Title of Invention

"COATING COMPOSITION"

Abstract This invention relates to a coating composition capable of being cured at ambient temperature and useful as a protective coating for steel structures and/or as a weather-resistant exterior coating.
Full Text This invention relates to a coating composition capable
of being cured at ambient temperature and useful as a
protective coating for steel structures and/or as a weatherresistant
exterior coating.
Curable coating compositions based on a silane or
siloxane containing at least two alkoxy groups bonded to
silicon by Si-O-C bonds are known for example from US-A-
3917648, US-A-4113665, US-A-3776881, US-A-5275645 and US-A-
5292799.
US-A-4250074 describes the production of coatings of
modified epoxy polymers with improved resistance to solvent,
acid and base by forming an interpenetrating polymer network
(IPN) of a polymerised epoxy resin network intertwined with
a polysiloxane network formed by the hydrolytic
polycondensation of silane groups. This is achieved by the
simultaneous polymerisation, at substantially balanced
reaction rates, of a mixture of epoxy resin and silane
groups to form the two intertwined networks extending
throughout the coating. An amine curing agent forms the
epoxy network, and water distributed throughout the mixture
causes the hydrolytic polycondensation of the silane groups.
A preferred method for preparing the IPN is to react epoxy
resin with an aminosilane capable of both hydrolytic
polycondensation of the silane moiety and amine addition of
the oxirane rings of the epoxy resin.
WO-A-96/16109 describes a fully cured noninterpenetrating
network epoxy-modified polysiloxane coating
composition prepared by combining water, a non-aromatic
epoxide resin having more than one 1,2-epoxy group per
molecule with an epoxide equivalent weight in the range of
from 100 to about 500, a polysiloxane , an organo-oxysilane,
a hardener component comprising a difunctional amine and/or
an aminosilane, and a pigment or .aggregate component.
US-A-4678835 describes a coating composition containing
an ungelled reaction product of (i) at least 2 percent by
weight of an amine having in a molecule thereof at least one
amino hydrogen atom and at least one silicon atom directly
bonded to a hydrolysable group, (ii) at least 4 percent by
weight of a material containing at least one epoxide group,
and (iii) a material selected from vinyl alkoxysilanes, nonfunctional
organosilanes, organosilicates and partial
hydrolysis products thereof.
US-A-4698406 describes a curable silicone composition
comprising (i) an amine-functional organopolysiloxane and
(ii) an acryl-functional organopolysiloxane selected from
acryloxy-, methacryloxy or acrylamide-functional
organopolysiloxanes.
US-A-4429082 describes an anhydrous ungelled reaction
product characterised in having a non-vinyl addition backbone
being essentially acrylyl-free, having a silicon
content of up to about 12 percent, and derived from the
reaction of (a) a condensation product having at least 2
amine-reactive acrylyl residues per molecule and (b) an
jt
amino silane.
EP-A-725088 describes a process for post-reacting
polymers having acetoacetate functional groups comprising
polymerising a monomer mixture comprising an acetoacetatefunctional
monomer and a vinyl monomer, and then after
polymerisation post-reacting the acetoacetate-functional
polymer product with an amino-functional silane.
A curable coating composition according to the present
invention has a binder comprising a compound or polymer (A)
containing at least one primary or secondary amine group and
a compound or polymer (B) containing at least one
ethylenically unsaturated double bond activated by an
adjacent electron-withdrawing group. The compound or polymer
(B) contains at least two activated ethylenically
unsaturated double bonds if the compound or polymer (A)
contains only one primary or secondary amine group. The
coating composition is characterised in that either (A) or
(B) contains at least one silicon-bonded alkoxy group in its
molecule and the composition additionally contains a polymer
(C) containing at least two silicon-bonded alkoxy groups.
When the coating composition of the invention is coated
on a substrate and allowed to cure at ambient (or higher)
temperature and humidity (for example 5 to 45°C and 20 to
90% relative humidity), , the binder cures both by Michaeltype
addition reaction of the amine group of (A) with the
activated ethylenically unsaturated double bond of (B) and
by hydrolysis and condensation of the Si-O-C bonds of (C)
and whichever of (A) and (B) contains a silicon-bonded
alkoxy group in its molecule, forming a flexible adherent
coating film resistant to heat and weathering. The said
component (A) or (B) containing a silicon-bonded alkoxy
group as well as either an amine group or an activated
double bond can take part in crosslinking reactions with all
the components of the binder.
In one preferred coating composition according to the
invention the compound or polymer (A) is a silane or
siloxane containing at least two alkoxy groups bonded to
silicon cy si-o-C bonds and also containing at least one
primary or secondary amine group. Such a silane or siloxane
(A) can be an aminoalkyl silane containing at least two,
preferably three, alkoxy groups bonded to silicon and/or an
organopolysiloxane containing both aminoalkyl and Si-bonded
alkoxy groups. Most preferably, for finish coatings having
high gloss and high weathering resistance, the polymer (C)
is a polyorganosiloxane and the silane or siloxane (A) is an
aminoalkyl silane containing at least two alkoxy groups
bonded to silicon. Such aminoalkyl silanes are commercially
available and have good reactivity both in Michael-type
reactions and in condensation of alkoxysilyl groups.
Aminoalkyl-substituted alkoxy-terminated poly-
Thus, according to another aspect of the invention a
curable coating composition comprises a polyorganosiloxane
(C) containing at least two alkoxy groups bonded to silicon
and an aminoalkyl silane (A) containing at least one alkoxy
group bonded to silicon and is characterised in that the
composition additionally contains a compound or polymer (B)
