Title of Invention

NON-CONTACT POWER SUPPLY SYSTEM.

Abstract A non-contact power supply system is provided in which current phases of induction lines are matched. According to the output current of a power supply unit (21) and the power consumption of induction lines (19), a lead time corresponding to a phase difference between the output currents of the induction lines is determined. A signal for driving transistors (52) is advanced ahead of a drive synchronization signal (β) according to the lead time.
Full Text DESCRIPTION
NON-CONTACT POWER SUPPLY SYSTEM
Technical Field
The present invention relates to a non-contact power supply-
system in which induction lines fed with high-frequency current
of a predetermined frequency are placed along the moving path
of a moving body, a pickup coil is provided in the moving body
to face the induction lines, and power is fed from electromotive
force induced to the pickup coil to a load varying in power
consumption in the moving body.
Background Art
Some conventional non-contact power supply systems have
long induction lines . In such a non-contact power supply system,
since voltage applied to an induction line is limited, the
induction line is divided and each of the divided lines is
connected to a power supply unit.
In such a non-contact power supply system, even when power
supply units supply high-frequency currents at the same
frequency to induction lines, a phase difference occurs between
the high-frequency currents. When the pickup coil of a moving
body is disposed across the induction lines having such a phase
difference, electromotive force induced to the pickup coil
is reduced. Further, when the phase difference reaches 180°,
electromotive force induced to the pickup coil is generated
in opposite directions, power feeding is disabled, and the
outputs of two power supply units are short-circuited through
the pickup coil, resulting in overcurrent or the like.
Thus, as is disclosed in Japanese Patent Laid-Open No.
3266088, waveforms of high-frequency currents fed to two
induction lines are respectively detected and measured by a
current transformer (CT), the phases of the high-frequency
currents of the two induction lines are compared with each

other to detect a phase difference therebetween in a PLL/VCO
circuit, and a high-frequency current corrected according to
the phase difference is supplied as a high-frequency current
to one of the induction lines.
However, such a conventional non-contact power supply
system requires a current transformer (CT) for a wide frequency
domain in order to actually measure the waveforms of
high-frequency currents and a PLL/VCO circuit for comparing
the measured waveforms of the high-frequency currents of
induction lines to detect a phase difference and performing
synchronization, resulting in high cost. Further, phase
differences may not be matched when the waveform of the
high-frequency current of one of the induction lines cannot
be measured.
Disclosure of the Invention
An object of the present invention is to provide a
non-contact power supply system at a low cost, which can match
current phases between induction lines without measuring the
waveform of high-frequency current.
In order to attain the object, the present invention
provides a non-contact power supply system in which a plurality
of induction lines adjusted to the same impedance at a
predetermined frequency are sequentially placed along a moving
path of a moving body, the system comprising a power supply
units each transforming direct current to alternating current
of the predetermined frequency by means of a plurality of
switching devices driven by a rectangular wave signal and
feeding the current as output current to the induction lines,
the moving body including a pickup coil facing the induction
lines, the moving body having a loadof varying power consumption,
the load being fed with power from electromotive force induced
to the pickup coil. The primary characteristic is that the
power supply unit has a command signal of the predetermined
frequency to drive the switching devices, the power supply

unit includes a measuring unit for measuring power consumption
and output current fed to the induction lines and a calculation
unit for determining a phase difference between the output
current fed to the induction lines and the rectangular wave
signal based on the output current and power consumption
measured by the measuring unit, and the power supply unit
advances or delays the rectangular wave signal in response
to the command signal according to the phase difference
determined by the calculation unit, and drives the switching
devices.
According to the configuration of the present invention,
the power supply unit determines a phase difference between
the output current fed to the induction lines and the rectangular
wave signal based on the output current and power consumption
measured by the measuring unit, and the rectangular wave signal
for driving transistors is corrected according to the phase
difference relative to the command signal and then outputted,
so that the current phases of the induction lines can be matched.
The current phases are advanced or delayed by the rectangular
wave signal due to a reduction or increase in the power
consumption of the induction lines. Further, the present
invention does not require the current waveform of the other
induction line and it is not necessary to compare waveforms
to detect a phase difference, thereby reducing cost with a
simple configuration.
Brief Description of the Drawings
FIG. 1 is a diagram of a travel path of an article transport
apparatus including a non-contact power supply systemaccording
to an embodiment of the present invention;
FIG. 2 is a structural diagram of a principle part of the
article transport apparatus;
FIG. 3(α) is a diagram showing the transmission of a
synchronization signal of the non-contact power supply system
in the article transport apparatus, and FIG. 3(b) is a block

diagram showing the control of a reference pulse generator
circuit of an article transport vehicle;
FIG. 4 is a circuit structural diagram showing the
non-contact power supply system of the article transport
apparatus;
FIG. 5(α) is an equivalent circuit diagram showing an
induction line of the non-contact power supply system in the
article transport apparatus, and FIG. 5(b) is a diagram showing
the characteristics of the induction line;
FIGS. 6(α) and6(b) each is a characteristic diagramshowing
power consumption and lead time in the non-contact power supply
system of the article transport apparatus, and FIG. 6(c) is
a waveform chart showing output current and a rectangular wave
signal (output voltage);
FIG. 7 is a signal waveform chart of the non-contact power
supply system in the article transport apparatus;
FIG. 8 is a diagram showing the transmission of a
synchronization signal of an article transport apparatus
including a non-contact power supply system according to
another embodiment of the present invention;
FIG. 9 is a waveform chart showing output current and a
rectangular wave signal (output voltage) of the non-contact
power supply system according to another embodiment of the
present invention; and
FIG. 10 is a structural diagram showing a controller of
the non-contact power supply system of the article transport
apparatus according to another embodiment of the present
invention.
Best Mode for Carrying Out the Invention
Embodiments of the present invention will be discussed
below in accordance with the accompanying drawings.
FIG. 1 is a travel path diagram showing an article transport
apparatus including a non-contact power supply system according
to an embodiment of the present invention. FIG. 2 is a principle

