Title of Invention

POWERTRAIN WITH REVERSING ENGINE HAVING A CRANKSHAFT ROTATABLE IN A FORWARD AND IN A REVERSE DIRECTION AND A METHOD OF CONTROLLING THE SAME

Abstract A powertrain is provided having an engine operable in a reverse direction so that a reverse mode is provided through an electrically variable transmission without relying on pure electric or series electric operation, and without the addition of a dedicated reverse gear. A method of controlling such a powertrain is also provided.
Full Text GP-308284-PTH-CD
1
HYBRID POWERTRAIN WITH REVERSING ENGINE
AND METHOD OF CONTROL
TECHNICAL FIELD
[0001] The invention relates to a powertrain having an engine and an
electrically variable transmission, wherein a crankshaft of the engine can be
controlled to rotate in two different directions, as well as to a method of controlling a
powertrain.
BACKGROUND OF THE INVENTION
[0002] Hybrid automotive powertrains have typically used pure electric or
series electric operation to provide reverse torque at a transmission output member.
Pure electric operations utilize battery power to power a motor which is controlled to
turn a transmission member, such as a gear, in a direction resulting in reverse rotation
of the output member. In series electric operation, engine power allows one motor to
operate as a generator that provides electricity to power a second motor which in turn
drives a transmission member in a direction to provide a reverse rotation at the output
member. Vehicle reverse performance, particularly for steep grades and long
distances at high or low temperatures, is therefore limited by battery or motor
behavior in both of these types of powertrains. Utilizing the engine, rather than motor
power, to provide reverse, in either a fixed ratio mode or an electrically variable
mode, typically requires the addition of one or more gears dedicated for use in the
reverse mode, thereby adding length to the transmission and decreasing efficiency due
to clutch drag and spin losses.

GP-308284-PTH-CD
2
SUMMARY OF THE INVENTION
[0003] A powertrain is provided having an engine operable in a reverse
direction so that a reverse mode is provided through an electrically variable
transmission without relying on pure electric or series electric operation, and without
the addition of a dedicated reverse gear.
[0004] Specifically, a powertrain is provided having an engine with a
crankshaft rotatable in a first direction and in a second direction. A controller is
configured to control direction of the crankshaft. The powertrain further includes an
electrically variable transmission that has an input member, such as in input shaft,
operatively connected with the crankshaft and an output member, such as an output
shaft, for providing driving torque. The output shaft rotates in a forward direction
when the crankshaft rotates in the first direction, and rotates in a reverse direction
when the crankshaft rotates in the second direction. Thus, forward and reverse torque
are alternately provided.
[0005] More specifically, the engine may include an engine block forming
cylinders and a respective intake valve and exhaust valve for each cylinder. The
valves are openable and closable for allowing combustion of gas within the cylinders
to cause rotation of the crankshaft in the first direction.
[0006] The electrically variable transmission may include a transmission
gearing arrangement characterized by an absence of a reverse gear. The input shaft is
operatively connected with the engine crankshaft such that torque is transferred from
the crankshaft to the transmission input shaft and ultimately to the output shaft, which
rotates in a forward direction when the crankshaft rotates in the first direction.
[0007] The controller is be configured to selectively change the direction of
the engine crankshaft so that the engine crankshaft rotates in a second direction
causing the transmission output shaft to rotate in a reverse direction. Thus, the
direction of rotation of the engine crankshaft determines whether a forward or reverse
torque is provided at the transmission output shaft, and a power flow path from the
transmission input member to the transmission output member is identical regardless
of the direction of rotation of the crankshaft. As used herein, a "power flow path" is
defined as the components of the electrically variable transmission (i.e., the shafts and

GP-308284-PTH-CD
3
gears) along which power flows (i.e., which carry torque) from the input member to
the output member. The engine that may be referred to as a "reversing engine" as it is
controllable to provide crankshaft rotation in two directions corresponding with
rotation of the transmission output member in a forward direction and a reverse
direction.
[0008] The electrically variable transmission further includes a
motor/generator operatively connected to the transmission gearing arrangement. An
energy storage device, such as a battery, is operatively connected to the
motor/generator for providing power to and receiving power from the motor/generator
to thereby vary speed of rotation of the transmission output shaft.
[0009] Preferably, the electrically variable transmission is controllable by the
controller to selectively provide both a fixed ratio operating mode and an electrically
variable operating mode. Either of these modes may be selected when the crankshaft
rotates in the first direction or when the crankshaft rotates in the second direction
(e.g., a fixed ratio operating mode and an electrically variable operating mode are
available in both forward driving and reverse driving). As used herein, a "mode" is a
particular operating state, whether encompassing a continuous range of speed ratios or
only a fixed speed ratio, achieved by engagement of one or more particular torque-
transmitting mechanisms. Because the direction of rotation of the transmission output
member is determined by the direction of rotation of the crankshaft, and not by the
use of any reversing gears, identical power flow paths through the electrically variable
transmission may be used for forward modes as for reverse modes.
[0010] Various alternative embodiments are provided that enable the
crankshaft to rotate in a second direction such that reverse torque is provided. In one
embodiment, high authority, electrically-actuated cam phasers are used to shift the
order of intake and exhaust valve operation to provide reverse operation. Specifically,
the intake valves are operatively connected to a first overhead camshaft that causes
opening and closing thereof, and the exhaust valves are operatively connected to a
second overhead camshaft that causes opening and closing of the exhaust valves. A
respective, electrically-actuated cam phaser is operatively connected to each of the
camshafts and is operable for varying the phasing of the overhead camshaft relative to

GP-308284-PTH-CD
4
the crankshaft. The cam phasers each have phasing authority of at least 180 degrees
crank angle; 90 degrees cam angle, so that the crankshaft may rotate in the first or
second direction in response to the cam phasers with proper gas flow through the
intake and exhaust plumbing.
[0011] In another alternative embodiment, cam-switching mechanisms are
utilized to reverse the order of intake and exhaust valve operation. Specifically, the
first overhead camshaft operatively connected to the intake valves and the second
overhead camshaft operatively connected to the exhaust valves each have a respective
forward cam lobe and reverse cam lobe for each respective valve. The cam-switching
mechanism is controlled to selectively connect respective forward and reverse cam
lobes with the valves to control whether the crankshaft rotates in the first direction or
the second direction such that the forward or reverse driving torque is provided at the
transmission output shaft, respectively.
[0012] Yet another embodiment for an engine having overhead camshafts is to
provide a three dimensional cam for each respective valve. The three dimension cam
has both a forward and reverse cam profile. One or more actuators axially translate
each camshaft so that the three dimensional cams transition between the forward and
reverse cam profiles under the control of the controller to provide crankshaft rotation
in the first or second direction, respectively, depending on whether forward or reverse
torque is desired at the transmission output shaft.
[0013] Yet another embodiment uses a camless valve actuation system, with
the controller selectively causing opening and closing of the valves so that the
crankshaft rotates in the first and the second directions in response to the camless
valve actuation system. The camless valve actuation system may be of an electro-
hydraulic or electro-magnetic type, as is known to those skilled in the art.
[0014] Using any of these embodiments to provide a shift in the order of the
intake and exhaust valve operation, the engine can be restarted using the hybrid
transmission motor and the valves controlled to provide crankshaft rotation in the
second direction corresponding with reverse torque at the transmission output shaft.
The transmission can be controlled to establish the same electrically variable and,