containing at least two ethylenically unsaturated double
bonds each activated by an adjacent electron-withdrawing
group, whereby the coating is capable of curing at ambient
temperature and humidity both by hydrolysis and condensation
of the Si-O-C bonds of the polyorganosiloxane (C) and of the
aminoalkyl silane (A) and by Michael-type addition reaction
of the amine group of the aminoalkyl silane (A) with the
activated ethylenically unsaturated double bonds of (B).
Examples of preferred aminoalkyl silanes are primary
amines such as 3-aminopropyl triethoxy silane, 3-aminopropyl
trimethoxy silane, 3-aminopropyl methyl dimethoxysilane or
3-aminopropyl methyl diethoxy silane, primary secondary
4
amines such as N-(2-aminoethyl)-3-aminopropyl trimethoxy
silane, secondary amines such as N-methyl- or N-phenyl-3-
aminopropyl trimethoxy silane, condensed aminoalkyl silanes
such as bis(3-aminopropyl) tetramethoxy or tetraethoxy
disiloxane NH2(CH2)3-Si (OCH3)2-0- (CH30)2Si- (CH2)3NH2,
polyglycolether-modified aminosilanes such as that sold
under the Trademark "Dynasylan 121" and triaminofunctional
propyl trimethoxy silanes such as "Dynasylan TRIAMO"
available from Hiils AG. Similar silanes having two or three
silicon atoms can be used.
The polymer (C) having at least two Si-bonded alkoxy
groups used in the first aspect of the invention is
preferably a polyorganosiloxane, as is the polymer (C) used
in the second aspect, for example of the formula:-
where each of the groups R1 is an alkyl group, preferably
having 1 to 6 carbon atoms, each R is an alkyl, aryl or
alkoxy group and is preferably an alkyl group having 1 to
carbon atoms, or a phenyl group, each R2 is an alkoxy group,
preferably having 1 to 6, carbon atoms, a hydrocarbyl group
such as an alkyl (preferably having 1 to 6 carbon atoms) or
phenyl group or a branching group of the formula:
where each R4 is an alkyl, aryl or alkoxy group, preferably
having up to 6 carbon atoms, and R5 is a group of the formula
-0-Si(R4)3 where the groups R4 can be the same or different,
R3 is an alkoxy, alkyl or aryl group, preferably having up to
6 carbon atoms, and n is a, number such that the polysiloxane
contains 3-100 silicon atoms, preferably 4 to 25 silicon
atoms . The polyorganosiloxane can for example be a
polydiorganosiloxane or a polymer having a proportion of
diorganosiloxane units, and such polymers may be
particularly preferred for high-gloss finish coatings having
good resistance to weathering, especially in sunlight. The
polyorganosiloxane can alternatively be an oligomeric alkyl
silicate containing units of the formula: -
where R* is alkyl, preferably having 1 to 6 carbon atoms, and
branching units such as:-
Inclusion of such oligomeric alkyl silicates is particularly
preferred in heat-resistant coatings.
The groups R1 are preferably methyl, ethyl and/or butyl
groups. The groups R can be the same or different; for
example diorganosiloxane .units can be dimethyls iloxane units
or can be alkyl phenyl, for example methyl phenyl, siloxane
units or diphenylsiloxane units; the polyorganosiloxane can
be a methyl phenyl polysiloxane containing a selection of
such units.
Oligomeric alkyl silicates are available commercially,
for example the material sold under the Trademark "Silres
MSB 100" having the empirical formula CH3Si (O) lfl (OCH3)
The polymer (C) can alternatively be an organic polymer
containing alkoxysilicon groups, for example a
trimethoxysilyl-functional polybutadiene derivative or an
acrylic polymer containing pendent trialkoxysilyl groups.
The activated ethylenically unsaturated double bond of
the compound or polymer (B) is activated by at least one
adjacent electron-withdrawing group such as a carboxyl,
carbonyl or carbonamide group. Preferably, the compound or
polymer (B) contains two such activated double bonds. Most
preferably, the ethylenically unsaturated double bonds are
present as alpha, beta-ethylenically unsaturated carboxylate
ester groups such as acrylate, methacrylate, maleate or
fumarate groups. (B) can for example be a compound which is
an acrylate or methacrylate ester of a polyol, for example
propylene glycol diacrylate or di- or tri-propylene glycol
diacrylate, trimethylolpropane triacrylate,
trimethylolethane triacrylate, 1', 6-hexanediol diacrylate,
1,4-butanediol diacrylate or dimethacrylate and/or pentaerythritol tri- or tetra-acrylate. (B) can alternatively be an oligomer or polymer, for example of molecular weight at least 300 up to 3000 or 5000, containing at least two acrylate or methacrylate groups. Acrylate groups are preferred because they are more reactive in the Michael reaction at ambient temperature than methacrylate groups, and the acrylate or methacrylate groups are preferably present as terminal groups. When using an aminoalkyl trialkoxy silane (A), an acrylate-functional oligomer (B) is particularly preferred for forming coatings with improved flexibility.
One preferred type of polymer (B) is a urethane acrylate. This can be formed for example by the reaction of an isocyanate-tipped prepolymer with a hydroxyalkyl acrylate or methacrylate such as hydroxyethyl acrylate. The isocyanate-tipped prepolymer can for example be formed by reaction of a polyether or polyester polyol with excess of a diisocyanate such as hexamethylene diisocyanate, isophorone diisocyanate, tolylene diisocyanate or methylene bis(phenyl isocyanate). Alternatively, the polymer (B) can be an epoxyacrylate (an acrylate ester derived from an epoxy resin by reaction with acrylic or methacrylic acid), a polyether acrylate, for example propoxylated glycerol triacrylate or polypropylene glycol diacrylate, a polyester acrylate, melamine resin acrylate, a polyamide acrylate, an acrylic polymer having pendent acrylate groups, a silicone acrylate which may or may not contain Si-bonded alkoxy groups, or a polyester oligomer containing maleate or fumarate ester units.
The component (B) can be a blend of different types of acrylates or methacrylates, for example a blend of acrylate-functional polymers of different types or a blend of an acrylate-functional polymer with a non-polymeric di- or triacrylate, for example a urethane acrylate with tripropyleneglycol diacrylate. The viscosity of the uncured