part structural diagram showing the article transport
apparatus.
In FIGS. 1 and 2, reference numeral 1 denotes a pair of
transport rails arranged on a floor 2 and reference numeral
3 denotes a four-wheel article transport vehicle (an example
of a moving body) which travels by itself and transports an
article R while being guided along the transport rails 1. The
total number of the article transport vehicles 3 is five.
The transport rails 1 make up a transport path (an example
of a moving path) 4 shaped like a loop (ring). A plurality
of (nine in FIG. 9) stations (article receiving units) 5 are
placed along the transport path 4. The article transport
vehicles 3 travel along the transport path and make up a transport
vehicle for transporting articles among the article receiving
units placed along the transport path.
Each of the stations 5 includes, as a unit for transporting
the articles R to and from the article transport vehicles 3,
a transfer conveyor (for example, a roller conveyor, a chain
conveyor, and so on) 6 for carrying in/out the articles R.
As shown in FIG. 2, the article transport vehicle 3
comprises a body 11, a transfer/loading conveyor 12, two
rotatively suspended wheel devices 13, and two rotary/sliding
driving wheel devices 14.
The transfer/loading conveyor 12 includes a roller
conveyor and a chain conveyor which are placed on the body
11 to transfer and load the articles R. The two rotatively
suspended wheel devices 13 are attached to the bottom of the
body 11 and support the body 11 on one of the transport rails
1. The two rotary/sliding driving wheel devices 14 are attached
to the bottom of the body 11 and support the body 11 on the
other transport rail 1. The rotary/sliding driving wheel
devices 14 can follow the curve of the transport rail 1 and
freely (slidably) move far from and close to the rotatively
suspended wheel devices 13. A transport motor (an example of
a load of varying power consumption) 15 is connected to one

of the rotary/sliding driving wheel devices 14. The article
transport vehicle 3 is moved by the driving of the transport
motor 15.
Further, as shown in FIGS. 1 and 2, pairs of upper and
lower induction lines 19 divided into six are sequentially
laid (placed) over the outer side of one of the transport rails
1 along the traveling direction. A pickup unit 20 where
electromotive force is induced by the induction lines 19 is
placed outside one of the rotatively suspended wheel devices
13. In the pickup unit 20, a Litz wire is wound around a convex
portion at the center of a ferrite, which is shaped like letter
E in cross section, to form a pickup coil (a pickup coil facing
the induction lines 19) 20A (FIG. 4) . The induction lines 19
are adjusted and fixed so as to be centered on the respective
concave portions of the ferrite. The electromotive force
induced to the pickup coil (pickup coil) 20A feeds power to
the transport motor 15. Moreover, power supply units 21 (six
in total) for supplying high-frequency current of a
predetermined frequency f (for example, 10 kHz) are connected
to the induction lines 19, respectively.
As shown in FIG. 4, a capacitor 23 is connected in series
with each of the induction lines 19 and a variable inductor
22 is connected in series with each of the induction lines
19. The variable inductor 22 makes it possible to adjust the
impedance of the predetermined frequency f of the overall
induction lines by adjusting an inductance value . The variable
inductor 22 is connected when the length (line length) of the
induction line 19 does not reach a predetermined length, in
other words, when the inductance value of the induction line
19 does not reach a predetermined inductance value.
An inductance L of the variable inductor 22 and a
capacitance C of the capacitor 23 are adjusted (set) such that
the impedance (the impedance of the overall induction lines)
of the induction lines 19, the capacitor 23, and the variable
inductor 22, which are connected in series, is a capacitive

reactance at the predetermined frequency f (for example, 10
kHz) .
In FIG. 5(α) , reference character Lu denotes the inductance
of the induction line 19, the inductance being determine by
the length of the induction line 19, reference character rU
denotes a resistance, reference character R denotes a primary
equivalent resistance (hereinafter referred to as a load
resistance) corresponding to the load of the five article
transport vehicles 3, and reference character ω denotes an
angular frequency at the predetermined frequency (for example,
10 kHz) of the induction lines 19. In order that the impedance
of the capacitor 23 can be larger than the impedance of the
variable inductor 22 and the induction lines 19, that is, the
impedance can be a capacitive reactance, an adjustment is made
as follows:

