Title of Invention

METHOD OF MANUFACTURING ELECTRIC RESISTANCE WELDING PIPE HAVING EXCELLENT CHARACTERIZATION OF WELDED SEAM

Abstract A method of manufacturing an electric resistance welding pipe is provided, in which a lateral edge shape is made to be an appropriate shape immediately before electric resistance welding is performed, thereby penetrators are securely removed during the electric resistance welding, consequently an electric resistance welding pipe having excellent characterization of welded seam can be obtained. A fin shape in finpass forming is printed to lateral edges of a strip, thereby the lateral edges of the strip are shaped with predetermined tapering.
Full Text Description
Method of Manufacturing Electric Resistance Welding Pipe
Having Excellent Characterization of Welded Seam
Technical Field
The present invention relates to a method of
manufacturing a pipe required to have toughness of weld such
as line pipe for oil well, or a pipe required to have strength
of weld such as casing for oil well.
Background Art
Generally, pipes are roughly classified into welding
pipes and seamless pipes. An electric resistance welding pipe
as one of the welding pipes is manufactured by curling a sheet
by roll forming or the like, and then confronting each edge
and welding. In the welding pipes, toughness and strength of
weld are generally bad compared with those of a mother strip.
In any case of using a pipe, it is a problem to insure toughness
and strength of weld for each application.
For example, since a line pipe for transporting crude
oil or natural gas is often laid in the cold latitudes, low
temperature toughness is essentially concerned. Moreover,
strength is importantly concerned with a casing for protecting
a mining pipe in an oil well for mining crude oil.
Typically, a hot-rolled sheet (strip) to be a mother

strip of an electric resistance welding pipe is designed in
composition or subjected to heat treatment in consideration
of properties of the mother strip after pipe manufacturing in
order to secure properties of the mother strip such as toughness
and strength.
However, since characterization of welded seam is
largely dependent on an electric resistance welding method
compared with the composition design or heat treatment of the
mother strip, improvement in welding technique is important.
As a cause of defective electric resistance welding,
oxides called penetrators are given, which are generated on
an edge of a welding sheet material. In many cases, the
penetrators are not discharged from the edge along with melting
steel during electric resistance welding and remained thereon,
and the remained penetrators cause reduction in toughness,
leading to insufficient strength.
Thus, to remove the penetrators from weld, earnest
investigation has been made so far on an active discharging
technique of melting steel from lateral edges of a strip to
be welded in the weld. For example, patent document 1 or patent
document 2 describes an example of investigation on a shape
of each lateral edge of the strip. In the example, it is
intended that the lateral edge of the strip, which is typically
formed in an approximately rectangular shape by slitting or
edge shaving, is processed in shape before electric resistance

welding is performed such that the processed shape of the
lateral edge improves discharge of melting steel during welding.
This is summarized as follows.
That is, a basic manufacturing line of the electric
resistance welding pipe is as shown in Fig. 1. The
manufacturing line of the electric resistance welding pipe has
a configuration where a strip 10 is uncoiled from an uncoiler
1; then the strip is reformed to be flat by a leveler 2; then
the strip 10 is gradually rounded by a roll forming machine
4; then right and left, two lateral edges of the rounded strip
10 are welded by electric resistance welding using an electric
resistance welder including an induction heating section 5 and
a squeeze roll (electric resistance welding section) 6 so that
the strip is formed into a pipe 30; then a weld bead portion
of the pipe 30 is cut by a bead cutter 7; then the pipe 30 after
cutting is adjusted in outer diameter by a sizer 8; and then
the pipe is cut out into a predetermined length by a pipe cutter
9. The roll forming machine 4 has a predetermined number of
finpass forming stands 3 that constrain a strip edge that has
been rounded in a last stage to shape it into an approximate
round, the stand 3 including a first stand 3a and a second stand
3b herein.
In the technique described in the patent document 1, as
shown in Fig. 5A showing a cross section diagram and Fig. 5B
showing a partial detail diagram thereof, in the finpass

forming first-stand 3a, a part of a lateral edge of the strip
10 formed into the pipe shape is contacted to a fin of a finpass
hole-shape roll so as to shape tapering on a lateral edge to
be an edge at an inner surface side of the pipe as shown in
Fig. 5C, and as shown in Fig. 5D showing a cross section diagram
and Fig. 5E showing a partial detail diagram thereof, in the
finpass forming second-stand 3b, another part of the lateral
edge of the strip 10 is contacted to the fin so as to shape
tapering on a lateral edge to be an edge at an outer surface
side of the pipe as shown in Fig. 5F, and thus an X-groove is
formed. An angle of a fin of each of the finpass forming
first-stand 3a and the finpass forming second-stand 3b is a
typical one angle.
In the technique described in the patent document 2, as
shown in Fig. 6A showing a cross section diagram, an edger roll
11 is arranged at an upstream side of a finpass forming stand,
and the edger roll 11 is used to reduce a lateral edge of the
strip 10 formed into the pipe shape so as to shape tapering
on the lateral edge of the strip 10 as a whole as shown in Fig.
6B, and as shown in Fig. 6C showing a cross section diagram
and Fig. 5D showing a partial detail diagram thereof, in a
finpass forming stand 3, a part of the lateral edge of the strip
10 is contacted to a fin of a finpass hole-shape roll, thereby
a lateral edge to be an edge at an outer surface side of the
6E
pipe is shaped to be a vertical surface as shown in Fig. 6E.

Patent documents 3 to 5 describe examples of investigating a
shape of a strip edge. That is, it is intended that a strip
edge, which is typically formed in an approximately rectangular
shape by slitting or edge shaving, is tapered before roll
forming such that the processed edge shape improves discharge
of melting steel during welding.
Patent document 1: JP-A-57-031485
Patent document 2: JP-A-63-317212
Patent document 3: JP-A-2001-170779
Patent document 4: JP-A-2001-259733
Patent document 5: JP-A-2003-164909
Disclosure of the Invention
However, the inventors investigated the method described
in the patent document 1, as a result, they found that even
if the amount of upset in finpass forming was greatly changed,
it was significantly difficult to contact only a part of the
lateral edge of the strip 10 to the fin of the finpass hole-shape
roll. This is because since the lateral edge of the strip 10
was slightly work-hardened in a previous forming process, the
whole lateral edge of the strip is easily deformed along the
fin so as to perfectly fill the fin portion, consequently a
shape of the fin is printed to the lateral edge of the strip.
As a result, the lateral edge of the strip 10 is not in a desired
shape immediately before electric resistance welding is
performed, and in an extreme case, the lateral edge is in a

flat shape having a slope at only one side.
Moreover, the inventors investigated the method
described in the patent document 2, as a result, they confirmed
the following. That is, to shape tapering to the whole lateral
edge of the strip 10 using the edger roll 11 during roll forming
(at the upstream side of the finpass forming stand) , since the
edger roll, of which the diameter is gradually increased from
a pipe outer-surface side to a pipe inner-surface side, needs
to be used for forming as described in the patent document 2,
a lateral edge to be an edge at the pipe inner-surface side
is shaved by the edger roll, which may problematically induce
pads called "whisker". Furthermore, since large reaction
force that opens the pipe-shaped strip 10 outward is exerted
in a cross section direction of the strip 10 to be subjected
to roll forming, pressure between the edger roll 11 and the
lateral edge of the strip 10 is necessarily reduced. As a
result, as in the patent document 1, the strip is hardly
work-hardened through reduction of the lateral edge by the
edger roll, and even if the amount of upset is reduced in
subsequent finpass forming, the strip substantially fills the
fin portion, therefore it is difficult that the lateral edge
of the strip 10 is shaped as described in the patent document
2, consequently the tapering is completely eliminated, and the
edge becomes flat.
The invention was made in the light of the above

circumstance, and an object of the invention is to provide a
method of manufacturing an electric resistance welding pipe,
in which a lateral edge shape can be made into an appropriate
shape immediately before electric resistance welding is
performed, thereby melting steel is sufficiently discharged
during electric resistance welding so that penetrators are
securely removed, consequently an electric resistance welding
pipe having excellent characterization of welded seam can be
obtained.
As described before, in the prior art described in the
patent document 1 or 2, a part of the lateral edge of the strip
is pressed against the fin of the finpass hole-shape roll to
shape the tapering to the lateral edge of the strip. However,
according to the investigation, the inventors understood that
even if the finpass hole-shape roll was not wholly filled with
the strip in a circumferential direction, when the strip was
loaded into the finpass hole-shape roll, the lateral edge was
highly pressurized by the fin, so that the fin portion was
perfectly filled with the lateral edge. That is, they
understood that when the strip was loaded into the finpass
hole-shape roll, a lateral edge portion of the strip being
contacted to the fin and a laterally central portion of the
strip (portion of a bottom of the pipe-shaped strip) situated
approximately 180 degrees opposite to the lateral edge portion
were in a beam deflection condition, so that reaction force

of the strip that acted to bend the cross section of the
pipe-shaped strip into an arcuate shape was greatly exerted,
consequently even if the strip did not fill the finpass
hole-shape roll, large compression force was exerted on the
lateral edge of the strip in the circumferential direction,
as a result, the lateral edge of the strip was
highly-pressurized by the fin, and consequently a shape of the
fin was directly printed to the lateral edge of the strip.
Thus, the inventors noticed a phenomenon that the lateral
edge of the strip was highly-pressurized by the fin in the
finpass forming, and conceived a method of shaping the
predetermined tapering on the lateral edge of the strip by
actively using the phenomenon. That is, they found that when
the fin was shaped with two or more stages of tapering, even
if the amount of upset in finpass forming was small, the lateral
edge of the strip was able to be shaped with desired tapering,
thereby the lateral edge of the strip was able to be shaped
with appropriate tapering immediately before electric
resistance welding was performed.
Moreover, the patent document 5 discloses various
chamfer shapes that facilitate adjustment of confronting
pressure. However, it does not make any description on a point
of discharging penetrators along with melting steel, and a
point of improving characterization of welded seam
(particularly low temperature toughness) by such penetrator

discharging. Therefore, it is completely unclear that which
shape may improve the characterization of welded seam
(particularly low temperature toughness) among the various
chamfer shapes disclosed therein.
The invention is based on the above consideration, and
has the following features.
1. A method of manufacturing an electric resistance
welding pipe having excellent characterization of welded seam,
characterized in that in a process where a strip is subjected
to forming, and edges are confronted, and welded by electric
resistance welding to form a pipe, edges at either of top and
bottom sides of the strip, or edges at both of the top and bottom
sides of the strip are shaped with tapering before the electric
resistance welding is performed.
2. A method of manufacturing an electric resistance
welding pipe having excellent characterization of welded seam,
characterized in that in finpass forming of a roll forming
process, a fin shape having two or more angles is used to print
the shape to edges of a strip to shape tapering on the edges.
3. The method of manufacturing the electric resistance
welding pipe having excellent characterization of welded seam
according to the previous section 1 or 2, characterized in that
edges at one side in a thickness direction of the strip are
round-shaped.
4 . The method of manufacturing the electric resistance

welding pipe having excellent characterization of welded seam
according to the previous sections 1 to 3, characterized in
that edges at an inner diameter side of the strip are shaped
with tapering in a former stage of finpass forming, and edges
at an outer diameter side of the strip are shaped with tapering
in a latter stage of the finpass forming.
5. The method of manufacturing the electric resistance
welding pipe having excellent characterization of welded seam
according to the previous sections 1 to 4, characterized in
that the edges are shaped with the tapering in finpass forming
including at least a finpass last-stand.
6. The method of manufacturing the electric resistance
welding pipe having excellent characterization of welded seam
according to the previous sections 1 to 5, characterized in
that in tapering of the strip after finpass forming, an angle
from a surface of strip edge toward vertical direction is in
a range of 25 degrees to 50 degrees, and length of a
perpendicular from starting position to end position shaped
the tapering at one side is 20% to 45% of thickness.
7. The method of manufacturing the electric resistance
welding pipe having excellent characterization of welded seam
according to the previous sections 1 to 6, characterized in
that electric resistance welding is performed while non-active
gas or deoxidation gas is blown.
8 . The method of manufacturing the electric resistance
10

welding pipe having excellent characterization of welded seam
according to the previous sections 1 to 7, characterized in
that electric resistance welding is performed with a
confronting angle between edges of a sheet being from -1 degree
to +1 degree.
9. The method of manufacturing the electric resistance
welding pipe having excellent characterization of welded seam
according to the previous sections 1 to 8, characterized in
that electric resistance welding is performed with a vee angle
shaped by strip edge being from 2 degrees to 8 degrees.
Brief Description of the Drawings
Fig. 1 is an explanatory diagram of a manufacturing line
of an electric resistance welding pipe;
Figs. 2A, 2B and 2C are diagrams for illustrating a first
embodiment of the invention;
Figs. 3A, 3B and 3C are diagrams for illustrating a second
embodiment of the invention;
Figs. 4A to 4F are diagrams for illustrating a third
embodiment of the invention;
Figs. 5A to 5F are diagrams for illustrating a prior art
(art described in patent document 1);
Figs. 6A to 6E are diagrams for illustrating another
prior art (art described in patent document 2);
Fig. 7 is a schematic diagram showing an example of an
embodiment where non-oxidizing gas is blown to edges of a strip
11

under heating of electric resistance welding according to the
invention;
Fig. 8 is a schematic diagram showing an example of an
embodiment where the periphery of edges of a strip under heating
of electric resistance welding is kept in a non-oxidizing gas
atmosphere according to the invention;
Fig. 9 is a diagram showing a strip, which was shaped
with tapering, in a confronting condition immediately before
electric resistance welding is performed;
Fig. 10 is a diagram showing a prior-art strip having
rectangular edges in a confronting condition immediately
before electric resistance welding is performed;
Fig. 11 is a diagram showing a vee angle of a strip being
shaped with tapering immediately before electric resistance
welding is performed; and
Fig. 12 is a diagram showing a vee angle of a prior-art
strip having rectangular edges immediately before electric
resistance welding is performed.
Numbers in figures refer to the following respectively.
1 uncoiler
2 leveler
3 finpass forming stand
3a finpass forming first-stand
3b finpass forming second-stand
4 roll forming machine
12

5 induction heating apparatus
6 squeeze roll (electric resistance welding section)
7 bead cutting bite
8 sizer
9 pipe cutter
10 strip
20 sheet formed in pipe shape
30 pipe
40 advance direction of strip 10 (formed into pipe 30 after
welding)
50 contact tip
60 gas supply nozzle
Best Mode for Carrying Out the Invention
Preferred embodiments of the invention will be described
according to drawings.
A manufacturing line of an electric resistance welding
pipe used in the invention is as shown in the Fig. 1. That
is, the manufacturing line of an electric resistance welding
pipe has a configuration where a strip 10 is uncoiled from an
uncoiler 1; then the strip is reformed to be flat by a leveler
2; then the strip 10 is gradually rounded by a roll forming
machine 4; then right and left, two lateral edges of the rounded
strip 10 are welded by electric resistance welding using an
electric resistance welder including an induction heating
section 5 and a squeeze roll (electric resistance welding
13

section) 6 so that the strip is formed into a pipe 30; then
a weld bead portion of the pipe 30 is cut by a bead cutter 7;
then the pipe 30 after cutting is adjusted in outer diameter
by a sizer 8; and then the pipe is cut out into a predetermined
length by a pipe cutter 9. The roll forming machine 4 has a
predetermined number of finpass forming stands 3 that constrain
a sheet edge that has been rounded in a last stage to be into
an approximate round shape, the stand 3 including a first stand
3a and a second stand 3b herein.
In the first embodiment, while a fin of the finpass
forming first-stand 3a has typical one-stage tapering, as shown
in Fig. 2A showing a cross section diagram and Fig. 2B showing
a partial detail diagram thereof, a fin of the second-stage
stand 3b has two-stage tapering (second-stage tapering angle
is a, and second-stage slope vertical-length is β) , and such
a shape is printed to right and left, two lateral edges of the
strip 10, thereby as shown in Fig. 2C, right and left, two
lateral edges at a side to be an outer surface side of a pipe
are shaped with the predetermined tapering (a slope angle from
a lateral edge to a surface to be the outer surface of the pipe
is a, and a distance in a thickness direction between a start
position on the lateral edge and the surface to be the outer
surface of the pipe is (3) .
The tapering shaped on the right and left, two lateral
edges of the strip 10 is made such that the slope angle a from
14

the lateral edge of the strip 10 to the surface to be the outer
surface of the pipe is 25° to 50°, and the distance β in a
thickness direction of the strip between the tapering start
position on the lateral edge and the surface to be the outer
surface of the pipe is 20% to 40% of strip thickness.
This is because when the slope angle a is less than 25°,
melting steel is insufficiently discharged from the central
portion in thickness of the strip, and penetrators are
defectively remained, resulting in reduction in toughness or
strength after electric resistance welding is finished, and
when the slope angle a is more than 50°, the tapering is
problematically remained as a flaw on a product pipe even after
electric resistance welding is finished. Moreover, when the
tapering start distance β is less than 20% of thickness, melting
steel is insufficiently discharged from the central portion
in thickness, so that the penetrators tend to be remained, and
when the tapering start distance P is more than 40% of thickness,
the tapering is problematically remained as a flaw on a product
pipe even after electric resistance welding is finished.
As described above, in the embodiment, the fin shape of
the finpass forming end stand 3b is made to be the shape having
two angles, and the fin shape is printed to the right and left,
two lateral edges of the strip 10, therefore a shape of each
lateral edge of the strip 10 can be shaped with appropriate
tapering immediately before electric resistance welding is
15

performed. As a result, the melting steel is sufficiently
discharged during electric resistance welding, and the
penetrators are securely removed, and consequently an electric
resistance welding pipe having excellent characterization of
welded seam can be obtained.
In the above, right and left, two lateral edges at a side
to be an inner circumferential surface side of the pipe can
be also shaped with predetermined tapering by changing a shape
of the two-stage tapering.
In another embodiment of the invention, while a fin of
the finpass forming first-stand 3a has typical one-stage
tapering, as shown in Fig. 3A showing a cross section diagram
and Fig. 3B showing a partial detail diagram thereof, a fin
of the second stand 3b has three-stage tapering (first-stage
slope vertical-length is 8, second-stage tapering angle is y,
third-stage tapering angle is a, and third-stage slope
vertical-length is (3) , and such a shape is printed to right
and left, two lateral edges of the strip 10, thereby as shown
in Fig. 3C, right and left, two lateral edges at a side to be
an outer surface side of a pipe are shaped with predetermined
tapering (a slope angle from a lateral edge to a surface to
be the outer surface of the pipe is a, and a distance in a
thickness direction between a start position on the lateral
edge and the surface to be the outer surface of the pipe is
P), and right and left, two lateral edges at a side to be an
16

inner surface side of the pipe are shaped with predetermined
tapering (a slope angle from a lateral edge to a surface to
be the inner surface of the pipe is y, and a distance in a
thickness direction between a start position on the lateral
edge and the surface to be the inner surface of the pipe is
φ) . However, when one of angles of the three-stage fin is
larger than an angle of a finpass roll in a vertical direction,
a lateral edge of the strip is shaved by the fin, which may
induce pads called "whisker", resulting in generation of a flaw
during finpass forming, or causing spark in electric resistance
welding. Therefore, the fin angle is preferably not more than
the angle of the finpass roll in the vertical direction.
The tapering shaped on the right and left, two lateral
edges of the strip 10 is made such that the slope angle a from
the lateral edge of the strip 10 to the surface to be the outer
surface of the pipe, and the slope angle γ from the lateral
edge to the surface to be the inner surface of the pipe are
25° to 50° respectively, and the distance β in the thickness
direction of the strip between the tapering start position on
the lateral edge and the surface to be the outer surface of
the pipe, and the distance φ in the vertical direction of the
strip between the tapering start position and the surface to
be the inner surface of the pipe are 20% to 40% of strip thickness
respectively.
This is because when the slope angle a or y is less than
17

25°, melting steel is insufficiently discharged from the
central portion in thickness of the strip, and penetrators are
defectively remained, resulting in reduction in toughness or
strength after electric resistance welding is finished, and
when the slope angle a or y is more than 50 degrees, the tapering
is still problematically remained as a flaw on a product pipe
even after electric resistance welding is finished. Moreover,
when the tapering start distance β or φ is less than 20% of
thickness, melting steel is insufficiently discharged from the
central portion in thickness, so that the penetrators tend to
be remained, and when the tapering start distance β or φ is
more than 40% of thickness, the tapering is still
problematically remained as a flaw on a product pipe after
electric resistance welding is finished.
As described above, in the embodiment, the fin shape of
the finpass forming end stand 3b is made to be the shape having
three angles, and the fin shape is printed to the right and
left, two lateral edges of the strip 10, therefore a shape of
each lateral edge of the strip 10 can be shaped with appropriate
tapering immediately before electric resistance welding is
performed. As a result, the melting steel is sufficiently
discharged during electric resistance welding, and the
penetrators are securely removed, and consequently an electric
resistance welding pipe having excellent characterization of
welded seam can be obtained.
18

In still another embodiment of the invention, as shown
in Fig. 4A showing a cross section diagram and Fig. 4B showing
a partial detail diagram thereof, a fin of the finpass forming
first-stand 3a in a former stage has two-stage tapering
(f irst-stage slope vertical-length 8 and second-stage tapering
angle γ), and such a shape is printed to right and left, two
lateral edges of the strip 10, thereby as shown in Fig. 4C,
right and left, two lateral edges at a side to be an inner surface
side of a pipe are shaped with predetermined tapering (a slope
angle from a lateral edge to a surface to be the inner surface
of the pipe is γ, and a distance in a thickness direction between
a start position on the lateral edge and the surface to be the
inner surface of the pipe is φ) . In addition, as shown in Fig.
4D showing a cross section diagram and Fig. 4E showing a partial
detail diagram thereof, a fin of the finpass forming
second-stand 3b in a latter stage has two-stage tapering
(second-stage tapering angle is a and second-stage slope
vertical-length is β) , and such a shape is printed to right
and left, two lateral edges of the strip 10, thereby as shown
in Fig. 4F, right and left, two lateral edges at a side to be
an outer surface side of the pipe are shaped with predetermined
tapering (a slope angle from the lateral edge to a surface to
be the outer surface of the pipe is a, and a distance in a
thickness direction between a start position on the lateral
edge and a surface to be the outer surface of the pipe is β).
19

When each lateral edge to be the inner surface of the
pipe are shaped with the tapering by the finpass forming
first-stand 3a, the shaped portion is significantly
work-hardened by high pressure, therefore even if the lateral
edge is further shaped with tapering by the finpass forming
second-stand 3b, the tapering shaped by the first stand 3a is
relatively not crushed. Therefore, the lateral edges of the
strip can be shaped with the predetermined tapering in both
the inner and outer surface sides of the pipe after finpass
forming is finished.
The tapering shaped on the right and left, two lateral
edges of the strip 10 is made such that the slope angle a from
the lateral edge of the strip 10 to the surface to be the outer
surface of the pipe, and the slope angle γ from the lateral
edge to the surface to be the inner surface of the pipe are
25° to 50° respectively, and the distance β in a thickness
direction of the strip between the tapering start position on
the lateral edge and the surface to be the outer surface of
the pipe, and the distance φ in a thickness direction of the
strip between the tapering start position and the surface to
be the inner surface of the pipe are 20% to 40% of strip thickness
respectively.
This is because when the slope angle a or y is less than
25°, melting steel is insufficiently discharged from the
central portion in thickness of the strip, and penetrators are
20

defectively remained, resulting in reduction in toughness or
strength after electric resistance welding is finished, and
when the slope angle a or y is more than 50 degrees, the tapering
is still problematically remained as a flaw on a product pipe
even after electric resistance welding is finished. Moreover,
when the tapering start distance β or φ is less than 20% of
thickness, the melting steel is insufficiently discharged from
the central portion in thickness, and the penetrators tend to
be remained, and when the tapering start distance (3 or φ is
more than 40% of thickness, the tapering is still
problematically remained as a flaw on a product pipe after
electric resistance welding is finished.
As described above, in the embodiment, finpass is
performed such that the fin shape of the first stand 3a in the
former stage and the fin shape of the second stand 3b in the
latter stage are made to be the shape having two angles
respectively, and each of the fin shapes is printed to the right
and left, two lateral edges of the strip 10, therefore a shape
of the lateral edge of the strip 10 can be shaped with
appropriate tapering immediately before electric resistance
welding is performed. As a result, the melting steel is
sufficiently discharged during electric resistance welding,
and the penetrators are securely removed, and consequently an
electric resistance welding pipe having excellent
characterization of welded seam can be obtained.
21

