Title of Invention

FULLY-METAL HEAT EXCHANGER AND METHOD FOR ITS PRODUCTION

Abstract The invention relates to a fully-metal heat exchanger comprising flat tubes (1), which have two narrow sides and two wide sides (2, 3), and comprising fins (4) which form a block together with the flat tubes, and comprising either at least one tube plate (5) and one collecting tank (6), with edges (10) of the collecting tank (6) being connected, for example soldered, to edges (20) of the tube plate (5), or at least one collecting tank (6) which contains the tube plate, and having projections (11) which are arranged at intervals. The invention leads to a heat exchanger which has a small installation space requirement while having comparatively good thermal properties in that, according to the invention, the projections (11) engage in the ends of the flat tubes (1) in the region of the narrow sides (2). The production method according to the invention accordingly provides that the projections (11) are inserted into the ends of the flat tubes (1) approximately in the region of the narrow sides (2).
Full Text Fully-metal heat exchanger and method for its production
TECHNICAL FIELD
The invention relates to a fully-metal heat
exchanger, composed of flat tubes having two narrow and two
wide sides and of fins which, together with the flat tubes,
form a block, and which fully-metal heat exchanger has either
at least one tube base and a collecting tank, with edges of
the collecting tank being connected, for example soldered, to
edges of the tube base, or at least one collecting tank which
contains the tube base, and having projections which are
arranged at intervals. The invention also relates to a
production method for heat exchangers.
PRIOR ART
The heat exchanger described above is known, for
example, from DE 198 19 247 A1. The projections therein
correspond to openings in the tube bases. In this way, it is
provided that the individual parts are provisionally held
together before the soldering process is carried out. The
expenditure for auxiliary soldering aids can be considerably
reduced. A certain disadvantage of the known heat exchanger
is that the tube base still protrudes a considerable distance
beyond the fin/flat-tube block, which could be considered to
be an unnecessary spatial requirement. In addition, the ratio
of the cross sections taken up by the flat tubes in relation
to the overall cross section of the heat exchanger or of its
2

tube bases is not optimal, so that improvements are possible
with regard to an efficient heat exchanger.
ILLUSTRATION OF THE INVENTION
The object of the invention is that of providing a
heat exchanger which, while providing comparatively good
thermotechnical values, has a low spatial requirement.
It is possible as a side effect to expect a
production-friendly, in particular also flexible design.
The object is achieved according to the invention
with regard to the fully-metal heat exchanger by using the
features of claim 1. The production method according to the
invention is the subject matter of claim 22. It is provided
that the projections engage in the region of the narrow sides
into the ends of the flat tubes. The projections are
preferably situated at the opposite longitudinal edges of the
collecting tank.
Preferably means in this case that embodiments may be
provided in which the projections are arranged at the
longitudinal edges of the tube base, possibly associated with
the disadvantage that the tube bases become more complex and
some other advantages are not provided. Another possible
design is to provide a metallic, frame-like additional part
which has the projections.
The production method leads to several advantages.
3

The projections, which are inserted into the flat tube ends,
at the two opposite edges of the collecting tank hold the
flat- tubes under tension during the subsequent soldering
process, so that the risk of a so-called "falling in" of the
flat tubes, with the result of inadequate soldered
connections to the tube base, is significantly reduced. The
invention therefore also permits the use of flat tubes whose
wide sides can have relatively large dimensions, and
accordingly avoids the use, which is complex in production
terms, of a plurality of flat tube rows in the direction of
the depth of the flat-tube/fin block. In other words, it is
possible by means of the invention to provide heat exchangers
over a significantly wider power spectrum with significantly
less variation expenditure.
In addition, the abovementioned advantages of the
prior art are maintained, that is to say in particular the
expenditure for auxiliary soldering aids is considerably
reduced, since the inserted projections assist in holding
together the assembled individual parts of the heat
exchanger.
Because the flat tubes extend over the entire depth
of the tube base - and preferably even beyond this - there is
practically no space which would not be available for the
purpose of heat transfer. In other words, that cross-
sectional area of the flat tubes through which flow passes is
in a favorable ratio to the entire area covered by the tube
4

