Title of Invention

SNUBBER CAPACITOR RESETTING IN A DC-TO-DC CONVERTER

Abstract A DC-to-DC converter and associated methods are provided for controlling the discharge of snubber capacitances during a light/no load buck mode of operation. An operating method for a DC-to-DC converter detects conditions corresponding to a light/no load buck mode of operation, and, in response to the detection of that mode, controls the states of a first switch, a second switch, a first switched diode element, a second switched diode element, a third switched diode element, and a fourth switched diode element to facilitate discharging of a first capacitance element and a second capacitance element through a secondary winding of a transformer.
Full Text SNUBBER CAPACITOR RESETTING IN A DC-TO-DC CONVERTER
TECHNICAL FIELD
[0001] The subject matter described herein generally relates to DC-to-DC
converters, and more particularly relates to DC-to-DC converters with reduced
voltage overshoot and reduced switching loss.
BACKGROUND
[0002] A DC-to-DC converter receives one DC voltage as an input and
generates another DC voltage as an output. Many DC-to-DC converters
function by applying a DC voltage across an inductor or transformer for a
short period of time, resulting in energy storage, followed by removal or
switching out of the applied DC voltage, which causes the stored energy to be
transferred to the output. The timing of the switching of the DC-to-DC
converter is controlled to regulate the output voltage as necessary. When
operating in a boost mode, the DC-to-DC converter generates an output
voltage that is higher than the input voltage. When operating in the buck
mode, the DC-to-DC converter generates an output voltage that is less than or
equal to the input voltage.
[0003] Although the prior art contains many different DC-to-DC converter
configurations, the DC-to-DC converter disclosed in United States patent
number 7,106,605 is representative. This particular DC-to-DC converter uses
snubber capacitors across two of its output diodes. During operation of this
DC-to-DC converter, the energy stored in these snubber capacitors may result
in undesirable switching loss.

BRIEF SUMMARY
[0004] An embodiment of a DC-to-DC converter includes a first low node
and a second low node for a DC input voltage, a first high node and a second
high node for a DC output voltage, a transformer having a primary winding
and a secondary winding, a first switch coupled between a first end of the
primary winding and the second low node, a second switch coupled between a
second end of the primary winding and the second low node, a first switched
diode element coupled between the first high node and a first end of the
secondary winding, a second switched diode element coupled between the first
high node and a second end of the secondary winding, a third switched diode
element coupled between the first end of the secondary winding and the
second high node, and a fourth switched diode element coupled between the
second end of the secondary winding and the second high node. The DC-to-
DC converter also includes a first capacitance element coupled between the
first high node and the second end of the secondary winding, and a second
capacitance element coupled between the second end of the secondary
winding and the second high node. The DC-to-DC converter also includes a
switch controller coupled to the first switch, the second switch, the first
switched diode element, the second switched diode element, the third switched
diode element, and the fourth switched diode element. The switch controller
is configured to control discharging of the first capacitance element and the
second capacitance element through the secondary winding during a buck
mode of operation for the DC-to-DC converter.
[0005] A method of controlling a DC-to-DC converter is also provided,
where the DC-to-DC converter includes a first switch coupled between a first
end of a primary transformer winding and a low node, a second switch
coupled between a second end of the primary transformer winding and the low
node, a first switched diode coupled between a first end of a secondary
transformer winding and a first high node, a second switched diode coupled
between a second end of the secondary transformer winding and the first high
node, a third switched diode coupled between the first end of the secondary

transformer winding and a second high node, a fourth switched diode coupled
between the second end of the secondary transformer winding and the second
high node, a first capacitance element in parallel with the second switched
diode, and a second capacitance element in parallel with the fourth switched
diode. The method involves detecting conditions corresponding to a light/no
load buck mode of operation for the DC-to-DC converter, and in response to
the detecting step, controlling the states of the first switch, the second switch,
the first switched diode, the second switched diode, the third switched diode,
and the fourth switched diode to facilitate discharging of the first capacitance
element and the second capacitance element through the secondary winding.
[0006] An embodiment of a method of controlling a DC-to-DC converter
during a buck mode of operation is also provided. The DC-to-DC converter
includes a first switch coupled between a first end of a primary transformer
winding and a low node, a second switch coupled between a second end of the
primary transformer winding and the low node, a first switched diode coupled
between a first end of a secondary transformer winding and a first high node, a
second switched diode coupled between a second end of the secondary
transformer winding and the first high node, a third switched diode coupled
between the first end of the secondary transformer winding and a second high
node, a fourth switched diode coupled between the second end of the
secondary transformer winding and the second high node, a first capacitance
element in parallel with the second switched diode, and a second capacitance
element in parallel with the fourth switched diode. The method involves: at
the beginning of a first discharge period, closing the first switch to enable
discharging of the first capacitance element and the second capacitance
element through the secondary winding; during the first discharge period,
maintaining the first switch in its closed state, maintaining the second switch
in its closed state, maintaining the first switched diode in its shorted state,
maintaining the second switched diode in its diode state, maintaining the third
switched diode in its diode state, and maintaining the fourth switched diode in

its diode state; and at the end of the first discharge period, switching the
second switched diode to its shorted state.
[0007] This summary is provided to introduce a selection of concepts in a
simplified form that are further described below in the detailed description.
This summary is not intended to identify key features or essential features of
the claimed subject matter, nor is it intended to be used as an aid in
determining the scope of the claimed subject matter.
DESCRIPTION OF THE DRAWINGS
[0008] At least one embodiment of the present invention will hereinafter
be described in conjunction with the following drawing figures, wherein like
numerals denote like elements, and
[0009] FIG. 1 is a schematic representation of an embodiment of a DC-to-
DC converter;
[0010] FIG. 2 is a circuit diagram of an embodiment of a DC-to-DC
converter; and
[0011] FIG. 3 is a switch timing diagram corresponding to the DC-to-DC
converter shown in FIG. 2 operating in a light/no load buck mode.
DESCRIPTION OF AN EXEMPLARY EMBODIMENT
[0012] The following detailed description is merely exemplary in nature
and is not intended to limit the invention or the application and uses of the
invention. Furthermore, there is no intention to be bound by any expressed or
implied theory presented in the preceding technical field, background, brief
summary or the following detailed description.
[0013] Techniques and technologies may be described herein in terms of
functional and/or logical block components and various processing steps. It
should be appreciated that such block components may be realized by any
number of hardware, software, and/or firmware components configured to
perform the specified functions. For example, an embodiment of a system or a
component may employ various integrated circuit components, e.g., memory

elements, digital signal processing elements, logic elements, look-up tables, or
the like, which may carry out a variety of functions under the control of one or
more microprocessors or other control devices. In addition, those skilled in
the art will appreciate that embodiments may be practiced in conjunction with
any number of data transmission protocols and that the system described
herein is merely one suitable example.
[0014] For the sake of brevity, conventional techniques related to DC-to-
DC conversion, transistor-based switches, diode bridges, switch controllers,
and other functional aspects of the systems (and the individual operating
components of the systems) may not be described in detail herein.
Furthermore, the connecting lines shown in the various figures contained
herein are intended to represent example functional relationships and/or
physical couplings between the various elements. It should be noted that
many alternative or additional functional relationships or physical connections
may be present in an embodiment of the subject matter.
[0015] As used herein, a "node" means any internal or external reference
point, connection point, junction, signal line, conductive element, or the like,
at which a given signal, logic level, voltage, data pattern, current, or quantity
is present. Furthermore, two or more nodes may be realized by one physical
element (and two or more signals can be multiplexed, modulated, or otherwise
distinguished even though received or output at a common mode).
[0016] The following description may refer to elements or nodes or
features being "connected" or "coupled" together. As used herein, unless
expressly stated otherwise, "connected" means that one element/node/feature
is directly joined to (or directly communicates with) another
element/node/feature, and not necessarily mechanically. Likewise, unless
expressly stated otherwise, "coupled" means that one element/node/feature is
directly or indirectly joined to (or directly or indirectly communicates with)
another element/node/feature, and not necessarily mechanically. Thus,
although the schematic shown in FIG. 2 depicts one possible arrangement of

elements, additional intervening elements, devices, features, or components
may be present in an embodiment of the depicted subject matter.
[0017] FIG. 1 is a schematic representation of an embodiment of a DC-to-
DC converter 100. DC-to-DC converter 100 generally includes a transformer
and switching circuit 102 and a switch controller 104 coupled to transformer
and switching circuit 102. Transformer and switching circuit 102 is suitably
configured to receive a DC voltage (VLo) and generate a DC voltage (VHi) in
response to VLo- DC-to-DC converter 100 can operate in a bidirectional
manner to convert a relatively low voltage to a relatively high voltage (boost
mode) or to convert a relatively high voltage to a relatively low voltage (buck
mode).
[0018] In a typical application suitable for use with an electric or hybrid
electric vehicle, VLO is approximately 10-12 volts, and VHI is approximately
250-350 volts (for the boost mode of operation). As described in more detail
below with reference to FIG. 2, transformer and switching circuit 102 includes
various electrical components that are arranged in an appropriate topology and
configuration. Such electrical components may include, without limitation:
inductance elements; transistor-based switches; a transformer; capacitance
elements; and conductive traces, interconnects, and/or nodes. Transformer
and switching circuit 102 receives a number of switch control signals from
switch controller 104. For consistency with FIG. 2, these switch control
signals are labeled Q1, Q2, S1, S2, S3, and S4, and each switch control signal
controls the state of its respective switch component. For this embodiment,
the control signals Q1 and Q2 correspond to a first input switch and a second
input switch of transformer and switching circuit 102. A relatively high level
for Q1 or Q2 causes the respective switch to close (i.e., short), while a
relatively low level for Q1 or Q2 causes the respective switch to open. For this
embodiment, the control signals S1, S2, S3, and S4 correspond to four switched
diode elements of transformer and switching circuit 102. A relatively high
level for S1, S2, S3, or S4 causes the respective switched diode element to

