as a fitting force F2 in a vertical direction acts on the double-edged insert tip 200 fixed to the cutter body 100 to correspond to a repulsive force Fl caused by a cutting force F during cutting working. Therefore, the fitting force between the cutter body 100 and the double-edged insert tip 200a is increased. Particularly, if the angle a of the bolt 300 fitted into the cutter body 100 is less than 8° the lateral pressure F3 acting on the double-edged insert tip 200a becomes too weak. If the angle a of the bolt 300 fitted into the cutter body 100 is greater than 20° the fitting force F2 in a vertical direction acting on the double-edged insert tip 200a becomes insufficient, thereby resulting in that the double-edged insert tip 200a fails to be fumly fixed to the cutter body 100. Therefore, the redundant portion 211 is preferably recessed at each corner portion of the inner sides of the bolt hole 210 so that the slant angle a of the bolt 300 is in the range of 8°to 20° FIG. 11 is a plane view illustrating another redundant portion 211 formed in the bolt hole 210 of the double-edged insert tip 200a. The redundant portion 211 may have various shapes depending on the size and the shape of the bolt 300 or the slant degree of the bolt 300. Meanwhile, as another example of the insert tip according to the present invention, the redundant portion may be formed only at the lower portion of the insert tip. In other words, since a single-edged insert tip 200b shown in FIG. 13 is provided with a draw-out line only at four corner portions of the upper surface, it does not have to be reversed. Therefore, a redundant portion 221 is only formed below the bolt 220. FIG. 16 is a rear perspective view illustrating another example of the insert tip of FIG. 13, and FIG. 17 is a rear view of FIG. 16. The redundant portion 221 may be formed at some of the bolt hole 220 and may wholly be formed below the bolt hole 220. In this case, the redundant portion 221 is formed so that the bolt 300 is fitted at a predetermined slant angle a toward the cutter body 100 based on the vertical line of the cutter body 100 adjoining the bottom of the single-edged insert tip 200b. The angle a is preferably in the range of 8°to 20° The aforementioned insert tip 200 of the present invention is inserted into a wrench insertion hole 310 formed at a head portion of the bolt 300, and the bolt 300 is rotated to fix the insert tip 200 to the cutter body 100. Then, the cutter is rotated to cut the to-be-cut material (not shown). In the present invention, the redundant portions 211 and 221 are formed in the bolt holes 210 and 220 of the insert tip 200 so that the bolt 300 is to be fitted to the cutter body 100 at a predetermined slant angle a. In this case, since the portion of the cutter body 100 required to fit the bolt 300 is reduced, the number of the insert tips 200 more than the number of the related art insert tips can be fixed to the cutter having the same diameter as that of the related art cutter. Also, the fitting force between the cutter body 100 and the insert tip 200 can be enhanced. In addition, since the bolt 300 is fitted into the cutter body 100 through the redundant portions 211 and 221, it is possible to exactly determine the position where the insert tip 200 is fixed to the cutter body 100. Industrial Applicability An insert tip of the present invention has the following advantages. Since the bolt that fixes the insert tip to the cutter body is slantingly fitted to the cutter body and the bolt is slantingly received in the bolt hole formed in the insert tip, the number of the insert tips more than the number of the related art insert tips can be fixed to the cutter having the same diameter as that of the related art cutter. In this case, the time required to work the to-be-cut material is reduced to improve the productivity. Since the working surface of the to-be-cut material is even, the luminous intensity is improved and chipping can be prevented from occurring in the draw-out line of the insert tip. Further, since the lateral pressure is additionally provided to correspond to the repulsive force acting on the insert tip when the insert tip is fixed to the cutter body, the fitting force against the cutting force can sufficiently be obtained. As a result, the insert tip can more firmly be fixed to the cutter body and can be prevented from being damaged. Finally, since the bolt is fitted to the cutter body through the redundant portions, the position of the insert tip can easily be determined. Sequence Listing cutter, insert tip, bolt, bolthole, redundant portion Claims An insert tip including bolt holes that communicate upper and lower surfaces of a plate shaped body with each other, the plate shaped body having a draw-out line at each corner portion, the insert tip being fixed to a cutter body by a bolt fitted into the bolt holes, wherein redundant portions are formed at a portion directed toward each corner portion of the insert tip among inner side portions of the bolt holes to prevent interference between the bolt holes and the bolt if the bolt is slantingly fitted from one corner portion of the insert tip, where the insert tip is worked, to its opposite corner portion. The insert tip according to claim 1, wherein the redundant portions are recessed at each corner portion to fit the bolt to the cutter body at a slant angle of 8°to 20°based on a vertical line of the cutter body adjoining the bottom of the insert tip The insert tip according to claim 1 or 2, wherein the redundant portions are symmetrically formed at upper and lower portions of the bolt holes. The insert tip according to claim 1 or 2, wherein the redundant portions are formed only at lower portions of the bolt holes.

Documents:

2110-CHENP-2007 EXAMINATION REPORT REPLY RECIEVED 27-01-2012.pdf

2110-CHENP-2007 FORM 13 05-08-2010.pdf

2110-CHENP-2007 POWER OF ATTORNEY 06-09-2011.pdf

2110-CHENP-2007 AMENDED PAGES OF SPECIFICATION 22-03-2012.pdf

2110-CHENP-2007 CORRESPONDENCE OTHERS 06-09-2011.pdf

2110-CHENP-2007 CORRESPONDENCE OTHERS 22-03-2012.pdf

2110-CHENP-2007 FORM-1 27-01-2012.pdf

2110-CHENP-2007 FORM-13 22-03-2012.pdf

2110-CHENP-2007 AMENDED PAGES OF SPECIFICATION 27-01-2012.pdf

2110-CHENP-2007 AMENDED CLAIMS 27-01-2012.pdf

2110-CHENP-2007 FORM-3 27-01-2012.pdf

2110-CHENP-2007 OTHER PATENT DOCUMENT 27-01-2012.pdf

2110-chenp-2007-abstract.pdf

2110-chenp-2007-claims.pdf

2110-chenp-2007-correspondnece-others.pdf

2110-chenp-2007-description(complete).pdf

2110-chenp-2007-drawings.pdf

2110-chenp-2007-form 1.pdf

2110-chenp-2007-form 3.pdf

2110-chenp-2007-form 5.pdf