Title of Invention

A STRADDLE-TYPE VEHICLE WITH IMPROVED CONTROLLABILITY

Abstract A motorcycle includes a pivot shaft supported by a body frame, and an engine unit which swings upward and downward with a rear wheel with the fulcrum located at the pivot shaft. A crank shaft is disposed before the engine unit. The engine unit has supported members disposed before the crank shaft and attached to the pivot shaft. The rear part of the engine unit supports an axle of the rear wheel.
Full Text STRADDLE-TYPE VEHICLE
This application claims priority from Japanese Patent
Application No. 2007-015572 filed on January 25, 2007.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a technology for
supporting an engine unit by a body frame in a unit swing system
straddle-type vehicle.
2. Description of the Related Art
According to a unit swing system straddle-type vehicle
(such as a motor scooter) , an axle of a rear wheel is supported
by the rear end of an engine unit which contains a transmission
and an engine, and the engine unit is so constructed as to swing
with the rear wheel with the fulcrum located at a pivot shaft
suspended by the body frame (for example, see JP-A-2003-312578 ) .
According to a straddle-type vehicle disclosed in
JP-A-2003-312578, the area around the intermediate portion of
the engine unit in the front-rear direction is attached to the
pivot shaft such that the area around the intermediate portion
of the engine unit can be supported by the body frame. In this
structure, the portion of the engine unit near the center of
gravity is supported by the body frame, and thus stable support
of the engine unit can be achieved.
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According to the straddle-type vehicle disclosed in
JP-A-2003-312578, the pivot shaft as the fulcrum for the swing
of the engine unit is attached to the intermediate portion of
the engine unit. Thus, the distance between the fulcrum and
the axle of the rear wheel during the swing is short. In this
case, the rotation angle of the engine unit around the fulcrum
becomes large, and the wheelbase (distance between axles of
front wheel and rear wheel) easily varies. Accordingly, the
wheelbase changes according to the weight of the rider or the
road condition, for example, and thus preferable running
stability cannot be obtained in some cases.
SUMMARY OF THE INVENTION
The invention has been developed to solve these problems.
It is an object of the invention to provide a straddle-type
vehicle capable of obtaining preferable running stability by
reducing fluctuation in wheelbase.
In order to achieve the above object, a straddle-type
vehicle according to the invention includes: a body frame; a
pivot shaft supported by the body frame; a rear wheel disposed
in a rear part of a vehicle body; and an engine unit which
contains an engine having a crank shaft and a transmission
mechanism for transmitting rotational force of the crank shaft
to the rear wheel, and is capable of swinging upward and
downward with the rear wheel with a fulcrum located at the pivot
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shaft. The crank shaft is disposed in a front part of the engine
unit. The engine unit has a supported member disposed before
the crank shaft and attached to the pivot shaft, and extends
toward the rear from the supported member. An axle of the rear
wheel is supported by the rear part of the engine unit.
According to the straddle-type vehicle of the invention,
the supported member attached to the pivot shaft is disposed
before the crank shaft, the distance between the pivot shaft
and the axle is larger than that in the structure where the
central portion and its vicinity of the engine unit are attached
to the pivot shaft. Thus, fluctuation in wheelbase can be
reduced, and running stability can be enhanced. The
straddle-type vehicle herein is a vehicle such as a motorcycle
(including scooter), a four-wheel buggy, and a snow mobile.
According to an example of the invention, the supported
member is positioned at the front end of the engine unit. In
this case, fluctuation in wheelbase can be further reduced,
and running stability can be improved.
In another example of the invention, the supported member
attached to the pivot shaft is disposed at a level sufficient
for swinging upward and downward from a horizontal surface
containing the axle at the time of running of the vehicle. In
this case, driving force generated by the rotation of the rear
wheel can be transmitted from the supported member to the body
frame via the pivot shaft more easily than in the structure
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where the supported member is disposed considerably away from
the axle of the rear wheel in the up-down direction.
In a further aspect of the invention, the straddle-type
vehicle of the invention further includes a shock absorbing
unit which reduces vibration of the engine unit. In addition,
the shock absorbing unit is disposed in such a position as to
expand and contract in the circumferential direction of a
circle defined around the pivot shaft. In this case, force
in directions other than the expanding and contracting
direction of the shock absorbing unit does not easily act on
the shock absorbing unit. Thus, the durability of the shock
absorbing unit can be increased.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a side view of a motorcycle according to an
embodiment of the invention;
Fig. 2 is a side view of a body frame included in the
motorcycle;
Fig. 3 is a plan view of the body frame;
Fig. 4 is a side view of an engine unit included in the
motorcycle;
Fig. 5 illustrates a pivot support member and a support
plate member of the body frame as viewed from the rear;
Fig. 6 is a view explaining a crank mechanism contained
in the engine unit;
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Fig. 7 is a view explaining a positional relationship
between the crank mechanism and a balancer mechanism; and
Fig. 8 is a side view of a body frame and an engine unit
included in a motorcycle according to another example of the
invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
An embodiment according to the invention is hereinafter
described with reference to the drawings. Fig. 1 is a side
view of a unit swing type motorcycle (motor scooter) 1 according
to the embodiment of the invention. Fig. 2 is a side view of
a body frame 10 included in the motorcycle 1. Fig. 3 is a plan
view of the body frame 10. Fig. 4 is a side view of an engine
unit 20. In Fig. 2, the engine unit 20 and a shock absorbing
unit 50 as well as the body frame 10 are shown. In Fig. 3,
the engine unit 20 is indicated by an alternate long and two
short dashes line.
As illustrated in Fig. 1, the motorcycle 1 includes a
front wheel 2, a rear wheel 3, a pivot shaft 109, and the shock
absorbing unit 50 as well as the engine unit 20. The front
wheel 2 is disposed in the front region of the motorcycle 1,
and its axle 2a is supported by the lower end of a front fork
7 diagonally extending in the up-down direction. The upper
part of the front fork 7 is rotatably supported by a head pipe
101 of the body frame 10. A handle 8 is connected with the
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upper end of the front fork 7. The rear wheel 3 is disposed
in the rear region of the motorcycle 1. An axle 4 of the rear
wheel 3 is rotatably supported by the rear part of the engine
unit 20. The rear wheel 3 can swing with the engine unit 20
in the up-down direction relative to the body frame 10.
As illustrated in Fig. 2 or 3, the body frame 10 includes
a pair of a right frame 10R and a left frame 10L as well as
the head pipe 101. Each of the right frame 10R and the left
frame 10L has an upper frame portion 102, a lower frame portion
103, a rear frame portion 104, a seat stay 105, a pivot support
member 108, and a support plate member 118. The body frame
10 also includes a front cross portion 111, a shock absorbing
unit support portion 112, and a rear cross portion 113 provided
between the right frame 10R and the left frame 10L.
As illustrated in Fig. 2, a front end (upper end) 103a
of the lower frame portion 103 is connected with the lower part
of the head pipe 101. Each of the left and right lower frame
portions 103, 103 extends downward and then bends toward the
rear at a bend portion 103b while expanding to the side from
the front end portion 103a (see Fig. 3). A rear end 103c of
the lower frame 103 bends upward and connects with the rear
frame portion 104. As illustrated in Fig. 3, the shock
absorbing unit support portion 112 extends between the rear
ends 103c of the left and right lower frames 103. The shock
absorbing unit support portion 112 extends in the vehicle width
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direction, and shock absorbing unit attachment members 119
contact with the central portion of the shock absorbing unit
support portion 112. In this embodiment, the shock absorbing
unit support portion 112 is a component having a substantially
Oshaped horizontal cross section. The shock absorbing unit
attachment members 119 are a pair of plate-shaped components,
and are connected with the inside surface of the shock absorbing
unit support portion 112 in such a condition as to project
diagonally downward (see Fig. 4).
As illustrated in Fig. 2, the rear frame portion 104 has
a vertical frame portion 104a, an inclined frame portion 104b,
and a rearward extending portion 104c. The vertical frame
portion 104a extends upward from the rear end 103c of the lower
frame portion 103, and an upper end 104d of the vertical frame
portion 104a diagonally bends toward the rear of the vehicle
body. The inclined frame portion 104b connects with the upper
end 104d, and diagonally extends toward the rear of the vehicle
body. An upper end 104e of the inclined frame portion 104b
bends toward the rear, and the rearward extending portion 104c
connects with the upper end 104e. The rear cross portion 113
extends between the left and right rearward extending portions
104c, 104c (see Fig. 3).
A front end (upper end) 102a of the upper frame portion
102 connects with the upper part of the head pipe 101. The
upper frame portion 102 extends downward and bends toward the
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rear at a bend portion 102b while expanding toward the side
from the front end 102a above the lower frame portion 103 (see
Fig. 3) . The upper frame portion 102 extends toward the rear
from the bend portion 102b, and a rear end 102c of the upper
frame portion 102 connects with the upper end 104d of the
vertical frame portion 104a in the vertical direction. The
front cross portion 111 extends between the front parts of the
left and right upper frames 102 (see Fig. 3).
The seat stay 105 extends in the front-rear direction
of the vehicle body, and a rear end 105a of the seat stay 105
connects with an intermediate portion of the inclined frame
portion 104b. As illustrated in Fig. 1, a seat 9 is disposed
above the seat stay 105 to be supported by the seat stay 105.
A storage case 11 is disposed below the seat 9. The storage
case 11 is positioned between the left and right seat stays
105 and the upper frame portion 102. As illustrated in Fig.
2, a support member 107 diagonally extending in the up-down
direction is provided between the front part of the seat stay
105 and the upper frame portion 102.
As illustrated in Fig. 2, the support plate member 118
connects with the vertical frame portion 104a and the inclined
frame portion 104b in such a manner as to extend from the
intermediate portion of the inclined frame 104b to the lower
end of the vertical frame 104a. The support plate member 118
extends toward the rear of the vehicle body from the vertical
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frame portion 104a and the inclined frame portion 104b. The
lower part of the support plate member 118 supports the pivot
support member 108. In this embodiment, the pivot support
member 108 is a cylindrical component, and the lower part of
the support plate member 118 contacts the outer circumferential
surface of the pivot support member 108. The left and right
pivot support members 108, 108 support the pivot shaft 109
extending in the vehicle width direction.
A reinforcement plate 115 connects the front end 102a
of the upper frame portion 102 and the front end 103a of the
lower frame portion 103. Two support members 116a and 116b
extend between the bend portion 103b of the lower frame portion
103 and the bend portion 102b of the upper frame portion 102.
As illustrated in Fig. 3 or 4, the engine unit 20 has
an engine 30, a transmission mechanism 40 for transmitting
driving force outputted from the engine 30 to the rear wheel
3, and a rear arm 21. The engine unit 20 further has a pair
of left and right supported members 22, 22 to be attached to
the pivot shaft 109, and a shock absorbing unit attachment
member 23 to which the shock absorbing unit 50 is attached.
As mentioned above, the motorcycle 1 is a unit swing type
vehicle. Thus, the axle 4 of the rear wheel 3 is supported
on the rear part of the engine unit 20 which can swing upward
and downward with the rear wheel 3 with the fulcrum located
at the pivot shaft 109.
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As illustrated in Fig. 4, the engine 30 includes a
cylinder block 30a containing a cylinder 31, a cylinder head
30b covering the upper part of the cylinder block 30a, a crank
mechanism 32, a balancer mechanism 36, and a crank case 30c.
The crank mechanism 32 has a piston 33, a crank shaft 34, and
a connecting rod 35 connecting the crank shaft 34 and the piston
33.
The cylinder block 30a and the cylinder head 30b are
positioned such that the axial direction of the cylinder 31
(direction indicated by an arrow C in Fig. 4) extends in the
up-down direction of the vehicle body. As illustrated in Fig.
1, the storage case 11 is disposed before the cylinder block
30a and the cylinder head 30b. According to the example shown
in Fig. 4, the cylinder 31 is slightly inclined toward the rear
of the vehicle body. The crank case 30c is disposed before
the engine unit 20, and accommodates the crank shaft 34
extending in the vehicle width direction (see Fig. 3). The
piston 33 reciprocates within the cylinder 31 by the combustion
of fuel supplied from an injector (not shown). The crank
mechanism 32 converts the reciprocating movement of the piston
33 into rotational movement of the crank shaft 34.
The transmission mechanism 40 reduces the rotation speed
of the crank shaft and transmits the resultant rotation to the
axle 4 of the rear wheel 3. In this embodiment, the
transmission mechanism 40 includes a continuously variable
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transmission 41, a driven shaft 45, and an intermediate shaft
46, and these components are accommodated in a transmission
case 47 disposed on the left side of the rear wheel 3. A front
part 47a of the transmission case 47 is attached to the side
of the crank case 30c (see Fig. 3), and the transmission case
47 extends toward the rear of the vehicle body from the front
part 47a.
The continuously variable transmission 41 includes a
driving pulley 42, a driven pulley 43, and a V-belt 44 wound
around the driving pulley 42 and the driven pulley 43. The
driving pulley 42 is accommodated in the front part 47a of the
transmission case 47. The driving pulley 42 is attached to
an end of the crank shaft 34 and rotates with the crank shaft
34. The driven shaft 45 is disposed behind the transmission
case 47 at a position away from the axle 4 of the rear wheel
3. The driven pulley 43 engages with the driven shaft 45 in
an idling condition for the driven shaft 45. The rotation force
of the crank shaft 34 is transmitted to the driven pulley 43
via the driving pulley 42 and the V-belt 44. The radii of the
portion of the V-belt 44 wound around the driving pulley 42
and the driven pulley 43 vary according to the revolutions of
the crank shaft 34, thereby continuously varying the speed
reduction ratio.
The transmission mechanism 40 has a centrifugal clutch
(not shown) coaxially with the driven shaft 45. The rotation
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force transmitted to the driven pulley 43 is further
transmitted to the driven shaft 45 via the centrifugal clutch
under the condition connected with the driven shaft 45. A gear
45a engages with the driven shaft 45 in such a manner as to
interlock with the driven shaft 45. The rotation force
transmitted to the drive shaft 45 is further transmitted to
the intermediate shaft 46 via a large-diameter gear 46a
provided to engage with the gear 45a and interlock with the
intermediate shaft 46. The large-diameter gear 46a and a
small-diameter gear 4 6b having a diameter smaller than that
of the large-diameter gear 46a engage with the intermediate
shaft 46. The rotation force transmitted to the intermediate
shaft 46 is further transmitted to the axle 4 via the
small-diameter gear 46b and a gear 4a engaging with the
small-diameter gear 46b and interlocking with the axle 4.
As illustrated in Fig. 2, the rear arm 21 is a
substantially triangular component disposed on the right side
of the rear wheel 3, and the front part of the rear arm 21 is
attached to the crank case 30c. The rear arm 21 extends toward
the rear from its attachment position to the crank case 30c,
and the axle 4 is supported by the rear end of the rear arm
21.
As illustrated in Fig. 3 or 4, the supported members 22,
22 are disposed at the front end of the engine unit 20 before
the crankshaft 34. In this embodiment, the supported members
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22, 22 are so constructed as to project toward the front from
a front wall 30d of the crank case 30c (see Fig. 4) . The engine
unit 20 extends from the supported members 22, 22 toward the
rear, and the rear part of the transmission case 47 and the
rear end of the rear arm 21 support the axle 4 of the rear wheel
3 such that the axle 4 can rotate. Fig. 5 illustrates the pivot
support members 108, 108 and the support plate members 118 as
viewed from the rear. An insertion hole 22a extending in the
vehicle width direction is formed on each of the supported
members 22, and the pivot shaft 109 is inserted into the
insertion holes 22a. By this structure, the supported members
22 rotate relative to the pivot shaft 109 in accordance with
the concaves and convexes of the road surface, allowing swing
of the engine unit 20 with the fulcrum located at the pivot
shaft 109.
As illustrated in Fig. 1, a virtual plane P containing
the axle 4 and the pivot shaft 109 to which the supported members
22 are attached is substantially parallel with the road surface.
The height of the supported members 22 is determined such that
the supported members 22 can swing upward and downward from
a horizontal plane (plane in parallel with road surface)
containing the axle 4 at the time of running of the vehicle.
As illustrated in Fig. 5, an insertion hole extending
in the vehicle width direction is formed on each of the pivot
support members 108, and the pivot shaft 109 is inserted into
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these insertion holes. A cylindrical bushing 108a having an
inside diameter corresponding to the outside diameter of the
pivot shaft 109 is provided inside each of the insertion holes.
The pivot shaft 109 is inserted into the interiors of the
bushings 108a, and the pivot support members 108 support the
pivot shaft 109 via the bushings 108a.
As illustrated in Fig. 4, the shock absorbing unit
attachment member 23 is provided behind the shock absorbing
unit attachment members 119 of the body frame 10 in such a manner
as to project downward from a lower wall 30e of the crank case
30c. The rear end of the shock absorbing unit 50 is attached
to the shock absorbing unit attachment member 23.
As discussed above, the engine 30 has the balancer
mechanism 36. The balancer mechanism 36 is a mechanism for
reducing vibrations of the engine unit 20 caused by the
reciprocating movement of the piston 3.3. As illustrated in
Fig. 4, the balancer mechanism 36 has a balancer shaft 37, a
gear 37c rotating with the balancer shaft 37, and a balancer
weight 37w rotating with the balancer shaft 37. The gear 37c
engages with a gear (not shown) rotating with the crank shaft
34, and the balancer shaft 37 rotates in the direction opposite
to the rotation of the crank shaft 34 at a speed equivalent
to the rotation speed of the crank shaft 34. In this embodiment,
the position of the balancer shaft 37 and the position of the
balancer weight 37w in the circumferential direction of the
14

balancer shaft 37 are determined such that the vibration of
the engine unit 20 is not transmitted from the supported members
22 to the pivot shaft 109 by reducing the vibration of the
supported members 22. The details of the balancer mechanism
36 will be described later.
The shock absorbing unit 50 expands and contracts in
accordance with the concaves and convexes of the road surface
to reduce rapid swing of the engine unit 20 and the rear wheel
3. As illustrated in Fig. 4, the shock absorbing unit 50
extends between the shock absorbing unit attachment members
119 of the body frame 10 and the shock absorbing unit attachment
member 23 formed on the crank case 30c. The shock absorbing
unit 50 has a dumper 52, an engine side attachment member 55,
and a frame side attachment member 56. The dumper 52 has a
case 53 and a rod 54.
A cylinder 53a is provided inside the case 53, and oil
or gas is sealed into the cylinder 53a. Apiston 53bis attached
to the front end of the rod 54. The piston 53b is accommodated
in the cylinder 53a. The rod 54 pulls or pushes the piston
53b according to the swing of the engine unit 20. In this
embodiment, a coil spring 51 is provided inside the cylinder
53a. The coil spring 51 pushes the piston 53b so as to contract
(shorten) the dumper 52.
The engine side attachment member 55 extends toward the
rear from the dumper 52. The rear end of the engine side
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attachment member 55 is attached to the shock absorbing unit
attachment member 2 3 of the engine unit 20 by a bolt 27 in such
a manner as to be rotatable relative to the shock absorbing
unit attachment member 23.
The frame side attachment member 56 extends toward the
front from the dumper 52, and the front end of the frame side
attachment member 56 is attached to the shock absorbing unit
attachment member 119 of the body frame 10 by a bolt 28.
The shock absorbing unit 50 is provided below the pivot
shaft 109 in a direction substantially parallel with the road
surface. The frame side attachment member 56 is positioned
before the pivot shaft 109, and the engine side attachment
member 55 is positioned behind the pivot shaft 109. Thus, the
expanding and contracting direction of the shock absorbing unit
50 (direction indicated by an arrow S in Fig. 4) extends in
the circumferential direction of a circle around the pivot
shaft 109. That is, the direction S is substantially
perpendicular to a line T passing the center of the pivot shaft
109 and extending in its radial direction.
The crank mechanism 32 and the balancer mechanism 36
contained in the engine 30 are now explained. Figs. 6 and 7
show the positional relationship between the crank mechanism
32 and the balancer mechanism 36. As discussed above, the
balancer mechanism 36 has the balancer shaft 37 and the balancer
weight 37w. The crank mechanism 32 has the piston 33, the crank
16

shaft 34 and the connecting rod 35. The crank shaft 34 has
a counter weight 34wl provided on the side opposite to a crank
pin 34p with the crank shaft 34 interposed therebetween and
rotatable with the crank shaft 34 . Also, a weight 34w2 disposed
at a position different from the position of the counter weight
34wl in the circumferential direction of the crank shaft 34
and rotatable with the crank shaft 34. In Figs. 6 and 7, the
counter weight 34wl and the weight 34w2 are black circular marks
for simplifying the explanation. Similarly, the balancer
weight 37w is a black circular mark in Fig. 7. In this
embodiment, it is assumed that the counter weight 34wl, the
weight 34w2, and the crank pin 34p are disposed at equal
distances from an axial center Co of the crank shaft 34 (at
a distance r in Fig. 6) for simplifying the explanation.
In this embodiment, the position of the balancer shaft
37, the. position of the balancer weight 37w in the
circumferential direction of the balancer shaft 37, the
position of the crank shaft 34, and the position of the weight
34w2 in the circumferential direction of the crank shaft 34
are determined such that vibration to be transmitted to the
pivot shaft 109 via the supported members 22 can be reduced.
Initially, the position of the weight 34w2 in the
circumferential direction of the crank shaft 34 is explained.
Centrifugal force generated by the rotations of the counter
weight 34wl, the weight 34w2, the crank pin 34p, and the
17

large-end side of the connecting rod 35 (crank shaft 34 side)
around the axial center Co of the crank shaft 34 acts on the
crank mechanism 32. The centrifugal force produced by
combining the centrifugal forces generated by these components
is indicated by f1 in Fig. 6. The direction of the centrifugal
force f 1 rotates in accordance with the phase of the crank shaft
34. In Fig. 6, the locus produced by the vector of the
centrifugal force f1 is indicated by a circle S1. Also, inertia
force generated by the reciprocating movements of the piston
33 and the small-end side (piston 33 side) of the connecting
rod 35 within the cylinder 31 acts on the crank mechanism 32
in an axial direction Y of the cylinder 31. A primary inertia
force f2 of this inertia force varies in accordance with the
phase of the crank shaft 34. Thus, a resultant force
(hereinafter referred to as inertia force Fl) of the primary
inertia force f2 and the centrifugal force f1 acts on the crank
mechanism 32. The direction of the inertia force Fl rotates
with the rotation of the crank shaft 34. In Fig. 6, the locus
produced by the vector of the inertia force Fl is indicated
by an ellipse S2.
According to this embodiment, the mass of the counter
weight 34wl is equivalent to the mass of the rotating portions
such as the crank pin 34p and the large-end side of the
connecting rod 35. In this case, the direction of the major
axis of the ellipse S2 (direction indicated by an arrow X in
18

Fig. 6) is determined according to a ratio k of a mass Mp of
the reciprocating portion such as the piston 33 and the
small-end of the connecting rod 35 to a mass Mc of the weight
34w2 (hereinafter referred to as mass ratio (k=Mc/Mp) and the
position of the weight 34w2 in the circumferential direction
of the crank shaft 34. That is, assuming that an angle formed
by the axial direction Y of the cylinder 31 and the direction
X is χ and that an angle formed by the position of the weight
34w2 and the position of the crank pin 34p is Φ, the angle χ
is expressed by the following eguation as shown in Kikai Sekkei,
volume 8, No. 9, pp. 43-44, published by Nikkan Kogyo Shinbun:
χ={tan-1 (2kxsinΦ) / (1 + 2kxcosΦ) /2 ... (1)
In this embodiment, the mass Mc of the weight 34w2 and the
position of the weight 34w2 (angle Φ in Fig. 6) are determined
such that the direction X of the major axis of the ellipse S2
extends in parallel with a straight line LI connecting a center
of gravity G of the engine unit 20 and an axial center Po of
the pivot shaft 109. While the weight 34w2 and the counter
weight 34wl for controlling the direction of the ellipse S2
are separate components in this embodiment, these components
may be formed integrally with each other.
The details of the balancer mechanism 36 are now
described. As illustrated in Fig. 7, the balancer shaft 37
is positioned such that a line L2 connecting an axial center
Bo of the balancer shaft 37 and the axial center Co of the crank
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shaft 34 extends in parallel with the line LI discussed above.
As mentioned above, the balancer weight 37w rotating with the
balancer shaft 37 is provided on the balancer shaft 37. Thus,
centrifugal force F2 generated by the rotations of the balancer
shaft 37 and the balancer weight 37w acts on the balancer
mechanism 36. In Fig. 7, the locus produced by the vector of
the centrifugal force F2 is indicated by a circle S3. The
balancer weight 37w is provided in such a manner as to rotate
around the axial center Bo of the balancer shaft 37 in the same
direction as that of the inertia force Fl. The position of
the balancer weight 37w in the circumferential direction of
the balancer shaft 37 is determined such that the direction
of the centrifugal force F2 is the direction opposite to the
direction of the inertia force Fl corresponding to the
direction of the major axis and the minor axis of the ellipse
S2 discussed above.
The positional relationship between the crank shaft 34
and the balancer shaft 37, and the mass of the balancer weight
37w are now explained.
As illustrated in Fig. 7, the balancer shaft 37 is
disposed away from the crank shaft 34. Thus, moment of the
centrifugal force F2 and the inertia force Fl act on the engine
unit 20. The engine unit 20 vibrates by this moment, and
acceleration is given to the pivot shaft 109. Also,
acceleration generated by the resultant force of the
20

centrifugal force F2 and the inertia force F1 is given to the
pivot shaft 109.
According to this example shown herein, the mass of the
balancer weight 37w and the positional relationship between
the balancer shaft 37 and the crank shaft 34 are determined
such that the acceleration generated by the resultant force
can be reduced by the acceleration generated by the moment of
the centrifugal force F2 and the inertia force F1. More
specifically, the mass of the balancer weight 37w is
established such that the centrifugal force F2 of the balancer
mechanism 36 becomes equivalent to the maximum of the inertia
force Fl of the crank mechanism 32. Thus, the radius of the
circle S3 is equivalent to the major axis of the ellipse S2
in Fig. 7.
The positional relationship between the crank shaft 34
and the balancer shaft 37 is specifically determined, in the
following manner. As illustrated in Fig. 7, it is assumed that
a distance from the line L1 connecting the center of gravity
G of the engine unit 20 and an axial center Po of the pivot
shaft 109 to the line L2 connecting the axial center Co of the
crank shaft 34 and the axial center Bo of the balancer shaft
37 is L. It is also assumed that a distance from the center
of gravity G of the engine unit 20 to the axial center Po of
the pivot shaft 109 is Lp. It is further assumed that a distance
from a line L3 passing through the center of gravity G and
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extending in parallel with a direction VD (direction
perpendicular to the lines L1 and L2) to the axial center Bo
of the balancer shaft 34 . It is further assumed that a distance
from the line L3 to the axial center Co of the crank shaft 34
is Lc. In this case, the positions of the crank shaft 34 and
the balancer shaft 37 are determined such that the respective
distances discussed above satisfy the following equation (2) :
Ax{MxLp(Lb+Lc)+21}=MxLpxLc+I .... (2)
In the equation (2), M is the mass of the engine unit 20, and
I is the moment of inertia of the engine unit 20 with respect
to a line passing the center of gravity G and extending in
parallel with the vehicle width direction. The value A is a
ratio of the major axis to the minor axis of the ellipse S2
produced by the vector of the inertia force F1 of the crank
mechanism 32 (major axis: minor axis = A:(1-A)). The value
A is expressed by the following equation (3) using, the angle
χ formed by the major axis direction X of the ellipse S2
discussed above and the axial direction S of the cylinder 31,
the angle Φ formed by the weight 34w2 and the crank pin 34p,
and the mass ratio k, as shown in Kikai Sekkei, volume 8, No.
9, pp. 43-44, published by Nikkan Kogyo Shinbun, for example.
A=kxsin (Φ-χ)/sinχ ... (3)
The details of the equation (2) are now explained.
Initially, a component F2v in a direction VD and a
component F2p in a direction PD (direction in parallel with
22

line L2) contained in the centrifugal force F2 of the balancer
mechanism 36, and a component F1v in the direction VD and a
component F1p in the direction PD contained in the inertia force
F1 of the crank mechanism 32 are calculated.
When the maximum of the primary inertial force acting
on the reciprocating portion (mass m) in the crank mechanism
32 such as the piston 33 is F (F=mrω2, r=distance from axial
center Co of crank shaft 34 to crank pin 34p, ω=angular speed
of crank shaft 34) , the radius of the major axis of the ellipse
S2 (maximum of inertia force Fl of crank mechanism 32) is AxF
as shown in Kikai Sekkei, volume 8, No. 9, pp. 43-44, published
byNikkan Kogyo Shinbun, for example. In this case, the radius
of the minor axis (minimum of inertia force Fl) is (l-A)xF.
As illustrated in Fig. 7, when the angle of the inertia force
Fl of the crank mechanism 32 to the line L2 is θ, the angle
of the centrifugal force F2 of the balancer mechanism 36 is
π+θ. Thus, the component Flv in the direction VD contained
in the inertia force Fl of the crank shaft 34 is (1-A)xFsinθ.
The component Flp in the direction PD contained in the inertia
force F1 of the crank shaft 34 is AxFcosθ. The mass of the
balancer weight 37w is established such that the centrifugal
force F2 of the balancer mechanism 36 is equivalent to the
maximum of the inertia force Fl of the crank mechanism 32 . Thus,
the component F2v in the direction VD contained in the
centrifugal force F2 of the balancer mechanism 36 is
23

AxFsin (π+θ) , and the component F2p in the direction PD is
AxFcos (π+θ) .
Then, a component in the direction VD (a1 in Fig. 7)
contained in the acceleration of the pivot shaft 109 generated
by the moment of the centrifugal force F2 and the inertia force
F1 is calculated. A moment N of the inertia force Fl and the
centrifugal force F2 around the center of gravity G is expressed
by the following eguation (4):
N=F1pxL+F2pxL+F1vxLc+F2vxLb
=AxFcosθxL+AxFcos (π+θ) xL+ (1-A) xFsinθxLc+AxFsin (π+θ)xLb ....
(4)
Since cos (π+Θ) =-COSΘ and sin (π+θ) =-sinθ, the equation
(4) can be expressed by the following equation (5):
N=(1-A)xFsinθxLc-AxFsinθxLb .... (5)
When the angular acceleration generated by the moment
N around the center of gravity G is β and the acceleration at
the axial center Po in the direction VD generated by the moment
N is a1, the acceleration al in the direction VD and the angular
acceleration β are expressed by the following equations (6)
and (7) :
a1=Lpxβ .... (6)
β=N/I .... (7)
where I is the moment of inertia of the engine unit 20 with
respect to the line passing through the center of gravity G
and extending in parallel with the vehicle width direction as
24

discussed above.
Based on the equation (5), the equation (7) can be
expressed by the following equation (8):
β={(1-A)xFsinθxLc-AxFsinθxLb}/I .. (8)
Based on the equations (6) and (8), the acceleration a1 can
be expressed by the following equation (9):
al=Lpx{(1-A)xFsinθxLc-AxFsinθxLb}/I ... (9)
An acceleration a2 at the axial center Po in the direction
VD generated by the resultant force of the inertia force Fl
and the centrifugal force F2 is expressed by the following
equation (10):
a2=(F1v+F2v)/M
= { (1-A)xFsinθ+AxFsin(π+θ) }/M
={(l-A)xFsinθ-AxFsinθ}/M
=(l-2A)xFsinθ/M .... (10)
where M is the mass of the engine unit 20 as discussed above.
When the acceleration al at the axial center Po in the
direction VD generated by the moment N and the acceleration
a2 at the axial center Po in the direction VD generated by the
resultant force of the inertia force Fl and the centrifugal
force F2 cancel each other, that is, when al+a2=0, the axial
center Po of the pivot shaft 109 becomes a momentary rotation
center of the engine unit 20, thereby reducing the vibration
of the pivot shaft 109 in the direction VD. The sum of the
acceleration al and the acceleration a2 is expressed by the
25

following equation based on the equations (9) and (10):
a1+a2=Lpx{(1-A)xFsinθxLc-AxFsinθxLb}/I+(1-2A)xFsinθ/M=O
This equation can be arranged in the following manner:
Fsinθ[Lpx{(1-A)xLc-AxLb}/I+(l-2A)/M]=0
Since F≠0, the following equation can be obtained:
sinθ[Lpx{(1-A)xLc-AxLb}/I+(1-2A)/M]=0
In this case, the following (11) holds when sinG^O (0^0, in
case of n) :
Lpx{(1-A)xLc-AxLb}/I+(1-2A)/M=0 .. (11)
By arranging the equation (11), the relationship between the
ratio A of the major axis to the minor axis of the ellipse S2
produced by the vector of the inertia force F1 acting on the
crank mechanism 32 and the distances Lp, Lc and Lb can be
expressed by the following equation equivalent to the equation
(2) shown above:
Ax{MxLp(Lb+Lc)+2I}=MxLpxLc+I
When sinθ=0 (θ=0, in case of π) , each of the accelerators
a1 and a2 is zero based on the equations (9) and (10). Thus,
the equation a1+a2=0 is satisfied. This is the explanation
of the equation (2) which determines the positional
relationship between the crank shaft 34, the balancer shaft
37, and the center of gravity G.
The acceleration at the axial center Po in the direction
PD is zero. That is, since the lines L1 and L2 are parallel
with each other, an acceleration a3 at the axial center Po in
26

the direction PD generated by the moment N is zero.
An acceleration a4 at the axial center Po in the direction
PD generated by the resultant force of the inertia force Fl
and the centrifugal force F2 can be expressed by the following
equation (13):
a4=(F1p+F2p)/M
= {AxFcosθ+AxFcos (π+θ) }/M
={AxFcosθ-AxFcosθ}/M
=0 .... (13)
As a result, the equation a3+a4=0 is satisfied. Since
the acceleration at the axial center Po generated in the
direction PD is zero, the vibration at the axial center Po of
the pivot shaft 109 in the direction PD is reduced.
According to the motorcycle 1 described above, the
supported members 22 supported by the pivot shaft 109 project
toward the front from the front wall 30d of the crank case 30c
and is disposed at the front end portion of the engine unit
20. In this case, the distance from the pivot shaft 109 to
the axle 4 of the rear wheel 3 increases. Thus, fluctuation
in the wheelbase is reduced, and the running stability of the
motorcycle is enhanced.
According to a typical unit swing type motorcycle, an
engine unit is supported by a body frame via a
vibration-preventing suspension member which prevents
transmission of vibration generated by the engine unit to the
27

body frame. In this structure, the suspension member needs
to be extended toward the rear when the engine unit is disposed
at a backward position with respect to the body frame to
increase the wheelbase without changing the size of the body
frame or the like, and this structure is complicated.
According to the motorcycle 1 described above, however, the
supported members 22 of the engine unit 20 are attached to the
pivot shaft 109 without interposing such a suspension member
therebetween. Thus, the position of the engine unit 20 with
respect to the body frame 10 can be easily controlled and the
wheelbase can be appropriately determined by increasing the
projection of the supported members 22 toward the front, for
example. When the engine unit is supported by the body frame
via the vibration-preventing suspension member, the engine
unit does not necessarily move with the body frame as one body.
In this case,- the rider feels that acceleration of the vehicle
starts with delay from the increase in the rotation speed of
the rear wheel, and thus cannot sometimes obtain preferable
operation feeling. According to the motorcycle 1, however,
the engine unit 20 is attached to the pivot shaft 109 without
interposing the suspension member therebetween. Thus, the
rider can feel the start of acceleration of the vehicle without
delay from the increase in the rotation speed of the rear wheel
3, which improves operation feeling of the rider.
Moreover, the cylinder block 30a and the cylinder head
28

30b are positioned such that the axial direction of the cylinder
31 extends in the up-down direction, and the shock absorbing
unit 50 is disposed below the engine unit 20. This structure
allows effective use of the space below the seat 9. For example,
the storage case 11 can be provided below the seat 9 as discussed
above. Furthermore, the engine 30 has the balancer mechanism
36. Thus, vibration generated by reciprocating movement of
the piston 33 within the cylinder 31 in the up-down direction
is not transmitted to the body frame 10 via the supported
members 22 and the pivot shaft 109.
The invention is not limited to the example of the
motorcycle 1 described above, but may be practiced otherwise
with various modifications . For example, while the motorcycle
1 has the engine 30 driven by combustion of fuel as a power
source of the vehicle. However, the power source is not limited
to such an engine and may be a hybrid engine which combines
an electric motor driven by supply of electric power and an
engine.
While the cylinder block 30a and the cylinder head 30b
are disposed such that the axial direction of the cylinder 31
extends in the up-down direction in the motorcycle 1 described
above, the cylinder block and the cylinder head may be
positioned such that the axial direction of the cylinder
extends in the front-rear direction of the vehicle body. Fig.
8 is a side view illustrating a body frame 10A and an engine
29

unit 20A included in a motorcycle 1A in this example. In this
figure, the same reference numbers are given to the same parts
included in the motorcycle 1, and explanation of those is not
repeated.
As illustrated in the figure, the motorcycle 1A includes
a shock absorbing unit 50A as well as the engine unit 20A. The
engine unit 20A has an engine 30A, a transmission mechanism
40A, and a rear arm 21A. The engine 30A has a cylinder block
300a, a cylinder head 300b, and a crank case 300c. The cylinder
block 300a contains the cylinder 31. The cylinder block 300a
is inclined toward the front such that the axial direction of
the cylinder 31 extends substantially in the front-rear
direction of the vehicle. The cylinder 31 contains the piston
33.
The crank case 300c is disposed behind the cylinder block
300a. The crank case 300c has supported members 22A projecting
toward the front from the lower wall of the crank case 300c.
Each end of the supported members 22A is positioned below the
cylinder block 300a, and attached to the pivot shaft 109
supported by the pivot support member 108.
The crank case 300c contains the crank shaft 34 extending
in the vehicle width direction. Similarly to the above example,
the supported members 22A are disposed before the crank shaft
34 in the motorcycle 1A.
A shock absorbing member 23A is provided at the upper
30

end of the front part of the rear arm 21A. An engine side
attachment member 55A provided on the shock absorbing unit 50A
is attached to the shock absorbing attachment member 23A such
that the engine side attachment member 55A can rotate relative
to the shock absorbing unit attachment member 23A. The shock
absorbing unit 50A is disposed above the cylinder block 300a
and the crank case 300c. The shock absorbing unit 50A is
disposed such that its expanding and contracting direction
(direction indicated by S in the figure) extends substantially
in the front-rear direction of the vehicle and in the
circumferential direction of the pivot shaft 109. That is,
an expanding direction S of the shock absorbing unit 50A is
perpendicular to a line T passing the axial center of the pivot
shaft 109 and extending in the radial direction.
According to the motorcycle 1A, a shock absorbing unit
support member 112A extends between the left.and right inclined,
frame portions 104b, and a pair of plate-shaped shock absorbing
unit attachment members 119A contact the shock absorbing unit
support member 112A. A frame side attachment member 56A of
the shock absorbing unit 50A is attached to the shock absorbing
unit attachment members 119A. The frame side attachment
member 56A is positioned before the pivot shaft 109 with respect
to the vehicle body, and the engine side attachment member 55A
is positioned behind the pivot shaft 109 with respect to the
vehicle body. The shock absorbing unit 50A has a coil spring
31

5LA which generates force in the direction for expanding the
distance between the frame side attachment member 56A and the
engine side attachment member 55A.
Similarly to the above example, the supported members
22A are positioned before the crank shaft 34 in the motorcycle
1A. This structure allows the distance between the pivot shaft
109 and the axle 4 of the rear wheel 3 to be enlarged compared
with the structure where a central area and its vicinity near
the center of gravity of the engine unit 20A are suspended by
the body frame 10. Moreover, since the cylinder block 300a
and the cylinder head 300c are disposed such that the axial
direction of the cylinder 31 extends in the front-rear
direction of the vehicle body, the space above the engine unit
20A can be effectively utilized.
32

WE CLAIM:
1. A straddle-type vehicle comprising:
a body frame;
a pivot shaft supported by the body frame;
a rear wheel disposed in a rear part of a vehicle body;
and
an engine unit which contains an engine having a crank
shaft and a transmission mechanism for transmitting rotational
force of the crank shaft to the rear wheel, and is capable of
swinging upward and downward with the rear wheel with a fulcrum
located at the pivot shaft,
wherein:
the crank shaft is disposed in a front part of the engine
unit; and
the engine unit has a supported member disposed before
the crank-shaft and attached to the pivot shaft, and extends
toward the rear from the supported member, and an axle of the
rear wheel is supported by the rear part of the engine unit.
2. The straddle-type vehicle as claimed in claim 1,
wherein the supported member is positioned at the front end
of the engine unit.
3. The straddle-type vehicle as claimed in claim 1,
wherein the supported member attached to the pivot shaft is
33

disposed at a level sufficient for swinging upward and downward
from a horizontal surface containing the axle at the time of
running of the vehicle.
4. The straddle-type vehicle as claimed in claim 1,
further comprising:
a shock absorbing unit which reduces vibration of the
engine unit,
wherein the shock absorbing unit is disposed in such a
position as to expand and contract in a circumferential
direction of a circle defined around the pivot shaft.
Dated this 2nd day of JANUARY 2008
34

A motorcycle includes a pivot shaft supported by a body
frame, and an engine unit which swings upward and downward with
a rear wheel with the fulcrum located at the pivot shaft. A
crank shaft is disposed before the engine unit. The engine
unit has supported members disposed before the crank shaft and
attached to the pivot shaft. The rear part of the engine unit
supports an axle of the rear wheel.

Documents:

00009-kol-2008-abstract.pdf

00009-kol-2008-claims.pdf

00009-KOL-2008-CORRESPONDENCE OTHERS 1.1.pdf

00009-kol-2008-correspondence others.pdf

00009-kol-2008-description complete.pdf

00009-kol-2008-drawings.pdf

00009-kol-2008-form 1.pdf

00009-kol-2008-form 2.pdf

00009-kol-2008-form 3.pdf

00009-kol-2008-form 5.pdf

00009-KOL-2008-PRIORITY DOCUMENT.pdf

00009-KOL-2008-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf

9-KOL-2008-(05-04-2013)-CORRESPONDENCE.pdf

9-KOL-2008-(11-08-2014)-ABSTRACT.pdf

9-KOL-2008-(11-08-2014)-CLAIMS.pdf

9-KOL-2008-(11-08-2014)-CORRESPONDENCE.pdf

9-KOL-2008-(11-08-2014)-FORM-1.pdf

9-KOL-2008-(11-08-2014)-FORM-2.pdf

9-KOL-2008-(11-08-2014)-OTHERS.pdf

9-KOL-2008-(12-08-2013)-CORRESPONDENCE.pdf

9-KOL-2008-(14-08-2012)-ABSTRACT.pdf

9-KOL-2008-(14-08-2012)-AMANDED CLAIMS.pdf

9-KOL-2008-(14-08-2012)-ANNEXURE TO FORM 3.pdf

9-KOL-2008-(14-08-2012)-DESCRIPTION (COMPLETE).pdf

9-KOL-2008-(14-08-2012)-DRAWINGS.pdf

9-KOL-2008-(14-08-2012)-EXAMINATION REPORT REPLY RECEIVED.pdf

9-KOL-2008-(14-08-2012)-FORM-1.pdf

9-KOL-2008-(14-08-2012)-FORM-2.pdf

9-KOL-2008-(14-08-2012)-OTHERS.pdf

9-KOL-2008-(14-08-2012)-PETITION UNDER RULE 137.pdf

9-KOL-2008-(18-03-2013)-ABSTRACT.pdf

9-KOL-2008-(18-03-2013)-CLAIMS.pdf

9-KOL-2008-(18-03-2013)-CORRESPONDENCE.pdf

9-KOL-2008-(18-03-2013)-FORM 1.pdf

9-KOL-2008-(18-03-2013)-FORM 2.pdf

9-KOL-2008-(21-09-2011)-CORRESPONDENCE.pdf

9-KOL-2008-(21-09-2011)-PA.pdf

9-KOL-2008-CORRESPONDENCE OTHERS 1.2.pdf

9-kol-2008-form 18.pdf

9-KOL-2008-OTHERS.pdf

abstract-00009-kol-2008.jpg


Patent Number 265068
Indian Patent Application Number 9/KOL/2008
PG Journal Number 06/2015
Publication Date 06-Feb-2015
Grant Date 04-Feb-2015
Date of Filing 02-Jan-2008
Name of Patentee YAMAHA HATSUDOKI KABUSHIKI KAISHA
Applicant Address 2500, SHINGAI, IWATA-SHI, SHIZUOKA-KEN
Inventors:
# Inventor's Name Inventor's Address
1 YOSHIAKI YAMAMOTO C/O. YAMAHA HATSUDOKI KABUSHIKI KAISHA, OF 2500, SHINGAI, IWATA-SHI, SHIZUOKA 4388501
PCT International Classification Number B60K11/08; B60K13/02
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2007-015572 2007-01-25 Japan