Title of Invention

METHOD FOR CONTROLLING VOLTAGE WITHIN A POWERTRAIN SYSTEM

Abstract A method for controlling a powertrain system includes monitoring voltage of an energy storage device. The method further includes modifying a preferred voltage limit when the voltage of the energy storage device transgresses a trigger voltage limit, and determining the power constraint of a first power actuator based on the estimated output power of the energy storage device when the voltage of the energy storage device transgresses the preferred voltage limit.
Full Text METHOD FOR CONTROLLING VOLTAGE WITHIN A POWERTRAIN SYSTEM
CROSS REFERENCE TO RELATED APPLICATION
[0001] This application claims the benefit of U.S. Provisional Application
No. 60/984,912 filed on 11/02/2007 which is hereby incorporated herein by
reference.
TECHNICAL FIELD
[0002] This disclosure is related to controlling voltage within powertrain
systems.
BACKGROUND
[0003] The statements in this section merely provide background
information related to the present disclosure and may not constitute prior art.
[0004] Known powertrain architectures include torque-generative devices.
including internal combustion engines and electric machines, which transmit
torque through a transmission device to an output member. One exemplary
powertrain includes a two-mode, compound-split, electro-mechanical
transmission which utilizes an input member for receiving motive torque from
a prime mover power source, preferably an internal combustion engine, and an
output member. The output member can be operatively connected to a
driveline for a motor vehicle for transmitting tractive torque thereto. Electric
machines, operative as motors or generators, generate a torque input to the


transmission, independently of a torque input from the internal combustion
engine. The electric machines may transform vehicle kinetic energy,
transmitted through the vehicle driveline, to electrical energy that is storable in
an electrical energy storage device. A control system monitors various inputs
from the vehicle and the operator and provides operational control of the
powertrain, including controlling transmission operating state and gear
shifting, controlling the torque-generative devices, and regulating the electrical
power interchange among the electrical energy storage device and the electric
machines to manage outputs of the transmission, including torque and
rotational speed.
SUMMARY
[0005] A powertrain system includes a first power actuator, a second power
actuator, a transmission device and an energy storage device coupled to one of
the first power actuator and the second power actuator. The transmission
device is operative to transfer power between an output member, and the first
and second power actuators. A method for controlling the powertrain system
includes monitoring voltage of the energy storage device, and providing a base
voltage limit, an intermediate power constraint, a preferred voltage limit
defining a preferred voltage range, and a trigger voltage limit for the energy
storage device. The preferred voltage limit is modified when the voltage of
the energy storage device transgresses the trigger voltage limit. A power
command to the first power actuator is monitored and an output power of the
energy storage device for the power command is estimated. A power


constraint of the first power actuator is determined based on the intermediate
power constraint when the voltage of the energy storage device is within the
preferred voltage range. And, the power constraint of the first power actuator
is determined based on the estimated output power of the energy storage
device when the voltage of the energy storage voltage transgresses the
preferred voltage limit.
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] One or more embodiments will now be described, by way of
example, with reference to the accompanying drawings, in which:
[0007] Fig. 1 is a schematic diagram of an exemplary powertrain, in
accordance with the present disclosure;
[0008] Fig. 2 is a schematic diagram of an exemplary architecture for a
control system and powertrain, in accordance with the present disclosure;
[0009] Figs. 3 and 4 are schematic flow diagrams of a control system
architecture for controlling and managing torque in a powertrain system, in
accordance with the present disclosure;
[0010] Figs. 5, 6, and 7 are flow diagrams of exemplary control schemes, in
accordance with the present disclosure;
[0011] Fig. 8 is a graphical depiction of power values versus time of a of a
control scheme in accordance with the present disclosure;
[0012] Fig. 9 is a flow diagram of an exemplary control scheme in
accordance with the present disclosure;

[0013] Fig. 10 is a graphical depiction of voltage values and power values
versus time of a control scheme in accordance with the present disclosure; and
[0014] Figs. 11 and 12 are flow diagrams of exemplary control schemes, in
accordance with the present disclosure.
DETAILED DESCRIPTION
[0015] Referring now to the drawings, wherein the showings are for the
purpose of illustrating certain exemplary embodiments only and not for the
purpose of limiting the same. Figs. 1 and 2 depict an exemplary electro-
mechanical hybrid powertrain. The exemplary electro-mechanical hybrid
powertrain in accordance with the present disclosure is depicted in Fig. 1,
comprising a two-mode, compound-split, electro-mechanical hybrid
transmission 10 operatively connected to an engine 14 and first and second
electric machines ('MG-A') 56 and ('MG-B') 72. The engine 14 and first and
second electric machines 56 and 72 each generate power which can be
transferred to the transmission 10. The power generated by the engine 14 and
the first and second electric machines 56 and 72 and transferred to the
transmission 10 is described in terms of input and motor torques, referred to
herein as T[, T'A, and TB respectively, and speed, referred to herein as N(, NA,
and NB, respectively.
[0016] The exemplary engine 14 comprises a multi-cylinder internal
combustion engine selectively operative in several states to transfer torque to
the transmission 10 via an input shaft 12, and can be either a spark-ignition or
a compression-ignition engine. The engine 14 includes a crankshaft (not

shown) operatively coupled to the input shaft 12 of the transmission 10. A
rotational speed sensor 11 monitors rotational speed of the input shaft 12.
Power output from the engine 14, comprising rotational speed and engine
torque, can differ from the input speed NI and the input torque TI to the
transmission 10 due to placement of torque-consuming components on the
input shaft 12 between the engine 14 and the transmission 10, e.g., a hydraulic
pump (not shown) and/or a torque management device (not shown).
[0017] The exemplary transmission 10 comprises three planetary-gear sets
24, 26 and 28, and four selectively engageable torque-transferring devices, i.e.,
clutches C1 70, C2 62, C3 73, and C4 75. As used herein, clutches refer to
any type of friction torque transfer device including single or compound plate
clutches or packs, band clutches, and brakes, for example. A hydraulic control
circuit 42, preferably controlled by a transmission control module (hereafter
TCM') 17, is operative to control clutch states. Clutches C2 62 and C4 75
preferably comprise hydraulically-applied rotating friction clutches. Clutches
C1 70 and C3 73 preferably comprise hydraulically-controlled stationary
devices that can be selectively grounded to a transmission case 68. Each of
the clutches C1 70, C2 62, C3 73, and C4 75 is preferably hydraulically
applied, selectively receiving pressurized hydraulic fluid via the hydraulic
control circuit 42.
[0018] The first and second electric machines 56 and 72 preferably comprise
three-phase AC machines, each including a stator (not shown) and a rotor (not
shown), and respective resolvers 80 and 82. The motor stator for each
machine is grounded to an outer portion of the transmission case 68, and

includes a stator core with coiled electrical windings extending therefrom.
The rotor for the first electric machine 56 is supported on a hub plate gear that
is operatively attached to shaft 60 via the second planetary gear set 26. The
rotor for the second electric machine 72 is fixedly attached to a sleeve shaft
hub 66.
[0019] Each of the resolvers 80 and 82 preferably comprises a variable
reluctance device including a resolver stator (not shown) and a resolver rotor
(not shown). The resolvers 80 and 82 are appropriately positioned and
assembled on respective ones of the first and second electric machines 56 and
72. Stators of respective ones of the resolvers 80 and 82 are operatively
connected to one of the stators for the first and second electric machines 56
and 72. The resolver rotors are operatively connected to the rotor for the
corresponding first and second electric machines 56 and 72. Each of the
resolvers 80 and 82 is signally and operatively connected to a transmission
power inverter control module (hereafter 'TPIM') 19, and each senses and
monitors rotational position of the resolver rotor relative to the resolver stator.
thus monitoring rotational position of respective ones of first and second
electric machines 56 and 72. Additionally, the signals output from the
resolvers 80 and 82 are interpreted to provide the rotational speeds for first
and second electric machines 56 and 72, i.e., NA and NB, respectively.
[0020] The transmission 10 includes an output member 64, e.g. a shaft,
which is operably connected to a driveline 90 for a vehicle (not shown), to
provide output power to the driveline 90 that is transferred to vehicle wheels
93, one of which is shown in Fig. 1. The output power at the output member


64 is characterized in terms of an output rotational speed No and an output
torque TO. A transmission output speed sensor 84 monitors rotational speed
and rotational direction of the output member 64. Each of the vehicle wheels
93 is preferably equipped with a sensor 94 adapted to monitor wheel speed,
the output of which is monitored by a control module of a distributed control
module system described with respect to Fig. 2, to determine vehicle speed,
and absolute and relative wheel speeds for braking control, traction control,
and vehicle acceleration management.
[0021] The input torque from the engine 14 and the motor torques from the
first and second electric machines 56 and 72 (TI, TA, and TB respectively) are
generated as a result of energy conversion from fuel or electrical potential
stored in an electrical energy storage device (hereafter 'ESD') 74. The ESD
74 is high voltage DC-coupled to the TPIM 19 via DC transfer conductors 27.
The transfer conductors 27 include a contactor switch 38. When the contactor
switch 38 is closed, under normal operation, electric current can flow between
the ESD 74 and the TPIM 19. When the contactor switch 38 is opened electric
current flow between the ESD 74 and the TPIM 19 is interrupted. The TPIM
19 transmits electrical power to and from the first electric machine 56 by
transfer conductors 29, and the TPIM 19 similarly transmits electrical power
to and from the second electric machine 72 by transfer conductors 31 to meet
the torque commands for the first and second electric machines 56 and 72 in
response to the motor torques TA and TB. Electrical current is transmitted to
and from the ESD 74 in accordance with whether the ESD 74 is being charged
or discharged.


