Title of Invention

METHOD TO MONITOR A SENSING SYSTEM ADAPTED TO MONITOR AN OUTPUT OF AN ELECTROMECHANICAL TRANSMISSION

Abstract There is provided a method to monitor a sensing system adapted to monitor an output of an electro-mechanical transmission. This includes monitoring rotational speed of a wheel operatively connected to a driveline operatively connected to the output of the electro-mechanical transmission. A first expected output of the transmission is determined based upon the output of the first sensor. A second expected output of the transmission is determined based upon a rotational speed of a torque-generative device operatively connected to the transmission. The first and second expected outputs and an output of the sensing system adapted to monitor the output of the electromechanical transmission are compared.
Full Text METHOD AND APPARATUS TO MONITOR AN OUTPUT SPEED
SENSOR DURING OPERATION OF AN ELECTRO-MECHANICAL
TRANSMISSION
TECHNICAL FIELD
[0001] This disclosure pertains generally to control systems for electromechanical
transmissions.
BACKGROUND OF THE INVENTION
[0002] The statements in this section merely provide background
information related to the present disclosure and may not constitute prior art.
[0003] Powertrain architectures comprise torque-generative devices,
including internal combustion engines and electric machines, which transmit
torque through a transmission device to a vehicle driveline. One such
transmission includes a two-mode, compound-split, electro-mechanical
transmission which utilizes an input member for receiving motive torque from
a prime mover power source, typically an internal combustion engine, and an
output member for delivering motive torque from the transmission to the
vehicle driveline and to wheels of the vehicle. Electric machines, operatively
connected to an electrical energy storage device, comprise motor/generators
operable to generate motive torque for input to the transmission,
independently of torque input from the internal combustion engine. The
electric machines are further operable to transform vehicle kinetic energy,
transmitted through the vehicle driveline, to electrical energy that is storable in
the electrical energy storage device. A control system monitors various inputs
from the vehicle and the operator and provides operational control of the

powertrain system, including controlling transmission gear shifting,
controlling the torque-generative devices, and regulating the electrical power
interchange between the electrical energy storage device and the electric
machines.
[0004] The exemplary electro-mechanical transmissions are selectively
operative in fixed gear operation and continuously variable operation through
actuation of torque-transfer clutches, typically employing a hydraulic C1rcuit to
effect clutch actuation. A fixed gear operation occurs when the ratio of the
rotational speed of the transmission output member to the rotational speed of
the input member is constant, typically due to actuation of one or more torque-
transfer clutches. A continuously variable operation occurs when the ratio of
the rotational speed of the transmission output member to the rotational speed
of the input member is variable based upon operating speeds of one or more
electric machines. The electric machines can be selectively connected to the
output member via actuation of a clutch, or directly by fixed mechanical
connections. Clutch actuation and deactivation is typically effected through a
hydraulic C1rcuit, including electrically-actuated hydraulic flow management
valves, pressure control solenoids, and pressure monitoring devices controlled
by a control module.
[0005] During operation, there is a need to monitor sensing systems used for
operation, control, and fault detection of the powertrain. One sensing system
comprises a vehicle speed sensing system, comprising a sensing system
adapted to monitor rotational speed of an output shaft of the transmission.
Fault detection in the output shaft rotational speed sensing system typically
includes monitoring signal output and detecting presence of an output signal

when one is expected, e.g., wherein the engine is running and the transmission
is in gear there is an expectation of an output from the sensing system. Fault
detection further includes monitoring signal output during ongoing operation
and to identify an unexpected change in signal output, e.g., a drop in output by
a calibrated speed (e.g., 1000 RPM) when the vehicle is operating above a
speC1fied vehicle speed (e.g. 23 MPH). In ongoing operation, espeC1ally in an
electro-mechanical transmission, rotational speed of the output shaft is utilized
in numerous control algorithms, and an uncorrupted signal is preferred, for
optimum performance. Therefore, there is a need for additional monitoring
thereof. Such a system is described hereinafter.
SUMMARY OF THE INVENTION
[0006] An electro-mechanical transmission includes an output. A method to
monitor a sensing system adapted to monitor the output includes monitoring
rotational speed of a wheel operatively connected to a driveline operatively
connected to the output of the electro-mechanical transmission. A first
expected output of the transmission based upon the rotational speed of the
wheel is determined. A second expected output of the transmission based
upon a rotational speed of a torque-generative device operatively connected to
the transmission is also determined. The first and second expected outputs
and an output of the sensing system are then compared.

BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Fig. 1 is a schematic diagram of an exemplary powertrain, in
accordance with an embodiment of the present invention;
[0008J Fig. 2 is a schematic diagram of an exemplary architecture for a
control system and powertrain, in accordance with an embodiment of the
present invention;
[0009] Fig. 3 is an algorithmic flowchart, in accordance with an embodiment
of the present invention.
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
[0010] Referring now to the drawings, wherein the depictions are for the
purpose of illustrating embodiments of the invention only and not for the
purpose of limiting the same, Figs. 1 and 2 depict a system comprising an
engine 14, transmission 10, driveline 90, control system, and hydraulic control
C1rcuit (not separately illustrated) which has been constructed in accordance
with an embodiment of the present invention. Mechanical aspects of the
exemplary transmission 10 are disclosed in detail in commonly assigned U.S.
Patent No. 6,953,409, which is incorporated herein by reference. The
exemplary two-mode, compound-split, electro-mechanical hybrid transmission
embodying the concepts of the present invention is depicted in Fig. 1. The
transmission 10 includes an input shaft 12 having an input speed, Ni that is
preferably driven by the internal combustion engine 14, and an output shaft 64
having an output rotational speed, No. The rotational speed of the output shaft
64 is preferably monitored using a sensing system 84, comprising a multi-
tooth wheel and a sensing element. The multi-tooth wheel is preferably

rotatably attached to the output shaft and comprises a device having a plurality
of teeth and corresponding detents that are located around a C1rcumference
thereof. The sensing element preferably comprises a Hall-effect sensing
device mounted in a fixed location adjacent the multi-tooth wheel. The
sensing element is operative to sense the teeth and corresponding detents in
the multi-tooth wheel as the output shaft rotates, and generate an electrical
pulse signal at each transition in the wheel between a tooth and a detent.
Rotational speed is determined based upon the number of electrical pulses
generated by the sensor over a predetermined elapsed period of time, which is
interpretable by a control module, in this application a transmission control
module ('TCM') 17. The sensing element is preferably configured to generate
the electrical pulse output such that rotational direction can be interpreted
therefrom. In the embodiment described, when the output shaft 64 is rotating
in a direction resulting in forward propulsion of the vehicle, the electrical
pulse has a duration of approximately 45 microseconds. When the output
shaft 64 is rotating in a direction resulting in reverse propulsion of the vehicle,
the electrical pulse has a duration of approximately 180 microseconds. Thus,
the control module regularly and ongoingly monitors duration of one or more
signal pulse to determine rotational direction of the output shaft 64.
[0011] The exemplary engine 14 comprises a multi-cylinder internal
combustion engine selectively operative in several states to transmit torque to
the transmission via shaft 12, and can be either a spark-ignition or a
compression-ignition engine. The engine 14 has a crankshaft having
characteristic speed NE which is operatively connected to the transmission
input shaft 12. The output of the engine, comprising speed NE and output

torque TE can differ from transmission input speed NI and engine input torque
TI when a torque management device (not shown) is placed therebetween.
[0012] The transmission 10 utilizes three planetary-gear sets 24, 26 and 28,
and four torque-transmitting devices, i.e., clutches C1 70, C2 62, C3 73, and
C4 75. An electro-hydraulic control system 42, preferably controlled by
transmission control module (TCM) 17, is operative to control actuation and
deactivation of the clutches. Clutches C2 and C4 preferably comprise
hydraulically-actuated rotating friction clutches. Clutches C1 and C3
preferably comprise comprising hydraulically-actuated stationary devices
grounded to the transmission case 68. Each clutch is preferably hydraulically
actuated, receiving pressurized hydraulic fluid from a pump via an electro-
hydraulic control C1rcuit.
[0013] There is a first electric machine comprising a motor/generator 56,
referred to as MG-A, and a second electric machine comprising a
motor/generator 72, referred to as MG-B operatively connected to the
transmission via the planetary gears. Each of the machines includes a stator, a
rotor, and a resolver assembly 80, 82. The stator for each machine is
grounded to outer transmission case 68, and includes a stator core with coiled
electrical windings extending therefrom. The rotor for MG-A 56 is supported
on a hub plate gear that is operably attached to output shaft 60 via carrier 26.
The rotor for MG-B 72 is attached to sleeve shaft hub 66. The resolver
assemblies 80, 82 are appropriately positioned and assembled on MG-A 56
and MG-B 72. Each resolver assembly 80, 82 comprises a known variable
reluctance device including a resolver stator, operably connected to the stator
of each electric machine, and a resolver rotor, operably connected to the rotor

