Title of Invention	"AN AIR CAP FOR KEEPING A SPRAY NOZZLE WITH A FLAT SPRAY CLEAN"
Abstract	An air cap (100) for keeping a spray nozzle (300) with a flat spray clean is presented. The air cap (100) contain the nozzle and has a slit (120) for the spray from the nozzle (300), through which opening (120) an air flow is flowing in the same direction as the flat spray from the nozzle (300). The air cap (100) is divided into a back component (200) comprising an internal thread (270), and a front component (110) comprising the slit (120). The components (110, 200) are rotatable relative to one another.

Title of Invention

"AN AIR CAP FOR KEEPING A SPRAY NOZZLE WITH A FLAT SPRAY CLEAN"

Abstract

An air cap (100) for keeping a spray nozzle (300) with a flat spray clean is presented. The air cap (100) contain the nozzle and has a slit (120) for the spray from the nozzle (300), through which opening (120) an air flow is flowing in the same direction as the flat spray from the nozzle (300). The air cap (100) is divided into a back component (200) comprising an internal thread (270), and a front component (110) comprising the slit (120). The components (110, 200) are rotatable relative to one another.

Full Text	AIR CAP Field of the invention The present invention relates to an air cap for keeping a spray nozzle clean, the air cap comprising an interior volume and an opening for the spray, through which opening a small air flow is flowing. Prior art Spray devices for spraying fountain solution on a web in a printing machine are known e.g. from US-A-5 595 116. It is a well-known fact that spray nozzles used on such devices tend to get clogged due to impurities in the air in the vicinity of the printing machine, which build up close to the nozzle opening. In order to minimise the problem with nozzle clogging, several different air caps have been used to protect the nozzle from negative influences of impurities in the air. Such an air caps has an opening for the spray. Low-pressure air is directed through the opening, in the same direction as the spray, which gives the spray nozzle a clean environment to work in. One severe problem for the spray nozzle caps according to the prior art is that it is difficult to position the opening in the cap in a correct manner with respect to the spray from the nozzle. This problem is particularly severe for "fan-spray" type nozzles, i.e. for flat sprays. One way of solving this problem is to use a bayonet mount for the air cap. With bayonet mounts, the turning angle for the mounting is fixed. One problem with the bayonet mount is that existing spray nozzles, without air caps, can not be retrofitted with bayonet mount air caps. On most existing spray nozzles, the nozzle is held in place by means of a mounting component comprising a shoulder contacting the nozzle, and a thread means that is used to mount the mounting component on a nozzle holder. Unfortunately, it has up till now been impossible to provide this type of holders with caps, since the angle the threads must be turned until a firm hold has been achieved varies, which gives an uncertainty regarding the positioning of the spray opening with respect to the nozzle. Also, it has been very difficult to provide the cap with the necessary airflow. Summary of the invention The present invention solves the above mentioned problems by means of a device according to claim 1. Preferred embodiments are described in the dependent claims. Brief descriptions of the drawings In the following, the invention will be described by means of an embodiment, with reference to the attached drawings, wherein Fig. 1 is a front perspective view of an assembled rotatable air cap according to the present invention; Fig. 2 is a front perspective view of a back component of the rotatable air cap of Fig. 1; Fig. 3 is a rear perspective view of the back component of the rotatable air cap of Fig. 1; Fig. 4 is a front perspective view of a front component of the rotatable air cap of Fig. 1; Fig. 5 is a rear perspective view of the front component of the rotatable air cap of Fig. 1; Fig. 6 is a sectional side view of a prior art nozzle and a nozzle holder that can be retrofitted with the air cap according to the present invention; Fig. 7 is a front perspective view of a flexible washer of the rotatable air cap of Fig.l; and Fig. 8 is a rear perspective view of the flexible washer of Fig. 7. Description of an embodiment Fig. 1 shows a rotatable air cap 100 for holding a spray nozzle 300 clean, comprising a front component 110 and a back component 200. A flexible washer 400 is squeezed between the back component 200 and a spray beam (not shown). The front component 110 is rotatable around a centre axis (not shown) on a front portion of the back component 200. Further, a slit 120 on the front portion of the front component and a drainage hole 130 are shown. A similar drainage hole 130 is located under the front component 110. Fig. 2 shows the back component 200. The front portion of the back component 200 comprises a sliding surface 210, a circular shoulder 220, and air recesses 230. On the back portion of the back component, handles 240 for manual turning of the back component 200 are provided to facilitate tightening of the back component. Fig. 3 is a rear perspective view of the back component 200, showing the handles 240, an air sealing surface 250, and an internal thread 270, which is provided with the air recesses 230 of Fig. 2. Further, the back component comprises a holding surface 260, which co-acts with a surface on the spray nozzle 300, for holding the nozzle. v Figs. 4 and 5 are front and rear perspective views, respectively, showing the front component 110, comprising the drainage holes 130, a sliding surface 140 on the back portion of the front component, shoulders 150, guiding surfaces 160, the slit 120 on the front portion of the front component, and guiding portions 170. The guiding portions 170 are provided with second drainage holes 180. Fig. 6 shows a prior art spray nozzle 300 and its holder 310. As can be seen, the spray nozzle 300 comprises guiding surfaces 