GP-308284-PTH-CD
5
preferably, fixed ratio operating modes that are available in the forward direction, but
with a reverse torque at the transmission output shaft.
[0015] In a powertrain having an electrically variable transmission, engine
accessories are typically electrically driven via a dedicated motor or via one of the
motor/generators of the electrically variable transmission. Some accessories however,
such as engine pumps for oil and coolant flow, are typically driven by the engine
crankshaft or camshaft. Accordingly, alternative embodiments for ensuring correct
rotation of crankshaft-driven accessories and pumps are provided, to ensure rotation
even when the crankshaft rotates in the second direction. For example, an accessory
device, such as a dual-drive air conditioning compressor, may be driven by the engine
crankshaft via an endless rotatable device such as a chain or belt. In such an
embodiment, the controller is configured to control the powertrain so that the
accessory device is driven by the engine through the endless rotatable device when
the crankshaft rotates in the first direction, but is driven by a motor operatively
connected to the accessory device when the crankshaft rotates in the second direction
due to the change in operation of the intake and exhaust valves.
[0016] Additionally, structure may be provided to ensure that crankshaft-
driven pumps, such as an engine pump for oil and coolant flow, are able to maintain a
predetermined flow regardless of the direction of rotation of the crankshaft. Thus,
such a pump that is operatively connected with the controller and drivingly connected
with the crankshaft for providing a predetermined flow of fluid when the crankshaft
rotates in the first direction may also provide the predetermined flow of fluid when
the crankshaft rotates in the second direction. This is accomplished via an
electrically-actuated reversing valve in fluid communication between the crankshaft
and the pump and operatively connected to the controller. The controller is
configured to actuate the electrically-actuated reversing valve when the crankshaft
rotates in the second direction.

GP-308284-PTH-CD
6
[0017] Alternatively, for accessories driven by the engine crankshaft through
an auxiliary drivetrain, engine drive may be utilized regardless of the direction of the
rotation of the engine crankshaft by providing a rotating member, such as a gear or
sprocket, that is selectively engageable via the controller with the auxiliary drivetrain
when the crankshaft rotates in the second direction to change the direction of rotation
of the auxiliary drivetrain so that the accessory is driven in the same predetermined
direction as when the engine crankshaft rotates in the first direction.
[0018] A method of controlling the powertrain is associated with any of the
above described powertrain embodiments. Specifically, a controller is configured to
carry out the method by receiving a request for rotation of the output shaft in either
the forward direction or the reverse direction. The request may be associated with a
vehicle operator shifting a selector between a forward drive mode and a reverse drive
mode. Under the method, intake and exhaust valves of the engine are then lifted
according to a first predetermined phasing with respect to rotation of the crankshaft,
thereby causing the crankshaft to rotate in a first direction that corresponds with
rotation of the output member in the forward direction if the received request is for
rotation of the output shaft in the forward direction. Conversely, if the received
request is for rotation of the output member in the reverse direction, the method
includes lifting the intake and exhaust valves according to a second predetermined
phasing with respect to rotational of the crankshaft. The second predetermined
phasing substantially opposes the first predetermined phasing, thereby causing the
crankshaft to rotate in a second direction that corresponds with rotation of the output
member in the reverse direction. A power flow path through the transmission is the
same when the valves are lifted according to the first phasing as when the valves are
lifted according to the second phasing.
[0019] Depending on the structure to cause lifting of the intake and exhaust
valves, the lifting steps in the method may include actuating cam phasers operatively
connected to the valves, engaging a different respective cam profile with each of the
valves, or axially moving a camshaft characterized by different respective cam
profiles, as described with respect to the various embodiments above.

GP-308284-PTH-CD
7
[0020] The above features and advantages and other features and advantages
of the present invention are readily apparent from the following detailed description
of the best modes for carrying out the invention when taken in connection with the
accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] FIGURE 1 is a schematic illustration of a powertrain within the scope
of the invention;
[0022] FIGURE 2 is a chart showing a clutch engagement schedule and motor
operating conditions for various operating modes for the powertrain of Figure 1;
[0023] FIGURE 3 is one embodiment of an engine and controller for the
powertrain of Figure 1;
[0024] FIGURE 4A is a graph illustrating engine valve lift vs. time for
forward operation of the engine of Figure 3;
[0025] FIGURE 4B is a graph illustrating engine valve lift vs. time for reverse
operation of the engine of Figure 3;
[0026] FIGURE 5 is a second alternative embodiment of an engine and
controller for the powertrain of Figure 1;
[0027] FIGURE 6A is a third alternative embodiment of an engine and
controller for the powertrain of Figure 1;
[0028] FIGURE 6B is a fragmentary top view of a camshaft, a cam-switching
mechanism, and a valve used in the engine of Figure 6A;
[0029] FIGURE 7A is a fourth alternative embodiment of an engine and
controller for the powertrain of Figure 1;
[0030] FIGURE 7B is a partial fragmentary side view illustration of a portion
of a camshaft used in the engine of Figure 7 A;
[0031] FIGURE 8 is a schematic illustration of an engine-driven pump and
reversing valve optionally useable with the powertrain of Figure 1;
[0032] FIGURE 9 is a belt or chain driven auxiliary drive with a reversing
device; and

GP-308284-PTH-CD
8
[0033] FIGURE 10 is an illustration of an engine for use with the powertrain
in Figure 1 having a gear-driven accessory device with the reverse gear selectively
engageable to run accessories when the engine crankshaft rotates in a reverse
direction.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0034] Referring to the drawings, wherein like reference numbers refer to like
components, Figure 1 depicts a powertrain 10 having an engine 12 operatively
connected to an electrically variable transmission 14. The engine 12 is controllable to
provide reverse torque at an output member 16 (also referred to herein as an output
shaft) of the transmission 14 by changing the direction of rotation of the engine
crankshaft 18, as described below. This allows reverse torque to be provided using
engine power, without requiring that any additional gears be added to the electrically-
variable transmission (i.e., any dedicated gear used only for a reverse operating mode,
referred to herein as a "reverse gear") and without requiring that the reverse torque be
provided electrically, by the motor-generators 20A and 20B included in the
transmission 14. The reverse torque is thus not limited by the electrical power
available to the motor/generator.
[0035] The crankshaft 18 is operatively connected for rotation with an input
member 21 of the transmission 14 through a torque-transfer device 22. The
electrically variable transmission 14 includes a transmission gearing arrangement 23
that utilizes three planetary gear sets 24, 26 and 28 to interconnect the input member
21, the output member 16 and the motor/generators 20A, 20B to establish various
powerflow paths from the input member 21 to the output member 16, depending on
which of the various torque-transmitting mechanisms, brake CI, clutch C2, brake C3
and clutch C4 are engaged, as well as whether the motor/generators 20A, 20B are
respectively operating as motors or as generators. Planetary gear set 24 includes ring
gear member 30, sun gear member 32, and carrier member 36 that rotatably supports
planet gears 34 that intermesh with both the ring gear member 30 and the sun gear
member 32. Planetary gear set 26 includes ring gear member 38, sun gear member
40, and carrier member 44 that rotatably supports planet gears 42 that intermesh with

