Title of Invention

A POWERTRAIN FOR A VEHICLE

Abstract A powertrain having a torque converter, friction input shifting clutches and shared driving gears has an axially compact design, packages a transmission pump between the torque converter and a clutch hub and achieves seven forward speed ratios utilizing four back-to-back synchronizers.
Full Text GP-308562-PTT-DLT
1
POWERTRAIN WITH TORQUE CONVERTER AND AXIALLY COMPACT
SEVEN SPEED DUAL CLUTCH TRANSMISSION
TECHNICAL FIELD
[0001] The invention relates to a powertrain having a power source, a
torque converter and a compact seven speed transmission with two friction shifting
clutches.
BACKGROUND OF THE INVENTION
[0002] Dual clutch transmissions (DCTs) have been designed with friction
launch clutches that connect a vehicle power source such as an engine to a lay
shaft transmission. Dual clutch transmissions are known for their sporty,
performance-oriented characteristics. Dual clutch transmissions typically exhibit
good fuel economy due to good gear mesh efficiency and ratio selection flexibility.
Synchronizers are typically used to engage gears with the countershafts to
complete power flow from the engaged input clutch to an output shaft. The
synchronizers have low spin losses; thus, overall operating efficiency is enhanced.
However, dual clutch transmissions have some specific design considerations. For
example, due to the high heat that can be generated during slip, the shifting
clutches must be of a relatively large size and shudder and oil life durability must
be addressed. Additionally, cooling circuits for the friction shifting clutches are
typically relatively complex due to the heat dissipation requirements of these large
clutches. Finally, because lay shaft or countershaft transmissions typically have
many sets of axially-aligned, intermeshing gears, overall axial length of
countershaft transmissions may limit there use in some vehicle designs.
SUMMARY OF THE INVENTION

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[0003] A powertrain having a torque converter and dual shifting friction
clutches connectable to first and second concentric intermediate shafts combines
the smoothness and ratio-boosting effects of a torque converter with the low spin
losses associated with synchronizers used in dual clutch designs, while preferably
providing seven fixed forward speed ratios in an axially compact design. Several
aspects of the powertrain contribute to the minimization of axial length. For
example, driving gears connected for common rotation with the intermediate shafts
intermesh with driven input gears connectable for rotation with each of the
respective countershafts, thus functioning as shared driving gears. Preferably,
back-to-back synchronizer pairs are supported on the countershafts between
adjacent intermeshing aligned gear sets such that only four back-to-back
synchronizer pairs are necessary and only four synchronizer selection devices are
required to control engagement of the four pairs. Additionally, a parking gear is
preferably connected for common rotation with one of the countershafts such that
it is radially-aligned with an intermeshing output gear set. (A radial plane is in a
plane encompassing radii of the driving or driven gears, perpendicular to the axis
of rotation of the input member, output member, intermediate shafts and
countershafts in the transmission. Accordingly, as used herein, components that
are "radially-aligned" are aligned in a radial plane.) Furthermore, positioning of a
transmission oil pump between the torque converter and the first and second
friction shifting clutches allows a clutch hub supporting the friction shifting
clutches to be configured with clutch hub passages for routing oil delivered from
the pump to the friction shifting clutches.
[0004] Specifically, within the scope of the invention, the powertrain
includes a power source and a torque converter that operatively connects the power
source with a transmission input member. First and second friction shifting
clutches are alternately selectively engagable to operatively connect the
transmission input member with first and second concentric intermediate shafts,

