Title of Invention

POLYESTER POLYMERIZATION CATALYST, PROCESS FOR PRODUCING THE SAME AND PROCESS FOR PRODUCING POLYESTER THEREWITH

Abstract A polyester polymerization catalyst that contains a component having at least metal element (1) defined below and metal element (2) defined below whose contents satisfy the following relationship (a), being a liquid of 20% or below turbidity at an optical path length of 10 mm and that is capable of producing apolyester with excellent tone and transparency at a high reaction rate; a process for producing the same; and a process for producing a polyester therewith. (1) at least one metal element selected from the group consisting of metal elements belonging to Group 4A of the periodic table; (2) at least one metal element selected from the group consisting of aluminum, manganese, iron, cobalt, zinc, gallium and germanium as metal elements belonging to Group 2A of the periodic table; and (3) 0.50 ≤ m/t ≤ 3.50 wherein t represents the total amount of metal atoms according to item (1) above (mol/catalyst kg), and m represents the total amounl of metal atoms according to item (2) above (mol/catalyst kg).
Full Text DESCRIPTION
POLYMERIZATION CATALYST FOR POLYESTER, METHOD FOR
PRODUCING IT AND PROCESS FOR PRODUCING POLYESTER USING IT
TECHNICAL FIELD
The present invention relates to a polymerization
catalyst for a polyester, a method for producing it and a
process for producing a polyester using it.
Particularly, it relates to a polymerization catalyst for
a polyester, with which a polyester having various
physical properties such as color tone suitable for
various applications to e.g. containers such as bottles,
films, sheets and fibers can be produced at high reaction
rate, a method for producing it and a process for
producing a polyester using it.
BACKGROUND ART
Heretofore, a polyester has been widely used for
various applications to e.g. containers such as bottles,
films, sheets and fibers, since it is excellent in
chemical and physical properties. Such a polyester is
usually produced via an esterification reaction or an
ester exchange reaction and a melt polycondensation
reaction and as the case requires, particularly for
containers, further by a solid phase polycondensation
reaction, and for the polycondensation reaction, a

compound such as antimony, germanium or titanium is used
as a catalyst.
However, a polyester produced by employing an
antimony compound as a catalyst has characteristic dull
color and has drawbacks in the safety and sanitation and
in the environment due to toxicity pointed out regarding
the antimony compound. Accordingly, it has been strongly
required to reduce the amount of the antimony compound
used or to develop a polycondensation catalyst which
takes the place of the antimony compound. Further,
although a polyester produced by employing a germanium
compound as a catalyst is preferred in view of e.g.
transparency and safety and sanitation, the germanium
compound itself is very expensive and economical
disadvantage is inevitable. Therefore, it has also been
strongly desired to reduce the amount of the germanium
compound used or to develop a polycondensation catalyst
which takes the place of it. Under these circumstances,
a titanium compound has attracted attention which is
available at a low cost and is free from problems in view
of e.g. safety and sanitation, and has been used
practically instead of the antimony compound or the
germanium compound. However, a polyester produced by
employing a titanium compound as a catalyst has such
drawbacks that it is characteristically yellowish, and is
poor in the thermal stability.
To solve such drawbacks caused by a titanium

compound, many proposals have been made to use a titanium
compound, an alkali metal or alkaline earth metal
compound and a phosphorus compound in a specific ratio,
thereby to improve e.g. the color tone of a polyester to
be obtained (for example, JP-A-2002-179781). However,
such a catalyst system is poor in catalytic activity, and
thus the polycondensation requires a long time or a
relatively large amount of a titanium compound is
required, whereby the color tone deteriorates and as a
result, the color tone can be by no mearn improved.
Further, many proposals have been made regarding use
of a composite compound comprising a titanium compound
and another metal compound or the like. For example, it
is proposed that by use of a solid titanium-containing
compound obtained by hydrolyzing a mixture comprising a
titanium alkoxide compound or a titanium halide with a
compound such as magnesium, the catalytic activity of the
titanium compound will improve and in addition, the
transparency and the color tone of a polyester to be
obtained will improve (JP-A-2001-55434, JP-A-2001-64377).
Further, it has been known that a high catalytic
activity will be obtained by use of a co-precipitate
obtained by simultaneous hydrolysis of an alkylate,
alcoholate or carboxylate of titanium and an alkylate,
alcoholate or carboxylate of an alkali metal, an alkaline
earth metal or the like (JP-A-2002-503274) . However,
according to studies by the present inventors, it was

found that the composite compound comprising a titanium
compound and another metal compound or the like proposed
in the publications is in a solid state, and is insoluble
in an organic solvent of e.g. a diol component as a raw
material for the polyester, and when it is used in the
form of a slurry having it dispersed in such an organic
solvent (the slurry had a turbidity exceeding 20% in a
light path length of 10 mm), the polycondensation
reaction rate tends to be insufficient and further, there
is a problem in e.g. handling efficiency. Further, it
was found that various physical properties such as color
tone and transparency of a polyester to be obtained
should be further improved.
DISCLOSURE OF THE INVENTION
Under these circumstances, it is an object of the
present invention to solve the above problems in
production of a polyester employing e.g. a titanium
compound as a polycondensation catalyst. Namely, it is
an object of the present invention to provide a
polymerization catalyst for a polyester, with which a
polyester excellent in color tone, transparency, etc. can
be produced at a high reaction rate, a method for
producing it and a process for producing a polyester
using it.
The present invention provides a polymerization
catalyst for a polyester, characterized in that it

comprises components having at least the following metal
element (1) and the following metal element (2), their
contents satisfy the following (a), and it is in a liquid
state with a turbidity of at most 20% in a light path
length of 10 mm:
(1) at least one metal element selected from the
group consisting of metal elements of Group 4A of the
Periodic Table,
(2) at least one metal element selected from the
group consisting of metal elements of Group 2A of the
Periodic Table, aluminum, manganese, iron, cobalt, zinc,
gallium and germanium,
(a) when the total amount of metal atoms derived
from the above metal element (1) is represented by t
(mol/catalyst kg), and the total amount of metal atoms
derived from the above metal element (2) is represented
by m (mol/catalyst kg), the value of m/t is within the
following range:
0.50 ≤ m/t ≤ 3.50
The present invention further provides a method for
producing the above polymerization catalyst for a
polyester, characterized by stirring a compound of the
following metal element (1), a compound of the following
metal element (2), the following (3) and the following
(4) at a temperature of from 0 to 200°C for at least 5
minutes:
(1) at least one metal element selected from the

group consisting of metal elements of Group 4A of the
Periodic Table,
(2) at least one metal element selected from the
group consisting of metal elements of Group 2A of the
Periodic Table, aluminum, manganese, iron, cobalt, zinc,
gallium and germanium,
(3) an organic solvent and/or water, and
(4) at least one acid selected from the group
consisting of organic acids and inorganic acids.
The present invention further provides a process for
producing a polyester via an esterification reaction and
a polycondensation reaction of a dicarboxylic acid
component containing terephthalic acid as the main
component and a diol component containing ethylene glycol
as the main component, characterized in that the
polycondensation reaction is carried out in the presence
of the above polymerization catalyst for a polyester.
BRIEF EXPLANATION OF THE DRAWINGS
Fig. 1 (a) and Fig. 1 (b) are a plan view and a
front view, respectively, illustrating a stepped molded
plate for evaluation of the physical properties, molded
in Examples.
BEST MODE FOR CARRYING OUT THE INVENTION
The following explanation regarding constituents is
a typical example of the embodiment of the present

invention, and the present invention is by no means
restricted to such specific explanation.
The polymerization catalyst for a polyester of the
present invention comprises components having at least
the following metal element (1) and the following metal
element (2), with contents which satisfy the following
(a), and is in a liquid state:
(1) at least one metal element selected from the
group consisting of metal elements of Group 4A of the
Periodic Table,
(2) at least one metal element selected from the
group consisting of metal elements of Group 2A of the
Periodic Table, aluminum, manganese, iron, cobalt, zinc,
gallium and germanium,
(a) when the total amount of metal atoms derived
from the above metal element (1) is represented by t
(mol/catalyst kg), and the total amount of metal atoms
derived from the above metal element (2) is represented
by m (mol/catalyst kg), the value of m/t is within the
following range:
0.50 The metal element of Group 4A of the Periodic Table
of the metal element (1) may, for example, be titanium,
zirconium or hafnium, and among them, titanium is
preferred. Further, the metal element of Group 2A of the
Periodic Table of the above metal element (2) may, for
example, be beryllium, magnesium, calcium, strontium or

barium, and among metal elements including aluminum,
manganese, iron, cobalt, zinc, gallium and germanium,
preferred is the metal element of Group 2A of the
Periodic Table, iron or zinc, more preferred is the metal
element of Group 2A of The periodic Table, particularly
preferred is magnesium or calcium, and among them,
magnesium is preferred.
It is essential that the polymerization catalyst for
a polyester in a liquid state of the present invention is
substantially homogenous and transparent, and has a
turbidity of at most 2 0% in a light path length of 10 mm,
and it preferably has a turbidity of at most 10%. If
this turbidity exceeds the above range, for example, in a
case of e.g. a slurry having a solid catalyst dispersed
in an organic solvent, the polycondensation reaction rate
tends to be insufficient, and a polyester to be obtained
tends to be poor in color tone and transparency. The
reason is not necessarily clear but is considered to be
because the polymerization catalyst for a polyester of
the present invention is substantially homogeneous and
transparent and is a catalyst in a liquid state in which
active sites are highly dispersed, whereas in e.g. a
slurry of a solid catalyst, catalyst active sites are
localized on the surface of the solid catalyst, whereas
the number of active sites is small, the polycondensation
velocity tends to be low, and deterioration of color tone
due to a side reaction tends to be relatively remarkable.

Otherwise, it is considered to be one of reasons that a
solid substance such as the solid catalyst functions as a
nucleating agent of a polyester to be obtained and
decreases transparency.
Further, a polymerization catalyst having a
turbidity exceeding the above range, such as a
polymerization catalyst in the form of a slurry having a
solid catalyst dispersed in an organic solvent, is poor
in handling efficiency such that it is difficult to add a
required very small amount of the catalyst with accuracy
as compared with addition of a liquid catalyst, or the
slurry sediments in a catalyst storage tank or in an
addition line, which leads to scaling.
Here, the turbidity is determined by putting a
liquid catalyst in a cell having a light path length of
10 mm and measuring the turbidity by means of a haze
meter at 23°C under 50% RH using ethylene glycol as a
control.
In the polymerization catalyst for a polyester of
the present invention, in view of the polycondensation
reaction rate and the color tone of a polyester to be
obtained, when the total amount of metal atoms derived
from the above metal element (1) is represented by t
(mol/catalyst kg) and the total amount of metal atoms
derived from the above metal element (2) is represented
by m (mol/catalyst kg), the lower limit of the ratio of
them (m/t) is usually 0.50, preferably 1.00, more

preferably 1.50, and the upper limit is usually 3.50,
preferably 2.90, more preferably 2.40. When m/t is
within the above range, the polycondensation reaction
rate and the color tone of a polyester to be obtained
when the polymerization catalyst for a polyester of the
present invention is used will be within preferred
ranges.
The amounts of the respective metal elements in the
components having the above metal element (1) and the
above metal element (2) are preferably such that the
total amount (t) of atoms derived from the above metal
element (1) is 0 amount (m) of atoms derived from the above metal element
(2) is 0 polymerization catalyst for a polyester. Particularly
when the metal element (1) is titanium and the metal
element (2) is magnesium, it is preferred that 0 (mol/catalyst kg) and 0 and t are within the above ranges, the turbidity of the
polymerization catalyst for a polyester of the present
invention will be stably within the preferred range as
specified by the present invention, and as a result, the
polycondensation reaction rate and the color tone of a
polyester to be obtained will be stably within preferred
ranges. Here, "the turbidity will be stably within the
preferred range as specified by the present invention"
means, for example, not only the turbidity will not