GP-308284-PTH-CD
9
both the sun gear member 40 and the ring gear member 38. Planetary gear set 28
includes ring gear member 46, sun gear member 48 and carrier member 52 that
rotatably supports planet gears 50 that intermesh with both sun gear member 48 and
ring gear member 46. Interconnecting member 54 continuously interconnects sun
gear member 32 with ring gear member 38 and with motor/generator 20A.
Interconnecting member 60 continuously interconnects carrier member 36 with carrier
member 44 and is selectively connectable with carrier member 52 via engagement of
clutch C2.
[0036] As those skilled in the art will readily understand, a controller 25 is
operatively connected to the motor/generators 20A, 20B, as well as to an energy
storage device 27, such as a battery, to selectively transfer power from the energy
storage device 27 to either of the motor/generators or vice versa, and to control the
respective direction of rotation of each of the motor/generators. When the powertrain
10 is used in a land vehicle, the transmission output member 16 may be connected to
the vehicular axles (not shown) that may, in turn, terminate in the drive members (also
not shown). The drive members may be either front or rear wheels of the vehicle on
which they are employed, or they may be the drive gear of a track vehicle.
[0037] A drive gear 29 may be presented from the input member 21. As
depicted, the drive gear 29 fixedly connects the input member 21 to the outer gear
member of the first planetary gear set 24, and the drive gear 29, therefore, receives
power from the engine 12 and/or the motor/generators 20A and/or 20B. The drive
gear 29 can be operatively connected to a transmission pump or a power take-off unit
to drive various vehicle accessories, as explained with respect to Figures 8-10
described below.
[0038] Figure 2 is a chart showing the torque-transmitting mechanism
engagement schedule and operating conditions of the motor/generators to provide
various forward operating modes for the powertrain 10. Two electrically-variable
modes are provided (Launch/EVT Mode 1 and EVT Mode 2) as well as four fixed
ratio modes (denoted as 1st, 2nd, 3rd and 4th in Figure 2). For each mode, the engaged
torque-transmitting mechanisms are listed and whether either or both of the
motor/generators 20A and 20B are controlled to operate as motors (denoted as M) or

GP-308284-PTH-CD
10
generators (denoted as G) is indicated. In each of these modes depicted in the chart,
the engine 12 is also controlled by the controller 25 such that the crankshaft 18 rotates
in a first direction, which may be clockwise. By controlling the engine 12 so that the
crankshaft 18 rotates in a first direction, and by controlling the torque-transmitting
mechanisms and the motor/generators as indicated, the resulting modes shown all
result in the output member 16 rotating in a forward direction (i.e., a direction that
corresponds with forward rotation of attached drive wheels).
[0039] For example, as electrically variable operating mode referred to in the
chart as "Launch/EVT Mode 1" is provided by engaging torque-transmitting
mechanism 22, the brake CI, and operating the motor/generator 20A as a motor.
[0040] In the first mode of operation, and when the controller 25 has
determined that the operator desires to move forward from a stationary condition, and
to accelerate, the torque transfer device 22 is engaged to operatively connect the
engine 12 to the electrically variable transmission 14, and torque transfer device 22
remains applied as the vehicle moves forward through a speed range hereinafter more
fully described. The torque transfer device C2 is not applied, and it remains
disengaged. The torque transfer device CI is engaged. In this situation, the engine 12
applies driving power to the ring gear member 30 of the first planetary gear set 24 so
the ring gear member 30 rotates in unison with the input member 21 (and thus the
engine 12). The first motor/generator 20A simultaneously rotates the sun gear
member 32 of the first planetary gear set 24 and the ring gear member 38 of the
second planetary gear set 26 in the same direction, thus driving the carrier member 36
in the same direction which effects rotation of the sun gear member 40 of the second
planetary gear set 26.
[0041] The second motor/generator 20B operates as a motor during the first
mode, and as such motor/generator 20B drives sleeve shaft 66 in that direction which
rotates the sun gear member 48 of the third planetary gear set 28 to rotate the planet
gears 50 of the third planetary gear set 28 against the ring gear member 46 of the third
planetary gear set 28. The ring gear member 46 is fixed by having been grounded so
that the carrier member 52 drives the output member 16 in that direction required to
effect forward movement of the vehicle.

GP-308284-PTH-CD
11
100421 That rotation of the sleeve shaft 66 effected by rotation of the second
motor/generator 20B operating as a motor also rotates the sun gear member 40 of the
second planetary gear set 26. Because the torque transfer device C2 remains
disengaged, the carrier members 36 and 44 of the first and second planetary gear sets
24 and 26, respectively, are freely rotatable-but only in unison inasmuch as the two
carrier members 36 and 44 are compounded. As a result, the rotation of the ring gear
member 30 of the first planetary gear set 24 effected by the engine 14 and the rotation
of the sun gear member 40 effected by the second motor/generator 20B force the sun
gear member 32 of the first planetary gear set 24 and the conjoined ring gear member
38 of the second planetary gear set 26 to drive the first motor/generator 20A in that
direction, and velocity, which causes the first motor/generator 20A, at least initially,
to serve as a generator.
[0043] Accordingly, in the first Launch/EVT Mode 1, a power path through
the transmission 14 includes the input member 21, the ring gear member 30, sun gear
member 32 (connected with motor/generator 20A operating as a generator), ring gear
member 38, carrier member 36, sun gear member 40 (connected with motor/generator
20B operating as a motor), sleeve shaft 66, sun gear member 48, planet gears 50, ring
gear member 46, carrier member 52 and output member 16.
[0044] In the transmission 14, both fixed ratio modes and electrically variable
modes are used to improve performance or efficiency. Starting in Launch/EVT Mode
I, the first motor/generator 20A operates as a generator until approximately 7 MPH.
At about 7 MPH, torque-transmitting mechanism C4, referred to as the lock-up clutch,
is engaged while the brake CI remains engaged. In this configuration, the
transmission 14 is engaged in the first fixed ratio as defined by the planetary gear set
28, as illustrated in the table of Figure 2. When the clutch C4 is engaged, the first two
gear sets 24, 26 and motor/generators 20A, 20B rotate at the input speed, and are
connected with the sun gear member 48, and with the clutch CI also engaged there is
a speed reduction provided by planetary gear set 28 and torque is multiplied. All
power is transmitted mechanically through the planetary gear sets. With no torque
present in the motors/generators 20A, 20B, there are no electrical losses, thus
providing a higher efficiency operation, however, with full torque applied in

GP-308284-PTH-CD
12
motor/generators 20A, 20B, a significant increase in performance can be realized.
With both motors locked together by lock-up clutch C4, they also can share equally
any regenerative power, thereby resulting in higher braking performance with
improved cooling. Only the planetary gear set 28 is active because the lock-up clutch
C4 locks up the planetary gear sets 24 and 26. Engagement of the torque transmitting
device C4 also protects the motors/generators 20A, 20B if the power flow necessary
for power split operation is more than the motors/generators 20A, 20B would tolerate.
Therefore, if the vehicle is towing or hauling up a hill, then the motors/generators
20A, 20B are protected.
[0045] In normal operation, only the clutch CI would be engaged at low
speeds, but if maximum power is demanded, then the lock-up clutch C4 is also
engaged. The motor/generators 20A, 20B may be turned on with the clutch C4 to
achieve maximum available horsepower, and the motors/generators' 20A, 20B power
may be reduced to reduce operating temperatures. The clutch C4 also provides the
ability for the engine 12 and both motor/generators 20A, 20B, to all three
simultaneously propel the vehicle for maximum acceleration.
[0046] Accordingly, in the first fixed ratio mode, a power path through the
transmission 14 includes the input member 21, the planetary gear sets 24 and 26, all
locked to rotate at the same speed, sun gear member 48, planet gears 50, carrier
member 52 and output member 16.
[0047] At about 40 MPH, the lock-up clutch C4 is disengaged. Thereafter, the
motor/generator 20B acts as a motor, and the motor/generator 20A acts as a generator
up to a mechanical point wherein the motor/generator 20A is stationary. The
motor/generator 20A then reverses direction and acts as a motor. The clutch C2 is
then engaged at about 57 MPH. With the clutches CI and C2 engaged, a second fixed
ratio is achieved. All three gear sets 24, 26, 28 are active. The motors/generators
20A, 20B may be turned off during the engagement of the clutches CI and C2 for
fully mechanical operation. During the second fixed ratio, the motors 20A, 20B may
freewheel and no torque is present. At about 70 MPH, the clutch CI is disengaged and
the clutch C2 remains engaged for the high-efficiency second mode of operation,
EVTMode2.