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respectively. A first input driving gear is connected for common rotation with the
first intermediate shaft and intermeshes with a first pair of driven input gears that
are each connectable for common rotation to a different respective one of the
countershafts to selectively transfer torque to the respective countershaft when the
first friction input clutch is engaged. Furthermore, a second input driving gear is
connected for common rotation with the second intermediate shaft and intermeshes
with a second pair of input gears each connectable for common rotation with a
different respective one of the countershafts to selectively transfer torque to the
respective countershaft when the second friction input clutch is engaged. Thus,
when torque is provided through either of the friction clutches to the countershafts,
shared driving gears on each of the countershafts transfer the torque to one of the
countershafts, depending on synchronizer engagements. Preferably, the first
countershaft includes two input driving gears and the second countershaft has two
other input driving gears so that four intermeshing aligned gear sets are used for
input of torque from the first and second friction shifting clutches. Preferably two
output gear sets are utilized, including a first output gear set that has a first output
driving gear connected for common rotation with the first countershaft and a first
output driven gear connected for common rotation with the output member that
continuously intermeshes with the first output driving gear. Similarly, the second
output gear set has a second output driving gear connected for common rotation
with a second countershaft and a second output driven gear connected for common
rotation with the output member that continuously intermeshes with the second
output driving gear. Accordingly, the input and output driving gears and the input
and output driven gears thereby form six sets of intermeshing aligned gears. By
utilizing the four back-to-back synchronizers and selectively engaging the friction
shifting clutches, seven forward speed ratios and a reverse speed ratio are
achieved.

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[0005] Unique packaging of the transmission oil pump allows simplified
routing of clutch and lubrication oil and compact piloting of a clutch hub that
supports the dual friction shifting clutches. Specifically, the clutch hub is
configured with clutch hub passages for routing oil delivered from the transmission
oil pump to the first and second friction shifting clutches. Preferably, a stationary
clutch hub support member at least partially supports the clutch hub and is
configured with clutch hub support member passages that are in fluid
communication with the clutch hub passages so that oil may be routed from the
transmission oil pump to the friction shifting clutches through the stationary clutch
hub support member. The transmission oil pump is preferably radially-inward of
and partially surrounded by the stationary clutch hub support member. Preferably,
a stator support shaft connects a stator portion of the torque converter with the
clutch hub support member. The oil pump is positioned radially-outward of the
stator support shaft. Preferably the stator support shaft is configured with stator
support shaft passages that are in fluid communication with the oil pump to route
oil delivered from the oil pump to the torque converter.
[0006] The above features and advantages and other features and advantages
of the present invention are readily apparent from the following detailed description
of the best mode for carrying out the invention when taken in connection with the
accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] FIGURE 1 is a schematic illustration of a first embodiment of a
powertrain with an engine, a torque converter, a transmission with dual friction
shifting clutches, and an oil pump positioned between the torque converter and the
friction shifting clutches;

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[0008] FIGURE 2 is a table showing an engagement schedule of the
friction shifting clutches and synchronizers in the powertrain of Figure 1 to
achieve seven forward speed ratios and a reverse speed ratio; and
[0009] FIGURE 3 is a partial schematic fragmentary illustration of the
torque converter, oil pump and friction shifting clutches of the powertrain of
Figure 1, showing a clutch hub, a clutch hub support member and a stator shaft
support member that enable routing of oil from the oil pump to the torque
converter and to the friction shifting clutches.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0010] Referring to the drawings, wherein like reference numbers represent
the same or corresponding parts throughout the several views, there is shown in
Figure 1 a powertrain 10 for a vehicle (not shown). The powertrain 10 includes a
power source or engine 14, a torque converter 16 and a transmission 18. The torque
converter 16 includes a turbine portion 20, a pump portion 22, and a stator portion
24. An engine output shaft 23 is connected for rotation with a hub member 25 that
is connected to the pump portion 22. The turbine portion 20 is connected with a
transmission input member 26. A fluid coupling between the pump portion 22 and
the turbine portion 20 thus operatively connects the engine 14 with the transmission
input member 26. The transmission input member 26 is preferably in the nature of a
shaft. Selective engagement of a torque converter clutch 28 allows the engine 14 to
be directly connected with the input member 26, bypassing the torque converter 16.
Preferably, the torque converter clutch 28 is electronically controlled and may be
enhanced with the multitude of clutch plates to provide a large clutch torque
capacity, thus making the converter clutch 28 able to transmit a large amount of
torque. The stator portion 24 is grounded to a stationary member, such as the
transmission housing 30, through a typical one-way clutch 32. A damper 34 is
operatively connected to the torque converter clutch 28 for absorbing vibration. A
transmission oil pump 36 is operatively connected for rotation with the pump

