Title of Invention	A MILLING INSERT AND A MILLING TOOL
Abstract	The present invention relates to an indexable milling insert and a milling tool for chip removing machining. The milling insert is intended to be able to mill substantially perpendicular corners in a work piece. The milling insert (10) comprises an upper side (11), a lower side (12) and edge surfaces (13A, 13B, 14A, 14B, 15A, 15B) extending there between. The upper side (11) and the lower side (12) are substantially identical. An imaginary circle (C) inscribed in the milling insert (10) touches the milling insert periphery in four to six points (S1. S2). Lines of intersection between the edge surfaces and the sides form relative to each other substantially perpendicular main cutting edges (16) and minor cutting edges (17). Each of the side (11, 12) includes a support surface (18, 19), each of which being provided in a plane (P1, P2). Each minor cutting edge (17) projects from the plane (P1, P2) of the associated support surface (18, 19). Each major cutting edge (16) intersects the plane (P1, P2) of the associated support surface.

Title of Invention

A MILLING INSERT AND A MILLING TOOL

Abstract

The present invention relates to an indexable milling insert and a milling tool for chip removing machining. The milling insert is intended to be able to mill substantially perpendicular corners in a work piece. The milling insert (10) comprises an upper side (11), a lower side (12) and edge surfaces (13A, 13B, 14A, 14B, 15A, 15B) extending there between. The upper side (11) and the lower side (12) are substantially identical. An imaginary circle (C) inscribed in the milling insert (10) touches the milling insert periphery in four to six points (S1. S2). Lines of intersection between the edge surfaces and the sides form relative to each other substantially perpendicular main cutting edges (16) and minor cutting edges (17). Each of the side (11, 12) includes a support surface (18, 19), each of which being provided in a plane (P1, P2). Each minor cutting edge (17) projects from the plane (P1, P2) of the associated support surface (18, 19). Each major cutting edge (16) intersects the plane (P1, P2) of the associated support surface.

