Title of Invention

PHOSPHATE-TREATED GALVANIZED STEEL SHEET AND METHOD FOR MAKING THE SAME

Abstract A method for making a phosphate-treated galvanized steel sheet, including forming a phosphate film on the surface of a galvanized layer of a galvanized steel sheet using a phosphate treatment solution containing Zn2+ and Mg2+ so as to satisfy 2.0 < Zn2+ < 5.0 g/L, 2.0 < Mg2+ < 5.0 g/L, and 0.4 < Mg2+/Zn2+ < 2.5, and satisfying 0.020 < free acidity/total acidity < 0.10. The making method allows the quick formation of a uniform phosphate film, whereby a phosphate-treated galvanized steel sheet having excellent corrosion resistance and blackening resistance is obtained.
Full Text DESCRIPTION
PHOSPHATE-TREATED GALVANIZED STEEL SHEET AND METHOD FOR
MAKING THE SAME
Technical Field
The present invention relates to a surface-treated
steel sheet used mainly for building and home appliance
applications, and specifically to a phosphate-treated
galvanized steel sheet suitable as a steel substrate to be
coated, and a method for making the same.
Background Art
Galvanized steel sheets coated with zinc or zinc alloys
are used in areas requiring corrosion resistance for
building and home appliance applications. Such galvanized
steel sheet is rarely used as it is. In usual cases, a
coating is applied onto the galvanized layer of the sheet.
Further, before the application of a coating, the sheet is
usually subjected to chemical treatment such as phosphate
treatment or chromate treatment.
The phosphate treatment is carried out by contacting an
acidic solution containing phosphate ions with a galvanized
steel sheet to allow them to react, thereby forming a
crystalline film composed mainly of zinc phosphate on the
coating surface. The phosphate treatment improves coating

adhesion, whereby primary coating properties stable to
various coatings are made available. Therefore, galvanized
steel sheets treated with phosphate are widely used as steel
substrates to be coated for building and home appliance
applications. Further, in recent years, in order to improve
the corrosion resistance of phosphate films, techniques for
forming a zinc phosphate film containing Mg have been
disclosed in many patent documents.
For example, Japanese Unexamined Patent Application
Publication No. 2002-285346 discloses a zinc phosphate-
treated galvanized steel sheet with excellent corrosion
resistance and color tone, the steel sheet having a zinc
phosphate film containing 2.0% or more of Mg and 0.01 to 1%
of at least one element selected from Ni, Co, and. Cu at a
coating weight of 0.7 g/m2 or more.
However, under the technique, the zinc phosphate film
contains a large amount of Mg, so that the surface of the
steel sheet coated with the phosphate film may be discolored
black, or blackened when exposed to high temperatures and
humidity. There is another problem that the color tone of
the zinc phosphate film is dark because the film contains Ni,
Co, and/or Cu at high concentrations.
Japanese Patent No. 2680618 discloses a technique for
preventing the formation of spots of phosphate crystals
through the treatment of a galvanized steel or an aluminum-

zinc coated steel sheet with a magnesium zinc phosphate-
based aqueous solution containing 0.4 to 2.0 g/L of Zn, 0.4
to 5.0 g/L of Mg, and 0.05 to 2.0 g/L of Ni, and 8.0 to 20.0
g/L of P2O5, wherein the ratio of the free acid content to
the total acid content (free acidity/total acidity) in the
solution is from 0.02 to 0.15.
Under the technique, in order to densely form phosphate
crystals, the treatment requires a relatively long period of
time of 20 seconds to 10 minutes. When the treatment is
followed by aftertreatment such as electroplating, the above
treatment time is preferably as short as possible from the
viewpoint of production efficiency, but phosphate crystals
tend to be incompletely formed with a short treatment such
as several seconds, which may result in local vacancies of
phosphate crystals.
Japanese Patent No. 2770860 discloses a technique for
quickly forming a phosphate film with a white color tone
through the treatment with a phosphate aqueous solution
containing 0.5 to 5.0 g/L of Zn, 0.3 to 3.0 g/L of Mg, and
3.0 to 20.0 g/L of P2O5, wherein the ratio of the free acid
content to the total acid content (free acidity/total
acidity) in the solution is from 0.1 to 0.4.
Under the technique, the free acid concentration is
increased thereby enhancing the etching effect on zinc in a
galvanized steel sheet. However, continuous treatment of a