of each electric machine. Each resolver 80, 82 comprises a sensing device
adapted to sense rotational position of the resolver stator relative to the
resolver rotor, and identify the rotational position. Signals output from the
resolvers are interpreted to provide rotational speeds for MG-A 56 and MG-B
72, referred to as NA and NB. Transmission output shaft 64 is operably
connected to a vehicle driveline 90 to provide motive output torque, To to
vehicle wheels. The driveline 90 comprises a transfer case 96 having a known
axle ratio, which transmits torque to vehicle drive wheels. Each wheel of the
vehicle, including the drive wheels and driven wheels, has a wheel speed
sensing system 94 comprising one or more speed sensing devices mounted at
the wheel and adapted to measure rotational speed of the respective wheel,
including right-front (RF), right-rear (RR), left-front (LF), and left-rear (LR)
wheels. The output of each wheel speed sensing system 94 is monitored by a
brake control module ('BrCM') 33.
[0014] The transmission 10 receives input torque from the torque-
generative devices, including the engine 14, and MG-A 56 and MG-B 72,
referred to as TI', 'TA', and 'TB' respectively, as a result of energy
conversion from fuel or electrical potential stored in an electrical energy
storage device (ESD) 74. The ESD 74 is high voltage DC-coupled to
transmission power inverter module (TPIM) 19 via DC transfer conductors
27. The TPIM 19 is an element of the control system described hereinafter
with regard to Fig. 2. The TPIM 19 transmits electrical energy to and from
MG-A 56 by transfer conductors 29, and the TPIM 19 similarly transmits
electrical energy to and from MG-B 72 by transfer conductors 31. Electrical

current is transmitted to and from the ESD 74 in accordance with whether
the ESD 74 is being charged or discharged. TPIM 19 includes the pair of
power inverters and respective motor control modules configured to receive
motor control commands and control inverter states therefrom for providing
motor drive or regeneration functionality. Preferably, MG-A 56 and MG-B
72 are three-phase AC machines each having a rotor operable to rotate
within a stator that is mounted on a case of the transmission. The inverters
comprise known complementary three-phase power electronics devices.
[0015] Referring now to Fig. 2, a schematic block diagram of the control
system, comprising a distributed control module architecture, is shown. The
elements described hereinafter comprise a subset of an overall vehicle control
architecture, and are operable to provide coordinated system control of the
powertrain system described herein. The control system is operable to
synthesize pertinent information and inputs, and execute algorithms to control
various actuators to achieve control targets, including such parameters as fuel
economy, emissions, performance, driveability, and protection of hardware,
including batteries of ESD 74 and MG-A 56 and MG-B 72. The distributed
control module architecture includes engine control module (ECM) 23,
transmission control module (TCM) 17, battery pack control module (BPCM)
21, and TPIM 19, and the BrCM 33. A hybrid control module (HCP) 5
provides overarching control and coordination of the aforementioned control
modules. There is a User Interface (UI) 13 operably connected to a plurality
of devices through which a vehicle operator typically controls or directs
operation of the powertrain including the transmission 10, including an

operator torque request (To_req) and operator brake request (BRAKE).
Exemplary vehicle input devices to the UI 13 include an accelerator pedal, a
brake pedal, a transmission gear selector, and, a vehicle speed cruise control
system. Each of the aforementioned control modules communicates with
other control modules, sensors, and actuators via a local area network (LAN)
bus 6. The LAN bus 6 allows for structured communication of control
parameters and commands among the various control modules. The speC1fic
communication protocol utilized is application-speC1fic. The LAN bus and
appropriate protocols provide for robust messaging and multi-control module
interfaC1ng between the aforementioned control modules, and other control
modules providing functionality such as antilock braking, traction control, and
vehicle stability.
[0016] The HCP 5 provides overarching control of the hybrid powertrain
system, serving to coordinate operation of the ECM 23, TCM 17, TPIM 19,
and BPCM 21, including communicating with the BrCM. Based upon various
input signals from the UI 13 and the powertrain, including the battery pack,
the HCP 5 generates various commands, including: the operator torque request
(TO_REQ), the engine input torque TI, clutch torque, (TCL_N) for the N various
torque-transfer clutches C1, C2, C3, C4 of the transmission 10; and motor
torques TA and TB for MG-A 56 and MG-B 72. The TCM 17 is operatively
connected to the electro-hydraulic control C1rcuit 42, including for monitoring
various pressure sensing devices (not shown) and generating and executing
control signals for various solenoids to control pressure switches and control
valves contained therein.

[0017] The ECM 23 is operably connected to the engine 14, and functions to
acquire data from a variety of sensors and control a variety of actuators,
respectively, of the engine 14 over a plurality of discrete lines collectively
shown as aggregate line 35. The ECM 23 receives the engine input torque
command from the HCP 5, and generates a desired axle torque, and an
indication of actual engine input torque, TI, to the transmission, which is
communicated to the HCP 5. For simpliC1ty, ECM 23 is shown generally
having bi-directional interface with engine 14 via aggregate line 35. Various
other parameters that may be sensed by ECM 23 include engine coolant
temperature, engine input speed, NE, to shaft 12 (which translate to
transmission input speed, NI manifold pressure, ambient air temperature, and
ambient pressure. Various actuators that may be controlled by the ECM 23
include fuel injectors, ignition modules, and throttle control modules.
[0018] The TCM 17 is operably connected to the transmission 10 and
functions to acquire data from a variety of sensors and provide command
signals to the transmission. Inputs from the TCM 17 to the HCP 5 include
estimated clutch torques (TCL_N) for each of the N clutches, i.e., C1, C2, C3,
and C4, and rotational output speed, No, of the output shaft 64. Other
actuators and sensors may be used to provide additional information from the
TCM to the HCP for control purposes. The TCM 17 monitors inputs from
pressure switches and selectively actuates pressure control solenoids and shift
solenoids to actuate various clutches to achieve various transmission operating
modes, as described hereinbelow.
[0019] The BPCM 21 is signally connected one or more sensors operable to
monitor electrical current or voltage parameters of the ESD 74 to provide

information about the state of the batteries to the HCP 5. Such information
includes battery state-of-charge, amp-hour throughput, battery temperature,
battery voltage and available battery power.
[0020] The BrCM 33 executes vehicle functions related to braking control,
traction control, and vehicle acceleration management. The BrCM is signally
connected to the wheel speed sensors 94 and functions to acquire data
therefrom and determines absolute wheel speeds, NWHL, for each of the
wheels, which it communicates to the TCM and other controllers via the LAN.
[0021] Each of the aforementioned control modules is preferably a general-
purpose digital computer generally comprising a microprocessor or central
processing unit, storage mediums comprising read only memory (ROM),
random access memory (RAM), electrically programmable read only memory
(EPROM), high speed clock, analog to digital (A/D) and digital to analog
(D/A) C1rcuitry, and input/output C1rcuitry and devices (I/O) and appropriate
signal conditioning and buffer C1rcuitry. Each control module has a set of
control algorithms, comprising resident program instructions and calibrations
stored in ROM and executed to provide the respective functions of each
computer. Information transfer between the various computers is preferably
accomplished using the aforementioned LAN 6.
[0022] Algorithms for control and state estimation in each of the control
modules are typically executed during preset loop cycles such that each
algorithm is executed at least once each loop cycle. Algorithms stored in the
non-volatile memory devices are executed by one of the central processing
units and are operable to monitor inputs from the sensing devices and execute
control and diagnostic routines to control operation of the respective device,

using preset calibrations. Loop cycles are typically executed at regular
intervals, for example each 3.125, 6.25, 12.5, 25 and 100 milliseconds during
ongoing engine and vehicle operation. Alternatively, algorithms may be
executed in response to occurrence of an event.
[0023] The exemplary two-mode, compound-split, electro-mechanical
transmission operates in one of several operating range states comprising fixed
gear operation and continuously variable operation, described with reference
to Table 1, below.

[0024] The various transmission operating range states described in the table
indicate which of the speC1fic clutches C1, C2, C3, and C4 are engaged or
actuated for each of the operating range states. A first continuously variable
operating range state, i.e., Mode I, is selected when clutch C1 70 is actuated in
order to "ground" the outer gear member of the third planetary gear set 28. The
engine 14 can be either on or off. A second continuously variable operating
range state, i.e., Mode II, is selected when clutch C1 70 is released and clutch
C2 62 is simultaneously actuated to connect the shaft 60 to the carrier of the
third planetary gear set 28. Again, the engine 14 can be either on or off. For

purposes of this description, Engine Off is defined by engine input speed, NE,
being equal to zero revolutions per minute (RPM), i.e., the engine crankshaft
is not rotating. Other factors outside the scope of this disclosure affect when
the electric machines MG-A 56 and MG-B 72 operate as motors and
generators, and are not discussed herein.
[0025] Mode I and Mode II are characterized by single clutch applications,
i.e., either clutch C1 62 or C2 70, and by the controlled speed and torque of
the electric machines MG-A 56 and MG-B 72, which can be referred to as a
continuously variable transmission mode. Certain operating rage states are
described below in which fixed gear ratios are achieved by applying an
additional clutch. This additional clutch may be clutch C3 73 or C4 75, as
shown in the table, above. When the additional clutch is applied, fixed gear
operation of input-to-output speed of the transmission, i.e., NI/No, is achieved.
During fixed gear operation, the rotations of machines MG-A 56 and MG-B
72, i.e., NA and NB, are dependent on internal rotation of the mechanism as
defined by the clutching and proportional to the input speed measured at shaft
12. Furthermore, the rotational speeds, NAand NB, are directional in nature,
such that a positive sign in the speed of either of the machines corresponds to
a positive direction translating to forward movement of the vehicle and a
negative sign in the speed of either of the machines corresponds to a negative
direction translating to reverse movement of the vehicle.
[0026] When the transmission is operated in one of the fixed-gear modes, the
transmission output speed, No, can be determined based upon the input speed,
NI, multiplied by the selected gear ratio for the fixed-gear mode, i.e.,
[0027] No = NIx GR.

