Title of Invention

COMPATIBILIZERS FOR PRODUCING NANOCOMPOSITES, MICROCOMPOSITES AND POLYMER BLENDS AND PROCESS FOR OBTAINING THEM

Abstract The present invention relates to compatibilizers to be used for obtaining materials called polyolefin nanocomposites, microcomposites and polymer blends, and it includes the process for obtaining such compatibilizers. Such compatibilizers are obtained from the monomers of the organic compounds itaconic acid (ITA) or its monooctadecyl itaconate (MODIT) derivative. The compatibilizers are polyolefins grafted with those monomers, which are characterized by having functional groups with a hydrophilic character and a polymer backbone with a hydrophobic character. The compatibilizers of this invention are characterized by having controlled degrees of grafting of these monomers, and they can be used optimally in various applications. It also relates to the process for obtaining such compatibilizers.
Full Text COMPATIBILIZERS FOR PRODUCING NANOCOMPOSITES.
MICROCOMPOSITES AND POLYMER BLENDS AND PROCESS FOR OBTAINING
THEM
Purpose of the invention
The present invention comprises new compatibilizers to be used for obtaining
materials called nanocomposites, microcomposites, and polymer blends of
polyolefins, and it includes the process for obtaining such compatibilizers. Those
compatibilizers are obtained from the monomers of the organic compounds Itaconic
acid (ITA) or its monooctadecyl itaconate (MODIT) derivative. The compatibilizers are
polyolefins grafted with theses monomers, which are characterized by having
functional groups with a hydrophilic character and a polymer backbone with a
hydrophobic character. The compatibilizers of this invention are characterized by
having controlled degrees of grafting of these monomers, and they may be used
optimally according to their application. For example, the compatibilizers of this
invention allow modified clays to be dispersed in polyolefin matrices to form clay
nanocomposites, as well as to prepare microcomposites facilitating the dispersion of
polar microparticles in the polyolefins and also to produce polyolefin and elastomer
blends, improving the interaction between polyolefins and elastomers. With the
present invention nanocomposites, microcomposites and polyolefin blends can be
obtained that are characterized by an improved mechanical and thermal behavior
compared to that of nanocomposites, microcomposites and polyolefin blends that use
compatibilizers such as polyolefins grafted with maleic anhydride. The
nanocomposites, microcomposites and blends obtained from this invention may be
used in all the fields and applications which require them, such as the automotive,
electronics, packaging, textile and construction fields, among others.
TECHNICAL FIELD
With polyolefins like polyethylene and polypropylene one can mnufacture a
variety of finished molded or injected products, tubes, thin films and fibers that have
excellent chemical, physical and mechanical properties. These polyolefins, however,
have disadvantages that restrict considerably their applications. For example, if a

polyolefin is used as a structural plastic, it may be inadequate for that purpose
because of its insufficient mechanical resistance, dimensional stability and resistance
to temperature changes. With the purpose of reinforcing these properties, the
incorporation of reinforcing materials like glass fibers or of an inorganic reinforcement
in the polyolefin can improve those properties. This procedure, however, is insufficient
to provide effective reinforcement because the adhesion between the reinforcement
and the polyolefin is not strong. For that reason there are alternative procedures that
have been implemented for reinforcing polyolefins, such as, for example, the use of
block copolymers or graft copolymeros that contain polar groups as compatibilizers,
which are applied to improve the adhesion of the reinforcement with the polyolefin,
thus improving its mechanical properties.
Materials made of organic and inorganic compounds, of polymers and
inorganic reinforcements of nanometric size are innovative materials that are currently
being investigated and developed. These materials or composites have a double
phase in which at least one of them is dispersed in a nanometric or micrometric state.
Compatibility between the two phases, such as clay and polymer, for example, is
always essential for good dispersion. In the case of siliceous laminar clays, which are
hydrophylic and immiscible with organic compounds, the space between the sheets is
modified when an organic compound like a quaternary ammonium salt is introduced
as an intercalation agent. In principle, the space between the sheets is increased by
the intercalation agents, and it needs to be sufficiently wide to facilitate the entry of
polymer molecules to obtain intercalated and/or exfoliated composite. In the case of
exfoliation the distance between the sheets disappears and the clay sheets are
dispersed randomly in the polymer matrix.
Commercial intercalation agents like the protonated aliphatic amines are
appropriate for smectic type clays like montmorillonite, which can be dispersed in
different polymer matrices to obtain a compound nanomaterial or nanocomposite.
Those kinds of intercalation agents can increase the interiaminar distance of the clay
to the order of 13 to 18 A. Thus it is possible to obtain a compound based on a

polymer matrix and the clay which is found in some degree of dispersion, intercalated
and/or partially or totally exfoliated.
Japanese patent No. 8-22946 applies the first commercial inorganic/organic-
polymer nanocomposite. This composite is produced by dispersing montmorillonite
intercalated with an amino-carboxylic acid (H3N+(CH2)11COO) in poly(e-caprolactam)
or Nylon 6. In the case of nonpolar polymers \ike polyethylene and polypropylene,
compounds like amino-carboxylic acids do not allow dispersion of the clays, which are
hydrophilic in these polymers. Moreover, other intercalation agents for clays have
been reported that allow the interiaminar distance to be increased. However, these
agents do not modify sufficiently the polarity of the clays. The main problem will
therefore be the loss of compatibility between the hydrophilic clay and the nonpolar
hydrophobic organic polymer.
PRIOR ART
Polypropylene (PP) has been recognized as one of the most widely used
thermoplastics in recent years because of its high availability in the market, its wide
range of properties, and its low cost. In spite of all these advantages, PP has some
deficiencies for certain applications, like its low impact resistance at low
temperatures, for example. To overcome these deficiencies, one of the alternative
methods is to prepare composites by mixing the polymer with micro- and/or
nanometric-sized reinforcements. The challenge of achieving a good result using this
alternative method refers to the optimization of the adhesion of the reinforcing
material with the polymer matrix, and this results in an increase of the degree de
dispersion and a reduction in the size of the reinforcement, as well as an increase of
the interfacial interaction between the components of the mixture.
Reinforcements based on particles, whether they are in the micrometer or the
nanometer size range, are characterized by the different degree of surface to volume
ratio. The optimization of this ratio is an important parameter when these particles are
used as reinforcing agents for polymers. Some examples are the studies on the
SiO2/PP system composites with micro- or nanoparticles of SiO2, in which a slight

improvement is achieved in mechanical properties such as impact and tensile
resistance as well as elongation at breakage. However, the use of PP grafted with
maleic anhydride groups as compatibilizers allowed the elimination of silica
aglomerates in the composite and therefore improved its mechanical properties and
the particle/PP-matrix interface.
On the other hand, research on polymer materials with new property profiles
has stimulated interest in polymer blends and reactive processes. In recent years
many new blends have been developed in the market. Although some of them are
homogeneous mixtures of polymers, most of the commercial blends consist of
immiscible polymers and contain two or more polymer phases. This is due to poor
polymer-polymer interaction. Their properties depend on composition as well as on
morphology, and they can be improved dramatically by adding an adequate
compatibilizer, and therefore they are incompatible and have low tensile and impact
resistance. An effective compatibilizer is obtained, for example, by grafting a
compound that has carboxyl groups. In those cases the variables to be considered
are compatibilizer concentration and mixing strategies in the morphology of the
blends, as well as the effect of their morphology on mechanical properties and
crystallization behavior.
Among the compounds used most commonly as raw materials to obtain polyolefin
and polar compatibilizers are monomers with a hydrophilic character and in particular
mono-, di- or polycarboxylic organic compounds, in addition to the aforementioned
maleic anhydride, among others. Itaconic acid (ITA) is therefore a polar organic
compound that has been used as additive in combination with other similar organic
compounds in materials formulations. However, the authors of this Invention have
reported in the scientific literature only the specific grafting of ITA with a polyolefin in
solution, that is, using aromatic solvents. In this way a low degree of ITA grafting on
the polyolefin and extensive degradation of the polyolefin are achieved. Moreover, an
excessive use of high cost and harmful aromatic solvent is required. Pesetskll and
collaborators (J. Appl. Polym. SCi. ,86, 64-72 :2002) have reported on the grafting of
ITA and glicidil-metacrylate in PP but using a more complex process. They obtained