320, which co-act with the guiding surfaces 160 on the front component 110, and a retaining surface 330, that interacts with the holding surface 260 of the back component 200. Further, external threads 340 for co-operation with the internal threads 270 on the back component 200 are prpvided on the holder 310. Figs. 7 and 8 show a flexible conical washer 400, with a front sealing surface 410 and a back sealing surface 420. The function of the conical shape of the washer 400 will be described later. In the following, the function of the rotatable air cap will be described. First, the air cap must be assembled. This can be done before the air cap is sold to a customer by pressing the back portion of the front component towards the front portion of the back component. A certain pressure will cause the shoulders 150 of the back portion of the front component to "click" over the circular shoulder 220 of the front portion of the back component. After the "clicking" of the shoulder 150 over the circular shoulder 220, the sliding surfaces 140 and 210 of the front and back components, respectively, will engage and thus provide an air seal between the back and front components. Simultaneously, the sliding surfaces will be able to slide relative one another, which make it possible to rotate the front and back component relative one another. When mounting the rotatable air cap on the nozzle, by engaging the internal threads 270 on the back component 200 and the external threads 340 on the holder 310, the guiding surfaces 160 on the front component and the guiding surfaces 320 on the nozzle 300 will engage, making it impossible to rotate the front component 110 with respect to the nozzle 300. This means that it is possible to position the slit 120 correctly with respect to the guiding surfaces 160, 320 of the front component and the nozzle 300, respectively. The threading of the back component 200 onto the threads 340 of the holder 310 also provides an engagement between the holding surface 260 of the back component 200 and the retaining surface 330 of the nozzle -300. This engagement holds the nozzle 300 fixed on the holder 310. Finally, the air supply to the air cap will be described. As mentioned, it is crucial that air is flowing through the slit 120 in the same direction as the spray. This air must be provided to the back portion of the back component, from where it will flow towards the slit in the front component 110 through the air recesses 230 that are provided in the back component 200. In one embodiment, the air is provided through the flexible washer 400, which is squeezed between the back component 200 and a spray beam (not shown) with a flat front surface, in which spray beam' the nozzle holders are mounted. In the spray beam, a small air hole is drilled for each nozzle holder, inside the inner periphery of the back sealing surface 420 of each washer 400 mounted to the spray beam. The air holes are connected to some kind of air feed system. Due to the conical shape of the flexible washer 400, its function becomes two-folded: 1. The conical shape gives a space between the washer 400 and the spray beam, through which space air provided through the air hole in the spray beam is led into the air recesses 230 in the back component. 2. The conical shape gives a resilience to the washer 400, making it possible to get a proper sealing between the spray beam and the washer, and between the washer and the back component, even if the fit between the parts is not perfect. All the above-described components, except the nozzle 300, are preferably manufactured from plastic. One preferred plastic material is polypropylene, but all kind of plastics could be used. The nozzle is preferably made of stainless steel or the like. It should be noted that the above description of an embodiment should not be limiting for the scope of the invention. The scope of the invention is defined by the appended claims. CLAIMS 1. An air cap (100) for keeping a spray nozzle (300) with a flat spray clean, said air cap (100) containing the nozzle and having a slit (120) for the spray from the nozzle (300) , through which opening (120) an air flow is flowing in the same direction as the flat spray from the nozzle (300), characterized in that the air cap (100) is divided into a back component (200) for holding the nozzle (300), and a front component (110) comprising the slit (120). 2. The air cap (100) according claim 1, wherein the back component (200) comprises an internal thread (270) . 3. The air cap (100) according to claims 1 or 2, wherein the front component (110) and the back component (200) are rotatable relative to one another. 4. The air cap (100) according to any of the preceding claims, wherein guiding surfaces (160) in the front component (110) co-act with guiding surfaces (320) on the nozzle (300) to keep the slit (120) in the front component (110) aligned with the flat spray from the nozzle (300) . 5. The air cap (100) according to any of the preceding claims, wherein the front component (110) is provided with drainage holes (130) . 6. The air cap (100) according to any of the preceding claims, wherein the back component (200) is provided with handles (240) for manual tightening of the back component (200). 7. The air cap (100) according to claims 2-6, wherein at least one air recess (230) is provided in the internal thread (270) of the back component (200). 8. The air cap (100) according to any of the preceding claims, wherein the front component (110) is guided by means of interaction between guiding surfaces (160) on the front component (110) and guiding surfaces (320) on the nozzle (300). 9. The air cap (100) according to any of the preceding claims, wherein a flexible washer (400) is used to provide a sealed fit between a spray beam and the back component (200). 10. The air cap (100) according to any of the preceding claims, wherein the front (110) and back (200) components are connected by means of a snap connection comprising at least one shoulder (150) on the front component (110) and a circular shoulder (220) on the back component (200).