steel sheet tends to result in development of streaks,
depending on the surface state of the galvanized steel sheet.
This is' likely due to the fact that the difference between
the levels of local reactivity of the zinc surface layer
becomes obvious through the treatment with a high etching
effect, which results in the development of macroscopic
flaws.
The object of the invention is to provide a method for
making a phosphate-treated galvanized steel sheet which
allows the quick formation of a uniform phosphate film, and
a phosphate-treated galvanized steel sheet having excellent
corrosion resistance and blackening resistance made by the
method.
Disclosure of Invention
An aspect of the present invention is a method for
making a phosphate-treated galvanized steel sheet, including
forming a phosphate film on the surface of a galvanized
layer of a galvanized steel sheet using a phosphate
treatment solution containing Zn2+ and Mg2+ so as to satisfy
2.0 0.10.
In the making method, the phosphate film is preferably
formed by contacting the galvanized layer surface: with the
phosphate treatment solution for 3 to 15 seconds.

Another aspect of the present invention is a phosphate-
treated galvanized steel sheet made by any of the above
making methods, the galvanized steel sheet having thereon a
phosphate film containing Mg in an amount of 0.2 by mass at a coating weight of 0.2 to 3.0 g/m .
Yet another aspect of the present invention is a method
for making a phosphate-treated galvanized steel sheet
including treating a galvanized steel sheet with a phosphate
treatment solution to form a phosphate film on the surface
of the galvanized steel sheet, wherein the phosphate
treatment solution contains Zn2+ in an amount of more than
2.0 g/L and 5.0 g/L or less, Mg2+ in an amount of from 2.0 to
5.0 g/L, the concentration ratio of the Mg2+ to Zn2+
(Mg2+/Zn2+) is from 0.4 to 2.5, and the ratio of the free
acidity to the total acidity in the treatment solution is
0.020 or more and less than 0.10.
Best Mode for Carrying Out the Invention
As a result of dedicated research to solve the above
problems, the inventors have found that a uniform phosphate
film is quickly formed on a galvanized steel sheet through
the use of a phosphate treatment solution containing a zinc
ion and a magnesium ion, wherein the zinc ion level, the
magnesium ion level, and the concentration ratio of the
magnesium ion to the zinc ion are within specific ranges,
and the ratio of the free acidity to the total acidity is

optimum. They have also found that the resultant phosphate-
treated galvanized steel sheet has excellent corrosion
resistance and blackening resistance. The present invention
has been accomplished on the basis of the findings.
The structure of the present invention and the reason
for the numerical limitation of each essential feature are
described below.
The phosphate-treated galvanized steel sheet obtained
by the method of the present invention is composed of a
galvanized steel sheet having thereon a phosphate film
containing 0.2% or more and less than 2.0% by mass of Mg, at
a coating weight of 0.2 to 3.0 g/m2.
(Galvanization)
The galvanized steel sheet as the steel substrate for
the steel sheet of the present invention may be any
galvanized steel sheet, for example, a hot dip galvanized
steel sheet, an electrogalvanized steel sheet, a
galvannealed steel sheet, an aluminum-zinc alloy-coated
steel sheet (for example, a molten zinc-55% by mass aluminum
alloy-coated steel sheet, or a molten zinc-5% by mass
aluminum alloy-coated steel sheet), an iron-zinc alloy-
coated steel sheet, a nickel-zinc alloy-coated steel sheet,
or a nickel-zinc alloy-coated steel sheet after blackening
treatment. The steel sheet as the substrate is not
particularly limited as long as it is suitable for use as a

