Title of Invention

POLYETHYLENE COMPOSITION FOR INJECTION MOULDING WITH IMPROVED STRESS CRACK/STIFFNESS RELATION AND IMPACT RESISTANCE

Abstract The present invention relates to a polyethylene composition wherein (i) the composition has an MFR2 of 0.05 to 100 g/10min, (ii) the environmental stress crack resistance ESCR measured in hours according to ASTM 1693, condition B and E-modulus EM measured according to ISO 527-2: 1993 in MPa satisfy the following relation: ESCR>- EM h/MPa+ 115O h.
Full Text WO 2007/042216 PCT/EP2006/009683
1
Polyethylene Composition for Injection Moulding with Improved Stress
Crack/Stiffness Relation and Impact Resistance
The present invention relates to a polyethylene composition for shaped
articles, especially injection and compression moulded articles, in
particular for caps and closures, transport packaging, houseware and thin
wall packaging applications. Furthermore, the present invention relates to
an injection or compression moulded article comprising said composition
and to the use of said composition for the production of an injection or
compression moulded article.
Injection moulding may be used to make a wide variety of articles
including articles having relatively complex shapes and a range of sizes.
Injection moulding is, for instance, suited for the manufacture of caps and
closures, and articles used in transportation packaging which often have a
particular form suited to the objects which they carry. Examples of such
articles include boxes, bins, pallets, pails, trays and crates. Furthermore,
injection moulding is widely used to produce articles for houseware
applications, such as sink bowls and drainers, mixing bowls, food
containers and buckets, as well as to produce thin wall packaging articles
such as open top plastic containers for frozen or fresh food or non-food
applications like paint, adhesives, cosmetics and pharmaceuticals.
Injection moulding is a moulding process in which a polymer is melted and
then filled into a mould by injection. During initial injection, a high
pressure is used and the polymer melt is compressed. Thus, upon injection
into the mould the polymer melt initially expands or "relaxes" to fill the
mould. The mould, however, is at a lower temperature than the polymer

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melt therefore as the polymer melt cools, shrinkage tends to occur. To
compensate for this effect, further polymer melt may be slowly injected
into the mould. Thereafter the polymer melt is cooled further to enable the
moulded article to be removed from the mould without causing
deformation.
Important properties of the polymer to be injection moulded are its
mechanical properties which, in turn, determine the properties of the final
moulded article. In particular, the polymer must have good impact
resistance, and, simultaneously, a good balance between environmental
stress crack resistance ESCR (which e.g. is measured in terms of the bell
test) and stiffness (which e.g. is measured in terms of the E-modulus). Of
course, the polyethylene composition at the same time must have good
processability, such as good flowability.
There remains a need for a polyethylene composition suitable for use in
injection and compression moulding, in particular for caps and closure,
transport packaging and houseware applications, which provides a
combination of, on the one hand, excellent mechanical properties including
excellent impact strength, stress crack resistance and stiffness as well as a
good balance between these mechanical properties, and, on the other hand,
good processability, including good flowability.
It is emphasized that although these properties at least in part are contrary
to each other, e.g. high ESCR and high stiffness, to provide a polyethylene
composition for injection moulding, each of them must be achieved.
The present invention is based on the finding that such a composition must
contain a fraction, usually from 1 to 20 wt%, of a copolymer of ethylene

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with one or more types of alpha-olefin comonomers which has a
comparatively high molecular weight, usually above 300,000 g/mol.
The present invention thus provides a polyethylene composition wherein
(i) the composition has an MFR2 of 0.05 to 100 g/10min,
(ii) the environmental stress crack resistance ESCR
measured in hours according to ASTM 1693, condition
B and E-modulus EM measured according to ISO 527-
2:1993 in MPa satisfy the following relation:
ESCR > - EM h/MPa + 1150 h.
The polyethylene composition according to the invention has improved
mechanical properties including an improved ESCR/stiffness relation. The
E-modulus is a measure for the stiffness. At the same time, the composition
has good impact strength and good processability.
Preferably, the ESCR in hours and the EM of the composition satisfy the
following relation:
ESCR > - EM h/MPa + 1200 h.
Furthermore, in a preferred embodiment, in the polyethylene composition
(iii) the Charpy impact strength CIS (23 °C) measured in
kJ/m2 according to ISO 179:2000 and the MFR2 in
g/10min satisfy the following relation:
CIS > -12 log(MFR2/g/10min) kJ/m2 +21.6 kJ/m2.
Preferably, the CIS and the MFR2 of the composition satisfy the following
relation :