GP-308284-PTH-CD
13
[0048] The transition from the second fixed ratio to EVT Mode 2 of operation
is achieved by disengaging torque-transmitting mechanism CI and continuing the
application of torque transfer device C2. Similar to the previously described EVT
Mode I overlap with fixed ratios, EVT Mode 2 overlaps fixed ratios in the truth table
of FIG. 2, as determined by internal and engine speed limitations. At the inception of
the EVT Mode 2 of operation, the first motor/generator 20A transitions from
freewheeling or operating as a motor to operating as a generator, however this is
influenced by the planetary gear ratio selections. The first motor/generator 20A
continues to operate as a generator during operation of the transmission 14 in EVT
Mode 2 while the vehicle gains speed from about 70 MPH to about 88 MPH. At about
88 MPH the first motor/generator 20A transitions from operation as a generator back
to operation as a motor as it transitions through a mechanical point wherein the
motor/generator 20A has zero rotational speed. The first motor/generator 20A
continues thereafter to operate as a motor.
[0049] At the beginning of the EVT Mode 2 of operation, the second
motor/generator 20B continues to operate as a motor. In fact, the second
motor/generator 20B operates as a motor until the vehicle reaches a speed of about 88
MPH, at which point it transitions to operation as a generator, and continues thereafter
to operate as a generator.
[0050] With the configuration of the transmission 14 heretofore described, and
with the aforesaid number of teeth on the inner and outer gear members, the
transmission 14 provides two mechanical points while operating in EVT Mode 2.
That is, the first motor/generator 20A has a zero rotational speed at about 88 MPH. In
addition, the second motor/generator 20B has a zero rotational speed at about 208
MPH. Hence, the transmission 14 provides two mechanical points in EVT Mode 2
operation.
[0051] As illustrated in the fixed ratio table of Figure 2, third and fourth fixed
ratios are available. The third fixed ratio may be established with the simultaneous
engagement of the clutches C2 and C4, which locks all gear sets into a 1:1 ratio so
that the output member 16 rotates at the same speed as the input member 21. The
fourth fixed ratio is established with the engagement of the clutches C2 and C3, as

GP-308284-PTH-CD
14
illustrated in the fixed ratio table of Figure 2. In the fourth fixed ratio, the first and
second planetary gear sets 24 and 26 are active, and the motors/generators 20A, 20B
may freewheel with no torque present.
[0052] Accordingly, the transmission 14 provides three mechanical points and
four available fixed ratios, thereby minimizing electrical losses in the
motors/generators while providing maximum power quickly in EVT Model via the
lock-up clutch C4. Exemplary numerical values for the first, second, third and fourth
fixed ratio modes of 3.7, 1.7, 1.0 and 0.74 are achieved by utilizing ring gear
members 30 and 38 in each of the first and second planetary gear sets 24 and 26 that
have 65 teeth, and sun gear members 32 and 40 in each of the first and second
planetary gear sets 24 and 26 that have 33 teeth, a ring gear member 46 of the third
planetary gear set 28 that has 94 teeth, and an sun gear member 48 of the third
planetary gear set 28 that has 34 teeth.
[0053] Those skilled in the art will readily be able to determine the power
flow paths through the transmission 14 established during the second, third and fourth
fixed ratio modes.
[0054] If the engine 12 was not controllable to cause the crankshaft 18 to
rotate in a second, e.g., counterclockwise direction, then a reverse mode could be
provided by having the controller 25 operate the second motor/generator 20B as a
motor, but reversing its rotational direction from the direction in which the second
motor/generator 20B rotates for launch in the first mode electrically variable mode of
operation, EVT Mode 1.
[0055] As discussed above, relying on the second motor/generator 20B to
carry out a reverse mode limits the reverse operation to available battery power and
motor torque. Accordingly, instead, various methods of controlling the engine 12 so
that the crankshaft 18 is rotatable in a second direction allows the same modes of
operation listed in Figure 2 to be achieved, using the same power flow paths, with the
same clutches, components and motor/generators operating in the same manner,
although rotating in opposite directions, so that the output member 16 rotates in a
reverse direction.

GP-308284-PTH-CD
15
[0056] Referring to Figure 3, a portion of the powertrain 10 shows a more
detailed view of one embodiment of the engine 12. The engine 12 includes an engine
block 70 having cylinders 72 formed or otherwise provided therein. An intake valve
73 and an exhaust valve 74 are operatively connected to each of the cylinders 72 and
are openable and closeable for allowing combustion of gas within the cylinders 72 to
cause rotation of the crankshaft 18. Those skilled in the art readily understand the
introduction of intake air through a throttle 75 and intake passages (not shown) into
fluid communication with the intake valve 73. Additionally, fuel is fed to the cylinder
72 via an electric fuel feed pump (not shown). Fuel in the cylinders is ignited to
combust, driving pistons within the cylinders that are operatively connected to the
crankshaft 18, thereby rotating the engine crankshaft 18, as is understood by those
skilled in the art. The exhaust valves 74 open to allow exhausting of the combusted
gases through exhaust passage 69. Sensors in signal communication with the
controller 25 may be provided in the intake ports to the valves and in the exhaust air
flow so that the controller 25 can regulate the air fuel mixture and the engine 12.
[0057] A first overhead camshaft 76 is operatively connected with the intake
valves 73 via cam lobes, and rotates to cause reciprocal opening and closing of the
intake valves 73. Similarly, a second overhead camshaft 77 is operatively connected
with the exhaust valves 74 and is provided with cam lobes and rotates to reciprocally
open and close the exhaust valve 74. A high authority electrically-actuated intake
cam phaser 78A is operatively connected to the overhead camshaft 76 to control the
phasing of the camshaft 76 with respect to the crankshaft 18. Similarly, a high
authority electrically-actuated exhaust cam phaser 78B is operatively connected with
the second overhead camshaft 77 to control phasing of the camshaft 77 relative to the
crankshaft 18. Each of the cam phasers 78A and 78B are "high authority", which is
defined herein to mean having a phasing authority of not less than 180 degrees crank
angle; 90 degrees cam angle. Phasing authority is the range of rotation of the
camshaft controllable by the cam phaser. The cam phasers 78A and 78B are
operatively connected to the controller 25. An input request signal 79 to the
controller 25 is processed by the controller 25 to determine the desired phasing of the
intake valves 73 and exhaust valves 74 relative to the crankshaft 18. The input