[0022] The TPIM 19 includes the pair of power inverters (not shown) and
respective motor control modules (not shown) configured to receive the torque
commands and control inverter states therefrom for providing motor drive or
regeneration functionality to meet the commanded motor torques TA and TB.
The power inverters comprise known complementary three-phase power
electronics devices, and each includes a plurality of insulated gate bipolar
transistors (not shown) for converting DC power from the ESD 74 to AC
power for powering respective ones of the first and second electric machines
56 and 72, by switching at high frequencies. The insulated gate bipolar
transistors form a switch mode power supply configured to receive control
commands. There is typically one pair of insulated gate bipolar transistors for
each phase of each of the three-phase electric machines. States of the
insulated gate bipolar transistors are controlled to provide motor drive
mechanical power generation or electric power regeneration functionality.
The three-phase inverters receive or supply DC electric power via DC transfer
conductors 27 and transform it to or from three-phase AC power, which is
conducted to or from the first and second electric machines 56 and 72 for
operation as motors or generators via transfer conductors 29 and 31
respectively.
[0023] Fig. 2 is a schematic block diagram of the distributed control module
system. The elements described hereinafter comprise a subset of an overall
vehicle control architecture, and provide coordinated system control of the
exemplary hybrid powertrain described in Fig. 1. The distributed control
module system synthesizes pertinent information and inputs, and executes

algorithms to control various actuators to meet control objectives, including
objectives related to fuel economy, emissions, performance, drivability, and
protection of hardware, including batteries of ESD 74 and the first and second
electric machines 56 and 72. The distributed control module system includes
an engine control module (hereafter 'ECM') 23, the TCM 17, a battery pack
control module (hereafter 'BPCM') 21, and the TPIM 19. A hybrid control
module (hereafter 'HCP') 5 provides supervisory control and coordination of
the ECM 23, the TCM 17, the BPCM 21, and the TPIM 19. A user interface
('UI') 13 is operatively connected to a plurality of devices through which a
vehicle operator controls or directs operation of the electro-mechanical hybrid
powertrain. The devices include an accelerator pedal 113 ('AP'), an operator
brake pedal 112 ('BP'), a transmission gear selector 114 ('PRNDL'), and a
vehicle speed cruise control (not shown). The transmission gear selector 1 14
may have a discrete number of operator-selectable positions, including the
rotational direction of the output member 64 to enable one of a forward and a
reverse direction.
[0024] The aforementioned control modules communicate with other control
modules, sensors, and actuators via a local area network (hereafter 'LAN') bus
6. The LAN bus 6 allows for structured communication of states of operating
parameters and actuator command signals between the various control
modules. The specific communication protocol utilized is application-specific.
The LAN bus 6 and appropriate protocols provide for robust messaging and
multi-control module interfacing between the aforementioned control
modules, and other control modules providing functionality including e.g..

antilock braking, traction control, and vehicle stability. Multiple
communications buses may be used to improve communications speed and
provide some level of signal redundancy and integrity. Communication
between individual control modules can also be effected using a direct link,
e.g., a serial peripheral interface ('SPI') bus (not shown).
[0025] The HCP 5 provides supervisory control of the hybrid powertrain,
serving to coordinate operation of the ECM 23, TCM 17, TPIM 19, and
BPCM 21. Based upon various input signals from the user interface 13 and
the hybrid powertrain, including the ESD 74, the HCP 5 determines an
operator torque request, an output torque command, an engine input torque
command, clutch torque(s) for the applied torque-transfer clutches C1 70, C2
62, C3 73, C4 75 of the transmission 10, and the motor torques TA and TB for
the first and second electric machines 56 and 72. The TCM 17 is operatively
connected to the hydraulic control circuit 42 and provides various functions
including monitoring various pressure sensing devices (not shown) and
generating and communicating control signals to various solenoids (not
shown) thereby controlling pressure switches and control valves contained
within the hydraulic control circuit 42.
[0026] The ECM 23 is operatively connected to the engine 14, and functions
to acquire data from sensors and control actuators of the engine 14 over a
plurality of discrete lines, shown for simplicity as an aggregate bi-directional
interface cable 35. The ECM 23 receives the engine input torque command
from the HCP 5. The ECM 23 determines the actual engine input torque. T'I,
provided to the transmission 10 at that point in time based upon monitored

engine speed and load, which is communicated to the HCP 5. The ECM 23
monitors input from the rotational speed sensor 11 to determine the engine
input speed to the input shaft 12, which translates to the transmission input
speed, NI. The ECM 23 monitors inputs from sensors (not shown) to
determine states of other engine operating parameters including, e.g., a
manifold pressure, engine coolant temperature, ambient air temperature, and
ambient pressure. The engine load can be determined, for example, from the
manifold pressure, or alternatively, from monitoring operator input to the
accelerator pedal 113. The ECM 23 generates and communicates command
signals to control engine actuators, including, e.g., fuel injectors, ignition
modules, and throttle control modules, none of which are shown.
[0027] The TCM 17 is operatively connected to the transmission 10 and
monitors inputs from sensors (not shown) to determine states of transmission
operating parameters. The TCM 17 generates and communicates command
signals to control the transmission 10, including controlling the hydraulic
circuit 42. Inputs from the TCM 17 to the HCP 5 include estimated clutch
torques for each of the clutches, i.e., C1 70, C2 62, C3 73, and C4 75, and
rotational output speed, NO, of the output member 64. Other actuators and
sensors may be used to provide additional information from the TCM 17 to the
HCP 5 for control purposes. The TCM 17 monitors inputs from pressure
switches (not shown) and selectively actuates pressure control solenoids (not
shown) and shift solenoids (not shown) of the hydraulic circuit 42 to
selectively actuate the various clutches C1 70, C2 62, C3 73, and C4 75 to
achieve various transmission operating range states, as described hereinbelow.

[0028] The BPCM 21 is signally connected to sensors (not shown) to
monitor the ESD 74, including states of electrical current and voltage
parameters, to provide information indicative of parametric states of the
batteries of the ESD 74 to the HCP 5. The parametric states of the batteries
preferably include battery state-of-charge, battery voltage, battery temperature,
and available battery power, referred to as a range PBAT_MIN to PBAT_MIN.
[0029] A brake control module (hereafter 'BrCM') 22 is operatively
connected to friction brakes (not shown) on each of the vehicle wheels 93.
The BrCM 22 monitors the operator input to the brake pedal 112 and
generates control signals to control the friction brakes and sends a control
signal to the HCP 5 to operate the first and second electric machines 56 and 72
based thereon.
[0030] Each of the control modules ECM 23, TCM 17, TPIM 19, BPCM 21,
and BrCM 22 is preferably a general-purpose digital computer comprising a
microprocessor or central processing unit, storage mediums comprising read
only memory ('ROM'), random access memory ('RAM'), electrically
programmable read only memory ('EPROM'), a high speed clock, analog to
digital ('A/D') and digital to analog ('D/A') circuitry, and input/output
circuitry and devices ('I/O') and appropriate signal conditioning and buffer
circuitry. Each of the control modules has a set of control algorithms,
comprising resident program instructions and calibrations stored in one of the
storage mediums and executed to provide the respective functions of each
computer. Information transfer between the control modules is preferably
accomplished using the LAN bus 6 and serial peripheral interface buses. The

control algorithms are executed during preset loop cycles such that each
algorithm is executed at least once each loop cycle. Algorithms stored in the
non-volatile memory devices are executed by one of the central processing
units to monitor inputs from the sensing devices and execute control and
diagnostic routines to control operation of the actuators, using preset
calibrations. Loop cycles are executed at regular intervals, for example each
3.125, 6.25, 12.5, 25 and 100 milliseconds during ongoing operation of the
hybrid powertrain. Alternatively, algorithms may be executed in response to
the occurrence of an event.
[0031] The exemplary hybrid powertrain selectively operates in one of
several operating range states that can be described in terms of an engine state
comprising one of an engine-on state ('ON') and an engine-off state ('OFF'),
and a transmission state comprising a plurality of fixed gears and continuously
variable operating modes, described with reference to Table 1, below.


[0032] Each of the transmission operating range states is described in the
table and indicates which of the specific clutches C1 70, C2 62, C3 73, and C4
75 are applied for each of the operating range states. A first continuously
variable mode, i.e., EVT Mode 1, or Ml, is selected by applying clutch C1 70
only in order to "ground" the outer gear member of the third planetary gear set
28. The engine state can be one of ON ('Ml_Eng_On') or OFF
('Ml_Eng_Off). A second continuously variable mode, i.e., EVT Mode 2, or
M2, is selected by applying clutch C2 62 only to connect the shaft 60 to the
carrier of the third planetary gear set 28. The engine state can be one of ON
('M2_Eng„On') or OFF ('M2._Eng_Off). For purposes of this description,
when the engine state is OFF, the engine input speed is equal to zero
revolutions per minute CRPM'), i.e., the engine crankshaft is not rotating. A
fixed gear operation provides a fixed ratio operation of input-to-output speed
of the transmission 10, i.e., NI/NO. A first fixed gear operation ('G1') is
selected by applying clutches C1 70 and C4 75, A second fixed gear operation
('G2') is selected by applying clutches C1 70 and C2 62. A third fixed gear
operation ('G3') is selected by applying clutches C2 62 and C4 75. A fourth
fixed gear operation ('G4') is selected by applying clutches C2 62 and C3 73.
The fixed ratio operation of input-to-output speed increases with increased
fixed gear operation due to decreased gear ratios in the planetary gears 24, 26,
and 28. The rotational speeds of the first and second electric machines 56 and
72, NA and NB respectively, are dependent on internal rotation of the
mechanism as defined by the clutching and are proportional to the input speed
measured at the input shaft 12.

[0033] In response to operator input via the accelerator pedal 113 and brake
pedal 112 as captured by the user interface 13, the HCP 5 and one or more of
the other control modules determine torque commands to control the torque
generative devices comprising the engine 14 and first and second electric
machines 56 and 72 to meet the operator torque request at the output member
64 and transferred to the driveline 90. Based upon input signals from the user
interface 13 and the hybrid powertrain including the ESD 74, the HCP 5
determines the operator torque request, a commanded output torque from the
transmission 10 to the driveline 90, an input torque from the engine 14, clutch
torques for the torque-transfer clutches C1 70, C2 62, C3 73, C4 75 of the
transmission 10; and the motor torques for the first and second electric
machines 56 and 72, respectively, as is described hereinbelow.
[0034] Final vehicle acceleration can be affected by other factors including,
e.g., road load, road grade, and vehicle mass. The operating range state is
determined for the transmission 10 based upon a variety of operating
characteristics of the hybrid powertrain. This includes the operator torque
request communicated through the accelerator pedal 113 and brake pedal 112
to the user interface 13 as previously described. The operating range state
may be predicated on a hybrid powertrain torque demand caused by a
command to operate the first and second electric machines 56 and 72 in an
electrical energy generating mode or in a torque generating mode. The
operating range state can be determined by an optimization algorithm or
routine which determines optimum system efficiency based upon operator
demand for power, battery state of charge, and energy efficiencies of the

engine 14 and the first and second electric machines 56 and 72. The control
system manages torque inputs from the engine 14 and the first and second
electric machines 56 and 72 based upon an outcome of the executed
optimization routine, and system efficiencies are optimized thereby, to manage
fuel economy and battery charging. Furthermore, operation can be determined
based upon a fault in a component or system. The HCP 5 monitors the torque-
generative devices, and determines the power output from the transmission 10
required in response to the desired output torque at output member 64 to meet
the operator torque request. As should be apparent from the description
above, the ESD 74 and the first and second electric machines 56 and 72 are
electrically-operatively coupled for power flow therebetween. Furthermore,
the engine 14, the first and second electric machines 56 and 72, and the
electro-mechanical transmission 10 are mechanically-operatively coupled to
transfer power therebetween to generate a power flow to the output member
64.
[0035] Figs. 3 and 4 show a control system architecture for controlling and
managing torque and power flow in a powertrain system having multiple
torque generative devices, described hereinbelow with reference to the hybrid
powertrain system shown in Figs. 1 and 2, and residing in the aforementioned
control modules in the form of executable algorithms and calibrations. The
control system architecture can be applied to any powertrain system having
multiple torque generative devices, including, e.g., a hybrid powertrain system
having a single electric machine, a hybrid powertrain system having multiple
electric machines, and non-hybrid powertrain systems.