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CIS > -12 log(MFR2/g/10min) kJ/m2 + 22.6 kJ/m2,
more preferred :
CIS > -12 log(MFR2/g/10min) kJ/m2 + 23.6 kJ/m2, and
still more preferred:
CIS > -12 log(MFR2/g/10min) kJ/m2 + 24.6 kJ/m2.
Furthermore, in a preferred embodiment in the polyethylene composition
(iv) the Charpy impact strength CIS (23°C) measured in kJ/m2
according to ISO 179:2000 and the flowability (FA) measured
in terms of the spiral length in cm at a pressure of 1000 bar
satisfy the following relation:
CIS > - 0.5 FA kJ/m2/cm + 39 kJ/m2.
This preferred embodiment of the polyethylene composition of the
invention provides a material with an improved balance of impact strength,
which is an important property for the final product, and flowability, which
is especially important when producing the product by injection moulding.
Preferably, the CIS and FA of the composition satisfy the following
relation:
CIS > - 0.5 FA kJ/m2/cm + 40 kJ/m2, and
still more preferably
CIS > - 0.5 FA kJ/m2/cm + 41 kJ/m2.
Further preferred, the polyethylene composition has a melt flow rate MFR2
of at least 0.1 g/10min, preferably of at least 0.3 g/10 min, more preferably

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at least 0.5 g/10min, even more preferably of at least 0.8 g/10 min and most
preferably above 1.0 g/10min.
Furthermore, the composition preferably has an MFR2 of 25 g/10min or
less, more preferably 15 g/10min or less, still more preferably 10 g/10 min
or less, and most preferably 5 g/10min or less.
Still further, preferably the polyethylene composition has an ESCR
measured according to the bell test of 150 h or more, more preferably of
200 h or more, and most preferably of 250 h or more
In a preferred embodiment, the polyethylene composition comprises
(A) a fraction of a copolymer of ethylene with one or more
alpha-olefins, with a weight average molecular weight Mw of
300,000 g/mol or more.
Where ever the term "molecular weight" is used herein, the weight average
molecular weight is meant. By ethylene copolymer is meant a polymer the
majority by weight of which, i.e. more than 50 wt%, derives from ethylene
monomer units.
Preferably, the molecular weight Mw of fraction (A) is 320,000 g/mol or
more, still more preferably is 350,000 g/mol or more.
Preferably, the Mw of fraction (A) is 1,000,000 g/mol or below, more
preferably 800,000 g/mol or below, and most preferably 600,000 g/mol or
below.

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Furthermore, it is preferred that fraction (A) has a molecular weight
distribution Mw/Mn of 3 or higher, more preferably of 4 or higher, and most
preferably of 5 or higher.
Still further, it is preferred that fraction (A) has a molecular weight
distribution Mw/Mn of 15 or lower, more preferably of 10 or lower.
The comonomer content in fraction (A) preferably is up to 15 mol%, more
preferably up to 10 mol%, and most preferably up to 6 mol%.
Furthermore, the comonomer content preferably is 0.1 mol% or more, more
preferably is 1.0 mol% or more, and still more preferably is 2.0 mol% or
more.
Preferably, the alpha olefin comonomer is a C3.2o> especially C3_i0,
comonomers, particularly singly or multiply ethylenically unsaturated
.comonomers, in particular C3.i0 alpha-olefins such as propene, but-1-ene,
hex-1-ene, oct-1-ene, 4-methyl-pent-l-ene etc.. Preferably, but-1-ene, hex-
1-ene and oct-1-ene are used. But-1-ene is an especially preferred
comonomer.
Fraction (A) preferably is present in the polyethylene composition in an
amount of from 1 to 15 wt%, more preferred from 2 to 10 wt%.
Furthermore, the density of fraction (A) preferably is 940 kg/m3 or less,
more preferably is 935 kg/m3 or less, and most preferably is 930 kg/m3 or
less.
In a preferred embodiment the polyethylene composition comprises
(B) a first ethylene homo- or copolymer fraction, and