lower degrees of grafting and without informing the reproducibility of the percentages
of grafting obtained. They also concluded that independent of the type of peroxide or
monomer used in the grafting reactions, a considerable degradation of the polyolefin
was occurred even at low peroxide concentration, resulting in the significant increase
of the melt flow index of the PP.
The ITA or MODIT in this invention have been grafted in a controlled manner
on polyolefins for the preparation of compalibilizers, and the degree of degradation of
the initial polymer is also restricted. The use of the compatibilizers obtained in the
present invention for the preparation of composites and polyolefin blends comprises,
on the one hand, a new and alternative procedure, and on the other hand it is used
alone and without considering prior treatments or mixtures with other similar organic
compounds.
SUMMARY
The present invention relates to compatibilizers produced by the grafting
reaction in the molten state of organic compounds like the monomers of itaconic acid
and/or its monooctadecyl itaconate derivative on polyolefins, characterized by having
different degrees of grafting of those monomers in the polyolefin. It also relates to the
processes for:
i) Obtaining these compatibilizers with a predefined (controlled) degree of
grafting,
ii) Determination of the degree of monomer grafting on the polyolefin in the
compatibilizers.
iii) Obtaining nanocomposites, microcomposites and polyolefin blends using
these compatibilizers. These composites and blends are applicable in the
automotive, electronics, packaging, textile and construction industries, among
others. The components of these composites and polyolefin blends are
mainly: i) nanoparticles or microparticles of elastomers; ii) compatibilizers of
this invention; and iii) antioxidants. With the present invention one can obtain
nanocomposites, microcomposites and polyolefin blends using compatibilizers

of this invention (polyolefins grafted with monomers with a controlled degree of
grafting) with an improved mechanical and thermal behavior with respect to
the nanocomposites, microcomposites and polyolefin blends that use organic
compounds and compatibilizers such as polyolefins grafted with maleic
anhydride, among others.
For a better understanding of the invention, the following temns are defined as:
1. compatibilizer: an organic compound that allows two or more chemicals such
as, for example, a polymer and micro- or nanometric particles to mix without
separating.
2. composite: a material formed by more than one component such as a polymer
and another kind of material such as particles.
3. nanocomposite: a material formed by a component of nanometer-size particles
in a macroscopic component like a polymer matrix.
4. microcomposite: a material formed by a component of micrometer-size
particles in a macroscopic component like a polymer matrix.
5. polyolefin: compounds based on ethylene and propylene homopolymers as
well as copolymers of these homopolymers with alpha olefins.
6. blend: a homogeneous macroscopic mixture of two or more different polymers.
7. masterbatch: material formed by a polymer and an additive in particle form and
whose composition is high in additive. Thus, this material is a base for
obtaining other materials with lower concentration of the same additive. That
is, for example, a masterbatch of polymer and clay particles for obtaining a
polymer and clay nanocomposite.
8. polydispersity: an Indication of the degree of variation or amplitude of a
Gaussian curve that represents the molecular weights of a polymer.
9. elastomer: it is often used interchangeably with the term rubber. Elastomer is
derived from two terms, elastic (describing the ability of a material to return to
Its original shape when a load is far and mer (from polymer, where poly means
many and mer means parts).

DETAILED DESCRIPTION OF THE INVENTION
Specifically, this invention relates to connpatibilizers such as, for example,
polyolefin grafted with the monomer of itaconic acid (ITA) or its monooctadecyl
itaconate (MODIT) derivative. These compatibilizers are characterized particularly by
having a controlled and reproducible degree of monomer grafting.
The invention also relates to the use of these compatibilizers to obtain
nanocomposites, microcomposites and polyolefin blends, and it also describes the
procedure for obtaining them.
The compatibilizers are produced by means of a procedure starting from the
grafting reaction of the monomers on a polyolefin by melt mixing and the use of
initiators and antioxidants.
Moreover, the process for obtaining the nanocomposites, microcomposites and
polyolefin blends using the compatibilizers developed in this invention comprises the
dosing and sequential mixing of the components of the nanocomposite or
microcomposite or blend, that is: i) molten polyolefins; ii) nanoparticles or modified
nanoparticles or microparticles or elastomers or modified elastomers; iii)
compatibilizers of this invention; and iv) antioxidants, all this in a stream of an inert
gas like nitrogen, argon, helium, among others, followed by pressing the resultant
material of the mixing, and finally grinding the pressed material.
The present invention comprises:
1. Use of altemative organic substances as compatibilizers to be applied for obtaining
nanocomposites, microcomposites and polymer blends.
These organic substances or compatibilizers considered in this invention
include the preparation of polyolefins with a polar character by means of the
incorporation of polar groups from the ITA or its MODIT derivative.
Some of these alternative organic substances are polyolefins modified with ITA
or its MODIT derivative incorporated in their polymer chains. That is, a compound
based on a polyolefin that contains polar carboxyl and/or ester groups from the ITA or
its MODIT derivative. Moreover, these modified polyolefins developed in this invention
as alternative organic substances, have a higher degree of polarity than similar

compounds such as polyolefins grafted with maleic anhydride (MAA). Also, these
modified polyolefins are characterized by having a controlled degree of grafting of the
monomers in the polymer matrix. The most widely used organic substances are
polyolefins modified with MAA that have a lower degree of polarity than the organic
substances developed in this invention.
Furthermore, it must be pointed out that the compounds considered in this
invention use ITA, which has the great advantage of being obtained from natural and
renewable resources, that is, they are obtained, for example, by the fementation of
molasses, while maleic anhydride is a synthetic product, not a natural one.
In particular, the ITA monomer that is used in this invention has also found
other applications in the development of some materials with specific functions due to
its hydrophilic character as well as because of its high chemical reactivity associated
with its carboxyl groups. However, in all its aplications, described in numerous
scientific papers as well as in industrial patents, it is used together with other
compounds with similar polarity in various polymer formulations, but not as a
compatibilizer.
On the other hand, the use of the MODIT monomer has not been reported so
far either in the scientific literature or in industrial patents leading to the preparation of
some compound or material as in the applications described in this invention.
These alternative organic substances are then treated with polyolefins to
prepare the compatibilizers of this invention.
2. Procedure for obtaining these organic substances as compatibilizers as well as for
obtaining nanocomposites, microcomposites and polymer blends.
The preparation of the organic substances such as the polar polyolefins takes
place by a procedure like the grafting reaction of polar organic compounds such as
ITA or its MODIT derivative to the polyolefins. The grafting reaction comprises a
process in the molten state between the polyolefin and the polar organic compound in
a discontinuous mixer.

This mixing procedure makes it possible to prepare polar polyoleflns with a
high and controlled degree of grafting of the organic compound, for example itaconic
acid, which corresponds to a procedure that is different from the process that uses
specially designed extruders to carry out the same kind of modifications, as in the
case of the grafting of MAA on the polyolefins.
Moreover, the use of extruders for making polyolefins grafted with maleic
anhydride (PP-g-AMA) has as a consequence the formation of modified polyolefins
with a low degree of grafting and highly degraded, and therefore with lower polarity
compared to the grafting process of ITA and/or its derivatives like MODIT to
polyolefins considered in this invention.
It is necessary to point out that the use of an extruder in the procedure for the
preparation of grafted polyolefins corresponds to a more effective melt mixing
process, but in spite of that it produces a lower degree of grafting, that is, this process
would have a low yield for the preparation of modified polyolefins with a high degree
of grafting like that achieved in the case of the modified polyolefins developed in this
invention using ITA and/or MODIT in a discontinuous mixer.
In the case of obtaining the nanocomposites, this invention comprises the use
of hybrid clays or clays modified with an amine, octadecylamine (ODA), by means of
an ion exchange reaction, that is, a procedure for intercalation in solution. The hybrid
clays are used to obtain the so called "masterbatch," which consists in mixing the
hybrid clay with the polyolefin, in the molten state, together with the modified
polyolefins or compatibilizers of this invention, characterized by the degree of
controlled monomer grafting on the polyoiefin. The degree of grafting of the
compatibilizer is specific for a type of hybrid or modified clay with the aim of preparing
a nanocomposite with improved mechanical properties. In some cases, depending on
the cation exchange capacity of the clay, it may need a compatibilizer with a higher or
lower degree of grafting. The preparation of the nanocomposites is carried out in a
manner similar to that described for the preparation of the modified polyolefins, that
is, in a discontinuous mixer. Therefore the process comprises the melt mixing of a
given amount of the masterbatch with the polyolefin that constitutes the matrix of the

nanocomposite. The use of a discontinuous mixer corresponds to a procedure that
differs from the process that uses speciallly designed extruders for preparing this kind
of nanocomposite.
On the other hand, the procedure for obtaining microcomposites and polymer
blends uses the compatibilizers or polar polyolefins developed in this invention. The
procedure for preparing these microcomposites also corresponds to a procedure
similar to that for the preparation of the polar polyolefins (compatibiiizers) and
nanocomposites.
Therefore the invention comprises procedures for obtaining:
• Compatibilizer based on polypropylene grafted with ITA (PP-g-ITA) containing
0.5-2.0% by weight of ITA (Procedure 1) and the quantitative determination of
the actual graft on the polyolefin (Procedure 1a).
• Compatibilizer based on polypropylene grafted with MODIT (PP-g-MODIT)
containing 0.5-2.0 % by weight of MODIT (Procedure 2) and the quantitative
determination of the actual graft on the polyolefin (Procedure 2a).
• Nanocomposites from modified clays (clays intercalated with an amine like
octadecylamine (ODA)) and PP-g-ITA or PP-g-MODIT compatibilizer of this
invention (Procedure 3).
• Microcomposites based on polyolefms and PP-g-ITA or PP-g-MODIT
compatibilizer of this invention (Procedure 4).
• Blends of polyolefin and PP-g-ITA or PP-g-MODIT compatibilizer of this
invention (Procedure 5).
Procedure 1
Obtaining the compatibilizer polyolefin grafted with itaconic acid (PP-g-ITA).
The compatibilizer, PP-g-ITA, is the polyolefin grafted with itaconic acid, and it
is used in the process of obtaining nanocomposites, microcomposites and the
polyolefin blends. Polypropylene and other polyolefins were used as compounds
based on homopolymers of ethylene and propylene, as well as copolymers of those
homopolymers with alpha olefins.

The preparation of PP-g-ITA compatibilizer with different degrees of ITA
grafting in the polyolefin comprises the following stages:
a) Dosing and mixing, in a discontinuoous mixer at 180-190 °C during 10-15 minutes
at 75 - 90 rpm under a stream of inert gas such as nitrogen, for example, of:
i) polypropylene (PP) (90-99% by weight);
ii) itaconic acid (1-5% by weight);
ill) initiator such as dicumyl peroxide (0.5-1.0 % by weight); and
iv) antioxidants such as beta-hydroxytoluene or Pentaerythritol tetrakis(3,5-di-tert-
butyl-4-hydroxyphenyl-propenoate) (Irganox 1010®) and Tris(2,4-di-tert-butylphenyl)
phosphite (Irgafos 168) in a 2/1 ratio (0.02-0.03% by weight).
b) Pressing at 4-6 MPa and 60-80 °C of the resultant mass from the discontinuous
mixer to obtain 1-2-mm thick plates.
c) Grinding the pressed material obtained in stage (b) into rectangular pieces about 1
to 3 mm on each side.
From this material the sheet and/or film is obtained to determine quantitatively
the percentage by weight of actual ITA graft on PP by infrared analysis.
Procedure 1a
Determination of the actual ITA grafting degree on the polypropylene homopoiymer.
The procedure for quantifying the percentage of actual ITA grafting on PP
consists in preparing physical mixtures, in the molten state, of PP and ITA in the
discontinuous mixing equipment under controlled temperature, time and mixing
speed. The carbonyl index (CI) of the mixtures with different proportions of ITA on PP
was determined, and from the average value of the CI for each of the mixtures a
calibration curve was obtained that relates that CI value with the percentage of ITA
graft present in the mixture (GITA). With this calibration it was possible to determine
the percentage of actual ITA grafting on the PP. The CI was defined by the ratio of
the intensity of the absorption bands centered at 1712 cm-1 and 1788 cm-1
corresponding to the acid and anhydride carbonyl groups of the ITA molecule, and

the intensity of the absorption band centered at 1167 cm-1 which corresponds to the
absorption band of the CH3 groups of the PP used as reference.
Procedure 2
Obtaining the compatibilizer polyolefin grafted with MODIT (PP-g-MODIT).
The procedure for obtaining the compatibilizer based on polyolefin and grafted
with the MODIT monomer is similar to that described for obtaining the PP-g-ITA
compatibilizer (Procedure 1), but in stage (a) part (ii) the ITA monomer is replaced by
MODIT.
Procedure 2a
Determination of the degree of actual MODIT grafting on the polypropylene
homopolymer.
The determination of the degree of actual MODIT grafting on the polypropylene
homopolymer is similar to that described for obtaining the degree of actual ITA
grafting on the PP-g-ITA compatibilizer (Procedure 1a), replacing the ITA monomer
by MODIT.
Procedure 3
Obtaining nanocomposites based on modified clays of the smectic type (clays
intercalated with the amine ODA) and PP-g-ITA or PP-g-MODIT compatibilizer of this
invention.
It comprises the following stages:
a) Obtaining the hybrid clay by means of the organic modification of smectic clay
through the cation exchange reaction with an amine such as ODA in an acid
medium (pH 2.8-3.2, at 25-30 °C).
b) Preparation of the masterbatch, which comprises mixing the hybrid clay from
stage (a) and the PP-g-ITA or PP-g-MODIT compatibilizer of this invention.
This mixture, which contains a hybrid clay/compatibilizer ratio of 1/3, is made in

a discontinuous mixer at 75-90 rpm, 190-195 °C, during 10-15 minutes in a
stream of an inert gas such as nitrogen,
c) Obtaining the nanocomposite by dilution of the masterbatch with polyolefin in a
discontinuous mixer in the molten state and a composition between 1-5% of
hybrid clay in the polyolefin.
Stage (a), obtaining the hybrid clay, is carried out according to the procedure
developed and optimized as part of this invention and applicable to smectic type
clays. The hybrid clay corresponds to a clay with its sheet layers more separated due
to the partial replacement of the interlaminar cations of the clay by aliphatic chain
amino groups. This greater separation of the sheet layers in the hybrid clay has been
detennined and verified by X-ray diffraction. The replacement of the interchangeable
cations of the clay takes place through the cation exchange reaction, in this case
using an aliphatic amine like ODA. The clay is hybrid due to the presence of an
inorganic surface layer of cations in the clay and the organic layer corresponding to
the replacement of the interlaminar cations in the clay by the aliphatic amine. The
procedure for obtaining the hybrid clay comprises the mixing of the aqueous
suspension of clay (8-10 g/l) and the alcoholic solution of the commercial amine (3.0-
3.2 g/l), followed by its isolation by filtration. The optimization of this procedure
involves considering the mixing parameters of the solutions used for obtaining the
hybrid clay, that is time (2-3 h), mixing temperature (25-30 °C) and pH 2.8-3.2.
Stage (b), preparation of the masterbatch, is carried out in a discontinuous
mixer in the molten state under controlled temperature (190-195 °C), time (10-15
min) and stirring (75-90 rpm). The components of the masterbatch are: i) hybrid clay,
ii) PP-g-ITA or PP-g-MODlT compatibilizer of this invention, and iii) antioxidants. The
weight ratio of hybrid clay/compatibilizer is 1/3 in the masterbatch. The antioxidant
composition in the masterbatch can be between 0.02-0.03% by weight of the total
masterbatch mass. This mixture is selective, that is, a compatibilizer with a fixed
degree of grafting is recommended for a specific clay with the purpose of optimizing
the distribution of the components in the masterbatch.

Stage (c), obtaining the clay nanocomposites, comprises the dispersion of the
masterbatch by dilution with polyolefin in the molten state in the discontinuous mixer
under controlled temperature, time and stirring (190-195 °C, 10-15 min, 75-90 rpm).
The result of this process is to obtain clays with a high degree of exfoliation, that is, a
system composed of nanosheets of clay dispersed homogeneously in the polymer
matrix. The degree of dilution of the clay includes the range of 1-5% by weight of
hybrid clay in the nanocomposite. The process of dilution in the molten state is carried
out in a discontinuous mixer in a stream of inert gas such as nitrogen whose function
is to replace the oxidizing environment (air) in the mixer's chamber and prevent the
oxidation of the polyolefin. Furthermore, 0.02-0.03% by weight of antioxidants like
beta-hydroxytoluene or Pentaerythritol tetrakis(3,5-di-tert-butyl-4-hydroxyphenyl-
propenoate) (Irganox 1010®) and Tris(2,4-di-tert-butylphenyl) phosphite (Irgafos 168)
were used in a 2/1 ratio in the mixer.
Procedure 4
Obtaining microcomposites based on polyolefins and PP-g-ITA or PP-g-MODIT
compatibilizers of this invention.
The procedure describes the preparation of PP microcomposites (40-90% by
weight) using microparticles such as talc, natural and synthetic calcium carbonate, as
well as cellulose fibers (10-60% by weight) as polyolefin reinforcing agents, PP-g-ITA
or PP-g-MODIT compatibilizers of this invention (1.0-9.0% by weight) and an
antioxidant such as beta-hydroxytoluene (BHT) or Pentaerythritol tetrakis(3,5-di-tert-
butyl-4-hydroxyphenyl-propenoate) (Irganox 1010®) and Tris(2,4-di-tert-butylphenyl)
phosphite (Irgafos 168) in a 2/1 ratio (0.02-0.03% by weight), and it comprises the
following stages:
a) Sequential dosing of PP, dry microparticles, PP-g-ITA or PP-g-MODIT
compatibilizer of this invention, and antioxidant in a discontinuous mixer.
b) Mixing at 75-90 rpm of the mixture obtained in stage (a) at 190-195 °C during
10-15 minutes in a stream of an inert gas such as nitrogen, for example.
c) Pressing at 4-6 MPa and 60-80 °C of the resultant mass from the mixer.

d) Grinding the pressed material.
Stage (a), dosing the components of the composite, comprises addding I) PP 40-
90% by weight, ii) microparticles 10-60% by weight, iii) compatibllizer PP-g-ITA or PP-
g-MODIT, that is PP grafted with ITA or MODIT, 0-13% by weight, and iv) antioxidant
such as BHT or Pentaerythritol tetrakis(3,5-di-tert-butyl-4-hydroxyphenyl-propenoate)
(Irganox 1010®) and Tris(2,4-dl-tert-butylphenyl) phosphite (Irgafos 168), for
example, In a 2/1 ratio, 0.02-0.03% by weight. The function of the antioxidant is to
prevent the degradation of the PP during the mixing process.
Stage (b) is carried out in a discontinuous mixer. Mixing the components of the
composite, PP, microparticles, compatibllizer and antioxidant has the purpose of
getting the microparticles to be distributed homogeneously in the molten
polypropylene matrix. Once all the components of the composite have been added,
mixing is continued for 10-15 minutes under a stream of inert gas, for example
nitrogen, whose function is to displace the oxidizing air environment in the chamber
and prevent the degradation of the polypropylene.
In stage (c) the resultant mass from stage (b) is pressed at 4-6 MPa and 60-80
°C to obtain pressed plates 1-2 mm thick that will finally go to stage (d), which Is the
grinding of the resultant plates.
Stage (d), grinding of the plates, is carried out by cutting manually or
mechanically rectangular pieces approximately 1-3 mm on each side.
From this granular microcomposite the test specimens sized according to
ASTM standards for determining its tensile properties (ASTM D 638) are obtained.
The procedure described in this invention for obtaining the PP
microcomposites reinforced with natural calcium carbonate microparticles also
comprises the use of traditional reinforcements like calcium carbonate, talc and
cellulose fibers such as sawdust. Natural calcium carbonate has been obtained
according to the procedure described in patent application CL2542-2004 by the
authors of this invention, and it allows microparticles of natural calcium carbonate to
be obtained from egg shells recovered frrom farming and industrial wastes.

At the same time, microcomposite without the PP-g-ITA or PP-g-MODIT
compatibilizer of this invention was obtained for comparison purposes.
Procedure 5
Process for obtaining poiyolefin blends and PP-g-ITA or PP-g-MODIT compatibilizer
of this invention.
The procedure for obtaining poiyolefin blends using PP-g-ITA or PP-g-MODIT
compatibilizer and nonfunctionalized and/or functionalized elastomer (EL) (elastomer
grafted with ITA monomer, EL-g-ITA) comprises the following stages;
a) sequential dosing in a discontinuous mixer of:
(i) poiyolefin such as PP ZN340;
(ii) nonfunctionalized elastomers (EL) such as ethylene-1-octene (Engage or Eng)
copolymer, or styrene-b-(ethylene-co-butylene)-b-styrene (SEBS) copolymer, or
ethylene-co-1-hexene (PEC6) copolymer, or ethylene-co-1-octadecene (PEC18)
copolymer, and/or functionalized elastomers such as elastomers grafted with ITA
(EL-g-ITA), such as Eng-g-ITA or SEBS-g-ITA or PEC6-g-ITA or PEC18-g-ITA;
(ill) PP-g-ITA or PP-g-MODIT compatibilizer of this invention; and
(iv) antioxidant such as BHT or Pentaerythritol tetrakis(3,5-di-tert-butyl-4-
hydroxyphenyl-propenoate) (Irganox 1010®) and Tris(2,4-di-tert-butylphenyl)
phosphite (Irgafos 168) in a 2/1 ratio.
b) Mixing at 75-90 rpm of the composition obtained in stage (a) at 190-195 °C
during 10-15 minutes in a stream of an inert gas, such as nitrogen, for example.
c) Pressing at 4-6 MPa and 60-80 °C of the resultant mass from the mixing.
d) Grinding of the pressed material.
Stage (a), dosing the components of the blend, includes adding:
i) PP (70-90% by weight);
ii) nonfunctionalized elastomer such as Eng or SEBS or PECe or PEC18
and/or functionalized elastomer EL-g-ITA such as Eng-g-ITA or SEBS-g-
ITA or PEC6-g-ITA or PEC18-g-ITA (1.0-30.0% by weight). The

functionalized elastomer has the purpose of allowing greater
homogenization of the different phases of the blend;
iii) PP-g-ITA or PP-g-MODIT compatibilizer of this invention (1.0-15.0% by
weight); and
iv) antioxidant (0.2-0.3 % by weight). The function of the antioxidant is to
prevent the degradation of the PP during the mixing process.
Stage (b) is carried out in a discontinuous mixer. The mixing of the
components of the blend: PP, antioxidant, PP-g-ITA or PP-g-MODIT compatibilizer of
this invention, and unfuncionalized elastomer (EL) and/or functionalized elastomer EI-
g-ITA has the purpose of getting the elastomer (disperse phase) to become
distributed homogeneously in the molten PP matrix, and these functionalized
elastomers are obtained by a procedure similar to the grafting of ITA on the polyolefm
as described in procedure 1 "Obtaining the PP-g-ITA compatibilizer" of this invention.
Once all the components of the blend have been added, mixing is continued during
10-15 minutes under a stream of inert gas, for example nitrogen, whose function is to
displace the oxidizing air environment from the chamber and prevent the degradation
of the polypropylene.
In stage (c) the resultant mass from stage (b) is pressed at 4-6 MPa and 60-
80 °C to obtain pressed plates 2-4 mm thick and finally go to step (d), which is the
grinding of the resultant plates.
Stage (d), grinding of the plates, is carried out by cutting manually or
mechanically into rectangular pieces approximately 1-3 mm on each side.
From this granulated blend the test specimens sized according to ASTM
standards for determining their tensile properties (ASTM D 638) are obtained.
At the same time, blend without the PP-g-ITA or PP-g-MODIT compatibilizer of
this invention and/or without functionalized elastomer was obtained for comparison
purposes.

Examples of applications
The examples include the methodology for obtaining:
• Polyolefin grafted with itaconic acid (PP-g-ITA) compatibilizer (Example 1) and
determination of the degree of actual grafting on the polyolefin (Example 1a)
• Polyolefin grafted with MODIT (PP-g-MODIT) compatibilizer (Example 2) and
determination of the degree of actual grafting on the polyolefin (Example 2a)
• Nanocomposites frome modified clays (clay intercalated with the amine ODA)
and PP-g-ITA or PP-g-MODIT compatibilizer of this invention (Example 3).
• Microcomposites based on polyolefins and PP-g-ITA or PP-g-MODIT
compatibilizer of this invention and antioxidants (Example 4).
• Polyolefin blends and PP-g-ITA or PP-g-MODIT compatibilizer of this invention
(Example 5).
Example 1
Methodology for obtaining the polyolefin grafted with itaconic acid (PP-g-ITA)
compatibilizer.
The organic compound or compatibilizer obtained in this invention comprises
the polyolefin grafted with ITA with a controlled degree of grafting by means of a
procedure developed in this invention. The raw materials for obtaining the
compatibilizer are: i) commercial PP homopolymer ZN250 from Petroquim S.A.; ii) ITA
from Sigma USA; ill) dicumyl peroxide initiator from Akzo USA, and iv) Pentaerythritol
tetrakis(3,5-di-tert-butyl-4-hydroxyphenyl-propenoate) (Irganox 1010®) and Tris(2,4-
di-tert-butylphenyl) phosphite (Irgafos 168) antioxidants in a 2/1 ratio from Petroquim
S.A.
A description is given in this example of the stages for obtaining a
compatibilizer with 1.8% of ITA grafting on PP ZN250 and a total mass of 35 grams,
equivalent to the capacity of the discontinuous mixer used, and it comprises:
a) dosing and mixing in a discontinuous mixer at 190 °C, 75 rpm, and during 10
minutes under a stream of inert gas such as nitrogen of:

i) PP ZN250 (33.77 grams; 96.48% by weight),
ii) ITA (1.05 grams; 3.00% by weight),
iii) dicumyl peroxide initiator (0.175 grams; 0.50% by weight), and
iv) Pentaerythritol tetrakis(3,5-di-tert-butyl-4-hydroxyphenyl-propenoate)
(Irganox 1010®) and Tris(2,4-di-tert-butylphenyl) phosphite (Irgafos
168) antioxidant in a 2/1 ratio (0.07 grams; 0.02% by weight),
b) pressing at 5 MPa and 70 °C of the resultant mass from the discontinuous
mixer to obtain pressed plates 1-2 mm thick, and
c) grinding the pressed material (PP-g-ITA compatibilizer) into rectangular
pieces approximately 1-3 mm on each side.
Example la
Determination of the degree of actual grafting of itaconic acid (ITA) in polypropylene
(PP).
The method for quantifying the percentage of actual grafting of ITA on PP for
the PP-g-ITA compatibilizer consists in preparing physical mixtures, in the molten
state, of PP and ITA in the Brabender Plasticorder model PL331 discontinuous mixing
equipment. For that purpose three mixtures are made of PP ZN250 with ITA with
compositions between 1.0% and 3.0% by weight of ITA (Table 1). These mixtures are
processed in the discontinuous mixer during 6 min at 190 °C and 75 rpm in an inert
atmosphere, for example nitrogen. The samples were then analyzed by Fourier
transform infrared spectroscopy (FTIR). The carbonyl index (CI) of all of them was
determined. The CI was defined as the ratio of the sum of the intensities of the FTIR
absorption bands centered at 1712 cm-1 and 1788 cm-1 corresponding to the
carbonyl groups and succinic anhydride of the ITA molecule, and the intensity of the
FTIR absorption band centered at 1167 cm'\ which corresponds to the absorption
band of the CH3 groups of the PP used as reference
From the average value of the CI of each of the
mixtures a calibration curve is obtained that relates that CI value with the percentage

of ITA present in the mixture. With this curve it was possible to determine the
percentage of actual grafting (GAI) of ITA on PP with different fluidity index (Fl).
Equation 1, obtained from the linear relation of the calibration curve, allows the GAI to
be determined.
GAI (% by weight) = Ic / 0.3093 (Equation 1)
In this way compatibilizers with 0.7, 1.0 and 1.8% of ITA graft or GAI value were
obtained, that is, PP-g-ITAo.7, PP-g-ITA1.8 and PP-g-ITA1-8, respectively, in the
polypropylene ZN250 matrix. The proportions of the components of each of these
compatibilizers together with the molecular weight and polydispersity are summarized
in Tables 1 and 2, respectively.
The use of the compatibilizers to obtain nanocomposites, microcomposites
and/or blends based on polyolefins is specific, and their mechanical and thermal
properties are determined according to the degree of actual grafting of ITA on the
polyolefin.
Table 1. Proportions of components (itaconic acid, dicumyl peroxide and PP ZN250)
for preparing physical mixtures of PP with different percentages of ITA grafts.


Table 2. Molecular weight (Mw), polydlspersity (Pd) and actual grafting of ITA on PP
(ZN250) of compatibillzers in physical mixtures.

Example 2
Methodology for obtaining the compatibilizer of polyolefin grafted with MODIT (PP-g-
MODIT).
Similar to application example 1, in which stage a) ii) is modified by replacing
the ITA monomer by MODIT, thus obtaining PP-g-MODIT compatibilizer with a
variable degree of actual grafting between 0.5 and 1.4% by weight in the PP ZN250
homopolymer.
Example 2a
Methodology for determining the degree of actual grafting of MODIT in the polyolefin.
The determination of the degree of actual grafting of MODIT in the PP
homopolymer is similar to that described for obtaining the degree of actual grafting of
ITA in PP-g-ITA compatibilizer (Procedure 1a), replacing the ITA monomer by
MODIT.
The MODIT monomer was prepared from the reaction of itaconic anhydride
(1.0 mol) and 1-octadecyl alcohol (1.2 mol) in toluene as solvent at the reflux
temperature of the latter. Reaction time was 2.5 hours. At the end of the reaction the
solvent was removed in a rotary evaporator and the crude product obtained was
recrystailized in a 50/50 v/v toluene/petroleum ether mixture. The purified product
melts at a temperature of 86-88 °C and its purity was verified by proton nuclear
magnetic resonance spectrometry (1H NMR).
The physical mixtures of PP ZN250 and MODIT made for the determination of
the degree of actual grafting of MODIT on PP comprised a composition between

0.5% and 5.0% by weight of MODIT (Table 3). These mixtures were processed in a
manner similar to the procedure described for the PP-g-ITA compatlbilizer, in the
discontinuous mixer during 6 min, 75 rpm and 190 °C in an Inert atmosphere of, for
example, nitrogen. The samples were then analyzed by Fourier transform infrared
spectroscopy (FTIR). In all of them the carbonyl index (CI) was determined. The CI is
defined as the ratio of the sum of the intensities of the FTIR absorption bands
centered at 1718 cm-1 1735 cm-1 and 1778 cm-1, corresponding to the representative
groups of the MODIT molecule, and the intensity of the FTIR absorption band
centered at 1164 cm-1 which corresponds to the absorption band of the CH3 groups
of the PP used as reference. Table 4 shows the CI values for each of the mixtures
prepared, the actual percentage of resultant MODIT grafting, and the code of each
PP-g-MODITx compatlbilizer, where x represents the actual percentage of grafting,
and following the same procedure as that used for the PP-g-ITA compatlbilizer.
The use of the compatibllizers for obtaining the nanocomposites,
microcomposites and/or blends based on polyolefins is specific, and its mechanical
and thermal properties are determined according the degree of actual grafting of
MODIT on the polyolefin.
Table 3. Proportions of components (MODIT, cumyl peroxide and PP ZN250) in
physical mixtures for obtaining compatibilizers with different percentages of grafted
MODIT.


Table 4. Carbonyl index and percentage of actual grafting of MODIT on PP in
compatlbillzers obtained from physical mixtures.

Example 3
Methodology for obtaining nanocomposites based on modified clays (clay intercalated
with the amine ODA) and the PP-g-ITA or PP-g-MODIT compatibilizers of this
invention.
The polyolefin and smectic type clay nanocomposite is comprised of the
following raw materials: i) polyolefin; ii) clay modified or intercalated with ODA; ill) PP-
g-ITA or PP-g-MODIT compatibilizer of this invention, and iv) antioxidants.
(I) The polyolefins used were Ziegler-Natta polypropylene homopolymers from
the Petroquim S.A. company, with fluidity indices (Fl) between 1.8 and 26.0 (ZN340
and ZN150), as well as metallocene polypropylene homopolymers (Met 340 and Met
190) with the properties indicated in Table 5.
(ii) Clays of the smectic type such as montmorillonite (Mo) and natural (Hn)
and synthetic (Hs) hectorite supplied by the Netherland Organisation for Applied
Scientific Research-NTO of Holland (Table 6).
(ill) Compatibilizers: PP grafted with ITA or MODIT of this invention obtained
according to procedures 1 and 2, respectively, of this invention.
(iv) Antioxidant: Beta-hydroxytoluene (BHT) or Pentaerythritol tetrakis(3,5-di-tert-
butyl-4-hydroxyphenyl-propenoate) (Irganox 1010®) and Tris(2,4-di-tert-
butylphenyl) phosphite (Irgafos 168) in a 2/1 ratio, from the Petroquim S.A.
company.



This example describes the stages for obtaining a nanocomposite of
polypropylene ZN340 (96.0% by weight); Mo hybrid clay (1.0% by weight) and PP-g-
AIT1-8 compatibilizer of this invention (3.0 % by weight), which comprises the following
preparation stages:
a) Mo hybrid clay;
b) hybrid clay-compatibilizer masterbatch; and
c) hybrid clay-compatibilizer-PP nanocomposite.

a) The preparation of hybrid Mo is achieved by means of the intercalation of
the amine ODA in Mo clay, that is, a cation exchange reaction of Mo clay with the
amine ODA in an acid environment (pH 3.0). For that purpose an aqueous dispersion
of Mo is prepared using 5.0 grams of Mo in 500 ml of distilled water, stimng during 30
minutes. Separately, 1.6 g of ODA is dissolved in 500 ml of a 1/1 ethanol/water
mixture at 70 °C, adjusting to pH = 3,0 with hydrochloric acid. Then the ODA solution
is added to the aqueous dispersion of Mo, again adjusting the pH of this new resultant
suspension at 3.0, and stirring is continued during 2.5 hours at 30 °C. It is then
filtered, washed with a 1/1 ethanol/water mixture, the filtrate is dried at 60 °C for 12
hours, and the resultant hybrid Mo is ground in a mechanical laboratory mill to
Standard 325 mesh.
b) Preparation of the masterbatch, which comprises mixing i) 9.25 grams of the
hybrid Mo obtained in stage (a); ii) 27.7 grams of PP-g-AIT1-8 compatibilizer of this
invention (1/3 hybrid Mo/compatibilizer ratio); and iii) 0.02 grams of BHT antioxidant
and 0.02 grams of Pentaerythritol tetrakis(3,5-di-tert-butyl-4-hydroxyphenyl-
propenoate) (Irganox 1010®) and Tris(2,4-di-tert-butylphenyl) phosphite (Irgafos 168)
antioxidant in a 2/1 ratio. The masterbatch is thus obtained in a discontinuous mixer
at 100 rpm, 190 °C and 10 minutes in a stream of an inert gas such as nitrogen.
c) Obtaining the nanocomposite: It comprises mixing: i) 1.48 grams of
masterbatch prepared in the previous stage; ii) 35.6 grams of PP ZN340; and iii) 0.02
grams of BHT and 0.02 grams of Pentaerythritol tetrakis(3,5-di-tert-butyl-4-
hydroxyphenyl-propenoate) (Irganox 1010®) and Tris(2,4-di-tert-butylphenyl)
phosphite (Irgafos 168) in a 2/1 ratio as antioxidants. This mixing is carried out in a

Brabender Plasticorder discontinuous mixer at 190 °C, 75 rpm, during 10 min under a
stream of an inert gas such as nitrogen, whose function is to dilute the oxidizing air
environment in the chamber to prevent the degradation of the polypropylene. The
resultant mass from the discontinuous mixer is then pressed at 5 MPa and 80 °C,
producing plates 1-2 mm thick which are finally ground into rectangular pieces
approximately 1-3 mm on each side. From this ground nanocomposite the specimens
for the tensile and thermal tests according to standards are obtained.
The same procedure described in this example of applications is valid for
obtaining nanocomposites using other smectic clays such as Hn and Hs of Table 6,
different PPs such as ZN250 and ZN150 of Table 5, and PP-g-AITx Or PP-g-MODITx
compatibilizers with different degrees of ITA or MODIT grafting on the PP. The
nanocomposites obtained in this way will have a composition of 1, 3 and 5% by
weight of hybrid Hn or Hs using a masterbatch with a hybrid clay/compatibilizer ratio
of 1/3.
Similarly, the description of this example of application is also valid to obtain
nanocomposites, for comparison purposes, using the PP-g-AMA compatibilizer
instead of PP-g-AITx or PP-g-MODIT x of this invention. The PP-g-AMA compatibilizer
has 0.6% of maleic anhydride (MAA) grafted on the polyolefin. This is valid for all the
smectic clays of Table 6, as well as the PPs cited in Table 5, and keeping the hybrid
clay/PP-g-AMA weight ratio of 1/3 of the masterbatch, as well as the hybrid clay
composition of 1.0 to 5.0% by weight.
IVIechanical and thermal tests of the nanocomposites.
The tests carried out to detemnine the mechanical and thermal properties of the
nanocomposites of PP homopolymers and smectic hybrid clays were:
• Thermal tests by thermogravimetric analysis that make it possible to obtain the
thermal decomposition temperature measured as the temperature corresponding
to a 50% weight loss, coded as T50" and referred to thermal stability.

• Tensile tests according to ASTIVI D 638, to determine tensile mechanical
properties like elastic modulus (E) in megapascals (MPa), and elastic limit (ay) in
megapascals (MPa).
Table 7. Thermal stability (T50) of nanocomposites obtained using 3% w/w of PP-g-
ITA with different percentages of grafting as compatibilizer agent, and 1% of different
hybrid clays. (T50 PP = 319 °C)

According to the thermal tests of the nanocomposites it can be established that:
• The nanocomposites obtained using the compatibilizer of this invention, PP-g-
ITA with different degrees of ITA grafting on the PP (0.7, 1.0 and 1.8% by
weight of ITA on PP), have a thermal stability (T50) greater than that of
polypropylene alone. Furthermore, the thermal stability (T50) of the
nanocomposite is a function of the degree of actual grafting of ITA in the PP-g-
ITA compatibilizer used, and it is also specific according to the type of smectic
clay used (Table 7).

Table 8. Elastic modulus (E) and elastic limit (φy) of nanocomposltes that comprise
3% by weight of PP-g-ITA compatibilizer and different percentages of actual ITA
grafting and 1% by weight of hybrid Mo, Hn and Hs (*).



(*)Scientific publication: Macromol. Chem. Phys., 207, 1376-1386, August (2006). Use
of PP grafted with itaconic acid as a new compatibilizer for PP/clay nanocomposites.
IVIoncada E, Quijada R, Lieberwirth I, Yazdani-Pedram M.
According to the mechanical tests of the nanocomposites based on polyolefins, hybrid
clays, and compatibilizers of this invention or PP-g-AMA compatibilizer, it can be
established that:
• Nanocomposites obtained using the PP-g-ITA compatibilizer of this
invention have greater rigidity (E) (13.0 to 49.0%) and elastic limit (17.0 to
22.0%) than those made using the PP-g-AMA compatibilizer. This is valid
for the nanocomposites with 1.0% by weight of the hybrid clays and the
PPs used in this invention.
• The rigidity (E) of the nanocomposites increases as the fluidity index of
the PP used increases (6.0 to 15.0% increase) and also as the degree of
actual grafting of MODIT in the PP-g-MODIT compatibilizer increases (5.0
to 10.0% increase).

• The rigidity (E) and elastic limit of the nanocomposites based on
polyolefins (ZN340 or ZN150), the PP-g-ITA compatibilizer of this
invention, and clays (Mo or Hn) is a function of the degree of actual
grafting of the ITA on the PP to obtain such nanocomposites.
• The rigidity (E) of the nanocomposites based on polyolefins (ZN340 or
ZN150), PP-g-AITo.6 or PP-g-MODITo.5 compatibilizer of this invention,
and Mo or Hn hybrid clays is greater (5.0 to 49.0% increase) than that

corresponding to nanocomposites obtained using the PP-g-AMA
compatibilizer with 0.6% actual grafting of AMA on the PP.
• Nanocomposites that use compatibilizers of this invention can be applied
in fields in which the rigidity requirements are more demanding than in
the fields of application of the nanocomposites that use the PP-g-AMA
compatibilizer.
Example 4
Methodology for obtaining microcomposites based on polyoleflns and PP-g-AITx or
PP-g-MODITx compatibilizers of this invention.
The microcomposites based on polypropylene (PP) with microparticles and the
PP-g-AITx or PP-g-MODITx compatibilizer of this invention considered the use of the
commercial Ziegler-Natta PPs of Table 5 and the microparticles shown in Table 10.

This example describes the stages for obtaining a microcomposite of PP ZN250
with 40% by weight of ES400 natural calcium carbonate microparticles (obtained
according to procedure described in patent application CL2542-2004 by the authors
of this invention), and PP-g-AIT0.7 compatibilizer of this invention, for a total mass of

35 grams, equivalent to the capacity of the discontinuous mixer used, and it
comprises:
a) Sequential dosing and mixing, in a discontinuous mixer at 190 °C during 10
minutes and at 75 rpm under a stream of an inert gas such as nitrogen, of the
components of the microcomposite:
i) PP ZN250 (20.6 grams);
ii) PP-g-AIT0.7 compatibilizer of this invention (0.35 grams);
ill) Pentaerythritol tetrakis(3,5-di-tert-butyl-4-hydroxyphenyl-propenoate)
(Irganox 1010®) and Tris(2,4-di-tert-butylphenyl) phosphite (Irgafos 168)
antioxidant in 2/1 ratio (0.048 grams); and
iv) Dry ES400 microparticles (14.0 grams).
b) pressing at a 5 MPa and 80 °C of the resultant mass from the mixing in the
discontinuous mixer to obtain pressed plates 1-2 mm thick, and
c) grinding the resultant pressed material or microcomposite of polypropylene with
40% by weight of ES400 microparticles into rectangular pieces approximately 1-3
mm on each side.
The same procedure is valid for microcomposites based on PP ZN340 and
ZN250 with 40% by weight of microparticles of CC2 or TA2 or cellulose fibers such as
sawdust and 1.0 to 9.0% by weight of PP-g-AIT0.6 or PP-g-MODIT0.5 compatiblizer of
this invention.
Similarly, for comparison purposes and with the same methodology, PP-
microparticles microcomposites and without compatibilizer were obtained.
Microcomposites of PP-microparticles that use compatibilizers such as PP-g-AMA0.6
were also obtained to evaluate the comparative advantages of the PP-g-AIT0.6 or PP-
g-MODIT0.5 compatibilizers of this invention on the mechanical properties of the
microcomposite.
The mechanical tests made with the microcomposites obtained were tensile tests
according to ASTM D 638, to determine tensile mechanical properties such as elastic

modulus (E) in megapascals (MPa), elastic limit (ay) in megapascals (MPa), and
elongation at breakage in %.
Table 11: Elastic modulus (E), elastic limit (ay) and elongation at breakage (6 ) of
microcomposites obtained with PP ZN250 and microparticles (40% by weight) of talc
(TA2) or calcium carbonate (ES400) and PP-g-AIT0.6 or PP-g-MODIT0.5 compatibilizer
of this invention and PP-g-AMA0.6

The mechanical properties of the microcomposites of polyolefins containing
microparticles of natural calcium carbonate ES400 or talc TA2 and PP-g-AIT0.6 or PP-
g-MODIT0.5 compatibilizer of this invention or PP-g-AMA show that:
• The rigidity (E) and elastic limit increase as the proportion of PP-g-AIT0.6
or PP-g-MODIT0.5 compatibilizer of this invention (10.0 to 20.0%
increase for E and 4.0 to 30.0 % increase for the elastic limit) or of PP-
g-AMA0.6 compatibilizer increases (from 1.0 to 9.0% by weight) (5.0 to
10.0 % increase of E and 4.0 to 25.0% increase of the elastic limit).
• The rigidity (E) and elastic limit of microcomposites that use the PP-g-
AITo.e or PP-g-MODIT0.5 compatibilizer of this invention are greater than
those of the similar microcomposite without compatibilizer (10.0 to
20.0% increase of E and 4.0 to 30.0 % increase of the elastic limit).

• The rigidity (E) and elastic limit of the microcomposites that use the PP-
g-AIT0.6 or PP-g-MODIT0.5 oompatibilizer of this invention increases in a
higher proportion when the proportion of oompatibilizer increases from
1.0 to 9.0 % by weight, compared with the increase of E and elastic limit
of the microcomposites that use the PP-g-AMA0.6 oompatibilizer in the
same composition range.
• The microcomposites obtained using the compatibilizers of this
invention can be applied in fields in which the requirements of rigidity
are similar or more demanding than in the fields of application of the
microcomposites obtained using the PP-g-AMA compatibilizer.
Example 5
Methodology for obtaining polyolefin blends and PP-g-ITA or PP-g-MODIT
compatibilizer of this invention.
The components of the polyolefin blends are: i) polyolefins; ii) unmodified or
modified elastomers; iii) compatibilizers of this invention; and iv) antioxidant.
i) Polyolefins: commercial Ziegler-Natta polypropylenes of Table 5.
ii) Unmodified elastomers: a) nonmetallocenes: ethylene-1-octene copolymers
(Engage) and copolymer of styrene-b-(ethylene-co-butylene)-b-styrene (SEBS); and
b) metallocenes: ethylene-co-1-hexene copolymer (PECe), ethylene-co-1-octadecene
copolymer (PECia) (Table 12).
Modified elastomers were also used as additional compatibilizers to achieve
better homogenization of the phases in the polyolefin blend, and they comprise the
grafting of ITA (0.7% degree of grafting) on the elastomer (EL-g-ITA) such as Eng-g-
ITA or SEBS-g-ITA or PECe-g-ITA or PECia -g-ITA.
iii) Ckjmpatibilizer: PP-g-ITA or PP-g-MODIT of this Invention.
iv) Antioxidant: Beta-hydroxytoluene (BHT) or Pentaerythritol tetrakis(3,5-di-
fert-butyl-4-hydroxyphenyl-propenoate) (Irganox 1010®) and Tris(2,4-di-tert-
butylphenyl) phosphite (Irgafos 168) in a 2/1 ratio, from the Petroquim S.A.
company.


This example describes the stages for the preparation of the blend based on PP
ZN340, nonfunctionalized elastomer (30% by weight) and PP-g-AIT0.7 compatibilizer
of this invention (10% by weight) for a total mass of 35 grams, equivalent to the
capacity of the discontinuous mixer used, and it comprises:
a) sequential dosing and mixing in a discontinuous mixer at 190 °C and 75 rpm during
10 minutes under a stream of inert gas such as nitrogen, of the components of the
blend:
i) PP ZN340 (20.6 grams);
ii) PP-g-AIT0.7 compatibilizer of this invention (0.35 grams);
ill) antioxidant Pentaerythritol tetrakis(3,5-di-tert-butyl-4-hydroxyphenyl-
propenoate) (Irganox 1010®) and Tris(2,4-di-tert-butylphenyl) phosphite
(Irgafos 168) in a 2/1 ratio (0.048 grams); and
iv) Engage unfunctionalized elastomer (14.0 grams).
b) pressing at a 5 MPa and 80 °C of the resultant mass of the mixing in the
discontinuous mixer to obtain pressed plates 1-2 mm thick, and
c) grinding the resultant pressed material or blend into rectangular pieces
approximately 1-3 mm on each side.
The same procedure is valid for obtaining blends based on PP ZN340 with
elastomer such as SEBS, PEC6, PEC18, and PP-g-AIT0.6 or PP-g-MODIT0.5

compatibilizer of this invention. Blends were also obtained based on PP ZN340, PP-
g-AIT0.6 or PP-g-MODIT0.5 compatibilizer of this invention, and with functionalized
elastomers such as SEBS-g-ITA, PEC6-g-ITA and PEC18-g-ITA as additional
compatibilizers.
Furthennore, for the purpose of comparison, mixtures of PP-elastomer
unfunctionalized and without compatibilizer were also obtained using the same
methodology.
The mechanical tests carried out with the reference mixtures and blends
obtained, as detailed in Table 13, were:
i) tensile tests according to ASTM D 638 to determine tensile mechanical
properties such as Young's modulus (E) in megapascals (MPa), elastic
limit (cry) in megapascals (MPa) and elongation at breakage in %, and
ii) impact resistance (ASTM D 256) to determine impact resistance (J/m).