coating composition can be varied by varying the proportions of the more viscous acrylate-ftinctional polymer and the less viscous non-polymeric multifunctional acrylate.
Alternatively, or additionally, the compound or polymer 5 (B) can comprise a silane or siloxane containing at least one ethylenically unsaturated double bond activated by an adjacent electron-withdrawing group and at least two silicon-bonded alkoxy groups, for example a silane containing at least two alkoxy groups bonded to silicon by I Si-O-C bonds and also containing at least one alpha, beta-ethylenically unsaturated carboxylate ester group. Examples of such silanes are 3-methacryloxypropyl triethoxy silane, 3 -acryloxypropyl trimethoxy silane and 3-methacrylamidopropyl trimethoxy silane. Acrylate-functional siloxanes can alternatively be used.
Such an acrylate-functional silane or siloxane (B) is prefercdbly used in conjunction with a polyamine (A) . The polyamine preferably consists at least partly of an oligomeric or polymeric amine, particularly if none of (B) is present as an oligomer or polymer. The oligomeric or polymeric amine can for example be an amino-functional polyamide, polyether (for example a "Jeffamine" -trade mark), polyurea or polyurethane, containing at least two primary or secondary amine groups, most preferably as terminal groups, or a Mannich base such as that derived from ethylene diamine, formaldehyde and a siibstituted phenol such as an alkyl, e.g. nonyl, phenol or cardanol. The coating composition based on an acrylate-functional silane (B) can alternatively or additionally contain a non-polymeric aliphatic or cycloaliphatic amine such as 2-methyl-l,5-pentane-diamine, hexamethylene diamine, 4,4'-methylene bis-(cyclo-hexylamine) or trimethylhexamethylene (any isomer) diamine.
The polymer (C) used in such coating compositions containing a polyamine and an acrylate-functional alkoxy silane is preferably a polyorganosiloxane (C) of any of the