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(C) a second ethylene homo- or copolymer fraction,
which are different from fraction (A), and wherein fraction (B) has a lower
average molecular weight than fraction (C).
Usually, a polyethylene composition comprising at least two polyethylene
fractions, which have been produced under different polymerisation
conditions resulting in different (weight average) molecular weights and
molecular weight distributions for the fractions, is referred to as
"multimodal". Accordingly, in this sense the compositions of the invention
are multimodal polyethylenes. The prefix "multi" relates to the number of
different polymer fractions the composition is consisting of. Thus, for
example, a composition consisting of two fractions only is called
"bimodal".
The form of the molecular weight distribution curve, i.e. the appearance of
the graph of the polymer weight fraction as function of its molecular
weight, of such a multimodal polyethylene will show two or more maxima
or at least be distinctly broadened in comparison with the curves for the
individual fractions.
For example, if a polymer is produced in a sequential multistage process,
utilising reactors coupled in series and using different conditions in each
reactor, the polymer fractions produced in the different reactors will each
have their own molecular weight distribution and weight average molecular
weight. When the molecular weight distribution curve of such a polymer is
recorded, the individual curves from these fractions are superimposed into
the molecular weight distribution curve for the total resulting polymer
product, usually yielding a curve with two or more distinct maxima.

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Preferably, the weight fraction of fraction (B) with regard to the total
weight of fractions (B) and (C) is more than 40%.
Furthermore, preferably the weight fraction of fraction (B) with regard to
the total weight of fractions (B) and (C) is less than 60 %, more preferably
is less than 57% and still more preferably is 54% or less.
In a preferred embodiment, the weight average molecular weight Mw of
fraction (A) relative to the Mw of fractions (B) and (C) is higher by a factor
of at least 2, more preferably at least 2.5. Preferably, the Mw of fraction (A)
relative to the Mw of fractions (B) and (C) is higher by a factor of at most
6, more preferably of at most 5.
Fraction (B) preferably has an MFR2 of 20 g/10min or higher, more
preferably of 50 g/10min or higher, still more preferably of 100 g/10min or
higher, and most preferably of 200 g/10min or higher.
Furthermore, fraction (B) preferably has an MFR2 of 2000 g/10min or
lower, more preferably of 1500 g/10min or lower and most preferably of
1000 g/10min or lower.
Fractions (B) and (C) may both be ethylene copolymers or ethylene
homopolymers, although preferably at least one of the fractions is an
ethylene copolymer.
Preferably, the composition comprises an ethylene homopolymer and an
ethylene copolymer component.
Preferably, fraction (B) is an ethylene homo- or copolymer with a density
of at least 965 kg/m3.

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Where one of the components is an ethylene homopolymer, this is
preferably the component with the lower molecular weight, i.e. fraction
(B).
Preferably, fraction (C) is an ethylene homo- or copolymer with a density
of less than 965 kg/m3.
Most preferably, fraction (C) is a copolymer. It may be noted that the term
ethylene copolymer is used herein to relate to a polyethylene deriving from
ethylene and one or more copolymerisable comonomers. Preferably, the
copolymer component(s) of the composition of the invention will contain at
least 0.01 mol%, more preferably at least 0.05 mol%, and most preferably
at least 0.1 mol % of non-ethylene comonomer units. Furthermore,
preferably the copolymer contains at most 5 mol % of such comonomer
units, more preferably at most 2 mol%.
Preferred ethylene copolymers employ alpha-olefins (e.g. C3.i2 alpha-
olefins) as comonomers. Examples of suitable alpha-olefins include but-1-
ene, hex-1-ene and oct-1-ene. But-1-ene is an especially preferred
comonomer.
In a preferred embodiment the final polyethylene composition has a
complex viscosity at 0.05 rad/s shear rate (eta0.o5) of 20,000 Pas or less,
more preferably of 18,500 Pas or less, and most preferably of 15,000 Pas or
less.
Preferably, the composition has a complex viscosity at 300 rad/s shear rate
(eta3Oo) of 1,000 Pas or less, more preferably of 700 Pas or less.