As shown in FIG. 5(b), thesetvalue δ is set such that an impedance
M is equal to a predetermined small value (for example, 1 Ω)
when all the article transport vehicles 3 are stopped and the
load resistance R is absent (R = 0). The impedance M is
determined based on the resistance rU of the induction lines
19 and an impedance G determined by subtracting the impedance
of the variable inductor 22 and the induction lines 19 from
the impedance of the capacitor 23. The set value S limits a
difference between the impedance of the capacitor 23 and the
impedance of the variable inductor 22 and the induction lines
19. In this way, the impedance of the overall induction lines
is not set at zero, so that even when the load resistance R
fluctuates, it is possible to reduce fluctuations in current
(output power I) passing through the induction lines 19.
Since the impedance of the capacitor 23 is inversely
proportional to the capacitance C of the capacitor, the
capacitance C of the capacitor is reduced to increase the

impedance of the capacitor 23. Thus, it is possible to achieve
a simple adjustment and lower cost as compared with an adjustment
for increasing the inductance L of the variable inductor 22.
In this way, a beneficial effect can be obtained when the
impedance of the capacitor 23 is set larger than the impedance
of the variable inductor 22 and the induction lines 19, that
is, when the impedance of the overall induction lines is set
as a capacitive reactance.
As shown in FIG. 3(α), the power supply units 21 are
connected in series via signal transmission lines 18. A
synchronization signal (an example of a command signal) a of
a rectangular wave (not necessarily a rectangular wave) at
the predetermined frequency (for example, 10 kHz) is
transmitted from a specific power supply unit (hereinafter
referred to as a master power supply unit) 21a to a power supply
unit (hereinafter referred to as a slave power supply unit)
21b connected downstream. And then, the signal is sequentially
transmitted (inputted/transferred) to the power supply units
21b connected in series. In each of the master power supply
unit 21a and the slave power supply units 21b, as shown in
FIG. 3(b), a reference pulse generator circuit 24, a phase
adjustment circuit 29, and a phase difference detection circuit
30 are provided. The phase adjustment circuit 29 compensates
for a delay of the synchronization signal a outputted from
the reference pulse generator circuit 24 and transmits the
signal to the power supply unit 21b connected downstream. The
delay is caused by the line length of the signal transmission
line 18 between the power supply units (21a and 21b) or 21b.
The phase difference detection circuit 30 detects a phase
difference between the synchronization signal a transmitted
from the phase adjustment circuit 29 and a synchronization
signal (return synchronization signal) fed back from the
downstream power supply unit 21b to which the synchronization
signal a has been transmitted. The phase adjustment circuit
29 advances (corrects) the phase of the synchronization signal

a, which has been outputted from the reference pulse generator
circuit 24, according to the phase difference detected by the
phase difference detection circuit 30, and transmits the signal
to the downstream power supply unit 21b. The phase adjustment
circuit 29 and the phase difference detection circuit 30
compensate for a phase delay of the synchronization signal
a, the phase delay being caused by the line length of the signal
transmission line 18. And then, the synchronization signal
a is transmitted to the downstream slave power supply unit
21b. Insulating amplifiers 17 are provided on the transmission
end and the reception end of the signal transmission line 18.
The reference pulse generator circuit 24 of the master
power supply unit 21a comprises a synchronization signal
generator circuit 25 for outputting a master synchronization
signal a of a rectangular wave of the predetermined frequency.
The reference pulse generator circuit 24 outputs the master
synchronization signal a of the synchronization signal
generator circuit 25 as a synchronization signal (hereinafter
referred to as a drive synchronization signal) β for driving
a transistor 52 (described later).
The reference pulse generator circuit 24 of the slave power
supply unit 21b comprises an abnormal synchronization signal
detection section 26, a relay 27, and a backup synchronization
signal generator circuit 28. The abnormal synchronization
signal detection section 26 returns the received
synchronization signal a as the return synchronization signal
to the power supply unit 21a or 21b at the destination, and
detects the abnormality of the received synchronization signal
α. The relay 27 is operated (excited) by an abnormality signal
γ outputted when the abnormality of the synchronization signal
a is detected by the abnormal synchronization signal detection
section 26. The backup synchronization signal generator
circuit 28 forms a synchronization signal of the same phase
with reference to the received synchronization signal α. When
the backup synchronization signal generator circuit 28 receives

the abnormality signal y of the abnormal synchronization signal
detection section 26, the backup synchronization signal
generator circuit 2 8 outputs the formed synchronization signal.
When the abnormality signal y is off and the relay 27 does not
operate (when a contact b of the relay 27 is off) , the reference
pulse generator circuit 24 allows the passage of the received
synchronization signal α, transmits the signal to the slave
power supply unit 21b connected downstream, and outputs the
synchronization signal α as the drive synchronization signal
β. When the abnormality signal y is on and the relay 27 operates
(when a contact a of the relay 27 is on) , the reference pulse
generator circuit 24 transmits, instead of the received
synchronization signal α, the backup synchronization signal
as the synchronization signal a through the phase adjustment
circuit 29 to the slave power supply unit 21b connected
downstream, the backup synchronization signal having been
outputted from the backup synchronization signal generator
circuit 28. Further, the reference pulse generator circuit
24 outputs, as the drive synchronization signal β, the backup
synchronization signal having been outputted from the backup
synchronization signal generator circuit 28.
In this way, the power supply units 21a and 21b each have
the synchronization signal (drive synchronization signal β
for driving the transistor 52.
FIG. 4 shows the circuit configuration of the power supply
unit 21 and the article transport vehicle 3.
In the article transport vehicle 3, a power receiving unit
31 is connected to the pickup coil 20A of the pickup unit 20,
and the transport motor 15 is connected to the power receiving
unit 31 through an inverter 32.
The power receiving unit 31 is configured as follows: a
capacitor 33 forming, with the pickup coil 20A, a resonance
circuit resonating at the frequency of the induction line 19
is provided in parallel with the pickup coil 20A, a rectifying
diode 34 is connected in parallel with the capacitor 33 of