GP-308284-PTH-CD
16
request signal 79 (i.e., an input signal) may be provided by sensor and actuator signals
responding to an operator request for driving torque in a forward direction or a reverse
direction, such as by manipulation of an accelerator pedal or a manual gear shift
device With the high authority phasing available through the phasers 78A, 78B, the
controller 25 can process a first predetermined phasing of the intake and exhaust cam
phasers 78A and 78B if the input request signal 79 is for rotation of a transmission
output member 16 of Figure 1 in a forward driving direction. This causes the
crankshaft 18 to rotate in a first direction (represented as a clockwise direction) as
indicated by the arrow in Figure 3. Alternatively, if the input request signal 79 is for
rotation of the output member 16 in a reverse direction, the controller 25 can send the
respective control signals 80A, 80B to the phasers 78A and 78B to cause a second
predetermined phasing of the camshafts 76 and 77 such that the intake and exhaust
valves 73 and 74 are lifted according to the second predetermined phasing. This
causes the crankshaft 18 to rotate in a second direction (e.g., a counterclockwise
direction). Regardless of the direction of rotation of the crankshaft 18, the electrically
variable transmission 14 connected thereto (shown in Figure 1) may be controlled to
achieve the same modes depicted in Figure 2 whether the crankshaft rotates in the first
direction or in the second direction.
[0058] One example of an electrically-actuated cam phaser includes an
electric-motor driven worm gear actuator that varies the phasing of a camshaft relative
to a crankshaft through a planetary gear set. The worm gear actuator includes a worm
gear rotatably driven by a worm that is driven by the electric motor. The planetary
gear set includes a sun gear member connected for rotation with the worm gear, a
carrier member connected for rotation with the camshaft and a ring gear member
operatively connected to the crankshaft through a drive sprocket carried on the
crankshaft, a driven sprocket carried on the ring gear member, and chain connecting
the sprockets. The worm gear is connected with an actuator shaft to the sun gear to
provide a driving connection between the worm gear and the sun gear member. In
order to change the phase relation of the camshaft with respect to the crankshaft while
the engine is operating, the electric motor is rotated in a desired direction by
energizing the motor from an external controller. Rotation of the motor rotates the

GP-308284-PTH-CD
17
worm, causing the worm gear to oscillate about its axis and thereby reposition or
change the rotational position of the sun gear member in the planetary gear set. This
change causes relative rotation of the planet carrier member within the driven
sprocket, thereby rotating the camshaft and changing its phase with respect to the
driven sprocket and the directly connected crankshaft. The motor may be driven in
forward or reverse directions to either advance or retard the camshaft phase angle and
control the actuation of associated engine valves with respect to the timing of the
crankshaft as desired.
[0059] Figure 4A illustrates valve lift profile when the input request signal 79
is for torque at the output member 16 in a forward driving direction, as provided by
the phasing of the high authority intake cam phases 78A, 78B of Figure 3. As
crankshaft 18 crank angle and time increase moving from left to right (i.e., as pistons
within the cylinders 72 move from bottom dead center to top dead center to bottom
dead center positions), the valve lift profile 82A of a given exhaust valve 74 lifts and
lowers prior to the valve lift profile 82B of the corresponding intake valve 73 (i.e., the
intake valve 73 operatively connected with the same cylinder 72 as the given exhaust
valve 74).
[0060] Figure 4B illustrates valve lift of the valves 73 and 74 according to the
phasing of the cam phasers 78A and 78B under control of the controller 25 when the
input request signal 79 is for torque at the output member 16 in a reverse driving
direction. In reverse operation with crank angle and time increasing moving from
right to left, the valve lift profile 82C of a given exhaust valve 74 precedes the valve
lift profile 82D of a corresponding intake valve 73.
[0061] Referring to Figure 5, an engine 112 that may be used in place of
engine 12 in the powertrain 10 of Figure 1 is depicted. The engine 112 has a
fully-flexible, camless valve actuation system. An engine block 170 is formed or
otherwise provided with cylinders 172. Intake valves 173 and exhaust valves 174 are
openable and closeable to allow combustion of gas within the cylinders 172, as is
understood by those skilled in the art. (The intake valves 173 and exhaust valves 174
are partially obscured by respective intake valves actuators 183A operatively
connected to each of the intake valves 173 and exhaust valve actuators 183B

GP-308284-PTH-CD
18
operatively connected to each of the exhaust valves 174.) The controller 125 responds
to an input request signal 179 for driving torque of the output member 16 of Figure 1
in either a forward driving direction or a reverse driving direction. In accordance with
the input request signal 179, the controller 125 sends control signals 180A and 180B
to each of the intake valve actuators 183A and exhaust valve actuators 183B. The
actuators 183 A and 183B may be of the electro-hydraulic or electro-magnetic variety
or any other variety able to respond to an electrical control signal, such as control
signals 180A and 180B, to vary the opening and closing of the intake valves 173 and
exhaust valves 174, respectively. An electro-hydraulic camless valve actuation
system may employ a manifold housing high pressure oil. The body of the manifold
may have channels formed lengthwise therein, with switching valves on the body
operative to alternately communicate oil in the channels with cylinder valves (i.e.,
intake and exhaust valves) of an engine to which the manifold is mounted to affect
movement of the cylinder valves. An electro-magnetic camless valve actuation
system would rely on electric current in a magnetic field producing motion to open
and close valves that affect opening and closing of the cylinder valves.
[0062] Because the actuators 183A, 183B are not dependent upon a rotating
camshaft to provide opening and closing of the valves 173, 174, they are "fully
flexible". Thus, the controller 125 can control the actuators 183A and 183B to cause
rotation of the crankshaft 118 in the first direction, as indicated by the arrow shown,
corresponding with a forward direction of the rotation for the output member 16 of
Figure 1 or in a second direction (counterclockwise), corresponding with rotation of
the output member 16 in a reverse direction.
[0063] Referring to Figure 6A, an alternative engine 212 and controller 225
that may be used in the powertrain of Figure 1 is depicted. The engine 212 has an
engine block 270 formed or otherwise provided with cylinders 272. An intake valve
273 and an exhaust valve 274 correspond with each cylinder 272. Multiple cam lobes
290A, 290B are operatively connectable to each of the intake valves 273 and exhaust
valves 274. The multiple cam lobes 290A, 290B are supported on camshafts 276 and
277 and are better viewed in Fig. 6B. In Figure 6B, one set of multiple cam lobes
290A, 290B is shown connected for rotation with the camshaft 276 and in operative

GP-308284-PTH-CD
19
connection with one of the intake valve 273. It should be understood, that other like
cam lobes 290A, 290B are in operative communication with each of the exhaust
valves 274, as well. As shown in Figure 6B, cam lobe 290A is a reverse cam lobe and
is generally 180 degrees crank angle; 90 degrees cam angle out of phase with the
forward cam lobe 290B (with a dashed line indicating the outermost tip of the lobe
nose extending in a forward direction). A cam switching mechanism 292 is
hydraulically or electrically controllable by the controller 225 to switch between the
reverse cam lobe 290A and the forward cam lobe 290B to control which cam lobe
operatively communicates and controls lifting of the valve 273. The cam switching
mechanism 292 includes a reverse roller finger follower 293A and a forward roller
finger follower 293B both of which are pivotable about a pivot shaft 294 on which a
rocker arm 295 operatively connected to the valve 273 also pivots. Switching lock
pin 296 is controllable to alternatively lock the reverse roller finger follower 293A for
common motion with the rocker arm 295 or the forward roller finger follower 293B
for common motion with the rocker arm 295. The roller finger follower 293A or
293B that is not locked to the rocker arm 295 by the switching lock pin 296 pivots in
lost motion about the pivot shaft with respect to the rocker arm 295. Thus, the
position of the switching lock pin 296 controls which of the cam lobe 290A, 290B
will operatively communicate with the valve 273, controlling lifting and lowering
thereof.
[0064] The controller 225 responds to an input request signal 279 for driving
torque of the output member 16 of Figure 1 in either a forward or reverse driving
direction. In accordance with the input request signal 279, the controller 225 sends
control signals 280A and 280B to each of the switching lock pins 296 disposed at
each of the valves 273 and 274. Thus, the controller 225 can control the cam
switching mechanisms 292 to cause rotation of the crankshaft 218 in the first
direction, as indicated by the clockwise arrow shown, corresponding with a forward
direction of rotation for the output member 16 of Fig. 1, or in a second direction (i.e.,
counterclockwise), corresponding with rotation of the output member 16 in a reverse
driving direction.

