Title of Invention

DOUBLE ENDED INVERTER SYSTEM FOR A VEHICLE HAVING TWO ENERGY SOURCES THAT EXHIBIT DIFFERENT OPERATING CHARACTERISTICS

Abstract A double ended inverter system for an AC electric traction motor of a vehicle is disclosed. The inverter system serves as an interface between two different energy sources having different operating characteristics. The inverter system includes a first energy source having first operating characteristics associated therewith, and a first inverter subsystem coupled to the first energy source and configured to drive the AC electric traction motor. The inverter system also includes a second energy source having second operating characteristics associated therewith, wherein the first operating characteristics and the second operating characteristics are different, and a second inverter subsystem coupled to the second energy source and configured to drive the AC electric traction motor. In addition, the inverter system has a controller coupled to the first inverter subsystem and to the second inverter subsystem. The controller is configured to influence operation of the first inverter subsystem and the second inverter subsystem to manage power transfer among the first energy source, the second energy source, and the AC electric traction motor.
Full Text DOUBLE ENDED INVERTER SYSTEM FOR A VEHICLE HAVING TWO
ENERGY SOURCES THAT EXHIBIT DIFFERENT OPERATING
CHARACTERISTICS
CROSS-REFERENCE TO RELATED APPLICATION(S)
[0001] This application claims the benefit of United States provisional
patent application serial number 60/952,754, filed July 30, 2007 (the entire
content of which is incorporated by reference herein).
TECHNICAL FIELD
[0002] Embodiments of the subject matter described herein relate
generally to an electric traction system. More particularly, embodiments of
the subject matter relate to methods and apparatus for utilizing multiple energy
sources for the electric traction system, where the energy sources have
different operating characteristics.
BACKGROUND
[0003] In recent years, advances in technology, as well as ever evolving
tastes in style, have led to substantial changes in the design of automobiles.
One of the changes involves the power usage and complexity of the various
electrical systems within automobiles, particularly alternative fuel vehicles,
such as hybrid, electric, and fuel cell vehicles.
[0004] Batteries are typically used to provide electric power storage in
most electric and hybrid electric vehicles. Battery technology is known and its
deficiencies are well understood. One practical deficiency is that a given type
of battery may only be suitable for certain operating conditions. For example,
some batteries are suitable for operation at low temperatures and unsuitable
for operation at high temperatures, while others are suitable for operation at

high temperatures and unsuitable for operation at low temperatures. Thus, it is
a technological challenge to have a single battery that performs well at very
low temperatures and at relatively high temperatures that are usually
associated with the operation of electric and hybrid electric vehicles.
[0005] As another example, some batteries perform best when delivering
quick bursts of high power, while other batteries perform best when delivering
lower power over a longer period of time. In this regard, lithium ion batteries
are sufficient for high energy applications that require continuous power over
a period of time, but they have difficulty providing bursts of power over a
short time period. Thus, in an electric or hybrid vehicle application, lithium
ion batteries can adequately provide power once the vehicle is cruising, but
they struggle to deliver power for short duration events such as acceleration,
and cold starting. On the other hand, as an alternative to lithium ion batteries,
nickel metal hydride (NiMH) and lead acid batteries have been explored for
hybrid electric vehicles. While these batteries can provide enough power to
handle peak loads, using them in this manner lessens their cycle life
dramatically. Thus, it is also a technological challenge to have a single battery
that demonstrates both energy and power characteristics for electric and hybrid
electric vehicle applications.
BRIEF SUMMARY
[0006] A double ended inverter system is provided for an AC electric
traction motor of a vehicle. The double ended inverter system includes a first
energy source having first operating characteristics associated therewith, and a
second energy source having second operating characteristics associated
therewith, wherein the first operating characteristics and the second operating
characteristics are different. The system also includes a first inverter
subsystem coupled to the first energy source, and a second inverter subsystem
coupled to the second energy source. The two inverter subsystems are
configured to drive the AC electric traction motor. The system also includes a
controller coupled to the first inverter subsystem and to the second inverter

subsystem. The controller is configured to influence operation of the first
inverter subsystem and the second inverter subsystem to manage power
transfer among the first energy source, the second energy source, and the AC
electric traction motor.
[0007] A double ended inverter system for a vehicle is also provided. The
double ended inverter system includes: an AC electric traction motor having a
set of windings, where each winding in the set of windings has a first end and
a second end; a low temperature energy source having a relatively low
nominal operating temperature range; a first inverter subsystem coupled to the
low temperature energy source and configured to drive the AC electric traction
motor, wherein the first end of each winding in the set of windings is coupled
to the first inverter subsystem; a high temperature energy source having a
relatively high nominal operating temperature range; and a second inverter
subsystem coupled to the high temperature energy source and configured to
drive the AC electric traction motor, wherein the second end of each winding
in the set of windings is coupled to the second inverter subsystem.
[0008] Another embodiment of a double ended inverter system for a
vehicle is also provided. This system includes an AC electric traction motor
having a set of windings, where each winding in the set of windings has a first
end and a second end. The system also includes a power battery subsystem
having a relatively high voltage and a relatively low amp-hours rating, and an
energy battery subsystem having a relatively medium-to-high voltage and a
relatively high amp-hours rating. The system employs a first inverter
subsystem coupled to the power battery subsystem and configured to drive the
AC electric traction motor, wherein the first end of each winding in the set of
windings is coupled to the first inverter subsystem, and employs a second
inverter subsystem coupled to the energy battery subsystem and configured to
drive the AC electric traction motor, wherein the second end of each winding
in the set of windings is coupled to the second inverter subsystem.
[0009] This summary is provided to introduce a selection of concepts in a
simplified form that are further described below in the detailed description.