the resonance circuit, a stabilized power supply circuit 35
for controlling output to a predetermined voltage is connected
to the diode 34, and the load is connected to the stabilized
power supply circuit 35. The stabilized power supply circuit
35 comprises a coil 36 for limiting current, a transistor 37
for adjusting output, and a diode 38 and a capacitor 39 which
make up a filter. A transistor control unit is omitted.
The power supply unit 21 comprises an AC power supply 41
of AC200 V3 phase, a converter 42, an inverter 43, and a
transistor 44 and a diode 45 for overcurrent protection. The
converter 42 comprises a full-wave rectifier 46, a coil 47
making up a filter, a capacitor 48, a resistor 49, and a
transistor 50 for short-circuiting the resistor 49. The
inverter 43 comprises a coil 51 for limiting current and the
transistors (an example of a switching device) 52 which are
driven by a rectangular wave signal and configured in full
bridge.
The power supply unit 21 further comprises a controller
61 for driving the transistors 52 of the inverter 43. The
reference pulse generator circuit 24 is provided in the
controller 61.
The controller 61 comprises a current/voltage detection
power calculation section (an example of measuring unit) 62,
a phase difference calculation section (an example of
calculating unit) 64, and a drive pulse output circuit 65 in
addition to the reference pulse generator circuit 24.
The current/voltage detection power calculation section
62 detects the output voltage and output current of the converter
42 and calculates an output power fed from the converter 42
to the inverter 43, in other words, the current/voltage
detection power calculation section 62 measures the power
consumption of the induction lines 19 which are fed with power,
and outputs an output current fed to the induction lines 19
and the power consumption of the induction lines 19.

As described above, the impedance of the induction lines
19, the capacitor 23, and the variable inductor 22 (the impedance
of the overall induction lines) which are connected in series
is adjusted as a capacitive reactance at the predetermined
frequency. Thus, in an unloaded state where all the article
transport vehicles 3 are stopped and the load resistance R
is absent (power is consumed with the resistance rU of the
induction lines 19, hereinafter referred to as unloaded power
consumption) , the output current I advances ahead of the output
voltage (in phase with the rectangular wave signal for driving
the transistors 52) V of the induction lines 19 as shown in
FIG. 6(c) . Since the induction line 19 has a different length
in each of the power supply units 21, power consumption is
not strictly constant among the power supply units 21 in a
state in which all the article transport vehicles 3 are stopped.
However, in order to match current phases among the power supply
units 21, an assumed common value of power consumption at no
load, for example, 2 kW is shared by the power supply units
21 as an unloaded power consumption. In this case, as shown
inFIGS. 5(b) and6(c), asthe power consumption (load) increases,
the output current I is delayed (lead time decreases) . Under
conditions that the impedance is adjusted to the predetermined
impedance, as shown in FIG. 6(α), when the output current I
is constant, the lead time of the output current I (corresponding
to a phase difference between the output current I and the
rectangular wave signal (corresponding to an output voltage
signal) synchronized with the drive synchronization signal
(3 (synchronization signal α) ) is always constant at each power
consumption. The lead time can be substantially expressed by
a linear formula as follows:
s = aP + b ... (1)
a = f(I)(a varies with output current)
In the example of FIG. 6 (α) , the following is established:
a = {8 ÷ 10 - (I - 70) ÷ 10 x 0.2} (µs/kW)
(based on I = 70A)

b = -26 (µs.)
wherein s (µs) represents a lead time, P(kW) represents a power
consumption, a(µs/kW) represents a primary coefficient, and
b(µs) represents an initial value.
Formula (1) is stored beforehand in the phase difference
calculation section 64, a phase difference s is calculated
based on the output current I and the power consumption P which
are measured by the current/ voltage detection power calculation
section 62, and a calculated lead time s is outputted to the
drive pulse output circuit 65. As the frequency of the
induction lines 19 decreases, as shown in FIG. 6(b), the lead
time s advances (increases). Therefore, when the assigned
frequency of the induction lines 19 is changed, the frequency
may be measured to correct the lead time s according to Formula
(2) below.
s = aP + b + c . . . (2)
c = f(q) = d(q-10){d is a factor of proportionality
(µs/kHz) }
(c varies with the frequency q)
In the example of FIG. 6 (b) , the following is established:
d = 2 (µs/kHz)
wherein q(kHz) represents a frequency.
As a matter of course, the formulas may have higher-order
terms because of the characteristics (for example, the magnetic
property or the like of the core of the pickup coil 20A) of
the circuit on the power receiving side of the article transport
vehicle 3. Arithmetic expressions can be obtained according
to the higher-order terms.
When receiving the lead time s determined by the phase
difference calculation section 64, the drive pulse output
circuit 65 advances (corrects) the rectangular wave signal,
which drives the transistors 52 of the inverter 43, ahead of
the rectangular wave signal (corresponding to the drive
synchronization signal β inputted from the reference pulse
generator circuit 24) of unloaded power consumption according