In the first to third embodiments, the reason why the
lateral edges at the pipe outer-surface side and/or the pipe
inner -surface side of the strip are shaped with the tapering
by the finpass forming end stand (second-stand 3b herein) is
because since electric resistance welding is performed
immediately after that, electric resistance welding can be
performed while keeping excellent tapering. However, it is
also acceptable that the lateral edges of the strip are shaped
with tapering by a finpass forming start stand or finpass
forming middle stand, but not shaped with tapering by the
finpass forming end stand. Once the lateral edges of the strip
are shaped with the tapering, the lateral edges are
significantly work-hardened by high pressure, therefore even
if the lateral edges are subjected to finpass forming
thereafter, the tapering is relatively hardly crushed, and
consequently a state where the lateral edges are shaped with
the tapering can be kept even after finpass forming is finished.
Moreover, in the invention, since only the finpass
forming is used as means for shaping the tapering, equipment
such as the edger roll or shaving roll is not necessary,
therefore an exchange of a roll or a shaving stone for them
is not necessary, and consequently an electric resistance
welding pipe having excellent welding quality can be
efficiently manufactured.
Here, in this method of shaping the tapering in terms
22

of finpass forming, it is sometimes difficult to improve
toughness or strength of weld after electric resistance welding
is finished.
With investigating the reason for this in detail, in a
stage that a strip edge is heated before pressure welding
(upset) in electric resistance welding, oxides, which are to
be a cause of the penetrators as a welding defect, may be formed
on the strip edge. The oxides float on a surface of melting
steel, which is melted in a stage of melting each strip edge,
and partially discharged along with the melting steel in a stage
of pressure welding. At this time, if the strip edge is shaped
with the tapering, the melting steel is easily discharged, in
addition, the penetrator can be effectively discharged.
However, since the oxides on the strip edge being a source
of the penetrators are increasingly generated with heating of
electric resistance welding, the following case has sometimes
occurred in some welding condition: toughness or strength after
welding cannot be sufficiently improved only by shaping the
tapering on the strip edge.
Thus, the inventors observed the phenomenon of electric
resistance welding in detail again, as a result, they noticed
generation of the oxides being the cause of penetrators. That
is, they investigated not only discharge of penetrators by
shaping the tapering on the strip edge, but also a method of
preventing generation of the oxides being the cause of the
23

penetrators.
As a result, the inventors understood that when
non-oxidizing gas was blown to each strip edge under heating
of electric resistance welding (that is, heating for melting
edges to be pressure-welded before pressure welding),
generation of the oxides was able to be suppressed. Here, the
non-oxidizing gas means non-active gas (nitrogen gas, helium
gas, argon gas, neon gas, xenon gas and the like, or mixed gas
formed by mixing at least two of them), deoxidation gas
(hydrogen gas, carbon monoxide gas, methane gas, propane gas
and the like, or mixed gas formed by mixing at least two of
them), or mixed gas formed by mixing the non-active gas and
the deoxidation gas.
That is, in the invention, each strip edge is previously
shaped with tapering before electric resistance welding is
performed, thereby discharge of the penetrator is accelerated,
in addition, the non-oxidizing gas is blown to the strip edge
under heating during electric resistance welding, thereby
generation of the oxides as a cause of the penetrators is
suppressed. This can securely improve toughness or strength
of weld compared with a prior-art level. However, when the
non-oxidizing gas is simply blown, the effect of suppressing
generation of the oxides on the strip edge is reduced more or
less because peripheral air is sucked. Thus, the peripheral
air is preferably prevented from being sucked. To this end,
24

the strip edge under heating of electric resistance welding
is preferably enclosed so that the inside of such enclosure
is kept in a non-oxidizing gas atmosphere.
In those kinds of non-oxidizing gas, a gas containing
the deoxidation gas is more preferably used, because the effect
of suppressing generation of the oxides as a cause of the
penetrators is further enhanced, and consequently toughness
or strength of weld can be more significantly improved.
In the point of availability and cost reduction, the
following gas is preferably used as the non-oxidizing gas.
• In the case of single use of non-active gas: (A) either of
nitrogen gas, helium gas, and argon gas, or mixed gas of at
least two of them.
• In the case of single use of deoxidation gas: (B) one of
hydrogen gas and carbon monoxide gas, or mixed gas of the two.
• In the case of using mixed gas of non-active gas and
deoxidation gas: mixed gas of the above (A) and (B). It is
obvious that particularly when a gas containing hydrogen gas
and/or carbon monoxide gas is used, a thorough safety measure
should be taken.
Moreover, to cope with the problem, the inventors
observed an electric resistance welding phenomenon in detail
again, as a result, they noticed a confronting angle between
two edges in a strip width direction (angle between vertical
surfaces of two edges in a strip width direction) in electric
25

resistance welding. That is, they found that the confronting
angle between the vertical surfaces being not shaped with
tapering is also much concerned with effective discharge of
the penetrators along with the melting steel, in addition to
shaping the tapering on each strip edge.
In electric resistance welding, when the confronting
angle between the vertical surfaces of the edges of the strip
(vertical edges of the strip) is changed, a discharge mode of
the melting steel is varied. That is, when the confronting
angle is set so as to be opened to a pipe outer-surface side,
each strip edge shaped with the tapering is behaved such that
a pipe inner-surface side is preferentially heated so that
melting steel is first generated therein, and the melting steel
is gradually pushed out to the pipe outer-surface side as each
strip edge is increasingly confronted during electric
resistance welding. When the confronting angle is set so as
to be opened to the pipe inner-surface side, each strip edge
shaped with the tapering is behaved such that the pipe
outer-surface side is preferentially heated so that melting
steel is first generated therein, and the melting steel is
gradually pushed out to the pipe inner-surface side as each
strip edge is increasingly confronted during electric
resistance welding.
At this time, for example, when it is assumed that the
confronting angle to be opened to the pipe outer-surface side
26

is positive, and the confronting angle to be opened to the pipe
inner-surface side is negative, if the confronting angle is
large, more than +1° or less than -1°, since a strip edge at
one side is preferentially melted and thus the amount of melting
steel to be flowed to a strip edge at an opposite side is
significantly increased, the melting steel cannot be
sufficiently discharged within a welding period before
confronting is completed, consequently electric resistance
welding is completed while the melting steel is still confined
within the strip. As a result, penetrators, which aggregate
into the melting steel or onto a surface thereof, are left
within the strip, resulting in significant reduction in
toughness or strength of electric resistance weld. From the
above, the confronting angle of the vertical surfaces between
the edges of the strip in electric resistance welding needs
to be within ±1° (-1° to +1°).
At that time, when each strip edge is previously shaped
with tapering, the melting amount of one edge that is first
melted is decreased by amount corresponding to such decreased
volume, and the edge is melted along the tapering, so that
melting steel is further decreased, therefore the penetrators
can be sufficiently discharged from the electric resistance
weld by both effects of the confronting angle and the tapering,
leading to significant improvement in toughness and strength.
An embodiment of the invention as above is described
27