base, which is in turn approximately the same as the area in
this regard which is covered by the entire heat exchanger.
In addition, the proposed ,heat exchanger has a higher
degree of process reliability during production than heat
exchangers which do not have tube bases but have, instead of
the tube bases, widened flat tube ends, as are known for
example from DE 195 43 986 A1 or from even much earlier
documents.
It is the case either that the flat tubes protrude
with their narrow sides beyond the width of the tube base,
and in the protruding region, the projections engage into the
ends of the flat tubes, or that the tube base width protrudes
beyond the narrow sides of the flat tubes, and in the
protruding region, the projections engage into the ends of
the flat tubes.
The first of said alternatives is, as mentioned,
preferable, because it better prevents the previously
mentioned "falling in" of the flat tubes, since in this case
the edge of the collecting tanks with the projections bear
from the outside against the edge of the tube base, and
because, as a result, the projections are particularly
resistant to forces which act in the direction of the wide
side, that is to say transversely with respect to the
longitudinal direction of the flat tubes. In addition, said
alternative also appears to be more favorable with regard to
producing sealed connections.
5

The projections in each case make contact with the
narrow sides of the flat tubes from the inside, and are
preferably soldered there.
The tube base preferably has edges, which are bent in
a way known per se, and openings for receiving in each case
one flat tube end. According to the proposal, however, the
openings extend into the bent edges.
The tube bases have edges bent only at the two
longitudinal sides, so that said tube bases, can be produced
from one sheet-metal strip of any desired length. The tooling
costs for changing over to different heat exchanger sizes are
considerably reduced as a result.
The collecting tank has end-side openings. Each
collecting tank is therefore constituted by only one metal
sheet with two bends, which is likewise advantageous in
production terms.
The end-side openings of the collecting tank are
closed off by means of side parts, which are known per se,
which extend over the length of the flat tubes.
The projections are expediently shaped in such a way
as to assist their insertion into the ends of the flat tubes.
One advantageous refinement provides forming the projections
in the manner of incisors. Said design makes it possible to
better compensate length tolerances in the flat tubes.
Despite the unavoidable length tolerances, it is possible to
produce sealed connections between the projections and the
6

flat tube ends.
The fully-metal heat exchanger can, in the widest
sense, be used to ,advantage anywhere where there is a
requirement for good heat transfer efficiency with a
simultaneously low spatial requirement. The inventor
envisages using heat exchangers of said type specifically as
air-cooled charge-air coolers in motor vehicles, but without
thereby excluding any other possible application, especially
in the field of motor vehicles.
A fully-metal heat exchanger should be a heat
exchanger whose constituent parts, which are specified in the
claims, are composed of metal, preferably of aluminum,
regardless of whether or not other, non-metal parts which
could belong to the system are subsequently fastened to said
heat exchanger. For example, comparatively complex
accessories are to be attached and securely fastened to
fully-metal heat exchangers which are produced from shaped
metal sheets.
The projections, which are provided on a comb-like
additional part such as a sheet metal strip or the like which
is connected to the wall of the collecting tank, which sit in
the flat tube ends hold the flat tubes under tension during
the subsequent soldering process, so that the risk of the
abovementioned "falling in" of the flat tubes, with the
result of inadequate soldered connections in the receiving
openings, is also significantly reduced by the provision of
7