to the lead time s in order to compensate for a delay caused
by increased power consumption, and then the drive pulse output
circuit 65 outputs the signal to the transistors 52.
The following will discuss the operation of the circuit
configuration of the power supply unit 21, the induction lines
19, and the article transport vehicle 3.
First, the alternating current of AC200 V3 phase from the
AC power supply 41 is transformed into direct current by the
converter 42, transformed into a high frequency, for example,
an alternating current of 10 kHz by the inverter 43, and fed
to the induction lines 19. Magnetic fluxes generated on the
two upper and lower induction lines 19 cause large electromotive
force on the pickup coil 20A of the article transport vehicle
3 disposed on the transport rails 1 which resonate at the
frequency of the induction lines 19. Alternating current
generated by the electromotive force is rectified by the diode
34, rectified to a predetermined voltage by the stabilized
power supply circuit 35, and fed to the motor 15 through the
inverter 32. The wheel devices 14 are driven by the motor 15
which has been fed with power, and the article transport vehicle
3 of the moving body is moved while being guided along the
transport rails 1.
In the controller 61, the current/voltage detection power
calculation section 62 measures the output current I and power
consumed by the inverter 43, that is, power consumption P
consumed by the connected induction lines 19, the phase
difference calculation section 64 determines a lead time s
corresponding to a phase difference based on the output current
I and the power consumption P which have been measured in the
current/voltage detection power calculation section 62, and
the drive pulse output circuit 65 advances (corrects) the
rectangular wave signal, which drives the transistors 52, ahead
of the drive synchronization signal β according to the lead
time s having been determined by the phase difference
calculation section 64 and outputs the signal to the transistors

52. When power consumption gradually increases and the lead
time s delays (decreases), the rectangular wave signal is
advanced. When power consumption gradually decreases and the
lead time s advances (increases) , the rectangular waves signal
is gradually delayed (FIG. 7).
Thus, the phase of current fed to the induction lines 19
is matched with the phase of output current of unloaded power
consumption. The phase of current fed to the induction lines
19 advances when the power consumption of the induction lines
19 decreases, and the phase delays when the power consumption
increases. Therefore, the phases of current fed to the
induction lines 19 are adjusted according to the
synchronization signal a having been transmitted from the
master power supply unit 21a, and the current phases of all
the induction lines 19 are matched.
In the reference pulse generator circuit 24, it is monitored
whether the master rectangular wave synchronization signal
α is abnormal. When the signal is not abnormal, the phase
adjustment circuit 29 compensates for a phase delay of the
master rectangular wave synchronization signal α. The phase
delay is caused by the line length of the signal transmission
line 18. Then, the signal is transmitted to the subsequent
(downstream) slave power supply unit 21b and supplied as the
drive synchronization signal β to the drive pulse output circuit
65.
Hence, as shown in FIG. 7, the rectangular wave signal
for driving the transistors 52 is advanced relative to the
master rectangular wave synchronization signal a according
to power consumption in the power supply unit 21 and thus the
output currents of the induction lines 19 are matched in phase.
As a result, the output currents of the induction lines 19
are matched in phase without measuring the waveform of
high-frequency current.
In the reference pulse generator circuit 24 of the slave
power supply unit 21b, when the received master rectangular

wave synchronization signal α is found to be abnormal, the
backup synchronization signal generator circuit 28 having
referred to the synchronization signal a outputs the backup
synchronization signal. The backup synchronization signal is
transmitted as the master rectangular wave synchronization
signal a to the subsequent downstream slave power supply unit
21b through the phase adjustment circuit 29, and is supplied
as the drive synchronization signal β to the drive pulse output
circuit 65. Thus, the signal can be synchronized with the
output current of the slave power supply unit 21b connected
to the output side (downstream side) and the output currents
of the induction lines 19 are matched in phase.
As described above, according to the present embodiment,
in each of the power supply units 21, a lead time corresponding
to a phase difference is determined by the phase difference
calculation section 64 based on output current and power
consumption which have been measured by the current/voltage
detection power calculation section 62, the rectangular wave
signal for driving the transistors 52 is advanced (corrected
and advanced) according to the lead time which decreases with
power consumption, and then the signal is outputted, so that
the phase of current fed to the induction lines 19 can be matched
with the phase of output current of unloaded power consumption.
The phase of current fed to the induction lines 19 is delayed
by increased power consumption of the induction lines 19. As
a result of the matching, the phase can be adjusted according
to the synchronization signal a transmitted from the master
power supply unit 21a and the current phases of all the induction
lines 19 can be matched. It is thus possible to prevent power
consumption from being excessively consumed due to the current
phases of the adjacent induction lines 19 when the article
transport vehicle 3 moves across the induction lines 19, prevent
the outputs of the two power supply units 21 from being
short-circuited through the pickup coil 20a, eliminate the
need for the waveform of current of another induction line

19, and eliminate the need for comparing waveforms to detect
a phase difference. As a result, current phases can be matched
between the induction lines with an inexpensive and simple
configuration without the need for a conventional CT or PLL/VCO
circuit having a wide frequency domain and thus the cost is
reduced.
According to the present embodiment, the synchronization
signal a is transmitted from the master power supply unit 21a
to the downstream slave power supply unit 21b after being
compensated for a phase delay caused by the line length of
the signal transmission line 18 between the master power supply
unit 21a and the slave power supply unit 21b connected downstream.
Then, the synchronization signal a is transmitted from the
slave power supply unit 21b to the downstream slave power supply
unit 21b after being compensated for a phase delay caused by
the line length of the signal transmission line 18 between
the slave power supply unit 21b and the downstream slave power
supply unit 21b. Therefore, the synchronization signal a
having been compensated for a phase delay caused by the line
length of the signal transmission line 18 is transmitted to
each of the slave power supply units 21b, so that the
synchronization signals a of the slave power supply units 21b
can be matched with the synchronization signal a having been
transmitted from the master power supply unit 21a. Further,
each of the slave power supply units 21b outputs a rectangular
wave signal based on the synchronization signal a having been
received from the power supply unit 21a or 21b connected upstream,
so that the phase of current fed to the induction lines 19
can be matched with the synchronization signal a having been
transmitted from the master power supply unit 21a. The phase
of current fed to the induction lines 19 has been delayed from
the rectangular wave signal due to power consumption of the
induction lines 19. With this matching, the current phases
of all the induction lines 19 can be matched.

