Title of Invention

HYDROLYSIS-RESISTANT CELLULAR MATERIAL, COMPOSITION AND MANUFACTURING PROCESSES THEREOF

Abstract A composition to form the polyurethane polymer matrix of a hydrolysis-resistant soft cellular material, characterized in that it comprises: (A) a polyol constituent formed from at least one polyol of functionality at least equal to 2 or a polyol- polyamine constituent formed from at least one polyol of functionality at least equal to 2 and from at least one polyamine of functionality at least equal to 2, at least one part of said polyol constituent or of the polyol fraction of said polyol- polyamine constituent being formed by at least one polyol (P) chosen from polyester and polyether polyols grafted by chains of at least one of the following: polystyrene, polyacrylonitrile and styrene/acrylonitrile copolymers and from polyester and polyether polyols in which at least one of the following: polystyrene, polyacrylo-nitrile and styrene/acrylonitrile copolymers is dispersed; and (B) a polyisocyanate constituent, the quantities of constituents (A) and (B) being especially chosen in such a way that said constituents (A) and (B) are able to react in an NCO / (OH+NH2) molar ratio of at least 2, especially of about 2 to 5, preferentially 2 to 3.5.
Full Text

HYDROLYSIS-RESISTANT CELLULAR MATERIAL, COMPOSITION AND
MANUFACTURING PROCESSES THEREOF.
The present invention relates to cellular
materials, more particularly to soft and flexible
materials made from expanded polyurethane polymer,
especially those that can be used to make sealing,
insulating or damping components.
Such materials can be used, among others, in the
automotive industry and in industries that manufacture
various electrical devices. By way of example of their
use in the automotive industry, mention may be made of
foamed seals that are intended for fitting onto types
of doors, door trims, headlights, air conditioning
units, etc.
The production of these foamed polyurethane seals
is carried out by depositing, by extrusion onto the
part that has to be equipped with the seal, a material
of suitable viscosity that develops into a foam by
crosslinking in the open air or in a controlled
atmosphere. The application of the material may be able
Lo be carried out in a groove, on a former or on a
smooth surface.
Foam layers can also be manufactured, the material
of suitable viscosity being deposited by extrusion as a
sheet onto a medium such as paper or a glass fabric
impregnated with silicone or with a fluorinated
product, etc., or a plastic film, then, after
adjustment of the sheet thickness and foaming and
crosslinking of the product, the layer is peeled off
then cut to the desired dimensions of the seals.
Alternatively, the foam is laid on a non-nonstick
substrate, such as a polyester film, that forms an
integral part of the finished cellular product.
The material to be deposited may be prepared in
advance and be of a stable form that can be stored in
an inert atmosphere until it is used. Such a system is
said to be a "one-component" system. Or else the
material to be deposited is formed from components

stored separately from one another and mixed together
in appropriate quantities just before application,
using metering and mixing devices. This system is said
to be a "two-component" system.
For a more detailed description of these
techniques, the reader may refer to European patent
0 930 323 Bl in the name of the applicant company.
These foamed materials must pass many tests to
verify that their mechanical properties, their
temperature behavior and their aging resistance,
especially in a humid environment, meet the standards
established by automobile manufacturers. These
standards are becoming increasingly stringent.
There is a risk of hydrolysis of the foamed
polyurethane seals when in prolonged contact with
water. Automobile manufacturers have developed
stringent aging tests in pressurized autoclaves that
make it possible to evaluate the hydrolysis resistance.
To the knowledge of the applicant company, the foamed
polyurethane seals currently on the market do not give
results that meet the latest requirements of automobile
manufacturers.
Seeking to improve such foamed materials, the
applicant company has discovered that the use of a
specific family of polyols for incorporating into the
formulation of the polymer matrix makes it possible to
achieve the desired results. It is this use which is
the subject of the present invention.
Therefore one subject of the invention is
firstly the use of at least one polyol (P) chosen from
polyester and polyether polyols grafted by chains of at
least one of the following: polystyrene, polyacrylo-
nitrile and styrene/polyacrylonitrile copolymers and
from polyester and polyether polyols in which at least
one of the following: polystyrene, polyacrylonitrile
and styrene/acrylonitrile copolymers is dispersed, as
an incorporation into the formulation of the polyol
constituent or of the polyol-polyamine constituent of a
polyurethane forming the polymer matrix of a