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portion 22. Support for the pump 36 and fluid communication from the pump 36 to
the transmission 18 and to the torque converter 16 will be discussed hereinafter.
Briefly, a stator support shaft 38 supports the stator and is located radially-inward of
the pump 36. The stator support shaft 38 operatively supports the stator portion 24
and is connected with a stationary clutch hub support member 40 that is grounded to
the transmission housing 30. A clutch hub 42 operatively connects the input
member 26 with first and second concentric intermediate shafts 44, 46 by selective
engagement of first and second friction shifting clutches CO and CE, respectively.
[0011] The transmission 18 further includes countershafts 50 and 52 which
are axially-spaced from and generally parallel with the intermediate shafts 44 and
46.
[0012] Six aligned, intermeshing gear sets are utilized to transfer torque from
the intermediate shafts 44, 46 via the countershafts 50, 52 to an output member 56
(preferably in the form of a shaft) to establish multiple speed ratios between the
input member 26 and the output member 56. The output member 56 is connected to
a final drive mechanism 58 which may be connected to vehicle wheels (not shown).
[0013] A first intermeshing gear set includes gears 60, 62 and 64. Gear 60 is
a shared input driving gear that is connected for common rotation with intermediate
shaft 44 and continuously intermeshes with both gears 62 and 64. Gear 62 is
rotatable about countershaft 50 and is selectively connectable therewith. Gear 64 is
rotatable about countershaft 52 and is selectively connectable therewith. A second
intermeshing gear set includes gears 66, 68 and 70. Gear 66 is connected for
common rotation with intermediate shaft 44 and continuously intermeshes with both
gears 68 and 70. Gear 68 is rotatable about and selectively connectable with
countershaft 50. Gear 70 is rotatable about and selectively connectable with
countershaft 52. A third intermeshing gear set includes gears 72, 74 and 76. Gear
72 is connected for common rotation with intermediate shaft 46 and continuously
intermeshes with both gears 74 and 76. Gear 74 is rotatable about and selectively
connectable for rotation with countershaft 50. Gear 76 is rotatable about and
selectively connectable for rotation with countershaft 52. A fourth intermeshing

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gear set includes gear 78, gear 80, gear 82, and gear 84. Gear 78 is connected for
common rotation with intermediate shaft 46. Gear 78 continuously intermeshes with
both gear 80 and gear 82. Gear 82 continuously intermeshes with gear 84. Gear 80
is rotatable about and selectively connectable for common rotation with countershaft
50. Gear 82 is an idler gear supported on a separate axis I. Gear 84 is rotatable
about and selectively connectable with countershaft 52. Gears 60, 66, 72 and 78 are
referred to herein as input driving gears. Gears 62, 64, 68, 70, 74, 76, 80, and 84 are
referred to herein as input driven gears.
[0014] The transmission includes a fifth intermeshing, aligned gear set that
includes gear 86 and gear 88. Gear 86 is connected for common rotation with
countershaft 52 and continuously intermeshes with gear 88 which is connected for
common rotation with output member 56. A sixth intermeshing, aligned gear set
includes gear 90 which is connected for common rotation with countershaft 50 and
gear 92 which is connected for common rotation with output member 56 and
continuously intermeshes with gear 90. Gears 86 and 90 are referred to herein as
output driving gears and gears 88 and 92 are referred to herein as output driven
gears. The intermeshing, aligned gear set including gears 60, 62 and 64 may be
referred to as a first input gear set. The intermeshing, aligned gear set including
gears 66, 68 and 70 may be referred to as a second input gear set. The intermeshing,
aligned gear set including gears 72, 74 and 76 may be referred to a third input gear
set. The intermeshing, aligned gear set 78, 80, 82 and 84 may be referred to herein
as fourth intermeshing gear set. The gear set including gears 90, 92 may be referred
to as a first output gear set and the gear set including gears 88 and 86 may be
referred to as a second output gear set. The four input gear sets utilize shared input
driving gears: gear 60, gear 66, gear 72 and gear 78. Each of the input driving gears
60, 66, 72 and 78 intermesh with gears that are connectable for rotation with each of
the countershafts 50, 52. Thus, the shared input driving gears are each able to
transfer torque to both of the countershafts, the countershaft to which torque is
transferred being dependent on the engagement of synchronizers, as will be
described herein.