function as a short, while a relatively low level for S1, S2, S3, or S4 causes the
respective switched diode element to function as a diode.
[0019] Switch controller 104 is suitably configured to generate the switch
control signals Q1, Q2, S1, S2, S3, and S4 during operation of DC-to-DC
converter 100. Switch controller 104 may be implemented or performed with
a general purpose processor, a content addressable memory, a digital signal
processor, an application specific integrated circuit, a field programmable gate
array, any suitable programmable logic device, discrete gate or transistor
logic, discrete hardware components, or any combination thereof, designed to
perform the functions described herein. A processor may be realized as a
microprocessor, a controller, a microcontroller, or a state machine. A
processor may also be implemented as a combination of computing devices,
e.g., a combination of a digital signal processor and a microprocessor, a
plurality of microprocessors, one or more microprocessors in conjunction with
a digital signal processor core, or any other such configuration.
[0020] In practice, switch controller 104 monitors output conditions
(represented by the feedback path 106 in FIG. 1) to determine the switching
timing and switching patterns for transformer and switching circuit 102. In
this regard, switch controller 104 can monitor the relatively high VHI voltage
itself and/or the associated current to detect the desired operating mode for
DC-to-DC converter 100. For this embodiment, switch controller 104 can
detect conditions corresponding to (or indicative of) a boost mode of operation
or a buck mode of operation. Moreover, switch controller 104 is suitably
configured to detect a light load or no load condition, i.e., where little or no
current is being consumed by the load associated with VH|. In particular,
switch controller 104 can detect conditions corresponding to a light/no load
buck mode of operation for DC-to-DC converter 100. In response to the
detection of such a light/no load buck mode of operation, switch controller
104 controls transformer and switching circuit 102 such that it functions in a
buck mode, while also controlling discharging of snubber capacitance
elements to reduce voltage overshooting and switching loss.

[0021] FIG. 2 is a circuit diagram of an embodiment of a DC-to-DC
converter 200 (for simplicity, the associated switch controller is not shown in
FIG. 2). The circuit depicted in FIG. 2 may be used in the context of DC-to-
DC converter 100 (FIG. 1). This embodiment of DC-to-DC converter 200
includes, without limitation: a first low node 202; a second low node 204: a
first high node 206; a second high node 208; a first inductance element
(labeled LI); a second inductance element (labeled L2); a first switch 210: a
second switch 212; a transformer 214; a first switched diode element 216; a
second switched diode element 218; a third switched diode element 220; a
fourth switched diode element 222; a first capacitance element (labeled CI);
and a second capacitance element (labeled C2). Transformer 214 includes a
primary winding 224 and a cooperating secondary winding 226. In FIG. 2, the
components on the side of primary winding 224 may be considered to be an
input (or output) circuit of DC-to-DC converter 200, and the components on
the side of secondary winding 226 may be considered to be an output (or
input) circuit of DC-to-DC converter 200.
[0022] The relatively low DC voltage (VLO) is defined across first low
node 202 and second low node 204, and the relatively high DC voltage (VHI)
is defined across first high node 206 and second high node 208. As mentioned
above, VHI is generated by DC-to-DC converter 200 in response to VLO.
Inductance element LI is coupled between first low node 202 and a node 228
that corresponds to a first end of primary winding 224. For the illustrated
embodiment, inductance element LI is directly connected between first low
node 202 and node 228. Inductance element L2 is coupled between first low
node 202 and a node 230 that corresponds to a second end of primary winding
224. For the illustrated embodiment, inductance element L2 is directly
connected between first low node 202 and node 230. The amount of
inductance provided by inductance elements LI and L2 will vary from one
implementation to another. For a typical deployment in an electric or hybrid
electric traction system, each of the inductance elements LI and L2 has an
inductance within the range of about 5.0 μH.

[0023] First switch 210 is coupled between node 228 and second low node
204, and second switch 212 is coupled between node 230 and second low node
204. For the illustrated embodiment, first switch 210 is directly connected
between node 228 and second low node 204, and second switch 212 is directly
connected between node 230 and second low node 204. Although FIG. 2
depicts first switch 210 and second switch 212 as N-type MOSFET devices,
an implementation of DC-to-DC converter 200 may use other transistor-based
switches in this context.
[0024) The transistor gate of first switch 210 receives the switch control
signal Q1, and the transistor gate of second switch 212 receives the switch
control signal Q2 (see FIG. 1). For this particular embodiment, a relatively
high level for switch control signal Q1 causes first switch 210 to close,
effectively shorting node 228 and second low node 204 together, while a
relatively low level for switch control signal O1 causes first switch 210 to
open, effectively creating an open circuit between node 228 and second low
node 204. Second switch 212 is similarly controlled by switch control signal
Q2.
[0025] First switched diode element 216 is coupled between first high
node 206 and a node 232 that corresponds to a first end of secondary winding
226. For the illustrated embodiment, first switched diode element 216 is
directly connected between first high node 206 and node 232. FIG. 2 depicts a
leakage inductance (labeled L3) that represents the leakage inductance of
secondary winding 226. For purposes of this description, leakage inductance
L3 is considered to be an integral characteristic of secondary winding 226.
This leakage inductance is relatively small compared to the inductance of
inductance elements LI and L2.
[0026] For this particular embodiment, first switched diode element 216
(and the other switched diode elements in DC-to-DC converter 200) includes a
switch in parallel with a diode. The switch may be realized as a transistor-
based switch, e.g., an NPN bipolar junction transistor (BJT) as shown in FIG.
2. Of course, an implementation of DC-to-DC converter 200 may use other