[0028] When the transmission is operated in one of the continuously variable
ratios, the output speed, No, can be determined by calculating a mathematical
average of the rotational speeds of the electric machines, i.e.,
[0029] NO=(NA + NB)/2.
[0030] In response to an operator's action, as captured by the UI 13, the
supervisory HCP control module 5 and one or more of the other control
modules determine the operator torque request to be executed at shaft 64.
Final vehicle acceleration is affected by other factors, including, e.g., road
load, road grade, and vehicle mass. The transmission operating range state is
determined for the exemplary transmission based upon a variety of operating
characteristics of the powertrain. This includes an operator demand for
torque, typically communicated through inputs to the UI 13 as previously
described. Additionally, a demand for output torque is predicated on external
conditions, including, e.g., road grade, road surface conditions, or wind load.
The transmission operating range state may be predicated on a powertrain
torque demand caused by a control module command to operate one of the
electric machines as an electrical generator or as an electric motor. The
transmission operating range state can be determined by an optimization
algorithm or routine operable to determine optimum system effiC1ency based
upon operator demand for power, battery state of charge, and energy
effiC1enC1es of the engine 14 and MG-A 56 and MG-B 72. The control system
manages torque inputs from the engine 14 and MG-A 56 and MG-B 72 based
upon an outcome of the executed optimization routine, and system
optimization occurs to optimize system effiC1enC1es to improve fuel economy
and manage battery charging. Furthermore, operation can be determined

based upon a fault in a component or system. The HCP 5 monitors the
parametric states of the torque-generative devices, and determines the output
of the transmission required to arrive at the desired torque output, as described
hereinbelow. Under the direction of the HCP 5, the transmission 10 operates
over a range of output speeds from slow to fast in order to meet the operator
demand.
[0031] The energy storage system and electric machines MG-A 56 and
MG-B 72 are electrically-operatively coupled for power flow therebetween.
Furthermore, the engine, the electric machines, and the electro-mechanical
transmission are mechanically-operatively coupled to transmit power
therebetween to generate a power flow to the output. In Mode I operation, the
transmission operates as an input-split electrically variable transmission
(EVT). In Mode II operation, the transmission operates as a compound-split
EVT. While operating in either of these two modes, the control system
performs closed loop control on an engine speed which optimizes fuel
economy while still meeting the torque request and given power constraints.
It then commands motor speeds to vary the input-to-output speed ratio to
accelerate the vehicle, in response to the operator torque request. Through use
of the two additional clutches, the transmission also has the capability of
achieving one of four fixed gear ratios. While operating in a fixed gear, the
vehicle acts as a parallel hybrid and the motors are used only for boosting and
braking/regeneration the vehicle.
[0032] In operation, an operating mode, i.e., one of the fixed gear and
continuously variable operating range states is determined for the exemplary
transmission based upon a variety of operating characteristics of the

powertrain. This includes an operator torque request, typically communicated
through inputs to the UI 13 as previously described. Additionally, a demand
for output torque is predicated on external conditions, including, e.g., road
grade, road surface conditions, or wind load. The operating mode may be
predicated on a powertrain torque demand caused by a control module
command to operate of the electric machines in an electrical energy generating
mode or in a torque generating mode. The operating mode can be determined
by an optimization algorithm or routine operable to determine optimum
system effiC1ency based upon operator demand for power, battery state of
charge, and energy effiC1enC1es of the engine 14 and MG-A 56 and MG-B 72.
The control system manages torque inputs from the engine 14 and MG-A 56
and MG-B 72 based upon an outcome of the executed optimization routine,
and system optimization occurs to optimize system effiC1enC1es to improve
fuel economy and manage battery charging. Furthermore, operation can be
determined based upon a fault in a component or system.
[0033] Referring now to Fig. 3, and referenC1ng the transmission described
in Figs. 1 and 2 and Table 1, speC1fic aspects of the transmission and control
system are described herein. Fig. 3 depicts a flowchart 300, representing
algorithms executed in the various control modules. The algorithms act to
monitor a sensing system adapted to monitor output of the electro-mechanical
transmission, depicted herein as monitoring rotational speed, No, of the output
shaft 64 using sensing system 84. The algorithms are preferably executed
during each 25 ms loop cycle, and preferably executed in a manner to achieve
a deC1sion with regard to presence of a fault within 200 milliseconds of its
occurrence.