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[0015] A parking gear 94 is radially-aligned with the output gear set 90, 92.
Thus, the parking gear 94 is situated in what may otherwise be unused, empty space
and does not require any addition to the axial length of the transmission 18.
[0016] The transmission 18 includes four pairs of back-to-back
synchronizers: A, B, C and D. Back-to-back synchronizer pair A includes
synchronizer Al and synchronizer A3. Synchronizer Al is selectively engagable to
connect gear 64 for common rotation with countershaft 52. Synchronizer A3 is
selectively engagable to connect gear 70 for common rotation with countershaft 52.
A single synchronizer selection device 96 is operable to engage either synchronizer
Al or A3. Specifically, synchronizer selection device 96 is shiftable to the left to
engage synchronizer Al and shiftable to the right the engage synchronizer A3.
[0017] Back-to-back synchronizer pair B includes synchronizers B2 and BR.
Synchronizer B2 is selectively engagable to connect gear 76 for common rotation
with countershaft 52. Synchronizer BR is selectively engagable to connect gear 84
for common rotation with countershaft 52. A single synchronizer selection device
98 is operable to control engagement of both synchronizer B2 and synchronizer BR.
Specifically, synchronizer selection device 98 is shiftable to the left to engage
synchronizer B2 and shiftable to the right to engage synchronizer BR.
[0018] Back-to-back synchronizer pair C includes synchronizer C5 and
synchronizer C7. Synchronizer C5 is selectively engagable to connect gear 62 for
common rotation with the countershaft 50. Synchronizer C7 is selectively to
connect gear 68 for common rotation with countershaft 50. A single synchronizer
selection device 100 is operable to control engagement of both the synchronizers C5
and C7. Specifically, synchronizer selection device 100 is shiftable to the left to
engage synchronizer C5 and shiftable to the right the engage synchronizer C7.
[0019] Back-to-back synchronizer pair D includes synchronizer D6 and
synchronizer D4. Synchronizer D6 is selectively engagable to connect gear 74 for
common rotation with countershaft 50. Synchronizer D4 is selectively engagable to
connect gear 80 for common rotation with countershaft 50. A single synchronizer
selection device 102 is operable to control engagement of both synchronizers D6

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and D4. Specifically, synchronizer selection device 102 is shiftable to the left to
engage synchronizer D6 and shiftable to the right to engage synchronizer D4.
[0020] Referring to Figure 2, the engagement schedule of the shifting
friction clutches CO and CE as well as the synchronizers is shown. As indicated in
Figure 2, seven forward gears (i.e., speed ratios) and a reverse gear (i.e., speed ratio)
are achieved. Those skilled in the art will recognize that the gears shown in Figure 1
may be designed with various tooth counts that, when the clutches and synchronizers
are engaged according to the truth table of Figure 2, will result in seven forward
speed ratios and a reverse speed ratio corresponding with the seven forward gears
and the reverse gear. For example, the following tooth ratios may have different
numerical values: tooth count gear 62/tooth count gear 60; tooth count gear 64/tooth
count gear 60; tooth count gear 68/tooth count gear 66; tooth count gear 70/tooth
count gear 66; tooth count gear 74/tooth count gear 72; tooth count gear 76/tooth
count gear 72; tooth count gear 80/tooth count gear 78; tooth count gear 84/tooth
count gear 78; tooth count gear 86/tooth count gear 88; and tooth count gear
90/tooth count gear 92. The tooth counts are selected to achieve desired speed
ratios, ratio steps, and overall speed ratio.
[0021] To establish the reverse speed ratio, clutch CE and synchronizer BR
are engaged. By engagement of clutch CE torque is transferred from the input
member 26 to the intermediate shaft 46. By engagement of synchronizer BR torque
is transferred from the intermediate shaft 44 to the countershaft 52 via intermeshing
gears 78, 82 and 84, with gear 82 acting as an idler gear so that gear 84 rotates in the
same direction as gear 78. Torque is transferred from countershaft 52 to output
member 56 via intermeshing gears 86 and 88.
[0022] To establish the first forward speed ratio, input friction clutch CO and
synchronizer Al are engaged. Torque is transferred from the input member 26 to
intermediate shaft 44 via engagement of input shifting friction clutch CO. Torque is
transferred from intermediate shaft 44 to countershaft 52 by engagement of
synchronizer Al through intermeshing gears 60 and 62. Torque is transferred from
countershaft 52 to output member 56 via intermeshing gears 86 and 88.

