Title of Invention

MANIFOLD FLANGES FOR MOUNTING ON THE CYLINDER HEAD OF INTERNAL COMBUSTION ENGINE

Abstract The subject matter of the invention is manifold flanges for mounting on the cylinder head of internal combustion engines. The manifold flange includes a manifold housing (6), a pipe connecting flange (7), and, for each cylinder, an individual flange (2) with fastening means (3). To make handling easier, adjacent individual flanges (2) are joined by an expansion arch (4).
Full Text Heinrich Gillet GmbH, 67480 Edenkoben, Federal Republic of Germany
Manifold Flange
Description:
The invention concerns manifold flanges for mounting on the cylinder head of internal
combustion engines, comprising a manifold housing, a pipe connecting flange, and, for
each cylinder, an individual flange with fastening means.
Manifold flanges for attaching to the cylinder head of internal combustion engines
include a manifold housing, which directs the hot exhaust gases emerging from the
cylinders to a pipe connecting flange where additional exhaust gas treatment elements
are fastened. The fastening of the manifold flange to the cylinder head takes place with
the aid of flanges, which are installed with the aid of stud bolts and nuts, or with the aid
of screws. A seal is located between the cylinder head and the flange.
The manifold housing is heated to temperatures up to approximately 900" C by the hot
exhaust gases, causing it to expand accordingly. In contrast, the cylinder attachment
flanges reach maximum temperatures of approximately 120° C, since over large areas
they are in contact with the cylinder head, which is water cooled. The extreme
temperature differences result in corresponding differences in expansion which must be
compensated. The manifold housing accommodates some of the difference in
expansion. The other part of the difference in expansion is compensated by sliding of
the cylinder head attachment flange on the seal.
It is a matter of course that the compensation of expansion is optimal when the cylinder
head attachment flanges are designed as individual flanges. However, manufacture and
installation of manifold flanges with individual flanges is very cumbersome. Each
individual flange must be handled individually. Each individual flange must be placed in

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an installation fixture for installation on the manifold pipes, in which process it is
necessary to ensure by suitable means that no interchanging occurs during placement
of the three, four, five, etc. individual flanges, which would make the manifold flange
defective. This is unsatisfactory.
The object of the present invention is to design manifold flanges for mounting on the
cylinder head of internal combustion engines such that they can be handled and
installed easily, quickly and reliably, without losing the desired properties for
compensating differences in thermal expansion.
This object is attained in that adjacent individual flanges are joined by expansion
arches.
The present invention is based on the principle of connecting the individual flanges by
expansion arches, which yield elastically to the motions of thermal expansion while still
allowing handling comparable to a conventional sheet-metal flange. Measures for
preventing interchange of the individual flanges are totally eliminated.
According to an advantageous embodiment of the invention, the arches are a single
piece with the individual flanges. This permits production with a single stamping
operation, which is to say in the shortest possible time.
The invention is described in detail in the form of example embodiments, with reference
to the drawings. Shown are:
Fig. 1 two sets of individual flanges, connected by expansion arches, that have been
stamped from a sheet of metal,
Fig. 2 part of a set of individual flanges with alternative expansion arches, and
Fig. 3 a top view of the underside of a complete manifold flange.

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Fig. 1 shows a metal sheet 1, for example drawn from a coil, out of which are stamped
two sets of individual flanges 2 with fastening openings 3. The individual flanges 2 are
offset relative to one another for optimization of cuttings.
Adjacent individual flanges 2 of each set are joined together as one piece by an
expansion arch 4. These expansion arches 4 are dimensioned such that they are stable
enough to allow convenient and reliable handling of the complete set of individual
flanges 2 and arches 4, but are also thin and elastic enough to permit movements of
thermal expansion during operation of the internal combustion engine.
Fig. 2 shows an alternative embodiment. In this example, the expansion arches 5 are
considerably longer in design in order to improve the elastic characteristics. In any
event, however, this embodiment also ensures that the complete set of individual
flanges 2 and expansion arches 5 can be handled without problem in the manufacturing
plant until the flanges 2 are firmly attached to the manifold housing of the manifold
flange.
Fig. 3 shows a top view of the underside of a complete manifold flange. The individual
flanges 2, which are joined by their expansion arches 4, are attached, for example
welded, to a manifold housing 6. The manifold housing 6 collects the hot exhaust gases
emerging from the cylinders of the internal combustion engine (not shown), and
conducts them to a manifold connection with pipe flange 7, which is the mechanism for
connecting to the other elements of an exhaust system (not shown).