Full Text

AIR CAP
Field of the invention
The present invention relates to an air cap for keeping a spray nozzle clean, the air cap comprising an interior volume and an opening for the spray, through which opening a small air flow is flowing.
Prior art
Spray devices for spraying fountain solution on a web in a printing machine are known e.g. from US-A-5 595 116.
It is a well-known fact that spray nozzles used on such devices tend to get clogged due to impurities in the air in the vicinity of the printing machine, which build up close to the nozzle opening. In order to minimise the problem with nozzle clogging, several different air caps have been used to protect the nozzle from negative influences of impurities in the air. Such an air caps has an opening for the spray. Low-pressure air is directed through the opening, in the same direction as the spray, which gives the spray nozzle a clean environment to work in.
One severe problem for the spray nozzle caps according to the prior art is that it is difficult to position the opening in the cap in a correct manner with respect to the spray from the nozzle. This problem is particularly severe for "fan-spray" type nozzles, i.e. for flat sprays. One way of solving this problem is to use a bayonet mount for the air cap. With bayonet mounts, the turning angle for the mounting is fixed. One problem with the bayonet mount is that existing spray nozzles, without air caps, can not be retrofitted with bayonet mount air caps.
On most existing spray nozzles, the nozzle is held in place by means of a mounting component comprising a
shoulder contacting the nozzle, and a thread means that is used to mount the mounting component on a nozzle holder. Unfortunately, it has up till now been impossible to provide this type of holders with caps, since the angle the threads must be turned until a firm hold has been achieved varies, which gives an uncertainty regarding the positioning of the spray opening with respect to the nozzle. Also, it has been very difficult to provide the cap with the necessary airflow.
Summary of the invention
The present invention solves the above mentioned problems by means of a device according to claim 1. Preferred embodiments are described in the dependent claims.
Brief descriptions of the drawings
In the following, the invention will be described by means of an embodiment, with reference to the attached drawings, wherein
Fig. 1 is a front perspective view of an assembled rotatable air cap according to the present invention;
Fig. 2 is a front perspective view of a back component of the rotatable air cap of Fig. 1;
Fig. 3 is a rear perspective view of the back component of the rotatable air cap of Fig. 1;
Fig. 4 is a front perspective view of a front component of the rotatable air cap of Fig. 1;
Fig. 5 is a rear perspective view of the front component of the rotatable air cap of Fig. 1;
Fig. 6 is a sectional side view of a prior art nozzle and a nozzle holder that can be retrofitted with the air cap according to the present invention;
Fig. 7 is a front perspective view of a flexible washer of the rotatable air cap of Fig.l; and
Fig. 8 is a rear perspective view of the flexible washer of Fig. 7.
Description of an embodiment
Fig. 1 shows a rotatable air cap 100 for holding a spray nozzle 300 clean, comprising a front component 110 and a back component 200. A flexible washer 400 is squeezed between the back component 200 and a spray beam (not shown). The front component 110 is rotatable around a centre axis (not shown) on a front portion of the back component 200. Further, a slit 120 on the front portion of the front component and a drainage hole 130 are shown. A similar drainage hole 130 is located under the front component 110.
Fig. 2 shows the back component 200. The front portion of the back component 200 comprises a sliding surface 210, a circular shoulder 220, and air recesses 230. On the back portion of the back component, handles 240 for manual turning of the back component 200 are provided to facilitate tightening of the back component.
Fig. 3 is a rear perspective view of the back
component 200, showing the handles 240, an air sealing
surface 250, and an internal thread 270, which is provided
with the air recesses 230 of Fig. 2. Further, the back
component comprises a holding surface 260, which co-acts
with a surface on the spray nozzle 300, for holding the
nozzle. v