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[0023] To establish the second forward speed ratio, input friction shifting
clutch CE and synchronizer B2 are engaged. Torque is transferred from input
member 26 to intermediate shaft 46 via engagement of clutch CE. Torque is then
transferred from intermediate shaft 46 to countershaft 52 via engagement of
synchronizer B2 through intermeshing gears 72 and 76. Torque is transferred from
countershaft 52 to output member 56 via intermeshing gears 86 and 88.
[0024] To establish the third forward speed ratio, input friction shifting
clutch CO and synchronizer A3 are engaged. Torque is transferred from input
member 26 to intermediate shaft 44 via engagement of clutch CO. Torque is
transferred from intermediate shaft 44 to countershaft 52 via engagement of
synchronizer A3 through intermeshing gears 66 and 70. Torque is transferred from
countershaft 52 to output member 56 via intermeshing gears 86 and 88.
[0025] To establish the fourth forward speed ratio, input friction shifting
clutch CE and synchronizer D4 are engaged. Torque is transferred from input
member 26 to the intermediate shaft 46 via engagement of clutch CE. Torque is
transferred from intermediate shaft 46 to countershaft 50 via engagement of
synchronizer D4 through intermeshing gears 78 and 80. Torque is transferred from
countershaft 50 to output member 56 through intermeshing gears 90 and 92.
[0026] A fifth forward speed ratio is established by engagement of input
friction shifting clutch CO and synchronizer C5. Torque is transferred from input
member 26 to intermediate shaft 44 via engagement of clutch CO. Torque is
transferred from intermediate shaft 44 to countershaft 50 via engagement of
synchronizer C5 through intermeshing gears 60 and 62. Torque is transferred from
countershaft 50 to output member 56 through intermeshing gears 90 and 92.
[0027] A sixth forward speed ratio is established by engagement of input
friction shifting clutch CE and synchronizer D6. Torque is transferred from input
member 26 to intermediate shaft 46 via engagement of clutch CE. Torque is
transferred from intermediate shaft 46 to countershaft 50 via engagement of
synchronizer D6 through intermeshing gears 72 and 74. Torque is transferred from
countershaft 50 to output member 56 through intermeshing gears 90 and 92.