transistor-based switches in this context. Here, the cathode of the diode is
coupled to the collector of the BJT, and the anode of the diode is coupled to
the emitter of the BJT. The base of the BJT of first switched diode element
216 receives the switch control signal S1 (see FIG. 1). For this particular
embodiment, a relatively high level for switch control signal S1 causes the BJT
switch to close, effectively shorting first high node 206 and node 232 together,
while a relatively low level for switch control signal S1 causes the BJT switch
to open, effectively inserting the diode between first high node 206 and node
232 to prevent current flow across the diode from first high node 206 to node
232. Thus, depending upon the state of the switch control signal S1, first
switched diode element 216 will function as a diode or a short.
[0027] Second switched diode element 218 is coupled between first high
node 206 and a node 234 that corresponds to a second end of secondary
winding 226. For the illustrated embodiment, second switched diode element
218 is directly connected between first high node 206 and node 234. For this
particular embodiment, second switched diode element 218 includes a switch
in parallel with a diode. The switch may be realized as a transistor-based
switch, e.g., a BJT as shown in FIG. 2. Of course, an implementation of DC-
to-DC converter 200 may use other transistor-based switches in this context.
Here, the cathode of the diode is coupled to the collector of the BJT, and the
anode of the diode is coupled to the emitter of the BJT. The base of the BJT
of second switched diode element 218 receives the switch control signal S2
(see FIG. 1). For this particular embodiment, a relatively high level for switch
control signal S2 causes the BJT switch to close, effectively shorting first high
node 206 and node 234 together, while a relatively low level for switch control
signal S2 causes the BJT switch to open, effectively inserting the diode
between first high node 206 and node 234 to prevent current flow across the
diode from first high node 206 to node 234. Thus, depending upon the state of
the switch control signal S2, second switched diode element 218 will function
as a diode or a short.

[0028] Third switched diode element 220 is coupled between node 232
and second high node 208. For the illustrated embodiment, third switched
diode element 220 is directly connected between node 232 and second high
node 208. For this particular embodiment, third switched diode element 220
includes a switch in parallel with a diode. The switch may be realized as a
transistor-based switch, e.g., a BJT as shown in FIG. 2. Of course, an
implementation of DC-to-DC converter 200 may use other transistor-based
switches in this context. Here, the cathode of the diode is coupled to the
collector of the BJT, and the anode of the diode is coupled to the emitter of the
BJT. The base of the BJT of third switched diode element 220 receives the
switch control signal S3 (see FIG. 1). For this particular embodiment, a
relatively high level for switch control signal S3 causes the BJT switch to
close, effectively shorting node 232 and second high node 208 together, while
a relatively low level for switch control signal S3 causes the BJT switch to
open, effectively inserting the diode between node 232 and second high node
208 to prevent current flow across the diode from node 232 to second high
node 208. Thus, depending upon the state of the switch control signal S3, third
switched diode element 220 will function as a diode or a short.
[0029] Fourth switched diode element 222 is coupled between node 234
and second high node 208. For the illustrated embodiment, fourth switched
diode element 222 is directly connected between node 234 and second high
node 208. For this particular embodiment, fourth switched diode element 222
includes a switch in parallel with a diode. The switch may be realized as a
transistor-based switch, e.g., a BJT as shown in FIG. 2. Of course, an
implementation of DC-to-DC converter 200 may use other transistor-based
switches in this context. Here, the cathode of the diode is coupled to the
collector of the BJT, and the anode of the diode is coupled to the emitter of the
BJT. The base of the BJT of fourth switched diode element 222 receives the
switch control signal S4 (see FIG. 1). For this particular embodiment, a
relatively high level for switch control signal S4 causes the BJT switch to
close, effectively shorting node 234 and second high node 208 together, while

a relatively low level for switch control signal S4 causes the BJT switch to
open, effectively inserting the diode between node 234 and second high node
208 to prevent current flow across the diode from node 234 to second high
node 208. Thus, depending upon the state of the switch control signal S4,
fourth switched diode element 222 will function as a diode or a short.
[0030] First capacitance element CI is coupled between first high node
206 and node 234. In other words, first capacitance element CI is in parallel
with second switched diode element 218. In the illustrated embodiment, first
capacitance element CI is directly connected between first high node 206 and
node 234. Similarly, second capacitance element C2 is coupled between node
234 and second high node 208. In other words, second capacitance element
C2 is in parallel with fourth switched diode element 222. In the illustrated
embodiment, second capacitance element CI is directly connected between
node 234 and second high node 208. The amount of capacitance provided by
capacitance elements CI and C2 will vary from one implementation to
another. For a typical deployment in an electric or hybrid electric traction
system, each of the capacitance elements CI and C2 has a capacitance within
the range of about 0.01 to about 0.10 F.
[0031] Referring again to FIG. 1, switch controller 104 is suitably
configured to generate switch control signals Q1, Q2, S1, S2, S3, and S4 in
accordance with desired switching patterns to support the operation of DC-to-
DC converter 200. In this regard, switch controller 104 is coupled to first
switch 210, second switch 212, first switched diode element 216, second
switched diode element 218, third switched diode element 220, and fourth
switched diode element 222 in a manner that accommodates the delivery of
switch control signals Q1, Q2, S1, S2, S3, and S4 to their respective switching
components. When DC-to-DC converter 200 is operating in the boost mode,
switch controller 104 controls and regulates the boosting of a relatively low
DC voltage to a relatively high DC voltage. When DC-to-DC converter 200 is
operating in the buck mode, switch controller 104 controls and regulates the
reduction of a relatively high DC voltage to a relatively low DC voltage. As