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Furthermore, the composition preferably has a SHI(l/100) of 5 or more,
more preferably of 7 or more. Preferably, the composition has a SHI(l/100)
of 25 or less, more preferably of 20 or less.
The density of the composition preferably is 940 kg/m3 or higher, more
preferably is 945 kg/m3 or higher, still more preferably is 950 kg/m3 or
higher, and most preferably is 960 kg/m3 or higher.
Preferably, the composition of the invention has a Charpy impact strength
(23 °C) of 5 kJ/m2 or more, still more preferably 7 kJ/m2 or more and most
preferably 10 kJ/m2 or more.
Usually, the compositions have a Charpy impact strength (23°C) of up to
40 kJ/m2, more preferably up to 50 kJ/m2.
Furthermore, preferably the compositions have a Charpy impact strength (-
20°C) of 3 kJ/m2 or more, more preferably of 5 kJ/m2.
Usually, the compositions have a Charpy impact strength (-20°C) of up to
10 kJ/m2, more preferably of up to 15 kJ/m2.
Preferably, the composition has an E-modulus (tensile modulus) of 550
MPa or more, more preferably of 600 MPa or more, even more preferably
of 800 MPa or more, and most preferably above 900 MPa.
Furthermore, the composition has a molecular weight distribution MWD
(Mw/Mn) of higher than 5, more preferably higher than 10, and most
preferably higher than 20.
The polyethylene composition may also contain minor quantities of
additives such as pigments, nucleating agents, antistatic agents, fillers,

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antioxidants, processing aids, etc., generally in amounts of up to 10 % by
weight, preferably up to 5 % by weight.
Fraction (A) of the polyethylene composition may be produced in any
conventional ethylene homo- or copolymerisation method, e.g. in gas
phase, slurry phase, liquid (bulk) phase using conventional reactors, such
as loop reactor, gas phase reactor, semi-batch or batch reactor.
Preferably, component (A) is produced in a slurry reaction, preferably in a
loop reactor, or in a gas phase reaction.
The polyethylene composition of the invention may be produced by
blending fraction (A) with a polyethylene base resin, either mechanically,
e.g. by in-line compounding, or in-situ.
By "in-situ blending", production of a multimodal polymer is meant
wherein the fractions are produced either simultaneously in one reaction
stage (e.g. by using two different catalysts), and/or are produced in a
multistage process. A multistage process is defined to be a polymerisation
process in which a polymer comprising two or more fractions is produced
by producing each or at least two polymer fraction(s) in a separate reaction
stage, usually with different reaction conditions in each stage, in the
presence of the reaction product of the previous stage which comprises a
polymerisation catalyst. The polymerisation reactions used in each stage
may involve conventional ethylene homopolymerisation or
copolymerisation reactions, e.g. gas-phase, slurry phase, liquid phase
polymerisations, using conventional reactors, e.g. loop reactors, gas phase
reactors, stirred tank reactors, batch reactors etc. (see for example
WO97/44371 and WO96/18662).

