Title of Invention

"A METHOD FOR STARTING A FUEL CELL SYSTEM"

Abstract A fuel cell system including a fuel cell stack having a plurality of fuel cells is provided. An anode supply manifold and an anode exhaust manifold are in fluid communication with the anodes of the plurality of fuel cells. A first valve is in fluid communication with the anode supply manifold and a second valve is in fluid communication with the anode exhaust manifold. A pressure sensor is adapted to measure an anode pressure. In operation, the first valve and the second valve are controlled in response to the anode pressure, thereby militating against an undesired exhausting of an anode supply stream.
Full Text FUEL CELL SYSTEM AND START-UP METHOD
FIELD OF THE INVENTION
[0001] The present disclosure relates to a fuel cell system and, more
particularly, to a method for starting the fuel cell system.
BACKGROUND OF THE INVENTION
[0002] A fuel cell has been proposed as a clean, efficient and
environmentally responsible power source for electric vehicles and various other
applications. In particular, the fuel cell has been identified as a potential
alternative for a traditional internal-combustion engine used in modem vehicles.
[0003] A common type of fuel cell is known as a proton exchange
membrane (PEM) fuel cell. The PEM fuel cell includes three basic components:
a cathode, an anode and an electrolyte membrane. The cathode and anode
typically include a finely divided catalyst, such as platinum, supported on carbon
particles and mixed with an ionomer. The electrolyte membrane is sandwiched
between the cathode and the anode to form a membrane-electrode-assembly
(MEA). The MEA is often disposed between porous diffusion media (DM) which
facilitate a delivery of gaseous reactants, typically hydrogen and oxygen from air,
for an electrochemical fuel cell reaction. Individual fuel cells can be stacked
together in series to form a fuel cell stack. The fuel cell stack is capable of
generating a quantity of electricity sufficient to power a vehicle.
[0004] During periods of non-operation, a quantity of air diffuses into
and accumulates in the anodes of the fuel cell stack. Upon start-up of the fuel
cell stack, hydrogen is supplied to the anodes. The hydrogen displaces the air
and creates a "hydrogen-air front" that passes over the anodes. The hydrogen-
air front is known to degrade carbon in the electrodes and impact fuel cell
performance. In particular, the presence of both hydrogen and air on the anode
results in a localized electrical short between a portion of the anode that sees
hydrogen and a portion of the anode that sees air. The localized electrical short
causes a cell reversal, resulting in a rapid corrosion of the catalyst support. The

rate of carbon corrosion has been found to be proportional to a time that the
hydrogen-air front exists and a magnitude of the localized voltage at the
hydrogen-air front.
[0005] It is known in the art to rapidly purge the anodes of the
accumulated air with hydrogen and minimize the time that the hydrogen-air front
exists on the anodes. The purge is often designed to substantially and evenly fill
the anode inlet header with hydrogen without exhausting an excess of hydrogen
from the fuel cell system. An illustrative purge method is disclosed in applicant's
co-pending U.S. App. Serial No. 11/762,845, incorporated herein by reference in
its entirety. Typically, a time required to purge the anodes is calculated in
advance, based on the volume of the fuel cell stack and the flow rate of the
hydrogen. However, the quantity of air that has accumulated on the anodes
varies with different shut-down periods and conditions. Additionally, variations in
pressure, pressure measurements, flow rates, flow control and composition of
the gases on the anodes after shut-down periods may vary widely. Therefore,
the time required to displace the accumulated air from the anodes, as well as the
volume and flow rate of hydrogen for purging the anodes, is generally not
optimized. As the optimal end point of the purge is often difficult to predict,
systems of the art have been unable to fully purge the anodes with hydrogen
without exhausting an undesirable quantity of hydrogen to the atmosphere.
[0006] Known systems have also employed a dead-short circuit
method during start-up of the fuel cell stack. In dead-short systems, a circuit with
a shorting resistor, for example, is used to minimize the localized voltage during
start-up of the fuel cell stack. The rate of carbon corrosion during start-up of the
fuel cell stack is thereby minimized. In order for the dead-short system to work
properly, however, each fuel cell in the fuel cell stack must have substantially
equal quantities of hydrogen for the duration of the dead-short. A fuel cell that is
deficient in hydrogen may experience undesirable, localized conditions if
subjected to the dead-short.
[0007] There is a continuing need for a fuel cell system and method
that provides a rapid and reliable start-up. Desirably, the fuel cell system and