galvanized steel sheet, and may be appropriately selected
according to the intended use. The coating weight of the
galvanized layer may be appropriately selected according to
the intended use, and is preferably from 1 to 100 g/m2. When
the coating weight is 1 g/m2 or more, sufficient corrosion
resistance is achieved. However, a coating weight of more
than 100 g/m2 is wasteful, in terms of cost. The coating
weight is more preferably from 5 to 7 0 g/m2.
(Phosphate film)
The galvanized steel sheet has on at least one side
thereof a phosphate film containing 0.2% by mass or more and
less than 2.0% by mass of Mg, at a coating weight of 0.2 to
3.0 g/m2.
The phosphate film is formed mainly for improving the
adhesion between the galvanized layer and coating, and more
preferably improves corrosion resistance as well as the
adhesion. The Mg content of the phosphate film is
preferably 0.2% by mass or more and less than 2.0% by mass.
When the content is 0.2% by mass or more, sufficient
corrosion resistance is achieved, and when the content is
less than 2.0% by mass, excellent blackening resistance is
achieved. The Mg content is more preferably from 0.. 5 to
1.0% by mass. The phosphate film may contain unavoidable
impurities such as Ni, Mn, and Co within a range of 0.01 to
0.4% by mass.

The coating weight of the phosphate film is preferably
from 0.2 to 3.0 g/m2. When the coating weight is 0.2 g/m2 or
more, sufficient corrosion resistance is achieved, and when
the coating weight is 3.0 g/m2 or less, coarsening of the
phosphate crystals in the phosphate film is rather inhibited,
which results in the improvement of the coating adhesion.
The phosphate film is formed by contacting the surface
of the galvanized layer with the below-described phosphate
treatment solution. The contact method is not particularly
limited, and may be an ordinary method such as spraying or
immersion.
The treatment time with the phosphate treatment
solution is preferably from 3 to 15 seconds. When the
treatment time is 3 seconds or more, the phosphate film is
readily formed, and when the treatment time is 15 seconds or
less, etching by the phosphate treatment solution is rather
inhibited, which facilitates the formation of a rr.ore uniform
phosphate film.
Before the formation of the phosphate film, it is
preferable that the galvanized layer be subjected to surface
conditioning treatment using a colloidal titanium active
treatment agent. Examples of the colloidal titanium active
treatment agent include "PREPALENE ZN" manufactured by Nihon
Parkerizing Co., Ltd. The surface conditioning treatment
may be carried out by spraying the treatment agent on the

surface of the galvanized layer.
The method of the present invention for making a
phosphate-treated galvanized steel sheet includes forming a
phosphate film on the surface of a galvanized layer of a
galvanized steel sheet using a phosphate treatment solution
containing Zn2+ and Mg2+ so as to satisfy 2.0 2.0 satisfying 0.020 present description, the liter unit is expressed as "L".
2.0 Zn2+ is an essential component for forming phosphate
crystals, so that the Zn2+ concentration in the phosphate
treatment solution must be more than 2.0 g/L and 5.0 g/L or
less, and is more preferably from 3.0 to 5.0 g/L. If the
concentration is 2.0 g/L or less, the phosphate
insufficiently deposits, which results in the formation of a
nonuniform phosphate film locally devoid of phosphate
crystals, and if more than 5.0 g/L, the phosphate crystals
are coarsened, which results in the failure to achieve
sufficient corrosion resistance of the phosphate film.
2.0 Mg2+ is an essential component for improving the
corrosion resistance of the phosphate film, so that the Mg2+
concentration in the phosphate treatment solution must be
from 2.0 to 5.0 g/L, and is more preferably from 2.5 to 5.0

g/L. If the concentration is less than 2.0 g/L, inclusion
of the magnesium component is so low that the corrosion
resistance of the zinc phosphate film deteriorates, and if
more than 5.0 g/L, the content of the magnesium components
is so high that the blackening resistance of the zinc
phosphate film deteriorates. The Mg2+ concentration varies
depending on the concentration ratio of Mg2+ to Zn2+
(Mg2+/Zn2+) in the below-described phosphate aqueous solution,
so that the Mg2+ concentration must be adjusted within an
appropriate range of Mg2+/Zn2+.
0.4 In order to form a phosphate film containing an
appropriate amount of Mg, in the present invention, the
concentration ratio of the magnesium ion to the zinc ion in
the phosphate treatment solution (Mg2+/Zn2+) is defined as
from 0.4 to 2.5, and more preferably from 0.8 to 1.2. If
Mg2+/Zn2+ is less than 0.4, the Mg2+ concentration in the
treatment solution is less than 2.0 g/L, so that Zn is
preferentially taken into the phosphate film of the product,
which results in a decrease of the ratio of Mg to Zn that
deteriorates the corrosion resistance of the zinc phosphate
film. On the other hand, if Mg2+/Zn2+ is more than 2.5, the
Mg2+ concentration in the treatment solution is more than 5.0
g/L, the ratio of Mg to Zn in the phosphate film of the
product is out of the appropriate range, and the blackening