According to the mechanical tests of the blends based on polyolefins and
compatibilizers of this invention it can be established that there is:
• Increased rigidity (E) (5.0 to 20.0% increase) and elongation at
breakage (10.0 to 90.0% increase) when using the PP-g-ITA or PP-g-
MODIT compatibilizer of this invention for obtaining the PP-EL blend.
• Increased rigidity (E) (10.0 to 35.0 % increase), elastic limit (5.0 to 15.0
% increase) and elongation at breakage (12.0 to 90.0% increase) when
the elastomers functionalized with the itaconic acid monomer are added
as compatibilizers with respect to the PP-EL blend.
• Greater rigidity (E) of the PP-EL blend (25% increase) when an
elastomer with a longer side chain is used, in increasing order for
PP/PEC6 • Increased impact resistance (10.0 to 80.0%) when adding the
functionalized elastomers to the PP-EL blend.
• Greater impact resistance (10.0 to 50.0% increase) for PP-EL blends
that contain PP-g-AITx polymers grafted with ITA of this invention than
those PP-EL blends that do not contain it.
• The blends obtained using compatibilizers of this invention can be
applied in fields in which the rigidity and elongation at breakage
requirements are more demanding than in the fields of application of the
blends without compatibilizer.

Replacement sheet
CLAIMS
1. Compatibilizer based on polyolefins CHARACTERIZED because it fs constituted
by: Polyolefins grafted in the molten state with itaconic acid (ITA) or Its derivative
monooctadecyl itaconate (MpDIT), with a degree of grafting in the interval between
0.5% and 2.8%, with a level of eproducibility less than 10% for any grafting degree
in this interval and without significative degradation of the polyolefins.
2. Compatibilizer according to claim 1 CHARACTERIZED because the polyolefin
refers to compounds based on homopolymers of ethylene as well as copolymers of
ethylene or propylene with alpha olefins.

3. Compatibilizer according to claim 1, CHARACTERIZED because the polypropylene
is a heterophasic polypropylene or homopolymer of propylene with melt flow index
between 1.8 and 26.0..
4. Process for obtaining the compatibilizer of claims 1 through 3 CHARACTERIZED
because it comprises the following stages:
a) dosing and mixing, in a discontinuous mixer, at 180-195 -C, 75-90 rpm during 10-
15 minutes and under a stream of an inert gas such as nitrogen, of:
i) polyolefin in the molten state,
ii) itaconic acid (ITA) or its derivative monooctadecyl itaconate (MODIT),
iii) initiator such as dicumyl peroxide, and
iv) antioxidant such as beta-hydroxytoluene (BHT) or Pentaerythritol
tetrakis(3,5-di-tert-butyl-4-hydroxyphenyl-propenoate) (Irganox 1010®) and
Tris(2,4-di-tert-butylphenyl) phosphite (Irgafos 168) in a 2/1 ratio,
b) pressing the resultant mass of stage (a) at a pressure of 4-6 Mpa, in the
temperature range of 60-80 -C to obtain laminates 1-2 mm thick, and

Replacement sheet
c) grinding the pressed material from stage (b) into rectangular pieces approximately
1-3 mm on each side,
d) quantitative determination of the weight percentage of grafting of ITA or MODIT in
PP in the sheets and/or films obtained in stage (c) by infrared analysis, and where an
appreciable degradation of the polyolefins does not take place,
5. Process for obtaining the compatibilizer according to claim 5, CHARACTERIZED
because:
the polyolefin is polypropylene (PP) and is in the range of 92- 98% by weight;
the itaconic acid (ITA) or its derivative monooctadecyl Itaconate (MODIT) is in the
range of 1-7% by weight;
the dicumyl peroxide initiator is in the range between 0.5-1.0% by weight and
the antioxidants such as beta-hydroxytoluene or Pentaerythritol tetrakis(3,5-di-tert-
butyi-4-hydroxyphenyl-propenoate) (Irganox 1010®) and Tris(2,4-dj-tert-butylphenyl)
phosphite (Irgafos 168) are in the range of 0.02-0.03% by weight.
6. The use of compatibilizer of the claim 1 to 3, CHARACTERIZED because it is
utilized for obtaining nanocomposltes, microcomposites and blends based on
polyolefins

The present invention relates to compatibilizers to be used for obtaining materials called polyolefin nanocomposites, microcomposites and polymer blends, and it includes the process for obtaining such compatibilizers. Such compatibilizers are obtained from the monomers of the organic compounds itaconic acid (ITA) or its monooctadecyl itaconate (MODIT) derivative. The compatibilizers are polyolefins grafted with those monomers, which are characterized by having functional groups with a hydrophilic character and a polymer backbone with a hydrophobic character. The compatibilizers of this invention are characterized by having controlled degrees of grafting of these monomers, and they can be used optimally in various applications. It also relates to the process for obtaining such compatibilizers.

Documents:

1730-KOLNP-2009-(04-02-2015)-ANNEXURE TO FORM 3.pdf

1730-KOLNP-2009-(04-02-2015)-CORRESPONDENCE.pdf

1730-KOLNP-2009-(04-02-2015)-DESCRIPTION (COMPLETE).pdf

1730-KOLNP-2009-(04-02-2015)-FORM-2.pdf

1730-KOLNP-2009-(04-02-2015)-OTHERS.pdf

1730-KOLNP-2009-(29-09-2014)-CORRESPONDENCE.pdf

1730-KOLNP-2009-(29-09-2014)-OTHERS.pdf

1730-kolnp-2009-abstract.pdf

1730-kolnp-2009-claims.pdf

1730-KOLNP-2009-CORRESPONDENCE 1.1.pdf

1730-kolnp-2009-correspondence.pdf

1730-kolnp-2009-description (complete).pdf

1730-kolnp-2009-form 1.pdf

1730-KOLNP-2009-FORM 18.pdf

1730-kolnp-2009-form 3.pdf

1730-kolnp-2009-form 5.pdf

1730-kolnp-2009-gpa.pdf

1730-kolnp-2009-international preliminary examination report.pdf

1730-kolnp-2009-others.pdf

1730-kolnp-2009-pct priority document notification.pdf

1730-kolnp-2009-pct request form.pdf

1730-kolnp-2009-specification.pdf


Patent Number 265980
Indian Patent Application Number 1730/KOLNP/2009
PG Journal Number 13/2015
Publication Date 27-Mar-2015
Grant Date 26-Mar-2015
Date of Filing 08-May-2009
Name of Patentee UNIVERSIDAD DE CHILE
Applicant Address ALAMEDA LIBERTADOR BERNARDO O'HIGGINS 1058, SANTIAGO
Inventors:
# Inventor's Name Inventor's Address
1 QUIJADA ABARCA, RAUL LUIS CARRERA 1747 VITACURA, SANTIAGO DE CHILE
2 YAZDANI-PEDRAM, MEHRDAD AVDA. SUECIA 3328, DEPTO. 904, SANTIAGO DE CHILE
3 TORO ESTAY, PATRICIO JAVIER DE LA ROSA 4280-DEPTO. 20,, SANTIAGO DE CHILE
4 MONCADA ACEVEDO, EDWIN, ALEXANDER BEAUCHEFF 861, SANTIAGO DE CHILE
PCT International Classification Number C08F 255/02
PCT International Application Number PCT/IB2007/003008
PCT International Filing date 2007-10-10
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2729-2006 2006-10-11 Chile