Figs. 4 and 5 are front and rear perspective views, respectively, showing the front component 110, comprising the drainage holes 130, a sliding surface 140 on the back portion of the front component, shoulders 150, guiding surfaces 160, the slit 120 on the front portion of the front component, and guiding portions 170. The guiding portions 170 are provided with second drainage holes 180.
Fig. 6 shows a prior art spray nozzle 300 and its holder 310. As can be seen, the spray nozzle 300 comprises guiding surfaces 320, which co-act with the guiding surfaces 160 on the front component 110, and a retaining surface 330, that interacts with the holding surface 260 of the back component 200. Further, external threads 340 for co-operation with the internal threads 270 on the back component 200 are prpvided on the holder 310.
Figs. 7 and 8 show a flexible conical washer 400, with a front sealing surface 410 and a back sealing surface 420. The function of the conical shape of the washer 400 will be described later.
In the following, the function of the rotatable air cap will be described.
First, the air cap must be assembled. This can be done before the air cap is sold to a customer by pressing the back portion of the front component towards the front portion of the back component. A certain pressure will cause the shoulders 150 of the back portion of the front component to "click" over the circular shoulder 220 of the front portion of the back component. After the "clicking" of the shoulder 150 over the circular shoulder 220, the sliding surfaces 140 and 210 of the front and back components, respectively, will engage and thus provide an air seal between the back and front components. Simultaneously, the sliding surfaces will be able to slide relative one another, which make it possible to rotate the front and back component relative one another.
When mounting the rotatable air cap on the nozzle, by engaging the internal threads 270 on the back component 200 and the external threads 340 on the holder 310, the guiding surfaces 160 on the front component and the guiding surfaces 320 on the nozzle 300 will engage, making it impossible to rotate the front component 110 with respect to the nozzle 300. This means that it is possible to
position the slit 120 correctly with respect to the guiding surfaces 160, 320 of the front component and the nozzle 300, respectively.
The threading of the back component 200 onto the threads 340 of the holder 310 also provides an engagement between the holding surface 260 of the back component 200 and the retaining surface 330 of the nozzle -300. This engagement holds the nozzle 300 fixed on the holder 310.
Finally, the air supply to the air cap will be described. As mentioned, it is crucial that air is flowing through the slit 120 in the same direction as the spray. This air must be provided to the back portion of the back component, from where it will flow towards the slit in the front component 110 through the air recesses 230 that are provided in the back component 200. In one embodiment, the air is provided through the flexible washer 400, which is squeezed between the back component 200 and a spray beam (not shown) with a flat front surface, in which spray beam' the nozzle holders are mounted. In the spray beam, a small air hole is drilled for each nozzle holder, inside the inner periphery of the back sealing surface 420 of each washer 400 mounted to the spray beam. The air holes are connected to some kind of air feed system. Due to the conical shape of the flexible washer 400, its function becomes two-folded:
1. The conical shape gives a space between the washer
400 and the spray beam, through which space air
provided through the air hole in the spray beam is
led into the air recesses 230 in the back
component.
2. The conical shape gives a resilience to the washer
400, making it possible to get a proper sealing
between the spray beam and the washer, and between
the washer and the back component, even if the fit
between the parts is not perfect.
All the above-described components, except the nozzle 300, are preferably manufactured from plastic. One preferred plastic material is polypropylene, but all kind of plastics could be used. The nozzle is preferably made of stainless steel or the like.
It should be noted that the above description of an embodiment should not be limiting for the scope of the invention. The scope of the invention is defined by the appended claims.