[0034] In operation, the signal output from the transmission output speed
sensor 84 is monitored (302). Output of a first sensor is monitored (304),
comprising the signal output, NWHL, from one or more of the wheel speed
sensors 94, preferably the driven wheels, i.e., those operatively connected to
the driveline 90 operatively connected to the output shaft 64 of the electro-
mechanical transmission. Alternatively, input from only one of the driven
wheels is monitored. An average wheel speed, NWHLAVG, is determined
based upon the inputs from the wheel speed sensors (306). An adjusted
average wheel speed, NWHL_AVG, is determined based upon the inputs from the
wheel speed sensors, adjusted based upon gear reductions occurring through
the transfer case 96, typically referred to as an axle ratio (308).
[0035] The powertrain operation is monitored, to determine the input
speed, Ni, the speeds of the electric motors NA, NB, and the transmission
operating range state, i.e., one of MI, MII, FG1, FG2, FG3, FG4 (310).
[0036] A first expected output of the transmission is determined based upon
the output of the wheel speed sensors, and typically comprises the adjusted
average wheel speed, NWHL_ADJ.
[0037] A second expected output of the transmission is determined, based
upon the operation of the powertrain. When the transmission is operating in
one of the fixed gear modes (312), the second expected output is determined
based upon the input speed from the engine and the fixed gear ratio, i.e., NIx
GR, and compared to the first expected output, NWHL_ADJ (314). When the
values of these expected outputs are in agreement, within allowable
measurement errors, an average (AVG) of the first and second expected

outputs is calculated and the rotational speed, No, of the output shaft 64
determined using sensing system 84 is compared therewith (316). Under a
condition wherein the rotational speed, No, of the output shaft determined
using sensing system 84 agrees with the average (AVG) of the first and
second expected outputs within allowable measurement errors, the control
system uses the rotational speed, No, of the output shaft 64 using sensing
system 84 for various engine and powertrain control operations (318). Under
a condition wherein the rotational speed, No, of the output shaft determined
using sensing system 84 does not agree with the average of the first and the
second expected outputs, within allowable measurement errors, the control
system uses the adjusted average wheel speed, NWHL_ADJ, as a substitute the
output speed for various engine and powertrain control operations (320).
[0038] When the transmission is operating in one of the continuously
variable modes (322), the second expected output is determined based upon
the average rotational speed of the electric machines, i.e., (NA+NB)/2, and
compared to the first expected output, NWHL_ADJ (324). When the values of
these expected outputs are in agreement, within allowable measurement
errors, an average of the first and second expected outputs is determined, and
compared to the rotational speed, No, of the output shaft 64 determined using
sensing system 84 (326). Under a condition wherein the rotational speed, No,
of the output shaft determined using sensing system 84 agrees with the
average of the first and the second expected outputs, within allowable
measurement errors, the control system uses the rotational speed, No, of the
output shaft 64 using sensing system 84 for various engine and powertrain

control operations (328). Under a condition wherein the rotational speed, No,
of the output shaft determined using sensing system 84 does not agree with the
average of the first and the second expected outputs, within allowable
measurement errors, the control system uses the adjusted average wheel
speed, NWHL_ADJ, as substitute for the output speed for various engine and
powertrain control operations (320).
[0039] Furthermore, during ongoing operation the electrical pulse output of
the sensing element is monitored to determine rotational direction of the
output shaft 64, as previously described. The rotational direction of the
transmission output speed, No, is also determined, under all operating
conditions, by mathematically adding the signed rotational speeds of the
electric machines and determining the sign of the resultant:
[0040] NA+NB,
[0041] wherein a positive resultant of adding the numbers corresponds to
forward direction, and a negative resultant of adding the numbers corresponds
to reverse direction. Thus, the direction of the electrical pulse output is
compared to the resultant sum of the motor speeds to determine whether the
directional output from the sensor is correct. This is used to monitor the
sensor and identify a fault assoC1ated therewith.
[0042] The invention has been described with speC1fic reference to the
disclosed embodiments and modifications thereto. Further modifications and
alterations may occur to others upon reading and understanding the
speC1fication. It is intended to include all such modifications and alterations
insofar as they come within the scope of the invention.

Having thus described the invention, it is claimed:
1. Method to monitor a sensing system adapted to monitor an output of an
electro-mechanical transmission, comprising:
monitoring rotational speed of a wheel operatively connected to a driveline
operatively connected to the output of the electro-mechanical
transmission;
determining a first expected output of the transmission based upon the
rotational speed of the wheel;
determining a second expected output of the transmission based upon a
rotational speed of a torque-generative device operatively connected
to the transmission; and,
comparing the first and second expected outputs and an output of the sensing
system adapted to monitor the output of the electro-mechanical
transmission.
2. The method of claim 1, wherein comparing the first and second
expected outputs and the output of the sensing system adapted to monitor the
output of the electro-mechanical transmission comprises:
averaging the first and second expected outputs of the transmission; and,
comparing the output of the sensing system to the average of the first and
second expected outputs of the transmission.

