Title of Invention

HIGH IMPEDANCE HIGH VOLTAGE WINDING OF POTENTIAL TRANSFORMER FOR AC TRANSMISSION SYSTEMS

Abstract High impedance high voltage winding (01) of potential transformer (A) for AC transmission systems, the winding being made of special winding material/alloy having optimal conductivity, mechanical strength and cross-section for the application, characterized in that the increased impedance of the winding is imparted by distributed resistance (07) and distributed inductive (08) reactance due to the characteristics and length of the winding material.
Full Text Field of the invention:-
The invention relates to potential transformers in general, and to a high
impedance high voltage winding of potential transformer for AC transmission systems in
particular.
Background and prior art:-
A potential transformer (PT) is primarily used to measure system voltage and provides
proportional signals for metering and protection. A PT is in general connected at
receiving side (incomer), load side (feeder) or substation bus bar.
Inductive voltage/ potential transformers are used to measure voltage in electric
circuits. A potential transformer is a conventional step down transformer having primary
and secondary windings. The primary winding is connected directly to the power circuit
either between two phases or between one phase and ground depending on system
configuration. Their main role is to condition (step down) the voltage to be measured
by a measuring instrument/device. The transformer acts as an electrical isolation
between instrumentation and the power system. The proportional secondary voltage is
expected to be in phase with primary voltage for accuracy of three-phase measurement
and the protection. To maintain precise voltage regulation, instrumentation load on PTs'
is kept to bare minimum. The PTs are designed with high input impedance to avoid
system loading.
During evaluation and type testing of these devices, at higher voltages i.e., 110% and
125% of rated voltages specified by IEC, temperature of winding increases close to
levels specified signifying a scope for improvement in material and optimization.
Further, because of the low resistance of windings, the over-voltages which are
encountered during switching/ ferro-resonance (due to inductance of PT and

capacitance of long cables/transmissions lines) persist for longer durations for low
clamping coefficient of the network, damaging equipment and insulation.
In conventional potential transformers, high conductivity material like copper is used for
preparation of primary and secondary windings. Because of low resistance of these
windings, dc current flow in primary and secondary windings is abnormally high for
higher system voltages. The ac magnetizing currents also have higher magnitude for
reduced overall impedance. These flaws are conventionally controlled by use of current
limiters. More clearly, a fuse or current limiter (CL) is often connected in series with
primary winding of transmission PTs, for safety and ease of disconnecting the PT from
the circuit (Refer Figure 1).
Conventionally, for limiting ferro-resonance over voltage and their adverse effect, a
limiting resistor is connected in neutral of the primary winding. Sometimes a limiting
resistor connected across secondary winding of the PT helps in ferro-resonance
damping (Refer Figure 2). Such resistors may cause thermal damage of the potential
transformer in case of sustained unbalance in the supply network. To overcome these
problems, protection circuit has been employed for potential transformers (refer patent
No. WO 2006/ 126904 A1). The disadvantage of such systems is that the reliability is
limited by the performance of limiting resistance and protection circuit.
In order to overcome above drawbacks, a high impedance high voltage winding has
been proposed in the present invention for the potential transformers, which are being
used for AC transmission applications.
Objects of the invention:
An object of the present invention is to reduce failure of PTs in transmission systems
due to DC discharge by suitably modifying the resistive impedance of the PT.

Another object of the invention is to improve reliability by eliminating protection circuits
and/or by de-rating the limiting resistor connected in neutral of the PT for ferro-
resonance damping.
A further object of the invention is to eliminate or to de-rate the current limiter (CL)
connected in series with primary and secondary windings.
Yet another object is to increase resistive impedance of the winding which enhances
thermal capability of the PT.
A still further object of the PT is to optimize the resistive impedance of primary winding
by improving discharge capability of PT and ferro-resonance damping by keeping phase
angle error and ratio errors within specified levels.
Brief description of the accompanying drawings:
The invention is described with the help of Figures 1 to 5, where:
Figure 1: Shows the schematic of single phase potential transformer in prior art.
Figure 2: Shows the schematic of three phase potential transformer in prior art.
Figure 3: Shows the equivalent circuit of substation bay during DC discharge of
potential transformer.
Figure 4: Shows schematic of the single phase potential transformer in accordance
with the invention.
Figure 5: DC discharge capability of PT in accordance with the invention for various
resistances of primary winding.
The invention will now be described in details in an exemplary embodiment as depicted
in the accompanying drawings.