resistance of the zinc phosphate film deteriorates.
In addition to the above-described conditions, the
phosphate treatment solution preferably has a temperature of
from 30 to 70°C, and a pH of from 1.0 to 2.5. The reasons
for these ranges are as follows.
Firstly, under the conditions, the Mg salt readily
dissolves in the phosphate treatment solution, which
facilitates optimization of the Mg2+ concentration in the
solution.
Secondly, the phosphate treatment solution is more
reactive at a liquid temperature of 30°C or higher, which
facilitates quick formation of a uniform film. In addition,
when the liquid temperature is 70°C or lower, etching is
rather inhibited and the phosphate readily deposits, which
markedly facilitates the control of the treatment time.
Further, when the pH is 1.0 or more, etching rarely occurs
and the film readily deposits, which facilitates the control
of the treatment time as described above. In addition, when
the pH is 2.5 or less, the treatment solution is stable.
The inventors also studied the selection of the anion
countering Mg2+ in the treatment solution. The anion is
preferably a nitrate ion. The anion may be a hydroxide ion,
a carbonate ion, or a sulfate ion, but Mg salts of these
ions have rather inferior solubility. When a chloride ion
is used as the anion, the Mg salt has sufficient solubility,

but chlorine ions may be included in the phosphate treatment
solution concurrently with Mg2+ to cause a deleterious effect.
On the other hand, a nitrate ion has an oxidative effect and
is less likely to remain in the film components than other
anions, and thus further improves the performance of the
phosphate film. Accordingly, the anion is preferably a
nitrate ion, and the Mg ion source in the treatment solution
is preferably magnesium nitrate. The phosphate treatment
solution used in the present invention is preferably a
commercial treatment solution containing a zinc ion, a
phosphate ion, and other additives such as a promoter, and
examples of the treatment solution include "PB3312M" (trade
name) manufactured by Nihon Parkerizing Co., Ltd. mixed
with a specified amount of the nitrate ion.
0.020 The phosphate film is formed as follows: the pH at the
solid-liquid interface of the treatment solution is
increased by the etching action of the free orthophosphoric
acid (free acid) in the treatment solution on the. plated
surface, and the concentration equilibrium between zinc
dihydrogenphosphate (Zn(H2P04)2) and orthophosphoric acid
(H3PO4) in the treatment solution changes, so that the zinc
dihydrogenphosphate deposits as zinc phosphate crystals
containing magnesium. Accordingly, in the formation of the
phosphate film, the free acid plays a very important role.

Accordingly, the inventors focused attention on the etching
action of the free acid, and eagerly studied a method for
forming a uniform phosphate film through short treatment
(about 3 to 15 seconds).
As a result of this, they have found that (i) the
increase of the free acid concentration enhances the etching
effect on zinc plating, and the surface state becomes
nonuniform by the degreasing and surface conditioning
processes conducted as pretreatment before the phosphate
treatment, so that an uneven phosphate film is formed, and
that (ii) the increase of the free acid concentration
hinders the deposition of zinc phosphate crystals, so that
no phosphate film is formed in some areas with short
treatment, for several seconds. As a result of further
research, they have also found that the optimization of the
ratio of the free acidity to the total acidity in a lower
range than in the prior art allows the deposition of
phosphate crystals on the same level as in the prior art
while controlling the etching effect, whereby a uniform
phosphate film is quickly formed.
The free acid (orthophosphoric acid) concentration is
preferably from 0.5 to 3.4 in terms of free acidity, and
more preferably from 1.0 to 3.0. The total acidity is
preferably from 20 to 26, which must include the described
free acidity.