the additional part. In addition, the advantages of the prior
art are maintained, that is to say in particular the
expenditure for auxiliary soldering aids is considerably
reduced, since the strips (additional parts) have hooks on
the ends which assist in holding the assembled individual
parts of the heat exchanger together by engaging over the
side parts.
The collecting tanks can be of single-part or multi-
part design. A prominent feature is a part which has a U-
shaped cross section, with the base section being provided
with receiving openings for the tube ends, and the two limbs
forming the two walls of the collecting tank. If the walls
are shaped and joined together to form a space, then single-
part collecting tanks are formed. If the walls remain
substantially planar, a second part is required for forming
the closed space, resulting then in two-part collecting tanks
being formed. The receiving openings extend at least into the
walls of the collecting tank.
Said projections are also expediently shaped so as to
assist their insertion into the ends of the flat tubes.
The additional part is a chamber-like sheet-metal
strip which in shaping terms is easy to process in order to
form the additional part. Within the context of the present
invention, the term "strip" encompasses all possible physical
embodiments, so that an additional part can be generally
referred to thereby. Said projections on the strip or
8

additional parts can be first projections for the case that
second projections are provided on the strip. The second
projections are then arranged between the first projections.
The second projections improve the assembly or the
preparation of the heat exchanger for the following soldering
process.
The method according to the invention for producing a
fully-metal heat exchanger, with flat tubes and fins being
placed together to form a flat-tube/fin block, whereafter
tube bases are placed on the ends of the flat tubes and
finally collecting tanks are placed with their edges on the
edges of the tube bases, is characterized in that projections
which are arranged on a component are inserted, in the region
of the narrow sides of the flat tubes, into the ends thereof.
The longitudinal edges of the collecting tank
preferably bear against the longitudinal edges of the tube
base from the outside. The narrow sides of the flat tubes
protrude beyond the longitudinal edges, so that projections
situated at the longitudinal edges of the collecting tank can
be inserted into the protruding flat tube regions. In this
way, the projections hold the flat tubes in a tensioned
state.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention is described in the following in two
exemplary embodiments with reference to the appended
9

drawings.
Figure 1 shows an exploded illustration of the heat
exchanger according to the invention;
Figure 2 shows a front view;
Figure 3 shows a plan view;
Figures 4 and 5 show perspective views of a part of a
heat exchanger;
Figure 6 shows a perspective overall view of the heat
exchanger;
Figure 7 shows a detail of the flat tube;
Figures 8 and 9 show an alternative embodiment;
Figure 10 shows an exploded illustration of the heat
exchanger according to the invention. Figures 11 and 12 show
perspective views of the fully-produced heat exchanger.
Figures 13 and 14 show perspective views of a part of the
heat exchanger in an assembly situation. Figure 15 shows an
advantageous design of the projections.
DESCRIPTION OF EXEMPLARY EMBODIMENTS
A1l of the illustrated individual parts of the heat
exchanger are composed of metal, preferably of aluminum or
aluminum alloys, which is expediently coated with a solder
layer. The individual parts, such as flat tubes 1, fins 4,
tube bases 5, collecting tanks 6 and side parts 30, are
produced from metal sheets, though it is not excluded that
for example the flat tubes 1 could also be produced as drawn
10

tubes. The flat tubes 1 have an approximately rectangular
cross section, it however being possible for the narrow sides
2 to also be arched outward slightly. In the embodiment
shown, the inner inserts are situated in the flat tubes 1.
The flat tubes 1 are then stacked with fins 4 in order to
form a flat-tube/fin block. Tube bases 5 are placed on the
ends of the flat tubes 1, with the ends of the flat tubes 1
being situated in openings 21 of the tube bases 5, where a
sealed soldered connection is later formed. The collecting
tanks 6 are then placed on, specifically, as can be seen in
particular from figure 4, with the projections 11 at the
edges 10 of the collecting tanks 6 thereby being inserted
into those edge regions of the flat tubes 1 which are formed
by the narrow sides 2, which protrude slightly beyond the
edges 20 of the tube base 5, of the flat tubes 1. Preferably
situated at the edge of the openings 21 in the tube bases 5
are rim holes (not illustrated) which preferably point away
from the collecting tank 6, so that the flat tube ends do not
protrude inward in order to ensure a low loss of pressure of
the medium flowing into the flat tubes 1. Webs 22 are
provided between the openings 21 in the tube bases 5. The
webs 22 can be of profiled design in order to increase their
stiffness. Finally, the side parts 30 are placed on, which
side parts 30 at the same time close off the end-side
openings 60 of the collecting tanks 6. For this purpose, the
side parts 30 have, at their ends, in each case one cup-
11