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[0028] A seventh forward speed ratio is established via engagement of input
friction shifting clutch CO and synchronizer C7. Torque is transferred from input
member 26 to intermediate shaft 44 via engagement of input friction shifting clutch
CO. Torque is transferred from intermediate shaft 44 to countershaft 50 via
engagement of synchronizer C7 through intermeshing gears 66 and 68. Torque is
transferred from countershaft 52 to output member 56 through intermeshing gears 90
and 92.
[0029] Referring to Figure 3, torque converter 16, pump 36, stationary clutch
hub support member 40, clutch hub 42 and stator support shaft 38 are shown in
greater detail. The transmission oil pump 36 is operatively connected to the pump
portion 22 of the torque converter 16 and to the engine output member 23 via pump
portion hub member 25. The stator portion 24 is operatively connected to stator
support shaft 38 which is connected with stationary clutch hub support member 40.
The transmission housing 30 is bolted or otherwise connected with the stationary
member clutch hub support member 40. Thus, the pump 36 is radially-outward of
the stator support shaft 38 and is radially-inward of and supported by the stationary
clutch hub support member 40.
[0030] Turbine portion 20 is operatively connected for rotation with the
input member 26. Input member 26 in turn is operatively connected for rotation
with clutch hub 42. Clutch hub 42 supports a portion of the friction input shifting
clutches CO and CE. Friction input shifting clutch CO has another portion
operatively connected for rotation with intermediate shaft 44. Friction input shifting
clutch CE has another portion operatively connected for rotation with intermediate
shaft 46. Engagement of clutch CO connects the input member 26 and clutch hub
42 for rotation with intermediate shaft 44. Engagement of clutch CE connects the
input member 26 and clutch hub 42 for rotation with intermediate shaft 46.
[0031] Transmission oil from pump 36 is routed to the torque converter 16
and to the friction shifting clutches CO and CE. Torque converter clutch apply oil is
routed from the pump 36 to the torque converter 16 via a sleeve passage 101 which
is an annular passage between the pump portion sleeve shaft 103 and the stator

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support shaft 38. The pump portion sleeve shaft 103 operatively connects the pump
portion 22 to the pump 36. Torque converter clutch release oil is also routed to the
torque converter 16 through stator support shaft passage 104 in the stator support
shaft 38. The oil makes its way from the pump 36 to the stator support shaft passage
104 through the horizontally running crevice 108 between the stationary clutch hub
support member 40 and the stator support shaft 38. Lubrication oil for gears
supported on intermediate shafts 44 and 46 is delivered via lubrication passage 106.
[0032] The stationary clutch hub support member 40 also has clutch hub
support member passages 110 and 112 formed therein to direct clutch apply oil from
the pump 36 via the horizontal crevice 108 to clutch hub passages 114 and 116. The
clutch hub 42 also has additional passages (not shown) in fluid communication with
one another for delivering dam oil to the clutches CO and CE. These additional dam
oil passages are located in a different radial plane than passages 114 and 116.
Clutch hub passage 114 directs oil to the input friction clutch CE and clutch hub
passage 116 directs oil to the input friction clutch CO.
[0033] Passage 118 is an oil supply to pump 36 in housing 30 and is fluidly
communicable with a filter (not shown) through which oil is supplied to the pump
36. Multiple valves, represented by valve 120, control oil flow through passages
101,104, 106, 108,110, 112,114 and 116 and communicate with one or more valve
bodies (not shown).
[0034] Thus, the unique packaging of the oil pump 36 adjacent the clutch
hub 42 enables a relatively simple cooling circuit for the friction shifting clutches
CO and CE through the stationary clutch hub support member passages 110, 112
and the clutch hub passages 114, 116. During assembly of the transmission 18, the
clutch hub 42 is piloted over the stationary hub support member 40, which serves to
partially support both the clutch hub 42 and the pump 36.
[0035] While the best modes for carrying out the invention have been
described in detail, those familiar with the art to which this invention relates will
recognize various alternative designs and embodiments for practicing the invention
within the scope of the appended claims.

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CLAIMS
1. A powertrain comprising:
a power source;
a transmission input member;
a torque converter operatively connecting said power source and said
transmission input member;
first and second concentric intermediate shafts;
first and second friction shifting clutches alternately selectively
engagable for operatively connecting said transmission input member with said first
and second intermediate shafts, respectively,
first and second countershafts;
a first input driving gear connected for common rotation with said
first intermediate shaft and intermeshing with a first pair of driven input gears each
connectable for rotation with a different respective one of said countershafts for
selectively transferring torque to said different respective one of said countershafts
when said first friction input clutch is engaged; and
a second input driving gear connected for common rotation with said
second intermediate shaft and intermeshing with a second pair of driven input gears
each connectable for common rotation with a different respective one of said
countershafts for selectively transferring torque to said different respective one of
said countershafts when said second friction input clutch is engaged.
2. The powertrain of claim 1, further comprising:
a third input driving gear connected for common rotation with said
first intermediate shaft and continuously operatively connected with a third set of
driven input gears each connectable for common rotation with a different respective
one of said countershafts for selectively transferring torque to said different
respective one of said countershafts when said first input friction clutch is engaged;
and