hydrolysis-resistant soft cellular material, said
po.iyol or polyols (P) representing at least one part of
said polyol constituent or at least one part of the
polyol fraction of said polyol-polyamine constituent.
The term "styrene/acrylonitrile copolymer" is
understood to mean random copolymers, block copolymers
and also combinations thereof.
The polyols (P) according to the invention are
especially polyether and polyester polyols, onto the
backbone of which are grafted segments derived from at
least one of the following: styrene and acrylonitrile.
The backbones of the polyether and polyester polyols
arc for example a poly(ethylene oxide), a
poly (propylene oxide) or a poly (propylene oxide-
ethylene oxide).
In a graft PO/PE polyether polyol, the backbone
is: a copolymer incorporating ethylene oxide units and
propylene oxide units, such copolymers possibly being
block copolymers, in which an ethylene oxide oligomer
is attached to a propylene oxide oligomer; random
coploymers, where the ethylene oxide subunits and the
propylene oxide subunits are randomly distributed; or
polymers which are a combination of block polymers and
random polymers.
Examples of graft polyether polyols may be found
in US patent US-A-4 670 477 in which they are described
as modified polyether polyols. Poly (ethylene
oxide/propylene oxide) ether polyols, in which at least
one of either polystyrene or polyacrylonitrile is
dispersed, are also described.
Graft polyols can be obtained commercially from
several companies. Mention may be made of the polyols
called "Polymer Polyol" by Bayer, those called "Graft
Polyol" by BASF and those called "Co-polymer Polyol" by
Dow.
The polyol or polyols (P) advantageously represent
at least 5% by weight, especially 10% by weight, of the
polyol constituent or of the polyol-polyamine
constituent of the polyurethane prepolymer.

The cellular material may be in strip, sheet,
strand or tube form for a seal, or part of a seal, for
sealing, insulating or damping.
Another subject of the present invention is a
composition intended for forming the polyurethane
polymer matrix of a hydrolysis-resistant soft cellular
material, characterized in that it comprises:
(A) a polyol constituent formed from at least one
polyol of functionality at least equal to 2 or a
polyol-polyamine constituent formed from at least one
polyol of functionality at least equal to 2 and from at
least one polyamine of functionality at least equal to
2, at least one part of said polyol constituent or of
the polyol fraction of said polyol-polyamine
constituent being formed by at least one polyol (P)
chosen from polyester and polyether polyols grafted by
chains of at least one of the following: polystyrene,
polyacrylonitrile and styrene/acrylonitrile copolymers
and from polyester and polyether polyols in which at
least one of the following: polystyrene, polyacrylo-
nitrile and styrene/acrylonitrile copolymers is
dispersed; and
(B) a polyisocyanate constituent,
the quantities of constituents (A) and (B) being
especially chosen in such as way that said constituents
(A) and (B) are able to react in an NCO/(OH+NH2) molar
ratio of at least 2, especially of about 2 to 5,
preferentially 2 to 3.5.
The polyol or polyols other than the polyols (P)
and the polyamines capable of being incorporated into
the formulation of constituent (A) may be chosen from
the polyols and polyamines respectively having a
backbone" of the type: polyester; polycaprolactone;
polyether; polyolefin, especially hydroxylated EVA
copolymer; saturated or unsaturated polybutadiene;
polyisoprene; and polydimethylsiloxane, for example:
either of aliphatic and/or aromatic polyester
type, preferably mostly aliphatic, especially derived