Full Text	Field of the invention The present invention relates to a milling insert and a milling tool for chip removing machining according to the preamble of the independent claim 1. Milling inserts for milling of 90° corners in metallic workpieces are previously known, see for example U.S. Patent No. 6,142,716. Drawbacks of known milling inserts are that they are relatively expensive to use and provides unstable localization. Objects of the invention One object of the present invention is to provide an economically advantageous milling insert for milling of 90° corners in metallic workpieces. Another object of the present invention is to provide a milling insert for milling, which enables rigid localization of the milling insert in a milling body. These and other objects have been achieved by a milling insert and a milling tool according to the appended claims with reference to the enclosed drawings. Brief description of the drawings Fig. 1A shows a milling insert according to the present invention in a top view. Fig. 1B shows the basic shape of the milling insert in a top view. Fig. 1C shows the milling insert in cross-section according to the line C-C in Fig. 1A. Fig. 1D shows the milling insert in cross-section according to the line D-D in Fig. 1A. Fig. 1E shows the milling insert in a side view. Fig. 1F shows the milling insert in a perspective view. Fig. 2A shows a milling tool according to the present invention equipped with milling inserts according to the present invention. Fig. 2B shows an enlarged part of the milling tool in Fig. 2A. Detailed description of the invention Figs. 1A-1F show a double sided or indexable cutting insert 10 for milling, hereinafter called milling insert, according to the present invention. The milling insert 10 has a trigon-shaped or hexagonal basic shape and is made of directly pressed hard metal. Alternatively, the milling insert can have four or five corners. With "hard metal" is here meant WC, TiC, TaC, NbC, etc., in sintered combination with a binder metal such as for example Co or Ni. The milling insert is preferably at least partly coated with layer of for example AI2O3, TiN and/or TiCN. In certain cases there can be well-founded that the cutting edges are made of brazed on super hard materials such as CBN or PCD. In Fig. 1B the basic shape of the milling insert is shown where 25 depicts right angled cutting corners provided with edges, whereof one corner is active at the time, and where 26 depicts blunt passive corners. The blunt corners 26 do normally not cut during milling. The milling insert is intended to be mounted in a milling body intended to be rotated in a milling machine. The milling body includes at least one milling insert pocket in order to receive the milling insert. The milling insert 10 is intended to be able to mill substantially perpendicular corners in a work piece 50, Fig. 2B. The milling insert 10 includes an upper side 11, a lower side 12 and edge surfaces 13A, 13B, 14A, 14B, 15A, 15B extending there between. The upper side 11 and the lower side 12 are substantially identical. An imaginary circle C inscribed in the milling insert 10 touches the milling insert periphery at six points S1, S2. In an alternative, square milling insert an imaginary circle, inscribed in the milling insert, touches the milling insert periphery at four points. In an additional alternative, pentagonal milling insert an imaginary circle, inscribed in the milling insert, touches the milling insert periphery at five points. Lines of intersection between the edge surfaces and the sides form relative to each other, in a top view according to Fig. 1A, substantially perpendicular main cutting edges 16 and minor cutting edges 17 which intersect at cutting corners 25 via a nose edge 20. Each side 11,12 include as support surface 18, 19, each being provided in a plane P1 and P2, respectively. The support surface 18 or 19 is intended to abut against a base surface in the milling insert pocket. The planes P1, P2 are preferably parallel such that the milling insert mounted in the milling body discloses the same properties irrespective of which side 11,12 that has been put forward. Each minor cutting edge 17 projects from the plane P1, P2 for the associated support surface 18, 19, such that the minor cutting edge reaches the farthest in the axial direction of the milling cutter of all parts of the milling insert when the milling insert has been mounted in the milling insert pocket. With the term "associated" is here meant "provided on the same side as" or "cooperating during milling with". Each major cutting edge 16 intersects the plane P1, P2 for associated support surface and forms an acute angle a with the plane P1, P2. The angle α is 5-20°, preferably 10-16°. The angle a gives the main cutting edge an easy cutting, positive axial angle when the milling insert has been mounted in the milling insert pocket. Each minor cutting edge 17 is provided distant from all of said points S1 and S2. Each major cutting edge 16 includes one of said points S1. A line L that intersects a point S1 on a major cutting edge 16 and intersects the associated minor cutting edge 17 milling insert also intersects an associated support surface 18, 19, when the milling insert is seen in a top view according to Fig. 1A. This means that the support surface 18, 19 can reach close to the active the cutting edges such that the cutting forces from the milling operation can be transferred to the milling body without the milling insert breaking. Each minor cutting edge 17 extends substantially parallel with the plane P1, P2, such as illustrated in Fig. 1E. Each major cutting edge 16 connects to a chip breaking recess 21, which is recessed relative to the plane P1, P2, in order to give the edge 16 a positive rake angle in order to cut easily in the workpiece. A hole 22 is provided centrally in the milling insert 10. A bisector B between associated major cutting edge 16 and minor cutting edge 17 intersects the center of the hole 22. The bisector B on the opposite side of the hole 22, facing away from the cutting corner 25, intersects the milling insert periphery between two of the points S1 and S2. The cutting edges 16, 17 connect to a strengthening bevel, which has one width along the main cutting edges 16 and the minor cutting edges 17 and a greater