Title of Invention

MULTI-SPEED TRANSMISSION

Abstract A multi-speed transmission has four planetary gear sets and five torque-transmitting mechanisms packaged in at least one of six possible zones within the transmission casing.
Full Text MULTI-SPEED TRANSMISSION
CROSS REFERENCE TO RELATED APPLICATIONS
100011 This application claims the benefit of United States Provisional Application
Number 60/909,156, filed March 30, 2007, which is hereby incorporated by reference
in its entirety.
TECHNICAL FIELD
10002] This invention relates to a multi-speed transmission for a vehicle
providing a plurality of forward speed ratios and at least one reverse speed ratio
through selective engagement of five torque-transmitting mechanisms located in a
selected /one or zones of the transmission.
BACKGROUND OF THE INVENTION
|0003) Multi-speed transmissions in automotive vehicles allow for operating
efficiency and smooth feel. Multiple planetary gear sets have been utilized to provide
eight or more forward speed ratios with relatively efficient packaging due to the
compact nature of planetary gear sets. A number of selectively engagable torque-
transmitting mechanisms are controlled to interconnect different members of the
planetary gear sets with one another, with the transmission casing, or sometimes with
the transmission input or output member to achieve the various speed ratios. Efficient
packaging of the torque-transmitting mechanisms helps to minimize the overall
dimensions of the transmission, potentially allowing its use in more vehicle platforms,
reducing weight, and minimizing manufacturing complexity.
SUMMARY OF THE INVENTION
10004) A multi-speed transmission is provided with four planetary gear sets,
each having a first, a second and a third rotatable member. Certain pairs of the
members are continuously connected for common rotation. Specifically, the second
member of the first planetary gear set is continuously connected for common rotation
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with the first member of the second planetary gear set. The second member of the
second planetary gear set is continuously connected for common rotation with the first
member of the third planetary gear set. The second member of the third planetary gear
set is continuously connected for common rotation with the first member of the fourth
planetary gear set. The third member of the third planetary gear set is continuously
connected for common rotation with the third member of the fourth planetary gear set.
The third member of the first planetary gear set is grounded to the transmission casing.
Preferably, an input member is continuously connected for common rotation with the
first member of the first planetary gear set and an output member is continuously
interconnected for common rotation with the first member of the fourth planetary gear
set.
10005) Five torque-transmitting mechanisms are selectively engagable to connect
selected members of the planetary gear sets for common rotation. The five torque
transmitting mechanisms are engagable in different combinations to achieve eight
forward speed ratios and a reverse speed ratio between the input member and the output
member.
100061 A transmission casing surrounds the planetary gear sets and torque-
transmitting mechanisms and defines a cavity having six different zones. The
transmission casing includes opposing first and second end walls and a housing portion.
As used herein, a "zone" is a portion of the cavity. A first zone extends axially from
the first end wall to one of the planetary gear sets. A second, a third, and a fourth zone
each extend between different adjacent pairs of the planetary gear sets. A fifth zone
extends from another one of the planetary gear sets to the second end wall. Hach of the
first, second, third, fourth, and fifth zones extend radially to an outer surface of a
radially outermost one of the members. A sixth zone borders the first, second, third,
fourth and fifth zones, extends radially outward to the housing portion and extends
axially between the first and second walls.
100071 Hach torque-transmitting mechanism may be located in selected ones of
the zones that further desirability of (i) minimizing the overall size of the transmission,
(ii) reducing weight, (iii) providing a convenient location for hydraulic feed to the
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lorquc transmitting mechanism, such as by locating the torque-transmitting mechanism
close to the transmission casing or to a centrally-located shaft, both of which typically
define at least part of a feed path to supply hydraulic fluid to torque-transmitting
mechanisms, and (iv) reducing the overall complexity (e.g., the number, shape and size
of hub members and other interconnecting members used to connect members of the
planetary gear sets with one another or with the transmission casing). Different
embodiments of the transmission are possible by arranging the planetary gear sets in a
different order (e.g., the.order moving axially from the first end wall to the second end
wall) in the transmission. The five torque-transmitting mechanisms are located in at
least one of the six /ones in each such embodiment within the scope of the invention.
100081 The five torque-transmitting mechanisms may include four rotating-typc
clutches and one stationary-type clutch, with the stationary-type clutch grounding the
second member of the fourth planetary gear set to the transmission housing.
Alternatively, the five torque-transmitting mechanisms may all be rotating-typc
clutches.
|0009J Preferably, the first, second, and third members of each planetary gear
set are a ring gear member, a carrier member, and a sun gear member, although not
necessarily in that order. Preferably, the input member is continuously interconnected
for common rotation with the carrier member of the first planetary gear set; the ring
gear member of the first planetary gear set is continuously connected for common
rotation with the sun gear member of the second planetary gear set; the ring gear
member of the third planetary gear set is continuously connected for common rotation
with the carrier member of the fourth planetary gear set; the sun gear member of the
first planetary gear set is grounded to the transmission casing; the ring gear member of
the second planetary gear set is continuously connected for common rotation with the
carrier member of the third planetary gear set; the sun gear member of the third
planetary gear set is continuously connected for common rotation with the sun gear
member of the fourth planetary gear set; and the output member is continuously
connected for common rotation with the carrier member of the fourth planetary gear
set.
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10010] The above features and advantages and other features and advantages of
the present invention are readily apparent from the following detailed description of the
best modes for carrying out the invention when taken in connection with the
accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
|00111 FIGURE 1A is a schematic, cross-sectional, partially fragmentary
illustration of a first embodiment of a multi-speed transmission within the scope of the
invention showing different zones within the transmission;
|0012| FIGURE 1B is a chart listing the selected zones in which various torque-
transmitting mechanisms of the transmission of Figure 1A may be located;
|0013] FIGURE 2A is a schematic, cross-sectional, partially fragmentary
illustration of a second embodiment of a multi-speed transmission within the scope of the
invention showing different zones within the transmission;
[00141 FIGURE 2B is a chart listing the selected zones in which various torquc-
transmilting mechanisms of the transmission of Figure 2A may be located;
(0015) FIGURE 3A is a schematic, cross-sectional, partially fragmentary
illustration of a third embodiment of a multi-speed transmission within the scope of the
invention showing different zones within the transmission;
|0016] FIGURE 3B is a chart listing the selected zones in which various torquc-
Iransmilting mechanisms of the transmission of Figure 3A may be located;
|0017] FIGURE 4A is a schematic, cross-sectional, partially fragmentary
illustration of a fourth embodiment of a multi-speed transmission within the scope of the
invention showing different zones within the transmission; and
|0018] FIGURE 4B is a chart listing the selected zones in which various torque-
transmitting mechanisms of the transmission of Figure 4A may be located.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
|0019] Referring to the drawings, wherein like reference numbers refer to like
components. Figure 1A shows a transmission 10 having an input member 12 for
receiving power from a power source such as an internal combustion engine and output
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member 14 lor delivering power to a final drive mechanism such as the wheels of a
vehicle. The transmission 10 includes a gearing arrangement 16 having four planetary
gear sets 20, 30, 40 and 50 and five selectively engagable torque-transmitting
mechanisms 60, 62, 64, 66, and 68. Only that portion of the transmission 10 above an
axis of rotation 69 of the input and output members 12, 14 is shown. Those skilled in
the art will recognize that the planetary gear sets 20, 30, 40 and 50 as well as torque
transmitting mechanisms 60, 62, 64, 66, and 68 are symmetrical about the axis of
rotation 69. Kach planetary gear set 20, 30, 40 and 50 includes concentric rotatable
components. Specifically, planetary gear set 20 includes a sun gear member 22, a ring
gear member 24 and a carrier member 26 that rotatably supports a plurality of pinion
gears 27 that intermesh with both the sun gear member 22 and the ring gear member
24. Planetary gear set 30 includes a sun gear member 32, a ring gear member 34 and a
carrier member 36 that rotatably supports a plurality of pinion gears 37 that intermesh
with both the sun gear member 32 and the ring gear member 34. Planetary gear set 40
includes a sun gear member 42, a ring gear member 44 and a carrier member 46 that
rotatably supports a plurality of pinion gears 47 that intermesh with both the sun gear
member 42 and the ring gear member 44. Planetary gear set 50 includes a sun gear
member 52, a ring gear member 54 and a carrier member 56 that rotatably supports a
plurality of pinion gears 57 that intermesh with both the sun gear member 52 and the
ring gear member 54.
10020] In referring to the first, second, third and fourth planetary gear sets in this
description and in the claims, these sets may be counted "first" to "fourth" in any order in
the drawings (i.e., left to right, right to left, etc.). Additionally, the first, second or third
members of each gear set may be counted "first" to "third" in any order in the drawings
(i.e.. top to bottom, bottom to top, etc.) for each gear set. In the embodiment of figure
I A, planetary gear set 20 is the first planetary gear set, planetary gear set 30 is the second
planetary gear set, planetary gear set 40 is the third planetary gear set. and planetary gear
set 50 is the fourth planetary gear set.
100211 The input member 12 is continuously connected for common rotation with
carrier member 26. The output member 14 is continuously connected for common
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rotation with carrier member 56. An interconnecting member 70 continuously
interconnects ring gear member 24 for common rotation with sun gear member 32. An
interconnecting member 72 continuously interconnects ring gear member 34 for common
rotation with carrier member 46. An interconnecting member 74 continuously
interconnects ring gear member 44 for common rotation with carrier member 56. An
interconnecting member 76 continuously interconnects sun gear member 42 for common
rotation with sun gear member 52. Each of the interconnecting members 70, 72, 74 and
76 may be one component or multiple components. The sun gear member 22 is
continuously grounded to a housing 80 (also referred to herein as a housing portion) of
the transmission 10 via a radially-extending structural member 78. The housing 80
circumlerentially surrounds the gear sets 20, 30, 40 and 50 as well as the torque-
transmitting mechanisms 60, 62, 64, 66 and 68. The transmission 10 further includes a
first end wall 82 generally at one end of the transmission 10 and a second end wall 84
generally at an opposing end of the transmission 10. The housing 80 joins the first and
second end walls 82. 84. It should be appreciated that the housing 80 and the first and
second end walls 82, 84 form a transmission casing and may be integrated, or may each
be a separate component or components of the casing. The transmission casing will be
referred to herein as 80, 82, 84. The transmission casing 80, 82, 84 defines a cavity 85.
I he end walls 82 and 84 enclose the cavity $5 axially, but are likely a conical or irregular
shape rather than a planar shape as schematically depicted.
|0022| The planetary gear sets 20, 30, 40, and 50 and torque-transmitting
mechanisms 60. 62, 64, 66 and 68 are located in the cavity 85. The transmission casing
80, 82, 84 and the planetary gear sets 20, 30, 40, and 50 cooperate to define six spaces or
/ones I \ I within the cavity 85. A first zone / is defined between an outer surface 86 of
the first end wall 82 and a plane 91 running generally parallel with a side of the planetary
gear set 20 adjacent the first end wall 82, and runs radially outward to a circumferential
boundary 90 running along a radially-outermost surface of each of the ring gear members
24, 34. 44 and 54. A second zone // is defined between a plane 92 running generally
parallel along a side of the planetary gear set 20 facing the planetary gear set 30, a plane
93 running generally parallel along a side of the planetary gear set 30 facing the planetary
gear set 20 and the circumferential boundary 90. A third zone /// is defined between a
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plane 94 running generally parallel along a side of the planetary gear set 30 faeing the
planetary gear set 40, a plane 95 running generally parallel along a side of the planetary
gear set 10 facing the planetary gear set 30 and the circumferential boundary 90. A
fourth /one IV is defined between a plane 96 running generally parallel along a side of
the planetary gear set 40 facing the planetary gear set 50, a plane 97 running generally
parallel along a side of the planetary gear set 50 facing the planetary gear set 40 and the
circumferential boundary 90. A fifth zone V'\s defined between a plane 98 running
generally parallel along a side of the planetary gear set 50 facing the second end wall 84,
an outer surface 87 of the second end wall 84 and the circumferential boundary 90. A
sixth /one VI is defined between the circumferential boundary 90, an outer surface 89 of
the housing 80, and the outer surfaces 86 and 87 of the first and second end walls 82 and
84, respectively. The structural member 78 traverses zones /and VI.
(00231 Torque-transmitting mechanisms 62, 64, 66 and 68 are rotating-type
clutches and torque-transmitting mechanism 60 is a brake, also referred to as a reaction
clutch or a stationary clutch. Torque-transmitting mechanism 60 is selectively cngagable
lo ground ring gear member 54 to second end wall 84. The torque-transmitting
mechanism 62 is selectively engagable to connect the ring gear member 24 for common
rotation with the sun gear members 42 and 52. The torque-transmitting mechanism 64 is
selectively engagable to connect the carrier member 26 for common rotation with the
carrier member 36. The torque-transmitting mechanism 66 is selectively engagable to
connect the input member 12 and the carrier member 26 for common rotation with the
sun gear members 42 and 52. The torque-transmitting mechanism 68 is selectively
engagable to connect the carrier member 36 for common rotation with ring gear member
>1.
|0024| The transmission 10 provides eight forward speed ratios and one reverse
speed ratio between the input member 12 and the output member 14. Specifically, a
reverse speed ratio is established by engaging torque-transmitting mechanisms 60 and 68;
a first forward speed ratio is established by engaging torque-transmitting mechanisms 60
and 66: a second forward speed ratio is established by engaging torque-transmitting
mechanisms 60 and 62; a third forward speed ratio is established by engaging torque-
transmitting mechanisms 60 and 64; a fourth forward speed ratio is established by
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engaging torque-transmitting mechanisms 62 and 64; a fifth forward speed ratio is
established by engaging torque-transmitting mechanisms 64 and 66; a sixth forward
speed ratio is established by engaging torque-transmitting mechanisms 64 and 68; a
seventh forward speed ratio is established by engaging torque-transmitting mechanisms
66 and 68; and an eighth forward speed ratio is established by engaging torque-
transmitting mechanisms 62 and 68. Thus, all upshifts and downshifts between
subsequent speed ratios are single transition shifts. Those skilled in the art will recognize
that the combinations of torque-transmitting mechanisms described above provide eight
different numerical speed ratios and a reverse speed ratio. Preferably, in all embodiments
of the invention, the tooth ratios are selected so that at least two of the speed ratios arc
overdrive ratios.
|0025| As shown in Figure 1 A, torque-transmitting mechanisms 62 and 66 arc
located in /one //; and torque-transmitting mechanisms 60, 64 and 68 arc located in zone
VI. Alternatively, the interconnections between the various gear members, the input
member I ?.. the output member 14 and the transmission casing 80, 82, 84 obtained by
selective engagement of the various torque-transmitting mechanisms 60, 62, 64. 66 and
68 as described above are possible with the torque-transmitting mechanisms 60, 62, 64,
66 and 68 disposed in other zones as shown in the chart of figure 1B. An "X" in the
chart of figure 113 indicates that the particular torque-transmitting mechanism is
positionablc in the referenced zone and an "O" indicates that the particular torque-
transmitting mechanisms are not to be located in the referenced zone. It should be
appreciated that the selection of location for the torque-transmitting mechanism of each
row in the chart of figure 1B is feasible independently of the other rows. Accordingly,
torque-transmitting mechanism 60 is beatable in any of four of the six possible zones;
torque-transmitting mechanism 62 is locatable in any of three of the six possible zones;
torque-transmitting mechanism 64 is locatable in any of three of the six possible zones;
torque transmitting mechanism 66 is locatable in any of four of the six possible zones;
and torque-transmitting mechanism 68 is locatable in any of five of the six possible
/ones.
100261 A second embodiment of a transmission 100 within the scope of the
invention is shown in Figure 2A. Transmission 100 has an input member 112 for
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receiving power from a power source such as an internal combustion engine and output
member I 14 for delivering power to a final drive mechanism such as the wheels of a
vehicle.
[00271 The transmission 100 includes a gearing arrangement 116 having four
planetary gear sets 120, 130, 140 and 150 and five selectively engagable torque-
transmitting mechanisms 160, 162, 164, 166 and 168. Only that portion of the
transmission 100 above an axis of rotation 169 of the input and output members 112, 114
is shown. Those skilled in the art will recognize that the planetary gear sets 120. 130.
140 and 150 as well as torque-transmitting mechanisms 160, 162, 164, 166, and 168 are
symmetrical about the axis of rotation 169. In the embodiment of Figure 2A, planetary
gear set 120 is the first planetary gear set, planetary gear set 130 is the second planetary
gear set. planetary gear set 140 is the third planetary gear set, and planetary gear set 150
is the fourth planetary gear set.
[0028| Each planetary gear set 120, 130, 140 and 150 includes concentric
rotatable components. Specifically, planetary gear set 120 includes a sun gear member
122, a ring gear member 124 and a carrier member 126 that rotatably supports a plurality
of pinion gears 127 that intermesh with both the sun gear member 122 and the ring gear
member 124. Planetary gear set 130 includes a sun gear member 132, a ring gear
member 134 and a carrier member 136 that rotatably supports a plurality of pinion gears
137 that intermesh with both the sun gear member 132 and the ring gear member 134.
Planetary gear set 140 includes a sun gear member 142, a ring gear member 144 and a
carrier member 146 that rotatably supports a plurality of pinion gears 147 that intermesh
with both the sun gear member 142 and the ring gear member 144. Planetary gear set
150 includes a sun gear member 152, a ring gear member 154 and a carrier member 156
that rotatably supports a plurality of pinion gears 157 that intermesh with both the sun
gear member 152 and the ring gear member 154.
(0029| The input member 112 is continuously connected for common rotation
with carrier member 126. The output member 114 is continuously connected for
common rotation with carrier member 156. An interconnecting member 170
continuously interconnects ring gear member 124 for common rotation with sun gear
member 132. An interconnecting member 172 continuously interconnects carrier
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member 146 for common rotation with ring gear member 134. An interconnecting
member I 74 continuously interconnects ring gear member 144 for common rotation with
carrier member 156. An interconnecting member 176 continuously interconnects sun
gear member 142 for common rotation with sun gear member 152. Each of the
interconnecting members 170, 172, 174 and 176 may be one component or multiple
components. The sun gear member 122 is continuously grounded to a housing 180 (also
referred to herein as a housing portion) of the transmission 100 via a radially-extending
structural member 178. The housing 180 circumferentially surrounds the gear sets 120,
130, 140 and 150 as well as the torque-transmitting mechanisms 160, 162, 164, 166 and
168. The transmission 100 further includes a first end wall 182 generally at one end of
the transmission 100 and a second end wall 184 generally at an opposing end of the
transmission 100. The housing 180 joins the first and second end walls 182, 184. It
should be appreciated that the housing 180 and the first and second end walls 182, 184
form a transmission casing and may be integrated or separate components of the casing.
The transmission casing will be referred to herein as 180, 182, 184. The transmission
casing 180. 182, 184 defines a cavity 185. The end walls 182 and 184 enclose the cavity
185 axially. but are likely a conical or irregular shape rather than a planar shape as
schematically depicted.
10030] The planetary gear sets 120, 130, 140, and 150 and torque-transmitting
mechanisms 160, 162, 164, 166 and 168 are located in the cavity 185. The transmission
casing 180. 182, 184 and the planetary gear sets 120, 130, 140, and 150 cooperate to
define six spaces or /ones I-VI within the cavity 185. A first zone I is defined between an
outer surface 186 of the first end wall 182 and a plane 191 running generally parallel with
a side of the planetary gear set 120 adjacent the first end wall 182, and runs radially
outward to a circumferential boundary 190 running along a radially-outermost surface of
each of the ring gear members 124, 134, 144 and 154. A second zone //is defined
between a plane 192 running generally parallel along a side of the planetary gear set 120
facing the planetary gear set 140, a plane 195 running generally parallel along a side of
the planetary gear set 140 facing the planetary gear set 120 and the circumferential
boundary 190. A third zone III is defined between a plane 196 running generally parallel
along a side of the planetary gear set 140 facing the planetary gear set 130, a plane 193
10

running generally parallel along a side of the planetary gear set 130 facing the planetary
gear set IK) and the circumferential boundary 190. A fourth /one IV is defined between
a plane 194 running generally parallel along a side of the planetary gear set 130 lacing
planetary gear set 150, a plane 197 running generally parallel along a side of the
planetary gear set 150 facing planetary gear set 140 and the circumferential boundary
190. A filth zone I7 is defined between a plane 198 running generally parallel along a
side of the planetary gear set 150 facing the second end wall 184, an outer surface 187 of
the second end wall 184 and the circumferential boundary 190. A sixth /.one IV is
defined between the circumferential boundary 190, an outer surface 189 of the housing
180, and the outer surfaces 186 and 187 of the first and second end walls 182 and 184,
respectively. The structural member 178 traverses zones /and VI.
10031] Torque-transmitting mechanisms 162, 164, 166 and 168 are rotating-type
clutches and torque-transmitting mechanism 160 is a brake, also referred to as a reaction
clutch. Torque-transmitting mechanism 160 is selectively engagable to ground the ring
gear member 154 to the second wall 184. The torque-transmitting mechanism 162 is
selectively engagable to connect the ring gear member 124 and the sun gear member 132
lor common rotation with the sun gear member 142. The torque-transmitting mechanism
164 is selectively engagable to connect the carrier member 126 for common rotation with
the carrier member 136. The torque-transmitting mechanism 166 is selectively engagable
to connect the input member 112 and the carrier member 126 for common rotation with
the sun gear member 142 and the sun gear member 152.
|0032| The transmission 100 provides eight forward speed ratios and one reverse
speed ratio between the input member 112 and the output member 114. Specifically, a
reverse speed ratio is established by engaging torque-transmitting mechanisms 160 and
168; a first forward speed ratio is established by engaging torque-transmitting
mechanisms 160 and 166; a second forward speed ratio is established by engaging
torque-transmitting mechanisms 160 and 162; a third forward speed ratio is established
by engaging torque-transmitting mechanisms 160 and 164; a fourth forward speed ratio is
established by engaging torque-transmitting mechanisms 162 and 164; a fifth forward
speed ratio is established by engaging torque-transmitting mechanisms 164 and 166; a
sixth forward speed ratio is established by engaging torque-transmitting mechanisms 164
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and 168; a seventh forward speed ratio is established by engaging torque-transmitting
mechanisms 166 and 168; and an eighth forward speed ratio is established by engaging
torque-transmitting mechanisms 162 and 168. Thus, single transition upshifts and
downshifts are used between subsequent speed ratios.
|0033] As shown in Figure 2A, torque-transmitting mechanism 164 is located in
/.one /; torque-transmitting mechanisms 162 and 166 are located in zone II; and torque-
transmitting mechanisms 160 and 168 are located in zone VI. Alternatively, the
interconnections between the various gear members, the input member 1 12, the output
member I 14 and the casing 180, 182, 184 obtained by selective engagement of the
various torque-transmitting mechanisms 160, 162, 164, 166 and 168 as described above
are possible with the torque-transmitting mechanisms 160, 162, 164, 166 and 168
disposed in other zones as shown in the chart of Figure 2B. An "X" in the chart of Figure
2H indicates that the particular torque-transmitting mechanism is positionable in the
referenced zone and an "O" indicates that the particular torque-transmitting mechanisms
are not to be located in the referenced zone. It should be appreciated that the selection of
location for the torque-transmitting mechanism of each row in the chart of Figure 2B is
feasible independently of the other rows. Accordingly, torque-transmitting mechanism
160 is locatable in any of three possible zones; torque-transmitting mechanism 162 is
locatable in any of three of the six possible zones; torque-transmitting mechanism 164 is
locatable in any of two of the six possible zones; torque transmitting mechanism 166 is
locatable in any of three of the six possible zones; and torque-transmitting mechanism
168 is locatable in any of four of the six possible zones.
|0034] A third embodiment of a transmission 200 within the scope of the
invention is shown in Figure 3A. Transmission 200 has an input member 212 for
receiving power from a power source such as an internal combustion engine and output
member 214 for delivering power to a final drive mechanism such as the wheels of a
vehicle.
|0035] The transmission 200 includes a gearing arrangement 216 having four
planetary gear sets 220, 230, 240 and 250, and five selectively engagable torque-
transmitting mechanisms 260, 262, 264, 266 and 268. Only that portion of the
transmission 200 above an axis of rotation 269 of the input and output members 212, 214
12

is shown. Those skilled in the art will recognize that the planetary gear sets 220, 230,
240 and 250 as well as torque-transmitting mechanisms 260, 262, 264, 266, and 268 arc
symmetrical about the axis of rotation 269. In the embodiment of Figure 3 A, planetary
gear set 220 is the first planetary gear set, planetary gear set 230 is the second planetary
gear set. planetary gear set 240 is the third planetary gear set, and planetary gear set 250
is the fourth planetary gear set.
[0036] Each planetary gear set 220, 230, 240 and 250 includes concentric
rotatable components. Specifically, planetary gear set 220 includes a sun gear member
222. a ring gear member 224 and a carrier member 226 that rotatably supports a plurality
of pinion gears 227 that intermesh with both the sun gear member 222 and the ring gear
member 224. Planetary gear set 230 includes a sun gear member 232, a ring gear
member 234 and a carrier member 236 that rotatably supports a plurality of pinion gears
237 that intermesh with both the sun gear member 232 and the ring gear member 234.
Planetary gear set 240 includes a sun gear member 242, a ring gear member 244 and a
carrier member 246 that rotatably supports a plurality of pinion gears 247 that intermesh
with both the sun gear member 242 and the ring gear member 244. Planetary gear set
250 includes a sun gear member 252, a ring gear member 254 and a carrier member 256
that rotatably supports a plurality of pinion gears 257 that intermesh with both the sun
gear member 252 and the ring gear member 254.
[0037J The input member 212 is continuously connected for common rotation
with carrier member 226. The output member 214 is continuously connected lor
common rotation with carrier member 256. An interconnecting member 270
continuously connects sun gear member 232 for common rotation with ring gear member
224. An interconnecting member 272 continuously connects ring gear member 234 for
common rotation with carrier member 246. An interconnecting member 274
continuously connects ring gear member 244 for common rotation with carrier member
2.56. An interconnecting member 276 continuously connects sun gear member 242 for
common rotation with sun gear member 252. The interconnecting members 272, 274,
and 276 may each be one component or multiple components. The sun gear member 222
is continuously grounded to a housing 280 of the transmission 200 via a
radially extending structural member 278. The housing 280 circumferentially surrounds
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ihe gear sets 220, 230, 240 and 250 as well as the torque-transmitting mechanisms 260,
262. 264. 266, and 268. The transmission 200 further includes a first end wall 282
generally at one end of the transmission 200 and a second end wall 284 generally at an
opposing end of the transmission 200. The housing 280 joins the first and second end
walls 282. 284. It should be appreciated that the housing 280 and the first and second
end walls 282, 284 form a transmission casing and may be integrated or separate
components of the casing. The transmission casing will be referred to herein as 280, 282,
284. The transmission casing 280, 282, 284 defines a cavity 285. The end walls 282 and
284 enclose the cavity 285 axially, but are likely a conical or irregular shape rather than a
planar shape as schematically depicted.
10038] The planetary gear sets 220, 230, 240, and 250 and torque-transmitting
mechanisms 260, 262, 264, 266 and 268 are located in the cavity 285. The transmission
casing 280, 282, 284 and the planetary gear sets 220, 230, 240, and 250 cooperate to
define six spaces or zones I-VI within the cavity 285. A first zone I is defined between an
outer surface 286 of the first end wall 282 and a plane 293 running generally parallel with
a side of the planetary gear set 230 adjacent the first end wall 282, and runs radially
outward to a circumferential boundary 290 running along a radially-outermost surface of
each of the ring gear members 224, 234, 244 and 254. A second zone // is defined
between a plane 294 running generally parallel along a side of the planetary gear set 230
facing the planetary gear set 220, a plane 291 running generally parallel along a side of
the planetary gear set 220 facing the planetary gear set 230 and the circumferential
boundary 290. A third zone III is defined between a plane 292 running generally parallel
along a side of the planetary gear set 220 facing the planetary gear set 240, a plane 295
running generally parallel along a side of the planetary gear set 240 facing the planetary
gear set 220 and the circumferential boundary 290. A fourth zone IV is defined between
a plane 296 running generally parallel along a side of the planetary gear set 240 facing
the planetary gear set 250, a plane 297 running generally parallel along a side of
planetary gear set 250 facing planetary gear set 240, and the circumferential boundary
290. A fifth zone V is defined between a plane 298 running generally parallel along a
side of the planetary gear set 250 facing the second end wall 284, an outer surface 287 of
the second end wall 284 and the circumferential boundary 290. A sixth zone VI h
14

defined between the eireumferential boundary 290, an outer surface 289 of the housing
280. and the outer surfaces 286 and 287 of the first and second end walls 282 and 284.
respectively. The structural member 278 traverses zones /and VI.
|0039| Torque-transmitting mechanisms 262, 264, 266, and 268 are rotating-type
clutches and torque-transmitting mechanism 260 is a brake, also referred to as a reaction
clutch. The torque-transmitting mechanism 260 is selectively engagablc to ground the
ring gear member 254 to the second wall 284. Torque-transmitting mechanism 262 is
selectively engagable to connect the ring gear member 224 for common rotation with the
sun gear member 242. The torque-transmitting mechanism 264 is selectively engagable
to connect the carrier member 226 for common rotation with the carrier member 236.
The torque-transmitting mechanism 266 is selectively engagable to connect the input
member 2 12 and the carrier member 226 for common rotation with the sun gear member
242. The torque-transmitting mechanism 268 is selectively engagable to connect the
carrier member 236 for common rotation with the ring gear member 254.
|0040| The transmission 200 provides eight forward speed ratios and one reverse
speed ratio between the input member 212 and the output member 214. Specifically, a
reverse speed ratio is established by engaging torque-transmitting mechanisms 260 and
268: a lust forward speed ratio is established by engaging torque-transmitting
mechanisms 260 and 266; a second forward speed ratio is established by engaging
torque-transmitting mechanisms 260 and 262; a third forward speed ratio is established
by engaging torque-transmitting mechanisms 260 and 264; a fourth forward speed ratio is
established by engaging torque-transmitting mechanisms 262 and 264; a fifth forward
speed ratio is established by engaging torque-transmitting mechanisms 264 and 266; a
sixth forward speed ratio is established by engaging torque-transmitting mechanisms 264
and 268; a seventh forward speed ratio is established by engaging torque-transmitting
mechanisms 266 and 268; and an eighth forward speed ratio is established by engaging
torque-transmitting mechanisms 262 and 268. Thus, single transition upshifts and
downshifts arc used between subsequent speed ratios.
|00411 As shown in Figure 3A, torque-transmitting mechanism 264 is located in
/one /; torque-transmitting mechanisms 262 and 266 are located in zone ///; and torque-
transmitting mechanisms 260 and 268 are located in zone VI. Alternatively, the
15

interconnections between the various gear members, the input member 212, the output
member 2 14 and the transmission casing 280, 282, 284 obtained by selective engagement
of the various torque-transmitting mechanisms 260, 262, 264, 266 and 268 as described
above arc possible with the torque-transmitting mechanisms 260, 262, 264, 266 and 268
disposed in other zones as shown in the chart of Figure 3B. An "X" in the chart of Figure
3li indicates that the particular torque-transmitting mechanism is positionable in the
referenced /one and an "O" indicates that the particular torque-transmitting mechanisms
are not to be located in the referenced zone. It should be appreciated that the selection of
location for the torque-transmitting mechanism of each row in the chart of Figure 3H is
feasible independently of the other rows. Accordingly, torque-transmitting mechanism
?60 is locatable in any of four possible zones; torque-transmitting mechanism 262 is
locatable in any of three of the six possible zones; torque-transmitting mechanism 264 is
locatable in any of three of the six possible zones; torque transmitting mechanism 266 is
locatable in any of three of the six possible zones; and torque-transmitting mechanism
'68 is locatable in any of four of the six possible zones.
10042) A fourth embodiment of a transmission 300 within the scope of the
invention is shown in Figure 4A. Transmission 300 has an input member 312 for
receiving power from a power source such as an internal combustion engine and output
member 3 14 for delivering power to a final drive mechanism such as the wheels of a
vehicle.
|0043] The transmission 300 includes a gearing arrangement 316 having four
planetary gear sets 320, 330, 340 and 350 and five selectively engagable torque-
transmitting mechanisms 360, 362, 364, 366, and 368. Only that portion of the
transmission 300 above an axis of rotation 369 of the input and output members 312.314
is shown. Those skilled in the art will recognize that the planetary gear sets 320, 330,
340 and 350 as well as torque-transmitting mechanisms 360, 362, 364, 366, and 368 are
symmetrical about the axis of rotation 369. In the embodiment of Figure 4A, planetary
gear set 320 is the first planetary gear set, planetary gear set 330 is the second planetary
gear set, planetary gear set 340 is the third planetary gear set, and planetary gear set 350
is the fourth planetary gear set.
16

|0044) Each planetary gear set 320, 330, 340 and 350 includes concentric
rotatable components. Specifically, planetary gear set 320 includes a sun gear member
322, a ring gear member 324 and a carrier member 326 that rotatably supports a plurality
of pinion gears 327 that intermesh with both the sun gear member 322 and the ring gear
member 324. Planetary gear set 330 includes a sun gear member 332, a ring gear
member 334 and a carrier member 336 that rotatably supports a plurality of pinion gears
337 that intermesh with both the sun gear member 332 and the ring gear member 334.
Planetary gear set 340 includes a sun gear member 342, a ring gear member 344 and a
carrier member 346 that rotatably supports a plurality of pinion gears 347 that intermesh
with both the sun gear member 342 and the ring gear member 344. Planetary gear set
350 includes a sun gear member 352, a ring gear member 354 and a carrier member 356
that rotatably supports a plurality of pinion gears 357 that intermesh with both the sun
gear member 352 and the ring gear member 354.
|0045] The input member 312 is continuously connected for common rotation
with carrier member 326. The output member 314 is continuously connected for
common rotation with carrier member 356. An interconnecting member 370
continuously interconnects sun gear member 332 for common rotation with ring gear
member 324. An interconnecting member 372 continuously interconnects ring gear
member 334 for common rotation with carrier member 346. An interconnecting member
374 continuously interconnects ring gear member 344 for common rotation with carrier
member 356. An interconnecting member 376 continuously interconnects sun gear
member 342 for common rotation with sun gear member 352. Each of the
interconnecting members 370, 372, 374 and 376 may be one component or multiple
components. The sun gear member 322 is continuously grounded to a housing 380 of the
transmission 300 via a radially-extending structural member 378. The housing 380
circumlercntially surrounds the gear sets 320, 330, 340 and 350 as well as the torque-
transmitting mechanisms 360, 362, 364, 366 and 368. The transmission 300 further
includes a first end wall 382 generally at one end of the transmission 300 and a second
end wall 384 generally at an opposing end of the transmission 300. The housing 380
joins the first and second end walls 382, 384. It should be appreciated that the housing
380 and the first and second end walls 382, 384 form a transmission casing and may be
17

integrated or separate components of the casing. The transmission casing will be referred
to herein as 380, 382, 384. The transmission casing 380, 382, 384 defines a cavity 385.
I he end walls 382 and 384 enclose the cavity 385 axially, but are likely a conical or
irregular shape rather than a planar shape as schematically depicted.
|0()46| The torque-transmitting mechanisms 360, 362, 364, 366 and 368 are
located in the cavity 385. The transmission casing 380, 382, 384 and the planetary gear
sets 320. 330, 340, and 350 cooperate to define six spaces or zones I-VI within the cavity
385. A first zone / is defined between an outer surface 386 of the first end wall 382 and a
plane 393 running generally parallel with a side of the planetary gear set 330 adjacent the
first end wall 382, and runs radially outward to a circumferential boundary 390 running
along a radially-outermost surface of each of the ring gear members 324, 334, 344 and
354. A second zone // is defined between a plane 394 running generally parallel along a
side of the planetary gear set 320 facing the planetary gear set 340, a plane 395 running
generally parallel along a side of the planetary gear set 340 facing the planetary gear set
320, and the circumferential boundary 390. A third zone /// is defined between a plane
i% running generally parallel along a side of the planetary gear set 340 facing the
planetary gear set 350, a plane 397 running generally parallel along a side of the
planetary gear set 350 facing the planetary gear set 340, and the circumferential boundary
390. A fourth zone IV is defined between a plane 398 running generally parallel along a
side of (he planetary gear set 350 facing the planetary gear set 320, a plane 391 running
generally parallel along a side of planetary gear set 320 facing planetary gear set 350 and
ihe circumferential boundary 390. A fifth zone V'xs defined between a plane 392 running
generally parallel along a side of the planetary gear set 320 facing the second end wall
384. an outer surface 387 of the second end wall 384 and the circumferential boundary
390. A sixth zone VI is defined between the circumferential boundary 390, an outer
surface 389 of the housing 380, and the outer surfaces 386 and 387 of the first and second
end walls 382 and 384, respectively. The structural member 378 traverses zones Fand
IV.
100471 Torque-transmitting mechanisms 360, 362, 364, 366 and 368 are rotating-
type clutches. Torque-transmitting mechanism 360 is selectively engagable to connect
(he ring gear member 354 for common rotation with the sun gear member 322. The
18

lorciuc-transmitting mechanism 362 is selectively engagable to connect the sun gear
member 332 for common rotation with the sun gear member 342. The torque-
transmitting mechanism 364 is selectively engagable to connect the carrier member 336
lor common rotation with the carrier member 326. The torque-transmitting mechanism
366 is selectively engagable to connect the input member 312 and the carrier member 326
lor common rotation with the sun gear member 342. The torque-transmitting mechanism
368 is selectively engagable to connect the carrier member 336 for common rotation with
the ring gear member 354.
100481 The transmission 300 provides eight forward speed ratios and one reverse
speed ratio between the input member 312 and the output member 314. Specifically, a
reverse speed ratio is established by engaging torque-transmitting mechanisms 360 and
368; a llrst forward speed ratio is established by engaging torque-transmitting
mechanisms 360 and 366; a second forward speed ratio is established by engaging
torque-transmitting mechanisms 360 and 362; a third forward speed ratio is established
by engaging torque-transmitting mechanisms 360 and 364; a fourth forward speed ratio is
established by engaging torque-transmitting mechanisms 362 and 364; a fifth forward
speed ratio is established by engaging torque-transmitting mechanisms 364 and 366; a
sixth forward speed ratio is established by engaging torque-transmitting mechanisms 364
and 368; a seventh forward speed ratio is established by engaging torque-transmitting
mechanisms 366 and 368; and an eighth forward speed ratio is established by engaging
torque-transmitting mechanisms 362 and 368. Thus, single transition upshifts and
downshifts are used between subsequent speed ratios.
|0049| As shown in Figure 4A, torque-transmitting mechanisms 362 and 366 arc-
located in /one //; torque-transmitting mechanism 368 is disposed in zone III; torque-
transmitting mechanism 360 is located in zone IV; and torque-transmitting mechanism
364 is disposed in zone VI. Alternatively, the interconnections between the various gear
members, the input member 312, the output member 314 obtained by selective
engagement of the various torque-transmitting mechanisms 360, 362, 364, 366, and 368
as described above are possible with the torque-transmitting mechanisms 360. 362, 364,
366, and 368 disposed in other zones as shown in the chart of Figure 4B. An "X" in the
chart of figure 4B indicates that the particular torque-transmitting mechanism is
19

positionable in the referenced /one and an "O" indicates that the particular torque-
transmitting mechanisms are not to be located in the referenced zone. It should be
appreciated that the selection of location for the torque-transmitting mechanism of each
row in the chart of Figure 4B is feasible independently of the other rows. Accordingly,
torque-transmitting mechanism 360 is locatable in any of two of the six possible zones;
torque-transmitting mechanism 362 is locatable in any of two of the six possible zones;
torque-transmitting mechanism 364 is locatable in any of three of the six possible zones;
torque transmitting mechanism 366 is locatable in any of three of the six possible zones;
and torque-transmitting mechanism 368 is locatable in any of four of the six possible
/ones.
|0050] While the best modes for carrying out the invention have been described
in detail, those familiar with the art to which this invention relates will recognize various
alternative designs and embodiments for practicing the invention within the scope of the
appended claims.
20

CLAIMS
1. A multi-speed transmission comprising:
a transmission casing having a first end wall, a second end wall, and a
housing portion interconnecting the first end wall and the second end wall; wherein the
end walls and the housing portion define a cavity;
an input member;
an output member;
first, second, third and fourth planetary gear sets within the cavity, each
planetary gear set having a first member, a second member, and a third member;
wherein the transmission casing and the planetary gear sets define six
/ones within the cavity, including a first zone extending axially from the first end wall
to one of the planetary gear sets, a second, a third, and a fourth zone extending axially
between different adjacent pairs of the planetary gear sets, a fifth zone extending axially
from another one of the planetary gear sets to the second end wall; the first, second,
third, fourth, and fifth zones extending radially to an outer surface of a radially
outermost one of the members, and a sixth zone bordering the first, second, third,
fourth and fifth zones and extending radially outward to the housing portion and axially
between the first and second walls;
wherein the second member of the first planetary gear set is continuously
connected for common rotation with the first member of the second planetary gear set;
wherein the second member of the second planetary gear set is continuously connected
lor common rotation with the first member of the third planetary gear set; wherein the
second member of the third planetary gear set is continuously connected for common
rotation with the first member of the fourth planetary gear set; wherein the third
member of the third planetary gear set is continuously connected for common rotation
with the third member of the fourth planetary gear set; wherein the third member of the
first planetary gear set is grounded to the transmission casing; and
five torque-transmitting mechanisms located in at least one of the zones
and selectively engagable in different combinations to interconnect selected ones of the
21

members of the first, second, third, and fourth planetary gear sets with the input
member, the output member, the transmission casing, or with others of the members of
the planetary gear sets to achieve eight forward speed ratios and a reverse speed ratio
between the input member and the output member.
2. The transmission of claim 1, wherein the input member is
continuously interconnected for common rotation with the first member of the first
planetary gear set; and wherein the output member is continuously interconnected for
common rotation with the first member of the fourth planetary gear set.
3. The transmission of claim 1, wherein the five torque-transmitting
mechanisms include four rotating-type clutches and one stationary-type clutch; and
wherein the stationary-type clutch grounds the second member of the fourth planetary
gear set to the transmission housing.
4. The transmission of claim 1, wherein at least two of the torquc-
transmitling mechanisms are both located in one of the second and the third zones.
5. The transmission of claim 1, wherein at least two of the torque-
transmitting mechanisms are located in the sixth zone.
6. The transmission of claim 1, wherein the planetary gear sets are
positioned in the cavity from the first end wall to the second end wall in the order of first
planetary gear set, second planetary gear set, third planetary gear set, and fourth planetary
gear set.
7. The transmission of claim 6, wherein a first of the five torque-
transmitting mechanisms is located in the sixth zone and is selectively engagable to
ground the second member of the fourth planetary gear set to the second wall; wherein a
second of the five torque-transmitting mechanisms is located in the second zone and is
22

selectively engagable to connect the second member of the first planetary gear set for
common rotation with the third member of the third planetary gear set; wherein a third of
the live torque-transmitting mechanisms is located in the sixth zone and is selectively
engagable to connect the first member of the first planetary gear set for common rotation
with the third member of the second planetary gear set; wherein a fourth of the five
torque-transmitting mechanisms is located in the second zone and is selectively
engagable to connect the first member of the first planetary gear set for common rotation
with the third member of the third planetary gear set; and wherein a fifth of the five
torque-transmitting mechanisms is located in the sixth zone and is selectively engagable
to connect the third member of the second planetary gear set for common rotation with
the second member of the fourth planetary gear set.
8. The transmission of claim 1, wherein the planetary gear sets are
positioned in the cavity from the first end wall to the second end wall in the order of first
planetary gear set, third planetary gear set, second planetary gear set, and fourth planetary
gear set.
9. The transmission of claim 8, wherein a first of the five torque-
transmitting mechanisms is located in the sixth zone and is selectively engagable to
ground the second member of the fourth planetary gear set to the second wall; wherein a
second of the five torque-transmitting mechanisms is located in the second zone and is
selectively engagable to connect the second member of the first planetary gear set for
common rotation with the third member of the third planetary gear set; wherein a third of
the live torque-transmitting mechanisms is located in the first zone and is selectively
engagable to connect the first member of the first planetary gear set for common rotation
with the third member of the second planetary gear set; wherein a fourth of the five
torque-transmitting mechanisms is located in the second zone and is selectively
engagable to connect the first member of the first planetary gear set for common rotation
with the third member of the third planetary gear set; and wherein a fifth of the five
torque-transmitting mechanisms is located in the sixth zone and is selectively engagable
23

to connect the third member of the second planetary gear set for common rotation with
the second member of the fourth planetary gear set.
10. The transmission of claim 1, wherein the planetary gear sets are
positioned in the cavity from the first end wall to the second end wall in the order of
second planetary gear set, first planetary gear set, third planetary gear set, and fourth
planetary gear set.
11. The transmission of claim 10, wherein a first of the five torque-
transmitting mechanisms is located in the sixth zone and is selectively engagable to
ground second member of the fourth planetary gear set to the second wall; wherein a
second of the five torque-transmitting mechanisms is located in the third zone and is
selectively engagable to connect the second member of the first planetary gear set for
common rotation with the third member of the third planetary gear set; wherein a third of
the five torque-transmitting mechanisms is located in the first zone and is selectively
engagable to connect the first member of the first planetary gear set for common rotation
with the third member of the second planetary gear set; wherein a fourth of the five
torque-transmitting mechanisms is located in the third zone and is selectively engagable
to connect the first member of the first planetary gear set for common rotation with the
third member of the third planetary gear set; and wherein a fifth of the five torque-
iransmitting mechanisms is located in the sixth zone and is selectively engagable to
connect the third member of the second planetary gear set for common rotation with the
second member of the fourth planetary gear set.
12. The transmission of claim 1, wherein the planetary gear sets are
positioned in the cavity from the first end wall to the second end wall in the order of
second planetary gear set, third planetary gear set, fourth planetary gear set, and first
planetary gear set.
13. The transmission of claim 12, wherein a first of the five torque-
transmitting mechanisms is located in the fourth zone and is selectively engagable to
24

connect second member of the fourth planetary gear set for common rotation with the
third member of the first planetary gear set; wherein a second of the five torque-
transmitting mechanisms is located in the second zone and is selectively engagable to
connect the first member of the second planetary gear set for common rotation with the
third member of the third planetary gear set; wherein a third of the five torque-
transmitting mechanisms is located in the sixth zone and is selectively engagable to
connect the first member of the first planetary gear set for common rotation with the third
member of the second planetary gear set; wherein a fourth of the five torque-transmitting
mechanisms is located in the second zone and is selectively engagable to connect the first
member of the first planetary gear set for common rotation with the third member of the
third planetary gear set; and wherein a fifth of the five torque-transmitting mechanisms is
located in the third zone and is selectively engagable to connect the third member of the
second planetary gear set for common rotation with the second member of the fourth
planetary gear set.
14. The transmission of claim 1, wherein the first member of the first
planetary gear set is a carrier member; wherein the second member of the first planetary
gear set is a ring gear member; wherein the third member of the first planetary gear set is
a sun gear member;
wherein the first member of the second planetary gear set is a sun gear
member; wherein the second member of the second planetary gear set is a ring gear
member; wherein the third member of the second planetary gear set is a carrier member;
wherein the first member of the third planetary gear set is a carrier
member; wherein the second member of the third planetary gear set is a ring gear
member; wherein the third member of the third planetary gear set is a sun gear member;
wherein the first member of the fourth planetary gear set is a carrier
member; wherein the second member of the fourth planetary gear set is a ring gear
member; and wherein the third member of the fourth planetary gear set if a sun gear
member.
25

15. The transmission of claim 14, wherein the first torque-transmitting
mechanism is located in one of the first, second, fifth and sixth zones; wherein the second
torque-transmitting mechanism is located in one of the second, third and sixth zones;
wherein the third torque-transmitting mechanism is located in one of the first, second,
and sixth /ones; wherein the fourth torque-transmitting mechanism is located in one of
the first, second, third, and fifth zones; and wherein the fifth torque-transmitting
mechanism is located in one of the first, second, third, fifth, and sixth zones.
16. The transmission of claim 14, wherein the first torque-transmitting
mechanism is located in one of the first, fifth, and sixth zones; wherein the second
torque-transmitting mechanism is located in one of the first, second, and sixth zones;
wherein the third torque-transmitting mechanism is located in one of the first and sixth
/ones; wherein the fourth torque-transmitting mechanism is located in one of the first,
second, and sixth zones; and wherein the fifth torque-transmitting mechanism is located
in one of the first, fourth, fifth, and sixth zones.
17. The transmission of claim 14, wherein the first torque-transmitting
mechanism is located in one of the first, second, fifth, and sixth zones; wherein the
second torque-transmitting mechanism is located in one of the second, third, and sixth
/ones; wherein the third torque-transmitting mechanism is located in one of the first,
second, and sixth zones; wherein the fourth torque-transmitting mechanism is located in
one of the first, third, and fifth zones; and wherein the fifth torque-transmitting
mechanism is located in one of the first, second, fifth, and sixth zones.
18. The transmission of claim 14, wherein the first torque-transmitting
mechanism is located in one of the fourth and fifth zones; wherein the second torque-
transmitting mechanism is located in one of the first and second zones; wherein the third
torque-transmitting mechanism is located in one of the first, fourth, and sixth zones;
wherein the fourth torque-transmitting mechanism is located in one of the first, second,
and sixth /ones; and wherein the fifth torque-transmitting mechanism is located in one of
the first, third, fourth, and sixth zones.
26

19. A multi-speed transmission comprising:
a transmission casing having a first end wall, a second end wall, and a
housing portion interconnecting the first end wall and the second end wall; wherein the
end walls and the housing portion define a cavity;
an input member;
an output member;
first, second, third and fourth planetary gear sets within the cavity, each
planetary gear set having a ring gear member, a sun gear member, and a carrier
member rotatably supporting pinion gears intermeshing with both the ring gear member
and the sun gear member;
wherein the transmission casing and the planetary gear sets define six
/ones within the cavity, including a first zone extending axially from the first end wall
to the first planetary gear set and extending radially to an outer periphery of the
planetary gear sets; a second zone extending axially from the first planetary gear set to
the second planetary gear set and extending radially to the outer periphery of the
planetary gear sets, a third zone extending axially from the second planetary gear set to
the third planetary gear set and extending radially to the outer periphery of the
planetary gear sets, a fourth zone extending axially from the third planetary gear set to
the fourth planetary gear set and extending radially to the outer periphery of the
planetary gear sets, a fifth zone extending axially from the fourth planetary gear set to
the second end wall and extending radially to the outer periphery of the planetary gear
sets, and a sixth zone bordering the first, second, third, fourth and fifth zones and
extending radially outward to the housing portion and axially between the first and
second walls;
wherein the ring gear member of the first planetary gear set is
continuously connected for common rotation with the sun gear member of the second
planetary gear set; wherein the ring gear member of the second planetary gear set is
continuously connected for common rotation with the carrier member of the third
planetary gear set; wherein the ring gear member of the third planetary gear set is
27

continuously connected for common rotation with the carrier member of the fourth
planetary gear set; wherein the sun gear member of the third planetary gear set is
continuously connected for common rotation with the sun gear member of the fourth
planetary gear set; wherein the sun gear member of the first planetary gear set is
grounded to the transmission casing;
a first torque-transmitting mechanism selectively engagable to ground the
ring gear member of the fourth planetary gear set to the transmission casing;
a second torque-transmitting mechanism selectively engagable to connect
the ring gear member of the first planetary gear set for common rotation with the sun
gear member of the third planetary gear set;
a third torque-transmitting mechanism selectively engagable to connect
the carrier member of the first planetary gear set for common rotation with the carrier
member of the second planetary gear set;
a fourth torque-transmitting mechanism selectively engagable to connect
the carrier member of the first planetary gear set for common rotation with the sun gear
member of the third planetary gear set;
a fifth torque-transmitting mechanism selectively engagable to connect
the carrier member of the second planetary gear set for common rotation with the ring
gear member of the fourth planetary gear set;
wherein the first torque-transmitting mechanism is located in one of the
first, second, fifth and sixth zones; wherein the second torque-transmitting mechanism is
located in one of the second, third, and sixth zones; wherein the third torque-transmitting
mechanism is located in one of the first, second, and sixth zones; wherein the fourth
torque-transmitting mechanism is located in one of the first, second, third, and fifth
/ones; and wherein the fifth torque-transmitting mechanism is located in one of the first,
second, third, fifth, and sixth zones; and
wherein the torque-transmitting mechanisms are selectively engagable in
different combinations to achieve eight forward speed ratios and a reverse speed ratio
between the input member and the output member.
28

20. The transmission of claim 19, wherein the first torque-transmitting
mechanism is located in the sixth zone; wherein the second torque-transmitting
mechanism is located in the second zone; wherein the third torque-transmitting
mechanism is located in the sixth zone; wherein the fourth torque-transmitting
mechanism is located in the second zone; and wherein the fifth torque-transmitting
mechanism is located in the sixth zone.
21. The transmission of claim 19, wherein the first torque-transmitting
mechanism is located in the first zone.
22. The transmission of claim 19, wherein the first torque-transmitting
mechanism is located in the second zone.
23. The transmission of claim 19, wherein the first torque-transmitting
mechanism is located in the fifth zone.
24. The transmission of claim 19, wherein the first torque-transmitting
mechanism is located in the sixth zone.
25. The transmission of claim 19, wherein the second torque-
transmitting mechanism is located in the second zone.
26. The transmission of claim 19, wherein the second torque-
transmitling mechanism is located in the third zone.
27. The transmission of claim 19, wherein the second torque-
transmitting mechanism is located in the sixth zone.
28. The transmission of claim 19, wherein the third torque-transmitting
mechanism is located in the first zone.
29

29. The transmission of claim 19, wherein the third torque-transmitting
mechanism is located in the second zone.
30. The transmission of claim 19, wherein the third torque-transmitting
mechanism is located in the sixth zone.
31. The transmission of claim 19, wherein the fourth torque-
transmitting mechanism is located in the first zone.
32. The transmission of claim 19, wherein the fourth torque-
transmitting mechanism is located in the second zone.
33. The transmission of claim 19, wherein the fourth torque-
transmitting mechanism is located in the third zone.
34. The transmission of claim 19, wherein the fourth torque-
transmitting mechanism is located in the fifth zone.
35. The transmission of claim 19, wherein the fifth torque-transmitting
mechanism is located in the first zone.
36. The transmission of claim 19, wherein the fifth torque-transmitting
mechanism is located in the second zone.