from aliphatic glycols, possibly diethylene glycol, and
from aliphatic and/or aromatic acids; or
of polyether type, especially polyethylene oxide
and/or polypropylene oxide or polytetrahydrofuran.
The polyol or polyol-polyamine constituent is
advantageously an oligomer with a molecular weight of
around 10 000 g/mol or less, preferably of about 500 to
4 000 g/mol, and particularly from 1 500 to
3 50 0 g/mol.
Its functionality is preferably about 2 as an
upper value, and particularly from 1 500 to
3 50 0 g/mol.
Constituent (B) may be chosen from simple
molecules, in particular aromatic molecules, having at
least two isocyanate functional groups, and also
oligomers (of molecular weights which may especially be
chosen from the abovementioned ranges), the above
isocyanatcs modified in the form of prepolymers, and
Isocyanate prepolymers, these oligomers and
prepolymers, of functionality at least equal to 2,
having isocyanate end groups.
The isocyante or isocyanates forming constituent
(B) may thus be chosen from para-phenyl ene
diisocyanate, trans-1,4-cyclohexane diisocyanate,
3-i socyanatomethyl-3,3,5-trimethylcyclohexyl iso-
cyanate, 1,5-naphthalene diisocyanate, methylenebis-
(4-phenyl isocyanate) (pure MDI), crude MDI, toluene
2,4-diisocyanate (2,4-TDI), toluene 2,6-diisocyanate
(2,6-TDI) and their mixtures, such as 80/20 TDI
comprising 80% of the 2,4 isomer or 65/35 TDI, and also
crude TDI (unpurified 80/20 TDI) .
Among these compounds, crude or pure MDI or a
mixture of the two is most particularly preferred.
For the isocyanate compound, the functionality is
preferably about 2 as an upper value, particularly
about 2 to 2.8.
The composition according to the invention may
comprise, in addition, at least one conventional
additive chosen from: particulate or pulverulent,

organic or mineral fillers such as calcium carbonate
and carbon black; plasticizers, colorants, stabilizers,
surfactants, cell regulators and catalysts, said
additive or additives usually being combined with
constituent (A).
The term "filler" is understood to mean here, in a
general way, a product that is neither soluble in nor
m.iscible with the polymer matrix, but is dispersible in
the latter, making it possible to improve one or more
properties or characteristics (mechanical properties,
chemical properties, color, production cost) of the
final compound.
In compliance with a first embodiment of the
composition according to the invention, the composition
is in the form of a viscous paste (one-component
product) consisting of the polyurethane prepolymer
having isocyanate end groups resulting from the
reaction between constituents (A) and (B) with possible
incorporation of at least one additive.
Such a reaction is well known to those skilled in
the art, the reaction temperatures and times varying
according to the constituents used.
The polyurethane prepolymer having isocyanate end
groups may, according to one variant, have undergone a
trlalkoxysilylation reaction to yield a polyurethane
prepolymer with trialkoxysilyl end groups. A
trialkoxysilane capable of reacting with an NCO group
may be a trialkoxyaminosilane, for example, an
aminopropyltrialkoxysilane such as aminopropyl-
trimethoxysilane or even a trialkoxymercaptosilane.
In compliance with a second embodiment of the
composition according to the invention, constituents
(A) and (B) are intended to be mixed just before use
(two-component system), in the presence of water- as
foaming agent, said mixture then being extruded at the
time of application onto the part or support to give
the cellular material.
Yet another subject of the invention is a process
for manufacturing a cellular material by extrusion of a