described in more detail below, switch controller 104 is also suitably
configured to support a light/no load buck mode of operation, during which
switch controller 104 controls discharging of first capacitance element CI and
second capacitance element C2 through secondary winding 226. In practice,
switch controller 104 is suitably configured to regulate storage and release of
inductive energy (that is associated with first input inductance element LI and
second input inductance element L2) as needed by selectively activating the
switching components under its control.
[0032] DC-to-DC converter 200 utilizes first capacitance element CI and
second capacitance element C2 in different operating modes. In the boost
mode of operation, second switched diode element 218 and fourth switched
diode element 222 are switched off, i.e., they are both set to function as
diodes. For a light/no load condition during the boost mode of operation, first
switched diode element 216, third switched diode element 220, first
capacitance element C1, and second capacitance element C2 form a half
bridge circuit that provides a low reverse energy flow to keep the DC output
voltage regulated. During the boost mode of operation, capacitance element
C1 and capacitance element C2 also provide overshoot protection for first
switch 210 and second switch 212.
[0033] In the buck mode of operation, first capacitance element CI and
second capacitance element C2 provide soft switching for second switched
diode element 218 and for fourth switched diode element 222. Notably, at
light and no load conditions, first capacitance element CI and second
capacitance element C2 are reset (i.e., at least partially discharged) to avoid
high loss on second switched diode element 218 and fourth switched diode
element 222. To this end, the control technique described herein resets first
capacitance element CI and second capacitance element C2 using first switch
210 and second switch 212 to effectively short transformer 214 during a
discharge period while first switched diode element 216 or third switched
diode element 220 is shorted. The shorting of transformer 214 provides a
current path to charge and discharge first capacitance element C1 and second

capacitance element C2 through leakage inductance L3 while first switched
diode element 216 or third switched diode element 220 is shorted. The
transformer leakage inductance L3 limits the charge and discharge current
during this resetting process. The additional energy in leakage inductance L3
during this resetting process will be returned to generate the DC output voltage
when first switched diode element 216 or third switched diode element 220 is
switched off (i.e., is set to function as a diode).
[0034] The capacitor resetting methodology will be described below with
reference to FIG. 3, which is a switch timing diagram corresponding to DC-to-
DC converter 200 operating in a light/no load buck mode. FIG. 3 depicts the
switch control signals for DC-to-DC converter 200 (switch control signals Q1,
Q2, S1, S2, S3, and S4) on a common horizontal time axis. When a switch
control signal is high, the respective switching component is closed; when a
switch control signal is low, the respective switching component is open. In
this regard, for each of the switched diode elements, the closed state represents
a state where the respective switched diode element is set to function as a
short, and the open state represents a state where the respective switched diode
element is set to function as a diode.
[0035] FIG. 3 generally depicts the switch timing utilized to support the
light/no load buck mode of operation. The actual switching periods,
open/closed switch durations, and other timing parameters will vary from one
implementation to another, depending upon factors such as the rise/fall time of
the transistors, parasitic capacitances in the circuit, the load being driven, and
the like. In one deployment suitable for use with a traction system of an
electric or hybrid electric vehicle, the switching periods are on the order of
100 nanoseconds. Three discharge states and corresponding discharge periods
are depicted in FIG. 3; in practice, the switching pattern can be repeated as
needed throughout the light/no load buck mode. The leftmost shaded region
represents a first discharge state 302, the centered shaded region represents a
second discharge state 304, and the rightmost shaded region represents a third
discharge state 306. For this embodiment, first discharge state 302 and third

discharge state 306 each corresponds to a respective period of time during
which: first switch 210 is closed; second switch 212 is closed; first switched
diode element 216 is set to function as a short; second switched diode element
218 is set to function as a diode; third switched diode element 220 is set to
function as a diode; and fourth switched diode element is set to function as a
diode. At the beginning of the first discharge period (and at the beginning of
the third discharge period) switch controller 104 closes first switch 210 to
enable discharging of first capacitance element C1 and second capacitance
element C2 through secondary winding 226. The switched components are
maintained in their respective states for the duration of the first discharge state
302 and for the duration of the third discharge state 306. At the end of the first
discharge period (and at the end of the third discharge period) switch
controller 104 switches second switched diode element 218 to its shorted state.
[0036] For this embodiment, second discharge state corresponds to a
period of time during which: first switch 210 is closed; second switch 212 is
closed; first switched diode element 216 is set to function as a diode; second
switched diode element 218 is set to function as a diode; third switched diode
element 220 is set to function as a short; and fourth switched diode element
222 is set to function as a diode. At the beginning of the second discharge
period switch controller 104 closes second switch 212 to enable discharging of
first capacitance element CI and second capacitance element C2 through
secondary winding 226. The switched components are maintained in their
respective states for the duration of the second discharge state 304. At the end
of the second discharge period switch controller 104 switches fourth switched
diode element 222 to its shorted state.
[0037] Switch controller 104 establishes a pre-discharge state immediately
prior to first discharge state 302. As shown in FIG. 3, this pre-discharge state
corresponds to a period of time during which: first switch 210 is open; second
switch 212 is closed; first switched diode element 216 is set to function as a
short; second switched diode element 218 is set to function as a diode; third
switched diode element 220 is set to function as a diode; and fourth switched