39. The transmission of claim 19, wherein the fifth torque-transmitting
mechanism is located in the third zone.
40. The transmission of claim 19, wherein the fifth torque-transmitting
mechanism is located in the fifth zone.
30

41. The transmission of claim 19, wherein the fifth torque-transmitting
mechanism is located in the sixth zone.
42. A multi-speed transmission comprising:
a transmission casing having a first end wall, a second end wall, and a
housing portion interconnecting the first end wall and the second end wall; wherein the
end walls and the housing portion define a cavity;
an input member;
an output member;
first, second, third and fourth planetary gear sets within the cavity, each
planetary gear set having a ring gear member, a sun gear member, and a carrier
member rotatably supporting pinion gears intermeshing with both the ring gear member
and the sun gear member;
wherein the transmission casing and the planetary gear sets define six
/.ones within the cavity, including a first zone extending axially from the first end wall
to the first planetary gear set and extending radially to an outer periphery of the
planetary gear sets; a second zone extending axially from the first planetary gear set to
the third planetary gear set and extending radially to the outer periphery of the
planetary gear sets, a third zone extending axially from the third planetary gear set to
the second planetary gear set and extending radially to the outer periphery of the
planetary gear sets, a fourth zone extending axially from the second planetary gear set
to the fourth planetary gear set and extending radially to the outer periphery of the
planetary gear sets, a fifth zone extending axially from the fourth planetary gear set to
the second end wall and extending radially to the outer periphery of the planetary gear
sets, and a sixth zone bordering the first, second, third, fourth and fifth zones and
extending radially outward to the housing portion and axially between the first and
second walls;
wherein the ring gear member of the first planetary gear set is
continuously connected for common rotation with the sun gear member of the second
31

planetary gear set; wherein the ring gear member of the second planetary gear set is
continuously connected for common rotation with the carrier member of the third
planetary gear set; wherein the ring gear member of the third planetary gear set is
continuously connected for common rotation with the carrier member of the fourth
planetary gear set; wherein the sun gear member of the third planetary gear set is
continuously connected for common rotation with the sun gear member of the fourth
planetary gear set; wherein the sun gear member of the first planetary gear set is
grounded to the transmission casing;
a first torque-transmitting mechanism selectively engagable to ground the
ring gear member of the fourth planetary gear set to the transmission casing;
a second torque-transmitting mechanism selectively engagable to connect
the ring gear member of the first planetary gear set for common rotation with the sun
gear member of the third planetary gear set;
a third torque-transmitting mechanism selectively engagable to connect
the carrier member of the first planetary gear set for common rotation with the carrier
member of the second planetary gear set;
a fourth torque-transmitting mechanism selectively engagable to connect
the carrier member of the first planetary gear set for common rotation with the sun gear
member of the third planetary gear set;
a fifth torque-transmitting mechanism selectively engagable to connect
the carrier member of the second planetary gear set for common rotation with the ring
gear member of the fourth planetary gear set;
wherein the first torque-transmitting mechanism is located in one of the
first, fifth and sixth zones; wherein the second torque-transmitting mechanism is located
in one of the first, second and sixth zones; wherein the third torque-transmitting
mechanism is located in one of the first and sixth zones; wherein the fourth torque-
transmitting mechanism is located in one of the first, second and sixth zones; wherein the
sixth torque-transmitting mechanism is located in one of the first, fourth, fifth and sixth
/ones; and
32

wherein the torque-transmitting mechanisms are selectively engagable in
different combinations to achieve eight forward speed ratios and a reverse speed ratio
between the input member and the output member.
43. The transmission of claim 42, wherein the first torque-transmitting
mechanism is located in the sixth zone; wherein the second torque-transmitting
mechanism is located in the second zone; wherein the third torque-transmitting
mechanism is located in the first zone; wherein the fourth torque-transmitting mechanism
is located in the second zone; and wherein the fifth torque-transmitting mechanism is
located in the sixth zone.
44. The transmission of claim 42, wherein the first torque-transmitting
mechanism is located in the first zone.
45. The transmission of claim 42, wherein the first torque-transmitting
mechanism is located in the fifth zone.

46. The transmission of claim 42, wherein the first torque-transmitting
mechanism is located in the sixth zone.
47. The transmission of claim 42, wherein the second torque-
transmitting mechanism is located in the first zone.
48. The transmission of claim 42, wherein the second torque-
transmitting mechanism is located in the second zone.
49. The transmission of claim 42, wherein the second torque-
transmiuing mechanism is located in the sixth zone.
50. The transmission of claim 42, wherein the third torque-transmitting
mechanism is located in the first zone.
33

51. The transmission of claim 42, wherein the third torque-transmitting
mechanism is located in the sixth zone.
52. The transmission of claim 42, wherein the fourth torque-
transmitting mechanism is located in the first zone.
53. The transmission of claim 42, wherein the fourth torque-
transmitting mechanism is located in the second zone.
54. The transmission of claim 42, wherein the fourth torque-
transmitting mechanism is located in the sixth zone.
55. The transmission of claim 42, wherein the fifth torque-transmitting
mechanism is located in the first zone.
56. The transmission of claim 42, wherein the fifth torque-transmitting
mechanism is located in the fourth zone.

57. The transmission of claim 42, wherein the fifth torque-transmitting
mechanism is located in the fifth zone.
58. The transmission of claim 42, wherein the fifth torque-transmitting
mechanism is located in the sixth zone.
59. A multi-speed transmission comprising:
a transmission casing having a first end wall, a second end wall, and a
housing portion interconnecting the first end wall and the second end wall; wherein the
end walls and the housing portion define a cavity;
an input member;
34

an output member;
first, second, third and fourth planetary gear sets within the cavity, each
planetary gear set having a ring gear member, a sun gear member, and a carrier
member rotatably supporting pinion gears intermeshing with both the ring gear member
and the sun gear member;
wherein the transmission casing and the planetary gear sets define six
zones within the cavity, including a first zone extending axially from the first end wall
to the second planetary gear set and extending radially to an outer periphery of the
planetary gear sets; a second zone extending axially from the second planetary gear set
to the first planetary gear set and extending radially to the outer periphery of the
planetary gear sets, a third zone extending axially from the first planetary gear set to
the third planetary gear set and extending radially to the outer periphery of the
planetary gear sets, a fourth zone extending axially from the third planetary gear set to
the fourth planetary gear set and extending radially to the outer periphery of the
planetary gear sets, a fifth zone extending axially from the fourth planetary gear set to
the second end wall and extending radially to the outer periphery of the planetary gear
sets, and a sixth zone bordering the first, second, third, fourth and fifth zones and
extending radially outward to the housing portion and axially between the first and
second walls;
wherein the ring gear member of the first planetary gear set is
continuously connected for common rotation with the sun gear member of the second
planetary gear set; wherein the ring gear member of the second planetary gear set is
continuously connected for common rotation with the carrier member of the third
planetary gear set; wherein the ring gear member of the third planetary gear set is
continuously connected for common rotation with the carrier member of the fourth
planetary gear set; wherein the sun gear member of the third planetary gear set is
continuously connected for common rotation with the sun gear member of the fourth
planetary gear set; wherein the sun gear member of the first planetary gear set is
grounded to the transmission casing;
35

a first torque-transmitting mechanism selectively engagable to ground the
ring gear member of the fourth planetary gear set to the transmission casing;
a second torque-transmitting mechanism selectively engagable to connect
the ring gear member of the first planetary gear set for common rotation with the sun
gear member of the third planetary gear set;
a third torque-transmitting mechanism selectively engagable to connect
the carrier member of the first planetary gear set for common rotation with the carrier
member of the second planetary gear set;
a fourth torque-transmitting mechanism selectively engagable to connect
the carrier member of the first planetary gear set for common rotation with the sun gear
member of the third planetary gear set;
a fifth torque-transmitting mechanism selectively engagable to connect
the carrier member of the second planetary gear set for common rotation with the ring
gear member of the fourth planetary gear set;
wherein the first torque-transmitting mechanism is located in one of the
lirst, second, fifth and sixth zones; wherein the second torque-transmitting mechanism is
located in one of the second, third and sixth zones; wherein the third torque-transmitting
mechanism is located in one of the first, second and sixth zones; wherein the fourth
torque-transmitting mechanism is located in one of the first, third and fifth zones;
wherein the sixth torque-transmitting mechanism is located in one of the first, second,
tilth and sixth zones; and
wherein the torque-transmitting mechanisms are selectively engagable in
different combinations to achieve eight forward speed ratios and a reverse speed ratio
between the input member and the output member.
60. The transmission of claim 59, wherein the first torque-transmitting
mechanism is located in the sixth zone; wherein the second torque-transmitting
mechanism is located in the third zone; wherein the third torque-transmitting mechanism
is located in the first zone; wherein the fourth torque-transmitting mechanism is located
36

in the third /.one; and wherein the fifth torque-transmitting mechanism is located in the
sixth /.one.
61. The transmission of claim 59, wherein the first torque-transmitting
mechanism is located in the first zone.
62. The transmission of claim 59, wherein the first torque-transmitting
mechanism is located in the second zone.
63. The transmission of claim 59, wherein the first torque-transmitting
mechanism is located in the fifth zone.
64. The transmission of claim 59, wherein the first torque-transmitting
mechanism is located in the sixth zone.
65. The transmission of claim 59, wherein the second torque-
transmitting mechanism is located in the second zone.
66. The transmission of claim 59, wherein the second torque-
transmitting mechanism is located in the third zone.
67. The transmission of claim 59, wherein the second torque-
transmitting mechanism is located in the sixth zone.
68. The transmission of claim 59, wherein the third torque-transmitting
mechanism is located in the first zone.
69. The transmission of claim 59, wherein the third torque-transmitting
mechanism is located in the second zone.
37

70. The transmission of claim 59, wherein the third torque-transmitting
mechanism is located in the sixth zone.
71. The transmission of claim 59, wherein the fourth torque-
transmitting mechanism is located in the first zone.
72. The transmission of claim 59, wherein the fourth torque-
transmitting mechanism is located in the third zone.
73. The transmission of claim 59, wherein the fourth torquc-
transmitting mechanism is located in the fifth zone.
74. The transmission of claim 59, wherein the fifth torque-transmitting
mechanism is located in the first zone.
75. The transmission of claim 59, wherein the fifth torque-transmitting
mechanism is located in the second zone.
76. The transmission of claim 59, wherein the fifth torque-transmitting
mechanism is located in the fifth zone.
77. The transmission of claim 59, wherein the fifth torque-transmitting
mechanism is located in the sixth zone.
78. A multi-speed transmission comprising:
a transmission casing having a first end wall, a second end wall, and a
housing portion interconnecting the first end wall and the second end wall; wherein the
end walls and the housing portion define a cavity;
an input member;
an output member;
38

first, second, third and fourth planetary gear sets within the cavity, each
planetary gear set having a ring gear member, a sun gear member, and a carrier
member rotatably supporting pinion gears intermeshing with both the ring gear member
and the sun gear member;
wherein the transmission casing and the planetary gear sets define six
zones within the cavity, including a first zone extending axially from the first end wall
to the second planetary gear set and extending radially to an outer periphery of the
planetary gear sets; a second zone extending axially from the second planetary gear set
to the third planetary gear set and extending radially to the outer periphery of the
planetary gear sets, a third zone extending axially from the third planetary gear set to
the fourth planetary gear set and extending radially to the outer periphery of the
planetary gear sets, a fourth zone extending axially from the fourth planetary gear set to
the first planetary gear set and extending radially to the outer periphery of the planetary
gear sets, a fifth zone extending axially from the first planetary gear set to the second
end wall and extending radially to the outer periphery of the planetary gear sets, and a
sixth zone bordering the first, second, third, fourth and fifth zones and extending
radially outward to the housing portion and axially between the first and second walls;
wherein the ring gear member of the first planetary gear set is
continuously connected for common rotation with the sun gear member of the second
planetary gear set; wherein the ring gear member of the second planetary gear set is
continuously connected for common rotation with the carrier member of the third
planetary gear set; wherein the ring gear member of the third planetary gear set is
continuously connected for common rotation with the carrier member of the fourth
planetary gear set; wherein the sun gear member of the third planetary gear set is
continuously connected for common rotation with the sun gear member of the fourth
planetary gear set; wherein the sun gear member of the first planetary gear set is
grounded to the transmission casing;
a first torque-transmitting mechanism selectively engagable to connect
the ring gear member of the fourth planetary gear set to the sun gear member of the
39

first planetary gear set, thereby grounding the ring gear member of the fourth planetary
gear set to the transmission casing;
a second torque-transmitting mechanism selectively engagable to connect
the sun gear member of the second planetary gear set, and thereby the ring gear
member of the first planetary gear set, for common rotation with the sun gear member
of the third planetary gear set;
a third torque-transmitting mechanism selectively engagable to connect
the carrier member of the first planetary gear set for common rotation with the carrier
member of the second planetary gear set;
a fourth torque-transmitting mechanism selectively engagable to connect
the carrier member of the first planetary gear set for common rotation with the sun gear
member of the third planetary gear set;
a fifth torque-transmitting mechanism selectively engagable to connect
the carrier member of the second planetary gear set for common rotation with the ring
gear member of the fourth planetary gear set;
wherein the first torque-transmitting mechanism is located in one of the
fourth and fifth zones; wherein the second torque-transmitting mechanism is located in
one of the first and second zones; wherein the third torque-transmitting mechanism is
located in one of the first, fourth and sixth zones; wherein the fourth torque-transmitting
mechanism is located in one of the first, second and sixth zones; and wherein the sixth
torque-transmitting mechanism is located in one of the first, third, fourth and sixth zones;
and
wherein the torque-transmitting mechanisms are selectively engagable in
different combinations to achieve eight forward speed ratios and a reverse speed ratio
between the input member and the output member.
79. The multi-speed transmission of claim 78, wherein the first torque-
transmitting mechanism is located in the fourth zone; wherein the second
torque-transmitting mechanism is located in the second zone; wherein the third
torque-transmitting mechanism is located in the sixth zone; wherein the fourth
40

torque-transmitting mechanism is located in the second zone; and wherein the fifth
torque-transmitting mechanism is located in the sixth zone.
80. The multi-speed transmission of claim 78, wherein the first torque-
transmitting mechanism is located in the fourth zone.
81. The multi-speed transmission of claim 78, wherein the first torque-
transmitting mechanism is located in the fifth zone.
82. The multi-speed transmission of claim 78, wherein the second
torque-transmitting mechanism is located in the first zone.
83. The multi-speed transmission of claim 78, wherein the second
torque-transmitting mechanism is located in the second zone.
84. The multi-speed transmission of claim 78, wherein the third
torque-transmitting mechanism is located in the first zone.
85. The multi-speed transmission of claim 78, wherein the third
torque-transmitting mechanism is located in the fourth zone.
86. The multi-speed transmission of claim 78, wherein the third
torque-transmitting mechanism is located in the sixth zone.
87. The multi-speed transmission of claim 78, wherein the fourth
torque-transmitting mechanism is located in the first zone.
88. The multi-speed transmission of claim 78, wherein the fourth
torque-transmitting mechanism is located in the second zone.
41

42
89. The multi-speed transmission of claim 78, wherein the fourth
torque-transmitting mechanism is located in the sixth zone.
90. The multi-speed transmission of claim 78, wherein the fifth torque-
transmiiting mechanism is located in the first zone.
91. The multi-speed transmission of claim 78, wherein the fifth torque-
iransmitting mechanism is located in the third zone.
92. The multi-speed transmission of claim 78, wherein the fifth torque-
iransmitting mechanism is located in the fourth zone.
93. The multi-speed transmission of claim 78, wherein the fifth torque-
transmitting mechanism is located in the sixth zone.

A multi-speed transmission has four planetary gear sets and five torque-transmitting
mechanisms packaged in at least one of six possible zones within the
transmission casing.

Documents:

00369-kol-2008-abstract.pdf

00369-kol-2008-claims.pdf

00369-kol-2008-correspondence others.pdf

00369-kol-2008-description complete.pdf

00369-kol-2008-drawings.pdf

00369-kol-2008-form 1.pdf

00369-kol-2008-form 2.pdf

00369-kol-2008-form 3.pdf

00369-kol-2008-form 5.pdf

00369-kol-2008-priority document.pdf

369-KOL-2008-(16-06-2014)-ABSTRACT.pdf

369-KOL-2008-(16-06-2014)-ANNEXURE TO FORM 3.pdf

369-KOL-2008-(16-06-2014)-CLAIMS.pdf

369-KOL-2008-(16-06-2014)-CORRESPONDENCE.pdf

369-KOL-2008-(16-06-2014)-DESCRIPTION (COMPLETE).pdf

369-KOL-2008-(16-06-2014)-DRAWINGS.pdf

369-KOL-2008-(16-06-2014)-FORM-1.pdf

369-KOL-2008-(16-06-2014)-FORM-2.pdf

369-KOL-2008-(16-06-2014)-OTHERS.pdf

369-KOL-2008-(16-06-2014)-PA.pdf

369-KOL-2008-(16-06-2014)-PETITION UNDER RULE 137.pdf

369-KOL-2008-ABSTRACT.pdf

369-KOL-2008-ASSIGNMENT.pdf

369-KOL-2008-CLAIMS.pdf

369-KOL-2008-CORRESPONDENCE OTHERS 1.2.pdf

369-KOL-2008-CORRESPONDENCE OTHERS-1.1.pdf

369-KOL-2008-CORRESPONDENCE.pdf

369-KOL-2008-DESCRIPTION (COMPLETE).pdf

369-KOL-2008-DRAWINGS.pdf

369-KOL-2008-FORM 1.pdf

369-kol-2008-form 18.pdf

369-KOL-2008-FORM 2.pdf

369-KOL-2008-FORM 3.pdf

369-KOL-2008-FORM 5.pdf

369-KOL-2008-OTHERS.pdf

369-KOL-2008-SPECIFICATION-COMPLETE.pdf

369-KOL-2008-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf


Patent Number 263662
Indian Patent Application Number 369/KOL/2008
PG Journal Number 46/2014
Publication Date 14-Nov-2014
Grant Date 12-Nov-2014
Date of Filing 28-Feb-2008
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address 300 GM RENAISSANCE CENTER DETROIT, MICHIGAN
Inventors:
# Inventor's Name Inventor's Address
1 EDWIN T. GROCHOWSKI 5650 RICHARDSON ROAD HOWELL, MICHIGAN 48843
2 CLINTON E CAREY 215 RIVERVIEW AVENUE MONROE, MICHIGAN 48162
3 SCOTT H. WITTKOPP 6189 OAKHURST DRIVE YPSILANTI, MICHIGAN 48197
4 JAMES M. HART 16011 HAGGERTY BELLEVILLE, MICHIGAN 48111
5 ANDREW W. PHILLIPS 1052 CUTLER CIRCLE SALINE, MICHIGAN 48176
PCT International Classification Number F16H3/62; F16H3/44
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/909,156 2007-03-30 U.S.A.