composition as is defined above, characterized in that
it comprises steps consisting:
' a) preparing a poiyurethane prepolymer by the
reaction of constituents (A) and (B) such as those
defined above (one-component product);
b) possibly storing said one-component product away
from moisture;
c) mixing said product with a pressurized gas to form
an extrudable material;
d) extruding a quantity of extrudable material in
order to obtain an extruded material, the foaming of
which has been activated; and
e) proceeding with the foaming, and crosslinking the
extruded material in a humid atmosphere.
The pressurized gas may be preferably nitrogen,
but also any other gas known for this purpose, namely
air, carbon dioxide, n-pentane, etc.
The crosslinking treatment in a humid atmosphere
may be carried out under conditions known to those
skilled in the art, for example in a temperature range
from room temperature to 80 °C and in an atmosphere
having a relative humidity of about 4 0 to 100%.
The present invention also relates to a process
for manufacturing a cellular material by extrusion of a
composition such as is defined above, characterized in
that it comprises steps consisting:
a) mixing, in the presence of water, the two
constituents (A) and (B) which, stored separately, form
a two-component system, so as to obtain an extrudable
material, the water having been added to constituent
(A) from the start or being introduced only at the time
of mixing;
b) extruding a quantity of extrudable material; and
c) letting the crosslinking proceed in the open air
or in a controlled environment.
At step d) of the first abovementioned process or
at step b) of the second abovementioned process, the
extrudable material may be deposited on a part that is
intended to receive it, in particular, said material

may be deposited as a band, or a strand or a ring in
order to form a sealing, insulating or damping seal on
said part.
It could also be possible to envisage an extrusion
into a mold that has a nonstick surface bearing the
negative imprint of the surface of the part, followed
by transfer onto this surface.
At step d) of the first abovementioned process or
at step b) of the second abovementioned process, the
extrudable material may also be deposited as a band, a
layer or a disk on a support such as paper or a glass
fabric impregnated with silicone, a fluorinated
product, etc., or a plastic film, the support/extruded
material assembly may possibly be passed between two
roils, to control the thickness of the extruded
material, and then the foamed extruded material,
possibly cut into the desired shapes and sizes for the
sealing, insulating or dampening seal, may be detached.
The term "extrusion" is understood to mean here,
in the broad sense, a technique in which a material in
the fluid or viscous state is transported to an
application orifice or nozzle. This term does not limit
the invention to a technique for conforming the
material, the latter being free to adopt, on exiting
the orifice, dimensions substantially different from
those of the nozzle outlet.
Finally, the present invention also relates to a
hydrolysis-resistant cellular material, obtained by
extrusion of a polyurethane prepolymer having
isocyanate end groups, foaming having been carried out
by injection of pressurized gas and/or by chemical
reaction between water and said isocyanate end groups,
at Least one polyol (P) is chosen from polyester and
polyether polyols grafted by chains of at least one of
the following: polystyrene, polyacrylonitrile and
styrene/acrylonitrile copolymers and from polyester and
polyether polyols in which at least one of the
following: polystyrene, polyacrylonitrile and
s tyrene/acr.ylonitrile copolymers is dispersed, being

incorporated into the formulation of the polyol
constituent or of the polyol-polyamine constituent of a
po.l.yurethane forming the polymer matrix of said
cellular material, said polyol or polyols (P)
representing at least one part of said polyol
constituent or at least one part of the polyol fraction
of said polyol-polyamine constituent.
The cellular material is advantageously in the
form of a strip, a sheet, a strand or a tube for a
sealing, insulating or damping seal.
It may have been firmly attached to the part to
which it is intended to be applied in order to ensure
scaling, the reverse part then becoming fixed to the
part/seal assembly by any mechanical means suitable for
compressing the seal.
The following examples illustrate the present
invention without however limiting the scope thereof.
In these examples, the percentages are given by weight,
except where otherwise indicated.
Example 1
Preparation of a polyurethane prepolymer
A polyurethane prepolymer was prepared by reacting
a polyether grafted by a styrene/acrylonitrile
copolymer with methylenebis(4-phenyl isocyanate) (MDI).
This graft polyether is the one sold in the LUPRANOL
range by BASF; it is characterized by an OH number~~of"i'
around 19.8 (expressed in mg of KOH per gram of
product). The MDI used was a mixture of pure MDI having
a functionality of 2 and a content of isocyanate NCO
groups of 33.5% (in wt% of NCO equivalents per gram of
product) and crude MDI having a functionality of 2.7
and a content of isocyanate NCO groups of 31.5% (in wt%
of NCO equivalents per gram of product). The crude MDI
represented 24% by weight of the total weight of
isocyanates. .
50 kg of LUPRANOL were placed in a mixer with
surface flushing by dry air and were heated to a
temperature of about 95°C.