The ratio of the free acidity to the total acidity
(free acidity/total acidity) must be 0.020 or more and less
than 0.10, and is more preferably from 0.035 to 0.096. If
the ratio is less than 0.020, the free acid concentration is
so low that the etching effect on zinc is poor, and reaction
necessary for deposition of phosphate crystals is rather
hindered, which results in the failure to form a sufficient
phosphate film. In addition, stability of the phosphate
treatment solution deteriorates, and zinc and solids, which
are likely phosphate compounds containing iron occurring as
an impurity, deposit and disperse in the treatment solution.
On the other hand, if the concentration is 0.10 or more,
after short treatment for few seconds, the phosphate film
may have flaws due to the nonuniform surface state of zinc.
The term free acidity is determined as follows: several
drops of bromophenol blue as an indicator are added to 10 ml
of the phosphate treatment solution, the treatment solution
is titrated with 0.1 N caustic soda, and the amount of 0.1 N
caustic soda (ml) used for the neutralization is expressed
as an absolute number. In the same manner, the total
acidity is determined as follows: several drops of
phenolphthalein as the indicator are added to 10 ml of the
phosphate treatment solution, the treatment solution is
titrated with 0.1 N caustic soda, and the amount of 0.1 N
caustic soda (ml) used for the neutralization is expressed

as an absolute number.
The above-described embodiment is only an example of
the embodiments of the present invention, and various
modifications thereof may be made.
Examples
Examples of the present invention are described below.
(EXAMPLES 1 to 16 and COMPARATIVE EXAMPLES 1 to 9)
A cold rolled steel sheet having a thickness of 1.0 mm
was subjected to, as pretreatment, electrolytic degreasing
for 30 seconds at a current density of 5A/dm2 in an alkali
degreasing liquid (liquid temperature: 70°C) containing
sodium orthosilicate (60 g/L), with stainless steel as the
counter electrode. The steel sheet was washed with water,
immersed in a 30 g/L sulfuric acid aqueous solution (liquid
temperature: 30°C) for 5 seconds for pickling, and then
washed with water. The pretreated steel sheet was subjected
to electrogalvanizing treatment thereby forming a galvanized
layer on one side of the steel sheet at a coating weight of
20 g/m2. For the electrogalvanizing treatment, a galvanizing
bath filled with a zinc plating solution containing 440 g/L
of zinc sulfate heptahydrate was used. The pH of the zinc
plating solution was adjusted to 11.5 with sulfuric acid.
The temperature of the galvanizing bath was 50°C. In the
electrogalvanizing bath, the counter electrode was iridium

oxide-coated Ti plate electrode, which was disposed in
parallel with the test plate at a distance of 10 mm. A
current was passed at a current density of 70A/dm2 with the
plating solution circulated between the electrodes at a flow
rate of 1.5 m/s.
As described above, a galvanized layer was formed on
the steel sheet surface, washed with water, and then
subjected to phosphate treatment.
As pretreatment before the phosphate treatment, the
galvanized layer surface was treated with a surface
conditioner (trade name "PREPALENE Z", manufactured by Nihon
Parkerizing Co., Ltd.). The galvanized layer was then
sprayed with a phosphate treatment solution (a mixture of
"PB3312M" manufactured by Nihon Parkerizing Co., Ltd. and
magnesium nitrate) with the spraying time varied as
appropriate, washed with water, and dried to form a
phosphate film. The phosphate treatment solution had a
temperature of 60°C, and a pH of 2.1 to 2.7, which differed
among examples and comparative examples. All the treatment
solutions contained Ni in an amount of 0.1 to 0.4 g/L.
The Zn2+ concentration, Mg2+ concentration, and free
acidity and total acidity in the phosphate treatment
solution were varied as follows. The free acidity and total
acidity in the examples and comparative examples were varied
by controlling the concentration of "PB3312M" and adding as

necessary a sodium hydroxide aqueous solution,
orthophosphoric acid, and nitric acid. The Zn2+
concentration was varied by changing the initial
concentration of "PB3312M", and the Mg2+ concentration was
varied by changing the content of magnesium nitrate.
The Mg content of the phosphate film was measured by
dissolving the phosphate treated layer with an ammonium
dichromate aqueous solution, and analyzing the solution by
ICP (inductively-coupled plasma atomic emission
spectrometry). The phosphate film coating weight was varied
by changing the period of contact with the phosphate
treatment solution. The phosphate film coating weight was
measured by a gravimetric method using a solution of the
film dissolved with an ammonium dichromate aqueous solution.
Table 1 lists the Zn2+ concentration, Mg2+ concentration,
Mg2+/Zn2+ ratio, free acidity, total acidity, and free
acidity/total acidity ratio in the phosphate treatment
solution in each of the examples and comparative examples,
and the Mg content and coating weight of the phosphate film
on each of the phosphate-treated galvanized steel sheets.
The phosphate-treated galvanized steel sheets obtained
as described above were subjected to various tests.. The
criteria for the tests conducted in the examples are
described below.
(1) Appearance uniformity