method militates against an excessive exhaust of hydrogen during start-up,
enables the employment of a dead-short method to minimize carbon corrosion,
and militates against undesirable effects to the fuel cell stack resulting from the
dead-short circuit.
SUMMARY OF THE INVENTION
[0008] In concordance with the instant disclosure, a fuel cell system
and method that provides desirable fuel cell system emissions, optimizes the
hydrogen-air front time during the start-up, and enables the employment of a
dead-short circuit for minimization of carbon corrosion, is surprisingly discovered.
[0009] In one embodiment, a fuel cell system is provided. The fuel cell
system includes a fuel cell stack having a plurality of fuel cells, and an anode
supply manifold in fluid communication with the anodes of the plurality of fuel
cells. The anode supply manifold is adapted to deliver an anode supply stream
to the plurality of fuel cells. The fuel cell system further includes an anode
exhaust manifold in fluid communication with the anodes of the plurality of fuel
cells and adapted to receive an anode exhaust stream from the plurality of fuel
cells. A pressure sensor is in communication with the fuel cell stack and adapted
to measure an anode pressure. The fuel cell system has a first and second valve
in fluid communication with the anode supply and exhaust manifolds,
respectively. The first and second valves are adapted to operate at a
predetermined anode pressure measured by the pressure sensor.
[0010] In another embodiment, a method for starting the fuel cell
system is provided. The method first includes the steps of providing the first
valve in one of an open position and a closed position, and providing the second
valve in a closed position. An anode supply stream is supplied to the anode
supply manifold. The first valve is then opened, if it is not already provided in an
open position, and a first quantity of air from the anode supply manifold is
exhausted therethrough. An anode pressure is monitored while the first quantity
of air is exhausted. The first valve is closed when the anode pressure indicates a
flow of the anode supply stream therethrough, for example, when the anode

pressure is less than a predetermined pressure value. The second valve is then
opened and a second quantity of air is exhausted from the anode exhaust
manifold through the second valve until the anode supply stream flows through
the second valve.
[0011] In a further embodiment, a flow rate of the anode supply stream
is at least one of controlled and measured during the step of supplying the anode
supply stream. The method may further include the steps of measuring a
pressure differential across the first valve, and calculating an anode pressure
from the pressure differential and the flow rate of the anode supply stream. The
first valve is then closed when the anode pressure is less than a predetermined
pressure value.
[0012] The method of the disclosure may further include a step of
activating a dead-short when the second valve is opened. An average voltage of
the fuel cell stack is maintained at substantially zero. After filling the anodes with
the anode supply stream, the dead-short of the fuel cell stack may be deactivated
and a cathode supply stream supplied to a cathode inlet manifold. The start-up
of the fuel cell system is thereby completed.
DRAWINGS
[0013] The above, as well as other advantages of the present
disclosure, will become readily apparent to those skilled in the art from the
following detailed description, particularly when considered in the light of the
drawings described hereafter.
[0014] FIG. 1 illustrates a schematic, exploded perspective view of a
PEM fuel cell stack (only two cells shown);
[0015] FIG. 2 is a side cross-sectional view of a fuel cell system
according to an embodiment of the present disclosure;
[0016] FIG. 3 is a side cross-sectional view of the fuel cell system
depicted in FIG. 2, the fuel cell system uniformly distributing an anode supply
stream to individual fuel cells; and