3. The method of claim 1, wherein the sensing system adapted to
monitor an output of the electro-mechanical transmission comprises a sensor
and target wheel adapted to monitor rotational speed of an output shaft of the
transmission.
4. The method of claim 1, wherein determining the first expected output
of the transmission based upon the rotational speed of the wheel comprises
calculating the first expected output based upon the rotational speed of the
wheel and an axle ratio for the driveline.
5. The method of claim 1, wherein determining the second expected
output of the transmission based upon rotational speed of a torque-generative
device operatively connected to the transmission comprises:
determining rotational speeds of first and second electric machines
operatively connected to the transmission; and,
calculating the second expected output of the transmission based upon the
rotational speeds of first and second electric machines when the
electro-mechanical transmission is operating in a continuously
variable operating mode.
6. The method of claim 5, wherein the second expected output of the
transmission based upon the rotational speeds of the first and second electric
machines comprises a mathematical average of the rotational speeds of the
first and second electric machines.

7. The method of claim 1, wherein determining the second expected
output of the transmission based upon rotational speed of a torque-generative
device operatively connected to the transmission comprises:
monitoring output of a sensor adapted to monitor rotational speed of an
internal combustion engine operatively connected to an input to the
electro-mechanical transmission; and,
calculating the second expected output of the transmission based upon the
rotational speed of the internal combustion engine and a gear ratio of
the transmission when the electro-mechanical transmission is
operating in a fixed gear mode.
8. Method to detect a fault in a sensor and target wheel adapted to
monitor rotational speed of an output shaft of an electro-mechanical
transmission, comprising:
monitoring rotational speed of a wheel operatively connected to a driveline
operatively connected to the output of the electro-mechanical
transmission;
determining a first expected output of the transmission based upon the
rotational speed of the wheel;
determining a second expected output of the transmission based upon a
rotational speed of a torque-generative device operatively connected
to the transmission; and,

comparing an output of the sensor with the first and second expected outputs
of the transmission.
9. The method of claim 8, further comprising identifying a fault in the
output of the sensor when the first and second expected outputs of the
transmission differ by less than a predetermined threshold, and, the output of
the sensor differs from an average of the first and second expected outputs of
the transmission by greater than a predetermined threshold.
10. The method of claim 9, wherein determining the second expected
output of the transmission based upon rotational speed of a torque-generative
device operatively connected to the transmission comprises:
determining rotational speeds of first and second electric machines
operatively connected to the transmission; and,
calculating the second expected output of the transmission based upon the
rotational speeds of first and second electric machines when the
electro-mechanical transmission is operating in a continuously
variable operating mode.
11. The method of claim 10, wherein the second expected output of the
transmission based upon the rotational speeds of the first and second electric

24



12. The method of claim 9, wherein determining the second expected
output of the transmission based upon rotational speed of a torque-generative
device operatively connected to the transmission comprises:
monitoring rotational speed of an internal combustion engine operatively
connected to an input to the electro-mechanical transmission; and,
calculating the second expected output of the transmission based upon the
rotational speed of the internal combustion engine and a gear ratio of
the transmission when the electro-mechanical transmission is
operating in a fixed gear mode.
13. Method to control operation of a powertrain adapted to transmit power
to a wheel via a driveline, the powertrain comprising an internal combustion
engine operatively connected to an electro-mechanical transmission
selectively operative in one of fixed gear and continuously variable operating
modes, the method comprising:
monitoring rotational speed of the wheel operatively connected to the
driveline operatively connected to an output of the transmission;
determining a first expected output of the transmission based upon the
rotational speed of the wheel;
determining a second expected output of the transmission based upon a
rotational speed of a torque-generative device operatively connected
to the transmission;

comparing the first and second expected outputs and an output of a sensing
system adapted to monitor rotational speed of the output of the
transmission;
identifying a fault in the sensing system adapted to monitor the rotational
speed of the electro-mechanical transmission when the output of the
sensing system differs from an average of the first and second expected
outputs of the transmission by less than a predetermined threshold;
and,
controlling operation of the transmission based upon the first expected output
of the transmission when a fault is identified.
14. The method of claim 13, wherein the sensing system adapted to
monitor an output of the electro-mechanical transmission comprises a sensor
and target wheel adapted to monitor rotational speed of an output shaft of the
transmission.
15. The method of claim 14, wherein determining the second expected
output of the transmission based upon rotational speed of a torque-generative
device operatively connected to the transmission comprises:
determining rotational speeds of first and second electric machines
operatively connected to the transmission; and,
calculating the second expected output of the transmission based upon the
rotational speeds of first and second electric machines when the

electro-mechanical transmission is operating in a continuously
variable operating mode.