shaped closure piece which fits into the opening 60. The side
parts 30 are provisionally fixed, and hold the individual
parts of the heat exchanger together, by means of deformable
retaining elements 61 which engage into a slot 62 of the side
parts. In said form, the heat exchanger is substantially
prepared for carrying out the CAB hard soldering process. A1l
the connections are produced in one working operation in the
soldering furnace.
The shape of the projections 11 is expediently
matched to the contour of the flat tubes 1 which is provided
in the region of the narrow sides 2, so that both the
insertion is facilitated and also sealed soldered connections
are provided. Certain production tolerances are also absorbed
in this way. The spacing of the projections 11 at the edge of
the collecting tanks 6 corresponds to the spacing of the flat
tubes 1 in the row or with the height of the fins 4 arranged
between the flat tubes 1. Here, certain tolerances must be
permissible which can however be compensated by the expedient
shape of the projections 11 (see the description of figures
15 and 16 further below).
The collecting tanks 6 are of particularly
production-friendly, simple configuration. Only two bends are
necessary in order to form the two longitudinal walls and a
transverse wall. Connecting pipes 70, for example, can be
easily produced by means of shaping processes.
Particularly production-friendly tube bases 5 are
12

also to be used, which are manufactured from endless band and
need merely be cut to the appropriate length, because said
tube bases do not have any bent edges at their end sides.
Accordingly, no expensive drawing tools are required. It is
expedient to make reference here to figures 4 and 5. It can
be seen in said figures that a lug 100, which is comparable
to the projections 11, is provided at the edge 10 of the
collecting tank 6. Said lug 100 interacts with the
corresponding cut-out 101 at the edge 20 of the tube base 5
and ensures sealed soldered connections there. It can also be
seen from figure 5 that the openings 21 in the tube base 5
extend into the edge 20, as indicated by the reference symbol
22. The tube bases 5 can therefore, during assembly, also be
pushed transversely with respect to their longitudinal
direction, or in the direction of the wide sides 3 of the
flat tube ends, onto said flat tube ends. In the prior art, a
movement in the longitudinal direction of the flat tubes is
required for this purpose. This is referred to as "drawing
on" the tube bases.
Figures 3 and 6 in particular show, in a view of one
of the side parts 30, that there are no lateral protrusions
of the tube bases 5 beyond the flat-tube/fin block. The width
of the side parts 30 corresponds approximately to the
dimension of the wide sides 3 of the flat tubes 1.
It is also to be pointed out that the heat exchanger
13

according to the invention permits relatively easy access
from the outside to connections which are critical in
soldering terms. Critical connections of said type are the
flat-tube/tube-base connections. Should leakages be present
there after the soldering process is carried out, the
corresponding points can, by virtue of being largely
accessible, be easily aftertreated and eliminated in a second
soldering process. In heat exchangers of the prior art, it is
often not possible to do this, resulting in high rejection
rates.
Figure 7 schematically shows one individual flat tube
1, specifically in a view of the flat tube end. Flat tubes 1
of said type are provided in desired numbers in the heat
exchanger. Two projections 11 extend into each flat tube 1.
The penetration depth need only be a few millimeters; 10-15
mm is more than enough. It would practically be even less. It
is self-evident that the one projection 11 is situated on the
one edge of the collecting tank 6 and the other projection 11
is situated on the opposite, other edge 10 of the collecting
tank 6. The projections 11 bear tightly from the inside
against the narrow sides 2 of the flat tubes 1. Situated in
the flat tubes 1 is an inner insert 80, as is typical in
particular for charge air coolers which are impinged on by
cooling air. In other applications, an inner insert is
dispensed with entirely. It is practically often difficult to
insert the inner inserts 80 into the flat tubes 1 in such a
14