[0036] The control system architecture of Figs. 3 and 4 depicts a flow of
pertinent signals through the control modules. In operation, the operator
inputs to the accelerator pedal 113 and the brake pedal 112 are monitored to
determine the operator torque request ('Toreq'). Operation of the engine 14
and the transmission 10 are monitored to determine the input speed ('NI')and
the output speed ('No'). A strategic optimization control scheme ('Strategic
Control') 310 determines a preferred input speed ('Ni_Des') and transmission
operating range state ('Hybrid Range State Des') based upon the output speed
and the operator torque request, and optimized based upon other operating
parameters of the hybrid powertrain, including battery power limits and
response limits of the engine 14, the transmission 10, and the first and second
electric machines 56 and 72. The strategic optimization control scheme 310 is
preferably executed by the HCP 5 during each 100 ms loop cycle and each 25
ms loop cycle.
[0037] The outputs of the strategic optimization control scheme 310 are used
in a shift execution and engine start/stop control scheme ('Shift Execution and
Engine Start/Stop') 320 to command changes in the transmission operation
('Transmission Commands') including changing the operating range state.
This includes commanding execution of a change in the operating range state
if the preferred operating range state is different from the present operating
range state by commanding changes in application of one or more of the
clutches C1 70, C2 62, C3 73, and C4 75 and other transmission commands.
The present operating range state ('Hybrid Range State Actual') and an input
speed profile ('Ni_Prof) can be determined. The input speed profile is an


estimate of an upcoming input speed and preferably comprises a scalar
parametric value that is a targeted input speed for the forthcoming loop cycle.
The engine operating commands and torque request are based upon the input
speed profile during a transition in the operating range state of the
transmission.
[0038] A tactical control scheme ('Tactical Control and Operation') 330 is
repeatedly executed during one of the control loop cycles to determine engine
commands ('Engine Commands') for operating the engine, including a
preferred input torque from the engine 14 to the transmission 10 based upon
the output speed, the input speed, and the operator torque request and the
present operating range state for the transmission. The engine commands also
include engine states including one of an all-cylinder operating state and a
cylinder deactivation operating state wherein a portion of the engine cylinders
are deactivated and unfueled, and engine states including one of a fueled state
and a fuel cutoff state.
[0039] A clutch torque ('Tel') for each clutch is estimated in the TCM 17,
including the presently applied clutches and the non-applied clutches, and a
present engine input torque ('Ti') reacting with the input member 12 is
determined in the ECM 23. An output and motor torque determination
scheme ('Output and Motor Torque Determination') 340 is executed to
determine the preferred output torque from the powertrain ('Tocmd'), which
includes motor torque commands ('TA', 'TB') for controlling the first and
second electric machines 56 and 72 in this embodiment. The preferred output
torque is based upon the estimated clutch torque(s) for each of the clutches,

the present input torque from the engine 14, the present operating range state,
the input speed, the operator torque request, and the input speed profile. The
first and second electric machines 56 and 72 are controlled through the TPIM
19 to meet the preferred motor torque commands based upon the preferred
output torque. The output and motor torque determination scheme 340
includes algorithmic code which is regularly executed during the 6.25 ms and
12.5 ms loop cycles to determine the preferred motor torque commands.
[0040] Fig. 4 details the system for controlling and managing the output
torque in the hybrid powertrain system, described with reference to the hybrid
powertrain system of Figs. 1 and 2 and the control system architecture of Fig.
3. The hybrid powertrain is controlled to transfer the output torque to the
output member 64 and thence to the driveline 90 to generate tractive torque at
wheel(s) 93 to forwardly propel the vehicle in response to the operator input to
the accelerator pedal 113 when the operator selected position of the
transmission gear selector 114 commands operation of the vehicle in the
forward direction. Preferably, forwardly propelling the vehicle results in
vehicle forward acceleration so long as the output torque is sufficient to
overcome external loads on the vehicle, e.g., due to road grade, aerodynamic
loads, and other loads.
[0041] In operation, operator inputs to the accelerator pedal 113 and to the
brake pedal 112 are monitored to determine the operator torque request.
Present speeds of the output member 64 and the input member 12, i.e., No and
Ni, are determined. A present operating range state of the transmission 14 and

present engine states are determined. Maximum and minimum electric power
limits of the ESD 74 are determined.
[0042] Blended brake torque includes a combination of the friction braking
torque generated at the wheels 93 and the output torque generated at the output
member 64 which reacts with the driveline 90 to decelerate the vehicle in
response to the operator input to the brake pedal 112.
[0043] The BrCM 22 commands the friction brakes on the wheels 93 to
apply braking force and generates a command for the transmission 10 to create
a change in output torque which reacts with the driveline 90 in response to a
net operator input to the brake pedal 112 and the accelerator pedal 113.
Preferably the applied braking force and the negative output torque can
decelerate and stop the vehicle so long as they are sufficient to overcome
vehicle kinetic power at wheel(s) 93. The negative output torque reacts with
the driveline 90, thus transferring torque to the electro-mechanical
transmission 10 and the engine 14. The negative output torque reacted
through the electro-mechanical transmission 10 can be transferred to the first
and second electric machines 56 and 72 to generate electric power for storage
in the ESD 74.
[0044] The operator inputs to the accelerator pedal 113 and the brake pedal
112 together with torque intervention controls comprise individually
determinable operator torque request inputs including an immediate
accelerator output torque request ('Output Torque Request Accel Immed'), a
predicted accelerator output torque request ('Output Torque Request Accel
Prdtd'), an immediate brake output torque request ('Output Torque Request

Brake Immed'), a predicted brake output torque request ('Output Torque
Request Brake Prdtd') and an axle torque response type ('Axle Torque
Response Type'). As used herein, the term 'accelerator' refers to an operator
request for forward propulsion preferably resulting in increasing vehicle speed
over the present vehicle speed, when the operator selected position of the
transmission gear selector 114 commands operation of the vehicle in the
forward direction, and a similar reverse propulsion response when the vehicle
operation is commanded in the reverse direction. The terms 'deceleration* and
'brake' refer to an operator request preferably resulting in decreasing vehicle
speed from the present vehicle speed. The immediate accelerator output
torque request, the predicted accelerator output torque request, the immediate
brake output torque request, the predicted brake output torque request, and the
axle torque response type are individual inputs to the control system shown in
Fig. 4.
[0045] The immediate accelerator output torque request comprises an
immediate torque request determined based upon the operator input to the
accelerator pedal 113 and torque intervention controls. The control system
controls the output torque from the hybrid powertrain system in response to
the immediate accelerator output torque request to cause positive acceleration
of the vehicle. The immediate brake output torque request comprises an
immediate braking request determined based upon the operator input to the
brake pedal 112 and torque intervention controls. The control system controls
the output torque from the hybrid powertrain system in response to the
immediate brake output torque request to cause deceleration of the vehicle.

Vehicle deceleration effected by control of the output torque from the hybrid
powertrain system is combined with vehicle deceleration effected by a vehicle
braking system (not shown) to decelerate the vehicle to achieve the operator
braking request,
[0046] The immediate accelerator output torque request is determined based
upon a presently occurring operator input to the accelerator pedal 113, and
comprises a request to generate an immediate output torque at the output
member 64 preferably to accelerate the vehicle. The immediate accelerator
output torque request may be modified by torque intervention controls based
on events that affect vehicle operation outside the powertrain control. Such
events include vehicle level interruptions in the powertrain control for antilock
braking, traction control and vehicle stability control, which can be used to
modify the immediate accelerator output torque request.
[0047] The predicted accelerator output torque request is determined based
upon the operator input to the accelerator pedal 113 and comprises an
optimum or preferred output torque at the output member 64. The predicted
accelerator output torque request is preferably equal to the immediate
accelerator output torque request during normal operating conditions, e.g.,
when torque intervention controls are not being commanded. When torque
intervention , e.g., any one of antilock braking, traction control or vehicle
stability, is being commanded, the predicted accelerator output torque request
can remain the preferred output torque with the immediate accelerator output
torque request being decreased in response to output torque commands related
to the torque intervention.


[0048] The immediate brake output torque request and the predicted brake
output torque request are both blended brake torque requests. Blended brake
torque includes a combination of the friction braking torque generated at the
wheels 93 and the output torque generated at the output member 64 which
reacts with the driveline 90 to decelerate the vehicle in response to the
operator input to the brake pedal 112.
[0049] The immediate brake output torque request is determined based upon
a presently occurring operator input to the brake pedal 112, and comprises a
request to generate an immediate output torque at the output member 64 to
effect a reactive torque with the driveline 90 which preferably decelerates the
vehicle. The immediate brake output torque request is determined based upon
the operator input to the brake pedal 112, and the control signal to control the
friction brakes to generate friction braking torque.
[0050] The predicted brake output torque request comprises an optimum or
preferred brake output torque at the output member 64 in response to an
operator input to the brake pedal 112 subject to a maximum brake output
torque generated at the output member 64 allowable regardless of the operator
input to the brake pedal 112. In one embodiment the maximum brake output
torque generated at the output member 64 is limited to -0.2g. The predicted
brake output torque request can be phased out to zero when vehicle speed
approaches zero regardless of the operator input to the brake pedal 112. As
desired, there can be operating conditions under which the predicted brake
output torque request is set to zero, e.g., when the operator setting to the
transmission gear selector 114 is set to a reverse gear, and when a transfer case


(not shown) is set to a four-wheel drive low range. The operating conditions
whereat the predicted brake output torque request is set to zero are those in
which blended braking is not preferred due to vehicle operating factors.
[0051] The axle torque response type comprises an input state for shaping
and rate-limiting the output torque response through the first and second
electric machines 56 and 72. The input state for the axle torque response type
can be an active state or an inactive state. When the commanded axle torque
response type is an active state, the output torque command is the immediate
output torque. Preferably the torque response for this response type is as fast
as possible.
[0052] The predicted accelerator output torque request and the predicted
brake output torque request are input to the strategic optimization control
scheme ('Strategic Control') 310. The strategic optimization control scheme
310 determines a desired operating range state for the transmission 10
('Hybrid Range State Des') and a desired input speed from the engine 14 to
the transmission 10 ('Ni Des'), which comprise inputs to the shift execution
and engine operating state control scheme ('Shift Execution and Engine
Start/Stop') 320.
[0053] A change in the input torque from the engine 14 which reacts with the
input member from the transmission 10 can be effected by changing the mass
of intake air to the engine 14 by controlling position of an engine throttle
utilizing an electronic throttle control system (not shown), including opening
the engine throttle to increase engine torque and closing the engine throttle to
decrease engine torque. Changes in the input torque from the engine 14 can

be effected by adjusting ignition timing, including retarding spark timing from
a mean-best-torque spark timing to decrease engine torque. The engine state
can be changed between the engine-off state and the engine-on state to effect a
change in the input torque. The engine state can be changed between the all-
cylinder operating state and the cylinder deactivation operating state, wherein
a portion of the engine cylinders are unfueled. The engine state can be
changed by selectively operating the engine 14 in one of the fueled state and
the fuel cutoff state wherein the engine is rotating and unfueled. Executing a
shift in the transmission 10 from a first operating range state to a second
operating range state can be commanded and achieved by selectively applying
and deactivating the clutches C1 70, C2 62, C3 73, and C4 75.
[0054] The immediate accelerator output torque request, the predicted
accelerator output torque request, the immediate brake output torque request,
the predicted brake output torque request, and the axle torque response type
are inputs to the tactical control and operation scheme 330 to determine the
engine command comprising the preferred input torque to the engine 14.
[0055] The tactical control and operation scheme 330 can be divided into
two parts. This includes determining a desired engine torque, and therefore a
power split between the engine 14 and the first and second electric machines
56 and 72, and controlling the engine states and operation of the engine 14 to
meet the desired engine torque. The engine states include the all-cylinder state
and the cylinder deactivation state, and a fueled state and a deceleration fuel
cutoff state for the present operating range state and the present engine speed.
The tactical control and operation scheme 330 monitors the predicted

accelerator output torque request and the predicted brake output torque request
to determine the predicted input torque request. The immediate accelerator
output torque request and the immediate brake output torque request are used
to control the engine speed/load operating point to respond to operator inputs
to the accelerator pedal 113 and the brake pedal 112, e.g., to determine the
engine command comprising the preferred input torque to the engine 14.
Preferably, a rapid change in the preferred input torque to the engine 14 occurs
only when the first and second electric machines 56 and 72 cannot meet the
operator torque request.
[0056] The immediate accelerator output torque request, the immediate
brake output torque request, and the axle torque response type are input to the
motor torque control scheme ('Output and Motor Torque Determination') 340.
The motor torque control scheme 340 executes to determine the motor torque
commands during each iteration of one of the loop cycles, preferably the 6.25
ms loop cycle.
[0057] The present input torque ('Ti') from the engine 14 and the estimated
clutch torque(s) ('Tel') are input to the motor torque control scheme 340. The
axle torque response type signal determines the torque response characteristics
of the output torque command delivered to the output member 64 and hence to
the driveline 90.
[0058] The motor torque control scheme 340 controls motor torque
commands of the first and second electric machines 56 and 72 to transfer a net
commanded output torque to the output member 64 of the transmission 10 that
meets the operator torque request. The control system architecture controls

power flow among power actuators within a hybrid powertrain. The hybrid
powertrain utilizes two or more power actuators to provide output power to an
output member. Controlling power flow among the power actuators includes
controlling the input speed NI from the engine 14, the input torque TI from the
engine, and the motor torques TA, TB of the first and second electric machines
56, 72. Although in the exemplary embodiment described herein above, the
hybrid powertrain utilizes the control system architecture to control power
flow among power actuators including the engine 14, the ESD 74 and the first
and second electric machines 56 and 72, in alternate embodiments the control
system architecture can control power flow among other types of power
actuators. Exemplary power actuators that can be utilized include fuel cells,
ultra-capacitors and hydraulic actuators.
[0059] The control system architecture manages electric power within the
exemplary powertrain system utilizing electric power limits. The control
system architecture utilizes a method for managing electric power within the
powertrain system that includes establishing predicted electric power limits,
long-term electric power limits, short-term electric power limits, and voltage-
based electric power limits. The method further includes determining a
preferred input speed from the engine 14, a preferred input torque from the
engine 14, a preferred engine state, and a preferred operating range state of the
transmission 10 utilizing the predicted electric power limits. The method
further includes determining input torque constraints for constraining input
torque from the engine 14 and output torque constraints for constraining
output torque To to the output member 64 based upon the long-term electric

power limits and the short-term electric power limits. By constraining the
output torque To, a total motor torque TM, consisting of first and second motor
torques TA and TB of the first and second electric machines 56 and 72.
respectively, is also constrained based on the set of output torque constraints
and the input torque TI from the engine 14. In an alternate embodiment, a set
of total motor torque constraints can be determined based upon the long-term
electric power limits and short-term electric power limits, in addition to, or
instead of the set of output torque constraints. The method further includes
determining output torque constraints based upon the voltage-based electric
power limits.
[0060] The predicted electric power limits comprise preferred battery output
levels associated with preferred ESD 74 performance levels, that is, the
predicted electric power limits prescribe the desired operating envelope of the
ESD 74. The predicted electric power limits comprise a range of battery
output power levels from a minimum predicted electric power limit
('PBAT_MIN_PRDTD') to a maximum predicted electric power limit
('PBAT_MAX_PRDTD'). The predicted electric power limits can comprise a more
constrained range of battery output power levels than the long-term electric
power limits and the short-term electric power limits.
[0061] The long-term electric power limits comprise battery output power
levels associated with operation of the ESD 74 while maintaining long-term
durability of the ESD 74. Operation of the ESD 74 outside the long-term
electric power limits for extended periods of time may reduce the operational
life of the ESD 74. In one embodiment, the ESD 74 is maintained within the

long-term electric power limits during steady-state operation, that is. operation
not associated with transient operation. Exemplary transient operations
include tip-in and tip-out of the accelerator pedal 113, wherein transient
acceleration operation is requested. Maintaining the ESD 74 within the long-
term electric power limits, allows the ESD 74 to provide functionality such as
delivering a highest power level that does not degrade operational life of the
ESD 74. The long-term electric power limits comprise a range of battery
output power levels from a minimum long-term electric power limit
('PBAT_MIN_LT') to a maximum long-term electric power limit ('PBAT_MAX_LT').
The long-term electric power limits can comprise a more constrained range of
battery output power levels than the short-term electric power limits.
[0062] The short-term electric power limits comprise ESD 74 output power
levels associated with battery operation that does not significantly affect short-
term battery durability. Operation of the ESD 74 outside the short-term
electric power limits may reduce the operational life of the ESD 74. Operating
the ESD 74 within the short-term electric power limits, but outside the long-
term electric power limits for short periods of time, may minimally reduce the
operational life of the ESD 74, however, does not result in large amounts of
degraded operational performance to the ESD 74. In one embodiment, the
ESD 74 is maintained within the short-term electric power limits during
transient operation. The short-term electric power limits comprise a range of
battery output power levels from a minimum short-term electric power limit
('PBAT MIN_ST') to a maximum short-term electric power limit ('PBAT__MAX_ST').

[0063] The voltage-based electric power limits comprise a range of battery
output power level from a minimum voltage-based electric power limit
('PBAT_MIN_VB') to a maximum voltage-based electric power limit
('PBAT_MAX_VB') based on desired operating voltages of the ESD 74. The
minimum voltage-based electric power limit PBAT MIN_VB is a minimum
amount of battery output power that the ESD 74 outputs before reaching a
maximum voltage VLID. The maximum voltage-based electric power limit
PBAT_MAX_VB is an estimated amount of battery output power that the ESD 74
can output before reaching a minimum voltage VFLOOR- The minimum voltage
VFLOOR is a minimum permissible voltage for operating the battery without
significantly effecting short-term battery durability. Outputting power from
the ESD 74 when the voltage levels of the ESD 74 are below the minimum
VFLOOR can cause degraded operational life of the ESD 74.
[0064] Fig. 5 details signal flow in the tactical control scheme ('Tactical
Control and Operation') 330 for controlling operation of the engine 14,
described with reference to the hybrid powertrain system of Figs. 1 and 2 and
the control system architecture of Figs. 3 and 4. The tactical control scheme
330 includes a tactical optimization control path 350 and a system constraints
control path 360 which are preferably executed concurrently. The outputs of
the tactical optimization control path 350 are input to an engine state control
scheme 370. The outputs of the engine state control scheme 370 and the
system constraints control path 360 are input to an engine response type
determination scheme ('Engine Response Type Determination') 380 for

controlling the engine state, the immediate engine torque request, the predicted
engine torque request, and the engine response type.
[0065] The input from the engine 14 can be described in terms of an engine
operating point including engine speed and engine torque which can be
converted into the input speed and input torque which react with the input
member from the transmission 10. When the engine 14 comprises a spark-
ignition engine, a change in the engine operating point can be effected by
changing the mass of intake air to the engine 14, by controlling position of an
engine throttle (not shown) utilizing an electronic throttle control system (not
shown), including opening the engine throttle to increase engine torque and
closing the engine throttle to decrease engine torque. Changes in the engine
operating point can be effected by adjusting ignition timing, including
retarding spark timing from a mean-best-torque spark timing to decrease
engine torque. When the engine 14 comprises a compression-ignition engine,
the engine operating point is controlled by controlling the mass of injected fuel
and adjusted by retarding injection timing from a mean-best-torque injection
timing to decrease the engine torque. The engine operating point can also be
changed to effect a change in the input torque by controlling the engine state
between the all-cylinder state and the cylinder deactivation state, and, by
controlling the engine state between the engine-fueled state and the fuel cutoff
state wherein the engine is rotating and unfueled.
[0066] The tactical optimization control path 350 acts on substantially
steady-state inputs to select a preferred engine state and to determine a
preferred input torque from the engine 14 to the transmission 10. The tactical