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Claims:
1. Manifold flange for mounting on the cylinder head of internal combustion
engines, comprising
- a manifold housing (6),
- a pipe connecting flange (7),
- and, for each cylinder, an individual flange (2) with fastening means (3),
characterized by the feature:
- adjacent individual flanges (2) are joined by expansion arches (4, 5).
2. Manifold flange according to claim 1, characterized by the feature:
- the expansion arches (4, 5) and the individual flanges (2) are a single piece.
Dated this 5th day of DECEMBER 2007

The subject matter of the invention is manifold flanges for mounting on the cylinder
head of internal combustion engines.
The manifold flange includes a manifold housing (6), a pipe connecting flange (7), and,
for each cylinder, an individual flange (2) with fastening means (3). To make handling
easier, adjacent individual flanges (2) are joined by an expansion arch (4).

Documents:

01639-kol-2007-abstract.pdf

01639-kol-2007-claims.pdf

01639-kol-2007-correspondence others.pdf

01639-kol-2007-description complete.pdf

01639-kol-2007-drawings.pdf

01639-kol-2007-form 1.pdf

01639-kol-2007-form 2.pdf

01639-kol-2007-form 3.pdf

01639-kol-2007-form 5.pdf

01639-kol-2007-priority document.pdf

1639-KOL-2007-(06-11-2013)-CORRESPONDENCE.pdf

1639-KOL-2007-(06-11-2013)-FORM-13.pdf

1639-KOL-2007-(06-11-2013)-OTHERS.pdf

1639-KOL-2007-(06-11-2013)-PA.pdf

1639-KOL-2007-(12-06-2014)-ANNEXURE TO FORM 3.pdf

1639-KOL-2007-(12-06-2014)-CORRESPONDENCE.pdf

1639-KOL-2007-(12-06-2014)-DRAWINGS.pdf

1639-KOL-2007-(12-06-2014)-FORM-1.pdf

1639-KOL-2007-(12-06-2014)-FORM-2.pdf

1639-KOL-2007-(12-06-2014)-OTHERS.pdf

1639-KOL-2007-(12-06-2014)-PA.pdf

1639-KOL-2007-(12-06-2014)-PETITION UNDER RULE 137.pdf

1639-KOL-2007-(27-09-2013)-ABSTRACT.pdf

1639-KOL-2007-(27-09-2013)-ANNEXURE TO FORM 3.pdf

1639-KOL-2007-(27-09-2013)-CLAIMS.pdf

1639-KOL-2007-(27-09-2013)-CORRESPONDENCE.pdf

1639-KOL-2007-(27-09-2013)-DESCRIPTION (COMPLETE).pdf

1639-KOL-2007-(27-09-2013)-DRAWINGS.pdf

1639-KOL-2007-(27-09-2013)-FORM-1.pdf

1639-KOL-2007-(27-09-2013)-FORM-2.pdf

1639-KOL-2007-(27-09-2013)-OTHERS.pdf

1639-KOL-2007-CORRESPONDENCE 1.1.pdf

1639-KOL-2007-CORRESPONDENCE OTHERS 1.1.pdf

1639-KOL-2007-CORRESPONDENCE-1.1.pdf

1639-kol-2007-form 18.pdf

1639-KOL-2007-PA.pdf

1639-KOL-2007-PRIORITY DOCUMENT 1.1.pdf

abstract-01639-kol-2007.jpg


Patent Number 263211
Indian Patent Application Number 1639/KOL/2007
PG Journal Number 42/2014
Publication Date 17-Oct-2014
Grant Date 14-Oct-2014
Date of Filing 05-Dec-2007
Name of Patentee TENNECO GMBH
Applicant Address AN DER BUNDESSTRASSE 38, 67480 EDENKOBEN
Inventors:
# Inventor's Name Inventor's Address
1 GEMINN, MARKUS TALSTRASSE 15 67487 ST. MARTIN
PCT International Classification Number F16L23/032; F16L23/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 202006018649.2 2006-12-09 Germany