types described above, for example a linear or branched
polydiorganosiloxane or an oligomeric alkyl silicate.
The amine group of the amino-functional compound or
polymer (A) can be present in blocked form, for example as
a ketimine, to extend pot life, if this is desired.
Ketimines can be formed readily by the reaction of primary
amino groups with a ketone, for example methyl isobutyl
ketone or methyl amyl ketone.
The total silane and/or siloxane material (C) in the
binder of the coating composition, including any aminofunctional
silane or siloxane (A), any ethylenically
unsaturated silane or siloxane (B) and any alkoxy-functional
polyorganosiloxane (C) which has no amino functionality or
activated double bonds, is preferably at least 30% and most
preferably at least 50 or 60% by weight up to 80, 90 or even
100% by weight. Where (A) is an aminoalkyl silane containing
at least two alkoxy groups, it preferably forms 5 to 40% by
weight of the binder. As well as reacting with both the
other ingredients of the binder to bond them into a
crosslinked network, the amino-functional silane (A) ensures
that the coating adheres well to substrates, particularly
metal substrates such as steel. Too high a level of amine
may, however, impart a susceptibility of the coating to
yellowing. The polyorganosiloxane (C) preferably forms at
least 25% and most preferably at least 40% by weight of the
binder. Increasing amounts of polyorganosiloxane in the
binder generally confer increased resistance to weathering,
particularly resistance to sunngnt exoosure anrf increased
hardness of the cured coating. Maximum weathering resistance
(as shown Dy gloss retention in QUV accelerated weathering
tests) is generally attained by compositions in which the
polyorganosiloxane (C) is present at at least 50% up to 85
or 90% by weight of the binder.
The compound or polymer (B) generally comprises at
least 5 or 10% by weight of the binder of the coating
composition up to 30 or 40% of the binder, or even up to 50
or 70% when an acrylate-tipped polymer (B) is used.
Increasing amounts of acrylate-tipped polymer, for example
an acrylate-tipped polyurethane, impart increased
flexibility and toughness to the coating.
The molar ratio of amino groups of (A) to activated
ethylenically unsaturated double bonds of (B) present in the
coating composition can in general be in the range 1:10 to
10:1; molar ratios of at least 1:2 and up to 3:1 or 5:1 may
be preferred. In general, higher levels of amine within
these ranges, and particularly higher levels of an
aminosilane such as an aminoalkyl trialkoxy silane, lead to
harder coatings.
The coating compositions of the invention may
additionally (as well as compound or polymer (A) having at
least one primary or secondary amine group) contain one or
more compounds or polymers containing other groups effective
as electron donors in Michael or Michael-type addition
reactions with activated double bonds, for example thiol
(mercaptan) groups or activated -CH- groups bonded to at
least two electron-withdrawing groups, particularly
activated methylene groups such as acetoacetate,
cyanoacetate or malonate ester groups. The coating
composition can for example contain a mercaptopropyl
triethoxy silane, or an acetoacetate ester of a diol or
triol such as tripropyleneglycol bis(acetoacetate) or
polyethyleneglycol bis(acetoacetate), or a low molecular
weight acetoacetate-terminated polyester.
The coating compositions according to the invention may
contain a compound which acts as a catalyst for Si-O-Si
condensation. In general, the coatings are capable of curing
under ambient temperature and humidity conditions to a tackfree
coating in 2 to 20 hours even without such a catalyst,
but a catalyst may be preferred to give a faster cure.
One example of a catalyst for Si-O-Si condensation is
an alkoxytitanium.compound, for example a titanium chelate
compound such as a titanium bis (acetylacetonate) dialkoxide,
e.g. titanium bis(acetylacetonate) diisopropoxide, a
titanium bis(acetoacetate) dialkoxide, e.g. titanium
bis(ethylacetoacetate) diisopropoxide, or an alkanolamine
titanate, e.g. titanium bis (triethanolamine) diisopropoxide,
or an alkoxy titanium compound which is not a chelate such
as tetra(isopropyl) titanate or tetrabutyl titanate. Such
titanium compounds containing alkoxy groups bonded to
titanium may not act soleJLy as catalysts, since the titanium
alkoxide group is hydrolysable and the catalyst may become
bound into the cured silane or siloxane by Si-O-Ti linkages.
The presence of such titanium moieties in the cured product
may be advantageous in giving even higher heat-stability.
The titanium compound can for example be used at 0.1 to 5%
by weight of the binder. Corresponding alkoxide compounds of
zirconium or aluminium are also useful as catalysts.
An alternative catalyst is a nitrate of a polyvalent
metal ion such as calcium nitrate, magnesium nitrate/
aluminium nitrate, zinc nitrate or strontium nitrate.
Calcium nitrate has been suggested as a catalyst for the
amine curing of epoxy resins, but it has never been
suggested for the curing of silane or siloxane materials.
Surprisingly, we have found that calcium nitrate is an
effective catalyst for the curing by Si-O-Si condensation of
a silane or siloxane containing at least two alkoxy groups
bonded to silicon by Si-O-C bonds, when the composition also
includes an organic amine. The calcium nitrate is preferably