width at the nose edge 20 substantially symmetrically about the bisector B. Thereby the strength of the cutting corners is increased. A major cutting edge 16, opposed to a cutting corner 25, has an end 23 provided between two of the points S1 and S2. The milling insert 10 includes six pairs of associated main cutting edges 16 and minor cutting edges 17. The main cutting edge and the minor cutting edge in each pair connects to each other via the convexly curved nose edge 20. The upper side and the lower side form an edge angle that is 90° with the edge surfaces 13A-15B, that is, the milling insert has a negative basic shape. A centrally placed hole 22 is provided in order to receive a fastening device such as a screw at mounting in the milling body 40, such as illustrated in for example Fig. 2B. The minor cutting edge 17 projects in the range of about 0.02 to 1 mm from the plane P1, P2 of the support surface 18, 19. The milling tool according to the present invention includes the milling body 40 which has a number of insert pockets. Each milling insert pocket is intended to receive a milling insert 10 designed as describe above. Consequently, the basic shape of the milling insert pocket rectangular to hexagonal. Thereby an imaginary circle, not shown, inscribed in the milling insert pocket touches the milling insert pocket periphery at six points, not shown. In an alternative square milling insert pocket an imaginary circle, inscribed in the milling insert pocket, touches the milling insert pocket periphery at four points. In an additional alternative pentagonal milling insert pocket an imaginary circle, inscribed in milling insert pocket, touches the milling insert pocket periphery at five points. Consequently, the present invention relates to an economically advantageous milling insert for milling, which enables rigid localization of the milling insert in the milling body and a milling tool. The invention is in no way limited to the above described embodiments but can be freely varied within the limits of the appended claims. WE CLAIM: 1 • An indexable milling insert intended for be able to mill substantially perpendicular corners in a work piece, said milling insert (10) including an upper side (11), a lower side (12) and edge surfaces (13A,13B,14A,14B,15A,15B) extending there between, said upper side (11) and lower side (12) being substantially identical, wherein an imaginary circle (C) inscribed in the milling insert (10) touches the milling insert periphery at four to six points (S1, S2), wherein lines of intersection between the edge surfaces and the sides form relative to each other substantially perpendicular main cutting edges (16) and minor cutting edges (17), each of said side (11,12) including a support surface (18,19), each being provided in a plane (P1, P2), characterized in that each minor cutting edge (17) projects from the plane (P1.P2) for the associated support surface (18,19), and in that each major cutting edge (16) intersects the plane (P1 ,P2) for the associated support surface. 2. The milling insert according to claim 1, characterized in that each minor cutting edge (17) is provided distant from all of said points (S1.S2) and in that each major cutting edge (16) comprises one of said points (S1). 3. The milling insert according to claim 1 or 2, characterized in that a line (L) that intersects a point (S1) on a major cutting edge (16) and that intersects the associated minor cutting edge (17) also intersects an associated support surface (18,19). 4. The milling insert according to claim 1, 2 or 3, characterized in that each minor cutting edge (17) extends substantially parallel with the plane (P1.P2). 5. The milling insert according to anyone of the claims 1-4, characterized in that each major cutting edge (16) forms an acute angle (a) with the plane (P1.P2), which is 5-20°. 6. The milling insert according to anyone of the preceding claims, characterized in that each major cutting edge (16) connects to a chip breaking recess (21), which is recessed relative to the plane (P1.P2). 7. The milling insert according to anyone of the preceding claims, characterized in that a hole (22) is provided centrally in the milling insert (10) and in that a bisector (B) between the associated major cutting edge (16) and the minor cutting edge (17) intersects the center of the hole (22). 8. The milling insert according to claim 7, characterized in that the bisector (B) on the other side of the hole (22) intersects the milling insert periphery between two of the points (S1 ,S2). 9. The milling insert according to claim 7, characterized in that an opposed major cutting edge (16) has an end (23) provided between two of the points (S1,S2). 10. The milling insert according to anyone of the preceding claims, characterized in that the milling insert (10) includes six pairs of associated main cutting edges (16) and minor cutting edges (17) and in that the main cutting edge and the minor cutting edge in each pair connect to each other via a convexly curved nose edge (20). 11. Milling tool comprising a milling body (40) with a number of insert pockets, characterized in that each milling insert pocket is intended to receive a milling insert (10) designed according to anyone of the claims 1-10. Dated this 25th day of April 2008 The present invention relates to an indexable milling insert and a milling tool for chip removing machining. The milling insert is intended to be able to mill substantially perpendicular corners in a work piece. The milling insert (10) comprises an upper side (11), a lower side (12) and edge surfaces (13A, 13B, 14A, 14B, 15A, 15B) extending there between. The upper side (11) and the lower side (12) are substantially identical. An imaginary circle (C) inscribed in the milling insert (10) touches the milling insert periphery in four to six points (S1. S2). Lines of intersection between the edge surfaces and the sides form relative to each other substantially perpendicular main cutting edges (16) and minor cutting edges (17). Each of the side (11, 12) includes a support surface (18, 19), each of which being provided in a plane (P1, P2). Each minor cutting edge (17) projects from the plane (P1,P2) of the associated support surface (18, 19). Each major cutting edge (16) intersects the plane (P1, P2) of the associated support surface.