Moreover, according to the present embodiment, when the
synchronization signal a is not received by the master power
supply unit 21a, a rectangular wave signal is outputted based
on the backup synchronization signal of the backup
synchronization signal generator circuit 28, so that the
feeding of current to the induction lines 19 is not stopped
and a displacement of a current phase is minimized between
the adjacent induction lines 19. Hence, it is possible to
prevent the occurrence of problems in the traveling of the
article transport vehicle 3.
The present embodiment does not describe the control of
the pulse width of the rectangular wave signal for driving
the transistors 52. The pulse width may be controlled according
to necessary power.
In the present embodiment, the phases of output current
of the induction lines 19 are matched with the phase of output
current of unloaded power consumption. The phases of output
current of the induction lines 19 may be matched by advancing
(correcting and advancing) or delaying (correcting and
delaying) the rectangular wave signal relative to the phase
of predetermined power consumption and outputting the signal.
In the present embodiment, the transistor 52 is used as
the switching device of the power supply unit 21. The switching
device is not limited to a transistor and a semiconductor device
such as a thyristor may be used.
In the present embodiment, the article transport vehicle
3 guided along the transport rails 1 is a moving body. The
moving body is not limited to the article transport vehicle
3 and any unit may be used as long as the unit moves along
a fixed moving path. In this case, induction lines adjusted
to an equal inductance value are laid along the moving path.
In the present embodiment, the power supply units 21 are
connected in series and the synchronization signal α is
transmitted from the specific master power supply unit 21a
sequentially to the slave power supply units 21b. The

synchronization signal a may be directly outputted from the
specific master power supply unit 21a to the slave power supply
units 21b. In this case, in the specific master power supply
unit 21a, the phase adjustment circuit 29 and the phase
difference detection circuit 30 are provided for each of the
slave power supply units 21b to compensate for a delay of the
synchronization signal α, the delay being caused by the line
length of the signal transmission line 18 between the master
power supply unit 21a and the slave power supply unit 21b.
Further, the system of FIG. 8 may be used which comprises,
instead of the specific master power supply unit 21a, an
oscillator (an example of a command device) 68 including the
synchronization signal generator circuit 25 for generating
the rectangular wave synchronization signal a. The
rectangular wave synchronization signal α is directly outputted
from the oscillator 68 to the power supply units 21 on the
induction lines 19 (integrated master system).
In the present embodiment, the impedance of the induction
lines 19, the capacitor 23, and the variable inductor 22
connected in series is adjusted as the capacitive reactance
at the predetermined frequency f. The impedance may be adjusted
so as to form a resonance circuit or an inductive reactance.
During unloaded power consumption, as indicated by a broken
line of FIG. 5 (b) , the output current is delayed from the output
voltage (in phase with the rectangular wave for driving the
transistors 52) V of the induction lines 19. As shown in FIGS.
5(b) and 9, the output current advances (phase difference
decreases) with power consumption (load). Also in this state,
under conditions that the inductance of the induction line
19 is adjusted by the variable inductor 22 and forms, with
the resonant capacitor 23, a resonance circuit resonating at
the predetermined frequency, based on a fact that a phase
difference is always constant at each power consumption when
output voltage is constant, a delay time (decreases with power
consumption) relative to power consumption is measured

beforehand as in FIG. 6 (α) and the delay time can be calculated
based on Formula (1).
In the present embodiment, the controller 61 comprises
the phase difference calculation section 64 for determining
a phase difference (lead time) . As shown in FIG. 10, a memory
section (an example of storage means) 71 and a phase difference
detection section 72 may be provided instead of the phase
difference calculation section 64. As shown in FIG. 6(α),
regarding a predetermined output current (for example, 80 A) ,
the impedance (the impedance of the overall induction lines)
of the induction lines 19, the capacitor 23, and the variable
inductor 22 connected in series at the predetermined frequency
is set as the capacitive reactance as described above, so that
the output current advances ahead of the output voltage (in
phase with the rectangular wave signal for driving the
transistors 52) V. Although the output current I delays with
power consumption, under conditions that the impedance is
adjusted to a predetermined impedance, a phase difference is
always constant at each power consumption. The memory section
71 stores, at each predetermined output current (for example,
70 A) , correction values based on a lead time measured beforehand
at each power consumption while a lead time is set at "0" for
the output current of unloaded power consumption (for example,
2 kW) and the rectangular wave signal (corresponding to an
output voltage signal) synchronized with the drive
synchronization signal β (synchronization signal α). For
example, the memory section 71 stores a phase difference (e.g.,
+ 3. 1 µS) for compensating for a delay of the power consumption
of 6 kW from 2 kW and a phase difference (e.g., 5.5 µs) for
compensating for a further delay of the power consumption of
10 kW. Moreover, the phase difference detection section 72
searches the memory section 71 based on power consumption
measured by the current/voltage detection power calculation
section 62 and determines a corrected lead time. At this point,
the drive pulse output circuit 65 advances (corrects) the