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a fourth input driving gear connected for common rotation with said
second intermediate shaft and continuously operatively connected with a fourth set
of driven input gears each connectable for rotation with a different respective one of
said countershafts for selectively transferring torque to said different respective one
of said countershafts when said second input clutch is engaged.
3. The powertrain of claim 2, further comprising:
a transmission output member;
a first output gear set having a first output driving gear connected for
common rotation with said first countershaft and a first output driven gear connected
for common rotation with said output member and continuously intermeshing with
said first output driving gear;
a second output gear set having a second output driving gear
connected for common rotation with said second countershaft and a second output
driven gear connected for common rotation with said output member and
continuously intermeshing with said second output driving gear;
a plurality of selectively engagable synchronizers for connecting said
input driven gears for common rotation with said respective countershafts;
wherein said input and output driving gears and said input and output
driven gears thereby form six sets of intermeshing aligned gears; and
wherein said transmission provides seven forward speed ratios and a
reverse speed ratio by selective engagement of said input friction clutches and said
synchronizers.
4. The powertrain of claim 3, wherein said synchronizers consist
of four pairs of back-to-back synchronizers; wherein each pair of said back-to-back
synchronizers is supported on one of said countershafts between different adjacent
ones of said input driven gears.

GP-308562-PTT-DLT
5. A powertrain comprising:
a power source;
a transmission input member;
a torque converter operatively connecting said power source and said
transmission input member;
first and second concentric intermediate shafts;
first and second rotatable friction shifting clutches;
a clutch hub supporting both said first and second friction shifting
clutches;
wherein said first and second friction shifting clutches are alternately
selectively engagable for operatively connecting said transmission input member
with said first and second intermediate shafts, respectively, via said clutch hub; and
a transmission oil pump operatively connected to said torque
converter; wherein said clutch hub is configured with clutch hub passages for
routing oil delivered from said transmission oil pump to said first and second
friction shifting clutches.
6. The powertrain of claim 5, further comprising:
a stationary clutch hub support member at least partially supporting
said clutch hub and configured with clutch hub support member passages in fluid
communication with said clutch hub passages for routing oil delivered from said
transmission oil pump to said friction shifting clutches; and
wherein said transmission oil pump is radially inward of and partially
surrounded by said stationary clutch hub support member.

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7. The powertrain of claim 6, wherein said torque converter
includes a stator portion, and further comprising:
a transmission housing;
a stator support shaft operatively connecting said torque converter
stator portion with said clutch hub support member; and wherein said oil pump is
positioned radially outward of said stator support shaft.
8. The powertrain of claim 7, wherein said stator support shaft is
configured with stator support shaft passages in fluid communication with said oil
pump for routing oil delivered from said oil pump to said torque converter.
9. A powertrain comprising:
a power source;
a transmission input member;
a torque converter operatively connecting said power source and said
transmission input member;
a transmission output member;
first and second concentric intermediate shafts;
first and second friction shifting clutches alternately selectively
engagable for operatively connecting said transmission input member with said first
and second intermediate shafts, respectively,
first and second countershafts;
first, second, third and fourth input gear sets; wherein each of said
input gear sets includes a first input driven gear rotatable about and selectively
connectable for common rotation with said first countershaft; a second input driven
gear rotatable about and selectively connectable for common rotation with said
second countershaft; wherein said first and second input gear sets each include a first
input driving gear connected for common rotation with said first intermediate shaft
and continuously operatively connected with said respective first and second input