diode element 222 is set to function as a diode. The end of this pre-discharge
state corresponds to the beginning of first discharge state 302, i.e., when first
switch 210 transitions from its open state to its closed state. An equivalent
pre-discharge state occurs immediately prior to third discharge state 306.
[0038] Switch controller 104 establishes a post-discharge state
immediately following first discharge state 302. As depicted in FIG. 3, this
post-discharge state corresponds to a period of time during which: first switch
210 is closed; second switch 212 is closed; first switched diode element 216 is
set to function as a diode; second switched diode element 218 is set to function
as a short; third switched diode element 220 is set to function as a diode; and
fourth switched diode element 222 is set to function as a diode. The beginning
of this post-discharge state corresponds to the end of first discharge state 302,
i.e., when first switched diode element 216 transitions from its shorted state to
its diode state and when second switched diode element 218 transitions from
its diode state to its shorted state. An equivalent post-discharge state occurs
immediately following third discharge state 306.
[0039] Switch controller 104 also establishes a pre-discharge state
immediately prior to second discharge state 304. As shown in FIG. 3, this pre-
discharge state corresponds to a period of time during which: first switch 210
is closed; second switch 212 is open; first switched diode element 216 is set to
function as a diode; second switched diode element 218 is set to function as a
diode; third switched diode element 220 is set to function as a short; and
fourth switched diode element 222 is set to function as a diode. The end of
this pre-discharge state corresponds to the beginning of second discharge state
304, i.e., when second switch 212 transitions from its open state to its closed
state.
[0040] Switch controller 104 also establishes a post-discharge state
immediately following second discharge state 304. As depicted in FIG. 3, this
post-discharge state corresponds to a period of time during which: first switch
210 is closed; second switch 212 is closed; first switched diode element 216 is
set to function as a diode; second switched diode element 218 is set to function

as a diode; third switched diode element 220 is set to function as a diode; and
fourth switched diode element 222 is set to function as a short. The beginning
of this post-discharge state corresponds to the end of second discharge state
304, i.e., when third switched diode element 220 transitions from its shorted
state to its diode state and when fourth switched diode element 222 transitions
from its diode state to its shorted state.
[0041] The capacitor resetting procedure and switching technique
described above allows first capacitance element CI and second capacitance
element C2 to discharge through transformer 226 (the shorting of first switch
210 and second switch 212 is reflected onto secondary winding 226 to
effectively establish a direct conductive path from node 234 to the end of
leakage inductance L3). More specifically, during first discharge state 302
first capacitance element CI can discharge through secondary winding 226 via
the shorted path created by first switched diode element 216. When second
switched diode element 218 is switched to its shorted state a moment later,
first capacitance element CI has already been discharged, which eliminates
switching loss through second switched diode element 218. Similarly, during
second discharge state 304 second capacitance element C2 can discharge
through secondary winding 226 via the shorted path created by third switched
diode element 220. When fourth switched diode element 222 is switched to its
shorted state a moment later, second capacitance element C2 has already been
discharged, which eliminates switching loss through fourth switched diode
element 222. In contrast, a traditional approach that discharges capacitors
through second switched diode element 218 and fourth switched diode
element 222 is inefficient and results in high loss.
[0042] While at least one exemplary embodiment has been presented in
the foregoing detailed description, it should be appreciated that a vast number
of variations exist. It should also be appreciated that the exemplary
embodiment or exemplary embodiments are only examples, and are not
intended to limit the scope, applicability, or configuration of the invention in
any way. Rather, the foregoing detailed description will provide those skilled

in the art with a convenient road map for implementing the exemplary
embodiment or exemplary embodiments. It should be understood that various
changes can be made in the function and arrangement of elements without
departing from the scope of the invention as set forth in the appended claims
and the legal equivalents thereof.

CLAIMS
What is claimed is:
1. A DC-to-DC converter comprising:
a first low node and a second low node for a low DC voltage;
a first high node and a second high node for a high DC voltage;
a transformer having a primary winding and a secondary winding;
a first switch coupled between a first end of the primary winding
and the second low node;
a second switch coupled between a second end of the primary
winding and the second low node;
a first switched diode element coupled between the first high node
and a first end of the secondary winding;
a second switched diode element coupled between the first high
node and a second end of the secondary winding;
a third switched diode element coupled between the first end of the
secondary winding and the second high node;
a fourth switched diode element coupled between the second end of
the secondary winding and the second high node;
a first capacitance element coupled between the first high node and
the second end of the secondary winding;
a second capacitance element coupled between the second end of
the secondary winding and the second high node; and
a switch controller coupled to the first switch, the second switch,
the first switched diode element, the second switched diode element, the third
switched diode element, and the fourth switched diode element, the switch
controller being configured to control discharging of the first capacitance
element and the second capacitance element through the secondary winding
during a buck mode of operation for the DC-to-DC converter.