Full Text

Field of the invention
The present invention relates to a milling insert and a milling tool for chip
removing machining according to the preamble of the independent claim 1.
Milling inserts for milling of 90° corners in metallic workpieces are previously
known, see for example U.S. Patent No. 6,142,716. Drawbacks of known milling
inserts are that they are relatively expensive to use and provides unstable
localization.
Objects of the invention
One object of the present invention is to provide an economically
advantageous milling insert for milling of 90° corners in metallic workpieces.
Another object of the present invention is to provide a milling insert for milling,
which enables rigid localization of the milling insert in a milling body.
These and other objects have been achieved by a milling insert and a milling
tool according to the appended claims with reference to the enclosed drawings.
Brief description of the drawings
Fig. 1A shows a milling insert according to the present invention in a top view.
Fig. 1B shows the basic shape of the milling insert in a top view. Fig. 1C shows the
milling insert in cross-section according to the line C-C in Fig. 1A. Fig. 1D shows the
milling insert in cross-section according to the line D-D in Fig. 1A. Fig. 1E shows the
milling insert in a side view. Fig. 1F shows the milling insert in a perspective view.
Fig. 2A shows a milling tool according to the present invention equipped with milling
inserts according to the present invention. Fig. 2B shows an enlarged part of the
milling tool in Fig. 2A.
Detailed description of the invention
Figs. 1A-1F show a double sided or indexable cutting insert 10 for milling,
hereinafter called milling insert, according to the present invention. The milling insert
10 has a trigon-shaped or hexagonal basic shape and is made of directly pressed
hard metal. Alternatively, the milling insert can have four or five corners. With "hard
metal" is here meant WC, TiC, TaC, NbC, etc., in sintered combination with a binder
metal such as for example Co or Ni. The milling insert is preferably at least partly

coated with layer of for example AI2O3, TiN and/or TiCN. In certain cases there can
be well-founded that the cutting edges are made of brazed on super hard materials
such as CBN or PCD. In Fig. 1B the basic shape of the milling insert is shown where
25 depicts right angled cutting corners provided with edges, whereof one corner is
active at the time, and where 26 depicts blunt passive corners. The blunt corners 26
do normally not cut during milling. The milling insert is intended to be mounted in a
milling body intended to be rotated in a milling machine. The milling body includes at
least one milling insert pocket in order to receive the milling insert. The milling insert
10 is intended to be able to mill substantially perpendicular corners in a work piece
50, Fig. 2B. The milling insert 10 includes an upper side 11, a lower side 12 and
edge surfaces 13A, 13B, 14A, 14B, 15A, 15B extending there between. The upper
side 11 and the lower side 12 are substantially identical. An imaginary circle C
inscribed in the milling insert 10 touches the milling insert periphery at six points S1,
S2. In an alternative, square milling insert an imaginary circle, inscribed in the milling
insert, touches the milling insert periphery at four points. In an additional alternative,
pentagonal milling insert an imaginary circle, inscribed in the milling insert, touches
the milling insert periphery at five points. Lines of intersection between the edge
surfaces and the sides form relative to each other, in a top view according to Fig. 1A,
substantially perpendicular main cutting edges 16 and minor cutting edges 17 which
intersect at cutting corners 25 via a nose edge 20. Each side 11,12 include as
support surface 18, 19, each being provided in a plane P1 and P2, respectively. The
support surface 18 or 19 is intended to abut against a base surface in the milling
insert pocket. The planes P1, P2 are preferably parallel such that the milling insert
mounted in the milling body discloses the same properties irrespective of which side
11,12 that has been put forward. Each minor cutting edge 17 projects from the
plane P1, P2 for the associated support surface 18, 19, such that the minor cutting
edge reaches the farthest in the axial direction of the milling cutter of all parts of the
milling insert when the milling insert has been mounted in the milling insert pocket.
With the term "associated" is here meant "provided on the same side as" or
"cooperating during milling with". Each major cutting edge 16 intersects the plane
P1, P2 for associated support surface and forms an acute angle a with the plane P1,
P2. The angle α is 5-20°, preferably 10-16°. The angle a gives the main cutting edge
an easy cutting, positive axial angle when the milling insert has been mounted in the