way that the least possible bypass is generated in the region
of the narrow sides 2 for the charge air flowing through,
which has an adverse effect on the heat transfer. As shown in
Figure 7, the projections 11 have a favorable effect on the
reduction of the disadvantageous bypass, which is a further
advantage of the invention. The small gaps in the corners of
the flat tubes 1 are caused by the illustration. They are in
practice not present or are securely closed off in the
soldering process. Said gaps will also level out as the
projections 11 are inserted, since the projections 11 hold
the two wide sides 3 under a certain tension in the direction
of the arrow.
Figures 8 and 9 now show an alternative design in
which the projections 11 are arranged on the tube bases 5. In
said case, the tube bases 5 must be drawn on in the tube
longitudinal direction, with the projections 11
simultaneously being inserted into the flat tube ends 1.
Thereafter, the collecting tanks 6 and the side parts 30 are
placed on and mounted.
Single-part collecting tanks 6 have been provided at
least in the exemplary embodiment which is shown in figures
10-14. It is however provided in any case that the collecting
tanks 6 also comprise the tube bases 5, so that therefore no
classic tube bases are provided as separate parts, as can be
gathered from said figures. The collecting tank 6 has a base
section 106 from which extend two bent walls 107 of the
15

collecting tank 6. The walls 107 are shaped and can be
connected by means of a longitudinal weld seam (not shown) in
order to form the collecting tank 6. Provided in the base
section 106 are receiving openings 21 for the flat tube ends,
wherein the spacings of the flat tubes 1 should accordingly
correspond to the spacings of the receiving openings 21. A
very prominent feature is that the receiving openings 21
extend into the walls 107, that is to say they extend
slightly beyond the bent edge of the walls 107 on the base
section 106, as can be seen sufficiently clearly from Figure
14 at reference symbol 22. In the exemplary embodiments
shown, in each case one strip (additional part) 110 is
situated on all the walls 107 of the two collecting tanks 6.
At the walls 107 of the one collecting tank 6, the strips 110
have been formed with additional functions such as for
example with retaining functions 90 for accessories (not
illustrated). It is not strictly necessary to provide strips
110 on all the walls 107. It is advantageous to provide a
trip 110 in particular whenever additional functions 70 are
to be carried out. In the present exemplary embodiment, it
would be fundamentally entirely possible to dispense with
those narrow strips 110 at the walls 107 of the left-hand
collecting tank 6 which do not provide any additional
function, and for this purpose to provide there the solution
described above, that is to say, there, the projections 11
would be arranged directly on the walls 107 of the collecting
16

tank 6, and tube bases would be provided as individual parts,
as shown in the figures.
A further advantage of the strip 110 can be gathered
from Figure 12. It can be seen in said figure that the strip
110, which is formed with the stated additional functions,
can also contribute to the strength of the collecting tank 6.
It can be seen in Figure 12 that the strip 110 extends over a
considerable part of the wall 107 of the collecting tank and
is soldered to said wall 107.
It is possible from Figures 13 and 14 to more clearly
see the design of the strip 110 with regard to the
projections 11 which are arranged thereon at intervals. The
projections 11 can be provided with a contour which serves to
facilitate the sliding of said projections 11 into the flat
tubes 1. Between the projections 11, which are first
projections 11, are situated in each case second projections
12. As can be seen, in each case one second projection 12 has
been arranged between two first projections 11. The second
projections 12 cause a counteracting moment of the strip 110
which could otherwise, when the first projections 11 are
situated in the flat tube ends, seek to stick out away from
the wall 107, which is undesirable. Since the second
projections 12 bear in each case against the fins 4 from the
outside, this is prevented or at least counteracted.
It can also be seen from Figures 13 and 14 that it is
17