rectangular wave signal, which drives the transistors 52, ahead
of the drive synchronization signal β (synchronization signal
α) according to the corrected lead time, and outputs the signal.
The phases of the output current of the induction lines 19
are matched with the phase of output current in unloaded power
consumption. A correction value based on a lead time measured
at each power consumption may be stored relative to the phase
of the predetermined power consumption (for example, 6kW).
For example, the memory section 71 stores a phase difference
(for example, -3.1 µs) for compensating for an advance of the
power consumption of 2 kW from 6 kW and a phase difference
(for example, +2.4 µs) for compensating for a delay of the
power consumption of 10 kW. In this case, the rectangular wave
signal for driving the transistors 52 is delayed from or advanced
ahead of (corrected) the drive synchronization signal β
(synchronization signal α) , and then the signal is outputted.
Industrial Application
The non-contact power supply system of the present
invention is applicable to a load transport system or the like
where induction lines fed with high-frequency current of a
predetermined frequency are placed along the moving path of
a moving body, and the moving body is fed from the induction
lines to transport an article while traveling along the moving
path.

WE CLAIM
1. A non-contact power supply system comprising:
a moving body (3);
a plurality of induction lines (19) arranged sequentially along a moving path (4) of the
moving body (3) and adjusted to an equal impedance at a predetermined frequency; and
a plurality of power supply units (21) respectively transforming direct current to alternating
current of the predetermined frequency by means of a plurality of switching devices (52)
each driven by a rectangular wave signal, and feeding the transformed current as output
current to the induction lines (19),
the moving body (3) having a pickup coil (20A) facing the induction lines (19), the moving
body (3) having a load varying in power consumption, the load being fed with power from
electromotive force induced to the pickup coil (20A),
wherein
the power supply units (21) each has a command signal of the predetermined frequency
to drive the switching devices (52),
the power supply units (21) each has a measuring unit (62) for measuring power
consumption and output current fed to the induction lines (19) and a calculation unit (64)
for determining a phase difference between the output current fed to the induction lines
(19) and the rectangular wave signal based on the output current and power consumption
measured by the measuring unit (62), and
the power supply units (21) each advances or delays the rectangular wave signal in
response to the command signal according to the phase difference determined by the
calculation unit (64), thereby to drive the switching devices (52).

2. The non-contact power supply system as claimed in claim 1, wherein the command signal
for driving the switching devices (52) is transmitted from a specific one of master power
supply units (21α) to other slave supply units (21b) in the power supply units (21) provided
to each of the plurality of induction lines (19), and
each of the slave power supply units (21b) advances or delays the rectangular wave signal
in response to the command signal having been received from the specific master power
supply unit (21α), and drives the switching devices (52).
3. The non-contact power supply system as claimed in claim 1, wherein a specific one of the
master power supply units (21α) and the other slave power supply units (21b) are
connected in series via signal transmission lines (18) in the power supply units (21)
provided to each of the plurality of induction lines (19),
the specific master power supply unit (21α) transmits, to the downstream slave power
supply unit (21b), the command signal as a signal for compensating for a phase delay
between the specific master power supply unit (21α) and the slave power supply unit (21b)
connected downstream, the phase delay being caused by a length of the signal
transmission line,
each of the other slave power supply units (21b) outputs the rectangular wave signal for
correcting and driving the switching devices (52) based on the command signal having
been received from the power supply unit (21) connected upstream, and transmits, to the
downstream slave power supply unit (21b), the received command signal as a signal for
compensating for a phase delay between the slave power supply unit (21b) and the slave
power supply unit (21b) connected downstream, the phase delay being caused by a length
of the signal transmission line.

4. The non-contact power supply system as claimed in claim 2 or 3, wherein each of the other
slave power supply units (21b) forms a backup command signal for matching phases of the
received command signal and frequency, and when the command signal is not inputted,
the slave power supply unit (21b) advances or delays the rectangular wave signal in
response to the backup command signal and drives the switching devices (52).
5. The non-contact power supply system as claimed in claim 1, wherein the system further
comprises a command unit (68) for generating the command signal for driving the
switching devices (52), the command signal being transmitted from the command unit (68)
to each of the power supply units (21), and
the power supply unit (21) advances or delays the rectangular wave signal in response to
the command signal having been received from the command unit (68), and drives the
switching devices (52).
6. The non-contact power supply system as claimed in claim 1, wherein a capacitor (23) and
a variable inductor (22) are connected in series with the induction lines (19), and the
induction lines (19), capacitor (23), and variable inductor (22) connected in series have an
impedance of the predetermined frequency set as a capacitive reactance.
7. A non-contact power supply comprising:
the moving body (3);
a plurality of induction lines (19) adjusted to the same impedance at a predetermined
frequency being sequentially placed along the moving path (4) of the moving body (3); and

power supply units (21) each transforming direct current to alternating current of the
predetermined frequency by means of a plurality of switching devices (52) driven by a
rectangular wave signal and feeding the current as output current to the induction lines
(19),
the moving body (3) having a pickup coil (20A) facing the induction lines (19),
the moving body (3) having a load of varying power consumption, and the load being fed
with power from electromotive force induced to the pickup coil (20A),
wherein the power supply unit (21) has a command signal of the predetermined frequency
to drive the switching devices (52),
the power supply unit (21) has:
a measuring unit (62) for measuring power consumption of the induction lines (19) having
been fed with the output current, and a storage unit (71) for storing beforehand a phase
difference between the rectangular signal and the output current fed to the induction lines
at each power consumption of the induction lines, and
the power supply unit (21) searches the storage unit (71) according to the power
consumption measured by the measuring unit (62) to determined a phase difference
between the output current and the rectangular signal, advances or delays the rectangular
wave signal in response to the command signal according to the determined phase
difference, and drives the switching devices (52).


ABSTRACT

NON-CONTACT POWER SUPPLY SYSTEM
A non-contact power supply system is provided in which current phases of induction lines are
matched. According to the output current of a power supply unit (21) and the power consumption
of induction lines (19), a lead time corresponding to a phase difference between the output
currents of the induction lines is determined. A signal for driving transistors (52) is advanced
ahead of a drive synchronization signal (β) according to the lead time.

Documents:

02456-kolnp-2006 abstract .pdf

02456-kolnp-2006 claims.pdf

02456-kolnp-2006 correspondence others .pdf

02456-kolnp-2006 description(complete).pdf

02456-kolnp-2006 drawings.pdf

02456-kolnp-2006 form-1.pdf

02456-kolnp-2006 form-2 .pdf

02456-kolnp-2006 form-3.pdf

02456-kolnp-2006 form-5.pdf

02456-kolnp-2006 international publication.pdf

02456-kolnp-2006 international search authority report.pdf

02456-kolnp-2006 pct form.pdf

02456-kolnp-2006 pct others document.pdf

02456-kolnp-2006-correspondence others-1.1.pdf

02456-kolnp-2006-form-26.pdf

02456-kolnp-2006-priority document.pdf

2456-KOLNP-2006-(14-05-2012)-ABSTRACT.pdf

2456-KOLNP-2006-(14-05-2012)-AMANDED CLAIMS.pdf

2456-KOLNP-2006-(14-05-2012)-CORRESPONDENCE.pdf

2456-KOLNP-2006-(14-05-2012)-DESCRIPTION (COMPLETE).pdf

2456-KOLNP-2006-(14-05-2012)-DRAWINGS.pdf

2456-KOLNP-2006-(14-05-2012)-FORM-1.pdf

2456-KOLNP-2006-(14-05-2012)-FORM-2.pdf

2456-KOLNP-2006-(14-05-2012)-OTHERS.pdf

2456-KOLNP-2006-(22-05-2012)-PETITION UNDER RULE 137.pdf

2456-KOLNP-2006-(28-06-2012)-CORRESPONDENCE.pdf

2456-KOLNP-2006-(28-06-2012)-OTHERS.pdf

2456-KOLNP-2006-(30-09-2011)-EXAMINATION REPORT REPLY RECEIVED.pdf

2456-KOLNP-2006-(30-09-2011)-OTHERS.pdf

2456-KOLNP-2006-CORRESPONDENCE.pdf

2456-KOLNP-2006-EXAMINATION REPORT.pdf

2456-KOLNP-2006-FORM 18 1.1.pdf

2456-kolnp-2006-form 18.pdf

2456-KOLNP-2006-FORM 26.pdf

2456-KOLNP-2006-FORM 3.pdf

2456-KOLNP-2006-FORM 5.pdf

2456-KOLNP-2006-GRANTED-ABSTRACT.pdf

2456-KOLNP-2006-GRANTED-CLAIMS.pdf

2456-KOLNP-2006-GRANTED-DESCRIPTION (COMPLETE).pdf

2456-KOLNP-2006-GRANTED-DRAWINGS.pdf

2456-KOLNP-2006-GRANTED-FORM 1.pdf

2456-KOLNP-2006-GRANTED-FORM 2.pdf

2456-KOLNP-2006-GRANTED-LETTER PATENT.pdf

2456-KOLNP-2006-GRANTED-SPECIFICATION.pdf

2456-KOLNP-2006-OTHERS.pdf

2456-KOLNP-2006-PETITION UNDER RULE 137.pdf

2456-KOLNP-2006-REPLY TO EXAMINATION REPORT.pdf


Patent Number 254595
Indian Patent Application Number 2456/KOLNP/2006
PG Journal Number 47/2012
Publication Date 23-Nov-2012
Grant Date 22-Nov-2012
Date of Filing 29-Aug-2006
Name of Patentee DAIFUKU CO.LTD
Applicant Address 2-11,MITEJIMA 3-CHOME NISHI-YODOGAWA-KU OSAKA-SHI,OSAKA 555-0012 JAPAN
Inventors:
# Inventor's Name Inventor's Address
1 MAKOTO NUNO YA C/O DAIFUKU CO.LTD KOMAKI PLANT 1500,KOMAKIBARA-SHINDEN, KOMAKI-SHI, AICHI 485-8653 JAPAN
2 KAZUTOSHI TAKEDA C/O DAIFUKU CO.LTD KOMAKI PLANT 1500,KOMAKIBARA-SHINDEN, KOMAKI-SHI, AICHI 485-8653 JAPAN
PCT International Classification Number B60L 5/00,B60M 7/00
PCT International Application Number PCT/JP05/006139
PCT International Filing date 2005-03-30
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2004-097303 2004-03-30 Japan