below.
Fig. 1 is a diagram showing a manufacturing line of an
electric resistance welding pipe used in an embodiment of the
invention. The manufacturing line of the electric resistance
welding pipe has a basic configuration where a sheet (strip)
10 is uncoiled from an uncoiler 1; then the strip is reformed
to be flat by a leveler 2; then the strip 10 is gradually rounded
by a roll forming machine 4; then right and left, two lateral
edges of a strip 20 that was rounded into a pipe shape are welded
by electric resistance welding using an electric resistance
welder including an induction heating section 5 and a squeeze
roll (electric resistance welding section) 6 so that the strip
is formed into a pipe 30; then a weld bead portion of the pipe
30 is cut by a bead cutter 7; then the pipe 30 after cutting
is adjusted in outer diameter by a sizer 8; and then the pipe
30 is cut out into a predetermined length by a pipe cutter 9.
In the embodiment, the roll forming machine 4 has a
finpass forming stand 3 including a plurality of stands (for
example, three stands) in a last stage, and as described before,
a fin of each stand is formed into an appropriate shape, thereby
a top side of each strip edge (inner surface side of the pipe)
and/or a bottom side of each strip edge (outer surface side
of the pipe) can be shaped with predetermined tapering.
For example, as shown in Fig. 2A showing a cross section
diagram and Fig. 2B showing a partial detail diagram thereof,
28

an optional stand of the finpass forming stand 3 has a fin shape
of predetermined two-stage tapering (second-stage tapering
angle is a, and second-stage slope vertical-length is β) . Such
a fin shape is printed to lateral edges of the strip 10, thereby
right and left, two lateral edges at the bottom side of the
strip 10 (outer surface side of the pipe) are shaped with the
tapering having a tapering angle of a and a tapering height
of β.
In the above way, the pipe-shaped strip 20, which is
shaped with the tapering having a tapering angle of a and a
tapering height of β at the outer surface side, and shaped with
the tapering having a tapering angle of γ and a tapering height
of 8 at the inner surface side, is set such that a confronting
angle 0 between vertical surfaces of the edges of the strip
is from -1° to +1° for electric resistance welding as shown in
Fig. 9.
Thus, the penetrators can be sufficiently discharged
from the electric resistance weld, consequently an electric
resistance welding pipe having highly excellent toughness and
strength can be obtained.
Moreover, to cope with the problem, the inventors
observed an electric resistance welding phenomenon in detail
again, as a result, they noticed an apex angle in V-shape (vee
angle) formed in a longitudinal direction by two edges in a
strip width direction immediately before electric resistance
29

welding was performed. That is, they found that the vee angle
is also much concerned with effective discharge of penetrators
along with the melting steel, in addition to shaping the
tapering on each strip edge.
In electric resistance welding, when the vee angle shaped
by each strip edge is changed, a generation/discharge mode of
the melting steel is varied. That is, when the vee angle is
smaller, the strip edge is started to be heated at a point
distant from weld, and as a heating point approaches the weld,
the strip edge is gradually increased in temperature, and
heating is gradually spread from upper and lower parts in
thickness to a central portion in thickness of the strip edge.
While melting steel is gradually generated with progress of
the phenomena, solidification starts before melting steel
generated in the upper part in thickness (pipe outer-surface
side) and the lower part in thickness (pipe inner-surface side)
of the strip edge arrives at the weld, therefore melting steel
in the central portion in thickness is hard to be discharged
to the outside. As a result, penetrators generated with the
molten steel also tend to be remained within the strip, leading
to significant reduction in toughness or strength of electric
resistance weld.
Thus, the inventors earnestly investigated the vee angle,
as a result, they understood that if the vee angle is 2° or
more, the melting steel is excellently discharged, leading to
30

improvement in toughness or strength of weld.
However, if the vee angle is excessively increased, weld
is insufficiently heated and thereby temperature of the strip
edge is hardly increased, conseguently a state where each edge
is wholly covered with oxide films, called weld oxides, occurs
rather than generation of melting steel, leading to significant
reduction in toughness or strength of the weld. To cope with
this, the inventors understood that if the vee angle was 8°
or less, the weld oxides were able to be prevented.
At that time, when each strip edge is previously shaped
with tapering, the melting amount of one edge that is first
melted is decreased by amount corresponding to such decreased
volume, and melting proceeds along the tapering, so that
melting steel is further decreased, therefore the penetrators
can be sufficiently discharged from the electric resistance
weld by both effects of the vee angle and the tapering, leading
to significant improvement in toughness and strength.
An embodiment of the invention as above is described
below.
Fig. 1 is a diagram showing a manufacturing line of an
electric resistance welding pipe used in an embodiment of the
invention. The manufacturing line of the electric resistance
welding pipe has a basic configuration where a sheet (strip)
10 is uncoiled from an uncoiler 1; then the strip is reformed
to be flat by a leveler 2; then the strip 10 is gradually rounded
31

by a roll forming machine 4; then right and left, two lateral
edges of a strip 20 that was rounded into a pipe shape are welded
by electric resistance welding using an electric resistance
welder including an induction heating section 5 and a squeeze
roll (electric resistance welding section) 6 so that the strip
is formed into a pipe 30; then a weld bead portion of the pipe
30 is cut by a bead cutter 7; then the pipe 30 after cutting
is adjusted in outer diameter by a sizer 8; and then the pipe
30 is cut out into a predetermined length by a pipe cutter 9.
In the embodiment, the roll forming machine 4 has a
finpass forming stand 3 including a plurality of stands (for
example, three stands) in a last stage, and as described before,
a fin of each stand is formed into an appropriate shape, thereby
a top side of each strip edge (inner surface side of the pipe)
and/or a bottom side of each strip edge (outer surface side
of the pipe) can be shaped with predetermined tapering.
For example, as shown in Fig. 2A showing a cross section
diagram and Fig. 2B showing a partial detail diagram thereof,
an optional stand of the finpass forming stand 3 has a fin shape
of predetermined two-stage tapering (second-stage tapering
angle is a, and second-stage slope vertical-length is (3) . Such
a fin shape is printed to lateral edges of the strip 10, thereby,
right and left, two lateral edges at the bottom side of the
strip 10 (outer surface side of the pipe) are shaped with the
tapering having a tapering angle of a and a tapering height
32

of β.
In the above way, the pipe-shaped strip 20, which is
shaped with the tapering having a tapering angle of a and a
tapering height of (3 at the outer surface side, and shaped with
the tapering having a tapering angle of γ and a tapering height
of 5 at the inner surface side, is set such that a vee angle
φ is 2° to 8° for electric resistance welding as shown in Fig.
11.
Thus, the penetrators can be sufficiently discharged
from the electric resistance weld, consequently an electric
resistance welding pipe having highly excellent toughness and
strength can be obtained.
Examples
Example 1
Hereinafter, example 1 is described.
Here, a strip (steel strip) 1920 mm in width and 19.1
mm in thickness was used to manufacture electric resistance
welding pipes 600 mm in diameter. Test pieces were cut out
from the weld of the manufactured electric resistance welding
pipe, and subjected to Charpy test to evaluate performance of
the pipes. Charpy test pieces were sampled by one for each
of ten different points in a pipe length direction in a manner
that a longitudinal direction of the test piece was parallel
to a pipe circumferential direction, and a longitudinal center
of a notch corresponded to a central position in thickness of
33

the weld. The test pieces were formed as JIS5 2 mm-V-notch
impact test pieces, and subjected to an impact test at -46°C,
and Charpy impact values and brittle fracture surface ratios
were measured. A Charpy impact value of 125 J or more, and
a brittle fracture surface ratio of 35% or less were specified
as a performance allowable range respectively.
(Example of the invention 1)
As example of the invention 1, the electric resistance
welding pipe was manufactured according to the first embodiment.
That is, lateral edges of a strip at a side to be a pipe
outer-surface side were shaped with tapering by a finpass
forming end stand of which the fin has two angles (first angle
of the fin is 85° with respect to a perpendicular to a roll
axis). The slope angle a of the tapering was made to be 30°
to a vertical edge of the strip.
(Example of the invention 2)
As example of the invention 2, the electric resistance
welding pipe was manufactured according to the second
embodiment. That is, in two-stand finpass forming, lateral
edges of a strip at a side to be a pipe outer-surface side,
and lateral edges of the strip at a side to be a pipe
inner-surface side were shaped with the tapering by a first
stand of which the fin has three angles (second angle of the
fin is 40° with respect to a perpendicular to a roll axis),
respectively. Either of the slope angle a at the side to be
34