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In the preferred embodiment wherein the composition comprises fractions
(A), (B) and (C), it is preferred that fractions (A), (B) and/or (C) are
produced in a multistage reaction.
Further in that preferred embodiment, the composition is produced so that
at least one of fractions (B) and (C), preferably (C), is produced in a gas-
phase reaction.
Further preferred, one of the fractions (B) and (C) of the polyethylene
composition, preferably fraction (B), is produced in a slurry reaction,
preferably in a loop reactor, and one of the fractions (B) and (C), preferably
fraction (C), is produced in a gas-phase reaction.
Accordingly, it is preferred that fractions (B) and (C) of the polyethylene
resin are produced in different stages of a multistage process. Further, it is
preferred that also fraction (A) is produced in a stage of said multistage
process. However, it is also possible to add fraction (A) to (B) and (C) by
in-line compounding.
Preferably, the multistage process comprises at least one gas phase stage in
which, preferably, fraction (C) is produced.
It is also possible to produce components (A) and (C) or (A) and (B),
preferably (A) and (C) in the same reaction stage, preferably in a gas phase
reaction, by adding a second catalyst to said reaction stage with high Mw
capability and appropriate comonomer incorporation capability.
Further preferred, fraction (C) is produced in a subsequent stage in the
presence of fraction (B) which has been produced in a previous stage. Still
further, it is preferred that fraction (A) is produced in a stage preceding the
stages in which fraction (B) and (C) are produced. This means that if the

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final composition consists of fractions (A), (B) and (C), (A) is preferably
made in the first stage.
It is previously known to produce multimodal, in particular bimodal, olefin
polymers, such as multimodal polyethylene, in a multistage process
comprising two or more reactors connected in series. As instance of this
prior art, mention may be made of EP 517 868, which is hereby
incorporated by way of reference in its entirety, including all its preferred
embodiments as described therein, as a preferred multistage process for the
production of the polyethylene resin.
The polymerisation catalysts include coordination catalysts of a transition
metal, such as Ziegler-Natta (ZN), metallocenes, non-metallocenes, Cr-
catalysts etc. The catalyst may be supported, e.g. with conventional
supports including silica, Al-containing supports and magnesium dichloride
based supports. Preferably the catalyst is a ZN catalyst.
The Ziegler-Natta catalyst further preferably comprises a group 4 (group
numbering according to new IUPAC system) metal compound, preferably
titanium, magnesium dichloride and aluminium.
In the production of the resin, preferably a compounding step is applied,
wherein the composition of the base resin, i.e. the blend, which is typically
obtained as a base resin powder from the reactor, is extruded in an extruder
and then pelletised to polymer pellets in a manner known in the art.
Optionally, additives or other polymer components can be added to the
composition during the compounding step in the amount as described
above. Preferably, the composition of the invention obtained from the
reactor is compounded in the extruder together with additives in a manner
known in the art.

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The present invention further concerns an injection or compression
moulded article comprising the polyethylene composition as described
hereinbefore, a process for preparing the injection or compression moulded
article which comprises injection or compression moulding of the
composition into an article, and to the use of the polyethylene composition
for injection or compression moulding.
Experimental and Examples
1. Definitions and measurement methods
a) Molecular weight
The weight average molecular weight Mw and the molecular weight
distribution (MWD = Mw/Mn wherein Mn is the number average molecular
weight and Mw is the weight average molecular weight) is measured by a
method based on ISO 16014-4:2003. A waters 150CV plus instrument was
used with column 3 x HT&E styragel from Waters (divinylbenzene) and
trichlorobenzene (TCB) as solvent at 140 °C. The column set was
calibrated using universal calibration with narrow MWD PS standards (the
Mark Howings constant K: 9.54*10"5 and a: 0.725 for PS, and K: 3.92*10'4
and a: 0.725 for PE). The ratio of Mw and Mn is a measure of the broadness
of the distribution, since each is influenced by the opposite end of the
"population".
b) Density
All densities are measured according to ISO 1183/D.
c) Melt Flow Rate