increase at the time of preparation of the catalyst of
the present invention but also the turbidity will not
increase due to precipitation of catalytic components
when the catalyst of the present invention is stored at a
high temperature. Further, it means that precipitation
and scaling will be inhibited when the catalyst of the
present invention passes through a high temperature
portion in an addition pipe when it is added to a
polycondensation reaction system at a high temperature,
and the polymerization catalyst is smoothly added with a
low turbidity to the end. However, this is not
particularly limited to such meanings.
Further, the polymerization catalyst for a polyester
of the present invention has a pH of usually at most 7,
preferably at most 6, more preferably at most 5,
particularly preferably at most 4, furthermore preferably
at most 3, and the pH is preferably lower, although it is
not particularly limited so long as the above turbidity
range is satisfied. When the polymerization catalyst for
a polyester of the present invention has a pH within the
above range, the turbidity will be stably within the
preferred range as specified by the present invention,
and as a result, the polycondensation reaction rate and
the color tone or transparency of a polyester to be
obtained will be stably within preferred ranges.
In order that the pH is within the above range, a
method of adjusting the contents of the above metal

element (1) and the above metal element (2), a method of
incorporating the following component (3) and/or the
following component (4) into the polymerization catalyst
for a polyester as the case requires, may, for example,
be mentioned:
(3) an organic solvent and/or water
(4) at least one acid selected from the group
consisting of organic acids and inorganic acids
The organic solvent for the component (3) is
preferably an alcohol, more preferably an organic solvent
having a high affinity with a reaction liquid for a
polyester such as a diol as a raw material of a
polyester. Such an organic solvent may, for example, be
a monool or polyol having from about 1 to about 20 carbon
atoms, specifically, a monool such as methanol, ethanol,
propanol, butanol, pentanol, hexanol, heptanol, octanol
or nonanol, or a diol or a polyol which is one component
used for production of a polyester of the present
invention as mentioned hereinafter, such as ethylene
glycol, diethylene glycol, trimethylene glycol or
tetramethylene glycol. Among them, a diol is preferred,
and ethylene glycol is particularly preferred.
The component (3) in the present invention is
preferably an organic solvent and water, particularly
preferably a mixture of water and ethylene glycol which
is the particularly preferred organic solvent.
In such a case, as a preferred amount of water, as

represented by the weight concentration based on the
entire polymerization catalyst for a polyester, the lower
limit is usually 1%, preferably 2%, more preferably 3%,
and the upper limit is usually 30%, preferably 20%, more
preferably 10%.
When the organic solvent and water are used as the
component (3) and water is used in the above preferred
amount, the turbidity of the polymerization catalyst for
a polyester of the present invention will be stably
within the preferred range as specified by the present
invention, and as a result, the polycondensation reaction
rate and the color tone or the transparency of a
polyester to be obtained will be stably within preferred
ranges.
Further, specifically, the organic acid of the
component (4) may, for example, be an aliphatic saturated
monocarboxylic acid such as acetic acid, propionic acid,
butyric acid, hexoic acid, stearic acid or behenic acid,
an aliphatic saturated dicarboxylic acid and an anhydride
thereof, such as oxalic acid, malonic acid, succinic
acid, glutaric acid, adipic acid, pimelic acid, suberic
acid, azelic acid, sebacic acid, undecadicarboxylic acid
or dodecadicarboxylic acid, an aliphatic unsaturated
dicarboxylic acid and an anhydride thereof, such as
maleic acid or fumaric acid, an aliphatic polyhydric
carboxylic acid and an anhydride thereof, such as
tricarballylic acid, an alicyclic dicarboxylic acid and

an anhydride thereof, such as hexahydrophthalic acid or
hexahydroisophthalic acid, an aromatic monocarboxylic
acid such as benzoic acid or t-butylbenzoic acid, an
aromatic dicarboxylic acid and an anhydride thereof, such
as phthalic acid, isophthalic acid, dibromoisophthalic
acid, sodium sulfoisophthalate, terephthalic acid,
phenylenedioxy dicarboxylic acid, 4,4'-diphenyl
dicarboxylic acid, 4,4'-diphenyl ether dicarboxylic acid,
4,4'-diphenyl ketone dicarboxylic acid, 4,4'-
diphenoxyethane dicarboxylic acid, 4,4'-diphenylsulfone
dicarboxylic acid or 2,6-naphthalene dicarboxylic acid,
an aromatic polyhydric carboxylic acid and an anhydride
thereof, such as trimellitic acid, trimesic acid or
pyromellitic acid, or a hydroxycarboxylic acid or an
alkoxycarboxylic acid such as glycolic acid, lactic acid,
citric acid, gallic acid, p-hydroxybenzoic acid or p-(3-
hydroxyethoxybenzoic acid. Further, the inorganic acid
may, for example, be specifically hydrochloric acid,
sulfuric acid or nitric acid. Among them, an organic
acid is preferred, an aliphatic carboxylic acid such as
an aliphatic saturated monocarboxylic acid such as acetic
acid, an aliphatic saturated dicarboxylic acid and an
anhydride thereof, such as succinic acid, or an aliphatic
saturated hydroxycarboxylic acid such as lactic acid is
more preferred, an aliphatic saturated hydroxycarboxylic
acid is particularly preferred, and among them, lactic
acid is preferred.

The polymerization catalyst for a polyester of the
present invention is in a liquid state comprising
components having at least the above metal element (1)
and the above metal element (2), and it is in a liquid
state either by the compound of the above metal element
(1) and/or the above metal element (2) being a liquid
compound or by the compounds of the above metal element
(1) and the above metal element (2) being reacted with or
dissolved in the organic solvent and/or water of the
above component (3) or the acid of the above component
(4) . However, the polymerization catalyst for a
polyester of the present invention is preferably in the
latter state.
When an organic acid is used as the above component
(4), the organic acid may be used as the organic solvent
for the above component (3).
Further, the content of the acid of the above
component (4) is preferably at most 50 wt% based on the
entire polymerization catalyst for a polyester.
Further, as the proportion (A) (mol/catalyst kg) of
the acid of the component (4) in the catalyst of the
present invention to the total amount (m) (mol/catalyst
kg) of atoms derived from the metal element of the
component (2), as the ratio of them (A/m), the lower
limit is usually 1.6, preferably 2.0, more preferably
2.5, and the upper limit is usually 15, preferably 8.0,
more preferably 5.0, furthermore preferably 4.0. When

A/m is within the above range, the turbidity and the pH
of the polymerization catalyst for a polyester of the
present invention will be stably within the preferred
ranges as specified by the present invention, and as a
result, the polycondensation reaction rate and the color
tone or the transparency of a polyester to be obtained
will be stably within preferred ranges.
The polymerization catalyst for a polyester of the
present invention is produced usually by stirring and
mixing a compound of the above metal element (1) and a
compound of the above metal element (2) , preferably these
compounds and an organic solvent and/or water of the
above component (3) and an acid of the above component
(4) by using a preparation tank equipped with a stirrer.
The compound of a metal element of Group 4A of the
Periodic Table of the above (1) and the compound of a
metal element of Group 2A of the Periodic Table,
aluminum, manganese, iron, cobalt, zinc, gallium and
germanium of the above (2), may, for example, be an
oxide, hydroxide, alkoxide, aliphatic acid salt, oxalate,
citrate, carbonate, halide or complex compound of such
metal elements. Among them, a solid compound insoluble
in water or an organic solvent is inappropriate.
As one example of a preferred compound,
specifically, the compound of a metal element of Group 4A
of the Periodic Table of the above (1) may, for example,
be tetra-n-propyl titanate, tetra-i-propyl titanate,

tetra-n-butyl titanate, tetra-n-butyl titanate tetramer,
tetra-t-butyl titanate, acetyl-tri-i-propyl titanate,
titanium acetate, titanium oxalate or titanium chloride,
and among them, a titanium alkoxide such as tetra-n-
propyl titanate, tetra-i-propyl titanate, tetra-n-butyl
titanate, tetra-n-butyl titanate tetramer, tetra-t-butyl
titanate or acetyl-tri-i-propyl titanate or titanium
oxalate is preferred, and a titanium alkoxide is
particularly preferred.
Further, the compound of a metal element of Group 2A
of the Periodic Table, aluminum, manganese, iron, cobalt,
zinc, gallium and germanium of the above (2) may, for
example, be magnesium oxide, magnesium hydroxide,
magnesium alkoxide, magnesium acetate, magnesium
carbonate, calcium oxide, calcium hydroxide, calcium
acetate, calcium carbonate, aluminum ethoxide, aluminum
isopropoxide, aluminum butoxide, aluminum
acetylacetonate, aluminum acetate, aluminum chloride,
manganese dioxide, manganese hydroxide, manganese
acetate, iron acetylacetonate, iron acetate, iron
oxalate, iron citrate, tricarbonyl (butadienyl) iron,
cobalt acetate, cobalt chloride, zinc hydroxide, zinc
acetylacetonate, zinc acetate, zinc oxalate, germanium
oxide, germanium ethylene glycoxide or germanium
chloride. Among them, a compound of a metal element of
Group 2A of the Periodic Table, aluminum, iron or zinc is
preferred, a compound of a metal element of Group 2A of

the Periodic Table is more preferred, magnesium acetate
or calcium acetate is particularly preferred, and among
them, magnesium acetate is preferred.
The polymerization catalyst for a polyester of the
present invention is produced by stirring and mixing the
compound of the above metal element (1) and the compound
of the above metal element (2), preferably, these
compounds and the organic solvent and/or water of the
above component (3) and/or the acid of the above
component (4) . The lower limit of the temperature at the
time of mixing is usually 0°C, preferably 30°C, and the
upper limit is usually 200°C, preferably 150°C. The
mixing time is usually at least 5 minutes, preferably
from 10 to 90 minutes. The pressure at the time of
mixing is not particularly limited so long as the organic
solvent and/or water of the above component (3) is kept
in a liquid phase.
The ratio of the compound of the above metal element
(1) and the compound of the above metal element (2), and
the organic solvent and/or water of the above component
(3) and the acid of the above component (4) is
essentially such that the total amount (t) of atoms
derived from the above metal element (1), the total
amount (m) of atoms derived from the above metal element
(2) and the proportion (m/t) of them, as explained above
for the polymerization catalyst for a polyester are
satisfied, preferably such that the amount of water of

the above component (3) is satisfied, and preferably such
that the content of the acid of the above component (4),
and the ratio (A/m) of the proportion (A) of the acid of
the above component (4) in the catalyst to the total
amount (m) of atoms derived from the above metal element
(2) are satisfied.
Further, the order of mixing is not particularly
limited. For example, when the organic solvent and/or
water of the above component (3) and the acid of the
above component (4) are used, a method of preliminarily
mixing the components (3) and (4) and then adding to the
mixture the compound of the above metal element (1) and
the compound of the above metal element (2)
simultaneously or sequentially (either one is added
first), followed by stirring and mixing, a method of
adding (1) and (2) simultaneously or sequentially (either
one is added first) to (3), followed by stirring and
mixing, and then further adding (4) to the mixture,
followed by stirring and mixing, or a method of adding
(1) or (2) to (3), followed by stirring and mixing, then
adding (4) to the mixture, followed by stirring and
mixing, and then adding (2) or (1), followed by stirring
and mixing, may, for example, be mentioned.
In every method, it is preferred to maintain the pH
of the mixture as low as possible, preferably at most 7,
more preferably at most 5, furthermore preferably at most
3.

For example, when an organic solvent and water is
used as the component (3), preferred is a method of
adding (2) and (4) to (3) simultaneously or sequentially
(either one is added first), followed by stirring and
mixing, and then adding (1) to the mixture, followed by
stirring and mixing.
By employing such preferred range and method, the
turbidity of the polymerization catalyst for a polyester
of the present invention will be stably within the
preferred range as specified by the present invention,
and as a result, the polycondensation reaction rate and
the color tone or transparency of a polyester to be
obtained will be stably within preferred ranges.
The polymerization catalyst for a polyester of the
present invention produced by the above production method
may be a mere mixture of the compound of the above metal
element (1) and the compound of the above metal element
(2), may form a composite compound wherein they form a
composite by some reaction, or may be in such a state
that the compound of the above metal element (1), the
compound of the above metal element (2) and a composite
compound of them coexist, and in each case, it may form a
composite compound further including the organic solvent
and/or water of the above component (3) and/or the acid
of the above component (4) . In each case, it is
essential that the turbidity satisfies the above range.
As the process for producing a polyester of the

present invention, basically, a conventional process for
producing a polyester resin can be employed except that
the polymerization catalyst for a polyester of the
present invention is used. One example of the
conventional process for producing a polyester resin may
be a process of subjecting a dicarboxylic acid component
containing terephthalic acid or its ester forming
derivative as the main component and a diol component
containing ethylene glycol as the main component to an
esterification reaction in an esterification reaction
tank or to an ester exchange reaction in the presence of
an ester exchange catalyst, transferring the obtained
polyester low molecular weight product which is an
esterification reaction product or an ester exchange
reaction product to a polycondensation tank, and
subjecting it to melt polycondensation in the presence of
a polycondensation catalyst. This production process may
be carried out continuously or by the batch and is not
particularly limited.
As raw materials to be used for the process for
producing a polyester of the present invention, the
proportion of terephthalic acid or its ester forming
derivative in the dicarboxylic acid component is
preferably at least 90 mol%, more preferably at least 95
mol%, particularly preferably at least 99 mol%, and the
proportion of ethylene glycol in the diol component is
preferably at least 90 mol%, more preferably at least 95

mol%, particularly preferably at least 97 mol%. If the
proportion of the terephthalic acid or its ester forming
derivative in the dicarboxylic acid component or the
proportion of ethylene glycol in the diol component is
less than the above range, mechanical strength, gas
barrier properties and heat resistance of a polyester to
be obtained as a molded product tend to be low.
The ester forming derivative of terephthalic acid
may, for example, be an ester having an alkyl group
having from about 1 to about 4 carbon atoms, or a halide.
Further, as a dicarboxylic acid component other than
terephthalic acid or its ester forming derivative, for
example, one or more of aromatic dicarboxylic acids such
as phthalic acid, isophthalic acid, dibromoisophthalic
acid, sodium sulfoisophthalate, phenylenedioxy
dicarboxylic acid, 4,4'-diphenyl dicarboxylic acid, 4,4'-
diphenyl ether dicarboxylic acid, 4,4'-diphenyl ketone
dicarboxylic acid, 4,4'-diphenoxyethane dicarboxylic
acid, 4,4'-diphenylsulfone dicarboxylic acid and 2,6-
naphthalene dicarboxylic acid, alicyclic dicarboxylic
acids such as hexahydroterephthalic acid and
hexahydroisophthalic acid, and an aliphatic dicarboxylic
acid such as succinic acid, glutaric acid, adipic acid,
pimelic acid, suberic acid, azelaic acid, sebacic acid,
undecadicarboxylic acid and dodecadicarboxylic acid, and
its alkyl ester having from about 1 to about 4 carbon
atoms and its halide, may be used as a copolymerizable

component.
Further, as a diol component other than ethylene
glycol, diethylene glycol may, for example, be mentioned,
and the proportion of diethylene glycol in the diol
component is preferably at most 3.0 mol% including the
content of a by-product in the reaction system, more
preferably at least 1.5 mol% and at most 2.5 mol%. As
another diol component, for example, one or more of
aliphatic diols such as trimethylene glycol,
tetramethylene glycol, pentamethylene glycol,
hexamethylene glycol, octamethylene glycol, decamethylene
glycol, neopentyl glycol, 2-ethyl-2-butyl-l,3-propane
diol, polyethylene glycol and polytetramethylene ether
glycol, alicyclic diols such as 1,2-cyclohexanediol, 1,4-
cyclohexanediol, 1,1-cyclohexanedimethylol, 1,4-
cyclohexanedimethylol and 2,5-norbornanedimethylol,
aromatic diols such as xylylene glycol, 4,4'-
dihydroxybiphenyl, 2,2-bis(4'-hydroxyphenyl)propane, 2,2-
bis (4' -β-hydroxyethoxyphenyl)propane, bis (4-
hydroxyphenyl) sulfone and bis(4-β-
hydroxyethoxyphenyl)sulfonic acid, and an ethylene oxide
addition product and a propylene oxide addition product
of 2,2-bis(4'-hydroxyphenyl)propane, may be used as a
copolymerizable component.
Further, as a copolymerizable component, one or more
of hydroxycarboxylic acids and alkoxycarboxylic acids,
such as glycolic acid, p-hydroxybenzoic acid and p-β-

hydroxyethoxybenzoic acid, monofunctional components such
as stearyl alcohol, heneicosanol, octacosanol, benzyl
alcohol, stearic acid, behenic acid, benzoic acid, t-
butylbenzoic acid and benzoylbenzoic acid, and
trifunctional and higher polyfunctional components such
as tricarballylic acid, trimellitic acid, trimesic acid,
pyromellitic acid, naphthalene tetracarboxylic acid,
gallic acid, trimethylolethane, trimethylolpropane,
glycerol and pentaerythritol, may, for example, be used.
In the present invention, the dicarboxylic acid
component containing terephthalic acid or its ester
forming derivative as the main component, the diol
component containing ethylene glycol as the main
component and the copolymerizable component to be used as
the case requires are usually mixed and prepared for the
esterification reaction or the ester exchange reaction so
that the lower limit of the molar ratio of the diol
component to the dicarboxylic acid component is usually
1.02, preferably 1.03, and the upper limit is usually
2.0, preferably 1.7.
In the case of an ester exchange reaction, usually
an ester exchange catalyst is required, and a large
amount of such a catalyst is required. Accordingly, as
the process for producing a polyester of the present
invention, preferred is a production process via an
esterification reaction.
The esterification reaction is carried out, for

example, by means of a single esterification reaction
tank or a multi-stage reaction apparatus having a
plurality of esterification reaction tanks connected in
series, under reflux of ethylene glycol, while removing
water formed by the reaction and excess ethylene glycol
out of the system, until the esterification ratio (the
proportion of the esterified by a reaction with the diol
component among the total carboxyl groups of the raw
material dicarboxylie acid component) reaches usually at
least 90%, preferably at least 93%. Further, the number
average molecular weight of the polyester low molecular
weight product as the esterification reaction product is
preferably from 500 to 5,000.
As examples of the reaction conditions in the
esterification reaction, in the case of a single
esterification reaction tank, the temperature is usually
at a level of from 200 to 280°C, the relative pressure to
the atmospheric pressure is usually at a level of from 0
to 400 kPa (from 0 to 4 kg/cm2G) , and the reaction time
is at a level of from 1 to 10 hours with stirring. In
the case of a plurality of esterification reaction tanks,
the lower limit of the reaction temperature in the
esterification reaction tank for the first stage is
usually 240°C, preferably 245°C, and the upper limit is
usually 270°C, preferably 265°C; the lower limit of the
reaction pressure as the relative pressure to the
atmospheric pressure is usually 5 kPa (0.05 kg/cm2G) ,

preferably 10 kPa (0.1 kg/cm2G) , and the upper limit is
usually 300 kPa (3 kg/cm2G) , preferably 200 kPa (2
kg/cm2G) ; the lower limit of the reaction temperature in
the final stage is usually from 250°C, preferably 255°C,
the upper limit is usually 280°C, preferably 275°C; and
the reaction pressure as the relative pressure to the
atmospheric pressure is usually from 0 to 150 kPa (from 0
to 1.5 kg/cm2G) , preferably from 0 to 130 kPa (from 0 to
1.3 kg/cm2G) .
Further, in the esterification reaction, it is
possible to suppress production of diethylene glycol as a
by-product from ethylene glycol, by adding a small amount
of e.g. a tertiary amine such as triethylamine, tri-n-
butylamine or benzyl dimethylamine, a quaternary ammonium
hydroxide such as tetraethylammonium hydroxide, tetra-n-
butylammonium hydroxide or trimethylbenzylammonium
hydroxide, or a basic compound such as lithium carbonate,
sodium carbonate, potassium carbonate or sodium acetate.
As an example of the melt polycondensation, a method
is common wherein the melt polycondensation is carried
out under reduced pressure, while distilling off formed
ethylene glycol out of the system, by means of a single
melt polymerization tank, or a multi-stage reaction
apparatus having a plurality of melt polycondensation
tanks connected in series, for example, an apparatus
comprising a perfect mixing type reactor equipped with
stirring vanes for the first stage and horizontal plug

flow type reactors equipped with stirring vanes for the
second and third stages.
As examples of the reaction conditions in the melt
polycondensation, in the case of a single
polycondensation tank, the temperature is usually at a
level of from 250 to 290°C, the pressure is gradually
reduced from the atmospheric pressure, so that finally,
the absolute pressure will be usually at a level of from
1.3 to 0.013 kPa (from 10 to 0.1 Torr), and the reaction
time is at a level of from 1 to 20 hours with stirring.
Whereas, as an example in the case of a plurality of
polycondensation tanks, the lower limit of the reaction
temperature in the polycondensation tank for the first
stage is usually 250°C, preferably 260°C, and the upper
limit is usually 290°C, preferably 280°C; the upper limit
of the reaction pressure as the absolute pressure is
usually 65 kPa (500 Torr), preferably 26 kPa (200 Torr),
and the lower limit is usually 1.3 kPa (10 Torr),
preferably 2 kPa (15 Torr); the lower limit of the
reaction temperature in the final stage is usually 2 65°C,
preferably 270°C, and the upper limit is usually 300°C,
preferably 295°C; and the upper limit of the reaction
pressure as the absolute pressure is usually 1.3 kPa (10
Torr), preferably 0.65 kPa (5 Torr), and the lower limit
is usually 0.013 kPa (0.1 Torr), preferably 0.065 kPa
(0.5 Torr). The reaction conditions for an intermediate
stage are selected to be intermediate conditions thereof,

for example, as an example of reaction conditions for the
second stage in a three stage reaction apparatus, the
lower limit of the reaction temperature is usually 265°C,
preferably 270°C, and the upper limit is usually 295°C,
preferably 285°C; and the upper limit of the reaction
pressure as the absolute pressure is usually 6.5 kPa (50
Torr), preferably 4 kPa (30 Torr), and the lower limit is
usually 0.13 kPa (1 Torr), preferably 0.26 kPa (2 Torr).
The process for producing a polyester of the present
invention comprises this polycondensation reaction in the
presence of the above polymerization catalyst for a
polyester preferably in the coexistence of a phosphorus
compound. As the phosphorus compound to be used,
specifically, a pentavalent phosphorus compound such as
orthophosphoric acid, polyphosphoric acid, trimethyl
phosphate, triethyl phosphate, tri-n-butyl phosphate,
trioctyl phosphate, triphenyl phosphate, tricresyl
phosphate, tris(triethylene glycol) phosphate, ethyl
diethyl phosphonoacetate, methyl acid phosphate, ethyl
acid phosphate, isopropyl acid phosphate, butyl acid
phosphate, monobutyl phosphate, dibutyl phosphate,
dioctyl phosphate or triethylene glycol acid phosphate,
or a trivalent phosphorus compound such as phosphorous
acid, hyoophosphorous acid, diethyl phosphite,
trisdodecyl phosphite, trisnonyldecyl phosphite or
triphenyl phosphite, may, for example, be mentioned.
Among them, orthophosphoric acid, tris(triethylene

glycol) phosphate, ethyl diethyl phosphonoacetate, ethyl
acid phosphate, triethylene glycol acid phosphate or
phosphorous acid is preferred, tris(triethylene glycol)
phosphate, ethyl diethyl phosphonoacetate, ethyl acid
phosphate or triethylene glycol acid phosphate is more
preferred, and ethyl acid phosphate is particularly
preferred.
Addition of the polymerization catalyst for a
polyester of the present invention to the reaction system
may be carried out at any one of optional stages of a
step of mixing the above dicarboxylic acid component and
diol component, a preparation step and an esterification
reaction step, and the initial stage of the melt
polycondensation. However, the polymerization catalyst
for a polyester of the present invention is added
preferably at a stage where the esterification ratio
reaches at least 90% so as to effectively obtain the
effect of the present invention to produce a polyester
excellent in color tone and transparency at a high
reaction rate. As an example of a specific process, the
polymerization catalyst is added preferably to an
esterification reaction tank for the final stage in a
multi-stage reaction apparatus or to the esterification
reaction product in the stage of transportation from the
esterification reaction tank to the melt polycondensation
step. Particularly, the polymerization catalyst is added
more preferably to the esterification reaction product in

the stage of transportation from the esterification
reaction tank to the melt polycondensation step.
Further, addition of the phosphorus compound to the
reaction system is carried out preferably prior to
addition of the polymerization catalyst for a polyester,
whereby the melt polycondensability and the solid phase
polycondensability, and the transparency and the color
tone of a molded product formed from a polyester resin to
be obtained, will be favorable.
Further, when the polymerization catalyst for a
polyester of the present invention is added to the
reaction system, it may be diluted with a solvent such as
ethylene glycol depending upon the performance of the
reaction equipment or the charge pump.
Further, in the process for producing a polyester of
the present invention, for example, the amounts of the
polymerization catalyst for a polyester and the
phosphorus compound are preferably such that the total
amount (T (mol/ton)) of atoms derived from the above
metal element (1), the total amount (M (mol/ton)) of
atoms derived from the above metal element (2) and the
total amount (P (mol/ton)) of phosphorus atoms derived
from the phosphorus compound satisfy the following
formulae (I), (II) and (III):


Further, in the present invention, the total amount
(T (mol/ton)) of atoms derived from the above metal
element (1) more preferably satisfies the following
formula (I'), particularly preferably the following
formula (I'). If the total amount of atoms derived from
the above metal element (1) is less than the left-side
value of the formulae, the polycondensability tends to
decrease, and on the other hand, if it exceeds the right-
side value of the following formula (I'), the color tone
of a polyester tends to be yellowish, and the
acetaldehyde content in a molded product tends to be
high:

Further, in the present invention, the total amount
(M (mol/ton)) of atoms derived from the above metal
element (2) more preferably satisfies the following
formula (II'). If the total amount of atoms derived from
the above metal element (2) is less than the left-side
value, the polycondensability tends to decrease, and if
it exceeds the right-side value, the polycondensability,
particularly the solid phase polycondensability as
described hereinafter tends to decrease:

Further, in the present invention, the total amount
(P (mol/ton)) of phosphorus atoms derived from the
phosphorus compound more preferably satisfies the

following formula (III'), particularly preferably the
following formula (III'). If the total amount of
phosphorus atoms derived from the above phosphorus
compound is less than the left-side value of the
formulae, the acetaldehyde content in a polyester tends
to be high, and if it exceeds the right-side value of the
formula (III'), the polycondensability, particularly the
solid phase polycondensability as described hereinafter
tends to decrease:

Further, in the present invention, in a case where
the above metal element (1) is titanium and the above
metal element (2) is magnesium, the total amount (T1
(mol/ton)) of titanium atoms derived from titanium of the
above (1), the total amount (Ml (mol/ton)) of magnesium
atoms derived from magnesium of the above (2) and the
total amount (P1 (mol/ton)) of phosphorus atoms derived
from the phosphorus compound preferably satisfy the
following formulae (I1), (II1) and (III1) :

Further, the total amount (Tl (mol/ton)) of titanium
atoms derived from titanium of the above (1) more
preferably satisfies the following formula (I1'),
particularly preferably satisfies the following formula

(I1'). Further, the total amount (Ml (mol/ton)) of
magnesium atoms derived from magnesium of the above (2)
more preferably satisfies the following formula (II1'),
particularly preferably satisfies the following formula
(II1'). Further, the total amount (P1 (mol/ton)) of
phosphorus atoms derived from the phosphorus compound
more preferably satisfies the following formula (III1'),
particularly preferably satisfies the following formula
(III1'), especially preferably satisfies the following
formula (III1' ' ) :

Further, the proportion (M1/P1) of the total amount
(M1 (mol/ton)) of magnesium atoms derived from magnesium
of the above (2) to the total amount (P1 (mol/ton)) of
phosphorus atoms derived from the above phosphorus
compound preferably satisfies the following formula
(IV1) , more preferably satisfies the following formula
(IV1'), particularly preferably satisfies the following
formula (IV1'). Further, the proportion (M1/T1) of the
total amount (M1 (mol/ton)) of magnesium atoms derived
from magnesium of the above (2) to the total amount (T1

(mol/ton)) of titanium atoms derived from titanium of the
above (1) preferably satisfies the following formula
(V1), more preferably satisfies the following formula
(V1'), particularly preferably satisfies the following
formula (V1'), especially preferably satisfies the
following formula (V1''). If (M1/P1) is less than the
left-side value of the formula (IV1') and becomes
smaller, the polycondensability as a polyester tends to
decrease, and the color tone tends to be yellowish. On
the other hand, if (M1/P1) exceeds the right-side value
of the formula (V1') and becomes larger, the
polycondensability, particularly the solid phase
polycondensability as described hereinafter tends to
decrease, and the color tone tends to decrease. Further,
if (M1/T1) is less than the left-side value of the
formula (V1'') and becomes smaller, the
polycondensability as a polyester tends to decrease, and
the color tone tends to be yellowish. On the other hand,
if (M1/P1) exceeds the right-side value of the formula
(V1'') and becomes large, the polycondensability,
particularly the solid phase polycondensability as
described hereinafter tends to decrease, and the color
tone tends to decrease:



Further, the total amount (T1 (mol/ton)) of titanium
atoms derived from titanium of the above (1), the total
amount (M1 (mol/ton)) of magnesium atoms derived from
magnesium of the above (2) and the total amount (P1
(mol/ton)) of phosphorus atoms derived from the
phosphorus compound satisfy the above respective
formulae, and besides, (P1/M1/T1) preferably satisfies
the following formula (IV1) , more preferably satisfies
the following formula (IV1'), particularly preferably
satisfies the following formula (IV1'). If (P1/M1/T1)
is less than the left-side value of the following formula
(VI1') and becomes smaller, the color tone of a
polyester tends to be yellowish, and if it exceeds the
right-side value of the following formula (VI1') and
becomes larger, the polycondensability, particularly the
solid phase polycondensability as described hereinafter
tends to decrease:

In the process for producing a polyester of the
present invention, the ratios represented by the above
respective formulae based on the total amount of atoms
derived from the above metal element (1), the total

amount of atoms derived from the above metal element (2)
and the total amount of phosphorus atoms derived from the
phosphorus compound in the polymerization catalyst for a
polyester of the present invention, are in most suitable
ranges also in view of the diethylene glycol content, the
acetaldehyde content in a polyester and in a molded
product, and aroma-retention property.
The polyester to be obtained by the melt
polycondensation has an intrinsic viscosity ([η1] ) as a
value measured at 30°C in a mixed liquid of
phenol/tetrachloroethane (weight ratio: 1/1) as a
solvent, such that the lower limit is usually 0.35 dl/g,
preferably 0.50 dl/g, and the upper limit is usually 0.75
dl/g, preferably 0.65 dl/g. If the intrinsic viscosity
([η1]) is less than the above range, the withdrawing
property from the polycondensation tank, as described
hereinafter tends to be poor. On the other hand, if it
exceeds the above range, it tends to be difficult to
reduce the acetaldehyde content in the obtained
polyester.
The polyester obtained by the melt polycondensation
is usually withdrawn in the form of a strand from a
discharge outlet provided at the bottom of the
polycondensation tank and, while being cooled by water or
after being cooled by water, cut by a cutter into
particles such as pellets or chips. Further, such
particles after the melt polycondensation are preferably

subjected to solid phase polycondensation. The solid
phase polycondensation is carried out, for example, by
heating such particles in an atmosphere of an inert gas
such as nitrogen, carbon dioxide or argon, under an
elevated pressure of usually at most 100 kPa (1 kg/cm2G) ,
preferably at most 20 kPa (0.2 kg/cm2G) as a relative
pressure to the atmospheric pressure usually for a level
of from 5 to 30 hours or under reduced pressure as an
absolute pressure such that the upper limit is usually
6.5 kPa (50 Torr), preferably 1.3 kPa (10 Torr) and the
lower limit is usually 0.013 kPa (0.1 Torr), preferably
0.065 kPa (0.5 Torr) usually for a level of from 1 to 20
hours at a lower limit temperature of usually 190°C,
preferably 195°C and an upper limit temperature of
usually 230°C, preferably 225°C. By this solid phase
polycondensation, it is possible to further increase the
polymerization degree and to reduce the amount of by-
products such as acetaldehyde.
Further, prior to the solid phase polycondensation,
it is preferred to crystallize the surface of the
polyester particles. As a method of crystallzing the
surface of the polyester particles, for example, it is
commonly carried out to heat the polyester particles in
an atmosphere of an inert gas, in a steam atmosphere or
in a steam-containing inert gas atmosphere at a lower
limit temperature of usually 120°C, preferably 130°C and
an upper limit temperature of usually 200°C, preferably

190°C for a level of from 1 minutes to 4 hours.
Particularly, it is preferred to carry out the heating in
a steam atmosphere so as to improve the crystallization
rate of the polyester and to further reduce the
acetaldehyde content in the obtained polyester.
The polyester obtained by the solid phase
polycondensation has an intrinsic viscosity ([η2]) as a
value measured at 30°C in a mixed liquid of
phenol/tetrachloroethane (weight ratio: 1/1) as a solvent
such that the lower limit is usually 0.70 dl/g,
preferably 0.73 dl/g, and the upper limit is usually 0.90
dl/g, preferably 0.85 dl/g. If the intrinsic viscosity
([n2]) is less than the above range, the mechanical
strength as a molded product tends to decrease. On the
other hand, if it exceeds the above range, it tends to be
difficult to suppress formation of acetaldehyde or the
like as by-products at the time of melt molding in some
cases.
The polyester obtained by the above melt
polycondensation or solid phase polycondensation may be
subjected to the following treatment so as to inactivate
the polymerization catalyst contained. As a treatment to
inactivate the polymerization catalyst, water treatment
of dipping it in warm water of at least 40°C for at least
10 minutes, steam treatment of contacting it with steam
or a steam-containing gas of at least 60°C for at least
30 minutes, treatment with an organic solvent, treatment

with an aqueous acidic solution or organic solution of
e.g. various mineral acids, organic acids, phosphoric
acid, phosphorous acid or a phosphate, or treatment with
an alkaline aqueous solution or organic solution of e.g.
a metal of Group 1A or 2A of the Periodic Table or an
amine, may be commonly carried out.
The polyester produced by the production process of
the present invention has a color coordinate value b of
the Hunter's color difference formula in the Lab color
system as disclosed in Reference 1 of JIS Z8730, of
preferably at most 4.0, more preferably at most 3.0,
particularly preferably at most 2.0, in order to suppress
the yellowish color tone of a molded product. Further,
it has a psychometric lightness value L of preferably at
least 85, more preferably at least 88.
In order that the color coordinate value b will be
within the above range, a so-called organic toning agent
may be added. Such an organic toning agent may, for
example, be a dye or pigment such as Solvent Blue 104,
Solvent Red 135, Solvent Violet 36, Pigment Blue 29, 15:1
or 15:3, Pigment Red 187 or 263, or Pigment Violet 19.
The addition amount is preferably at most 3.0 ppm, more
preferably at most 2.0 ppm, particularly preferably at
most 1.5 ppm, especially preferably at most 1.0 ppm, with
a view to suppressing the decrease in the psychometric
lightness value L. The timing of addition of the organic
toning agent may be at any one of from the step of

producing the polyester to the molding step, and is not
particularly limited.
By addition of the organic toning agent, the color
coordinate value b can be brought to at most 1.0 while
maintaining the psychometric lightness value L of
preferably at least 80, more preferably at least 83.
Further, the polyester produced by the production
process of the present invention has a haze of preferably
at most 5.0%, more preferably at most 3.0%, in the form
of a molded plate having a thickness of 5 mm formed by
injection molding at 280°C. Further, it has a haze of
preferably at most 40%, more preferably at most 20%,
particularly preferably at most 10%, in the form of a
molded plate having a thickness of 5 mm formed by
injection molding at 270°C.
The polyester produced by the production process of
the present invention has an acetaldehyde content of
preferably at most 3.0 ppm, more preferably at most 2.0
ppm, with a view to suppressing bad influences of molded
products such as bottles over e.g. taste and flavor of a
content. The acetaldehyde content in a molded product
formed by injection molding at 280°C is preferably at
most 23 ppm, more preferably at most 20 ppm, particularly
preferably at most 18 ppm, especially preferably at most
15 ppm.
Further, the polyester produced by the production
process of the present invention has a cyclic trimer

content of preferably at most 0.60 wt%, more preferably
at most 0.50 wt%, particularly preferably at most 0.40
wt%, with a view to preventing a mold from being stained
at the time of molding of e.g. bottles and imparting
transparency to the molded products.
The polyester produced by the production process of
the present invention may, for example, be molded into a
preform by injection molding, followed by stretch blow
molding, or molded into a parison by extrusion, followed
by blow molding, to obtain a bottle or the like.
Otherwise, it may be formed into a sheet by extrusion,
followed by heat forming to obtain a tray, a container or
the like, or said sheet may be biaxially stretched to
obtain a film or the like, which will be particularly
useful for packaging materials for food and beverage
products. Among them, it is particularly suitable for
molding the preform obtained by injection molding into a
bottle by a blow molding method by biaxial stretching,
and it is suitable, for example, for a container for e.g.
a carbonated beverage, an alcoholic beverage, or a liquid
seasoning such as soy sauce, a regular sauce, Japanese
sweet rice wine for cooking or dressing, or after heat
setting, for a container for a beverage such as a fruit
juice beverage, a vitamin beverage, a flavor tea or
mineral water.
EXAMPLES
Now, the present invention will be described in

further detail with reference to Examples. However, the
present invention is by no means restricted to the
following Examples within a range not to exceed the gist.
EXAMPLE 1
PREPARATION OF POLYMERIZATION CATALYST FOR A POLYESTER
A mixed liquid comprising 41 parts by weight of
ethylene glycol and 4 parts by weight of water was put in
a preparation tank equipped with a stirrer under normal
pressure at room temperature, 1.5 parts by weight of
magnesium acetate tetrahydrate was added to the mixed
liquid, stirred and dissolved, and further, 3.8 parts by
weight of a 98 wt% aqueous solution of lactic acid (0.777
mol/kg of lactic acid par 1 kg of catalyst) was added,
stirred and mixed, and then 2.4 parts by weight of tetra-
n-butyl titanate was added, followed by stirring for 30
minutes for dissolution, thereby to prepare a
polymerization catalyst A-3 for a polyester. This
catalyst A-3 contained 6,200 ppm (0.129 mol/kg) of
titanium atoms and 3,100 ppm (0.128 mol/kg) of magnesium
atoms, and had a pH of 4 and a turbidity of 5% in a light
path length of 10 mm as measured by the following
methods. The composition and analyzed values of the
catalyst are shown in Table 1.
pH OF CATALYST
Using an automatic titration system "Model AUT-501"
manufactured by DKK TOA CORPORATION, a pH electrode was
immersed in a liquid catalyst in the air atmosphere, and

a measured value was read.
TURBIDITY OF CATALYST
Using a haze meter "NDH-300A" manufactured by NIPPON
DENSHOKU INDUSTRIES CO., LTD., a liquid catalyst was put
in a cell with a light path length of 10 mm, and the
total light transmittance (Tt (%)) and the diffuse
transmittance (Td (%) ) were measured at 23°C under 50% RH
using ethylene glycol as a control, and the turbidity was
calculated from the following formula:
(Td/Tt) x 100 (%)
PRODUCTION OF POLYESTER
To an esterification reaction tank having 60 parts by
weight of an ethylene terephthalate oligomer having an
average polymerization degree of 6 preliminarily charged
therein and maintained at a temperature of 250°C under a
pressure of 1.2x105 Pa, a slurry comprising 43 parts by
weight of terephthalic acid and 19 parts by weight of
ethylene glycol was supplied over a period of 4 hours to
carry out an esterification reaction, and after
completion of the supply, the esterification reaction was
carried out further for 1 hour, and then 60 parts by
weight of the obtained esterification reaction product
was transported to a polycondensation tank.
Then, to the polycondensation tank to which the
esterification reaction product was transported, through
a pipe thereof, ethyl acid phosphate in the form of an
ethylene glycol solution was added in such an amount that

the total amount P as phosphorus atoms per 1 ton of a
polyester to be obtained would be 0.210 mol/ton, and five
minutes later, 0.048 part by weight of the above obtained
catalyst A-3 (such an amount that the total amount M as
magnesium atoms would be 0.103 mol/ton and the total
amount P as titanium atoms would be 0.104 mol/ton per 1
ton of a polyester to be obtained) . Then, while the
temperature in the system was increased from 250°C to
280°C over a period of two and a half hours and the
pressure was reduced from normal pressure to 4xl02 Pa
over a period of 1 hour and the pressure was maintained,
melt polycondensation was carried out until the intrinsic
viscosity [η1] of the obtained polyester became 0.60
dl/g. Then, the product was withdrawn in the form of a
strand from a discharge outlet provided at the bottom of
the polycondensation tank, cooled with water and then cut
into chips, whereby melt polycondensed polyester chips
were produced.
Then, the above obtained melt polycondensed polyester
chips were continuously supplied for crystallization to
an agitation crystallizer maintained at about 160°C so
that the retention time would be about 5 minutes, and
then dried in an inert oven "Model IPHH-201" manufactured
by ESPEC Corp. in a stream of nitrogen at 40 L/min at
160°C for 2 hours, and then heated at 210°C for a period
so that the intrinsic viscosity ([η2]) of the obtained
polyester become 0.75 dl/g for solid phase

polycondensation. The intrinsic viscosity ([η1]) of the
melt polycondensed polyester and the intrinsic viscosity
([η2]) of the solid phase polycondensed polyester were
measured by the following method, and the melt
polycondensation velocity (V1) and the solid phase
polycondensation velocity (V2) were calculated from the
obtained values in accordance with the following formula,
and the results are shown in Table 2.
INTRINSIC VISCOSITY [η1] , [η2]
0.50 g of a freeze-pulverized polyester sample was
dissolved at a concentration (c) of 1.0 g/dl in a mixed
liquid of phenol/tetrachloroethane (weight ratio: 1/1).
A melt polycondensed polyester was dissolved at 110°C,
and a solid phase polycondensed polyester was dissolved
at 120°C, each over a period of 3 0 minutes. Then, by
means of an Ubbellohde capillary viscometer, the relative
viscosity (nrel) to the solvent was measured at 30°C, and
a ratio (nsp/c) of the specific viscosity (nsp) obtained
from this relative viscosity (nrel)-1, to the
concentration (c), was obtained. In a similar manner,
the corresponding ratios (nsp/c) were obtained when the
concentration (c) was 0.5 g/dl, 0.2 g/dl and 0.1 g/dl,
respectively. From these values, a ratio (nsp/c) when
the concentration (c) was extrapolated to be 0, was
obtained as each of the intrinsic viscosities [nl] and
[η2].
MELT POLYCONDENSATION VELOCITY (V1) AND SOLID PHASE

POLYCONDENSATION VELOCITY (V2)
Melt polycondensation velocity (V1) = [η1]/melt
polycondensation time (Tm)
Solid phase polycondensation velocity (V2) = ([η2]-
[η1])/solid phase polycondensation time (Ts)
Further, with respect to the obtained solid phase
polycondensed polyester chips, the metal element contents
derived from the catalyst or the like, the color
coordinated value b and the haze of a molded plate were
measured by the following methods, and the results are
shown in Table 2.
CONTENTS OF METAL ATOMS
2.5 g of a polyester sample was ashed and completely
decomposed by hydrogen peroxide in the presence of
sulfuric acid in accordance with a usual method and then
adjusted by distilled water to a constant volume of 50
ml, and with respect to this sample, quantitative
analysis was carried out by means of a plasma emission
spectrometer "ICP-AES JY46P model", manufactured by JOBIN
YVON COMPANY, whereupon the total amount T (mol/ton) as
titanium atoms, the total amount M (mol/ton) as magnesium
atoms and the total amount P (mol/ton) of phosphorus
atoms per 1 ton of the polyester were calculated.
COLOR TONE
A polyester sample was filled into a cylindrical
powder colorimetric cell having an inner diameter of 30
mm and a depth of 12 mm, and by means of a colorimetric

color difference meter "ND-300A", manufactured by NIPPON
DENSHOKU INDUSTRIES CO., LTD., the color coordinate value
b of the Hunter's color difference formula in the Lab
color system as disclosed in Reference 1 of JIS Z8730,
was obtained as a simple average value of values measured
at four positions by rotating the cell every 90° by a
reflection method.
HAZE OF MOLDED PLATE
The polyester chips were dried at 160°C for 4 hours
in a nitrogen stream of 40 L/min in an inert oven "IPHH-
201 model", manufactured by ESPEC Corp., and then, by an
injection molding machine "M-70AII-DM", manufactured by
Meiki Co., Ltd., a stepped molded plate having a shape as
shown in Fig. 1 and having a size of 50 mm x 100 mm and
thicknesses of six stages ranging from 6 mm to 3.5 mm in
a transverse direction with each step being 0.5 mm, was
injection-molded at a cylinder temperature of 280°C under
a back pressure of 5x105 Pa at an injection rate of 40
cc/sec under a dwell pressure of 35xl05 Pa at a mold
temperature of 25°C with a molding cycle of about 75
seconds. In Fig. 1, G indicates a gate portion. With
respect to the portion having a thickness of 5.0 mm
(portion C in Fig. 1) in the obtained molded plate, the
haze was measured by means of a haze meter "NDH-300A",
manufactured by NIPPON DENSHOKU INDUSTRIES CO., LTD.
COMPARATIVE EXAMPLE 1-1
EXAMPLE IN ACCORDANCE WITH EXAMPLE 6 OF JP-A-2002-179781

PRODUCTION OF POLYESTER
Melt polycondensation was carried out in the same
manner as in Example 1 except that into the
polycondensation tank to which the esterification
reaction product was transported, through a pipe thereof,
instead of the catalyst A-3, tetra-n-butyl titanate in
the form of a 0.5 wt% ethylene glycol solution was added
in such an amount that the total amount T as titanium
atoms would be 0.104 mol/ton, 5 minutes later, magnesium
acetate tetrahydrate in the form of a 0.6 wt% ethylene
glycol solution was added in such an amount that the
total amount M as magnesium atoms per 1 ton of the
obtained polyester would be 0.103 mol/ton, and 5 minutes
later, ethyl acid phosphate in the form of an ethylene
glycol solution was further added in such an amount that
the total amount P as phosphorus atoms per 1 ton of the
obtained polyester would be 0.210 mol/ton. Then, solid
phase polycondensation was carried out to produce a
polyester, and evaluations were carried out in the same
manner. The results are shown in Table 2.
In Comparative Example 1-1, the polycondensation
catalysts were added dividedly as compared with Example
1. Resultingly, the polycondensation velocity was low,
and the obtained polyester had impaired color tone and
transparency.
COMPARATIVE EXAMPLE 1-2
PRODUCTION OF POLYESTER

Melt polycondensation was carried out in the same
manner as in Example 1 except that into the
polycondensation tank to which the esterification
reaction product was transported, through a pipe thereof,
ethyl acid phosphate in the form of an ethylene glycol
solution was added in such an amount that the total
amount P as phosphorus atoms per 1 ton of the obtained
polyester would be 0.210 mol/ton, and five minutes later,
instead of the catalyst A-3, a mixture of a 0.6 wt%
ethylene glycol solution of magnesium acetate
tetrahydrate and a 0.5 wt% ethylene glycol solution of
tetra-n-butyl titanate (when they were mixed, white
precipitates were formed, and the mixture had a turbidity
of 55% in a light path length of 10 mm) was added in such
an amount that the total amount M as magnesium atoms
would be 0.103 mol/ton and the total amount T of titanium
atoms would be 0.104 mol/ton per 1 ton of the obtained
polyester. Then, solid phase polycondensation was
carried out to produce a polyester, and evaluations were
carried out in the same manner. The result are shown in
Table 2.
A polycondensation catalyst having an increased
turbidity was added in Comparative Example 1-2 as
compared with Example 1. Resultingly, the
polycondensation velocity was low, and the obtained
polyester had impaired color tone and transparency.
COMPARATIVE EXAMPLE 1-3

EXAMPLE IN ACCORDANCE WITH EXAMPLE 2 OF JP-A-2001-64377
PREPARATION OF POLYMERIZATION CATALYST FOR A POLYESTER
500 ml of deionized water was put in a 1,000 ml glass
beaker, 0.15 g of anhydrous magnesium hydroxide was
added, followed by stirring for dissolution, and then the
dispersion was cooled in an ice bath, and 5 g of titanium
tetrachloride was dropped with stirring. When the liquid
became acidic, magnesium hydroxide was dissolved and
formation of hydrogen chloride was terminated, the liquid
was taken out from the ice bath, and a 25% aqueous
ammonia was dropped with stirring until the pH of the
liquid became 8, to form precipitates of a titanium-
containing composite hydroxide. The formed precipitates
of the titanium-containing composite hydroxide were
separated from the supernatant liquid by centrifugal
segmentation at 2,500 revolutions for 15 minutes, washed
with deionized water five times, and then subjected to
centrifugal segmentation at 2,500 revolutions for 15
minutes for solid-liquid separation, and the obtained
solid was dried under reduced pressure at 70°C under 10
Torr for 18 hours to produce a solid titanium-containing
compound as a polymerization catalyst B for a polyester.
The obtained solid titanium-containing compound had a
molar ratio of titanium atoms : magnesium atoms of 91:9
and a molar ratio of titanium atoms : hydroxyl groups of
1:0.3.
PRODUCTION OF POLYESTER

Melt polycondensation was carried out in the same
manner as in Example 1 except that into the
polycondensation tank to which the esterification
reaction product was transported, no ethylene glycol
solution of ethyl acid phosphate was added, and that
through a pipe, instead of the catalyst A-3, the above
obtained catalyst B in the form of a 1 wt% slurry having
pulverized products of the catalyst at a level of 10 urn
dispersed in ethylene glycol (the slurry had a turbidity
of 50% in a light path length of 10 mm) was added in such
an amount that the total amount T as titanium atoms per 1
ton of the obtained polyester would be 0.251 mol/ton.
Then, solid phase polycondensation was carried out to
produce a polyester, and evaluations were carried out in
the same manner. The results are shown in Table 2. At
the time of addition of the ethylene glycol slurry of the
catalyst B through the pipe, an increase and a change in
pressure occurred, which are considered to be due to
scaling in the pipe, and stable addition over a long
period was difficult.
In Comparative Example 1-3, a polycondensation
catalyst having a low m/t ratio was added in the form of
a solid, as compared with Example 1. Resultingly, the
polycondensation velocity was low, and the obtained
polyester had impaired color tone and transparency.
COMPARATIVE EXAMPLE 1-4
PREPARATION OF POLYMERIZATION CATALYST FOR A POLYESTER

IN ACCORDANCE WITH REFERENCE EXAMPLE 11 OF JP-A-2003-
82084
500 ml of deionized water was weighed in a 1,000 ml
glass beaker, and 0.15 g of anhydrous magnesium hydroxide
was added and dispersed. After the liquid was cooled in
an ice bath, 5 g of titanium tetrachloride was dropped
wit stirring. The liquid became acidic along with
dropping, and the dispersed magnesium hydroxide was
dissolved. When formation of hydrogen chloride was
terminated, the liquid was taken out from the ice bath,
and a 25% aqueous ammonia was dropped with stirring at
room temperature to bring the pH of the liquid 9. Then,
a 15% aqueous acetic acid solution was dropped with
stirring at room temperature to bring the pH of the
liquid 5. Formed precipitates of a titanium-containing
composite hydroxide were separated by filtration. The
precipitates were washed with deionized water 5 times.
The precipitates after washing were immersed in a 20 wt%
ethylene glycol-containing water for 30 minutes, and the
solid-liquid separation was carried out by filtration in
the same manner as washing. The titanium-containing
composite hydroxide after washing was dried under reduced
pressure at 40°C under 1.3 kPa (10 Torr) for 20 hours to
remove moisture, thereby to obtain a solid titanium-
containing compound. The obtained solid titanium-
containing compound was pulverized into particles at a
level of from 10 to 20 µm before it was dissolved in

ethylene glycol.
In the solid titanium-containing compound, as
measured by ICP analysis, the metal titanium content was
33 wt% and the metal magnesium content was 3 wt%. Then,
100 g of ethylene glycol was weighed in a 200 ml glass
flask, and 0.5 g of p-toluenesulfonic acid was added, and
then 0.36 g of the above solid titanium-containing
compound was added and heated at 150°C for 1 hour for
dissolution, to produce a polycondensation catalyst D for
a polyester.
The solution had a titanium content of 0.12 wt% as
measured by ICP analysis, and the solution had a
turbidity of 5% in a light path length of 10 mm as
measured by the above method.
PRODUCTION OF POLYESTER
Melt polycondensation was carried out in the same
manner as in Example 1 except that into the
polycondensation tank to which the esterification
reaction product was transferred, through a pipe thereof,
instead of the catalyst A-3, the catalyst D was added in
such an amount that the total amount T as titanium atoms
per 1 ton of the obtained polyester would be 0.104
mol/ton. Then, solid phase polycondensation was carried
out to produce a polyester, and evaluations were carried
out in the same manner. The results are shown in Table
2.
In Comparative Example 1-4, a polycondensation

catalyst having a low m/t ratio was added in the form of
a solution as compared with Example 1. Resultingly, the
polycondensation velocity was low, and the obtained
polyester had impaired color tone and transparency.
EXAMPLE 2-1
PREPARATION OF POLYMERIZATION CATALYST FOR A POLYESTER
A polymerization catalyst A-1 for a polyester was
produced in the same manner as in Example 1 except that
the amount of magnesium acetate tetrahydrate was 3.0
parts by weight. The catalyst A-1 contained 6,200 ppm
(0.129 mol/kg) of titanium atoms and 6,200 ppm (0.255
mol/kg) of magnesium atoms, had a pH of 4, and had a
turbidity of 5% in a light path length of 10 mm.
The composition and analyzed values of the catalyst
are shown in Table 1.
PRODUCTION OF POLYESTER
Using a continuous polymerization apparatus
comprising a slurry preparation tank, esterification
reaction tanks of two stages connected in series thereto
and melt polycondensation tanks of three stages connected
in series to the second stage esterification reaction
tank, terephthalic acid and ethylene glycol were
continuously supplied in amount of 865 parts by weight
and 485 parts by weight respectively, to the slurry
preparation tank, and a 0.3 wt% ethylene glycol solution
of ethyl acid phosphate was continuously added in an
amount of 6.0 parts by weight per hour, followed by

stirring and mixing to prepare a slurry. This slurry was
continuously transported to the first stage
esterification reaction tank set for an average retention
time of 4 hours in a nitrogen atmosphere at 260°C under a
relative pressure of 50 kPa (0.5 kg/cm2G) and then to the
second stage esterification reaction tank set for an
average retention time of 1.5 hours in a nitrogen
atmosphere at 2 60°C under a relative pressure of 5 kPa
(0.05 kg/cm2G) , to carry out an esterification reaction.
At that time, the esterification ratio as measured by the
following method, was 85% in the first stage and 95% in
the second stage.
ESTERIFICATION RATIO
A sample was pulverized in a mortar, 1.0 g thereof
was accurately weighed in a beaker, 40 ml of
dimethylformamide was added thereto, followed by heating
at 180°C for 20 minutes with stirring for dissolution,
and then the wall of the beaker was washed with 10 ml of
dimethyl formamide of 180°C, followed by cooling to room
temperature. This solution was titrated with a 0.1N KOH
methanol solution by means of a Potentiograph "Model E-
536" automatic titration apparatus manufactured by
Metrohm using a composite pH electrode "EA-120". From
the titer (A (ml)) obtained from the inflection point of
a titration curve thus prepared, the factor (f1) of the
0.1N KOH methanol solution prepared and standardized by
the method as disclosed in JIS K8006 and the weight (W

(g)) of the sample, the amount (AV (meg/g)) of free
terminal carboxyl groups was obtained from the following
formula:

Then, 0.3 g of the sample pulverized in a mortar was
accurately weighed in an Erlenmeyer flask, 20 ml of a
0.5N KOH ethanol solution was added by a transfer
pipette, 10 ml of pure water was further added, a reflux
condenser was set, and the sample was hydrolyzed by
reflux under heating for 2 hours with sometimes stirring
on a plate heater having the surface temperature set at
200°C. After the sample was left to cool, it was
titrated with a 0.5N hydrochloric acid aqueous solution
using phenolphthalein as an indicator. The 0.5N KOH
ethanol solution and the 0.5N hydrochloric acid aqueous
solution were prepared and standardized by the method as
disclosed in JIS K8006. Further, as the phenolphthalein,
one prepared in such a manner that 1 g of phenolphthalein
was dissolved in 90 ml of methanol and adjusted by
distilled water to a constant volume of 100 ml, was used.
Further, titration was carried out under the same
conditions with no sample as a blank. From the titer (Vs
(ml)) of the sample, the titer (Vb (ml)) of the blank,
the factor (f2) of the 0.5N hydrochloric acid aqueous
solution and the weight (W (g)) of the sample, the amount
(SV (meg/g)) of carboxyl groups derived from the total
carboxylic acids was obtained from the following formula:


Then, from the obtained AV (meg/g) and SV (meg/g),
the esterification ratio (%) was obtained from the
following formula:
Esterification ratio (%) = {(SV-AV)/SV} x 100
Then, at the time of transporting the esterification
reaction product obtained as described above to the melt
polycondensation tank, the catalyst A-1 obtained as
described above was continuously added in an amount of
0.65 part by weight per hour to the esterification
reaction product in the transportation pipe, and the
esterification reaction product was continuously
transported to the first stage melt polycondensation tank
set at 270°C under an absolute pressure of 2.6 kPa (20
Torr), then to the second stage melt polycondensation
tank set at 278°C under an absolute pressure of 0.5 kPa
(4 Torr) and then to the third stage melt
polycondensation tank set at 280°C under an absolute
pressure of 0.3 kPa (2 Torr), to carry out melt
polycondensation by adjusting the total retention time so
that the intrinsic viscosity ([η1] ) of the obtained
polyester would be 0.60 dl/g, whereupon the product was
continuously withdrawn in the form of a strand from a
discharge outlet provided at the bottom of the
polycondensation tank, cooled with water and then cut
into chips to produce melt polycondensed polyester chips.
Then, the polyester chips obtained as obtained above

were continuously supplied for crystallization to an
agitation crystallizer held at about 160°C in a nitrogen
atmosphere so that the retention time would be about 60
minutes and then continuously supplied to a tower type
solid phase polycondensation apparatus and subjected to
solid phase polycondensation in a nitrogen atmosphere at
210°C by adjusting the retention time so that the
intrinsic viscosity ([η2]) of the obtained polyester
would be 0.83 dl/g. With respect to the obtained solid
phase polycondensed polyester, evaluations were carried
out in the same manner as in Example 1, and the results
are shown in Table 3.
EXAMPLES 2-2 TO 2-6
PREPARATION OF POLYMERIZATION CATALYST FOR A POLYESTER
In the same manner as in preparation of the
polymerization catalyst A-1 for a polyester of Example 2-
1 except that the addition amount of magnesium acetate
tetrahydrate was changed, polymerization catalysts A-2
and A-4 to A-6 for a polyester were prepared. The
composition and the analyzed values of the catalysts are
shown in Table 1.
PRODUCTION OF POLYESTER
In the same manner as in Example 2-1 except that the
catalysts A-2 to A-6, instead of the catalyst A-1, were
added in such amounts that the total amount T as titanium
atoms are 1 ton of the obtained polyester would be as
shown in Table 3, melt polycondensation was carried out,

and solid phase polycondensation was carried out to
produce polyesters, and evaluations were carried out in
the same manner. The results are shown in Table 3.
COMPARATIVE EXAMPLE 2-1
PRODUCTION OF POLYESTER
In the same manner as in Example 2-1 except that
instead of the catalyst A-1, magnesium acetate
tetrahydrate in the form of an ethylene glycol solution
was added to the second stage esterification reaction
tank, and tetra-n-butyl titanate in the form of an
ethylene glycol solution was added to the esterification
reaction product in the transportation pipe from the
second stage esterification reaction tank to the first
stage melt polycondensation tank, melt polycondensation
was carried out, and then solid phase polycondensation
was carried out to produce a polyester, and evaluations
were carried out in the same manner. The results are
shown in Table 3.
In Comparative Example 2-1, polycondensation
catalysts were added dividedly as compared with Examples
2-1 to 2-6. Resultingly, the polycondensation velocity
was low, and the obtained polyester had impaired color
tone and transparency.
COMPARATIVE EXAMPLE 2-2
EXAMPLE WHEREIN CATALYST COMPOSITION LIQUID IN EXAMPLE 1
OF JP-A-7-207010 WAS USED
PREPARATION OF POLYMERIZATION CATALYST FOR A POLYESTER

50 g of ethylene glycol was charge into a glass
container, 0.37 g of tetra-n-butyl titanate was mixed at
a temperature of 20°C, and 0.5 g (58 mol% to the titanium
catalyst) of a 5 wt% sodium hydroxide aqueous solution
was added, followed by uniform stirring to prepare a
uniform catalyst composition liquid. The catalyst
composition liquid will be referred to as a
polymerization catalyst C for a polyester.
PRODUCTION OF POLYESTER
In the same manner as in Example 2-1 except that
0.231 part by weight (in such an amount that the total
amount as sodium atoms would be 0.049 mol/ton and the
total amount T as titanium atoms would be 0.084 mol/ton
per 1 ton of the obtained polyester) of the catalyst C
was added instead of the catalyst A-1, melt
polycondensation was carried out, and then solid phase
polycondensation was carried out to produce a polyester,
and evaluations were carried out in the same manner. The
results are shown in Table 3.
In Comparative Example 2-2, sodium which is a metal
element of Group 1A of the Periodic Table was employed
instead of magnesium which is a metal element of the
Group 2A of the Periodic Table in the polycondensation
catalyst as compared with Examples 2-1 to 2-6.
Resultingly, the polycondensation velocity was low, and
the obtained polyester had and impaired color tone.
COMPARATIVE EXAMPLE 2-3

EXAMPLE WHEREIN Na AND Ti IN THE SAME RATIO AS IN THE
CATALYST COMPOSITION LIQUID OF COMPARATIVE EXAMPLE 2-2
WERE SEPARATELY ADDED
PRODUCTION OF POLYESTER
In the same manner as in Comparative Example 2-2
except that instead of the catalyst D, a 5 wt% sodium
hydroxide aqueous solution was added to the second stage
esterification reaction tank in such an amount that the
total amount as sodium atoms per 1 ton of obtained
polyester would be 0.049 mol/ton, and tetra-n-butyl
titanate in the form of an ethylene glycol solution was
added to the esterification reaction product in the
transportation pipe from the second stage esterification
reaction tank to the first stage melt polymerization tank
in such an amount that the total amount T as titanium
atoms per 1 ton of the obtained polyester would be 0.084
mol/ton, melt polycondensation was carried out, and then
solid phase polycondensation was carried out to produce a
polyester, and evaluations were carried out in the same
manner. The results are shown in Table 3.
In Comparative Example 2-3, sodium which is a metal
element of Group 1A of the Periodic Table was employed
instead of magnesium which is a metal element of Group 2A
of the Periodic Table in the polycondensation catalyst,
and the catalysts were dividedly added, as compared with
Examples 2-1 to 2-6. Resultingly, the polycondensation
velocity was low, and the obtained polyester had an

impaired color tone.
COMPARATIVE EXAMPLES 2-4 AND 2-5
PREPARATION OF POLYMERIZATION CATALYST FOR A POLYESTER
The same operation as in Preparation of the
polymerization catalyst A-1 for a polyester of Example 2-
1 was carried out except that the addition amount of
magnesium acetate terahydrate was changed, to prepare
polymerization catalysts A-7 and A-8 for a polyester.
Various analyzed values of the catalysts are shown in
Table 1.
PRODUCTION OF POLYESTER
In the same manner as in Example 2-1 except that the
catalysts A-7 and A-8 were added instead of the catalyst
A-l in such amounts that the total amount T as titanium
atoms per 1 ton of the obtained polyester would be as
shown in Table 3, melt polycondensation was carried out,
and then solid phase polycondensation was carried out to
produce polyesters, and evaluations were carried out in
the same manner. The results are shown Table 3.
In Comparative Example 2-4, a polycondensation
catalyst having a low m/t ratio was added, and in
Comparative Example 2-5, a polycondensation catalyst
having a high m/t ratio was added, as compared with
Examples 2-1 to 2-6. Resultingly, the polycondensation
velocity was low, and the obtained polyester had an
impaired color tone.
EXAMPLE 2-7

PREPARATION OF POLYMERIZATION CATALYST FOR A POLYESTER
The same operation as in preparation of the
polymerization catalyst A-1 for a polyester of Example 2-
1 was carried out except that no water was added, to
produce a polymerization catalyst A-9 for a polyester.
The composition and analyzed values of this catalyst are
shown in Table 1.
PRODUCTION OF POLYESTER
In the same manner as in Example 2-1 except that the
catalyst A-9 was added instead of the catalyst A-1, melt
polycondensation was carried out, and then solid phase
polycondensation was carried out to produce a polyester,
and evaluations were carried out in the same manner. The
results are shown in Table 3.
EXAMPLE 2-8
POLYMERIZATION CATALYST FOR A POLYESTER
The polymerization catalyst A-9 for a polyester
obtained in Example 2-7 was stored at 7 0°C for one week.
The turbidity of this catalyst (hereinafter referred to
as "A-9'" was measured in accordance with the above
method and found to be 16%.
PRODUCTION OF POLYESTER
In the same manner as in Example 2-7 except that the
catalyst A-9' was added instead of the catalyst A-9, melt
polycondensation was carried out, and then solid phase
polycondensation was carried out to produce a polyester,
and evaluations were carried out in the same manner. The

results are shown in Table 3.
COMPARATIVE EXAMPLE 2-6
PREPARATION OF POLYMERIZATION CATALYST FOR A POLYESTER
The same operation as in preparation of the
polymerization catalyst A-1 for a polyester of Example 2-
1 was carried out except that the addition amount of
water was changed, to produce a polymerization catalyst
for a polyester, whereupon a polymerization catalyst A-10
for a polyester having an impaired turbidity was
obtained. The composition and analyzed values of this
catalyst are shown in Table 1.
PRODUCTION OF POLYESTER
In the same manner as in Example 2-1 except that the
catalyst A-10 was added instead of the catalyst A-1, melt
polycondensation was carried out, and then solid phase
polycondensation was carried out to produce a polyester,
and evaluations were carried out in the same manner. The
results are shown in Table 3.
At the time of addition of the catalyst A-10 from the
pipe, an increase and a change in pressure occurred,
which are considered to be due to scaling in the pipe,
and stable addition for a long period was difficult.
In Comparative Example 2-7, a polycondensation
catalyst having an impaired turbidity was used as
compared with Example 2-1. Resultingly, the
polycondensation velocity was low, and the obtained
polyester had impaired color tone and transparency.

EXAMPLE 3
PRODUCTION OF POLYESTER
In the same manner as in Example 2-1 except that the
catalyst A-1 obtained in Example 2-1 was continuously
added to the second stage esterification reaction tank,
melt polycondensation was carried out, and then solid
phase polycondensation was carried out to produce a
polyester, and evaluations were carried out in the same
manner. The results are shown in Table 3.









EXAMPLE 4
PRODUCTION OF POLYESTER
Into an esterification reaction tank, 100 parts by
weight of dimethyl terephthalate and 70 parts by weigh of
ethylene glycol were charged and melted in a nitrogen
atmosphere at 150°C, and then calcium acetate monohydrate
and magnesium acetate tetrahydrate as ester exchange
catalysts were added in such amount that the remaining
amount as calcium atoms would be 68 ppm and the remaining
amount as magnesium atoms would be 47 ppm based on the
obtained polyester. Then, the temperature was increased
to 240°C over the period of 3 hours, and ester exchange
reaction was carried out while methanol and excess
ethylene glycol were distilled off under normal pressure,
and then trimethyl phosphate was added in such an amount
that the remaining amount as phosphorus atoms would be 30
ppm based on the obtained polyester, and the ester
exchange reaction was substantially completed.
Then, the obtained ester exchange reaction product
was transported to a polydondensation tank, and the
catalyst A-1 obtained in Example 2-1 was added in such an
amount that the remaining amount as titanium atoms would
be 3 ppm and the remaining amount as magnesium atoms
would be 3 ppm based on the obtained polyester, and at
the same time, Solvent Blue 104 ("Polysynthrene Blue RBL"
manufactured by Clariant K.K.) and Solvent Red 135
("Sandplast Red G" manufactured by Clariant K.K.) as

organic toning agents were added each in such an amount
that the remaining amount would be 1.50 ppm based on the
obtained polyester. Then, the temperature was increased
to 280°C over a period of 45 minutes and at the same
time, the pressure was reduced from normal pressure to
0.3 kPa (2 Torr) over a period of 1 hour, and melt
polycondensation was carried out until the intrinsic
viscosity [η1] of the obtained polyester became 0.60
dl/g, and then the obtained product was withdrawn in the
form of a strand from a discharge outlet provided at the
bottom of the polycondensation tank, cooled with water
and then cut into chips, to produce melt polycondensation
polyester chips. With respect to the obtained melt
polycondensation polyester, evaluations were carried out
in the same manner as in Example 1, and the results are
shown in Table 4.
COMPARATIVE EXAMPLE 4
PRODUCTION OF POLYESTER
In the same manner as in Example 4 except that to the
ester exchange reaction product, instead of the catalyst
A-1, tetra-n-butyl titanate was added in such an amount
that the remaining amount as titanium atoms would be 3
ppm based on the obtained polyester, melt
polycondensation was carried out to produce a polyester,
and evaluations were carried out in the same manner. The
results are shown in Table 4.
In Comparative Example 4, a polycondensation catalyst

containing no magnesium which is a metal element of Group
2A of the Periodic Table was added, as compared with
Example 4. Resultingly, the polycondensation velocity
was low, and the obtained polyester had an impaired color
tone.

HIGH TEMPERATURE STABILITY TEST
Stability under storage at a high temperature of each

of the catalysts used in the above Examples and
Comparative Examples was tested in accordance with the
following procedure, and the results are shown in Table
1.
Each of the catalysts used in the above Examples and
Comparative Example was stored at 7 0°C for one week, and
then the turbidity of the catalyst was measured in
accordance with the above method, and an evaluation was
made based on standards O: turbidity of at most 10%, A:
turbidity higher than 10% and at most 20%, x: turbidity
higher than 20%.
INDUSTRIAL APPLICABILITY
According to the present invention, a polymerization
catalyst for a polyester with which a polyester excellent
in color tone, transparency, etc. can be produced at a
high reaction velocity, a method for producing it and a
process for producing a polyester using it can be
provided.
The present application is based on a Japanese
Patent Application No. 2003-061248 (filed on March 7,
2003), and the entire disclosure thereof is hereby
included by reference.


WE CLAIM:
1. A polymerization catalyst for a polyester, characterized in that it comprises at
least one metal element (1) selected from the group consisting of metal elements of
Group 4A of the periodic table, and at least one metal element (2) selected from the
group consisting of the metal elements of Group 2A of the periodic table, that is,
aluminum, manganese, iron, cobalt, zinc, gallium and germanium, such that, the total
amount of metal atoms derived from the metal element (1) is represented by t
(mol/catalyst kg) and the total amount of metal atoms derived from the above metal
element (2) is represented by m (mol/catalyst kg), wherein, the value of m/t is within
the range 0.5 turbidity of less than or equal to 20% in a light path length of 10mm and the
polymerization catalyst optionally comprising either component (3) being an organic
solvent and/ or water, or component (4) being at least one acid selected from the
group consisting of organic acids and inorganic acids.
2. The polymerization catalyst for a polyester as claimed in Claim 1, which has a
pH of less than or equal to 7.
3. The polymerization catalyst for a polyester as claimed in Claim 1, wherein the
component (3) is an organic solvent and water.
4. The polymerization catalyst for a polyester as claimed in Claim 1, wherein the
organic solvent for the component (3) is an alcohol.

5. The polymerization catalyst for a polyester as claimed in Claim 1, wherein the
acid of the component (4) is an organic acid.
6. The polymerization catalyst for a polyester as claimed in Claim 5, wherein the
organic acid of the component (4) is an aliphatic carboxylic acid.
7. The polymerization catalyst for a polyester as claimed in Claim 1 or 2, wherein
the metal element (1) is titanium.
8. The polymerization catalyst for a polyester as claimed in Claim 1 or 2, wherein
the metal element (2) is at least one member selected from the group consisting of
metal elements of Group 2A of the Periodic Table, iron and zinc.
9. The polymerization catalyst for a polyester as claimed in Claim 8, wherein the
metal element (2) is magnesium.
10. A method for producing the polymerization catalyst for a polyester as defined
in Claim 1 or 2, characterized by stirring a compound of the following metal element
(1), a compound of the following metal element (2), the following (3) and the
following (4) at a temperature of from 0 to 200°C for at least 5 minutes:

(1) at least one metal element selected from the group consisting of metal
elements of Group 4A of the Periodic Table,
(2) at least one metal element selected from the group consisting of metal
elements of Group 2A of the Periodic Table, aluminum, manganese, iron, cobalt,
zinc, gallium and germanium,
(3) an organic solvent and/or water,

(4) at least one acid selected from the group consisting of organic acids and
inorganic acids.
11. The method for producing the polymerization catalyst for a polyester as
claimed in Claim 10, wherein the compound containing the metal element (1) is at
least one compound selected from the group consisting of tetra-n-propyl titanate,
tetra-i-propyl titanate, tetra-n-butyl titanate, tetra-n-butyl titanate tetramer, tetra-t-
butyl titanate, acetyl-tri-i-propyl titanate, titanium acetate, titanium oxalate and
titanium chloride.
12. A polymerization catalyst for a polyester obtained by the method as defined in
Claim 10.
13. A process for producing a polyester via an esterification reaction and a
polycondensation reaction of a dicarboxylic acid component containing terephthalic
acid as the main component and a diol component containing ethylene glycol as the
main component, wherein the polycondensation reaction is carried out in the
presence of the polymerization catalyst for a polyester as defined in Claim 1 or 2.


(54) Title: POLYESTER POLYMERIZATION CATALYST, PROCESS FOR PRODUCING THE SAME AND PROCESS FOR
PRODUCING POLYESTER THEREWITH
(57) Abstract: A polyester polymerization catalyst that contains a component having at least metal element (1) defined below and
metal element (2) defined below whose contents satisfy the following relationship (a), being a liquid of 20% or below turbidity at an
optical path length of 10 mm and that is capable of producing apolyester with excellent tone and transparency at a high reaction rate;
a process for producing the same; and a process for producing a polyester therewith. (1) at least one metal element selected from
the group consisting of metal elements belonging to Group 4A of the periodic table; (2) at least one metal element selected from
the group consisting of aluminum, manganese, iron, cobalt, zinc, gallium and germanium as metal elements belonging to Group 2A
of the periodic table; and (3) 0.50 ≤ m/t ≤ 3.50 wherein t represents the total amount of metal atoms according to item (1) above
(mol/catalyst kg), and m represents the total amounl of metal atoms according to item (2) above (mol/catalyst kg).

Documents:

01663-kolnp-2005-abstract.pdf

01663-kolnp-2005-claims.pdf

01663-kolnp-2005-description complete.pdf

01663-kolnp-2005-drawings.pdf

01663-kolnp-2005-form 1.pdf

01663-kolnp-2005-form 3.pdf

01663-kolnp-2005-form 5.pdf

01663-kolnp-2005-international publication.pdf

1663-KOLNP-2005-(01-07-2013)-CORRESPONDENCE.pdf

1663-KOLNP-2005-(07-08-2013)-CORRESPONDENCE.pdf

1663-KOLNP-2005-(07-08-2013)-OTHERS.pdf

1663-KOLNP-2005-(10-12-2014)-ABSTRACT.pdf

1663-KOLNP-2005-(10-12-2014)-CLAIMS.pdf

1663-KOLNP-2005-(10-12-2014)-CORRESPONDENCE.pdf

1663-KOLNP-2005-(10-12-2014)-DRAWINGS.pdf

1663-KOLNP-2005-(10-12-2014)-ENGLISH TRANSLATION.pdf

1663-KOLNP-2005-(10-12-2014)-FORM-1.pdf

1663-KOLNP-2005-(10-12-2014)-FORM-13.pdf

1663-KOLNP-2005-(10-12-2014)-FORM-2.pdf

1663-KOLNP-2005-(10-12-2014)-OTHERS.pdf

1663-KOLNP-2005-(28-03-2014)-CORRESPONDENCE.pdf

1663-KOLNP-2005-ABSTRACT.pdf

1663-KOLNP-2005-ASSIGNMENT.pdf

1663-KOLNP-2005-CLAIMS.pdf

1663-KOLNP-2005-CORRESPONDENCE.pdf

1663-KOLNP-2005-DESCRIPTION (COMPLETE).pdf

1663-KOLNP-2005-DRAWINGS.pdf

1663-KOLNP-2005-EXAMINATION REPORT.pdf

1663-KOLNP-2005-FORM 1.pdf

1663-KOLNP-2005-FORM 18.pdf

1663-KOLNP-2005-FORM 3 1.1.pdf

1663-KOLNP-2005-FORM 3.pdf

1663-KOLNP-2005-FORM 5.pdf

1663-KOLNP-2005-GPA.pdf

1663-KOLNP-2005-GRANTED-ABSTRACT.pdf

1663-KOLNP-2005-GRANTED-CLAIMS.pdf

1663-KOLNP-2005-GRANTED-DESCRIPTION (COMPLETE).pdf

1663-KOLNP-2005-GRANTED-DRAWINGS.pdf

1663-KOLNP-2005-GRANTED-FORM 1.pdf

1663-KOLNP-2005-GRANTED-SPECIFICATION.pdf

1663-KOLNP-2005-INTERNATIONAL PUBLICATION.pdf

1663-KOLNP-2005-INTERNATIONAL SEARCH REPORT.pdf

1663-KOLNP-2005-OTHERS 1.1.pdf

1663-KOLNP-2005-OTHERS PCT FORM.pdf

1663-KOLNP-2005-OTHERS.pdf

1663-KOLNP-2005-PCT REQUEST FORM.pdf

1663-KOLNP-2005-PCT SEARCH REPORT.pdf

1663-KOLNP-2005-PETITION UNDER RULE 137.pdf

1663-KOLNP-2005-REPLY TO EXAMINATION REPORT.pdf


Patent Number 264369
Indian Patent Application Number 1663/KOLNP/2005
PG Journal Number 52/2014
Publication Date 26-Dec-2014
Grant Date 24-Dec-2014
Date of Filing 19-Aug-2005
Name of Patentee MITSUBISHI CHEMICAL CORPORATION
Applicant Address 33-8, SHIBA 5-CHOME, MINATO-KU, TOKYO 1080014, JAPAN
Inventors:
# Inventor's Name Inventor's Address
1 FUJIMORI, YOSHIHIRO C/O. MITSUBISHI CHEMICAL CORPORATION 1, TOHO-CHO, YOKKAICHI-SHI, MIE 5100848 JAPAN
2 YATSUGI, YUTAKA C/O. MITSUBISHI CHEMICAL CORPORATION 1, TOHO-CHO, YOKKAICHI-SHI, MIE 5100848 JAPAN
PCT International Classification Number C08G 63/58
PCT International Application Number PCT/JP2004/002704
PCT International Filing date 2004-03-04
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2003-061248 2003-03-07 Japan