advantageous to form a hook 13 at the ends of the strip 110,
which hook 13 is suitable to fixedly hold the side part 30
against the outer fin 4. This assists in holding the entire
heat exchanger together before soldering. In addition, this
also suppresses the abovementioned "sticking out" of the
strip 110 from the wall 107. In addition, it is also possible
in this way to dispense with the brackets, shown in Figure 1
at positions 61 and 62, which are intended to retain the side
parts 30 in the end-side openings 60 of the collecting tank
6, which is also advantageous in production terms.
Figure 15 shows a detail with only one projection 11.
The projections 11 have been designed in the manner of
incisors 111. Length tolerances in the flat tubes which are
in the range from +/- 1.0 mm can be better absorbed in this
way. Sharp edges 112 have been formed on said projections 11,
which sharp edges 112 also extend in the radii, that is to
say in the region of the transition from the projection 11
into the wall of the collecting tank 6 or of the additional
part or of the tube base. As the projections 11 are inserted
into the flat tube ends, the sharp edges 112 cut said ends of
those flat tubes which are in the upper length tolerance
range open slightly and "crumple" said ends around slightly.
This can be clearly seen in Figure 16 at k. The central tube
there is slightly longer than the two other tubes. The sharp
edge of the projection 11 is produced for example by means of
cold shaping. The thickness difference between the
18

projections 11 and the wall of the flat tubes assists said
process. The wall of the collecting tank 6, from which the
projections 11 are for example formed, can be approximately
1.0 - 2.0 mm thick, while the thickness of the wall of the
flat tubes can be in the range from 0.05 - 0.25 mm.
Overall, the invention accordingly provides an
innovative product which, compared to the prior art, leaves
little to be desired.
19

We claim:
1. A fully-metal heat exchanger, composed of flat tubes
(1) having two narrow and two wide sides (2, 3) and of fins
(4) which, together with the flat tubes, form a block, and
which fully-metal heat exchanger has either at least one tube
base (5) and a collecting tank (6), with edges (10) of the
collecting tank (6) being connected, for example soldered, to
edges (20) of the tube base (5), or at least one collecting
tank (6) which contains the tube base,
and having projections (11) which are arranged at intervals,
characterized in that the intervals of the projections (11)
correspond to the intervals of the flat tubes (1), so that
the projections (11) engage in the region of the narrow sides
(2) into the ends of the flat tubes (1).
2. The fully-metal heat exchanger as claimed in claim 1,
characterized in that the flat tubes (1) protrude with their
narrow sides (2) beyond the width of the tube base (5), and
in the protruding region, the projections (11) engage into
the ends of the flat tubes (1).
3. The fully-metal heat exchanger as claimed in claim 1,
characterized in that the tube base width protrudes beyond
the narrow sides (2) of the flat tubes (1), and in the
protruding region, the projections (11) engage into the ends
of the flat tubes (1).
4. The fully-metal heat exchanger as claimed in one of
the preceding claims, characterized in that the projections
20

(11) in each case make contact with the narrow sides (2) of
the flat tubes (1) from the inside, and are preferably
soldered there.
5. The fully-metal heat exchanger as claimed in one of
the preceding claims, characterized in that the projections
(11) are preferably arranged at the longitudinal edges (10)
of the collecting tank (6).
6. The fully-metal heat exchanger as claimed in one of
the preceding claims, characterized in that the tube base (5)
has edges (20), which are bent in a way known per se at the
opposite longitudinal sides, and openings (21) for receiving
in each case one flat tube end (1), with the openings (21)
extending into the bent longitudinal edges (20).
7. The fully-metal heat exchanger as claimed in one of
the preceding claims, characterized in that the tube bases
(5) have edges (20) bent only at the two longitudinal sides,
so that said tube bases (5) can be produced from one sheet-
metal strip of any desired length.
8. The fully-metal heat exchanger as claimed in one of
the preceding claims, characterized in that the collecting
tank (6) has end-side openings (60).
9. The fully-metal heat exchanger as claimed in one of
the preceding claims, characterized in that the heat
exchanger has side parts (30), which are known per se, which
extend over the length of the flat tubes (1) and close off
the end-side openings (60) of the collecting tanks (6).
21

10. The fully-metal heat exchanger as claimed in claim 1,
characterized in that the projections (11) are arranged on
the tube base (5), or in that a frame which has the
projections (11) is inserted.
11. The fully-metal heat exchanger as claimed in one of
the preceding claims, characterized in that the projections
(11) are formed on an additional part (110) which extends
along the wall (107) of the collecting tank (6) and is
connected thereto.
12. The fully-metal heat exchanger as claimed in claims 1
and 11, characterized in that the collecting tank (6) has two
walls (107) which are bent away from a base section (106)
which is formed with receiving openings (21) for the tube
ends.
13. The fully-metal heat exchanger as claimed in claim
12, characterized in that the receiving openings (21)- extend
into the walls (107) of the collecting tank (6).
14. The fully-metal heat exchanger as claimed in claim 11
or 12, characterized in that the additional part (110) bears
externally approximately flat against the wall (107) of the
collecting tank (6) .
15. The fully-metal heat exchanger as claimed in one of
the preceding claims 11-14, characterized in that the
additional part (110) is provided with further functions, for
example with retaining functions (90) for accessories or the
like.
22

16. The fully-metal heat exchanger as claimed in one of
the preceding claims 11-15, characterized in that the
additional part (110) can be provided with a contour which
corresponds to the contour of the wall (107) of the
collecting tank.
17. The fully-metal heat exchanger as claimed in one of
the preceding claims 11-16, characterized in that the
projections (11) are first projections (11), with the
additional part (110) having second projections (12) between
the first projections (11).
18. The fully-metal heat exchanger as claimed in one of
the preceding claims 11-17, characterized in that the
additional part (110) is formed at the end with a hook (13)
or the like which is suitable for fixing a side part (30) of
the heat exchanger.
19. The fully-metal heat exchanger as claimed in one of
the preceding claims, characterized in that the projections
(11) are shaped in such a way, for example conically, as to
assist their insertion into the ends of the flat tubes (1).
20. The fully-metal heat exchanger as claimed in one of
the preceding claims, characterized in that the projections
(11) are formed in the manner of incisors (111).
21. The fully-metal heat exchanger as claimed in one of
the preceding claims, characterized in that the heat
exchanger can preferably be used as an air-cooled charge air
cooler.
23

22. A method for producing a fully-metal heat exchanger,
having the following steps:
flat tubes and fins are placed together to form a flat-
tube/fin block;
tube bases are placed on the ends of the flat tubes;
collecting tanks are placed with their edges on the edges of
the tube bases,
characterized in that projections (11) which are arranged on
a component are inserted, in the region of the narrow sides
(2) of the flat tubes (1), into the end thereof.
24
23. The production method as claimed in claim 22,
characterized in that the longitudinal edges (10), which have
the projections (11), of the collecting tank (6) are
preferably attached to the edges (20) of the tube base (5)
from the outside, with the projections (11) being inserted
into the ends of the flat tubes (1).

The invention relates to a fully-metal heat exchanger comprising flat tubes (1), which
have two narrow sides and two wide sides (2, 3), and comprising fins (4) which form a
block together with the flat tubes, and comprising either at least one tube plate (5) and
one collecting tank (6), with edges (10) of the collecting tank (6) being connected, for
example soldered, to edges (20) of the tube plate (5), or at least one collecting tank (6)
which contains the tube plate, and having projections (11) which are arranged at
intervals. The invention leads to a heat exchanger which has a small installation space
requirement while having comparatively good thermal properties in that, according to the
invention, the projections (11) engage in the ends of the flat tubes (1) in the region of the
narrow sides (2). The production method according to the invention accordingly
provides that the projections (11) are inserted into the ends of the flat tubes (1)
approximately in the region of the narrow sides (2).

Documents:

04927-kolnp-2007-abstract.pdf

04927-kolnp-2007-claims.pdf

04927-kolnp-2007-correspondence others.pdf

04927-kolnp-2007-description complete.pdf

04927-kolnp-2007-drawings.pdf

04927-kolnp-2007-form 1.pdf

04927-kolnp-2007-form 2.pdf

04927-kolnp-2007-form 3.pdf

04927-kolnp-2007-form 5.pdf

04927-kolnp-2007-international publication.pdf

04927-kolnp-2007-international search report.pdf

4927-KOLNP-2007-(02-04-2012)-ABSTRACT.pdf

4927-KOLNP-2007-(02-04-2012)-AMANDED CLAIMS.pdf

4927-KOLNP-2007-(02-04-2012)-DESCRIPTION (COMPLETE).pdf

4927-KOLNP-2007-(02-04-2012)-DRAWINGS.pdf

4927-KOLNP-2007-(02-04-2012)-EXAMINATION REPORT REPLY RECEIVED.pdf

4927-KOLNP-2007-(02-04-2012)-FORM-1.pdf

4927-KOLNP-2007-(02-04-2012)-FORM-2.pdf

4927-KOLNP-2007-(02-04-2012)-OTHERS.pdf

4927-KOLNP-2007-(03-08-2012)-CORRESPONDENCE.pdf

4927-KOLNP-2007-(11-07-2012)-CORRESPONDENCE.pdf

4927-KOLNP-2007-(11-07-2012)-FORM-3.pdf

4927-KOLNP-2007-(28-08-2012)-PETITION UNDER RULE 137.pdf

4927-KOLNP-2007-(28-08-2012)CORRESPONDENCE.pdf

4927-KOLNP-2007-(28-08-2012)OTHERS.pdf

4927-KOLNP-2007-(29-02-2012)-CORRESPONDENCE.pdf

4927-KOLNP-2007-(29-02-2012)-OTHERS.pdf

4927-KOLNP-2007-(29-02-2012)-PCT SEARCH REPORT.pdf

4927-KOLNP-2007-CORRESPONDENCE 1.1.PDF

4927-KOLNP-2007-CORRESPONDENCE 1.4.pdf

4927-KOLNP-2007-CORRESPONDENCE OTHERS 1.1.pdf

4927-KOLNP-2007-CORRESPONDENCE OTHERS 1.2.pdf

4927-KOLNP-2007-CORRESPONDENCE OTHERS 1.3.pdf

4927-KOLNP-2007-CORRESPONDENCE OTHERS 1.4.pdf

4927-KOLNP-2007-CORRESPONDENCE-1.2.pdf

4927-KOLNP-2007-CORRESPONDENCE-1.3.pdf

4927-KOLNP-2007-FORM 3 1.1.pdf

4927-KOLNP-2007-FORM 3 1.2.pdf

4927-KOLNP-2007-FORM 3-1.1.pdf

4927-KOLNP-2007-FORM 3-1.2.pdf

4927-KOLNP-2007-FORM 3-1.3.pdf

4927-KOLNP-2007-FORM 3-1.4.pdf

4927-KOLNP-2007-FORM 3.1.1.pdf

4927-KOLNP-2007-PA.pdf

4927-KOLNP-2007-PCT PRIORITY DOCUMENT NOTIFICATION.pdf

4927-KOLNP-2007-PRIORITY DOCUMENT.pdf

4927-KOLNP-2007-REPLY TO EXAMINATION REPORT.pdf

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Patent Number 254584
Indian Patent Application Number 4927/KOLNP/2007
PG Journal Number 47/2012
Publication Date 23-Nov-2012
Grant Date 21-Nov-2012
Date of Filing 19-Dec-2007
Name of Patentee MODINE MANUFACTURING COMPANY
Applicant Address 1500 DEKOVEN AVENUE RACINE, WISCONSIN
Inventors:
# Inventor's Name Inventor's Address
1 ROLL, HELMUT HANGWEG 24 72574 BAD URRACH
PCT International Classification Number F28F 9/02,B21D 53/08
PCT International Application Number PCT/EP2006/001487
PCT International Filing date 2006-02-18
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 05012589.7 2005-06-11 EPO
2 05020325.6 2005-09-17 EPO