2. The DC-to-DC converter of claim 1, further comprising:
a first inductance element coupled between the first low node and
the first end of the primary winding; and
a second inductance element coupled between the first low node
and the second end of the primary winding.
3. The DC-to-DC converter of claim 2, wherein the switch
controller is configured to regulate storage and release of inductive energy
associated with the first inductance element and the second inductance
element by controlled activation of the first switch and the second switch.
4. The DC-to-DC converter of claim 1, wherein the switch
controller is configured to control discharging of the first capacitance element
and the second capacitance element through a leakage inductance of the
transformer.
5. The DC-to-DC converter of claim 1, wherein during the
buck mode of operation the switch controller is configured to establish a
discharge state during which the first switch is closed, the second switch is
closed, the first switched diode element is set to function as a short, the second
switched diode element is set to function as a diode, the third switched diode
element is set to function as a diode, and the fourth switched diode element is
set to function as a diode.
6. The DC-to-DC converter of claim 5, wherein during the
buck mode of operation the switch controller is configured to establish a pre-
discharge state immediately prior to the discharge state, during which the first
switch is open, the second switch is closed, the first switched diode element is
set to function as a short, the second switched diode element is set to function
as a diode, the third switched diode element is set to function as a diode, and
the fourth switched diode element is set to function as a diode.

7. The DC-to-DC converter of claim 5, wherein during the
buck mode of operation the switch controller is configured to establish a post-
discharge state immediately following the discharge state, during which the
first switch is closed, the second switch is closed, the first switched diode
element is set to function as a diode, the second switched diode element is set
to function as a short, the third switched diode element is set to function as a
diode, and the fourth switched diode element is set to function as a diode.
8. The DC-to-DC converter of claim 1, wherein during the
buck mode of operation the switch controller is configured to establish a
discharge state during which the first switch is closed, the second switch is
closed, the first switched diode element is set to function as a diode, the
second switched diode element is set to function as a diode, the third switched
diode element is set to function as a short, and the fourth switched diode
element is set to function as a diode.
9. The DC-to-DC converter of claim 8, wherein during the
buck mode of operation the switch controller is configured to establish a pre-
discharge state immediately prior to the discharge state, during which the first
switch is closed, the second switch is open, the first switched diode element is
set to function as a diode, the second switched diode element is set to function
as a diode, the third switched diode element is set to function as a short, and
the fourth switched diode element is set to function as a diode.
10. The DC-to-DC converter of claim 8, wherein during the
buck mode of operation the switch controller is configured to establish a post-
discharge state immediately following the discharge state, during which the
first switch is closed, the second switch is closed, the first switched diode
element is set to function as a diode, the second switched diode element is set
to function as a diode, the third switched diode element is set to function as a
diode, and the fourth switched diode element is set to function as a short.

11. A method of controlling a DC-to-DC converter comprising a
first switch coupled between a first end of a primary transformer winding and
a low node, a second switch coupled between a second end of the primary
transformer winding and the low node, a first switched diode element coupled
between a first end of a secondary transformer winding and a first high node, a
second switched diode element coupled between a second end of the
secondary transformer winding and the first high node, a third switched diode
element coupled between the first end of the secondary transformer winding
and a second high node, a fourth switched diode element coupled between the
second end of the secondary transformer winding and the second high node, a
first capacitance element in parallel with the second switched diode element,
and a second capacitance element in parallel with the fourth switched diode
element, the method comprising:
detecting conditions corresponding to a light/no load buck mode of
operation for the DC-to-DC converter; and
in response to the detecting step, controlling the states of the first
switch, the second switch, the first switched diode element, the second
switched diode element, the third switched diode element, and the fourth
switched diode element to facilitate discharging of the first capacitance
element and the second capacitance element through the secondary winding.
12. The method of claim 11, further comprising establishing a
discharge state during which the first switch is closed, the second switch is
closed, the first switched diode element is set to function as a short, the second
switched diode element is set to function as a diode, the third switched diode
element is set to function as a diode, and the fourth switched diode element is
set to function as a diode.
13. The method of claim 12, further comprising establishing a
pre-discharge state immediately prior to the discharge state, during which the
first switch is open, the second switch is closed, the first switched diode
element is set to function as a short, the second switched diode element is set