However, there can be several other embodiments of the present invention, all of which
are deemed covered by this description.
Description of the invention:
A potential transformer (PT) is a step down transformer having primary (01) and
secondary (02) windings. A limiting resistor (03) is connected in neutral of the primary
winding (01) to limit ferro-resonance over voltages and their adverse effects. At times a
limiting resistor (04) is connected across the secondary winding (02) to help ferro-
resonance damping.
In high voltage substation, if potential transformer is connected on line side terminated
by high capacitance components like long transmission lines [05] which may be solid
insulation cables, gas insulated transmission lines or overhead lines, it is essential for PT
to have a high DC discharge capability. The capacitance of long lines is in the order of
few hundred pF to few tens of μF. During opening operation circuit breaker (CB), on
either side of PT, charge left on the line may appear as trapped voltage [06]. In general
this DC voltage discharges through PT as its input impedance is less than the support
insulators and other components of the network.
The aim of the present invention is to increase the impedance of the primary winding.
This is achieved primarily by increasing the resistance of the winding. It improves the
DC discharge capability and ferro-resonance damping of the potential transformer.
The resistance and inductance of high voltage winding depend on rated voltage of
potential transformer, number of turns used, gauge/ cross section of copper wire and
material characteristics. In general, the resistance of primary winding is about few kΩ
and design is made based on requirements of phase angle and ratio errors. For these

parameters of PT, the direct current (DC) discharge capability is limited. In other words,
due to limited thermal rating of PT, it is prone to fail during continuous O-C-O operation
of breakers (CB) present in bus and in line side of substation bay. Figure 3 shows the
equivalent circuit of substation bay and its connecting line during DC discharge. For
conventional PTs, OFF time required between two O-C-O operations is about few hours'
for their reliable operation. This may not be acceptable for transmission applications.
The OFF time can be reduced by keeping CL, however, it may lead to thermal damage
of CL itself.
In the present invention, the winding self resistance is increased by selecting low
conductivity material for its design in comparison to high conductivity copper. Reduction
in area of high conductivity copper conductor for primary winding is not recommended
for practical limitations in transmissions class.
The invention proposes using a special winding material/alloy which has optimal
conductivity, mechanical strength and the cross-section for the application. Precisely,
the copper and alloying element composition of the winding material is modified based
on resistance requirement. The resistivity of winding material is increased from 2.25
μΩ-cm (about 50% more than the High conductivity copper) to about 7.0 μΩ-cm
(approximately 300% more than the high conductivity copper) by modifying its copper
composition. Other elements, which primarily control the resistivity of the winding
material is Beryllium and Nickel. In the proposed design increased impedance of the PT
winding is imparted by distributed resistance [07] and distributed inductive [08]
reactance due to the characteristics and length of winding material. These parameters
are selected by satisfying the following conditions:
1. DC current flown through primary winding shall be as low as possible.
2. Discharge time shall be as low as possible.
3. OFF-Time shall be as low as possible.
4. Ferro-resonance damping shall be as fast as possible.

5. Phase angle error and ratio error shall be within specified limits.
6. Thermal rating should be as high as possible.
DC current through high voltage winding is reduced by increasing resistance and
inductance of winding. This helps in significant reduction of current and decrease in
discharge time. The significant decrease in discharge time leads to a corresponding
reduction in failure of such PTs in transmission systems, making such systems more
reliable and reducing expenditure and downtime. Because of significant reduction in
discharge time and current amplitude, OFF time between consecutive Open-Close-Open
operations of circuit breakers(CB) can also be minimized. The ratio of resistance and
inductive reactance at normal service conditions is maintained in such a way, that the
phase angle error and ratio error are within acceptable levels. The uniformly distributed
resistance of this special winding helps in effective damping of all kinds of over
voltages, identical to placement of a fixed high voltage neutral resistance [03]. It
provides uniform distributed temperature rise at full rating of the transformer/during
transients and dc discharges. The distributed resistance improves effective heat
dissipation, resulting in enhancement of thermal rating of transformer. The present
innovation also addresses PT damage against sudden drop in burden (in low resistance
networks). The invention is aimed to optimize the PT design, eliminate some of PT
accessories enhancing overall reliability.
The conductivity of the material is selected based on requirements of following
parameters:
1. Rated voltage of the potential transformer.
2. DC discharge time and OFF time of potential transformer.
3. Metering VA rating of PT.
4. Thermal VA rating of PT.
5. Over voltage level during service or during transients.

6. Input/output impedance of the primary and secondary windings.
Figure 4 shows the schematic of proposed potential transformer. A sample calculation is
made for 145 kV system to understand the effect of resistance of primary winding on
DC discharge capability of potential transformer (refer Figure 5). From the figure, it is
seen that with the increase of resistance of primary winding from 7 kΩ to
15 kΩ, current level decreases and potential transformer discharges the same at faster
rate.