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The melt flow rate (MFR) is determined according to ISO 1133 and is
indicated in g/10 min. The MFR is an indication of the flowability, and
hence the processability, of the polymer. The higher the melt flow rate, the
lower the viscosity of the polymer. The MFR is determined at 190°C and
may be determined at different loadings such as 2.16 kg (MFR2), 5 kg
(MFR5)or21.6kg(MFR21).
d) Shear Thinning Index SHI
Dynamic rheological measurements were carried out with a rheometer,
namely Rheometrics RDA-II QC, on compression moulded samples under
nitrogen atmosphere at 190 °C using 25 mm diameter plates and plate
geometry 1.2 mm gap. The oscillatory shear experiments were done within
the linear viscosity range of strain at frequencies from 0.05 to 300 rad/s
(ISO 6721-1).
The values of storage modulus (G'), loss modulus (G") complex modulus
(G*) and complex viscosity (eta*) were obtained as a function of frequency
(omega). Eta(100 rad/s) is used as abbreviation for the complex viscosity at
100 rad/sec shear rate.
Shear thinning index (SHI), which is correlating with MWD and is
independent of Mw, was calculated according to Heino ("Rheological
characterization of polyethylene fractions" Heino, EX., Lehtinen, A.,
Tanner J., Seppala, J., Neste Oy, Porvoo, Finland, Theor. Appl. Rheol.,
Proc. Int. Congr. Rheol, 11th (1992), 1, 360-362, and "The influence of
molecular structure on some rheological properties of polyethylene",
Heino, E.L., Borealis Polymers Oy, Porvoo, Finland, Annual Transactions
of the Nordic Rheology Society, 1995.)

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SHI value is obtained by calculating the complex viscosities eta(1)~and
eta(ioo) at a constant shear stress of 1 kPa and 100 kPa, respectively. The
shear thinning index SHI(l/100) is defined as the ratio of the two
viscosities eta(i) and eta(ioo>-
The definitions and measurement conditions are also described in detail on
page 8 line 29 to page 11, line 25 of WO 00/22040.
e) Charpy impact strength
Charpy impact strength was determined according to ISO 179:2000 on V-
notched samples at 23 °C (Charpy impact strength (23°C)) and -20 °C
(Charpy impact strength (-20°C)). The samples were produced by injection
moulding.
f) ESCR
Environmental Stress Crack Resistance (ESCR) was determined in hours
according to ASTM 1693, condition B, at 50 °C and using 10% Igepal co-
630.
g) Stiffness
As a measure for the stiffness, the E-modulus (tensile modulus) of the
compositions was measured on injection moulded samples according to ISO
527-2:1993. The modulus was measured at a speed of 1 mm/min.
h) Spiral flow
Spiral Test is carried out using an Engel ES330/65 cc90 injection moulding
apparatus with a spiral mould and pressure of 600, 1000 or 1400 bar

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screw diameter: 35 mm
max. piston displacement: 150 cm3
spec, injection pressure: 600, 1000, or 1400 bar
tool form: oval form; provided by Axxicon; thickness 2 mm, breadth: 5 mm
temperature in pre-chamber and die: 230°C
temperature in zone 2/zone 3/zone 4/zone 5: 230oC/230°C/225oC/200°C
injection cycle: injection time including holding: 10 s
cooling time: 15 s
injection pressure: Follows from the predetermined length of the
testing material.
dwell pressure = injection pressure
screw speed: 30 rpm
system pressure: 10 bar
metering path: should be chosen so that the screw stops 20 mm before its
final position at the end of the dwell pressure.
tool temperature: 40°C
The spiral flow length can be determined immediately after the injection
operation.
2. Polyethylene Compositions
a) Ultra-High Molecular Weight Fractions (fraction (A))
Ultra-high molecular weight (UHMW) ethylene polymers were prepared in
the following manner:

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Reactor: stainless steel reactor, 2 1 and 17 1
Reactor medium: iso-Butane (900 ml, 8500 ml)
Inert gas: Nitrogen
Temperature: 85°C
Comonomer: 1-Butene
Hydrogen addition: Batchwise
Ethylene feed: Batchwise and continuous
Comonomer addition: Batchwise and continuous
Al/Ti (mol/mol): 25
The polymerisations were carried out in a stainless steel reactor equipped
with an anchor stirrer. The polymerisations were done in i-butane slurry at
85°C at a total pressure of 22.2 bar (except for one test, as indicated in
Table 1). For reactor size 2 1, 906"ml i-butane was used and for reactor size
17 1, 8500 ml i-butane was used.
As a catalyst, Lynx 200™, a MgCl2 supported titanium containing catalyst
available from Engelhard Corporation Pasadena, U.S.A.
TEAL was used as cocatalyst. An Al/Ti (mol/mol) ratio of 25 was used.
The comonomer was 1-butene. Hydrogen was added as one batch at the
outset of reaction. Ethylene was added continuously during the
polymerisation to maintain a constant reactor pressure. 1-Butene was added
both as a batch at the outset of reaction, and cascaded with ethylene during
polymerisation.
After polymerisation was completed, the reactor was vented and the content
was exposed to air.
The properties of these polymer are shown in Table 1.