5.8 kg of pure MDI and 1.8 kg of crude MDI were
then added so that the initial NCO/OH molar ratio was
3.4, and the mixture was homogenized with moderate
st i.rring.
When the theoretical NCO percentage content was
reached, an aminc-type catalyst, in an amount of 0.275%
of the product, 0.4% of carbon black and 0.25% of a
silicone surfactant were added. After homogenizing, the
product was rapidly packaged under a dry atmosphere.
Manufacture of a cellular material
The one-component product prepared above was
extruded in the presence of pressurized nitrogen in a
foaming machine of the type disclosed in
EP-A-0 654 2 97, comprising:
— a stock of the product and means of heating said
product to the extrusion temperature;
— a mixer devi.ee fitted with a delivery tube for the
viscous product and a delivery tube for the pressurized
nitrogen; and
— a delivery tube for the extrudable material
equipped with a extrusion nozzle.
Under the effect of the temperature and pressure
in the chamber of the mixing device, the nitrogen
dissolved in the one-component product. At the exit of
the extrusion nozzle, the material was exposed to
atmospheric pressure, the reduction in pressure
bringing about the release of nitrogen with the
formation of gas bubbles that expanded the polymer.
The extrusion conditions were adapted in order to
form an extruded strand of around 6 mm in diameter. The
nozzle was heated to 35°C so as to keep the viscosity
of the material at the desired value on exiting the
extrusion channel.
The extrusion operation was followed by a step of
crosslinking the extruded strand in a humid atmosphere
under two types of conditions: at room temperature and
at a relative -humidity of about 50 to 60%, or else in a
hot atmosphere, for example at a temperature of 55°C to

60 °C, and at a relative humidity of 85% to 95% in a
suitable chamber.
Elongation measurements
The elongation of the cellular material as
obtained was measured and then measured after
hydrolysis (15 h in an autoclave at 120°C in a
moisture-saturated atmosphere under the conditions of
the ISO 2440 standard).
The elongation was measured on 6 mm diameter rods
in accordance with the DIN 53571 standard, with a pull
rate of 300 mm/minute and a 100 mm gap between the
j aws .
Examples 2 to 4 of the invention
The method of example 1 was followed (same NCO/OII
molar ratio) except that in place of the gra.ft polyol,
this same graft polyol was used as a blend with a
polyether based on an ethylene oxide/propylene oxide
mixture. The polyether based on an ethylene oxide/
propylene oxide mixture was the one sold under the
trademark LUPRANOL by BASF; it is characterized by an
Oil number of around 2 8 (expressed in mg of KOH per gram
of product).
Examples 2 to 4 were differentiated by the
relative proportions of these two constituents. The
quantities (in kg) of these constituents are given in
the following table:

Comparative Example
The methods of example 1 to 4 were followed except
that the polyol phase was composed only of polyether
based on an ethylene oxide/propylene oxide mixture.

Evaluation of the hydrolytic degradation of the
cellular materials by the change in their elongation
value.
Hydrolysis of a cellular material destroys the
chains of the polyurethane matrix, which leads to an
.increase in the elongation of said material. In other
words, the less a material is degraded, the smaller its
variation in elongation.
The table below shows, for each of the examples of
the invention, the percentage variation in elongation
normalized with respect to the variation in elongation
obtained with the cellular material of the comparative
example.
This table also shows the height shrinkage or loss
of height (in %) of the seal after the same aging.

This table clearly shows that the presence of
polyether grafted by a styrene/acrylonitrile copolymer
greatly reduces the degradation of the polyether
chains.

WE CLAIM:
1. A composition to form the polyurethane polymer matrix of a hydrolysis-
resistant soft cellular material, characterized in that it comprises:
(A) a polyol constituent formed from at least one polyol of functionality
at least equal to 2 or a polyol-polyamine constituent formed from at
least one polyol of functionality at least equal to 2 and from at least
one polyamine of functionality at least equal to 2, at least one part
of said polyol constituent or of the polyol fraction of said polyol-
polyamine constituent being formed by at least one polyol (P)
chosen from polyester and polyether polyols grafted by chains of at
least one of the following: polystyrene, polyacrylonitrile and
styrene/acrylonitrile copolymers and from polyester and polyether
polyols in which at least one of the following: polystyrene,
polyacrylonitrile and styrene/acrylonitrile copolymers is dispersed;
and
(B) a polyisocyanate constituent, the quantities of constituents (A) and
(B) being chosen in such a way that said constituents (A) and (B)
are able to react in an NCO / (OH+IMH2) molar ratio of about 2 to 5,
preferably 2 to 3.5.
2. The composition as claimed in claim 1, wherein the polyol or polyols other
than the polyols (p) and the polyamines capable of being incorporated into-
the formulation of constituent (A) are chosen from the polyols and
polyamines respectively having a backbone of the type: polyester;
polycaprolactone; polyether; polyolefin, especially hydroxylated EVA
copolymer; saturated or unsaturated polybutadiene; polyisoprene; and
polydimethylsiloxane, for example:

either of aliphatic and/or aromatic polyester type, preferably mostly
aliphatic, especially derived from aliphatic glycols, possibly diethylene
glycol, and from aliphatic and/or aromatic acids; or
of polyether type, especially polyethylene oxide and/or polypropylene
oxide or polytetrahydrofuran.
3. The composition as claimed in either of claims 1 and 2 wherein the
polyisocyanate or polyisocyanates forming constituent (B) are chosen
from simple molecules, in particular aromatic molecules, having at least
two isocyanate functional groups, and also oligomers, the above
isocyanates modified in the form of prepolymers, and isocyanate
prepolymers, these oligomers and prepolymers, of functionality at least
equal to 2, having isocyanate end groups, said isocyanates being, for
example, chosen from para-phenylene diisocyanate, trans-1, 4-
cyclohexane diisocyanate, 3-isocyanatomethyl-3, 3, 5-trimethylcyclo-hexyl
isocyanate, 1,5-naphthalene diisocyanate, methylenebis (4-phenyl
isocyanate) (pure MDI), crude MDI, toluene 2,4-diisocyanate (2,4-TDI),
toluene 2,6-diisocyanate (2,6-TDI) and mixtures thereof, such as 80/20
TDI comprising 80% of the 2, 4 isomer or 65/35 TDI, and also crude TDI
(unpurified 80/20 TDI).
4. The composition as claimed in one of claims 1 to 3, wherein it comprises,
in addition, at least one conventional additive chosen from: particulate or
pulverulent, organic or mineral fillers such as calcium carbonate and,
carbon black; plasticizers, colorants, stabilizers, surfactants, cell
regulators and catalysts, said additive or additives usually being combined
with constituent (A).

5. The composition as claimed in one of claims 1 to 3, wherein it is in the
form of a viscous paste (one-component product) consisting of the
polyurethane prepolymer having isocyanate end groups resulting from the
reaction between constituents (A) and (B) with possible incorporation of at
least one additive.
6. The composition as claimed in claim 5, wherein the polyurethane
prepolymer having isocyanate end groups has undergone a
trialkoxysilylation reaction to yield a polyurethane prepolymer with
trialkoxysilyl end groups.
7. The composition as claimed in one of claims 1 to 4, wherein constituents
(A) and (B) are to be mixed just before use (two-component system) in the
presence of water as foaming agent, said mixture then being extruded at
the time of application onto the part or support to give the cellular
material.
8. A process for manufacturing a cellular material by extrusion of a
composition as is defined in one of claims 1 to 4, wherein it comprises
steps that consist in:

(a) preparing a polyurethane prepolymer by the reaction of constituents
(A) and (B) such as those defined in one of claims 6 to 9 (one-
component product);
(b) possibly storing said one-component product away from moisture;
(c) mixing said product with a pressurized gas in order to form an
extrudable materials;
(d) extruding a quantity of extrudable material in order to obtain an
extruded material, the foaming of which has been activated; and

(e) proceeding with the foaming, and crosslinking the extruded material in
a humid atmosphere;
and wherein the quantities of constituents (A) and (B) are chosen in
such a way that said constituents (A) and B are able to react in an
NCO /(OH+NH2) molar ratio of about 2 to 5, preferably 2 to 3.5.
9. The process for manufacturing a cellular material by extrusion of a
composition as is defined in one of claims 1 to 4, wherein it comprises
steps that consist in:
a) mixing, in the presence of water, the two constituents (A) and (B)
which, stored separately, form a two-component system, so as to obtain an
extrudable material, water having been added to constituent (A) from the start or
being introduced only at the time of mixing;
b) extruding a quantity of extrudable material; and
c) letting the crosslinking proceed in the open air or in a controlled
environment.

10. The process as claimed in either of claims 8 and 9 wherein at step d) of the
process as claimed in claim 8 or at step b) of the process as claimed in clam 9,
the extrudable material is deposited on a part that is to receive it, and in
particular said material is deposited as a strip, a strand or a ring in order to form
a sealing, insulting or damping seal on said part.
11. The process as claimed in either of claims 8 and 9 wherein, at step d) of the
process as claimed in claim 8 or at step b) of the process as claimed in claim 9,
the extrudable material is deposited as a strip, a layer or a disk on a support such
as paper or a glass fabric impregnated with silicone or with a fluorinated product,
or a plastic film, the support/extruded material assembly is possibly passed
between two rolls, to control the thickness of the extruded material, and then the

foamed extruded material, possibly cut into the desired shapes and sizes for the
sealing, insulating or dampening seal, is detached.
12. A hydrolysis-resistant cellular material, obtained by extrusion of a
polyurethane prepolymer having isocyanate end groups, foaming having been
carried out by injection of pressurized gas and/or by chemical reaction between
water and said isocyanate end groups, at least one polyol (P), chosen from
polyester and polyether polyols grafted by chains of at least one of the following:
polystyrene, polyacrylonitrile and styrene/acrylonitrile copolymers and from
polyester and polyether polyols in which at least one of the following:
polystyrene, polyacrylonitrile and styrene/acrylonitrile copolymers is dispersed,
being incorporated into the formulation of the polyol constitutent or of the polyol-
polyamine constituent of a polyurethane forming the polymer matrix of said'
cellular material, said polyol or polyols (P) representing at least one part of said
polyol constituent or at least one part of the polyol fraction of said polyol-
polyamine constituent, wherein an NCO/ (OH+NH2) molar ratio of the
polyurethane prepolymer is about 2 to 5, preferably 2 to 3.5.
13. The cellular material as claimed in claim 12, being in the form of a strip, a
sheet, a strand or a tube for a sealing, insulating or damping seal.

14. The cellular material as claimed in claim 13, wherein is firmly attached to the
part to which it is to be applied.



ABSTRACT


Title: Hydrolysis-resistant cellular material, composition and manufacturing
processes thereof
A composition to form the polyurethane polymer matrix of a hydrolysis-resistant
soft cellular material, characterized in that it comprises: (A) a polyol constituent
formed from at least one polyol of functionality at least equal to 2 or a polyol-
polyamine constituent formed from at least one polyol of functionality at least
equal to 2 and from at least one polyamine of functionality at least equal to 2, at
least one part of said polyol constituent or of the polyol fraction of said polyol-
polyamine constituent being formed by at least one polyol (P) chosen from
polyester and polyether polyols grafted by chains of at least one of the following:
polystyrene, polyacrylonitrile and styrene/acrylonitrile copolymers and from
polyester and polyether polyols in which at least one of the following:
polystyrene, polyacrylo-nitrile and styrene/acrylonitrile copolymers is dispersed;
and (B) a polyisocyanate constituent, the quantities of constituents (A) and (B)
being especially chosen in such a way that said constituents (A) and (B) are able
to react in an NCO / (OH+NH2) molar ratio of at least 2, especially of about 2 to
5, preferentially 2 to 3.5.