16. The method of claim 15, wherein the second expected output of the
transmission based upon the rotational speeds of the first and second electric
machines comprises a mathematical average of the rotational speeds of the
first and second electric machines.
17. The method of claim 13, wherein determining the second expected
output of the transmission based upon rotational speed of a torque-generative
device operatively connected to the transmission comprises:
monitoring rotational speed of an internal combustion engine operatively
connected to an input to the electro-mechanical transmission; and,
calculating the second expected output of the transmission based upon the
rotational speed of the internal combustion engine and a gear ratio of
the transmission when the electro-mechanical transmission is
operating in a fixed gear mode.
18. The method of claim 17, further comprising:
monitoring duration of the signal output from the sensing system adapted to
monitor rotational speed of the output of the transmission; and,
determining a direction of rotation of the output of the transmission based
thereon.
19. The method of claim 18, further comprising: comparing the direction
of rotation of the output of the transmission determined based upon the
duration of the signal output from the sensing system to a direction of rotation

of the first and second electric machines.

There is provided a method to monitor a sensing system adapted to monitor an output of an electro-mechanical transmission. This includes
monitoring rotational speed of a wheel operatively connected to a driveline
operatively connected to the output of the electro-mechanical transmission. A first expected output of the transmission is determined based upon the output of the first sensor. A second expected output of the transmission is determined based upon a rotational speed of a torque-generative device operatively connected to the transmission. The first and second expected outputs and an
output of the sensing system adapted to monitor the output of the electromechanical transmission are compared.

Documents:

1429-KOL-2008-(10-10-2013)-ABSTRACT.pdf

1429-KOL-2008-(10-10-2013)-CLAIMS.pdf

1429-KOL-2008-(10-10-2013)-CORRESPONDENCE.pdf

1429-KOL-2008-(10-10-2013)-DESCRIPTION (COMPLETE).pdf

1429-KOL-2008-(10-10-2013)-DRAWINGS.pdf

1429-KOL-2008-(10-10-2013)-FORM-1.pdf

1429-KOL-2008-(10-10-2013)-FORM-2.pdf

1429-KOL-2008-(10-10-2013)-FORM-3.pdf

1429-KOL-2008-(10-10-2013)-FORM-5.pdf

1429-KOL-2008-(10-10-2013)-OTHERS.pdf

1429-KOL-2008-(15-05-2014)-ABSTRACT.pdf

1429-KOL-2008-(15-05-2014)-ANNEXURE TO FORM 3.pdf

1429-KOL-2008-(15-05-2014)-CLAIMS.pdf

1429-KOL-2008-(15-05-2014)-CORRESPONDENCE.pdf

1429-KOL-2008-(15-05-2014)-DESCRIPTION (COMPLETE).pdf

1429-KOL-2008-(15-05-2014)-DRAWINGS.pdf

1429-KOL-2008-(15-05-2014)-EXAMINATION REPORT REPLY RECIEVED.PDF

1429-KOL-2008-(15-05-2014)-FORM-1.pdf

1429-KOL-2008-(15-05-2014)-FORM-2.pdf

1429-KOL-2008-(15-05-2014)-OTHERS.pdf

1429-KOL-2008-(15-05-2014)-PETITION UNDER RULE 137.pdf

1429-kol-2008-abstract.pdf

1429-kol-2008-claims.pdf

1429-KOL-2008-CORRESPONDENCE 1.1.pdf

1429-kol-2008-correspondence.pdf

1429-kol-2008-description (complete).pdf

1429-kol-2008-drawings.pdf

1429-kol-2008-form 1.pdf

1429-kol-2008-form 2.pdf

1429-kol-2008-form 3.pdf

1429-kol-2008-form 5.pdf

1429-kol-2008-gpa.pdf

1429-kol-2008-specification.pdf

1429-KOL-2008-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf

abstract-1429-kol-2008.jpg


Patent Number 264019
Indian Patent Application Number 1429/KOL/2008
PG Journal Number 49/2014
Publication Date 05-Dec-2014
Grant Date 28-Nov-2014
Date of Filing 22-Aug-2008
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address 300 GM RENAISSANCE CENTER DETROIT, MICHIGAN 48265-3000,
Inventors:
# Inventor's Name Inventor's Address
1 RAYAN D. MARTINI 412 E. KENIL WORTH AVENUE ROYAL OAK, MICHIGAN 48067
2 JEFFREY R. DEC 135 BARTON DRIVE ANN ARBOR, MICHIGAN 48105-1142
3 SAILAJA PALADUGU 24939 BLOOMFIELD COURT NOVI, MICHIGAN 48375
4 PETER E. WU 5230 RED FOX DRIVE BRIGHTON, MICHIGAN 48114
5 ANDREW M. ZETTEL 1839 MICHELLE COURT ANN ARBOR, MICHIGAN 48105
6 REZAUL KARIM 43200 KEYSTONE LANE CANTON, MICHIGAN 48187
7 CHARLES J. VAN HORN 47218 MANHATTAN CIRCLE NOVI, MICHIGAN 48374
PCT International Classification Number G01P3/42; G01B7/00; G01P3/42;
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/854,564 2007-09-13 U.S.A.