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Table 1:

UHMW components Polymerisation Conditions
Polymer Mw M. MWD Butene
wt.-% Den-
sity T/°C p/bar H,/
bar 1 -butene
(wt% vs.
ethyl.) 1 -butene
batch /g
Al 440.000 65.000 6.8 6.6 914 85 22.2 0.05 5 292
A2 420.000 100.000 4.2 3.4 925 85 23.8 0.15 3 21
A3 420.000 70.000 6 4.1 923.6 85 22.2 0.15 7 20
A4 720.000 85.000 8.5 6 915 85 22.2 0 5 292
b) Compositions
In Examples 2 to 5, 5 wt% of UHMW polymers, Al to A4, respectively,
were mechanically blended with a reference bimodal polyethylene base
resin (Example 1). The reference bimodal resin has been prepared in
accordance with EP 1 187 876, in particular with the examples described
therein. The split between high and low molecular weight fraction
(fractions (B) and (C)) was 50/50.
Blends were compounded on a small scale twin-screw Prism 24 mm
extruder two times with a melt temperature of 190 to 230°C (logged
process data). 1000 ppm of Irganox B561 was added to the blends.
Furthermore, for comparison, the properties of a commercial bimodal
polyethylene composition without an UHMW fraction and a commercial
unimodal polyethylene composition are given as Comparative Examples 6
and 7, respectively, in Table 2.
The properties of the obtained compositions are given in Table 2.



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Claims
1. A polyethylene composition wherein
(i) the composition has an MFR2 of 0.05 to 100 g/10min,
(ii) the environmental stress crack resistance ESCR
measured in hours according to ASTM 1693, condition
B and E-modulus EM measured according to ISO 527-
2:1993 in MPa satisfy the following relation:
ESCR > - EM h/MPa + 1150 h.
2. A polyethylene composition according to claim 1, wherein
(iii) the Charpy impact strength CIS (23 °C) measured in
kJ/m2 according to ISO 179:2000 and the MFR2 in
g/10min satisfy the following relation:
CIS > -12 log(MFR2/g/10min) kJ/m2 + 21.6 kJ/m2.
3. A polyethylene composition according to claim 1 or 2, wherein
(iv) the Charpy impact strength CIS (23°C) measured in
kJ/m2 according to ISO 179:2000 and the flowability
(FA) measured in terms of the spiral length in cm at a
pressure of 1000 bar satisfy the following relation:
CIS > - 0.5 FA kJ/m2/cm + 39 kJ/m2.
4. A polyethylene composition according to any of the preceding claims
comprising

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(A) a fraction of a copolymer of ethylene with one or more
alpha-olefins, with a weight average molecular weight
Mw of 300,000 g/mol or more.
5. A polyethylene composition according to claim 4 wherein fraction
(A) has a Mw of 320,000 to 1,000,000 g/mol.
6. A polyethylene composition according to claims 4 or 5 wherein
fraction (A) is present in the composition in an amount of from 1 to
20 wt%.
7. A polyethylene composition according to any of claims 4 to 6
wherein the comonomer content of fraction (A) is from 1 to 15
mol%.
8. A polyethylene composition according to claims any of claims 4 to 7
wherein fraction (A) has a density of 940 kg/m3 or less.
9. A polyethylene composition according to any of the preceding claims
comprising

(B) a first ethylene homo- or copolymer fraction, and
(C) a second ethylene homo- or copolymer fraction,
wherein fraction (B) has a lower average molecular weight than
fraction (C).
10. A polyethylene composition according to claim 9 wherein the Mw of
fraction (A) is higher than the Mw of fractions (B) and (C) by a factor
of from 2 to 6.