milling insert pocket. Each minor cutting edge 17 is provided distant from all of said
points S1 and S2. Each major cutting edge 16 includes one of said points S1. A line
L that intersects a point S1 on a major cutting edge 16 and intersects the associated
minor cutting edge 17 milling insert also intersects an associated support surface 18,
19, when the milling insert is seen in a top view according to Fig. 1A. This means
that the support surface 18, 19 can reach close to the active the cutting edges such
that the cutting forces from the milling operation can be transferred to the milling
body without the milling insert breaking. Each minor cutting edge 17 extends
substantially parallel with the plane P1, P2, such as illustrated in Fig. 1E. Each major
cutting edge 16 connects to a chip breaking recess 21, which is recessed relative to
the plane P1, P2, in order to give the edge 16 a positive rake angle in order to cut
easily in the workpiece. A hole 22 is provided centrally in the milling insert 10. A
bisector B between associated major cutting edge 16 and minor cutting edge 17
intersects the center of the hole 22. The bisector B on the opposite side of the hole
22, facing away from the cutting corner 25, intersects the milling insert periphery
between two of the points S1 and S2. The cutting edges 16, 17 connect to a
strengthening bevel, which has one width along the main cutting edges 16 and the
minor cutting edges 17 and a greater width at the nose edge 20 substantially
symmetrically about the bisector B. Thereby the strength of the cutting corners is
increased. A major cutting edge 16, opposed to a cutting corner 25, has an end 23
provided between two of the points S1 and S2. The milling insert 10 includes six
pairs of associated main cutting edges 16 and minor cutting edges 17. The main
cutting edge and the minor cutting edge in each pair connects to each other via the
convexly curved nose edge 20. The upper side and the lower side form an edge
angle that is 90° with the edge surfaces 13A-15B, that is, the milling insert has a
negative basic shape. A centrally placed hole 22 is provided in order to receive a
fastening device such as a screw at mounting in the milling body 40, such as
illustrated in for example Fig. 2B. The minor cutting edge 17 projects in the range of
about 0.02 to 1 mm from the plane P1, P2 of the support surface 18, 19. The milling
tool according to the present invention includes the milling body 40 which has a
number of insert pockets. Each milling insert pocket is intended to receive a milling
insert 10 designed as describe above. Consequently, the basic shape of the milling
insert pocket rectangular to hexagonal. Thereby an imaginary circle, not shown,

inscribed in the milling insert pocket touches the milling insert pocket periphery at six
points, not shown. In an alternative square milling insert pocket an imaginary circle,
inscribed in the milling insert pocket, touches the milling insert pocket periphery at
four points. In an additional alternative pentagonal milling insert pocket an imaginary
circle, inscribed in milling insert pocket, touches the milling insert pocket periphery at
five points.
Consequently, the present invention relates to an economically advantageous
milling insert for milling, which enables rigid localization of the milling insert in the
milling body and a milling tool.
The invention is in no way limited to the above described embodiments but
can be freely varied within the limits of the appended claims.

WE CLAIM:
1 • An indexable milling insert intended for be able to mill substantially
perpendicular corners in a work piece, said milling insert (10) including an upper side
(11), a lower side (12) and edge surfaces (13A,13B,14A,14B,15A,15B) extending
there between, said upper side (11) and lower side (12) being substantially identical,
wherein an imaginary circle (C) inscribed in the milling insert (10) touches the milling
insert periphery at four to six points (S1, S2), wherein lines of intersection between
the edge surfaces and the sides form relative to each other substantially
perpendicular main cutting edges (16) and minor cutting edges (17), each of said
side (11,12) including a support surface (18,19), each being provided in a plane (P1,
P2),
characterized in that each minor cutting edge (17) projects from the plane
(P1.P2) for the associated support surface (18,19), and in that each major cutting
edge (16) intersects the plane (P1 ,P2) for the associated support surface.
2. The milling insert according to claim 1, characterized in that
each minor cutting edge (17) is provided distant from all of said points (S1.S2) and
in that each major cutting edge (16) comprises one of said points (S1).
3. The milling insert according to claim 1 or 2, characterized in
that a line (L) that intersects a point (S1) on a major cutting edge (16) and that
intersects the associated minor cutting edge (17) also intersects an associated
support surface (18,19).
4. The milling insert according to claim 1, 2 or 3,
characterized in that each minor cutting edge (17) extends substantially
parallel with the plane (P1.P2).
5. The milling insert according to anyone of the claims 1-4,
characterized in that each major cutting edge (16) forms an acute angle
(a) with the plane (P1.P2), which is 5-20°.

6. The milling insert according to anyone of the preceding claims,
characterized in that each major cutting edge (16) connects to a chip
breaking recess (21), which is recessed relative to the plane (P1.P2).
7. The milling insert according to anyone of the preceding claims,
characterized in that a hole (22) is provided centrally in the milling insert
(10) and in that a bisector (B) between the associated major cutting edge (16) and
the minor cutting edge (17) intersects the center of the hole (22).
8. The milling insert according to claim 7, characterized in that
the bisector (B) on the other side of the hole (22) intersects the milling insert
periphery between two of the points (S1 ,S2).
9. The milling insert according to claim 7, characterized in that
an opposed major cutting edge (16) has an end (23) provided between two of the
points (S1,S2).
10. The milling insert according to anyone of the preceding claims,
characterized in that the milling insert (10) includes six pairs of associated
main cutting edges (16) and minor cutting edges (17) and in that the main cutting
edge and the minor cutting edge in each pair connect to each other via a convexly
curved nose edge (20).
11. Milling tool comprising a milling body (40) with a number of insert
pockets, characterized in that each milling insert pocket is intended to
receive a milling insert (10) designed according to anyone of the claims 1-10.
Dated this 25th day of April 2008

The present invention relates to an indexable milling insert and a milling
tool for chip removing machining. The milling insert is intended to be able to mill
substantially perpendicular corners in a work piece. The milling insert (10) comprises
an upper side (11), a lower side (12) and edge surfaces
(13A, 13B, 14A, 14B, 15A, 15B) extending there between. The upper side (11) and the
lower side (12) are substantially identical. An imaginary circle (C) inscribed in the
milling insert (10) touches the milling insert periphery in four to six points (S1. S2).
Lines of intersection between the edge surfaces and the sides form relative to each
other substantially perpendicular main cutting edges (16) and minor cutting edges
(17). Each of the side (11, 12) includes a support surface (18, 19), each of which
being provided in a plane (P1, P2). Each minor cutting edge (17) projects from the
plane (P1,P2) of the associated support surface (18, 19). Each major cutting edge
(16) intersects the plane (P1, P2) of the associated support surface.

A MILLING INSERT AND A MILLING TOOL

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