the pipe outer-surface side and the slope angle γ at the side
to be the pipe inner-surface side was made to be 25°.
(Example of the invention 3)
As example of the invention 3, the electric resistance
welding pipe was manufactured according to the third embodiment.
That is, in three-stand finpass forming, lateral edges of a
strip at a side to be a pipe inner-surface side were shaped
with tapering by a first stand of which the fin has two angles
(first angle of the fin is 60° with respect to a perpendicular
to a roll axis), and lateral edges of the strip at a side to
be a pipe outer-surface side were shaped with tapering by a
third stand of which the fin has two angles (first angle of
the fin is 85° with respect to a perpendicular to a roll axis) .
The slope angle a at the side to be the pipe outer-surface side
was made to be 30°, and the slope angle y at the side to be the
pipe inner-surface side was made to be 40°.
(Prior art example 1)
As prior art example 1, the electric resistance welding
pipe was manufactured according to the method described in the
patent document 1. That is, in a finpass forming first-stand
of which the fin has one angle, it was attempted that the upset
amount of finpass was adjusted so that lateral edges of a strip
were contacted to the fin over an edge portion corresponding
to approximate half the thickness, thereby lateral edges at
a side to be a pipe inner-surface side were shaped with tapering,
35

and in a finpass forming second-stand of which the fin has one
angle, it was aimed that lateral edges of the strip were
intended to be contacted to the fin over the remained edge
portion corresponding to approximate half the thickness so that
lateral edges at a side to be a pipe outer-surface side were
shaped with tapering. The slope angle of the tapering was made
to be 20°.
(Prior art example 2)
As prior art example 2, the electric resistance welding
pipe was manufactured according to the method described in the
patent document 2. That is, it was attempted that an edger
roll was arranged at an upstream side of finpass forming, and
the edger roll was used to reduce lateral edges of a strip,
thereby the lateral edges of the strip were wholly shaped with
tapering, and in a finpass forming stand of which the fin has
one angle, it was aimed that lateral edges of the strip were
intended to be contacted to the fin over an edge portion
corresponding to approximate half the thickness so that lateral
edges at a side to be a pipe outer-surface side were shaped
into vertical surfaces. The slope angle of the tapering was
made to be 20°.
(Prior art example 3)
As prior art example 3, in the manufacturing line shown
in Fig. 1, lateral edges of a strip were previously polished
into a rectangular shape, and a finpass forming stand of which
36

the fin has one angle was used to manufacture the electric
resistance welding pipe.
Measurements were made on Charpy impact values and
brittle fracture surface ratios of the weld of the electric
resistance welding pipes manufactured according to the above,
and results of the measurements are shown in Table 1. Moreover,
lateral edges of the strips were cut and sampled immediately
before electric resistance welding was performed, and shapes
of the lateral edges were observed, and results of such
observation are also described.
Table 1

Target value of tapering in
finpass forming Measured value of tapering
immediately before electric
resistance welding Charpy
impact value Brittle
fracture
surface ratio
Example of
the invention 1 30° at pipe outer-surface side 30° at pipe outer-surface side 150 J 25%
Example of
the invention 2 25° at pipe outer-surface side
25° at pipe inner-surface side 25° at pipe outer-surface side
25° at pipe inner-surface side 180 J 15%
Example of
the invention 3 30° at pipe outer-surface side
40° at pipe inner-surface side 30° at pipe outer-surface side
40° at pipe inner-surface side 200 J 10%
Prior art
example 1 25° at pipe outer-surface side
25° at pipe inner-surface side No tapering (smoothed) 25 J 51%
Prior art
example 2 20° at pipe inner-surface side No tapering (smoothed) 25 J 50%
Prior art
example 3 Not set Not set 20 J 58%
From Table 1, in the examples of the invention 1 to 3,
the weld has high impact strength and a small brittle fracture
surface ratio, that is, toughness is excellent, and reliability
of products is high. In contrast, in the prior art examples
1 to 3, the weld has low impact strength and a large brittle
fracture surface ratio, that is, toughness is reduced, and
37

reliability of products is low. Moreover, when the shapes of
the lateral edges of the strips are compared to each other
immediately before electric resistance welding is performed
after finpass forming, while the desired tapering is kept on
both the lateral edges at the side to be the pipe inner-surface
side, and the lateral edges at the side to be the pipe
outer-surface side in the examples of the invention 1 to 3,
the lateral edges were smoothed during finpass forming, and
the tapering was not kept in both of the prior examples 1 and
2.
Consequently, it was confirmed that an electric
resistance welding pipe having excellent characterization of
welded seam was able to be manufactured according to the
invention.
Example 2
Hereinafter, example 2 is described. In the example 2,
a strip formed by a steel strip 1920 mm in width and 19.1 mm
in thickness was passed through a pipe mill as shown in Fig.
1, that is, a pipe mill including an uncoiler 1, a leveler 2,
a roll forming machine 4 (including finpass forming having a
plurality of stands (finpass roll stand) 3), an electric
resistance welder (including a contact tip 50 and squeeze roll
6), bead cutting means 7, a sizer 8, and a pipe cutter 9 so
that a steel pipe 60 mm in outer diameter was manufactured.
In this pipe manufacturing, manufacturing conditions were
38

varied as the following four conditions.
(Example of the invention 21)
A pipe outer-diameter side of each strip edge was shaped
with approximately straight tapering (tapering angle a and
tapering depth β were set as values as shown in Table 2) by
a third stand of finpass forming 3 having three stands in all,
and in an embodiment as shown in Fig. 7, argon gas was blown
from gas supply nozzles 60 to edges of a strip 10 under heating
of electric resistance welding (resistance heating from a
contact tip 50) . In Fig. 7, 40 shows an advance direction of
the strip 10 (formed into a pipe 30 after welding), and the
squeeze roll is omitted to be shown.
(Example of the invention 22)
A pipe inner-diameter side of each strip edge was shaped
with approximately straight tapering (tapering angle a and
tapering depth β were set in values as shown in Table 2) by
a first stand of finpass forming 3 having two stands in all,
and a pipe outer-diameter side of the edge was shaped with the
approximately straight tapering by a second stand of the
finpass forming respectively, and in an embodiment as shown
in Fig. 8, edges of a strip 10, which were under heating of
electric resistance welding (resistance heating from a contact
tip 50) while being passed in an advance direction 40, were
enclosed by a gas atmosphere box 13, and the inside of the box
was kept in an atmosphere of 1% carbon dioxide gas and nitrogen
39

gas as the remainder. In Fig. 8, 40 shows the advance direction
of the strip 10 (formed into a pipe 30 after welding) , and the
squeeze roll is omitted to be shown.
(Comparative example 21)
Each strip edge was shaped with approximately straight
tapering (tapering angle a and tapering depth β were set as
values as shown in Table 2) at both inner and outer diameter
sides of a pipe by a first stand of finpass forming 3 having
three stands in all, and each strip edge under heating of
electric resistance welding was left to be exposed to the air.
(Prior art example 21)
A shape of each strip edge was kept to be an approximate
rectangular shape (longitudinal edge shape of a rectangle),
and each strip edge under heating of electric resistance
welding was left to be exposed to the air.
Test pieces were cut out from the weld of the steel pipes
manufactured at the above four conditions, and subjected to
Charpy test to evaluate performance of the pipes. As Charpy
test pieces, JIS5 2 mm-V-notch impact test pieces were used,
which were sampled by one for each of ten different points in
a pipe length direction in a manner that a longitudinal
direction of the test piece is taken in a pipe circumferential
direction, and a longitudinal center of a notch is taken at
a central position in thickness of the weld, and an impact test
was performed at a test piece temperature of -46°C, and Charpy
40

impact values and brittle fracture surface ratios were measured.
A Charpy impact value of 125 J or more, and a brittle fracture
surface ratio of 35% or less were specified as a performance
allowable range respectively. Results of the measurement are
shown in Table 2.
From Table 2, in the examples of the invention 21 and
22, the weld has significantly high impact strength (Charpy
impact values) and a small brittle fracture surface ratio, that
is, toughness is excellent, and reliability of products is high.
In contrast, in the comparative example 21 and the prior art
examples 21, the weld has low impact strength (Charpy impact
values) and a large brittle fracture surface ratio, that is,
toughness is reduced, and reliability of products is low.
Table 2

Atmosphere of
electric resistance
welding Method of shaping
tapering Edge tapering
immediately before
welding Charpy
impact
value Brittle
fracture
surface
ratio
Example of
the invention 21 Argon gas is blown Third stand of 3-stand
finpass forming 3 α = 25°
β = 4 mm
(21% of thickness) 250 J 12%
Example of
the invention 22 1% carbon dioxide
gas and nitrogen
gas as the
remainder First stand and second
stand of finpass forming
having 2 stands in all α = 45°
β = 7 mm
(37% of thickness) 310 J 7%
Comparative
example 21 air First stand of 3-stand
finpass forming 3 α = 20°
β = 4 mm
(16% of thickness) 130 J 33%
Comparative-
example 21 air Not shaped No tapering 25 J 55%
Example 3
Hereinafter, example 3 is described.
41

Here, a strip (steel strip) 1920 mm in width and 19.1
mm in thickness was used to manufacture electric resistance
welding pipes 600 mm in diameter.
Test pieces were cut out from the weld of the manufactured
electric resistance welding pipes, and subjected to Charpy test
to evaluate performance of the pipes. Charpy test pieces were
sampled by one for each of ten different points in a pipe length
direction in a manner that a longitudinal direction of the test
piece was parallel to a pipe circumferential direction, and
a longitudinal center of a notch corresponded to a central
position in thickness of the weld. The test pieces were formed
as JIS5 2 mm-V-notch impact test pieces, and subjected to an
impact test at -46°C, and Charpy impact values and brittle
fracture surface ratios were measured. A Charpy impact value
of 125 J or more, and a brittle fracture surface ratio of 35%
or less were specified as a performance allowable range
respectively.
(Example of the invention 31)
As example of the invention 31, the electric resistance
welding pipe was manufactured according to the embodiment. At
that time, electric resistance welding was performed in a
manner that a top side of a strip 10 (inner surface side of
a pipe 20) was shaped with approximately straight tapering
having a tapering angle y of 25° and a tapering height 5 of 4
mm (21% of thickness) by a third stand of a finpass forming
42

stand including three stands, and roll forming was adjusted
such that a confronting angle 9 between vertical edges of the
strip was opened by 0.3° to a pipe outer-surface side
immediately before the electric resistance welding was
performed.
(Example of the invention 32)
As example of the invention 32, electric resistance
welding was performed in a manner that a top side of a strip
10 (inner surface side of a pipe 20) was shaped with
approximately straight tapering having a tapering angle γ of
45° and a tapering height 8 of 7 mm (37% of thickness) by a
first stand of a finpass forming stand including two stands,
and a bottom side of the strip 10 (outer surface side of the
pipe 20) was shaped with approximately straight tapering having
a tapering angle a of 45° and a tapering height β of 7 mm (37%
of thickness) by a second stand of the finpass forming stand,
and roll forming was adjusted such that a confronting angle
θ between vertical edges of the strip was opened by 0.2° to
a pipe inner-surface side immediately before the electric
resistance welding was performed.
(Comparative example 31)
As comparative example 31, electric resistance welding
was performed in a manner that a bottom side of a strip 10 (outer
surface side of a pipe 20) was shaped with approximately
straight tapering having a tapering angle a of 20° and a tapering
43

height β of 3 mm (16% of thickness) by a first stand of finpass
forming including three stands, and a top side of the strip
10 (inner surface side of the pipe 20) was shaped with
approximately straight tapering having a tapering angle y of
20° and a tapering height 8 of 3 mm (16% of thickness) by the
first stand, and roll forming was adjusted such that a
confronting angle 9 between vertical edges of the strip was
opened by 1.1° to a pipe outer-surface side immediately before
the electric resistance welding was performed.
(Prior art example 31)
As prior art example 31, electric resistance welding was
performed in a manner that each strip edge was in an
approximately rectangular shape, and a confronting angle 9
between vertical edges of the strip was opened by 1.1° to a
pipe outer-surface side immediately before the electric
resistance welding was performed as shown in Fig. 10.
Measurements were made on Charpy impact values and
brittle fracture surface ratios of the weld of the electric
resistance welding pipes manufactured according to the above,
and results of the measurements are shown in Table 3.
44

Table 3

Method of shaping
tapering Tapering immediately
before electric
resistance welding Confronting angle
between vertical
edges of strip Charpy
impact
value Brittle
fracture
surface
ratio
Example of
the invention 31 Third stand of
3-stand finpass
forming Tapering angle: 25°
Tapering height: 4 mm
(21% of thickness) 0.3° to pipe
outer-surface side 250 J 12%
Example of
the invention 32 First stand and
second stand of
2-stand finpass
forming Tapering angle: 45°
Tapering height: 7 mm
(37% of thickness) 0.2° to pipe
inner-surface side 310 J 8%
Comparative
example 31 First stand of
3-stand finpass
forming Tapering angle: 20°
Tapering height: 3 mm
(16% of thickness) 1.1° to pipe
outer-surface side 130 J 33%
Prior art
example 31 Not shaped No tapering 1.1° to pipe
outer-surface side 25 J 55%
From Table 3, in the electric resistance welding pipes
according to the examples of the invention 31 and 32, the weld
has high impact strength and a small brittle fracture surface
ratio, that is, toughness is excellent, and reliability of
products is high. In contrast, in the electric resistance
welding pipes according to the comparative example 31 and the
prior art example 31, the weld has low impact strength and a
large brittle fracture surface ratio, that is, toughness is
reduced, and reliability of products is low.
Thus, it was confirmed that an electric resistance
welding pipe having excellent characterization of welded seam
was able to be manufactured according to the invention.
Example 4
Hereinafter, description is made according to an
example.
45

Here, a strip (steel strip) 1920 mm in width and 19.1
mm in thickness was used to manufacture electric resistance
welding pipes 600 mm in diameter.
Test pieces were cut out from the weld of the manufactured
electric resistance welding pipes, and subjected to Charpy test
to evaluate performance of the pipe. Charpy test pieces were
sampled by one for each of ten different points in a pipe length
direction in a manner that a longitudinal direction of the test
piece was parallel to a pipe circumferential direction, and
a longitudinal center of a notch corresponded to a central
position in thickness of the weld. The test pieces were formed
as JIS5 2 mm-V-notch impact test pieces, and subjected to an
impact test at -46°C, and Charpy impact values and brittle
fracture surface ratios were measured. A Charpy impact value
of 125 J or more, and a brittle fracture surface ratio of 35%
or less were specified as a performance allowable range
respectively.
(Example of the invention 41)
As example of the invention 41, the electric resistance
welding pipe was manufactured according to the embodiment. At
that time, electric resistance welding was performed in a
manner that a bottom side of a strip 10 (outer surface side
of a pipe 20) was shaped with approximately straight tapering
having a tapering angle a of 25° and a tapering height β of
4 mm (21% of thickness) by a third stand of a finpass forming
46

stand including three stands, and roll forming was adjusted
such that a vee angle φ formed by edges of a strip was 2.5°
immediately before the electric resistance welding was
performed.
(Example of the invention 42)
As example of the invention 42, electric resistance
welding was performed in a manner that a top side of a strip
10 (inner surface side of a pipe 20) was shaped with
approximately straight tapering having a tapering angle y of
45° and a tapering height 5 of 7 mm (37% of thickness) by a
first stand of a finpass forming stand including two stands,
and a bottom side of the strip 10 (outer surface side of the
pipe 20) was shaped with approximately straight tapering having
a tapering angle a of 45° and a tapering height β of 7 mm (37%
of thickness) by a second stand of the finpass forming stand,
and roll forming was adjusted such that a vee angle φ formed
by edges of a strip was 7.5° immediately before the electric
resistance welding was performed.
(Comparative example 41)
As comparative example 41, electric resistance welding
was performed in a manner that a bottom side of a strip 10 (outer
surface side of a pipe 20) was shaped with approximately
straight tapering having a tapering angle a of 20° and a tapering
height (3 of 3 mm (16% of thickness) by a first stand of finpass
forming including three stands, and a top side of the strip
47