The surface appearance after the phosphate treatment
was visually observed, and the uniformity after the
phosphate treatment was evaluated on the basis of the
following criteria:
O: uniform appearance
x: nonuniform appearance
(2) Crystallization condition
Crystallization condition was evaluated on the basis of
the presence or absence of local vacancies of phosphate
crystals in the phosphate film observed with SEM. Randomly
chosen ten areas (100 µm x 100 µm) in the central visual
field on the 150 x 70 mm2 specimen excluding the fringe areas
of 20 mm from the edge of the specimen were observed with an
electron microscope at a magnification of 1000, and the
number of points having no phosphate crystal with a diameter
of 20 µm was counted in each area. The average number of
the points having no phosphate crystal counted in the ten
areas was evaluated on the basis of the following criteria:
O: less than 3
A: 3 or more and less than 10
x: 10 or more
(3) Corrosion resistance
Corrosion resistance was evaluated as follows: a
specimen (size: 100 x 50 mm) was cut out from each of the
phosphate-treated galvanized steel sheets made above, and

the edges and back side of the specimen were sealed with
tape, and then subjected to the salt spray test according to
JIS Z 2371-2000. The top surface of the specimen was
periodically observed, and the time until the ratio of the
white rust area became 5% with reference to the total
measuring area on the specimen (white rust formation time)
was measured, and evaluated on the basis of the following
criteria:
©: 24 hours or more
O: 8 hours or more and less than 24 hours
A: 4 hours or more and less than 8 hours
x: less than 4 hours
(4) Blackening resistance
Blackening resistance was evaluated as follows: a
specimen (size: 100 x 50 mm) was cut out from each of the
phosphate-treated galvanized steel sheets made above, and
the initial L value (lightness) of the specimen was measured
using a spectroscopic color-difference meter SQ2000
(manufactured by Nippon Denshoku Industries Co., Ltd.).
Subsequently, the specimen was allowed to stand for 24 hours
in a constant temperature and humidity bath at a temperature
of 80°C and a relative humidity of 95%. After standing, the
L value of the specimen was measured in the same manner, and
the amount of change AL from the initial L value (L value
after standing - initial L value) was calculated and

evaluated on the basis of the following criteria:

(5) Coating adhesion
Coating adhesion was evaluated as follows: a specimen
(70 x 150 mm) was coated with an alkyd melamine-based paint
(DELICON #700 manufactured by Dai Nippon Toryo Co., Ltd.,
dried at 130°C for 30 minutes, film thickness: 28 ± 5 |am)
without pretreatment such as degreasing, incised with a
cutter to make cross cuts (10 x 10 grid at intervals of 1
mm), and then subjected to Erichsen extrusion at a height of
5 mm. A piece of cellophane adhesive tape (type C LP-18)
manufactured by Nichiban Co., Ltd. was affixed to the
crosscut area after the Erichsen extrusion, and tightly
contacted thereon using a spatula. Thereafter, the tape was
removed, and the coating residual rate was measured and
evaluated on the basis of the following criteria:

Table 1 shows the results of the evaluation results in
the above tests.
These results indicate that the phosphate-treated

galvanized steel sheets of Examples 1 to 16 had favorable
appearance uniformity, crystallization condition, corrosion
resistance, blackening resistance, and coating adhesion, and
that the quickly formed phosphate films also had sufficient
performance.



Industrial Applicability
According to the making method of the present invention,
a uniform phosphate film is quickly formed, and thus a
phosphate-treated galvanized steel sheet superior to known
anticorrosive coated steel materials in corrosion resistance
and blackening resistance is obtained. The phosphate-
treated galvanized steel sheet is widely useful as a steel
substrate to be coated for building and home appliance
applications, and thus markedly contributes to the industry.