optimization control path 350 includes an optimization scheme ('Tactical
Optimization') 354 to determine preferred input torques for operating the
engine 14 in the all-cylinder state ('Input Torque Full'), in the cylinder
deactivation state ('Input Torque Deac'), the all-cylinder state with fuel cutoff
('Input Torque Full FCO'), in the cylinder deactivation state with fuel cutoff
('Input Torque Deac FCO'), and a preferred engine state ('Preferred Engine
State'). Inputs to the optimization scheme 354 include a lead operating range
state of the transmission 10 ('Lead Hybrid Range State') a lead predicted input
acceleration profile ('Lead Input Acceleration Profile Predicted') and a
predicted range of clutch reactive torques ('Predicted Clutch Reactive Torque
Min/Max') across each applied clutch in the lead operating range state, which
are preferably generated in the shift execution and engine start/stop control
scheme 320. Further inputs include predicted electric power limits ('Predicted
Battery Power Limits'), a predicted accelerator output torque request ('Output
Torque Request Accel Prdtd') and a predicted brake output torque request
('Output Torque Request Brake Prdtd'). The predicted output torque request
for acceleration is shaped through a predicted output torque shaping filter 352
while considering the axle torque response type to yield a predicted
accelerator output torque ('To Accel Prdtd') and combined with the predicted
output torque request for braking to determine the net predicted output torque
('To Net Prdtd'), which are inputs to the optimization scheme 354. The lead
operating range state of the transmission 10 comprises a time-shifted lead of
the operating range state of the transmission 10 to accommodate a response
time lag between a commanded change in the operating range state and the

actual operating range state. Thus the lead operating range state of the
transmission 10 is the commanded operating range state. The lead predicted
input acceleration profile comprises a time-shifted lead of the predicted input
acceleration profile of the input member 12 to accommodate a response time
lag between a commanded change in the predicted input acceleration profile
and a measured change in the predicted input acceleration profile. Thus the
lead predicted input acceleration profile is the predicted input acceleration
profile of the input member 12 occurring after the time shift. The parameters
designated as 'lead' are used to accommodate concurrent transfer of torque
through the powertrain converging at the common output member 64 using
devices having varying response times. Specifically, the engine 14 can have a
response time of an order of magnitude of 300 - 600 ms, and each of the
torque transfer clutches C1 70, C2 62, C3 73, and C4 75 can have response
times of an order of magnitude of 150-300 ms, and the first and second
electric machines 56 and 72 can have response time of an order of magnitude
of 10 ms.
[0067] The optimization scheme 354 determines costs for operating the
engine 14 in the engine states, which comprise operating the engine fueled and
in the all-cylinder state ('PCOST FULL FUEL'), operating the engine unfueled and
in the all-cylinder state ('PCOST FULL FCO'), operating the engine fueled and in
cylinder deactivation state ('PCOST DEAC FUEL'), and operating the engine
unfueled and in the cylinder deactivation state ('PCOST DEAC FCO '). The
aforementioned costs for operating the engine 14 are input to a stabilization
analysis scheme ('Stabilization and Arbitration') 356 along with the actual

engine state ('Actual Engine State') and allowable or permissible engine
state(s) ('Engine State Allowed') to select one of the engine states as the
preferred engine state ('Preferred Engine State').
[0068] The preferred input torques for operating the engine 14 in the all-
cylinder state and in the cylinder deactivation state with and without fuel
cutoff are input to an engine torque conversion calculator 355 and converted to
preferred engine torques in the all-cylinder state and in the cylinder
deactivation state ('Engine Torque Full' and 'Engine Torque Deac') and with
fuel cutoff in the all-cylinder state and in the cylinder deactivation state
('Engine Torque Full FCO' and 'Engine Torque Deac FCO') respectively, by
taking into account torque-consuming components, e.g., a hydraulic pump,
between the engine 14 and the transmission 10. The preferred engine torques
and the preferred engine state comprise inputs to the engine state control
scheme 370.
[0069] The costs for operating the engine 14 include operating costs which
are determined based upon factors that include vehicle driveability, fuel
economy, emissions, and battery usage. Costs are assigned and associated
with fuel and electrical power consumption and are associated with specific
operating conditions of the hybrid powertrain. Lower operating costs can be
associated with lower fuel consumption at high conversion efficiencies, lower
battery power usage and lower emissions and take into account the present
operating state of the engine 14.
[0070] The preferred engine state and the preferred engine torques in the all-
cylinder state and in the cylinder deactivation state are input to the engine state

control scheme 370, which includes an engine state machine ('Engine State
Machine') 372. The engine state machine 372 determines a target engine
torque ('Target Engine Torque') and a target engine state ('Target Engine
State') based upon the preferred engine torques and the preferred engine state.
The target engine torque and the preferred engine state are input to a transition
filter 374 which filters the target engine torque to provide a filtered target
engine torque ('Filtered Target Engine Torque') and which enables transitions
between engine states. The engine state machine 372 outputs a command that
indicates selection of one of the cylinder deactivation state and the all-cylinder
state ('DEAC Selected') and indicates selection of one of the engine-fueled
state and the deceleration fuel cutoff state ('FCO Selected').
[0071] The selection of one of the cylinder deactivation state and the all-
cylinder state and the selection of one of the engine-fueled state and the
deceleration fuel cutoff state, the filtered target engine torque, and the
minimum and maximum engine torques are input to the engine response type
determination scheme 380.
[0072] The system constraints control path 360 determines the constraints on
the input torque, comprising minimum and maximum input torques ('Input
Torque Hybrid Minimum' and 'Input Torque Hybrid Maximum') that can be
reacted by the transmission 10. The minimum and maximum input torques are
determined based upon constraints to the transmission 10, the first and second
electric machines 56 and 72, and the ESD 74, which affect the capacity of the
transmission 10 and the electric machines 56 and 72.

[0073] Inputs to the system constraints control path 360 include the
immediate output torque request as measured by the accelerator pedal 113
combined with the torque intervention control ('Output Torque Request Accel
Immed') and the immediate output torque request as measured by the brake
pedal 112 combined with the torque intervention control ('Output Torque
Request Brake Immed'). The immediate output torque request is shaped
through an immediate output torque shaping filter 362 while considering the
axle torque response type to yield an immediate accelerator output torque ('To
Accel Immed') and is combined with the immediate output torque request for
braking to determine the net immediate output torque ('To Net Immed'). The
net immediate output torque and the immediate accelerator output torque are
inputs to a constraints scheme ('Output and Input Torque Constraints') 364.
Other inputs to the constraints scheme 364 include the lead operating range
state of the transmission 10, an immediate lead input acceleration profile
('Lead Input Acceleration Profile Immed'), a lead immediate clutch reactive
torque range ('Lead Immediate Clutch Reactive Torque Min/Max') for each
applied clutch in the lead operating range state, and the tactical control electric
power constraints ('Tactical Control Electric Power Constraints') comprising
the range from the minimum tactical control electric power constraint
PBAT_MIN TC to the maximum tactical control electric power constraint
PBAT MAX TC- The tactical control electric power constraints are outputted
from a battery power function ('Battery Power Control') 366. A targeted lead
input acceleration profile comprises a time-shifted lead of the immediate input
acceleration profile of the input member 12 to accommodate a response time

lag between a commanded change in the immediate input acceleration profile
and a measured change in the immediate input acceleration profile. The lead
immediate clutch reactive torque range comprises a time-shifted lead of the
immediate clutch reactive torque range of the clutches to accommodate a
response time lag between a commanded change in the immediate clutch
torque range and a measured change in the immediate clutch reactive torque
range. The constraints scheme 364 determines an output torque range for the
transmission 10, and then determines the minimum and maximum input
torques that can be reacted by the transmission 10 based upon the
aforementioned inputs.
[0074] Further, the constraints scheme 364 inputs an immediate engine
torque request and outputs an immediate electric power PBAT_IMMED that is an
estimated battery output power of the ESD 74 when the engine 14 is operating
at the immediate engine torque and when the electric machines 56, 72 are
operating at preferred motor torques based upon the operator torque request
and the other inputs of the constraints scheme 364.
[0075] The minimum and maximum input torques are input to the engine
torque conversion calculator 355 and converted to minimum and maximum
engine torques ('Engine Torque Hybrid Minimum' and 'Engine Torque
Hybrid Maximum' respectively), by taking into account torque-consuming
components, e.g., a hydraulic pump, parasitic and other loads introduced
between the engine 14 and the transmission 10.
[0076] The filtered target engine torque, the output of the engine state
machine 372 and the minimum and maximum engine torques are input to the


engine response type determination scheme 380. The engine response type
determination scheme 380 limits the filtered target engine torque to the
minimum and maximum hybrid engine torques and outputs the engine
commands to the ECM 23 for controlling the engine torques to an immediate
engine torque request ('Engine Torque Request Immed') and a predicted
engine torque request ('Engine Torque Request Prdtd'). Other commands
control the engine state to one of the engine fueled state and the fuel cutoff
state ('FCO Request') and to one of the cylinder deactivation state and the all-
cylinder state ('DEAC Request'). Another output comprises an engine
response type ('Engine Response Type'). When the filtered target engine
torque is within the range between the minimum and maximum engine
torques, the engine response type is inactive. When the filtered target engine
torque drops below the maximum constraint of the engine torque ('Engine
Torque Hybrid Maximum') the engine response type is active, indicating a
need for an immediate change in the engine torque, e.g., through engine spark
control to change the engine torque to fall within the constraints of the
minimum and maximum engine torques.
[0077] Fig. 6 shows the battery power control function 366 of the tactical
control scheme 330. The battery power control function 366 determines the
set of tactical control electric power constraints including the minimum
tactical control electric power constraint ('P BAT_MIN_TC') and the maximum
tactical control electric power constraint ('PBAT_ MAX_TC')- The battery power
control function 366 includes a charge function ('Over Discharge and Over

Charge Function') 392 and a voltage function ('Over Voltage and Under
Voltage Function') 394.
[0078] The charge function 392 inputs a signal indicative of the actual
battery output power ('PBAT') of the ESD 74 monitored by the BPCM 21, the
minimum short-term electric power limit ('PBAT_MIN_ST'), the maximum short-
term electric power limit ('P BAT_MAX_ST'X the minimum long-term electric-
power limit ('PBAT_MIN_LT'), the maximum long-term electric power limit
('PBAT_MAX_LT'X and the immediate electric power ('PBATJMMED') as
determined by the constraints scheme. The charge function 392 determines
and outputs a minimum charge function electric power limit ('PBAT MIN CF" )
and a maximum charge function electric power limit ('PBAT_MAX_CF')-
[0079] Referring to Fig. 7 and Fig. 8, Fig. 7 depicts the charge function 392
including a preferred electric power range determination function ('Preferred
Power Range Determination') 500, a proportional-differential closed-loop
control function ('PD Control') 502, and a power constraint determination
function ('Power Constraint Determination') 504. Fig. 8 depicts power values
in kilowatts over time in seconds for input and output power values of the
charge function 392. Power values associated with maximum values refer to
discharge limits and are typically positive (motors producing a positive output
torque, causing a discharge of the ESD 74), power values associated with
minimum values refer to charge limits and are typically negative (motors
generate electrical power and charge the ESD 74).
[0080] The power range determination function 500 determines a set of
trigger power limits comprising an upper trigger power limit ('Upper Trigger


Power Limit') and a lower trigger power limit (not shown) and a set of
preferred electric power limits comprising an upper preferred electric power
limit ('Upper Preferred Power Limit') and a lower preferred electric power
limit ('Lower Preferred Electric Power Limit').
[0081] The power range determination function 500 sets the upper trigger
power limit based on a first power value below the maximum short-term
electric power limit. Further, the power range determination function 500 sets
the upper preferred electric power limit to an initial value based on a second
power value between the maximum short-term electric power limit and the
upper trigger power limit when the actual battery output power PBAT of the
ESD 74 is less than the upper trigger power limit. When the actual battery
output power PBAT of the ESD 74 transgresses (that is, exceeds) the upper
trigger power limit ('PBAT Meets Upper Trigger Limit'), the upper preferred
electric power limit increases at a predetermined rate from the initial value
until the upper preferred electric power limit reaches the maximum short-term
electric power limit PBAT_MAX_ST.
[0082] Likewise, the power range determination function 500 sets the lower
trigger power limit based on a first power value above the minimum short-
term electric power limit. Further, the power range determination function
500 sets the lower preferred electric power limit to an initial value between the
minimum short-term electric power limit and the lower trigger power limit
when the output power PBAT of the ESD 74 is greater than the lower trigger
power limit. When the actual battery output power PBAT of the ESD 74
transgresses (falls below)the lower trigger power limit, the lower preferred

electric power limit decreases at a predetermined rate from the initial value to
the minimum short-term electric power limit.
[0083] The proportional-differential closed-loop control function 502
determines a change rate by which the limits are modified ('Limit Change
Rate'), utilizing feedback control when the actual battery output power PBAT
of the ESD 74 transgresses one of the upper preferred electric power limit and
the lower preferred electric power limit. The change rate value is determined
based on the error between actual battery output power PBAT of the ESD 74
and the transgressed one of the upper preferred electric power limit and the
lower preferred electric power limit. As long as the actual battery output
power PBAT of the ESD 74 stays between the upper preferred electric power
limit and the lower preferred electric power limit, the power limits are not
modified by the change rate.
[0084] The power constraint determination 504 determines a minimum
charge function electric power constraint ('PBAT_MIN_CT') and maximum charge
function electric power constraint ('PBAT_MAX_CF') based on the limit change
rate value, the minimum long-term electric power limit, the maximum long-
term electric power limit, and the immediate output power of the energy
storage device as determined by the tactical control scheme 330.
[0085] When the trigger power limits are not being modified by the battery
output power PBAT, the power constraint determination function 504 sets a the
maximum charge function electric power constraint PBAT_MAX_CF and the
minimum charge function electric power constraint PBAT_MIN_CF to the

maximum long-term electric power limit and the minimum long-term electric
power limit, respectively.
[0086] When the actual battery output power PBAT of the ESD 74
transgresses the upper preferred electric power limit ('PBAT Meets Upper
Preferred Limit') the proportional-differential closed-loop control function
502 determines a negative change rate value that is utilized by the power
constraint determination function 504 to decrease the maximum and minimum
charge function electric power constraints to control the actual battery output
power PBAT of the ESD 74 to stay within the desired range. Likewise, when
the actual battery output power PBAT of the ESD 74 transgresses the lower
preferred electric power limit, the proportional-differential closed-loop control
function 502 determines a positive change rate value that is utilized by the
power constraint determination function 504 to increase the maximum and
minimum charge function electric power constraints to control the actual
battery output power PBAT of the ESD 74.
[0087] When the immediate electric power PBAT IMMED is less than the
maximum charge function electric power constraint, the power constraint
determination function 504 sets the maximum charge function electric power
constraint to the immediate electric power prior to modify the maximum
charge function electric power constraint based on change rate values. By
doing so, a change of the maximum charge function electric power constraint
will rapidly effect the maximum input torque value as determined by the
torque constraint function 364 and therefore the function is able to compensate
for errors in the determination of PBAT_IMMED, i.e. for a difference between

actual PBAT of ESD 74 and PBAT_IMMED as determined by the tactical control
scheme 330. When the immediate electric power PBATJMMED is greater than
the minimum charge function electric power constraint, the power constraint
determination function 504 sets the minimum charge function electric power
constraint to the immediate electric power prior to modifying the minimum
charge function electric power constraint based on change rate values. By
doing so, a change of the minimum charge function electric power constraint
will rapidly effect the minimum input torque value.
[0088] As the power constraint determination function 504 adjusts one of the
maximum charge function electric power constraint and the minimum charge
function electric power constraint based on the actual battery output power
PBAT of the ESD 74, the power constraint determination function 504 adjusts
also the other charge function electric power constraint by the same amount,
resulting that the difference between the maximum and minimum charge
function electric power constraints remains unchanged.
[0089] The minimum and maximum charge function electric power
constraints are intermediate electric power constraint values in that they are
utilized to determine the final electric power constraint values, that is, the
minimum tactical control electric power constraint ('P BAT_MIN_TC') and the
maximum tactical control electric power constraint ('P BAT MAX_TC')-
[0090] Referring to Fig. 9 and Fig. 10, inputs to the voltage function 394
include an actual battery voltage ('VBAT') of the ESD 74 monitored by the
BPCM 21, a minimum base voltage limit ('VBAT_MIN_BASH') of the ESD 74, a
maximum base voltage limit (4VBAT_MAX_BASE') of the ESD 74, the charge


function maximum electric power constraint ('PBAT_MAX_CF'), the charge
function minimum electric power constraint ('PBAT MIN_CF'), and the
immediate electric power ('PBAT_IMMED'). The minimum and maximum
voltage limits define an operating range for the voltage of the ESD 74 and can
be determined based on parameters of the powertrain system including, for
example, the temperature of the ESD 74. Fig. 10 depicts voltage values in
volts and power values in kilowatts of the voltage function 394 over time in
seconds.
[0091] The voltage function 394 determines and outputs the minimum
tactical control electric power constraint and the maximum tactical control
electric power constraint. The voltage function 394 includes a preferred
voltage range determination function 510 ('Preferred Voltage Range
Determination'), a proportional-differential closed-loop control function 512
('PD Control'), and a power constraint determination function 514 ('Power
Constraint Determination').
[0092] The preferred voltage range determination function 510 determines a
set of trigger voltage limits comprising an upper trigger voltage limit ('Upper
Trigger Voltage Limit') and a lower trigger voltage limit (not shown) and a set
of preferred voltage limits comprising an upper preferred voltage limit ('Upper
Preferred Voltage Limit') and a lower preferred voltage limit ('Lower
Preferred Voltage Limit').
[0093] The voltage range determination function 510 sets the upper trigger
voltage limit based on a first voltage value below the maximum base voltage
limit. Further, the voltage range determination function 510 sets the upper


preferred voltage limit to an initial value based on a second voltage value
between the maximum base voltage limit and the upper trigger voltage limit
when the battery voltage VBAT of the ESD 74 is less than the upper trigger
voltage limit. When the battery voltage PBAT of the ESD 74 transgresses the
upper trigger voltage limit ('VUTL'), the upper preferred voltage limit increases
at a predetermined rate from the initial value until the upper preferred voltage
limit reaches the maximum base voltage limit.
[0094] Likewise, the voltage range determination function 510 sets the lower
trigger voltage limit based on a first voltage value above the minimum voltage
limit. Further, the lower preferred voltage limit to an initial value between the
minimum base voltage limit and the lower trigger voltage limit when the
battery voltage VBAT of the ESD 74 is greater than the lower trigger voltage
limit. When the battery voltage VBAT of the ESD 74 transgresses the lower
trigger voltage limit, the lower preferred voltage limit decreases at a
predetermined rate from the initial value to the minimum voltage limit.
[0095] The proportional-differential closed-loop control function 512
determines a change rate by which the maximum or minimum tactical control
electric power constraints are modified ('Limit Rate Change'), utilizing
feedback control. The change rate value is determined based on the error
between one of the upper preferred voltage limit and the lower preferred
voltage limit and on the battery voltage VBAT of the ESD 74.
[0096] The power constraint determination 514 determines the minimum and
maximum tactical control electric power constraints based on the limit change
rate value, the minimum charge function electric power constraint PBAT_MI_ CF,

the maximum charge function electric power constraint PBAT MAX CF, and the
immediate battery output power PBAT_IMMED of the energy storage device as
determined by the tactical control scheme 330.
[0097] When the trigger power limits are not being modified by the battery
output power VBAT, the power constraint determination function 504 sets the
maximum and minimum tactical control electric power constraints
PBAT MAX/MIN TC to the maximum and minimum charge function electric power
constraints PBAT_MAX/MIN_CF, respectively.
[0098] When battery voltage VBAT of the ESD 74 transgresses the upper
preferred voltage limit ('VUPL') the proportional-differential closed-loop
control function 512 determines a positive change rate value that is utilized by
the power constraint determination function 514 to increase the minimum
tactical control electric power constraint to control the battery voltage VBAT of
the ESD 74. Likewise, when the battery voltage VBAT of the ESD 74
transgresses the lower preferred voltage limit, the proportional-differential
closed-loop control function 512 determines a negative change rate value that
is utilized by the power constraint determination function 514 to decrease the
maximum tactical control electric power constraint to control the battery
voltage VBAT of the ESD 74.
[0099] When the battery voltage VBAT of the ESD 74 exceeds the upper
preferred voltage limit and when the immediate electric power PBAT _IMMED as
determined by the tactical control scheme 330 is greater than the minimum
tactical control electric power constraint, the power constraint determination
function 514 sets the minimum tactical control electric power constraint to the

immediate electric power prior to modifying the minimum tactical control
electric power constraint based on change rate values. When the battery
voltage VBAT of the ESD 74 falls below the lower preferred voltage limit and
when the immediate electric power PBAT-IMMED as determined by the tactical
control scheme 330 is smaller than the maximum tactical control electric
power constraint, the power constraint determination function 514 sets the
maximum tactical control electric power constraint to the immediate electric
power prior to modifying the maximum tactical control electric power
constraint based on change rate values.
[00100] Unlike the power constraint determination function 504, the power
constraint determination function 514 adjusts only one of the tactical control
power constraints without adjusting the other one of the tactical control power
constraints, thus limiting the operating range of the motors and therefore
reducing the allowed torque range for the engine control.
[00101] Fig. 11 details signal flow for the output and motor torque
determination scheme 340 for controlling and managing the output torque
through the first and second electric machines 56 and 72, described with
reference to the hybrid powertrain system of Figs. 1 and 2 and the control
system architecture of Figs. 3 and constraints include maximum and minimum
available battery power limits ('Pbat Min/Max'). The output and motor torque
determination scheme 340 controls the motor torque commands of the first
and second electric machines 56 and 72 to transfer a net output torque to the
output member 64 of the transmission 10 that reacts with the driveline 90 and
meets the operator torque request, subject to constraints and shaping. The

output and motor torque determination scheme 340 preferably includes
algorithmic code and predetermined calibration code which is regularly
executed during the 6.25 ms and 12.5 ms loop cycles to determine preferred
motor torque commands ('TA', 'TB') for controlling the first and second
electric machines 56 and 72 in this embodiment.
[00102] The output and motor torque determination scheme 340 determines
and uses a plurality of inputs to determine constraints on the output torque,
from which it determines the output torque command ('To_cmd'). Motor
torque commands ('TA', 'TB') for the first and second electric machines 56
and 72 can be determined based upon the output torque command. The inputs
to the output and motor torque determination scheme 340 include operator
inputs, powertrain system inputs and constraints, and autonomic control
inputs.
[00103] The operator inputs include the immediate accelerator output torque
request ('Output Torque Request Accel Immed') and the immediate brake
output torque request ('Output Torque Request Brake immed').
[00104] The autonomic control inputs include torque offsets to effect active
damping of the driveline 90 (412), to effect engine pulse cancellation (408),
and to effect a closed loop correction based upon the input and output speeds
(410). The torque offsets for the first and second electric machines 56 and 72
to effect active damping of the driveline 90 can be determined ('Ta AD', Tb
AD'), e.g., to manage and effect driveline lash adjustment, and are output
from an active damping algorithm ('AD') (412). The torque offsets to effect
engine pulse cancellation ('Ta PC, 'Tb PC) are determined during starting

and stopping of the engine during transitions between the engine-on state
('ON') and the engine-off state ('OFF') to cancel engine torque disturbances,
and are output from a pulse cancellation algorithm ('PC') (408). The torque
offsets for the first and second electric machines 56 and 72 to effect closed-
loop correction torque are determined by monitoring input speed to the
transmission 10 and clutch slip speeds of clutches C1 70, C2 62, C3 73, and
C4 75. When operating in one of the mode operating range states, the closed-
loop correction torque offsets for the first and second electric machines 56 and
72 ('Ta CL', 'Tb CL') can be determined based upon a difference between the
input speed from sensor 11 ('Ni') and the input speed profile ('NiProf).
When operating in Neutral, the closed-loop correction is based upon the
difference between the input speed from sensor 11 ('Ni') and the input speed
profile ('Ni_Prof), and a difference between a clutch slip speed and a targeted
clutch slip speed, e.g., a clutch slip speed profile for a targeted clutch C1 70
The closed-loop correction torque offsets are output from a closed loop control
algorithm ('CL') (410). Clutch torque(s) ('Tel') comprising clutch reactive
torque range(s) for the applied torque transfer clutch(es), and unprocessed
clutch slip speeds and clutch slip accelerations of the non-applied clutches can
be determined for the specific operating range state for any of the presently
applied and non-locked clutches. The closed-loop motor torque offsets and
the motor torque offsets to effect active damping of the driveline 90 are input
to a low pass filter to determine motor torque corrections for the first and
second electric machines 56 and 72 ('TA LPF' and TB LPF') (405).

[00105] The powertrain system inputs and maximum motor torque control
electric power constraint ('PBAT_MAX_MT') and a minimum motor torque
control electric power constraint ('PBAT_ MIN_MT') from a battery power
function ('Battery Power Control') (466), the operating range state ('Hybrid
Range State'), and a plurality of system inputs and constraints ('System Inputs
and Constraints'). The system inputs can include scalar parameters specific to
the powertrain system and the operating range state, and can be related to
speed and acceleration of the input member 12, output member 64, and the
clutches. Other system inputs are related to system inertias, damping, and
electric/mechanical power conversion efficiencies in this embodiment. The
constraints include maximum and minimum motor torque outputs from the
torque machines, i.e., first and second electric machines 56 and 72 ('Ta
Min/Max', 'Tb Min/Max'), and maximum and minimum clutch reactive
torques for the applied clutches. Other system inputs include the input torque,
clutch slip speeds and other relevant states.
[00106] Inputs including an input acceleration profile ('Nidot_Prof) and a
clutch slip acceleration profile ("Clutch Slip Accel Prof) are input to a pre-
optimization algorithm (415), along with the system inputs, the operating
range state, and the motor torque corrections for the first and second electric
machines 56 and 72 ('TA LPF' and TB LPF'). The input acceleration profile is
an estimate of an upcoming input acceleration that preferably comprises a
targeted input acceleration for the forthcoming loop cycle. The clutch slip
acceleration profile is an estimate of upcoming clutch acceleration for one or
more of the non-applied clutches, and preferably comprises a targeted clutch


slip acceleration for the forthcoming loop cycle. Optimization inputs ('Opt
Inputs'), which can include values for motor torques, clutch torques and
output torques can be calculated for the present operating range state and used
in an optimization algorithm to determine the maximum and minimum raw
output torque constraints (440) and to determine the preferred split of open-
loop torque commands between the first and second electric machines 56 and
72 (440'). The optimization inputs, the maximum and minimum battery
power limits, the system inputs and the present operating range state are
analyzed to determine a preferred or optimum output torque ('To Opt') and
minimum and maximum raw output torque constraints ('To Min Raw', 'To
Max Raw') (440), which can be shaped and filtered (420). The preferred
output torque (To Opt') comprises an output torque that minimizes battery
power subject to the operator torque request. The immediate accelerator
output torque request and the immediate brake output torque request are each
shaped and filtered and subjected to the minimum and maximum output torque
constraints ('To Min Filt', 'To Max Filt') to determine minimum and
maximum filtered output torque request constraints ('To Min Req Filtd', To
Max Req Filtd'). A constrained accelerator output torque request ('To Req
Accel Cnstrnd') and a constrained brake output torque request ('To Req Brake
Cnstrnd') can be determined based upon the minimum and maximum filtered
output torque request constraints (425).
[00107] Furthermore, a regenerative braking capacity ('Opt Regen Capacity")
of the transmission 10 comprises a capacity of the transmission 10 to react
driveline torque, and can be determined based upon constraints including

maximum and minimum motor torque outputs from the torque machines and
maximum and minimum reactive torques for the applied clutches, taking into
account the battery power limits. The regenerative braking capacity
establishes a maximum value for the immediate brake output torque request.
The regenerative braking capacity is determined based upon a difference
between the constrained accelerator output torque request and the preferred
output torque. The constrained accelerator output torque request is shaped and
filtered and combined with the constrained brake output torque request to
determine a net output torque command. The net output torque command is
compared to the minimum and maximum request filtered output torques to
determine the output torque command ('Tocmd') (430). When the net output
torque command is between the maximum and minimum request filtered
output torques, the output torque command is set to the net output torque
command. When the net output torque command exceeds the maximum
request filtered output torque, the output torque command is set to the
maximum request filtered output torque. When the net output torque
command is less than the minimum request filtered output torque, the output
torque command is set to the minimum request filtered output torque
command.
[00108] Powertrain operation is monitored and combined with the output
torque command to determine a preferred split of open-loop torque commands
between the first and second electric machines 56 and 72 that meets reactive
clutch torque capacities ('TA Opt' and 'TB Opt'), and provide feedback related
to the preferred battery power ('Pbat Opt') (440'). The motor torque


corrections for the first and second electric machines 56 and 72 ('TA LPF' and
TB LPF') are subtracted to determine open loop motor torque commands ('TA
OL'and'TBOL')(460).
[00109] The open loop motor torque commands are combined with the
autonomic control inputs including the torque offsets to effect active damping
of the driveline 90 (412), to effect engine pulse cancellation (408), and to
effect a closed loop correction based upon the input and clutch slip speeds
(410), to determine the motor torques TA and TB for controlling the first and
second electric machines 56 and 72 (470). The aforementioned steps of
constraining, shaping and filtering the output torque request to determine the
output torque command which is converted into the torque commands for the
first and second electric machines 56 and 72 is preferably a feed-forward
operation which acts upon the inputs and uses algorithmic code to calculate
the torque commands.
[00110] The system operation as configured leads to determining output
torque constraints based upon present operation and constraints of the
powertrain system. The operator torque request is determined based upon
operator inputs to the brake pedal and to the accelerator pedal. The operator
torque request can be constrained, shaped and filtered to determine the output
torque command, including determining a preferred regenerative braking
capacity. An output torque command can be determined that is constrained
based upon the constraints and the operator torque request. The output torque
command is implemented by commanding operation of the torque machines.
The system operation effects powertrain operation that is responsive to the


operator torque request and within system constraints. The system operation
results in an output torque shaped with reference to operator drivability
demands, including smooth operation during regenerative braking operation.
[00111] The optimization algorithm (440, 440') comprises an algorithm
executed to determine powertrain system control parameters that are
responsive to the operator torque request that minimizes battery power
consumption. The optimization algorithm 440 includes monitoring present
operating conditions of the electro-mechanical hybrid powertrain, e.g., the
powertrain system described hereinabove, based upon the system inputs and
constraints, the present operating range state, and the available battery power
limits. For a candidate input torque, the optimization algorithm 440 calculates
powertrain system outputs that are responsive to the system inputs comprising
the aforementioned output torque commands and are within the maximum and
minimum motor torque outputs from the first and second electric machines 56
and 72, and within the available battery power, and within the range of clutch
reactive torques from the applied clutches for the present operating range state
of the transmission 10, and take into account the system inertias, damping,
clutch slippages, and electric/mechanical power conversion efficiencies.
Preferably, the powertrain system outputs include the preferred output torque
('To Opt'), achievable torque outputs from the first and second electric
machines 56 and 72 ('Ta Opt', 'Tb Opt') and the preferred battery power
('Pbat Opt') associated with the achievable torque outputs.
[00112] Fig. 12 shows the battery power function 466 of the output and motor
torque determination scheme 340. The battery power function 466 determines


the set of motor torque electric power constraints including a maximum motor
torque control electric power constraint ('P BAT_ MAX_MT') and a minimum
motor torque control electric power constraint ('PBAT_ MIN_MT'). The battery
power function 466 includes a charge function ('Over Discharge and Over
Charge Function') 492 and a voltage function ('Over Voltage and Under
Voltage Function') 494.
[00113] The inputs to the charge function 492 include inputs the actual battery
output power ('PBAT') of the ESD 74 monitored by the BPCM 21, the
minimum short-term electric power limit ('PBAT_MIN_ST'), the maximum short-
term electric power limit ('P BAT_MAX_ST'), the minimum long-term electric
power limit ('PBAT_MIN_LT'), the maximum long-term electric power limit
('PBAT_MAX_LT'), and the preferred battery power ('PBATJ_OPT')- The charge
function 492 determines and outputs a minimum charge function electric
power limit ('PBAT MIN_CF') and a maximum charge function electric power
limit ('PBAT_MAX CF') utilizing a substantially similar method to that described
above for the for the charge function 392, wherein the preferred battery power
PBAT_OPt is utilized in place of the immediate battery power PBAT_IMMED- The
inputs to the voltage function 494 include a battery voltage ('VBAT') of the
ESD 74 monitored by the BPCM 21, a minimum base voltage limit
('VBAT_MIN_BASE'), a maximum base voltage limit ('VBAT_MAX_BASE'), the
charge function maximum electric power constraint ('PBAT_MAX_CF'), the
charge function minimum electric power constraint ('PBAT_MIN_CF'), and the
preferred battery power ('PBAT_OPT)- The voltage function 494 determines and
outputs the minimum motor torque control electric power constraint and the


maximum motor torque control electric power constraint, utilizing a
substantially similar method to that utilized by the charge function 394 for
determining the minimum and maximum tactical control electric power
constraints, respectively, wherein the preferred battery power PBAT_opt is
utilized in place of the immediate battery power PBAT_IMMED-
[00114] The disclosure has described certain preferred embodiments and
modifications thereto. Further modifications and alterations may occur to
others upon reading and understanding the specification. Therefore, it is
intended that the disclosure not be limited to the particular embodiment(s)
disclosed as the best mode contemplated for carrying out this disclosure, but
that the disclosure will include all embodiments falling within the scope of the
appended claims.