used in its tetrahydrate form but other hydrated forms can
be used. The level of calcium nitrate catalyst required is
generally not more than 3% by weight of the binder, for
example 0.05 to 3% by weight. Coatings cured using calcium
nitrate catalyst are especially resistant to yellowina on
exposure to sunlight.
Another example of a suitable catalyst is an organotin
compound, for example a dialkyltin dicarboxylate such as
dibutyltin dilaurate or dibutyltin diacetate. Such an
organotin catalyst can for example be used at 0.05 to 3% by
weight of the binder of the coating composition.
Other compounds effective as catalysts in the coating
compositions of the invention are organic salts, such as
carboxylates, of bismuth, for example bismuth
tris(neodecanoate}. Organic salts and/or chelates of other
metals such as zinc, aluminium, zirconium, tin, calcium,
cobalt or strontium, for,example zirconium acetylacetonate,
zinc acetate, zinc acetylacetonate, zinc octoate, stannous
octoate, stannous oxalate, calcium acetylacetonate, calcium
acetate, calcium 2-ethylhexanoate, cobalt naphthenate,
calcium dodecylbenzenesulphonate or aluminium acetate, may
also be effective as catalysts.
The coating compositions of the invention can contain
one or more further ingredients. They can for example
contain one or more pigments, for example titanium dioxide
(white pigment), coloured pigments such as yellow or red
iron oxide or a phthalocyanine pigment and/or one or more
'strengthening pigments such as micaceous iron oxide or
crystalline silica and/or one or more anticorrosive pigments
such as metallic zinc, zinc phosphate, wollastonite or a
chromate, xnolybdate or phosphonate, and/or a filler pigment
such as barytas, talc or calcium carbonate. The composition
may contain a thickening agent such as fine-particle silica,
bentonite clay, hydrogenated castor oil or a polyamide wax.
The composition may also contain a plasticiser, pigment
dispersant, stabiliser, flow aid or thinning solvent.
The coating composition of the- invention is generally
stqred__as a 2-pack coating in which the compound or oolvmer
(A) containing at least one primary or secondary amine group
is packaged separately from the compound or oolvmer (B)
containing activated double bonds and preferably also
separately from the alkoxy-silicon functional polymer (C).
The amine (A) is reactive at "ambient temperature with the
activated unsaturated material (B) and also accelerates the
silane condensation reaction. The components (B) and (C) can
generally be stored together for long periods in the absence
of amino groups. The separately packaged amine (A) is
preferably mixed with the ethylenically unsaturated compound
or polymer (B) and the silicon-containing polymer (C) no
more than 4 hours before the coating composition is coated
on the substrate. It can, for example, be mixed into the
coating composition shortly before application by spray,
brush or roller, or the .separately packaged components can
be applied by twin-feed spray.
Alternatively, the amine-functional material (A) can be
pre-treated with the ethylenically unsaturated material (B)
and mixed with the polymer (C) to form a single-pack
composition provided that these steps are carried out in the
absence of any moisture. When the single-pack composition is
coated on a substrate it will be cured by atmospheric
moisture leading to siloxane condensation. We have, however,
found that it is difficult to form such a single-pack
composition without gelation. Moreover, the coatings formed
by curing the amino-functional material, acrylate-functional
material and polysiloxane together are generally glossier
and more scratch-resistant than coatings formed from prereacted
materials. Such a single-pack coating composition
preferably contains a water-scavenger such as triethyl
orthoformate which reacts with water to form a compound
harmless in the coating. Such water-scavengers can also be
used to advantage in 2-pack compositions in any package
containing alkoxysilane or aIkoxysiloxane materials,
particularly in a package which also contains pigments which
can be a source of moisture.
The coating compositions of the invention generally
cure at ambient temperatures, for example 5 to 30°C, and are
thus suitable for application to large structures where
heat-curing is impractical. The coating compositions of the
invention can alternatively be cured at elevated
temperatures, for example from 30 to 50°C up to 100 or
130°C. The hydrolysis of silicon-bonded alkoxy groups
depends on the presence of moisture; in almost all climates
atmospheric moisture is sufficient but a controlled amount
of moisture may need to be added to the coating when curing
at elevated temperature or when curing in very low humidity
(desert) locations. The water is preferably packaged
separate from any compound or polymer containing siliconbonded
alkoxy groups.
The coating compositions of the invention can in
general be used as finish coatings and/or primer coatings.
Coating compositions containing a relatively high proportion
of polysiloxane (C) , for example containing polysiloxane (C)
plus alkoxysilane (A) or (B) at more than 60 or 70% by
weight of the binder, have high gloss which is retained
remarkably well on weathering and UV exposure. They are
particularly suitable for coating substrates which are
exposed to the weather, e.g. sunlight, for long periods