CLAIMS
1. A method for making a phosphate-treated galvanized
steel sheet, comprising forming a phosphate film on the
surface of a galvanized layer of a galvanized steel sheet
using a phosphate treatment solution containing Zn2+ and Mg2+
so as to satisfy 2.0 and 0.4 acidity/total acidity 2. The making method of claim 1, wherein the phosphate
film is formed by contacting the galvanized layer surface
with the phosphate treatment solution for 3 to 15 seconds.
3. A phosphate-treated galvanized steel sheet made by
the making method of claim 1 or 2, the galvanized steel
sheet having thereon a phosphate film containing Mg in an
amount of 0.2 to 3.0 g/m2.
4. A method for making a phosphate-treated galvanized
steel sheet comprising treating a galvanized steel sheet
with a phosphate treatment solution to form a phosphate film
on the surface of the galvanized steel sheet, wherein the
phosphate treatment solution contains Zn2+ in an amount of
more than 2.0 g/L and 5.0 g/L or less, Mg2+ in an amount of
from 2.0 to 5.0 g/L, the concentration ratio of the Mg2+ to
Zn2+ (Mg2+/Zn2+) is from 0.4 to 2.5, and the ratio of the free
acidity to the total acidity in the treatment solution is

0.020 or more and less than 0.10.

A method for making a phosphate-treated galvanized steel sheet, including forming a phosphate film on the surface of a galvanized layer of a galvanized steel sheet using a phosphate treatment solution containing Zn2+ and Mg2+ so as to satisfy 2.0 quick formation of a uniform phosphate film, whereby a phosphate-treated galvanized steel sheet having excellent corrosion resistance and blackening resistance is obtained.

Documents:

1103--KOLNP-2009-CORRESPONDENCE-1.1.pdf

1103--KOLNP-2009-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf

1103-KOLNP-2009-(03-09-2013)-ABSTRACT.pdf

1103-KOLNP-2009-(03-09-2013)-ANNEXURE TO FORM 3.pdf

1103-KOLNP-2009-(03-09-2013)-CLAIMS.pdf

1103-KOLNP-2009-(03-09-2013)-CORRESPONDENCE.pdf

1103-KOLNP-2009-(03-09-2013)-FORM-3.pdf

1103-KOLNP-2009-(03-09-2013)-FORM-5.pdf

1103-KOLNP-2009-(03-09-2013)-OTHERS.pdf

1103-KOLNP-2009-(03-09-2013)-PETITION UNDER RULE 137.pdf

1103-KOLNP-2009-(28-03-2014)-CLAIMS.pdf

1103-KOLNP-2009-(28-03-2014)-CORRESPONDENCE.pdf

1103-KOLNP-2009-(28-03-2014)-FORM-3.pdf

1103-kolnp-2009-abstract.pdf

1103-kolnp-2009-claims.pdf

1103-KOLNP-2009-CORRESPONDENCE.pdf

1103-kolnp-2009-description (complete).pdf

1103-kolnp-2009-form 1.pdf

1103-kolnp-2009-form 18.pdf

1103-kolnp-2009-form 2.pdf

1103-kolnp-2009-form 3.pdf

1103-kolnp-2009-form 5.pdf

1103-kolnp-2009-international publication.pdf

1103-kolnp-2009-international search report.pdf

1103-kolnp-2009-others pct form.pdf

1103-KOLNP-2009-PA.pdf

1103-kolnp-2009-specification.pdf


Patent Number 260900
Indian Patent Application Number 1103/KOLNP/2009
PG Journal Number 22/2014
Publication Date 30-May-2014
Grant Date 28-May-2014
Date of Filing 23-Mar-2009
Name of Patentee JEE STEEL CORPORATION
Applicant Address 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
Inventors:
# Inventor's Name Inventor's Address
1 TADA, CHIYOKO C/O. INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
2 ANDO, SATORU C/O. INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
3 NAKAMARU, HIROKI C/O. INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
4 FUJIBAYASHI, NOBUE C/O. INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
5 SASAKI, KENICHI C/O. INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
6 MATSUZAKI, AKIRA C/O. INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
PCT International Classification Number C23C 22/07
PCT International Application Number PCT/JP2007/071590
PCT International Filing date 2007-10-31
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2006-295589 2006-10-31 Japan