to function as a diode, the third switched diode element is set to function as a
diode, and the fourth switched diode element is set to function as a diode.
14. The method of claim 12, further comprising establishing a
post-discharge state immediately following the discharge state, during which
the first switch is closed, the second switch is closed, the first switched diode
element is set to function as a diode, the second switched diode element is set
to function as a short, the third switched diode element is set to function as a
diode, and the fourth switched diode element is set to function as a diode.
15. The method of claim 11, further comprising establishing a
discharge state during which the first switch is closed, the second switch is
closed, the first switched diode element is set to function as a diode, the
second switched diode element is set to function as a diode, the third switched
diode element is set to function as a short, and the fourth switched diode
element is set to function as a diode.
16. The method of claim 15, further comprising establishing a
pre-discharge state immediately prior to the discharge state, during which the
first switch is closed, the second switch is open, the first switched diode
element is set to function as a diode, the second switched diode element is set
to function as a diode, the third switched diode element is set to function as a
short, and the fourth switched diode element is set to function as a diode.
17. The method of claim 15, further comprising establishing a
post-discharge state immediately following the discharge state, during which
the first switch is closed, the second switch is closed, the first switched diode
element is set to function as a diode, the second switched diode element is set
to function as a diode, the third switched diode element is set to function as a
diode, and the fourth switched diode element is set to function as a short.

18. A method of controlling a DC-to-DC converter during a
buck mode of operation, the DC-to-DC converter comprising a first switch
coupled between a first end of a primary transformer winding and a low node,
a second switch coupled between a second end of the primary transformer
winding and the low node, a first switched diode element coupled between a
first end of a secondary transformer winding and a first high node, a second
switched diode element coupled between a second end of the secondary
transformer winding and the first high node, a third switched diode element
coupled between the first end of the secondary transformer winding and a
second high node, a fourth switched diode element coupled between the
second end of the secondary transformer winding and the second high node, a
first capacitance element in parallel with the second switched diode element,
and a second capacitance element in parallel with the fourth switched diode
element, the method comprising:
at the beginning of a first discharge period, closing the first switch
to enable discharging of the first capacitance element and the second
capacitance element through the secondary winding;
during the first discharge period, maintaining the first switch in its
closed state, maintaining the second switch in its closed state, maintaining the
first switched diode element in its shorted state, maintaining the second
switched diode element in its diode state, maintaining the third switched diode
element in its diode state, and maintaining the fourth switched diode element
in its diode state; and
at the end of the first discharge period, switching the second
switched diode element to its shorted state.
19. The method of claim 18, further comprising:
at the beginning of a second discharge period, closing the second
switch to enable discharging of the first capacitance element and the second
capacitance element through the secondary winding;
during the second discharge period, maintaining the first switch in
its closed state, maintaining the second switch in its closed state, maintaining

the first switched diode element in its diode state, maintaining the second
switched diode element in its diode state, maintaining the third switched diode
element in its shorted state, and maintaining the fourth switched diode element
in its diode state; and
at the end of the second discharge period, switching the fourth
switched diode element to its shorted state.

A DC-to-DC converter and associated methods are provided for
controlling the discharge of snubber capacitances during a light/no load buck
mode of operation. An operating method for a DC-to-DC converter detects
conditions corresponding to a light/no load buck mode of operation, and, in
response to the detection of that mode, controls the states of a first switch, a
second switch, a first switched diode element, a second switched diode
element, a third switched diode element, and a fourth switched diode element
to facilitate discharging of a first capacitance element and a second
capacitance element through a secondary winding of a transformer.

Documents:

1937-KOL-2008-(10-04-2014)-ABSTRACT.pdf

1937-KOL-2008-(10-04-2014)-ANNEXURE TO FORM 3.pdf

1937-KOL-2008-(10-04-2014)-CLAIMS.pdf

1937-KOL-2008-(10-04-2014)-CORRESPONDENCE.pdf

1937-KOL-2008-(10-04-2014)-DESCRIPTION (COMPLETE).pdf

1937-KOL-2008-(10-04-2014)-DRAWINGS.pdf

1937-KOL-2008-(10-04-2014)-FORM-1.pdf

1937-KOL-2008-(10-04-2014)-FORM-2.pdf

1937-KOL-2008-(10-04-2014)-FORM-5.pdf

1937-KOL-2008-(10-04-2014)-OTHERS.pdf

1937-KOL-2008-(10-04-2014)-PA.pdf

1937-KOL-2008-(10-04-2014)-PETITION UNDER RULE 137.pdf

1937-kol-2008-abstract.pdf

1937-kol-2008-claims.pdf

1937-kol-2008-correspondence.pdf

1937-kol-2008-description (complete).pdf

1937-kol-2008-drawings.pdf

1937-kol-2008-form 1.pdf

1937-kol-2008-form 18.pdf

1937-kol-2008-form 2.pdf

1937-kol-2008-form 3.pdf

1937-kol-2008-form 5.pdf

1937-kol-2008-gpa.pdf

1937-kol-2008-specification.pdf

abstract-1937-kol-2008.jpg


Patent Number 263514
Indian Patent Application Number 1937/KOL/2008
PG Journal Number 44/2014
Publication Date 31-Oct-2014
Grant Date 30-Oct-2014
Date of Filing 03-Nov-2008
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC
Applicant Address 300 GM RENAISSANCE CENTER, DETROIT, MICHIGAN 48265-3000
Inventors:
# Inventor's Name Inventor's Address
1 KEMING CHEN 2621 PLAZA DELAMO 524,TORRANCE CALIFORNIA 90503
PCT International Classification Number H02M3/00;H02M3/335;G05F1/38
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/959003 2007-12-18 U.S.A.