GP-308284-PTH-CD
20
[0065] Referring to Figures 7A and 7B, an engine 312 may be used in place of
engine 12 in the powertrain 10 in Figure 1. The engine 312 includes an engine block
370 that is formed or otherwise provided with cylinders 372. Intake valves 373 and
exhaust valves 374 are openable and closeable to allow combustion of gas within the
cylinders 372, as is understood by those skilled in the art. (The intake valves 373 and
374 are partially obscured by respective three dimensional cams on respective intake
valve overhead cam shaft 376 and exhaust valve overhead camshaft 377.)
[0066] Each of the camshafts 376 and 377 are formed with three dimensional
cam lobes 390 that include a reverse cam profile 3 90A and a forward cam profile
390B ninety degrees (cam angle) out of phase with the reverse cam profile 390A, with
a transitioning portion 390C therebetween. In Figure 7B, the cam lobes 390 are
illustrated with respect to the overhead camshaft 376. A dashed line indicates the
outermost tip of the lobe nose on forward cam profile 390B and connects to the
outermost tip of the lobe nose on the reverse cam profile 390A. It should be
understood that a like three-dimensional cam lobe 390 is positioned for operative
engagement with each of the valves 373, 374.
[0067] Referring again to Figure 7A, actuators 383A and 383B serve as an
intake cam axially-positioning actuator and an exhaust cam axially-positioning
actuator, respectively. The actuators 383A and 383B are translatable to move the
respective camshafts 376, 377 axially (i.e., along the axis of rotation of the camshaft).
Specifically, a controller 325 responds to an input request signal 379 for driving
torque of the output member 16 of Figure 1 in either a forward driving direction or a
reverse driving direction. In accordance with the input request signal 379, the
controller 325 sends control signals 380A and 380 B to each of the actuators 383A,
383B, respectively. The actuators 383A, 383B respond to the control signals 380A,
380B to translate the respective camshafts 376 and 377 with respect to the intake
valves 373 and exhaust valves 374 to determine which of the reverse cam profile
390A or forward cam profile 390B will be in operative engagement with and
controlling lifting of the respective valves 373 and 374. If a forward driving torque is
desired, the controller 325 will cause actuation of the actuator 3 83A such that the
forward cam profiles 390B are in operative engagement with the intake valve 373.

GP-308284-PTH-CD
21
Likewise, the controller 325 will control the actuator 383B such that the reverse cam
profiles 390A are in operative engagement with the exhaust valves 374. Under these
conditions, the crankshaft 318 will rotate in a first direction, indicated by the arrow
shown in Figure 7A, corresponding with a forward driving direction of the output
member 16 of Figure 1.
[0068] If, instead, a reverse driving torque is desired, the controller 325 will
control the actuators 383A and 383B to translate the respective camshafts 376 and
377 such that the reverse cam profiles 390A are in operative engagement with the
intake valves 373 and the forward cam profiles 390B are in operative engagement
with the exhaust valves 374. Under these conditions, the crankshaft 318 rotates in a
second direction (i.e., a counterclockwise direction), corresponding with a reverse
driving direction for the output member 16 of Figure 1. A transitioning section 390C
of each three dimensional cam 390 allows a smooth transition from an operative
engagement of a valve 373 or 374 with one of the cam profiles 390A and 390B to the
other.
[0069] Referring to Figure 8, a crankshaft driven pump 401 is depicted,
showing pump gears 402A, 402B rotating in a direction corresponding with rotation
of an engine crankshaft in a first direction of rotation that corresponds with a forward
driving direction of the vehicle, as described above for any of the engines 12, 112,
212 312. A direction of input lubrication fluid flow from an oil sump pickup tube in
an input channel 403A is depicted as well as the corresponding direction of output
flow of pressurized lubrication fluid to engine bearings, and torque transmitting
mechanisms through an exhaust channel 403B is depicted. A reversing valve 404 in
fluid communication with the input channel 403A and the exhaust channel 403B is
shown in a forward operation position, with first and second channel portions 405A
and 405B aligned to allow fluid flow as depicted by the solid arrows.
[0070] If the engine is controlled such that the crankshaft rotates in an
opposing direction corresponding with a reverse driving torque at the output member
of an electrically variable transmission, as described with respect to any of the
embodiments above, the pump gears 402A and 402B will rotate in an opposite
direction (shown in phantom) due to rotation in a second direction of the crankshaft to

GP-308284-PTH-CD
22
which they are connected. Under these conditions, the reversing valve 404, which is
preferably a rotary type solenoid- actuated reversing valve, is controlled by a
controller (any of the controllers described in any of the embodiments above) to move
to a reverse operation position, depicted as 404A in Figure 8 in which channel
portions 405A and 405B are indicated as 405AA and 405BB in their rotated positions.
In the reverse operation position, the first and second channel portions are rotated
ninety degrees clockwise such that fluid flow from the oil sump is directed through
channel portion 405AA, to channel 403B to the crankshaft driven pump 401, in an
opposing flow direction to that in forward operation, as illustrated by the dashed
arrows. Thus, the channel 403B serves to provide intake flow to the pump 401 during
reverse operation of the engine. Second channel portion 405BB of the reversing valve
404 is in a position to cause exhaust fluid flow from the pump 401 in channel 403 A to
route to the engine bearings and torque-transmitting mechanisms through supply
channel 403C. Thus, the reversing valve 404 is controllable to move between forward
operation and reverse operation positions to ensure that flow through the channel
403C to the engine is a predetermined amount (i.e., volume) and direction of fluid
flow regardless of the direction of rotation of the pump 401 (and, therefore, regardless
of the direction of rotation of the engine crankshaft connected to the pump).
[0071] Referring to Figure 9, engine driven auxiliary or accessory devices
501 A, 50IB and 501C are shown operatively connected to an engine crankshaft 518
via an endless rotatable device 506, such as a belt or chain. The crankshaft 518 may
be operatively connected to any of the engines 12, 112, 212, 312, described above
such that the crankshaft 518 may rotate in first and second directions corresponding
with forward and reverse drive at the output member 16 of the electrically variable
transmission 14. It should be appreciated that the accessories 501A-C may also be
driven off of the transmission input member 21 of Figure 1. Preferably, the engine
accessory 501A is a high pressure direct fuel injection pump, engine accessory 50IB
is an air conditioning compressor, and engine accessory 501C is a power steering
pump. If the accessories 501A-C are not of the dual-drive type (i.e., are not
configured to be driven by their own internal electric motor as an alternative to the
crankshaft driven mode), a reversing device 507 operatively connected to a controller

GP-308284-PTH-CD
23
525 may be actuated to reverse the direction of rotation of the belt 506 relative to the
crankshaft 518 when the crankshaft 518 rotates in a second direction of rotation
corresponding with reverse driving torque at the transmission output member 16.
Alternatively, if the engine driven accessories 501A-501C are not of the dual-drive
type, a separate accessory drive motor 508 may be controlled by the controller 525 to
power the accessories 501A-501C when the crankshaft 518 rotates in the second
direction, corresponding with the reverse driving torque of the output member and
reversing device 507 in a neutral condition. An engine harmonic damper 509 may be
utilized to absorb engine vibrations, preventing transmission of the vibrations to the
accessories 501A-501C.
[0072] Referring to Fig. 10, a crankshaft 618 of an engine 612 drives
accessories 601 A, 60IB. (The crankshaft 618 is visible only at one end of the engine
612 but extends to drive the accessories 601A, 601B via gears 608A, 608B,
respectively driven by the crankshaft 618 to rotate commonly with the accessories
601 A, 60IB). When the crankshaft 618 rotates in a first direction, corresponding with
rotation of an output member operatively connected to an EVT engine (not shown),
the gears rotate in respective predetermined directions. However, when the
crankshaft 618 is controlled to rotate in a second direction, corresponding with a
reverse driving torque at an output member of the attached EVT transmission 614, a
reverse gear 608C is actuated via a control signal 680 sent from a controller 625 to
engage with the gears 608A and 608B such that they continue to rotate in the
predetermined direction in which they rotated when the crankshaft rotated in the first
direction, such that the change in direction of the rotation of the crankshaft 618 will
not affect the driving rotation of the accessories 601A and 60 IB.
[0073] Accordingly, each of the embodiments described above are
controllable such that an engine crankshaft rotates in two directions, allowing a
transmission output member of an attached electrically variable transmission to rotate
in both a forward driving torque direction and a reverse driving torque direction,
while allowing power flow paths through the electrically variable transmission to
remain identical in forward and reverse operation, and without requiring a reverse

GP-308284-PTH-CD
24
gear or the use of either of the motor/generators to control the output member to rotate
in a reverse direction.
[0074] A method of controlling a powertrain is accomplished by any of the
engines described above when attached to an electrically variable transmission. The
method will be specifically described with respect to the powertrain 10 of Figure 1
with engine 12 as specifically shown in Figure 3. The method includes receiving a
request for rotation of the output member 16 in one of the forward direction and a
reverse direction. The request is received via the input request signal 79 to the
controller 25. The method then includes lifting the intake and exhaust valves 73, 74,
respectively, according to a first predetermined phasing with respect to rotation of the
crankshaft 18, thereby causing the crankshaft 18 to rotate in a first direction that
corresponds with rotation of the transmission output member 16 in the forward
direction, assuming the received input request signal 79 for rotation of the output
member 16 is in the forward direction. Alternatively, assuming that the received
input request signal 79 is for rotation of the output member 16 in the reverse driving
direction, the method includes lifting the intake and exhaust valves 73, 74,
respectively, according to a second predetermined phasing with respect to rotation of
the crankshaft 18. The second predetermined phasing substantially opposes the first
predetermined phasing (as shown if Fig. 4A, 4B), and causes the crankshaft 18 to
rotate in a second direction that corresponds with rotation of the output member 16 in
the reverse direction. Power flow paths through the transmission 14 are the same
whether the valves are lifted according to the first predetermined phasing or the
second predetermined phasing. That is, the modes of operation shown in Fig. 2 are
utilized to provide both forward driving torque or reverse driving torque.
[0075] While the best modes for carrying out the invention have been
described in detail, those familiar with the art to which this invention relates will
recognize various alternative designs and embodiments for practicing the invention
within the scope of the appended claims.

GP-308284-PTH-CD
25
CLAIMS
1. A powertrain comprising:
an engine having a crankshaft rotatable in a first direction and in a
second direction;
a controller configured to control the direction of rotation of the
crankshaft;
an electrically variable transmission having an input member
operatively connected with the crankshaft and an output member for providing
driving torque; and
wherein the output member rotates in a forward direction when the
crankshaft rotates in the first direction and rotates in a reverse direction when the
crankshaft rotates in the second direction for providing forward and reverse torque,
respectively.
2. The powertrain of claim 1, wherein the electrically variable
transmission is controllable by the controller to selectively provide a fixed ratio
operating mode and an electrically variable operating mode; and wherein said modes
may be selected when the crankshaft rotates in the first direction and when the
crankshaft rotates in the second direction.
3. The powertrain of claim 1, wherein the engine includes an
engine block forming cylinders;
a respective intake valve and exhaust valve for each cylinder; wherein
the valves are openable and closable for allowing combustion of gas within the
cylinder to cause rotation of the crankshaft;
a first overhead camshaft operatively connected to the intake valves to
cause opening and closing thereof;
a second overhead camshaft operatively connected to the exhaust
valves to cause opening and closing thereof; and

GP-308284-PTH-CD
26
a respective electrically-actuated cam phaser operatively connected to
each respective camshaft, operable for varying the phasing of the respective overhead
camshaft relative to the crankshaft, and having phasing authority of not less than 180
degrees crank angle so that the crankshaft rotates in the first and second directions in
response to the cam phasers.
4. The powertrain of claim 1, wherein the engine includes an
engine block forming cylinders;
a respective intake valve and exhaust valve for each cylinder; wherein
the valves are openable and closable for allowing combustion of gas within the
cylinder to cause rotation of the crankshaft; and
a camless valve actuation system operatively connected to each intake
valve and exhaust valve and controllable to selectively cause opening and closing of
the valves such that the crankshaft rotates in the first and the second directions in
response to the camless valve actuation system.
5. The powertrain of claim 1, wherein the engine includes an
engine block forming cylinders;
a respective intake valve and exhaust valve for each cylinder; wherein
the valves are openable and closable for allowing combustion of gas within the
cylinder to cause rotation of the crankshaft;
a first overhead camshaft operatively connected to the intake valves to
cause opening and closing thereof;
a second overhead camshaft operatively connected to the exhaust
valves to cause opening and closing thereof;
wherein each of said overhead camshafts has a respective forward cam
lobe and a respective reverse cam lobe selectively, alternately operatively connectable
to each respective valve; and
a cam-switching mechanism for selectively connecting the respective
forward and reverse cam lobes with the respective valves.

GP-308284-PTH-CD
27
6. The powertrain of claim 1, wherein the engine includes an
engine block forming cylinders;
a respective intake valve and exhaust valve for each cylinder; wherein
the valves are openable and closable for allowing combustion of gas within the
cylinder to cause rotation of the crankshaft;
a first overhead camshaft operatively connected to the intake valves to
cause opening and closing thereof;
a second overhead camshaft operatively connected to the exhaust
valves to cause opening and closing thereof;
a respective actuator operatively connected to each of the overhead
camshafts; and
wherein each of the overhead camshafts has respective three-
dimensional cam with forward and reverse cam profiles for each respective valve and
is axially-translatable by an actuator and configured to transition between the forward
and reverse cam profiles when the camshaft is translated by the actuator.
7. The powertrain of claim 1, wherein the transmission is
characterized by an absence of a gear used exclusively to carry torque when the
output member is rotating in the reverse direction.
8. The powertrain of claim 1, further comprising:
an accessory device operatively connected with the controller;
an endless rotatable device operatively connecting the crankshaft with
the accessory device;
a motor operatively connected to the accessory device and to the
controller; and
wherein the controller is configured such that the accessory device is
driven by the engine through the endless rotatable device when the crankshaft rotates
in the first direction and is driven by the motor when the crankshaft rotates in the
second direction.