CLAIMS
1. An air cap (100) for keeping a spray nozzle (300)
with a flat spray clean, said air cap (100) containing the
nozzle and having a slit (120) for the spray from the
nozzle (300) , through which opening (120) an air flow is
flowing in the same direction as the flat spray from the
nozzle (300), characterized in that the air cap
(100) is divided into a back component (200) for holding
the nozzle (300), and a front component (110) comprising
the slit (120).
2. The air cap (100) according claim 1, wherein the
back component (200) comprises an internal thread (270) .
3. The air cap (100) according to claims 1 or 2,
wherein the front component (110) and the back component
(200) are rotatable relative to one another.
4. The air cap (100) according to any of the
preceding claims, wherein guiding surfaces (160) in the
front component (110) co-act with guiding surfaces (320) on
the nozzle (300) to keep the slit (120) in the front
component (110) aligned with the flat spray from the nozzle
(300) .
5. The air cap (100) according to any of the
preceding claims, wherein the front component (110) is
provided with drainage holes (130) .
6. The air cap (100) according to any of the
preceding claims, wherein the back component (200) is
provided with handles (240) for manual tightening of the
back component (200).
7. The air cap (100) according to claims 2-6, wherein
at least one air recess (230) is provided in the internal
thread (270) of the back component (200).
8. The air cap (100) according to any of the
preceding claims, wherein the front component (110) is
guided by means of interaction between guiding surfaces
(160) on the front component (110) and guiding surfaces
(320) on the nozzle (300).
9. The air cap (100) according to any of the
preceding claims, wherein a flexible washer (400) is used
to provide a sealed fit between a spray beam and the back component (200).
10. The air cap (100) according to any of the
preceding claims, wherein the front (110) and back (200)
components are connected by means of a snap connection
comprising at least one shoulder (150) on the front component (110) and a circular shoulder (220) on the back component (200).

Documents:

5905-DELNP-2005-Abstract-(14-11-2008).pdf

5905-delnp-2005-abstract.pdf

5905-DELNP-2005-Claims-(14-11-2008).pdf

5905-delnp-2005-claims.pdf

5905-delnp-2005-Correspondence Others-(18-07-2013).pdf

5905-delnp-2005-Correspondence Others-(20-12-2012).pdf

5905-DELNP-2005-Correspondence Others-(22-12-2011).pdf

5905-delnp-2005-Correspondence Others-(27-12-2013).pdf

5905-DELNP-2005-Correspondence-Others-(07-11-2008).pdf

5905-DELNP-2005-Correspondence-Others-(14-11-2008).pdf

5905-delnp-2005-correspondence-others.pdf

5905-DELNP-2005-Description (Complete)-(14-11-2008).pdf

5905-delnp-2005-description (complete).pdf

5905-DELNP-2005-Drawings-(14-11-2008).pdf

5905-delnp-2005-drawings.pdf

5905-DELNP-2005-Form-1-(14-11-2008).pdf

5905-delnp-2005-form-1.pdf

5905-delnp-2005-form-18.pdf

5905-DELNP-2005-Form-2-(14-11-2008).pdf

5905-delnp-2005-form-2.pdf

5905-delnp-2005-Form-3-(18-07-2013).pdf

5905-delnp-2005-Form-3-(20-12-2012).pdf

5905-DELNP-2005-Form-3-(22-12-2011).pdf

5905-delnp-2005-Form-3-(27-12-2013).pdf

5905-delnp-2005-form-3.pdf

5905-delnp-2005-form-5.pdf

5905-DELNP-2005-GPA-(14-11-2008).pdf

5905-delnp-2005-pct-210.pdf

5905-DELNP-2005-PCT-304-(07-11-2008).pdf

5905-DELNP-2005-Petition-137-(14-11-2008).pdf

5905-DELNP-2005-Petition-138-(14-11-2008).pdf

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Patent Number

263797

Indian Patent Application Number

5905/DELNP/2005

PG Journal Number

48/2014

Publication Date

28-Nov-2014

Grant Date

20-Nov-2014

Date of Filing

19-Dec-2005

Name of Patentee

BALDWIN JIMEK AB

Applicant Address

P.O. BOX 14, S-232 21 ARLOV, SWEDEN.

Inventors:

#	Inventor's Name	Inventor's Address
1	BIRGER HANSSON	NILS PERS VAG 5, S-232 51 AKARP, SWEDEN.

PCT International Classification Number

B41F 7/30

PCT International Application Number

PCT/SE2004/000889

PCT International Filing date

2004-06-08

PCT Conventions:

#	PCT Application Number	Date of Convention	Priority Country
1	0301921-3	2003-06-30	Sweden