WO 2007/042216 PCT/EP2006/009683
23
11. A polyethylene composition according to any of claims 4 to 10
wherein fractions (A), (B) and/or (C) are produced in a multistage
reaction.
12. A polyethylene composition according to any of the preceding claims
wherein the composition has a density of 940 kg/m3 or higher.
13. An injection or compression moulded article comprising the
polyethylene composition according to any of claims 1 to 12.
14. A process for preparing an injection or compression moulded article
according to claim 16 wherein the process comprises injection or
compression moulding of the composition according to any of claims
1 to 12 into an article.
15. Use of the polyethylene composition according to any of claims 1 to
12 for injection or compression moulding.

The present invention relates to a polyethylene composition wherein (i) the composition has an MFR2 of 0.05 to
100 g/10min, (ii) the environmental stress crack resistance ESCR measured in hours according to ASTM 1693, condition B and
E-modulus EM measured according to ISO 527-2: 1993 in MPa satisfy the following relation: ESCR>- EM h/MPa+ 115O h.

Documents:

01292-kolnp-2008-abstract.pdf

01292-kolnp-2008-claims.pdf

01292-kolnp-2008-correspondence others.pdf

01292-kolnp-2008-description complete.pdf

01292-kolnp-2008-form 1.pdf

01292-kolnp-2008-form 3.pdf

01292-kolnp-2008-form 5.pdf

01292-kolnp-2008-gpa.pdf

01292-kolnp-2008-international publication.pdf

01292-kolnp-2008-international search report.pdf

01292-kolnp-2008-others pct form.pdf

01292-kolnp-2008-pct request form.pdf

1292-KOLNP-2008-(22-02-2013)-CORRESPONDENCE.pdf

1292-KOLNP-2008-(28-08-2012)-ABSTRACT.pdf

1292-KOLNP-2008-(28-08-2012)-AMANDED CLAIMS.pdf

1292-KOLNP-2008-(28-08-2012)-AMANDED PAGES OF SPECIFICATION.pdf

1292-KOLNP-2008-(28-08-2012)-ANNEXURE TO FORM 3.pdf

1292-KOLNP-2008-(28-08-2012)-CORRESPONDENCE.pdf

1292-KOLNP-2008-(28-08-2012)-DESCRIPTION (COMPLETE).pdf

1292-KOLNP-2008-(28-08-2012)-FORM-1.pdf

1292-KOLNP-2008-(28-08-2012)-FORM-2.pdf

1292-KOLNP-2008-(28-08-2012)-OTHERS.pdf

1292-KOLNP-2008-(28-08-2012)-PA-CERTIFIED COPIES.pdf

1292-KOLNP-2008-(28-08-2012)-PETITION UNDER RULE 137.pdf

1292-KOLNP-2008-ASSIGNMENT.pdf

1292-KOLNP-2008-CORRESPONDENCE 1.1.pdf

1292-kolnp-2008-form 18.pdf

1292-KOLNP-2008-FORM 3.1.pdf


Patent Number 260898
Indian Patent Application Number 1292/KOLNP/2008
PG Journal Number 22/2014
Publication Date 30-May-2014
Grant Date 28-May-2014
Date of Filing 31-Mar-2008
Name of Patentee BOREALIS TECHNOLOGY OY
Applicant Address P.O. BOX 330 FIN-06101, PORVOO
Inventors:
# Inventor's Name Inventor's Address
1 EGGEN, SVEIN MARKAVEIEN 632, N-3947 LANGANGEN
2 FREDRIKSEN, SIW BODIL TYRISVINGEN 2, N-3744 SKIEN
3 NORD-VARHAUG, KATRIN PLANETVEGEN 7, N-3942 PORSGRUNN
PCT International Classification Number C08L 23/04
PCT International Application Number PCT/EP2006/009683
PCT International Filing date 2006-10-06
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 05 021 885.8 2005-10-07 EUROPEAN UNION