[0017] FIG. 4 is an exemplary graph depicting an absolute anode
pressure during a start-up of a fuel cell system according to one embodiment of
the disclosure.
DETAILED DESCRIPTION OF THE INVENTION
[0018] The following description is merely exemplary in nature and is
not intended to limit the present disclosure, application, or uses. It should also
be understood that throughout the drawings, corresponding reference numerals
indicate like or corresponding parts and features. In respect of the methods
disclosed, the steps presented are exemplary in nature, and thus, are not
necessary or critical.
[0019] FIG. 1 depicts a bipolar PEM fuel cell stack 2 having a pair of
MEAs 4, 6 separated from each other by an electrically conductive bipolar plate
8. For simplicity, only a two-cell stack (i.e. one bipolar plate) is illustrated and
described in FIG. 1, it being understood that a typical fuel cell stack will have
many more such cells and bipolar plates. The MEAs 4, 6 and bipolar plate 8 are
stacked together between a pair of clamping plates 10, 12 and a pair of unipolar
end plates 14,16. The clamping plates 10,12 are electrically insulated from the
end plates 14, 16 by a gasket or a dielectric coating (not shown). The unipolar
end plates 14, 16, as well as both working faces of the bipolar plate 8, include
flowfields 18, 20, 22, 24 for distributing a hydrogen gas and air over an anode
and a cathode, respectively, of the MEAs 4, 6. Nonconductive gaskets 26, 28,
30, 32 provide seals and an electrical insulation between the several components
of the fuel cell stack 2. Gas-permeable diffusion media 34, 36, 38, 40 are
adjacent the electrodes, such as the anodes and the cathodes, of the MEAs 4, 6.
The end plates 14, 16 are disposed adjacent to the diffusion media 34, 40,
respectively, while the bipolar plate 8 is disposed adjacent to the diffusion media .
36 on the anode face of MEA 4. The bipolar plate 8 is further disposed adjacent
to the diffusion (media 38 on the cathode face of MEA 6.
[0020] The illustrative two-cell, bipolar PEM fuel cell stack 2 further
includes a cathode supply manifold 72 and a cathode exhaust manifold 74, a

coolant supply manifold 75 and a coolant exhaust manifold 77, and an anode
supply manifold 76 and an anode exhaust manifold 78. The hydrogen gas is
supplied to the anode supply manifold 76 via an anode inlet conduit 80. The air
is supplied to the cathode supply manifold 72 of the fuel cell stack 2 via a
cathode inlet conduit 82. An anode outlet conduit 84 and a cathode outlet
conduit 86 are also provided for the anode exhaust manifold 78 and the cathode
exhaust manifold 74, respectively. A coolant inlet conduit 88 and a coolant outlet
conduit 90 are further provided for supplying liquid coolant to, and removing
coolant from, respectively, the coolant inlet manifold 75 and the coolant outlet
manifold 77. It should be understood that the configurations of the various inlets
80, 82, 88 and outlets 84, 86, 90 in FIG. 1 are for the purpose of illustration, and
other configurations may be chosen as desired.
[0021] FIG. 2 shows a fuel cell system 200 according to an
embodiment of the invention. The fuel cell system 200 includes the fuel cell
stack 2 having a plurality of fuel cells 202. Each of the plurality of fuel cells 202
has an anode and a cathode with an electrolyte membrane disposed
therebetween. The fuel cell stack 2 further has a first end 204 and a second end
206. In particular embodiments, the first end 204 is known as the "dry end" and
the second end 206 is known as the "wet end."
[0022] The fuel cell system 200 includes the anode supply manifold 76
in communication with the anodes of the plurality of fuel cells 202. The anode
supply manifold 76 is adapted to deliver an anode supply stream 208, such as
gaseous hydrogen, to the plurality of fuel cells 202. The fuel cell system 200
further includes an anode exhaust manifold 78 in communication with the anodes
of the plurality of fuel cells 202. The anode exhaust manifold 78 is adapted to
receive an anode exhaust stream, such as residual gaseous hydrogen, air, and
water, from the plurality of fuel cells 202.
[0023] The fuel cell system 200 further includes a first valve 210 in fluid
communication with the anode supply manifold 76. A second valve 212 is in fluid
communication with the anode exhaust manifold 78. In one embodiment, the first
valve 210 is disposed at the first end 204 of the fuel cell stack 2. The second

valve 212 may be disposed at the second end 206 of the fuel cell stack 2. The
first valve 210 is adapted to exhaust a first quantity of air 214 and the anode
supply stream 208 from the anode supply manifold 76. The second valve 212 is
adapted to exhaust a second quantity of air 216 and an anode exhaust stream
from the anode exhaust manifold 78. In a further embodiment, the second valve
212 is disposed at the first end 204 instead of the second end 206.
[0024] It should be appreciated that when a sufficient period of time
has elapsed between a shutdown operation of the fuel cell system 200 and a
start-up operation, the first and second quantities of air 214, 216 will accumulate
in the anode supply and exhaust manifolds 76, 78. Further, it should be
appreciated that the first and second quantities of air 214, 216 will accumulate,
during a sufficient period of stack inoperability, on the anodes of the plurality of
fuel cells 202.
[0025] In a particularly illustrative embodiment, the fuel cell system 200
includes at least one pressure sensor adapted to measure a pressure of the
anodes of the plurality of fuel cells 202. In one embodiment, the first valve 210 is
in communication with a first pressure sensor 218. The second valve 212 may
also be in communication with a second pressure sensor 220. As a nonlimiting
example, at least one of the pressure sensors 218, 220 is a differential pressure
sensor or AP sensor. Differential pressure sensors are known to accurately
measure a pressure drop across a fixed orifice, such as the first and second
valves 210, 212. Thus, the ambient pressure being assumed or otherwise
known, the pressure of the anodes of the plurality of fuel cells 202 may be readily
determined with the AP sensor. In particular embodiments, at least one of the
pressure sensor 218, 220 is integral with at least one of the first and second
valves 210, 212, respectively. One of ordinary skill in the art should also
understand that suitable pressure sensors disposed at other locations within the
fuel cell system 200 and adapted to measure the pressure of the anodes may be
used as desired.
[0026] In operation, the first valve 210 may be adapted to open or
close at a first predetermined anode pressure. The first predetermined anode