before recoating. The highest levels of gloss may be
achieved if the coating composition includes an__or.ganic
+
solvent (thinner)such as xylene, although use of solvent is
not generally necessary in the coating compositions of the
invention, which can be 100% solids coatings having very low
measured volatile organic content. The coating composition
can contain an alcohol, e.g. ethanol or butanol, preferably
packaged with the alkoxysilyl-functional component, to
extend pot life and control initial speed of curing. A
finish coating according to the invention can be applied
over various primer coatings, for example inorganic zinc
silicate or organic zinc-rich silicate primers and organic,
e.g. epoxy resin, primers containing zinc metal, corrosioninhibiting,
metal flake or barrier pigments. The coating
composition of the invention has particularly good adhesion
to inorganic zinc silicate coatings without needing an
intermediate tie coat or mist coat. A finish coating
composition of the invention can also be applied directly
over aluminium or zinc "metal spray" coatings, whereby it
acts as a sealer as well as a top coat, or over galvanised
steel, stainless steel, aluminium, or plastics surfaces such
as glass fibre reinforced polyester or a polyester gel coat.
The coating composition can for example be used as a finish
coating on buildings, steel structures, automobiles,
aircraft and other vehicles and general industrial machinery
and fitments. The finish coating can be pigmented or can be
a clear (non-pigmented) coat, particularly on cars or
yachts. The coating composition can be applied direct to
prepared carbon steel as. a primer/finish.
The coating composition of the invention can
alternatively be used as a protective primer coating,
particularly on steel surfaces, for example bridges,
pipelines, industrial plant or buildings, oil and gas
installations or ships. For this use it is generally
pigmented with anticorrosive pigments. It may for example be
pigmented with zinc dust; coatings according to the
invention have similar anticorrosive performance to known
zinc silicate coatings but are less liable to mud-cracking
and can be readily overcoated, ^ particularly with a
polysiloxane finish, for example a finish coat according to
the present invention. Primer coating compositions according
to the invention can be used as maintenance and repair
coatings on less than perfect surfaces such as aged blasted
steel or "ginger" (steel which has been blasted and has
started to rust in small spots), hand-prepared weathered
steel and aged coatings.
As well as outstanding resistance to UV weathering, the
coatings produced from the compositions of the invention
have good flexibility and adhesion to most surfaces and have
higher heat resistance (up to 150°C and usually up to 200°C)
than most organic coatings.
The invention is illustrated by the following Examples:
Example 1
49.13g titanium dioxide pigment was dispersed in 18.91g
of an alkoxy- tipped silicone in the presence of 0.35g of
pigment dispersant (EFKA 54 from Stort Chemicals), 0.69g of
thickening agent (bentone) and 0.30g of defoamer (Byk-70
from Byk-Chemie) under moisture- free conditions. The alkoxytipped
silicone was a methyl phenyl polysiloxane (3074 from
Dow Corning) of molecular weight about 1300, believed to be
tipped with units having, me thoxy bonded to silicon.
The resulting pigment dispersion was let down
successively with a further 9.32g of the above alkoxy-tipped
silicone, 12.43g of tripropyleneglycol diacrylate (Laromer
TPGDA from BASF) and 0.64g of Tilcom KE2 (titanium bis (ethyl
acetoacetate) diisopropoxide from Tioxide Specialities) . The
composition was filled into a can and sealed to exclude
moisture.
The above base composition was cured with 8.23g of 3-
aminopropyl trie thoxysi lane (A1100 from Osi Specialities)
which was mixed into the base composition just before
spraying. The mixture was sprayed onto a steel panel at a
dry film thickness of 100 microns. The coating was allowed
to cure under ambient conditions (23 °C and 65% relative
humidity) . The coating was touch dry after 3 hours, and
after 10 hours it had formed a hard, tough film.
2 to 7
Two-pack coating compositions were prepared as
described in Example 1 from the following components
(figures in per cent by weight) :-
Pigment Dispersion
Titanium Dioxide
SY550 methyl phenyl silicone containing siliconbonded
alkoxy groups (from Wacker)
3074 alkoxy-tipped silico
MSE-100 methyl ether of oligomeric methyl silicates
(from Wacker)
EFKA dispersant
Bentone thickener
Byk-70 Defoamer
Further Ingredients of Coating Composition >
SY550 alkoxy-tipped silicone
3074 alkoxy-tipped silicone
MSE-100 methyl oligomeric silicate
Laromer 8794 Melamine Acrylate resin (from BASF)
Propoxylated glycerol triacrylate (Crodamer UVM-35
from Croda)
Setacure 576 Urethane acrylate resin (from Akros)
Actilane 210 TP30 Urethane acrylate resin (from
Akros)
Tripropylene glycol diacrylate
Dibutyltin dilaurate
Tilcom AT21 alkanolamine titanate
Calcium nitrate tetrahydrate
Bismuth tris (neodecanoate)
Curing Agent (Packaged Separately)
3 -aminopropyltriethoxysilane 8.45 6.93 11.53 14.30 7.28 6.95
Each of the coatings was sprayed and allowed to cure as
described in Example 1. Each formed a hard tough film. The
coating of Example 5 (which contained no catalyst) was
somewhat slower to cure but still formed a hard tough film
within 24 hours.



WE CLAIM:
1. A curable coating composition having a binder comprising a
compound or polymer (A) containing at least one primary or secondary
amine group and a compound or polymer (B) containing at least one
ethylenically unsaturated double bond activated by an adjacent electronwithdrawing
group, wherein the compound or polymer (B) contains at
least two activated ethylenically unsaturated double bonds if the
compound or polymer (A) contains only one primary or secondary amine
group, wherein either (A) or (B) contains at least one silicon-bonded
alkoxy group in its molecule and the composition additionally contains a
polymer (C) containing at least two silicon-bonded alkoxy groups,
wherein compound or polymer (B) is present in an amount of at least 5%
by weight of the binder of the coating composition up to 70% by weight of
the binder, polymer (C) is present in an amount of at least 25% by weight
and up to 90% by weight of the binder, and the molar ratio of amino
groups of (A) to activated ethylenicaly unsaturated double bonds of (B)
present in the coating composition is in the range 1:10 to 10:1.
2. A coating composition as claimed in claim 1, wherein the
ethylenically unsaturated double bond is present in an alpha, betaethylenically
unsaturated carboxylate ester group.
3. A coating composition as claimed in claim 1 or claim 2, wherein
the compound or polymer (B) is an epoxy acrylate, polyether, acrylate,
polyester acrylate, melamine resin acrylate or urethane acrylate
containing at least two acrylate or methacrylate ester groups.
4. A coating composition as claimed in any of claims 1 to 3, wherein
the compound or polymer (A) is an aminoalkyl silane contianing at least
two alkoxy groups bonded to silicon.
5. A coating composition as claimed in claim 1 or claim 2, wherein (A)
is a polyamine and (B) is a silane containing at least two alkoxy groups
bonded to silicon by Si-O-C bonds and also containing at least one
alpha, beta-ethylenically unsaturated double bond.
6. A coating composition as claimed in any of claims 1 to 5, wherein
the polymer [C] is a polyorganosiloxane.
7. A coating composition as claimed in claim 6, wherein the
polyorganosiloxane [C] contains on average 4 to 25 silicon atoms.
8. A coating composition as claimed in claim 6 or claim 7, wherein
the polyorganosiloxane is a methyl phenyl polysiloxane.
9. A coating composition as claimed in claim 6 or claim 7, wherein
the polymer [C] is an oligomeric alkyl silicate.
10. A coating composition as claimed in any of claims 6 to 9 wherein
the polyorganosiloxane [C] forms 40 to 85% by weight of the binder.
11. A curable coating composition as claimed in claim 1 wherein
compound or polymer (A) is an aminoalkyl silane containing at least one
alkoxy group bonded to silicon, compound or polymer (B) contains at
least two ethylenically unsaturated double bonds each activated by an
adjacent electron-withdrawing groups, and polymer (C) is a
polyorganosiloxane containing at least two alkoxy groups bonded to
silicon, wherein the coating is capable of curing at ambient temperature
and humidity both by hydrolysis and condensation of the Si-O-C bonds
of the polyorganosiloxane (C) and of the aminoalkyl silane (A) and by
Michael-type addition reaction of the amine group of the aminoalkyl
silane (A) with the activated ethylenically unsaturated double bonds of
(B).
12. A coating composition as claimed in any of claims 1 to 11, wherein
the composition contains as catalyst a nitrate of a polyvalent metal ion.
13. A coating composition as claimed in claim 12, wherein the nitrate
is calcium nitrate.
14. A coating composition as claimed in any of claims 1 to 11, wherein
the composition contains an catalyst an alkoxytitanium compound.
15. A coating composition as claimed in claim 14, wherein the alkoxy
titanium compound is a titanium bis(acetylacetonate) dialkoxide or
titanium bis(acetoacetate) dialkoxide or an alkanolamine titanate.
16. A coating composition as claimed in any of claims 1 to 11, wherein
the composition contains an organotin compound as catalyst.
17., A coating composition as claimed in any of claims 1 to-11, wherein
the composition contains an bismuth carboxylate as catalyst.


Documents:

1508-del-2005-abstract.pdf

1508-del-2005-claims.pdf

1508-del-2005-Correpondence Others-(28-12-2012).pdf

1508-del-2005-Correspondence Others-(23-11-2012).pdf

1508-del-2005-correspondence-others.pdf

1508-del-2005-description (complete).pdf

1508-del-2005-form-1.pdf

1508-del-2005-form-18.pdf

1508-del-2005-Form-2-(23-11-2012).pdf

1508-del-2005-form-2.pdf

1508-del-2005-form-3.pdf

1508-del-2005-form-5.pdf

1508-del-2005-GPA-(23-11-2012).pdf

1508-DELNP-2005-Correspondence-Others-(16-01-2009).pdf

1508-DELNP-2005-Description (Complete)-(16-01-2009).pdf

1508-DELNP-2005-Form-3-(16-01-2009).pdf

1508-DELNP-2005-Petition-137-(16-01-2009).pdf


Patent Number 261026
Indian Patent Application Number 1508/DEL/2005
PG Journal Number 23/2014
Publication Date 06-Jun-2014
Grant Date 30-May-2014
Date of Filing 10-Jun-2005
Name of Patentee INTERNATIONAL PAINT LIMITED
Applicant Address 26TH FLOOR, PORTLAND HOUSE, BRESSENDEN PLACE, LONDON SW1E 5BG, UNITED KINGDOM
Inventors:
# Inventor's Name Inventor's Address
1 SARAH ANNE MACKIE DELLY 7 BEVERLEY CRESCENT,LOW FELL,GATESHEAD NE 9 5UP,UNITED KINGDOM,
PCT International Classification Number C09D 183/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 9624881.0 1996-11-29 U.K.