10 (inner surface side of the pipe 20) was shaped with
approximately straight tapering having a tapering angle y of
20° and a tapering height 5 of 3 mm (16% of thickness) by the
first stand, and roll forming was adjusted such that a vee angle
φ formed by edges of a strip was 1.5° immediately before the
electric resistance welding was performed.
(Prior art example 41)
As prior art example 41, electric resistance welding was
performed in a manner that each strip edge was in an
approximately rectangular shape, and roll forming was adjusted
such that a vee angle φ formed by edges of a strip was 1.8°
immediately before the electric resistance welding as shown
in Fig. 12 was performed.
Measurements were made on Charpy impact values and
brittle fracture surface ratios of the weld of the electric
resistance welding pipes manufactured according to the above,
and results of the measurements are shown in Table 4.
48

Table 4

Method of shaping
tapering Tapering immediately before
electric resistance welding vee
angle Charpy
impact
value Brittle
fracture
surface
ratio
Example of
the invention 41 Third stand of 3-stand
finpass forming Tapering angle: 25°
Tapering height: 4 mm
(21% of thickness) 2.5° 250 J 12%
Example of
the invention 42 First stand and second
stand of 2-stand
finpass forming Tapering angle: 45°
Tapering height: 7 mm
(37% of thickness) 7.5° 310 J 8%
Comparative
example 41 First stand of 3-stand
finpass forming Tapering angle: 20°
Tapering height: 3 mm
(16% of thickness) 1.5° 130 J 33%
Prior art
example 41 Not shaped No tapering 1.8° 25 J 55%
From Table 4, in the electric resistance welding pipes
according to the examples of the invention 41 and 42, the weld
has high impact strength and a small brittle fracture surface
ratio, that is, toughness is excellent, and reliability of
products is high. In contrast, in the electric resistance
welding pipes according to the comparative example 41 and the
prior art example 41, the weld has low impact strength and a
large brittle fracture surface ratio, that is, toughness is
reduced, and reliability of products is low.
Thus, it was confirmed that an electric resistance
welding pipe having excellent characterization of welded seam
was able to be manufactured according to the invention.
49

Claims
1. A method of manufacturing an electric resistance
welding pipe having excellent characterization of welded seam,
characterized in that:
in a process where a strip is subjected to forming, and
edges are confronted and welded by electric resistance welding
to form a pipe,
edges at either of top and bottom sides of the strip,
or edges at both of the top and bottom sides of the strip are
shaped with tapering before the electric resistance welding
is performed.
2. A method of manufacturing an electric resistance
welding pipe having excellent characterization of welded seam,
characterized in that:
in finpass forming of a roll forming process,
a fin shape having two or more angles is used to print
the shape to edges of a strip to shape tapering on the edges.
3. The method of manufacturing the electric resistance
welding pipe having excellent characterization of welded seam
according to the previous section 1 or 2, characterized in that:
edges at one side in a thickness direction of the strip
are round-shaped.
4. The method of manufacturing the electric resistance
welding pipe having excellent characterization of welded seam
according to the previous sections 1 to 3, characterized in
50

that:
edges at an inner diameter side of the strip are shaped
with tapering in a former stage of finpass forming, and
edges at an outer diameter side of the strip are shaped
with tapering in a latter stage of the finpass forming.
5. The method of manufacturing the electric resistance
welding pipe having excellent characterization of welded seam
according to the previous sections 1 to 4, characterized in
that:
the edges are shaped with the tapering in finpass forming
including at least a finpass end stand.
6. The method of manufacturing the electric resistance
welding pipe having excellent characterization of welded seam
according to the previous sections 1 to 5, characterized in
that:
in tapering of the strip after finpass forming,
an angle from a surface of strip edge toward vertical
direction is in a range of 25 degrees to 50 degrees, and
length of a perpendicular from starting position to end
position shaped the tapering at one side is 20% to 45% of
thickness.
7. The method of manufacturing the electric resistance
welding pipe having excellent characterization of welded seam
according to the previous sections 1 to 6, characterized in
that:
51

electric resistance welding is performed while
non-active gas or deoxidation gas is blown.
8 . The method of manufacturing the electric resistance
welding pipe having excellent characterization of welded seam
according to the previous sections 1 to 7, characterized in
that:
electric resistance welding is performed with a
confronting angle between edges of a sheet being from -1 degree
to +1 degree.
9. The method of manufacturing the electric resistance
welding pipe having excellent characterization of welded seam
according to the previous sections 1 to 8, characterized in
that:
electric resistance welding is performed with a vee angle
shaped by strip edge being from 2 degrees to 8 degrees.

A method of manufacturing an electric resistance welding pipe is provided, in which a lateral edge shape is made to be an appropriate shape immediately before electric resistance
welding is performed, thereby penetrators are securely removed during the electric resistance welding, consequently an electric resistance welding pipe having excellent characterization of welded seam can be obtained. A fin shape
in finpass forming is printed to lateral edges of a strip, thereby the lateral edges of the strip are shaped with predetermined tapering.

Documents:

01560-kolnp-2008-abstract.pdf

01560-kolnp-2008-claims.pdf

01560-kolnp-2008-correspondence others.pdf

01560-kolnp-2008-description complete.pdf

01560-kolnp-2008-drawings.pdf

01560-kolnp-2008-form 1.pdf

01560-kolnp-2008-form 2.pdf

01560-kolnp-2008-form 3.pdf

01560-kolnp-2008-form 5.pdf

01560-kolnp-2008-international publication.pdf

01560-kolnp-2008-international search report.pdf

01560-kolnp-2008-pct priority document notification.pdf

01560-kolnp-2008-pct request form.pdf

01560-kolnp-2008-translated copy of priority document.pdf

1560-KOLNP-2008-(17-06-2014)-ABSTRACT.pdf

1560-KOLNP-2008-(17-06-2014)-ANNEXURE TO FORM 3.pdf

1560-KOLNP-2008-(17-06-2014)-CLAIMS.pdf

1560-KOLNP-2008-(17-06-2014)-CORRESPONDENCE.pdf

1560-KOLNP-2008-(17-06-2014)-DESCRIPTION (COMPLETE).pdf

1560-KOLNP-2008-(17-06-2014)-DRAWINGS.pdf

1560-KOLNP-2008-(17-06-2014)-FORM-1.pdf

1560-KOLNP-2008-(17-06-2014)-FORM-2.pdf

1560-KOLNP-2008-(17-06-2014)-OTHERS.pdf

1560-KOLNP-2008-(17-06-2014)-PETITION UNDER RULE 137.pdf

1560-KOLNP-2008-CORRESPONDENCE 1.1.pdf

1560-kolnp-2008-form 18.pdf

1560-KOLNP-2008-OTHERS.pdf

abstract-1560-kolnp-2008.jpg


Patent Number 263756
Indian Patent Application Number 1560/KOLNP/2008
PG Journal Number 47/2014
Publication Date 21-Nov-2014
Grant Date 18-Nov-2014
Date of Filing 17-Apr-2008
Name of Patentee JFE STEEL CORPORATION
Applicant Address 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU TOKYO
Inventors:
# Inventor's Name Inventor's Address
1 HIROYASU YOKOYAMA C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
2 MUNEYOSHI MURAKAMI C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
3 NOBUYUKI MATSUO C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
4 KAZUHITO KENMOCHI C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
5 YUJI SUGIMOTO C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
6 OSAMU SHIOTANI C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
7 TOMOHIRO INOQUE C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
8 KENICHI IWAZAKI C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
9 TAKATOSHI OKABE C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
PCT International Classification Number B21C 37/083
PCT International Application Number PCT/JP2006/322790
PCT International Filing date 2006-11-09
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2006-188569 2006-07-07 Japan
2 2006-186675 2006-07-06 Japan
3 2005-362722 2005-12-16 Japan
4 2006-163203 2006-06-13 Japan