Documents:

00556-kolnp-2008-abstract.pdf

00556-kolnp-2008-claims.pdf

00556-kolnp-2008-correspondence others.pdf

00556-kolnp-2008-description complete.pdf

00556-kolnp-2008-form 1.pdf

00556-kolnp-2008-form 2.pdf

00556-kolnp-2008-form 3.pdf

00556-kolnp-2008-form 5.pdf

00556-kolnp-2008-international publication.pdf

556-KOL-2008-CORRESPONDENCE OTHERS 1.1.pdf

556-KOL-2008-PA.pdf

556-KOLNP-2008-(10-07-2013)-PETITION UNDER RULE 137.pdf

556-KOLNP-2008-(13-02-2014)-CLAIMS.pdf

556-KOLNP-2008-(13-02-2014)-CORRESPONDENCE.pdf

556-KOLNP-2008-(13-02-2014)-PETITION UNDER RULE 137.pdf

556-kolnp-2008-CANCELLED PAGES.pdf

556-KOLNP-2008-CORRESPONDENCE OTHERS 1.2.pdf

556-KOLNP-2008-CORRESPONDENCE OTHERS-1.1.pdf

556-kolnp-2008-CORRESPONDENCE.pdf

556-kolnp-2008-EXAMINATION REPORT.pdf

556-kolnp-2008-FORM 18-1.1.pdf

556-kolnp-2008-form 18.pdf

556-kolnp-2008-GPA-1.1.pdf

556-KOLNP-2008-GPA.pdf

556-kolnp-2008-GRANTED-ABSTRACT.pdf

556-kolnp-2008-GRANTED-CLAIMS.pdf

556-kolnp-2008-GRANTED-DESCRIPTION (COMPLETE).pdf

556-kolnp-2008-GRANTED-FORM 1.pdf

556-kolnp-2008-GRANTED-FORM 2.pdf

556-kolnp-2008-GRANTED-FORM 3.pdf

556-kolnp-2008-GRANTED-FORM 5.pdf

556-kolnp-2008-GRANTED-SPECIFICATION-COMPLETE.pdf

556-kolnp-2008-INTERNATIONAL PUBLICATION.pdf

556-kolnp-2008-INTERNATIONAL SEARCH REPORT & OTHERS.pdf

556-kolnp-2008-OTHERS-1.1.pdf

556-KOLNP-2008-OTHERS.pdf

556-kolnp-2008-PETITION UNDER RULE 137.pdf

556-KOLNP-2008-PRIORITY DOCUMENT.pdf

556-kolnp-2008-REPLY TO EXAMINATION REPORT.pdf

556-kolnp-2008-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf


Patent Number 262635
Indian Patent Application Number 556/KOLNP/2008
PG Journal Number 36/2014
Publication Date 05-Sep-2014
Grant Date 01-Sep-2014
Date of Filing 07-Feb-2008
Name of Patentee SAINT-GOBAIN PERFORMANCE PLASTICS CHAINEUX
Applicant Address AVENUE DU PARE 18, B-4650 CHAINEUX
Inventors:
# Inventor's Name Inventor's Address
1 LEHMANN, YVES 11, RUE DE LA SIROPERIE, B-5310 LIERNU
PCT International Classification Number C08G 18/10,C08J 9/12
PCT International Application Number PCT/IB2006/052674
PCT International Filing date 2006-08-03
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 0552529 2005-08-17 France