pressure may be measured by at least one of the pressure sensors 218, 220.
The second valve 212 may be adapted to open or close at a second
predetermined anode pressure measured by at least one of the pressure sensors
218, 220. Other suitable pressure sensors adapted to measure the anode
pressure may be used as desired. A skilled artisan should also appreciate that
the first and second predetermined anode pressures may be selected as desired.
In a particular embodiment, the first and second predetermined anode pressures
may be selected to indicate when at least one of the anode supply manifold 76,
the anode exhaust manifold 78, and the anodes are substantially filled with
hydrogen from the anode supply stream 208.
[0027] The fuel cell system 200 also may include a controller 221. The
controller 221 is adapted to actuate the first valve 210 and the second valve 212,
thereby opening or closing the first valve 210 and the second valve 212 as
desired. For example, the controller 221 may receive a signal from the at least
one pressure sensor 218, 220 indicating that the anode supply manifold 76 has a
sufficient quantity of hydrogen present to begin filling the anodes. It should
therefore be understood that the pressure of the anodes may be used to
determine a composition of the gas in the anode supply manifold 76. The
composition of the gas in the anode supply manifold 76 may be determined, for
example, by calculation from the flow rate of the anode supply stream 208 and
the pressure drop across at least one of the first and second valves 210, 212.
The controller 221 may be adapted to actuate the first and second valves 210,
212 in response to a pressure-determinant composition of gas or gases in the
anode supply manifold 76.
[0028] The fuel cell system 200 of the present disclosure may further
have at least one resistive device 222 in electrical communication with the fuel
cell stack 2. The resistive device 222 is adapted to provide a resistive load to the
fuel cell stack 2, and short the fuel cell stack 2 as desired. In particular
embodiments, the resistive device 222 is a high-voltage buss coupled to an
electrical sink. The resistive device 222 may have a minimal electrical resistance
and form a dead-short circuit that connects the end plates 14, 16 of the fuel cell

stack 2. In other embodiments, the resistive device 222 is a resistor in electrical
communication with the fuel cell stack 2. The resistive device 222 may be
adjustable to provide a desired resistive load on the fuel cell stack 2. In an
illustrative embodiment, the resistive device 222 is adapted to place a resistive
load on the fuel cell stack 2 during startup, thereby limiting cell potential and
militating against fuel cell degradation induced by carbon corrosion. A skilled
artisan should understand that other suitable resistive devices 222 may be used
as desired.
[0029] In a further embodiment, the fuel cell system 200 includes a
compressor (not shown) in communication with the cathode inlet manifold 78.
The compressor is adapted to supply a cathode supply stream, such as air, to
the cathode inlet manifold 72. The cathode inlet manifold 72 is in fluid
communication with the cathodes of the plurality of fuel cells 202. In a particular
embodiment, the fuel cell system 200 includes a bypass valve and a bypass
conduit in fluid communication with the compressor. The bypass valve and
conduit are adapted, for example, to allow the cathode supply stream to bypass
the fuel cell stack 2 as desired. For example, it should be appreciated that the
bypass conduit may be in fluid communication with the first valve 210 and the
second valve 212 for dilution of hydrogen exhausted via the valves 210, 212.
[0030] As shown in FIGS. 3 and 4, the present disclosure includes a
method for starting the fuel cell system 200. The method includes steps of
providing the first valve 210 in at least one of an open position and a closed
position, and the second valve 212 in a closed position. The first valve 210 is
opened, if not provided in the open position, prior to a step of supplying the
anode supply stream 208 to the anode supply manifold 76. The anode supply
stream 208 may be a compressed hydrogen gas, for example. A flow rate of the
anode supply stream 208 may be at least one of controlled and measured while
the anode supply stream 208 is supplied.
[0031] It should be appreciated that the step of opening the first valve
210 may be preceded by a pressure build step in which the first valve 210
remains closed for a desired period of time. In the pressure build step, pressure

is increased within the anode supply manifold 76 to a level sufficient to force a
first quantity of accumulated air 214 into the compressible volume of the anodes
without forcing a substantial quantity of the anode supply stream 208 into the
anodes. When a desired pressure is achieved, the first valve 210 may then be
opened.
[0032] Upon opening the first valve 210, the first quantity of air 214
accumulated during the shut-down of the fuel cell system 200 is exhausted
through the first valve by a pressure of the anode supply stream 208. If the
volume of the plurality of fuel cells 202 is pressurized in the pressure build step,
the anode supply stream 208 is caused to flow out of the first valve 210, thereby
completely filling the anode supply manifold 76. The step of exhausting the first
quantity of air 214 is known as a "purge step" or "header purge step."
[0033] The first valve 210 is closed when the anode supply manifold 76
is substantially filled with the anode supply stream 208. For example, the first
valve 210 may be closed in response to a signal from the controller 221, to which
the anode pressure measurements are provided. The first and second valves
210, 212 may be opened or closed in when the anode pressure reaches a
predetermined pressure value, for example. In one embodiment, the first valve
210 is operated at a first predetermined pressure value. The second valve 212
may be operated at a second predetermined pressure value. The first and
second predetermined pressure values may be substantially the same. Thus,
the first and second valves 210, 212 may be operated substantially
simultaneously in response to the predetermined pressure value. It should be
appreciated that pressure measurements may be employed as desired to
operate the first and second valves 210, 212, thereby selectively supplying
gaseous reactants to the fuel cell stack 2.
[0034] During the purge step, while the first quantity of air 214 is being
exhausted from the anode supply manifold 76, a pressure of the anodes of the
plurality of fuel cells 202 is monitored. As described herein, the pressure of the
anodes may be monitored with a pressure sensor. Individual anodes may be
monitored with pressure sensors disposed in the fuel cell system 200, for

example. In one embodiment, the pressure of the anodes is monitored by at
least one of the first pressure sensor 218 and the second pressure sensor 220.
The pressures of the anode supply manifold 76, the anode exhaust manifold 78,
and anodes may also be monitored by other suitable pressure sensors, as
desired.
[0035] In a particular embodiment, the anode pressure is monitored by
measuring a pressure of the anode supply manifold 76. The anode supply
manifold 76 pressure may be monitored with a AP sensor, for example. When at
least one of the first pressure sensor 218 and the second pressure sensor 220 is
a AP sensor, the step of monitoring the anode pressure includes the step of
measuring a pressure differential across at least one of the first and second
valves 210, 212. In a particularly illustrative embodiment, the anode pressure is
monitored by measuring a pressure differential across the first valve 210.
[0036] At closure of the first valve 210, the second valve 212 is opened
and a second quantity of air 216 is caused to flow from the anodes and the
anode exhaust manifold 78 through the second valve 212. The flow of the
second quantity of air 216 from the anodes is commonly referred to as a "stack
flush step" or "flush step." The steps of closing the first valve 210 and opening
the second valve 212 may be performed substantially simultaneously.
[0037] It should be appreciated that the anode supply stream 208 of
the present method is supplied substantially uniformly to the plurality of fuel cells
202 during the flush step. The purging of the anode supply manifold 76 with the
anode supply stream 208 prior to the stack flush facilitates the substantially
uniform supply and distribution of the anode supply stream 208 to the anodes.
The purge step fills the anode supply manifold 76. The substantially uniform
supply and distribution then begins, for example, when the first valve 210 is
closed and the second valve 212 is opened.
[0038] The steps of closing and opening the first and second valves
210, 212, respectively, may be performed when the anode pressure reaches the
predetermined pressure value. The predetermined pressure value employed to
control the valves 210, 212 may be selected as desired. The anode pressure


may be calculated from the pressure differential measured across at least one of
the first and second valves 210, 212, and the flow rate of the anode supply
stream 208. A change in the anode pressure during the stack purge and flush
steps may be indicative of a volume, such as one of the anode supply and
exhaust manifolds 76, 78, having been substantially filled with hydrogen gas.
Thus, the predetermined pressure value may be selected so that the steps of
closing and opening the first and second valves 210, 212 occurs when hydrogen
has substantially filled at least one of the anode supply manifold 76, the anode
exhaust manifold 78, and the anodes themselves.
[0039] As shown in FIG, 4, the predetermined pressure value may be
selected as indicative of the anode supply stream 208 having substantially filled
the anode supply manifold 76. For example, a first decrease 400 in a monitored
anode pressure 402 during the purge step has been observed to be indicative of
the anode supply stream 208 flowing through the first valve 210 instead of
accumulated air 214. Similarly, in the fuel cell system 200 where the anode has
some residual hydrogen remaining therein after shut-down, a similar decrease
404 in a monitored anode pressure 406 is observed to occur earlier than when
no residual hydrogen is present. Accordingly, a skilled artisan should appreciate
that the monitored anode pressure may be indicative of the composition of the
gases within the anode supply manifold 76 of the fuel cell stack 2.
[0040] As a nonlimiting example, the anode supply manifold 76 may be
filled with air following a shut-down period. A 30 kPa pressure drop may be
initially observed across the first valve 210 at an anode supply stream 208 flow
rate of about 10 L/s When the anode supply manifold 76 is substantially filled
with hydrogen from the anode supply stream 208, however, the pressure drop
decreases to about 5 to about 6 kPa, for example. The pressure drop across the
first valve 210 is thereby indicative of the composition of the gas in the anode
supply manifold 76. It should be understood that these figures are for the
purpose of example only, and that other pressure drop values and flow rates may
be observed, depending on the fuel cell system 200 and methods employed.

[0041] As further depicted in FIG. 4, as the anode supply stream 208
moves across the anodes, and the hydrogen in the anode supply stream reacts
with oxygen from residual air on the cathodes, the dynamic pressure on the
anodes therefore remains substantially constant. When all of the residual
oxygen on the cathodes has been consumed, an increase 408 in the monitored
anode pressure 402 may occur. The increase 408 is indicative of hydrogen from
the anode supply stream 208 displacing the accumulated air 216 on the anodes.
After reaching a local maximum, a second decrease 410 in the monitored anode
pressure 402 may be observed. The second decrease 410 is indicative of the
anodes having been substantially filled with hydrogen. A skilled artisan should
therefore appreciate that the monitoring of the anode pressure may be employed
to determine when to begin supplying the cathode supply stream to the cathode
inlet manifold of the fuel cell system 200. In one embodiment, the anode
pressure may be monitored at the second valve 212, for example with a pressure
sensor such as a AP sensor.
[0042] The method of the present disclosure may further include the
step of activating a dead-short circuit of the fuel cell stack 2, for example, when
the first valve 210 is closed and the second valve 212 is opened. The activation
of the dead-short circuit is adapted to maintain an average voltage of the fuel cell
stack 2 at substantially zero volts. The dead-short circuit is effective in
minimizing an occurrence of undesirable localized voltages and therefore carbon
corrosion, when the anodes are flushed with the anode supply stream 208.
[0043] In one embodiment, the method of the disclosure includes the
step of deactivating the dead-short of the fuel cell stack 2, for example, after the
anodes are substantially filled with the anode supply stream 208. Following the
deactivation of the dead-short, the method may then include the step of
supplying the cathode supply stream to the cathode inlet manifold. It should be
appreciated that the dead-short is not engaged when the cathode supply stream
is supplied to the fuel cell stack 2 in order to militate against degradation of the
fuel cell stack 2. However, the fuel cell stack 2 may be subject to a minimal
parasitic load as the cathodes of the fuel cell stack 2 fill with air. The minimal

parasitic load may be selected as desired and is adapted to minimize the voltage
of the fuel cell stack 2 as the fuel cell system 200 air compressor is started. The
employment of a minimal parasitic load may militate against undesirable open-
circuit voltage events during the start-up operation of the fuel cell stack 2.
[0044] As the cathode supply stream fills the cathodes, about one or
two cathode volumes typically pass through the fuel cell stack 2 before the fuel
cell system 200 is fully operational and prepared to receive a full electrical load.
A fitness of the fuel cell stack 2 to receive the full load may be determined, for
example, by measuring an average fuel cell voltage. In another embodiment, the
fitness of the fuel cell stack 2 to receive the full load may be determined by
measuring a minimum cell voltage, for example.
[0045] It is surprisingly found with the fuel cell system 200 and method
of the disclosure that undesirable exhausting of hydrogen during the start-up
operation of the fuel cell stack 2 is minimized. In particular, the measurement of
the anode pressure and employment of the anode pressure in controlling
actuation of the first and second valves 210, 212 is now shown to be effective in
limiting exhaust of hydrogen from the anode supply stream 208. Additionally, the
measurement of the anode pressure surprisingly enables the employment of the
dead-short circuit of the fuel cell stack 2 during the start-up by reliably providing
each fuel cell 202 with the anode supply stream 208 for the duration of the dead-
short. A degradation of the fuel cell stack 2 via carbon corrosion or, for example,
due to a formation of localized conditions within the fuel cell stack 2 during the
dead-short, are thereby militated against with the system and method of the
present disclosure.
[0046] While certain representative embodiments and details have
been shown for purposes of illustrating the invention, it will be apparent to those
skilled in the art that various changes may be made without departing from the
scope of the disclosure, which is further described in the following appended
claims.

CLAIMS
What is claimed is:
1. A fuel cell system comprising:
a fuel cell stack including a plurality of fuel cells, each of the plurality of
fuel cells having an anode and a cathode with an electrolyte
membrane disposed therebetween;
an anode supply manifold in fluid communication with the anodes of the
plurality of fuel cells to deliver an anode supply stream to the
plurality of fuel cells;
an anode exhaust manifold in fluid communication with the anodes of the
plurality of fuel cells to receive an anode exhaust stream from the
plurality of fuel cells;
a pressure sensor adapted to measure an anode pressure;
a first valve in fluid communication with the anode supply manifold and
adapted to operate at a first predetermined anode pressure
measured by the pressure sensor; and
a second valve in fluid communication with the anode exhaust manifold
and adapted to operate at a second predetermined anode pressure
measured by the pressure sensor.
2. The fuel cell system of Claim 1, further comprising a controller in
electrical communication with the pressure sensor and adapted to operate the
first valve and the second valve.
3. The fuel cell system of Claim 1, wherein the first and second
predetermined anode pressures are substantially the same.
4. The fuel cell system of Claim 1, wherein the pressure sensor is a
AP sensor.

5. The fuel cell system of Claim 4, wherein the AP sensor is in
communication with at least one of the first valve and the second valve.
6. The fuel cell system of Claim 4, wherein the AP sensor is integral
with at least one of the first valve and the second valve.
7. The fuel cell system of Claim 1, further comprising a resistive
device in electrical communication with the fuel cell stack and adapted to provide
a resistive load thereto.
8. The fuel cell system of Claim 7, wherein the resistive device is a
high-voltage buss coupled to an electrical sink.
9. The fuel cell system of Claim 7, wherein the resistive device is a
dead-short circuit.
10. The fuel cell system of Claim 7, wherein the resistive device is
adjustable to provide a desired load on the fuel cell stack.

11. A method for starting a fuel cell system including a fuel cell stack
having a plurality of fuel cells, each of the plurality of fuel cells having an anode
and a cathode with a electrolyte membrane disposed therebetween, the fuel cell
stack having an anode supply manifold and an anode exhaust manifold in
communication with the anodes of the plurality of fuel cells, the method
comprising the steps of:
providing a first valve in one of an open position and a closed position, the
first valve in fluid communication with the anode supply manifold;
providing a second valve in a closed position, the second valve in fluid
communication with the anode exhaust manifold;
supplying an anode supply stream to the anode supply manifold;
opening the first valve if the first valve is provided in the closed position;
exhausting a first quantity of air from the anode supply manifold through
the first valve;
monitoring an anode pressure;
closing the first valve when the anode pressure is less than a
predetermined pressure value;
opening the second valve; and
exhausting a second quantity of air from the anode exhaust manifold
through the second valve.
12. The method of Claim 11, wherein the anode pressure is monitored
by measuring a pressure of the anode supply manifold.
13. The method of Claim 11, wherein the anode pressure is monitored
by measuring a pressure differential across at least one of the first and second
valves.
14. The method of Claim 11, wherein a pressure buildup occurs in the
anode supply manifold between the steps of supplying the anode supply stream
and opening the first valve.

15. The method of Claim 11, wherein the predetermined pressure value
is indicative of the anode supply stream having substantially filled the anode
supply manifold.
16. The method of Claim 11, further comprising the step of:
activating a dead-short when the second valve is opened, wherein an
average voltage of the fuel cell stack is maintained at substantially zero.
17. The method of Claim 16, wherein the first valve is closed and the
second valve is opened substantially simultaneously.
18. The method of Claim 16, further comprising the steps of:
deactivating the dead-short of the fuel cell stack; and
supplying a cathode supply stream to a cathode inlet manifold in fluid
communication with the plurality of fuel cells after supplying the anode supply
stream to the anodes.
19. The method of Claim 18, further comprising the step of:
subjecting the fuel cell stack to a minimal load while supplying the cathode
supply stream, wherein open circuit voltage events are militated against.

20. A method for starting a fuel cell system including a fuel cell stack
having a plurality of fuel cells, each of the plurality of fuel cells having an anode
and a cathode with a electrolyte membrane disposed therebetween, the fuel cell
stack having an anode supply manifold and an anode exhaust manifold in
communication with the anodes of the plurality of fuel cells, the method
comprising the steps of:
providing a first valve in one of an open position and a closed position, the
first valve in fluid communication with the anode supply manifold;
providing a second valve in a closed position, the second valve in fluid
communication with the anode exhaust manifold;
supplying an anode supply stream to the anode supply manifold, wherein
a flow rate of the anode supply stream is at least one of controlled
and measured;
opening the first valve if the first valve is provided in the closed position;
exhausting a first quantity of air from the anode supply manifold through
the first valve;
measuring a pressure differential across the first valve;
calculating an anode pressure from the pressure differential and the flow
rate of the anode supply stream;
closing the first valve when the anode pressure is less than a
predetermined pressure value;
opening the second valve; and
exhausting a second quantity of air from the anode exhaust manifold
through the second valve.

A fuel cell system including a fuel cell stack having a plurality of fuel cells is
provided. An anode supply manifold and an anode exhaust manifold are in fluid
communication with the anodes of the plurality of fuel cells. A first valve is in fluid
communication with the anode supply manifold and a second valve is in fluid
communication with the anode exhaust manifold. A pressure sensor is adapted
to measure an anode pressure. In operation, the first valve and the second valve
are controlled in response to the anode pressure, thereby militating against an
undesired exhausting of an anode supply stream.

Documents:

1587-KOL-2008-(09-01-2014)-ABSTRACT.pdf

1587-KOL-2008-(09-01-2014)-ANNEXURE TO FORM 3.pdf

1587-KOL-2008-(09-01-2014)-CLAIMS.pdf

1587-KOL-2008-(09-01-2014)-CORRESPONDENCE.pdf

1587-KOL-2008-(09-01-2014)-FORM-1.pdf

1587-KOL-2008-(09-01-2014)-FORM-2.pdf

1587-KOL-2008-(09-01-2014)-OTHERS.pdf

1587-KOL-2008-(09-01-2014)-PETITION UNDER RULE 137.pdf

1587-kol-2008-abstract.pdf

1587-KOL-2008-ASSIGNMENT.pdf

1587-kol-2008-claims.pdf

1587-KOL-2008-CORRESPONDENCE 1.1.pdf

1587-KOL-2008-CORRESPONDENCE 1.2.pdf

1587-KOL-2008-CORRESPONDENCE 1.3.pdf

1587-kol-2008-correspondence.pdf

1587-kol-2008-description (complete).pdf

1587-kol-2008-drawings.pdf

1587-kol-2008-form 1.pdf

1587-kol-2008-form 2.pdf

1587-kol-2008-form 3.pdf

1587-kol-2008-form 5.pdf

1587-kol-2008-gpa.pdf

1587-KOL-2008-OTHERS.pdf

1587-KOL-2008-PRIORITY DOCUMENT.pdf

1587-kol-2008-specification.pdf


Patent Number 263084
Indian Patent Application Number 1587/KOL/2008
PG Journal Number 41/2014
Publication Date 10-Oct-2014
Grant Date 30-Sep-2014
Date of Filing 15-Sep-2008
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address 300 RENAISSANCE CENTER, DETROIT, MICHIGAN
Inventors:
# Inventor's Name Inventor's Address
1 BALASUBRAMANIAN LAKSHMANAN 38 SADDLE BROOK PITTSFORD, NY 14534
2 GARY M. ROBB 85 EAST STREET HONEOYE FALLS, NY 14472
PCT International Classification Number H01M8/04
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/858,974 2007-09-21 U.S.A.