CLAIMS
1. Method for controlling a powertrain system including a first power
actuator, a second power actuator, a transmission device and an energy
storage device coupled to one of the first power actuator and the second
power actuator, the transmission device operative to transfer power-
between an output member, and the first and second power actuators, the
method comprising:
monitoring voltage of the energy storage device;
providing a base voltage limit, an intermediate power constraint, a
preferred voltage limit, and a trigger voltage limit for the energy
storage device, said preferred voltage limit defining a preferred
voltage range;
modifying the preferred voltage limit when the voltage of the energy
storage device transgresses the trigger voltage limit;
monitoring a power command to the first power actuator;
estimating an output power of the energy storage device for the power
command;
determining a power constraint of the first power actuator based on the
intermediate power constraint when the voltage of the energy storage
device is within the preferred voltage range; and
determining a power constraint of the first power actuator based on the
estimated output power of the energy storage device when the
voltage of the energy storage device transgresses the preferred
voltage limit.

2. The method of claim 1, further comprising providing a set of base
voltage limits comprising the base voltage limit, a set of intermediate
power constraints comprising the intermediate power constraint, a set of
preferred voltage limits comprising the preferred voltage limit, and a set
of trigger voltage limits comprising the trigger voltage limit for the
energy storage device.
3. The method of claim 1, further comprising:
monitoring a temperature of the energy storage device; and
determining the base voltage limit based on the temperature of the
energy storage device.
4. The method of claim 1, further comprising determining the intermediate
power constraint based upon an output power of the energy storage
device.
5. The method of claim 1, further comprising determining the preferred
voltage limit and the trigger voltage limit based on the base voltage limit.
6. The method of claim 1, further comprising:
setting the preferred voltage limit to a first voltage value based upon the
base voltage limit; and
ramping the preferred voltage limit over time at a predetermined rate
from the first voltage value to a second voltage value when the


voltage of the energy storage device transgresses the trigger voltage
limit.
7. The method of claim 6, wherein the second voltage value is equal to the
base voltage limit.
8. The method of claim 1, further comprising:
monitoring a power command to an engine comprising the first power
actuator;
estimating an output power of the energy storage device for the power
command;
determining a power constraint of the engine based on the intermediate
power constraint when the voltage is within the preferred voltage
range; and
determining the power constraint of the engine based on the estimated
output power of the energy storage device when the voltage of the
energy storage device transgresses the preferred voltage limit.
9. The method of claim 8, wherein the power command to the engine
comprises a torque command.
10. The method of claim 1, further comprising:
monitoring a power command to an electric machine comprising the first
power actuator;

estimating an output power of the energy storage device for the power
command;
determining a power constraint of the electric machine based on the
intermediate power constraint when the voltage is within the
preferred voltage range; and
determining the power constraint of the electric machine based on the
estimated output battery power of the energy storage device when the
voltage of the energy storage device transgresses the preferred
voltage limit.
11. The method of claim 10, wherein the power command to the electric
machine comprises a torque command.
12. The method of claim 1, further comprising determining the power
constraint of the first power actuator based on the voltage of the energy
storage device when the voltage of the energy storage device
transgresses the preferred voltage limit.
13. The method of claim 12, further comprising utilizing the voltage of the
energy storage device in a proportional integral control scheme when the
voltage of the energy storage device transgresses the preferred voltage
limit.

14. Method for controlling a powertrain system including an engine, an
electric machine, a transmission device, and an energy storage device
coupled to the electric machine, the transmission device operative to
transfer power among an output member, the engine and the electric
machine, the method comprising:
monitoring voltage of the energy storage device;
providing a base voltage limit, an intermediate power constraint, a
preferred voltage limit, and a trigger voltage limit for the energy
storage device, said preferred voltage limit defining a preferred
voltage range;
modifying the base voltage limit when the voltage of the energy storage
device transgresses the trigger voltage limit;
monitoring a power command to the engine;
estimating an output power of the energy storage device for the power
command;
determining a power constraint of the engine based on the intermediate
power constraint when the voltage of the energy storage device is
within the preferred voltage range; and
determining the power constraint of the engine based on the estimated
output power of the energy storage device when the voltage of the
energy storage device transgresses the preferred voltage limit.
15. The method of claim 14, further comprising providing a set of base
voltage limits comprising the base voltage limit, a set of intermediate


power constraints comprising the intermediate power constraint, a set of
preferred voltage limits comprising the preferred voltage limit, and a set
of trigger voltage limits comprising the trigger voltage limit for the
energy storage device.
16. The method of claim 14, further comprising:
setting the preferred voltage limit to a first voltage value based upon the
base voltage limit; and
ramping the preferred voltage limit over time at a predetermined rate
from the first voltage value to a second voltage value when the
voltage of the energy storage device transgresses the trigger voltage
limit, wherein the second voltage value is equal to the base voltage
limit.
17. The method of claim 14, further comprising determining the power
constraint of the engine based on the voltage of the energy storage
device when the voltage of the energy storage voltage transgresses the
preferred voltage limit, wherein the power constraint of the engine
comprises a torque constraint.
18. Method for controlling a powertrain system including an engine, an
electric machine, a transmission device, and an energy storage device
coupled to the electric machine, the transmission device operative to

transfer power among an output member, the engine and the electric
machine, the method comprising:
monitoring voltage of the energy storage device;
providing a base voltage limit, an intermediate power constraint, a
preferred voltage limit, and a trigger voltage limit for the energy
storage device, said preferred voltage limit defining a preferred
voltage range;
modifying the base voltage limit when the voltage of the energy storage
device transgresses the trigger voltage limit;
monitoring a power command to the electric machine;
estimating an output power of the energy storage device for the power
command;
determining a power constraint for constraining power of the electric
machine based on the intermediate power constraint when the
voltage of the energy storage device is within the preferred voltage
range;
determining the power constraint for constraining power of the electric
machine based on the estimated output power of the energy storage
device when voltage of the energy storage device transgresses the
preferred voltage limit.
19. The method of claim 18, further comprising:
determining an input power from the engine;

determining a constraint for constraining output power of the output
member; and
constraining power of the electric machine based upon the constraint for
constraining output power and the input power from the engine.
20. The method of claim 19, further comprising:
determining an input torque from the engine;
determining a constraint for constraining output torque of the output
member; and
constraining torque of the electric machine based upon the constraint for
constraining output torque and the input torque from the engine.

A method for controlling a powertrain system includes monitoring
voltage of an energy storage device. The method further includes modifying a
preferred voltage limit when the voltage of the energy storage device
transgresses a trigger voltage limit, and determining the power constraint of a
first power actuator based on the estimated output power of the energy storage
device when the voltage of the energy storage device transgresses the
preferred voltage limit.

Documents:

1921-KOL-2008-(23-03-2012)-CORRESPONDENCE.pdf

1921-KOL-2008-(23-03-2012)-FORM-6-1.pdf

1921-KOL-2008-(23-03-2012)-FORM-6.pdf

1921-KOL-2008-(24-01-2014)-ABSTRACT.pdf

1921-KOL-2008-(24-01-2014)-CLAIMS.pdf

1921-KOL-2008-(24-01-2014)-CORRESPONDENCE.pdf

1921-KOL-2008-(24-01-2014)-DESCRIPTION (COMPLETE).pdf

1921-KOL-2008-(24-01-2014)-DRAWINGS.pdf

1921-KOL-2008-(24-01-2014)-FORM-1.pdf

1921-KOL-2008-(24-01-2014)-FORM-2.pdf

1921-KOL-2008-(24-01-2014)-FORM-3.pdf

1921-KOL-2008-(24-01-2014)-FORM-5.pdf

1921-KOL-2008-(24-01-2014)-OTHERS.pdf

1921-KOL-2008-(24-01-2014)-PA.pdf

1921-KOL-2008-(24-01-2014)-PETITION UNDER RULE 137.pdf

1921-kol-2008-abstract.pdf

1921-KOL-2008-ASSIGNMENT.pdf

1921-kol-2008-claims.pdf

1921-KOL-2008-CORRESPONDENCE 1.1.pdf

1921-KOL-2008-CORRESPONDENCE-1.2.pdf

1921-kol-2008-correspondence.pdf

1921-kol-2008-description (complete).pdf

1921-kol-2008-drawings.pdf

1921-kol-2008-form 1.pdf

1921-kol-2008-form 18.pdf

1921-kol-2008-form 2.pdf

1921-kol-2008-form 3.pdf

1921-kol-2008-form 5.pdf

1921-kol-2008-gpa.pdf

1921-kol-2008-specification.pdf

1921-KOL-2008-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf

abstract-1921-kol-2008.jpg


Patent Number 266005
Indian Patent Application Number 1921/KOL/2008
PG Journal Number 13/2015
Publication Date 27-Mar-2015
Grant Date 26-Mar-2015
Date of Filing 03-Nov-2008
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address 300 GM RENAISSANCE CENTER, DETROIT, MICHIGAN
Inventors:
# Inventor's Name Inventor's Address
1 WILFRED BRUNSSEN 3670 FIELDCREST LN. YPSILANTI, MI. 48197
2 ANTHONY H. HEAP 2969 LESLIE PARK CIRCLE, ANN ARBOR, MICHIGAN 48105
PCT International Classification Number H02J15/00;B60W20/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/984,912 2007-11-02 U.S.A.