GP-308284-PTH-CD
28
9. The powertrain of claim 1, further comprising:
a pump operatively connected with the controller and drivingly
connected with the crankshaft for providing a predetermined flow of fluid when the
crankshaft rotates in the first direction;
an electrically-actuated reversing valve in fluid communication
between the crankshaft and the pump and operatively connected to the controller; and
wherein the controller is configured to actuate the electrically-actuated
reversing valve when the crankshaft rotates in the second direction, thereby
maintaining the predetermined flow of fluid from the pump.
10. The powertrain of claim 1, further comprising:
an auxiliary drive train connected to and driven by the crankshaft;
wherein the auxiliary drive train is characterized by rotation in a predetermined
direction when the crankshaft rotates in the first direction; and
a rotating member operatively connected to the controller and
selectively engagable with the auxiliary drive train via the controller when the
crankshaft rotates in the second direction to change a direction of rotation of the
auxiliary drive train to the predetermined direction.
11. The powertrain of claim 1, wherein a powerflow path through
the transmission is identical regardless of the direction of rotation of the crankshaft.
12. A powertrain comprising:
an engine having a rotatable crankshaft; wherein the engine includes an
engine block forming cylinders, a respective intake valve and exhaust valve for each
cylinder; wherein the valves are openable and closable for allowing combustion of gas
within the cylinder to cause rotation of the crankshaft in a first direction;
an electrically-variable transmission having:
a transmission gearing arrangement with a transmission input
member, a transmission output member, and characterized by an absence of a reverse
gear; wherein the transmission input member is operatively connected with the
crankshaft such that torque is transferred from the crankshaft to the transmission input

GP-308284-PTH-CD
29
member; wherein the transmission output member rotates in a forward direction when
the crankshaft rotates in the first direction;
a motor/generator operatively connected to the transmission
gearing arrangement; and
an energy storage device operatively connected to the
motor/generator for providing power to and receiving power from the motor/generator
to thereby vary a speed of rotation of the transmission output member;
a controller configured to selectively change the direction of rotation of
the crankshaft such that the crankshaft rotates in a second direction; wherein the
transmission output member rotates in a reverse direction when the crankshaft rotates
in the second direction; and
wherein a powerflow path from the transmission input member to the
transmission output member through the transmission gearing arrangement is
identical regardless of the direction of rotation of the crankshaft.
13. The powertrain of claim 12, wherein the electrically-variable
transmission selectively alternately provides a fixed speed ratio and an
electrically-variable speed ratio when the crankshaft rotates in the reverse direction.
14. A method of controlling a powertrain having an engine with
intake and exhaust valves and a crankshaft, and an electrically variable transmission
with an input member, a motor/generator, a transmission gearing arrangement
operatively connected with the engine, and an output member for providing driving
torque, comprising:
receiving a request for rotation of the output member in one of a
forward direction and a reverse direction;
lifting the intake and exhaust valves according to a first predetermined
phasing with respect to rotation of the crankshaft if the received request is for rotation
of the output member in the forward direction, thereby causing the crankshaft to rotate
in a first direction, that corresponds with rotation of the output member in the forward
direction;
lifting the intake and exhaust valves according to a second
predetermined phasing with respect to rotation of the crankshaft if the received

GP-308284-PTH-CD
30
request is for rotation of the output member in the reverse direction; wherein the
second predetermined phasing substantially opposes the first predetermined phasing,
thereby causing the crankshaft to rotate in a second direction that corresponds with
rotation of the output member in the reverse direction; and
wherein a powerflow path through the transmission is the same when
the valves are lifted according to the first predetermined phasing as when the valves
are lifted according to the second predetermined phasing.
15. The method of claim 14, wherein said lifting the intake and
exhaust valves according to a second predetermined phasing includes actuating cam
phasers operatively connected to the valves.
16. The method of claim 14, wherein said lifting the intake and
exhaust valves according to a second predetermined phasing includes engaging a
different respective cam profile with each of the valves.
17. The method of claim 14, wherein engaging a different
respective cam profile with each of the valves includes axially moving a camshaft
characterized by the different respective cam profiles.

A powertrain is provided having an engine operable in a reverse
direction so that a reverse mode is provided through an electrically variable
transmission without relying on pure electric or series electric operation, and without
the addition of a dedicated reverse gear. A method of controlling such a powertrain is
also provided.

Documents:

00405-kol-2008-abstract.pdf

00405-kol-2008-claims.pdf

00405-kol-2008-correspondence others.pdf

00405-kol-2008-description complete.pdf

00405-kol-2008-drawings.pdf

00405-kol-2008-form 1.pdf

00405-kol-2008-form 2.pdf

00405-kol-2008-form 3.pdf

00405-kol-2008-form 5.pdf

405-KOL-2008-(24-09-2013)-ABSTRACT.pdf

405-KOL-2008-(24-09-2013)-ANNEXURE TO FORM 3.pdf

405-KOL-2008-(24-09-2013)-CLAIMS.pdf

405-KOL-2008-(24-09-2013)-CORRESPONDENCE.pdf

405-KOL-2008-(24-09-2013)-DESCRIPTION (COMPLETE).pdf

405-KOL-2008-(24-09-2013)-DRAWINGS.pdf

405-KOL-2008-(24-09-2013)-FORM-1.pdf

405-KOL-2008-(24-09-2013)-FORM-2.pdf

405-KOL-2008-(24-09-2013)-OTHERS.pdf

405-KOL-2008-(24-09-2013)-PA.pdf

405-KOL-2008-(24-09-2013)-PETITION UNDER RULE 137.pdf

405-KOL-2008-ASSIGNMENT.pdf

405-KOL-2008-CORRESPONDENCE OTHERS 1.1.pdf

405-KOL-2008-CORRESPONDENCE OTHERS 1.2.pdf

405-kol-2008-form 18.pdf

405-KOL-2008-PRIORITY DOCUMENT.pdf


Patent Number 262749
Indian Patent Application Number 405/KOL/2008
PG Journal Number 37/2014
Publication Date 12-Sep-2014
Grant Date 10-Sep-2014
Date of Filing 03-Mar-2008
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address 300 GM RENAISSANCE CENTER DERROIT, MICHIGAN
Inventors:
# Inventor's Name Inventor's Address
1 MARK A. THEOBALD 1906 LONE PINE ROAD BLOOMFIELD HILLS, MICHIGAN 48302
2 MADHUSUDAN RAGHAVAN 6816 TRAILVIEW COURT WEST BLOOMFIELD, MICHIGAN 48322
3 PAUL M. NAJT 3860 NORTHDALE ROAD BLOOMFIELD HILLS, MICHIGAN 48304
4 ALAN G. HOLMES 6520 HADLEY HILLS COURT CLARKSTON, MICHIGAN 48348
5 NORMAN K. BUCKNOR 1246 STONETREE DRIVE TROY, MICHIGAN 48083
6 RODNEY B. RASK 1110 HAWTHORNE GROSSE POINTE WOODS, MICHIGAN 48236
PCT International Classification Number B60K6/24; B60K6/22; B60K6/365,F01L1/08
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/736,704 2007-04-18 U.S.A.