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driven gears; wherein said third and fourth input gear sets each include a second
input driving gear connected for common rotation with said second intermediate
shaft and continuously operatively connected with both said respective first and
second input driven gears;
four pairs of synchronizers including a first pair positioned between
said first and second input gear sets, wherein each synchronizer of said first pair is
selectively engagable for connecting a respective one of said first driven gears of
said first and second input gear sets with said first countershaft, a second pair
positioned between said first and second input gear sets, wherein each synchronizer
of said second pair is selectively engagable for connecting a respective one of said
second input driven gears of said first and second input gear sets with said second
countershaft, a third pair positioned between said third and fourth input gear sets,
wherein each synchronizer of said third pair is selectively engagable for connecting
a respective one of said first input driven gears of said third and fourth input gear
sets with said second countershaft and a fourth pair positioned between said third
and fourth input gear sets, wherein each synchronizer of said fourth pair is
selectively engagable for connecting a respective one of said second input driven
gears of said third and fourth input gear sets with said second countershaft; and
wherein selective engagement of said friction shifting clutches and
said synchronizers provides seven forward speed ratios and a reverse speed ratio
between said input member and said output member.
10. The powertrain of claim 9, further comprising:
four synchronizer selection devices each operable for controlling
engagement of a respective one of said pairs of synchronizers.

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11. The powertrain of claim 9, further comprising:
an output gear set having an output driving gear rotatable about and
connectable for common rotation with one of said first and second countershafts and
an output driven gear connected for common rotation with said output member for
driving said output member via said output gear set;
a parking gear connected to the other of said first and second
countershafts; and
wherein said parking gear is radially-aligned with said output gear
set.

A powertrain having a torque converter, friction input shifting
clutches and shared driving gears has an axially compact design, packages a
transmission pump between the torque converter and a clutch hub and achieves
seven forward speed ratios utilizing four back-to-back synchronizers.

Documents:

00780-kol-2007-abstract.pdf

00780-kol-2007-assignment.pdf

00780-kol-2007-claims.pdf

00780-kol-2007-correspondence others 1.1.pdf

00780-kol-2007-correspondence others 1.2.pdf

00780-kol-2007-correspondence others 1.3.pdf

00780-kol-2007-correspondence others.pdf

00780-kol-2007-description complete.pdf

00780-kol-2007-drawings.pdf

00780-kol-2007-form 1.pdf

00780-kol-2007-form 2.pdf

00780-kol-2007-form 3.pdf

00780-kol-2007-form 5.pdf

00780-kol-2007-priority document.pdf

780-KOL-2007-(04-11-2011)-ABSTRACT.pdf

780-KOL-2007-(04-11-2011)-AMANDED CLAIMS.pdf

780-KOL-2007-(04-11-2011)-AMANDED PAGES OF SPECIFICATION.pdf

780-KOL-2007-(04-11-2011)-DESCRIPTION (COMPLETE).pdf

780-KOL-2007-(04-11-2011)-DRAWINGS.pdf

780-KOL-2007-(04-11-2011)-EXAMINATION REPORT REPLY RECIEVED.pdf

780-KOL-2007-(04-11-2011)-FORM 1.pdf

780-KOL-2007-(04-11-2011)-FORM 2.pdf

780-KOL-2007-(04-11-2011)-FORM 5.pdf

780-KOL-2007-(04-11-2011)-OTHERS.pdf

780-KOL-2007-(04-11-2011)-PETITION UNDER RULR 137.pdf

780-KOL-2007-CORRESPONDENCE 1.1.pdf

780-KOL-2007-CORRESPONDENCE.pdf

780-KOL-2007-PA.pdf


Patent Number 254846
Indian Patent Application Number 780/KOL/2007
PG Journal Number 52/2012
Publication Date 28-Dec-2012
Grant Date 26-Dec-2012
Date of Filing 21-May-2007
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address 300 GM RENAISSANCE CENTER DETROIT, MICHIGAN
Inventors:
# Inventor's Name Inventor's Address
1 JAMES B. BORGERSON 2928 SILVER SPRING DRIVE ANN ARBOR, MICHIGAN 48103-8913
2 SIMON P. FITZGERALD 5 WANAARING TCE GLENWOOD, NEW SOUTH WALES AUSTRALIA 2768
PCT International Classification Number F16H3/62; F16H3/66; F16H3/44
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/466,479 2006-08-23 U.S.A.