We Claim:-
1. High impedance high voltage winding (01) of potential transformer (A) for AC
transmission systems, the winding being made of special winding material/alloy having
optimal conductivity, mechanical strength and cross-section for the application,
characterized in that the increased impedance of the winding is imparted by distributed
resistance (07) and distributed inductive (08) reactance due to the characteristics and
length of the winding material.
2. High impedance high voltage winding (01) as claimed in claim 1, wherein the
distributed resistance(07) improves effective heat dissipation, enhancing thermal rating
of the potential transformer (A).
3.High impedance high voltage winding (01) as claimed in claiml, wherein said
distributed resistance and inductance of said high voltage winding reduces the
discharge time significantly which results in corresponding reduction in failure of such
PTs (A).
4. High impedance high voltage winding (01) as claimed in claim3, wherein the
reduced discharge time of the winding allows the OFF time between Open-Close-Open
operations of the circuit breakers (CB) to be minimized.
5. High impedance high voltage winding (01) as claimed in claiml, wherein low
conductivity copper is selected, along with beryllium and nickel as the material for the
said winding.

6. High impedance high voltage winding (01) as claimed in claiml, wherein the
resistivity of the winding material is increased from approximately 2.25 μ Ω -cm to
approximately 7.0 μ Ω-cm, i.e. by more than 300% of the high conductivity copper.

High impedance high voltage winding (01) of potential transformer (A) for AC
transmission systems, the winding being made of special winding material/alloy having
optimal conductivity, mechanical strength and cross-section for the application,
characterized in that the increased impedance of the winding is imparted by distributed
resistance (07) and distributed inductive (08) reactance due to the characteristics and
length of the winding material.

Documents:

1682-KOL-2008-(09-06-2014)-ABSTRACT.pdf

1682-KOL-2008-(09-06-2014)-CLAIMS.pdf

1682-KOL-2008-(09-06-2014)-CORRESPONDENCE.pdf

1682-KOL-2008-(09-06-2014)-DESCRIPTION (COMPLETE).pdf

1682-KOL-2008-(09-06-2014)-DRAWINGS.pdf

1682-KOL-2008-(09-06-2014)-FORM-1.pdf

1682-KOL-2008-(09-06-2014)-FORM-2.pdf

1682-KOL-2008-(09-06-2014)-FORM-5.pdf

1682-kol-2008-abstract.pdf

1682-kol-2008-claims.pdf

1682-kol-2008-correspondence.pdf

1682-kol-2008-description (complete).pdf

1682-kol-2008-drawings.pdf

1682-kol-2008-form 1.pdf

1682-kol-2008-form 18.pdf

1682-kol-2008-form 2.pdf

1682-kol-2008-form 3.pdf

1682-kol-2008-gpa.pdf

1682-kol-2008-specification.pdf

abstract-1682-kol-2008.jpg


Patent Number 263509
Indian Patent Application Number 1682/KOL/2008
PG Journal Number 44/2014
Publication Date 31-Oct-2014
Grant Date 30-Oct-2014
Date of Filing 29-Sep-2008
Name of Patentee BHARAT HEAVY ELECTRICALS LIMITED
Applicant Address REGIONAL OPERATIONS DIVISION (ROD), PLOT NO. 9/1, DJ BLOCK 3RD FLOOR, KARUNAMOYEE, SALT LAKE CITY, KOLKATA-700091, HAVING ITS REGISTERED OFFICE AT BHEL HOUSE, SIRI FORT, NEW DELHI-110049
Inventors:
# Inventor's Name Inventor's Address
1 DR. HARI SHANKAR JAIN C/O. BHARAT HEAVY ELECTRICALS LIMITED, REGIONAL OPERATIONS DIVISION (ROD), PLOT NO. 9/1, DJ BLOCK 3RD FLOOR, KARUNAMOYEE, SALT LAKE CITY, KOLKATA-700091, HAVING ITS REGISTERED OFFICE AT BHEL HOUSE, SIRI FORT, NEW DELHI-110049
2 DR. MANDAVA MOHANA RAO C/O. BHARAT HEAVY ELECTRICALS LIMITED, REGIONAL OPERATIONS DIVISION (ROD), PLOT NO. 9/1, DJ BLOCK 3RD FLOOR, KARUNAMOYEE, SALT LAKE CITY, KOLKATA-700091, HAVING ITS REGISTERED OFFICE AT BHEL HOUSE, SIRI FORT, NEW DELHI-110049
PCT International Classification Number H02H 7/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA