Title of Invention

POWER SYSTEMS FOR HYBRID ELECTRIC VEHICLE (HEV)

Abstract A hybrid electric vehicle (HEV) power system is provided that includes a vehicle electrical system (VES), an inverter-controller unit (ICU) and an AC electric motor/generator unit (MGU). The VES includes a first DC voltage source and a second DC voltage source coupled in series with the first DC voltage source. The VES also includes a first electrical load coupled across the first DC voltage source, and a second electrical load coupled across the second DC voltage source. The ICU is coupled across the first DC voltage source and the second DC voltage source and is designed to convert DC power from the first DC voltage source and the second DC voltage source to generate AC power for the AC electric MGU. Together the DC voltage sources can replace a conventional high-voltage DC voltage source. In some implementations, techniques are provided for "charge balancing" the first DC voltage source and the second DC voltage source without expensive devices.
Full Text POWER SYSTEMS FOR HYBRID ELECTRIC VEHICLE (HEV)
TECHNICAL FIELD
(0001 ] The present invention generally relates to hybrid electric vehicles,
and more particularly relates to methods and apparatus for providing power to
electrical loads used in HEV power systems.
BACKGROUND OF THE INVENTION
[0002] A hybrid electric vehicle (HEV) utilizes an electric motor/generator
unit (MGU) that includes an alternating current (AC) electric motor in
conjunction with an internal combustion engine (ICE), and an electronic
control unit (ECU) that controls use of the MGU and the ICE to improve
efficiency. In some HEVs, the ICE drives a generator which in turn powers
the electric MGU to power the vehicle. In other HEVs, both the electric MGU
and the ICE can provide power to drive the vehicle's transmission depending
on the mode of operation.
[0003] In addition to the MGU, most HEVs include an inverter-controller
unit that includes an inverter module controlled by a control unit. The inverter
module includes a number of inverter sub-modules. The AC electric motor
includes a number of motor windings which can be coupled to the inverter
sub-modules. The inverter sub-modules can be rapidly switched by a control
unit to convert the DC power provided by a battery to AC power. The inverter
module provides this AC power to the AC electric motor to sequentially
energize the motor windings at appropriate times to produce a rotating
magnetic field that causes rotation of the AC electric motor's permanent
magnetic rotor and drives the AC electric motor. In addition to supplying
power to the MGU when it acts as a motor, the battery can receive power from


the MGU when it acts as a generator, which allows the HEV to recharge the
battery with power recovered from braking or with power from the ICE.
[0004] In addition to the propulsion battery, which is often high-voltage,
that is more than 60 volts, many HEVs also employ a low-voltage auxiliary
battery (i.e., a 12-volt car battery) to power various vehicle electrical loads.
The low-voltage auxiliary battery can be recharged by an auxiliary power
module (APM) that manages charge across the low-voltage auxiliary battery.
The APM can function as a DC-to-DC converter that converts electric power
at the higher voltage of the propulsion battery to electric power at the low-
voltage of the low-voltage auxiliary battery and vehicle electrical loads.
[0005J Accordingly, it is desirable to provide an HEV power system that is
less expensive to manufacture and maintain. For instance, it would be
desirable to eliminate the need for separate high-voltage and low-voltage
batteries and/or the need to expensive components such as the APM.
Furthermore, other desirable features and characteristics of the present
invention will become apparent from the subsequent detailed description and
the appended claims, taken in conjunction with the accompanying drawings
and the foregoing technical field and background.
SUMMARY OF THE INVENTION
[0006] Embodiments of the present invention relate to hybrid electric
vehicles (HEVs). According to one embodiment, a hybrid electric vehicle
(HEV) power system is provided that includes a vehicle electrical system
(VES), an inverter-controller unit (1CU) and an AC electric motor/generator
unit (MGU). The VES includes a first DC voltage source and a second DC
voltage source coupled in series with the first DC voltage source. The VES
also includes a first electrical load coupled across the first DC voltage source,
and a second electrical load coupled across the second DC voltage source.
The ICU is coupled across the first DC voltage source and the second DC
voltage source and is designed to convert DC power from the first DC voltage


source and the second DC voltage source to generate AC power for the AC
electric MGU.
DESCRIPTION OF THE DRAWINGS
[0007] The present invention will hereinafter be described in conjunction
with the following drawing figures, wherein like numerals denote like
elements, and
[0008] FIG. 1 is a simplified block diagram of a hybrid electric vehicle
(HEV) power system which can be implemented in a hybrid/electric vehicle
(HEV) according to one exemplary implementation of the present invention;
[0009] FIGS. 2A and 2B are simplified block diagrams of a hybrid electric
vehicle (HEV) power system which can be implemented in a hybrid/electric
vehicle (HEV) according to other exemplary implementations of the present
invention; and
[0010] FIG. 3 is a simplified block diagram of a hybrid electric vehicle
(HEV) power system which can be implemented in a hybrid/electric vehicle
(HEV) according to yet another exemplary implementation of the present
invention.
DESCRIPTION OF AN EXEMPLARY EMBODIMENT
[0011] As used herein, the word "exemplary" means "serving as an
example, instance, or illustration." The following detailed description is
merely exemplary in nature and is not intended to limit the invention or the
application and uses of the invention. Any embodiment described herein as
"exemplary" is not necessarily to be construed as preferred or advantageous
over other embodiments. All of the embodiments described in this Detailed
Description are exemplary embodiments provided to enable persons skilled in
the art to make or use the invention and not to limit the scope of the invention
which is defined by the claims. Furthermore, there is no intention to be bound
by any expressed or implied theory presented in the preceding technical field,
background, brief summary or the following detailed description.


[0012] The disclosed methods and apparatus will now be described as
applied to a hybrid/electric vehicle (HEV). However, it will be appreciated by
those skilled in the art that the same or similar techniques can be applied in the
context of other AC systems, including those using so-called "brushless DC"
motors which are powered from DC voltage sources. In this regard, any of the
concepts disclosed here can be applied generally to "vehicles," and as used
herein, the term "vehicle" includes, but is not limited to, automobiles such as
cars, trucks, sport utility vehicles, and vans, watercraft such as boats and ships,
and self-propelled industrial equipment such as forklifts, front-cnd-loaders.
and robots. In addition, the term "vehicle" is not limited by any specific
propulsion technology such as gasoline or diesel fuel. Rather, vehicles also
include hybrid vehicles, battery electric vehicles, hydrogen vehicles, and
vehicles which operate using various other alternative fuels.
[0013] Exemplary Embodiments
[0014] FIG. 1 is a simplified block diagram of a hybrid electric vehicle
(HEV) power system 100 which can be implemented in a hybrid/electric
vehicle (HEV) according to one exemplary implementation of the present
invention. The HEV power system 100 includes a Motor/Generator Unit
(MGU) comprising a two-phase AC induction motor 12, an inverter-controller
unit (ICU) comprising a closed loop motor controller (or "control unit") 16
and an inverter module 30, and a Vehicle Electrical System (VES) 60.
Embodiments of the present invention can provide different vehicle electrical
loads of the VES 60 with independent, auxiliary, low-voltage DC sources
(e.g., 12 volt batteries) while eliminating the need additional devices or
circuits to manage or control the voltage of the multiple low-voltage DC
sources. Vehicle electrical loads are split into different groups, and each of
these groups is coupled to its own auxiliary low-voltage DC source such that
the loads are "split" into separate electrical circuits. Thus, in contrast to a
conventional HEV that includes a single high-voltage battery and a single 12-
volt auxiliary battery, the disclosed embodiments implement two or more
auxiliary low-voltage DC sources so that the electrical loads can be separated


into groups and powered separately. In addition, the two or more low-voltage
DC sources can be utilized to power an inverter module and AC motor of the
HEV. As such, this architecture can eliminate the need for a high-voltage
battery and/or expensive components such as an APM.
[00151 In this particular embodiment, the MGU includes a relatively
uncommon, two-phase AC induction motor 12 (sometimes also referred to as a
two-phase AC motor) that includes motor windings 20a, 20b and a neutral
point N where motor winding 20a is coupled to motor winding 20b. In this
implementation, the current flows into and out of winding A 20a and How s
into and out of winding B 20b. Phases A and B in FIG. 1 are orthogonal
which allows for construction of a perfect rotating field. At times, current is
"left over" from the sum of the two phases and must therefore flow into and
out of the neutral N and coupling entity 20d (e.g. cable). Although not
illustrated in FIG. 1, the MGU can be driven by an internal combustion engine
(ICE) as an alternator, and the MGU can also function as a starter for an ICE.
In one implementation, the MGU is a Belt-connected Alternator Starter
(BAS), in that the ICE is connected to the MGU via a belt. In another
implementation, the MGU is a Flywheel Alternator Starter (FAS), in that the
ICE uses the MGU as its flywheel, on the crankshaft of the engine.
[0016| The ICU includes a two-phase inverter module 30 that is coupled
to the two-phase AC induction motor 12. The two-phase inverter module 30
includes a capacitor 33 and two inverter sub-modules 35, 37. Although not
illustrated in FIG. I, in one implementation, the inverter sub-modules 35, 37
each comprise a pair of switches (e.g., two field effect transistors (FETs) and
two diodes). The inverter sub-modules 35, 37 are coupled to motor windings
20a, 20b of two-phase AC induction motor 12 using any techniques or
mechanism known in the art. As described in more detail below, the inverter
module 30 is also coupled to the VES 60 across a pair of low-voltage DC
voltage sources 70, 80 connected electrically in series such that the inverter
module 30 receives a compound voltage (V,N) that is the sum of the two low-
voltage DC: voltage source 70. 80. As will be appreciated by those skilled in


the art, the inverter sub-modules 35, 37 convert the compound direct current
(DC) voltage (VIN) provided from the auxiliary low-voltage DC sources 70, 80
to alternating current (AC). The outputs generated by the inverter sub-
modules 35, 37 are applied to motor windings 20a. 20b of the two-phase AC
induction motor 12 to drive the two-phase AC induction motor 12.
[0017] The closed loop motor controller 16 or "control unit" receives
motor command signals 50 from a hybrid system controller (not shown) and
motor operating signals 49 from the two-phase AC induction motor 12, and
generates control signals 52 for controlling the switching of switches (not
illustrated) that are implemented within the inverter sub-modules 35, 37. By
providing appropriate control signals 52 to the individual inverter sub-modules
35, 37, the closed loop motor controller 16 controls switching of switches (not
illustrated) within those inverter sub-modules 35, 37 and thereby controls the
outputs of the inverter sub-modules 35, 37 that are provided to motor windings
20a, 20b, respectively.
[0018] The Vehicle Electrical System (VES) 60 is coupled to the inverter
module 30, and to a neutral point N of the two-phase AC induction motor 12
via a coupling entity 20d, such as a cable or an electrical path through the
frame of the MGU to the chassis of the vehicle. In accordance with this
embodiment, the VES 60 includes two independent, low-voltage DC voltage
sources 70, 80, and the electrical loads 62, 72 of the VES 60 are split or
divided into a high-side electrical circuit 56 and a low-side electrical circuit
58. In the particular non-limiting, exemplary embodiment illustrated in FIG.
1, the electrical loads 62, 72 of the VES 60 are split into two (2) equal portions
(e.g., one-half each) by providing a separate high-side auxiliary battery 70 for
load(s) 62 on the high-side 56, and another separate low-side auxiliary battery
80 for load(s) 72 on the low-side 58.
[0019] In this particular embodiment, the high-side 56 includes the low-
voltage DC voltage source 70 coupled in parallel with a non-buffered load 68,
a buffer filter 65, and an electrical load 62, which can either a single electrical
load or a group of different electrical loads. The non-buffered load 68 and


buffer filter 65 are optional components. When implemented, the buffer filter
65 performs a buffering function between the electrical load 62 and the non-
buffered load 68 to ensure that sudden or short-term voltage drops at the DC
voltage source 70 do not significantly impact voltage at the electrical load 62.
Because these arc short-term changes, the buffer filter 65 does not need to
store a large amount of energy, and so it may be a typical electronic filter
based on a capacitor, rather than a secondary battery. In one exemplary
implementation, the buffer filter 65 comprises a diode and a capacitor (not
illustrated) that takes time to charge up and temporarily holds the voltage
across load 62 at its current level. The capacitor helps to ensure that the
voltage across load 62 will not change dramatically when there is a voltage
change, for example, across high-side auxiliary battery 70.
[00201 Similarly, the low-side 58 includes the low-voltage DC voltage
source 80 coupled in parallel with a non-buffered load 78, a buffer filter 75,
and an electrical load 72 as described above. As above, the non-buffered load
78 and the buffer filler 75 are optional, and the buffer filler 75 performs a
buffering function between the electrical load 72 and the non-buffered load 78
to ensure that short-term voltage drops at the DC voltage source 80 do not
significantly impact voltage at the electrical load 72. A specific
implementation of the non-buffered loads and buffer filters will be described
below with reference to FIG. 3.
[0021] In this embodiment, node G is connected to chassis ground such
that the two low-voltage DC sources 70, 80 share a common ground. The
chassis (not illustrated in FIG. 1) is assumed to be at approximately zero volts
or "ground." The DC voltage sources 70, 80 are coupled together in series at a
common node G that is maintained at (or approximately at) ground potential.
In one implementation, the common node G can be coupled or connected to
the HEV's chassis (not illustrated). In this implementation, the DC voltage
source 70 includes a negative terminal coupled to the chassis of the HEV at
the common node G, and the DC voltage source 80 includes a positive
terminal coupled in series to the DC voltage source 70 at the common node G


such that the voltage sources 70, 80 generate a compound voltage (VIN) equal
to a sum of the voltage (Vbat) of the low-side DC voltage source 80 and the
voltage (Vbat) of the high-side DC voltage source 70. This compound voltage
(VIN) can be used not only for powering electrical loads, but also for powering
the inverter module 30 thereby eliminating the need tor a separate propulsion
battery that is commonly used in HEVs.
|0022) The DC voltage sources 70, 80 can each be implemented using any
energy-storing DC voltage source, which in most cases, are low-voltage, 12-
volt car batteries. When the low-voltage DC sources 70, 80 are 12-volt car
batteries, the low-voltage DC sources 70, 80 can be referred to as a high-side
auxiliary battery 70 and a low-side auxiliary battery 80. The high-side 56 is
"negatively grounded" since the negative terminal of the high-side auxiliary
battery 70 is coupled to the chassis (not illustrated in FIG. 1) at node G, and
the low-side 58 is "positively grounded" since the positive terminal of low-
side auxiliary battery 80 is coupled to the chassis (not illustrated in FIG. 1) at
node G. When the auxiliary low-voltage DC sources 70. 80 are standard 12
volt car batteries, the compound voltage (VIN) drop between the high-side 56
and low-side 58 is 24 volts in total. Thus, the auxiliary batteries 70, 80
together effectively provide a 24-volt battery for use by the inverter module 30
(and hence the two-phase AC induction motor 12) thereby eliminating the
need for a separate propulsion battery that is usually required in many HEVs
to power the two-phase AC induction motor 12.
[0023] The electrical loads 62, 72 can generally represent any module
and/or sub-module which is driven by or consumes power from the auxiliary
low-voltage DC sources 70, 80. Examples of the vehicle electrical loads 62,
72 include, for example, vehicle accessories, modules, devices, components or
circuits, such as lights, audio systems, entertainment systems, power steering,
an ECU, a starter, electrically actuated pumps, fans, sensors, controllers,
actuators, valves and other electronic components. Many electrical loads 62
are complex devices which depend on the nearly universal "negative-ground
convention." The electrical loads 62 are connected to across the negative-


ground battery 70 on the high-side 56. Other electrical loads for which the
voltage direction of grounding does not matter (e.g., devices such as lamps)
can be connected across either the positive-ground auxiliary battery 80 on the
low-side 58 or the negative-ground auxiliary battery 70 on the high-side 56.
[0024| Ideally, the electrical loads 62, 72 are divided such that the power
drawn by electrical loads 62 on the high-side 56 and electrical loads 72 on the
low-side 58 is approximately the same (at least on an average basis).
However, because it is impossible to predict the precise usage of the electrical
devices that correspond to the electrical loads 62, 72, other embodiments of
provide techniques for helping to regulate the charge and hence voltage
maintained across each of the auxiliary low-voltage DC sources 70, 80. For
example, if load 62 is a fan and load 72 is a radio module, and the driver is
running the fan, but not listening to the radio, then the charge consumed from
the negative-ground battery 70 on the high-side 56 would be much more than
that consumed from the positive-ground battery 80 on the low-side 58. If this
usage pattern continued on a regular basis, then a large charge imbalance
could result in the auxiliary batteries 70. X0.
|0025| As illustrated in FIG. 1, in accordance with this embodiment of the
invention, the coupling entity 20d is provided that couples a neural point N of
the two-phase AC induction motor 12 to node G of the VES 60. The coupling
entity 20d can be a connector, wire or any other electrically conducting entity
which can be used to electrically couple or connect two points to each other.
By coupling the neutral point N of the two-phase AC induction motor 12 to
the common node G of the VES 60 via the coupling entity 20d, the voltage on
coupling entity 20d can be controlled to regulate the respective voltages
maintained at the DC voltage sources 70, 80. The average voltage across each
of the low-voltage DC sources 70, 80 over time is equal to one-hall" of the
compound voltage (VIN) across the inverter module 30. To explain further, the
voltage across each of the low-voltage DC sources 70, 80 fluctuates over time
depending on the open/close state of switches (not shown) in the inverter sub-
modules 35, 37 of the inverter module 30, but is, on average, equal to the


voltage (V1N) supplied to the inverter module 30 (i.e.. halfway between the
inputs to the inverter module 30). In other words, the voltage of the neutral
wire 20d is maintained (on average) half-way between the voltage of the
positive side of the high-side auxiliary battery 70 and the negative side of the
low-side auxiliary battery 80. This prevents either one of the high-side
auxiliary battery 70 and the low-side auxiliary battery 80 from completely
discharging.
[0026] The two-phase AC induction motor 12 performs a charge balancing
function to maintain levels of charge stored at the DC voltage sources 70, 80
at substantially the same levels regardless of usage of the DC voltage sources
70, 80 by the respective load(s) 62, 72 that are coupled across each of the DC
voltage sources 70. 80. As such, the respective voltages (Vbat) at the
respective DC voltage sources 70, 80 are maintained at substantially the same
levels regardless of usage. Thus, by coupling the neutral point N of the two-
phase AC induction motor 12 to the common node G of the VES 60, the two-
phase AC induction motor 12 can keep the DC voltage sources 70, 80 charge-
balanced with respect to one another so that they remain at approximately the
same state of charge.
[0027] In particular, the closed loop motor controller 16 controls a
sequence at which the switches (not shown) in inverter sub-modules 35, 37 are
turned on such that the correct amounts of power are provided to the high-side
56 and low-side 58 of the electrical system VES 60 to maintain the levels of
charge stored at the DC voltage source 70 and at the DC voltage source SO at
substantially the same levels regardless of usage of the electrical load(s) 62
and the electrical load(s) 72 so that the respective voltages at each of the DC
voltage source 70 and the DC voltage source 80 are maintained at substantially
the same levels regardless of power consumed by the electrical load(s) 62 and
the electrical load(s) 72, respectively. For example, in some operating
conditions, the closed loop motor controller 16 controls the electromagnetic
wave forms that are generated at the neutral point N away from a perfect
balance during motoring, generating, or both, to draw less power from the


particular one of the DC voltage source 70, 80 with the weaker state of charge
and and/or to send more power to that same DC voltage source 70. For
example, the switches in one of the inverter sub-modules 35 can be left on for
a disproportion amount of time (in comparison to the other switches in the
other inverter sub-module 37) without depleting the charge at one of the DC
voltage source 70, 80. For example, low-side auxiliary DC voltage source 80
still receives an appropriate amount of charge to keep it charged even though
load 72 is consuming more energy/power than load 62. Thus, even when the
buffered loads 62, 72 are not utilized in an equal manner by the operator of the
vehicle, the DC voltage source s 70, 80 will remain balanced. By controlling
the individual switches (not shown) in the inverter module 30 in an
appropriate manner, the high-side auxiliary DC voltage source 70 and the low-
side auxiliary DC voltage source 80 will remain at substantially balanced
levels of charge. Thus, by connecting the neutral wire 20b between neutral
point N of two-phase AC induction motor 12 and node G in the VES 60, both
the high-side auxiliary DC voltage source 70 and low-side auxiliary DC
voltage source 80 remain satisfactorily charged.
[0028] Moreover, no extra circuitry or devices are needed between the
high-side auxiliary DC voltage source 70 and low-side auxiliary DC voltage
source 80 to manage the voltage (VIN') across these DC voltage source 70, SO
(e.g., to make sure that one of the DC voltage source 70, 80 does not
completely discharge). Thus, the need for a separate device which performs
charge balancing between batteries high-side auxiliary DC voltage source 70,
low-side auxiliary DC voltage source 80 is eliminated. This reduces or
eliminates the need for additional electrical components or devices, which can
be relatively expensive. Thus, a low-cost hybrid system is provided that is
appropriate for low-cost small cars, while offering many of the benefits of
more expensive hybrid systems in an optimized cost-benefit relationship.
Small cars generate relatively low amounts of power during braking, so that an
MGU using 24 volts can capture a majority of the braking energy in ordinarv


driving with electrical currents that are within the capacity of typical starter
cables.
[0029| Although FIG. I describes an implementation where the MGU
utilizes a two-phase AC induction motor, in other embodiments, the MGU
may be any other type of AC motor with any number of phases. For example,
the MGU may alternately use a permanent-magnet rotor, either with surface-
mounted or internal magnets, a type of motor which is sometimes referred to
as a "brushless DC motor," especially when the inverter uses relatively simple
switching sequences. The MGU may utilize one or more windings on the
rotor in addition to permanent magnets (e.g., Lundel alternator) or instead of
permanent magnets (e.g., wound-rotor generator). The MGU may have a rotor
which, instead of or in addition to permanent magnets, windings or a
combination thereof, uses a rotor with iron or other material which is attracted
by the rotating magnetic field from the stator (i.e., switched-reluctance or
synchronous-reluctance). At the same time, the stator may be of any type
known to those skilled in the art of electric motor design, including wire-
wound construction with lap windings or wave windings or bar-wound
construction.
[0030] Of these, specific embodiments are described below with reference
to FIGS. 2A-3, where the MGU utilizes a three-phase AC induction motor. In
addition, while the embodiment of FIG. 1 is illustrated as including two
inverter sub-modules 35, 37, in other embodiments such as those described
below with reference to FIGS. 2A-3, the inverter module 30 may be any other
type of inverter-controller unit (ICU) configuration (sometimes also referred
to as variable frequency drive controller) and may include any other number of
inverter sub-modules. For example, as described below with reference to FIG.
2A and 2B, the inverter module 30 can be implemented as a full-wave bridge
inverter that includes three inverter sub-modules 135, 137, 139, or, as
described below with reference to FIG. 3, the inverter module 30 can be
implemented as a delta inverter that also includes three simplified inverter
sub-modules. Moreover, in other embodiments, such as those described below


with reference to FIG. 3, more than two (2) auxiliary batteries can be provided
and the electrical loads of the VES can be split into more than two (2) equal
portions (e.g., three auxiliary batteries each handling one-third of the electrical
loads and providing a combined DC voltage of 36 volts for use by the inverter
module and MGU).
[0031] FIGS. 2A and 2B are simplified block diagrams of a hybrid electric
vehicle (HEV) power system 200 which can be implemented in a
hybrid/electric vehicle (HEV) according to another exemplary implementation
of the present invention. In these embodiments, the main difference is that the
Motor/Generator Unit (MGU) is a three-phase AC motor 112 having three
motor windings 20a, 20b, 20c, and the inverter-controller unit (ICU) the
includes a closed loop motor controller 16 and an inverter module 30 includes
a capacitor 133 and three inverter sub-modules 135, 137, 139. In this
embodiment, inverter sub-module 135 is coupled to motor winding 20a,
inverter sub-module 137 is coupled to motor winding 20b, and inverter sub-
module 139 is coupled to motor winding 20c. The three-phase AC motor 112
includes three motor windings A, B, C (20a, 20b, 20c) that are coupled
together at a neutral point N. The current into motor winding A 20a flows out
motor windings B 20b and C 20c, the current into motor winding B 20b flows
out motor windings A 20a and C 20c, and the current into motor winding C
20c flows out motor windings A 20a and B 20b.
[0032] FIG. 2B illustrates further details of the three-phase AC motor 112
and the inverter sub-modules 135, 137, 139 of FIG. 2A in accordance with one
implementation. In FIG. 2B, the MGU includes a star-connected (or Y-
connected) three-phase electric motor 112 (sometimes also referred to as a
brushless direct current motor (BDCM)), and the inverter module 30 is a full-
wave bridge inverter 130.
[0033] The star-connected three-phase motor 112 includes a permanent
magnet rotor 16, and three stator windings 20a, 20b, and 20c connected in a
wye-configuration between motor terminals A, B, and C. Phase currents la,


lb, and Ic flow through respective stator windings 20a, 20b, and 20c. The
phase to neutral voltages across each of the stator windings 20a-20c are
respectively designated as Van, Vbn, Vcn, with the back EMF voltages
generated in each of the stator windings 20a-20c respectively shown as the
voltages Ea, Fb, and Ec produced by ideal voltage sources each respectively
shown connected in series with stator windings 20a-20c. As is well known,
these back EMF voltages Ea, Eb, and Ec are the voltages induced in the
respective stator windings 20a-20c by the rotation of permanent magnet rotor
18. Although not necessary for all applications, the motor 112 is also shown
equipped with a rotor position sensor 22, which provides an output rotor
position signal Øm representing the mechanical rotational angular position of
rotor 16 relative to the stator windings 20a-20c. Position sensor 22 can be a
Hall Effect sensor, or any other type position encoder known in the art. Those
skilled in the art will recognize that other techniques exist for determining the
angular position of rotor 18. without the use of a rotor position sensor 22 (see
for example, U.S. Patent Number. 5,949,204 issued to Huggett et al.) The
motor 112 is coupled to an internal combustion engine (ICE) via a drive shaft
192.
[0034] The full-wave bridge inverter 130 includes a capacitor 133, a first
inverter sub-module 35 comprising a dual switch 24/36, 26/38, a second
inverter sub-module 37 comprising a dual switch 28/40, 30/42, and a third
inverter sub-module 39 comprising a dual switch 32/44, 34/46. As such, full-
wave bridge inverter 130 has six solid state switching devices 24, 26, 28, 30,
32, 34 and six diodes 36, 38, 40, 42, 44, 46 to appropriately switch compound
voltage (VIN) and provide three-phase energization of the stator windings 20a,
20b, 20c of BDCM 112 (sec for example, U.S. Patent No. 4,544.868 issued
October 1, 1985 to Murty. and assigned to the same assignee as the present
application).


[00351 The closed loop motor controller 16 or "control unit'" receives
motor command signals 50 and motor operating signals 49 from the motor
112, and generates control signals 52 for controlling the switching of solid
state switching devices 24, 26, 28, 30, 32, 34 within the inverter sub-modules
135, 137, 139. By providing appropriate control signals 52 to the individual
inverter sub-modules 135, 137, 139, the closed loop motor controller 16
controls switching of solid state switching devices 24, 26, 28, 30, 32, 34
within those inverter sub-modules 135, 137, 139 and thereby control the
outputs of the inverter sub-modules 135, 137, 139 that are provided to motor
windings 20a, 20b, respectively.
[0036] In accordance with embodiments of the present invention, a
coupling entity 20d is provided that connects a neutral point N of the motor
112 to node G of the VES 60, which is at ground potential. In this
embodiment, node G is connected to the chassis such that the two low-voltage
DC sources 70, 80 share a common ground. The DC voltage sources 70, 80
are coupled together in series at a common node G such that the voltage
sources 70, 80 generate a compound voltage (VIN) equal to a sum of the
voltage (Vbat) of the low-side DC voltage source 80 and the voltage (Vbat) of
the high-side DC voltage source 70. This compound voltage (VIN) can be used
not only for powering the electrical loads, but also for powering the ICU 130
thereby eliminating the need for a separate non-auxiliary battery that is
commonly used in HEVs.
|0037| As illustrated in FIGS. 2A and 2B, in accordance with this
embodiment of the invention, the coupling entity 20d couples a neural point N
of the motor 112 to node G of the VES 60. The voltage on the coupling entity
20d fluctuates over time depending on the open/close state of switches 24, 26,
28, 30, 32, 34 in the inverter sub-modules 135, 137, 139 of the inverter
module 130. However, on average, the voltage on the coupling entity 20d is
equal to the voltage (VIN) across inverter module 130 (i.e., halfway between
the +,- inputs to the inverter module 130). This prevents either one of the


high-side auxiliary battery 70 and the low-side auxiliary battery 80 from
completely discharging.
[0038] The motor 112 performs a charge balancing function to maintain
levels of charge stored at the DC voltage sources 70, 80 at substantially the
same levels regardless of usage of the DC voltage sources 70, 80 by the
respective load(s) 62, 72 that are coupled across each of the DC voltage
sources 70. 80. By coupling the neutral point N of the motor 112 to the
common node G of the VHS 60. the motor 112 can keep the DC voltage
sources 70, 80 charge-balanced with respect to one another so that they remain
at approximately the same state of charge. As such, the respective voltages
(Vbat) at the respective DC voltage sources 70, 80 are maintained at
substantially the same levels regardless of usage.
[0039] The closed loop motor controller 16 controls a sequence at which
the switches 24, 26, 28, 30, 32, 34 in inverter modules 135, 137, 139 are
turned on such that the correct amounts of energy are provided to the high-side
56 and low-side 58 of the electrical system VES 60 to maintain the levels of
charge stored at the DC voltage source 70 and at the DC voltage source 80 at
substantially the same levels regardless of usage of the electrical load(s) 62
and the electrical load(s) 72 so that the respective voltages at each of the DC
voltage sources 70, 80 are maintained at substantially the same levels
regardless of power consumed by the electrical load(s) 62, 72, respectively.
For example, in some operating conditions, the closed loop motor controller
16 controls the electromagnetic wave forms that are generated at the neutral
point N away from a perfect balance during motoring, generating, or both, to
draw less power from the particular one of the DC voltage source 70, 80
having the weaker state of charge and/or to send more power to that same DC
voltage source 70. For example, the switches in one sub-module of the inverter
module 130 can be left on for a disproportion amount of time (in comparison
to the other switches in the other inverter sub-modules of the inverter module
130) without depleting the charge at one of the DC voltage source 70, 80. For
example, in one scenario, the low-side auxiliary DC voltage source 80 will


still receive an appropriate amount of charge to keep it charged even though
load 72 is consuming more energy/power than load 62. Thus, even when the
buffered loads 62, 72 are not utilized in an equal manner by the operator of the
vehicle, the DC voltage sources 70, 80 will remain balanced. By controlling
the individual switches in the inverter module 130 in an appropriate manner,
the high-side auxiliary DC voltage source 70 and the low-side auxiliary DC
voltage source 80 will remain at a near optimal level of charge. Thus, by
connecting the neutral wire 20b between neutral point N of motor 112 and
node G in the VES 60, both the high-side auxiliary DC voltage source 70 and
low-side auxiliary DC voltage source 80 remain satisfactorily charged.
(00401 As with the embodiment in FIG. 1, no extra circuitry or devices are
needed between the high-side auxiliary DC voltage source 70 and low-side
auxiliary DC voltage source 80 to manage the voltage (\'i\) across these DC
voltage source 70, 80 and perform a charge balancing between high-side
auxiliary DC voltage source 70, low-side auxiliary DC voltage source 80. By
eliminating the need for additional electrical components or devices, a very
low cost hybrid system is provided that offers many of the benefits of more
expensive hybrid systems.
[0041 j When AC electric motors are used as a means for propulsion in
HEVs, the capacity of the motors and inverters must be substantial due to the
large power requirements. In such applications, the inverters can represent a
significant portion of the cost, mass, and packaging size of the HEV
propulsion system. In addition, the reliability of control devices using such
inverters is inversely related to the required number of solid state s\vitehin»
devices and diodes in the inverter. Accordingly, it would be advantageous in
some embodiments if fewer solid state switching devices and diodes could be
employed in the fabrication of power inverters in control devices used for
driving the AC electric motor. In accordance with embodiments of the present
invention illustrated in FIG. 3, a three-phase AC induction motor 113 like that
in FIGS. 2A and 2B is provided that is driven by a delta-type inverter module,
which employs only one-half the solid state switching devices 112, 114, 116


and diodes 124, 126, 128 required in a conventional full-wave bridge type
inverter module as described, for example, in FIG. 2B.
[0042] FIG. 3 is a simplified block diagram of a hybrid electric vehicle
(HEV) power system 300 which can be implemented in a hybrid/electric
vehicle (HEV) according to one exemplary implementation of the present
invention. The HEV power system 300 includes a Motor/Generator Unit
(MGU) that includes a three-phase AC induction motor 113, an inverter-
controller unit (ICU) comprising a closed loop motor controller 16 and a delta
inverter module 102. a plurality of DC voltage sources 1 18. 120. 122 and a
Vehicle Electrical System (VES) that includes a pluraliK of electrical loads
162., 172, 182. Although not illustrated, the three-phase AC induction motor
113 is coupled to an ICE via a drive shaft. Different vehicle electrical loads
162, 172, 182 are provided with independent, auxiliary, low-voltage DC
sources 118, 120, 122 (e.g., 12 volt batteries) while eliminating the need
additional devices or circuits to manage or control the voltage of the multiple
low-voltage DC sources 118, 120, 122. As above, the electrical loads 162,
172, 182 can generally represent any module and/or sub-module which is
driven by or consumes power from the auxiliary low-voltage DC sources 118,
120, 122. Vehicle electrical loads 162. 172, 182 can be split into different
groups, and each of these groups is coupled to its own auxiliary low-voltage
DC sources 118, 120, 122 such that the loads are '-split" into separate
electrical circuits. Specifically, in this embodiment, three auxiliary low-
voltage DC sources 118, 120, 122 are implemented so that the electrical loads
162, 172, 182 can be separated into groups and powered separately.
[0043] The delta inverter module 102 is illustrated in the dotted-line
triangle, and includes three inverter sub-modules 112/124, 114/128, 116/126.
To supply power to the delta inverter module 102, a DC voltage source 118 is
coupled between the inverter sub-modules 112/124, 116/126, another DC
voltage source 120 is coupled between the inverter sub-modules 112/124,
11 4/128, and another DC voltage source 122 is coupled between inverter sub-
modules 114'128, 116-126. The delta inverter module 102 is coupled to the


three-phase AC induction motor 113 via a bus (not illustrated). In this
particular embodiment, because the MGU implements a three-phase AC
induction motor 1 13, the ICU includes a three-phase delta inverter module 102
that includes three inverter sub-modules 1 12/124, 1 14/128, 1 16. 126. In this
embodiment, the inverter sub-modules 112/124, 114/128, 116/126 each
comprise a switch (e.g., a field effect transistor (FET)) coupled in parallel with
a diode. The inverter sub-modules 112/124, 114/128, 116/126 are coupled to
motor windings A, B, C of three-phase AC induction motor 113 using any
techniques or mechanism known in the art. The outputs generated by the
inverter sub-modules are applied to motor windings A, B, C of the three-phase
AC induction motor 113 to drive the three-phase AC induction motor 113.
[0044] The DC voltage source 118 powers the first inverter sub-module
112/124, DC voltage source 120 powers inverter sub-module 1 14/128, and DC
voltage source 122 powers inverter sub-module 116/126. DC voltage source
122 is also coupled to inverter sub-module I 14' 128 at a common node 108. In
this embodiment, all segments of the delta inverter module 102 (and the loads
162, 172, 182, supported by those segments) are electrically isolated from the
chassis of the HEV. This helps prevent the DC voltage sources 118, 120, 122
from being short-circuited to the chassis or structure of the vehicle by
requiring that two connections be made to the chassis to establish the short-
circuit. The charge and hence voltage is maintained across each of the
auxiliary low-voltage DC sources 118, 120, 122 by varying the switching
times of the transistors 112, 114, 116 while the MGU 113 is generating and
motoring. In other words, charge balancing is achieved in this embodiment by
biasing power from the MGU 113 when it is acting as a generator toward
those segments of the delta inverter module 102 where applied loads 162, 172.
182 are greater and by biasing power to the MGU 1 13 when it is acting as a
motor away from those same segments.
[0045] The DC voltage sources 118, 120, 122 can be implemented using
any controllable DC voltage source, which in most cases, are low-voltage, 12
volt car batteries. When each of the DC voltage sources 118, 120, 122 is a 12


volt battery, the DC voltage sources 118, 120, 122 can provide, in aggregate,
36 volts for driving the three-phase AC induction motor 113 (i.e., the
compound voltage drop across the inverter module 102 is 36 volts in total).
Thus, the auxiliary low-voltage DC sources 118, 120, 122 can together
effectively provide a 36-volt battery for use by the inverter module 102 (and
hence the three-phase AC induction motor 1 13) thereby eliminating the need
for a high-voltage battery that is usually required in many HEVs to power the
three-phase AC induction motor 113.
[0046] The three-phase AC induction motor 113 that includes motor
windings A, B, C. Motor winding A is coupled between inverter sub-module
112/124 and DC voltage source 120 at node 106, motor winding B is coupled
between inverter sub-module 114/128 and DC voltage source 122 at common
node 108, and motor winding C is coupled between inverter sub-module
116/126 and DC voltage source 118 at node 110. In this implementation, the
current Ia into winding A flows out winding B and winding C as currents lb, Ic,
respectively, the current lb into winding B flows out winding A and winding C
as currents Ia, Ic, respectively, and the current Ic into winding C Hows out
winding A and winding B as currents la. Ib, respectively.
10047) In the exemplary embodiment illustrated in FIG. 3, the electrical
loads 162, 172, 182 are split into three (3) equal portions (e.g., one-third each)
by providing separate DC voltage sources 118, 120, 122 for each group of
loads. The vehicle electrical loads 162, 172, 182 include a first electrical load
162 (or first group of electrical loads) that is coupled to and supplied power by
DC voltage source 118, a second electrical load 172 (or second group of
electrical loads) that is coupled to and supplied power by DC voltage source
120, and a third electrical load 182 (or group of electrical loads) is coupled to
and supplied power by DC voltage source 122. The electrical loads 162, 172,
182 are distributed so that the relative loads on each branch of the delta
inverter module 102 are substantially equal to one another in the expected
average current and power such that the DC voltage sources 1 18, 120, 122
each power one-third of the total electrical loads supported by the VES.


[0048] In this particular embodiment, the low-voltage DC voltage source
118 is coupled in parallel with a capacitor 163, a non-buffered load 168, a
buffer filter 165, and an electrical load 162, which can either a single electrical
load or a group of different electrical loads. The non-buffered load 168 and
buffer filter 165 are optional components. When implemented, the buffer
filter 165 performs a buffering function between the electrical load 162 and
the non-buffered load 168 to ensure that sudden or short-term voltage drops at
the DC voltage source 118 do not significantly impact voltage at the electrical
load 162. In one exemplary implementation, the buffer filter 165 comprises a
diode 166 and a capacitor 164 that takes time to charge up and temporarily
holds the voltage across load 162 at its current level. The capacitor 164 helps
to ensure that the voltage across load 162 will not change dramatically when
there is a voltage change, for example, across the DC voltage source 118. The
other branches can include similar capacitor 173, 183, and buffering circuitry
175/178, 185/188, respectively.
|0049J The closed loop motor controller 16 or "control unit" receives
motor command signals 50 and motor operating signals 49 from the three-
phase AC induction motor 113, and generates control signals 52 for
controlling the switching of switches Si, S2, S3 within the inverter sub-
modules 112/124, 114/128, 116/126. By providing appropriate control signals
52 to the individual inverter sub-modules 112/124, 114/128, 116/126, the
closed loop motor controller 16 controls switching of switches (not illustrated)
within those inverter sub-modules 112/124, 114/128, 116/126 and thereby
control the outputs of the inverter sub-modules 112/124, 114/128, 116/126 that
are provided to motor windings A, B, C, respectively.
[0050] In particular, the closed loop motor controller 16 controls the
timing of the switches 112, 1 14. 116 in the inverter module 102 to ensure that
the amount of power supplied to each load is. on average, balanced so that the
DC voltage sources 118, 120, 122 can be kept at relatively the same charge
despite differing usage of the loads 162, 172, 182 across each of the DC
voltage sources 118, 120, 122. The closed loop motor controller 16 controls a


sequence at which the switches in inverter sub-modules 112 124, 114 128.
116/126 are turned on such that the correct amounts of energy are provided to
maintain the levels of charge stored at the DC voltage sources 118, 120, 122 at
substantially the same levels regardless of usage of the electrical load(s) 162,
172, 182 so that the respective voltages at each of the DC voltage sources 118,
120, 122 are maintained at substantially the same levels regardless of power
consumed by the electrical load(s) 162, 172, 182. For example, in some
operating conditions, the closed loop motor controller 16 controls the
electromagnetic wave forms that are generated within the three-phase AC
induction motor 113 away from a perfect balance during motoring, generating,
or both, to draw less power from the particular one of the DC voltage sources
118, 120, 122 with the weaker state of charge and/or to send more power to
that same DC voltage source 118, 120, 122. For example, in one operating
scenario where the usage of load(s) 162 is greater than the usage of load(s)
172, 182, the switch 112 in the inverter sub-module 112/124 can then be left
on for a disproportion amount of time (in comparison to the other switches
114, 116 in the other inverter sub-modules 114/128, 116/126) without
depleting the charge at one of the DC voltage source 118, 120, 122. For
example, auxiliary DC voltage source 118 still receives an appropriate amount
of charge to keep it charged even though load 162 is consuming more
energy/power than loads 172, 182. Thus, by controlling the individual
switches 112, 114, 116 in the inverter module 102 in an appropriate manner,
the charge levels of the auxiliary DC voltage sources 118. 120. 122 will
remain balanced even when the buffered loads 162, 172, 182 are not utilized
in an equal manner by the operator of the vehicle.
[0051 ] Some of the embodiments and implementations are described
above in terms of functional and/or logical block components and various
processing steps. However, it should be appreciated that such block
components may be realized by any number of components configured to
perform the specified functions. In addition, those skilled in the art will


appreciate that embodiments described herein are merely exemplary
implementations.
[0052] In this document, relational terms such as first and second, and the
like may be used solely to distinguish one entity or action from another entity
or action without necessarily requiring or implying any actual such
relationship or order between such entities or actions. Furthermore, depending
on the context, words such as "connect" or "coupled to" used in describing a
relationship between different elements do not imply that a direct physical
connection must be made between these elements. For example, two elements
may be connected to each other physically, electronically, logically, or in any
other manner, through one or more additional elements.
[00531 While at least one exemplary embodiment has been presented in
the foregoing detailed description, it should be appreciated that a vast number
of variations exist. It should also be appreciated that the exemplary
embodiment or exemplary embodiments are only examples, and are not
intended to limit the scope, applicability, or configuration of the invention in
any way. Rather, the foregoing detailed description will provide those skilled
in the art with a convenient road map for implementing the exemplary'
embodiment or exemplary embodiments. It should be understood that various
changes can be made in the function and arrangement of elements without
departing from the scope of the invention as set forth in the appended claims
and the legal equivalents thereof.


WE CLAIM
What is claimed is:
1. A hybrid electric vehicle (HEV) power system, comprising:
a vehicle electrical system (VES) comprising: a first DC voltage
source; a first group of electrical loads comprising a first electrical load
coupled across the first DC voltage source; a second DC voltage source
coupled in series with the first DC voltage source; and a second group of
electrical loads comprising a second electrical load coupled across the second
DC voltage source;
an inverter-controller unit (ICU), coupled across the first DC
voltage source and the second DC voltage source, the ICU designed 10
generate AC power based on the first DC voltage source and the second DC
voltage source; and
an AC electric motor/generator unit (MGU) coupled to the ICU and
designed to receive the AC power generated by the ICU.
2. A system according to claim 1, wherein the second DC
voltage source is coupled in series with the first DC voltage source at a
common node that is at approximately ground potential, and wherein the AC
electric motor/generator unit (MGU) further comprises:
a first motor winding;
a second motor winding; and
a neutral point where the first motor winding is coupled to
the second motor winding, wherein the neutral point is coupled to the
common node.


3. A system according to claim 2, further comprising:
a coupling entity that couples the neutral point of the
Motor/Generator Unit (MGU) to the common node of the Vehicle Electrical
System (VES).
4. A system according to claim 3, wherein coupling the first
DC voltage source and the second DC voltage source to the neutral point of
the Motor Generator Unit (MGU) via coupling entity allows the
Motor/Generator Unit (MGU) to perform a charge balancing function to
maintain charge stored at the first DC voltage source and the second DC
voltage source at substantially the same levels so that respective voltages
(Vbat) at each of the first DC voltage source and the second DC voltage source
are maintained at substantially the same levels regardless of usage of the first
DC voltage source and the second DC voltage source.
5. A system according to claim 3, wherein the inverter-
controller unit (ICU) further comprises:
an inverter module coupled to the Motor/Generator Unit (MGU)
and coupled to the Vehicle Electrical System (VES) across the first DC
voltage source and the second DC voltage source such that the inverter module
receives a compound voltage (VIN) that comprises a sum of the first DC
voltage source and the second DC voltage source, and converts the compound
voltage (VIN) to AC voltages to be applied to motor windings of the
Motor/Generator Unit (MGU).
6. A system according to claim 5, wherein the average voltage
across the coupling entity is at one-half of the compound voltage (VIN) across
the inverter module.


7 A system according to claim 5, wherein the
Motor/Generator Unit (MGU) comprises a two-phase AC motor, and wherein
the inverter module consists of:
a first inverter sub-module coupled to the first motor winding: and
a second inverter sub-module coupled to the second motor
winding, wherein each of the first and second inverter sub-modules comprises
a pair of switches.
8. A system according to claim 7, wherein the 1CU further
comprises:
a control unit coupled to the inverter sub-modules, wherein the
control unit controls a sequence at which the switches of inverter modules are
turned on to maintain charge stored at the first DC voltage source and at the
second DC voltage source at substantially the same levels so that the
respective voltages at each of the first DC voltage source and the second DC
voltage source are maintained at substantially the same levels regardless of
usage of the first DC voltage source and the second DC voltage source,
respectively.
9. A system according to claim 5, wherein the Motor/Generator
Unit (MGU) comprises a three-phase AC motor, and wherein the inverter
module comprises:
a first inverter sub-module coupled to the first motor winding;
a second inverter sub-module coupled to the second motor
winding; and
a third inverter sub-module coupled to the third motor winding,
wherein each of the first, second and third inverter sub-modules comprises a
pair of switches.
10. A system according to claim 9, wherein each of the inverter
sub-modules comprise at least one switch, wherein the ICU further comprises:


a control unit coupled to the inverter sub-modules, wherein the
control unit controls a sequence at which the switches in inverter modules are
turned on such that the correct amounts of energy are provided to maintain
charge stored at the first DC voltage source and at the second DC voltage
source at substantially the same levels so that the respective voltages at each
of the first DC voltage source and the second DC voltage source are
maintained at substantially the same levels regardless of usage of the first DC
voltage source and at the second DC voltage source, respectively.
11. A system according to claim ). further comprising:
a first non-buffered load, and a first buffer filter that performs a
buffering function between the first electrical load and the first non-buffered
load to ensure that short-term voltage drops at the first DC voltage source do
not impact voltage at the first electrical load;
a second non-buffered load, and a second buffer filter that performs
a buffering function between the second electrical load and the second non-
buffered load to ensure that short-term voltage drops at the second DC voltage
source do not impact voltage at the second electrical load.
12. A system according to claim 16, wherein the common node
is coupled to a chassis of the hybrid electric vehicle (HEV).
wherein the first DC voltage source comprises:
a first auxiliary low-voltage battery comprising a negative terminal
coupled to the chassis of the HEV at the common node; and
wherein the second DC voltage source comprises:
a second auxiliary low-voltage battery coupled in series to the first
auxiliary low-voltage battery and to the chassis of the HEV at the common
node,
wherein the first auxiliary low-voltage battery and the second
auxiliary low-voltage battery generate a compound voltage equal to a sum of a
first voltage (Vbat) of the first auxiliary low-voltage battery for powering the


first group of electrical loads and a second voltage (Vbat) of the second
auxiliary low-voltage battery for powering the second group of electrical
loads, wherein the compound voltage is provided to the inverter module.
13. A system according to claim 1, wherein each of the
electrical loads comprise a vehicle accessory.
14. A system according to claim 1, wherein the AC electric
motor/generator unit (MGU) further comprises:
a first motor winding, a second motor winding and a third motor
winding; and
wherein the inverter-controller unit (ICU) comprises an inverter
module comprising: a first inverter sub-module and a second inverter sub-
module, wherein the second DC voltage source is coupled between the first
inverter sub-module and the second inverter sub-module.
15. A system according to claim 14, wherein the inverter
module comprises a delta inverter module that further comprises a third
inverter sub-module.
16. A system according to claim 15, wherein the first group of
electrical loads is coupled to the first DC voltage source such that the first DC
voltage source supplies power to the first group of electrical loads, and
wherein the second group of electrical loads is coupled to the
second DC voltage source such that the second DC voltage source supplies
power to the second group of electrical loads, and wherein the system further
comprises:
a third DC voltage source coupled between the second inverter sub-
module and the third inverter sub-module, wherein the third DC voltage
source is coupled to the second inverter sub-module at a common node that is
at ground potential; and


a third group of electrical loads comprising a third electrical load
coupled to the third DC voltage source such that the third DC voltage source
supplies power to the third group of electrical loads.
17. A system according to claim 16, wherein the first group of
electrical loads, the second group of electrical loads and the third group of
electrical loads are substantially equal to one another such that the first DC
voltage source, the second DC voltage source and the third DC voltage source
each power one-third of the total electrical loads supported by the system.
18. A system according to claim 16, wherein the first motor
winding is coupled between the first inverter sub-module and the second DC
voltage source, wherein the second motor winding is coupled between the
second inverter sub-module and the third DC voltage source, and wherein the
third motor winding is coupled between the third inverter sub-module and the
first DC voltage source.
19. A system according to claim 16, further comprising:
a first non-buffered load, and a first buffer filter that performs a
buffering function between the first electrical load and the first non-buffered
load to ensure that short-term voltage drops at the first DC voltage source do
not impact voltage at the first electrical load:
a second non-buffered load, and a second buffer filter that performs
a buffering function between the second electrical load and the second non-
buffered load to ensure that short-term voltage drops at the second DC voltage
source do not impact voltage at the second electrical load; and
a third non-buffered load, and a third buffer filter that performs a
buffering function between the third electrical load and the third non-buffered
load to ensure that short-term voltage drops at the third DC voltage source do
not impact voltage at the third electrical load.

20. A hybrid electric vehicle (HEV), comprising:
a vehicle electrical system (VES) comprising: a first DC voltage
source; a first electrical load coupled across the first DC voltage source; a
second DC voltage source coupled in series with the first DC voltage source;
and a second electrical load coupled across the second DC voltage source;
an inverter-controller unit (ICU), coupled across the first DC
voltage source and the second DC voltage source, the ICU designed to
generate AC power based on the first DC voltage source and the second DC
voltage source;
an AC electric motor/generator unit (MGU) coupled to the ICU to
receive the AC power generated by the ICU; and
an internal combustion engine (ICE) coupled to the AC electric
MGU.

A hybrid electric vehicle (HEV) power system is provided that
includes a vehicle electrical system (VES), an inverter-controller unit (ICU)
and an AC electric motor/generator unit (MGU). The VES includes a first DC
voltage source and a second DC voltage source coupled in series with the first
DC voltage source. The VES also includes a first electrical load coupled
across the first DC voltage source, and a second electrical load coupled across
the second DC voltage source. The ICU is coupled across the first DC voltage
source and the second DC voltage source and is designed to convert DC power
from the first DC voltage source and the second DC voltage source to generate
AC power for the AC electric MGU. Together the DC voltage sources can
replace a conventional high-voltage DC voltage source. In some
implementations, techniques are provided for "charge balancing" the first DC
voltage source and the second DC voltage source without expensive devices.

Documents:

369-KOL-2009-(07-01-2015)-ABSTRACT.pdf

369-KOL-2009-(07-01-2015)-CLAIMS.pdf

369-KOL-2009-(07-01-2015)-CORRESPONDENCE.pdf

369-KOL-2009-(07-01-2015)-FORM-1.pdf

369-KOL-2009-(07-01-2015)-FORM-2.pdf

369-KOL-2009-(15-05-2014)-ABSTRACT.pdf

369-KOL-2009-(15-05-2014)-ANNEXURE TO FORM 3.pdf

369-KOL-2009-(15-05-2014)-CLAIMS.pdf

369-KOL-2009-(15-05-2014)-CORRESPONDENCE.pdf

369-KOL-2009-(15-05-2014)-DESCRIPTION (COMPLETE).pdf

369-KOL-2009-(15-05-2014)-DRAWINGS.pdf

369-KOL-2009-(15-05-2014)-FORM-1.pdf

369-KOL-2009-(15-05-2014)-FORM-2.pdf

369-KOL-2009-(15-05-2014)-FORM-5.pdf

369-KOL-2009-(15-05-2014)-OTHERS.pdf

369-KOL-2009-(15-05-2014)-PA.pdf

369-kol-2009-abstract.pdf

369-KOL-2009-ASSIGNMENT.pdf

369-kol-2009-claims.pdf

369-KOL-2009-CORRESPONDENCE-1.1.pdf

369-KOL-2009-CORRESPONDENCE-1.2.pdf

369-kol-2009-correspondence.pdf

369-kol-2009-description (complete).pdf

369-kol-2009-drawings.pdf

369-kol-2009-form 1.pdf

369-kol-2009-form 18.pdf

369-kol-2009-form 2.pdf

369-kol-2009-form 3.pdf

369-kol-2009-form 5.pdf

369-kol-2009-gpa.pdf

369-kol-2009-specification.pdf

369-KOL-2009-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf


Patent Number 265786
Indian Patent Application Number 369/KOL/2009
PG Journal Number 12/2015
Publication Date 20-Mar-2015
Grant Date 17-Mar-2015
Date of Filing 26-Feb-2009
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address 300 GM RENAISSANCE CENTER DETROIT, MICHIGAN
Inventors:
# Inventor's Name Inventor's Address
1 ALAN G. HOLMES 6520 HADLEY HILLS COURT CLARKSTON, MICHIGAN 48348
PCT International Classification Number B60W10/26
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 12/061,437 2008-04-02 U.S.A.