This summary is not intended to identify key features or essential features of
the claimed subject matter, nor is it intended to be used as an aid in
determining the scope of the claimed subject matter.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] A more complete understanding of the subject matter may be
derived by referring to the detailed description and claims when considered in
conjunction with the following figures, wherein like reference numbers refer
to similar elements throughout the figures.
[0011] FIG. 1 is a schematic representation of an exemplary vehicle that
incorporates an embodiment of a double ended inverter system;
[0012] FIG. 2 is a schematic circuit representation of a first embodiment
of a double ended inverter system suitable for use with an electric or hybrid
electric vehicle; and
[0013] FIG. 3 is a schematic circuit representation of a second
embodiment of a double ended inverter system suitable for use with an electric
or hybrid electric vehicle.
DETAILED DESCRIPTION
[0014] The following detailed description is merely illustrative in nature
and is not intended to limit the embodiments of the subject matter or the
application and uses of such embodiments. As used herein, the word
"exemplary" means "serving as an example, instance, or illustration." Any
implementation described herein as exemplary is not necessarily to be
construed as preferred or advantageous over other implementations.
Furthermore, there is no intention to be bound by any expressed or implied
theory presented in the preceding technical field, background, brief summary
or the following detailed description.
[0015] Techniques and technologies may be described herein in terms of
functional and/or logical block components, and with reference to symbolic
representations of operations, processing tasks, and functions that may be

performed by various computing components or devices. For the sake of
brevity, conventional techniques related to inverters, AC motor control,
electric and hybrid electric vehicle operation, and other functional aspects of
the systems (and the individual operating components of the systems) may not
be described in detail herein. Furthermore, the connecting lines shown in the
various figures contained herein are intended to represent exemplary
functional relationships and/or physical couplings between the various
elements. It should be noted that many alternative or additional functional
relationships or physical connections may be present in an embodiment of the
subject matter.
[0016] The following description refers to elements or nodes or features
being "connected" or "coupled" together. As used herein, unless expressly
stated otherwise, "connected" means that one element/node/feature is directly
joined to (or directly communicates with) another element/node/feature, and
not necessarily mechanically. Likewise, unless expressly stated otherwise,
"coupled" means that one element/node/feature is directly or indirectly joined
to (or directly or indirectly communicates with) another element/node/feature,
and not necessarily mechanically. Thus, although the schematic shown in
FIG. 1 depicts one exemplary arrangement of elements, additional intervening
elements, devices, features, or components may be present in an embodiment
of the depicted subject matter.
[0017] With reference to FIGS. 1-3, an exemplary embodiment, which is a
doubled ended inverter, permits a single electric motor to be driven from two
different power sources. This can be useful when there are two power sources
with different operating characteristics, ratings, optimized operating condition
ranges, temperature ranges, or the like. One example would be a lithium ion
battery pack with a limited temperature range that requires the battery pack to
be cabin mounted in the vehicle. Using the double ended inverter with an
additional wider temperature range power source permits operation beyond the
limits of the lithium ion battery pack, especially during cold or hot starts
where the battery pack has been thermally soaked for a long time and cabin

heating/cooling has not moved the temperature of the battery pack into its
normal operating range.
[0018] Thus, the double ended inverter can be used to combine two
batteries with different operating temperature ranges. For example, a lithium
ion battery pack with a relatively high nominal operating temperature range of
-20°C to + 80°C can be used with a lead acid battery with a relatively low
nominal operating temperature range of -40°C to +95°C. During cold starts
below -20°C the lead acid battery can operate the motor until the lithium ion
battery warms up. In alternate embodiments, the double ended inverter system
could be utilized with other energy storage devices having different operating
temperature ranges, such as different types of ultra capacitors.
[0019] By combining a wider temperature range battery with a limited
temperature range battery, the overall operating temperature range of the
system can be extended. The double ended inverter is a very good way to
combine two power sources at low cost and also provide battery charging and
state of charge (SOC) regulation at no additional cost.
[0020] In accordance with another exemplary embodiment, a double
ended inverter is configured to permit a single electric motor to be driven from
two different power sources having different energy discharge/charge
characteristics. This can be useful when it is desirable to employ two different
batteries rather than compromising performance with a single battery. Thus,
an energy battery can be coupled with a power batteiy through the double
ended inverter topology.
[0021] For example, a lithium ion battery can handle continuous load
requirements (which occur when the vehicle is cruising at a somewhat steady
speed). Using a double ended inverter with a lead acid battery as the
secondary power source will deliver power for short duration peak power
events like acceleration. This will significantly reduce or eliminate the need
for a single battery with combined energy and power characteristics.
[0022] This embodiment has numerous benefits. For example, it
combines two types of batteries, manages both battery packs, significantly

reduces or eliminates the need for a single battery with combined energy and
power characteristics, and allows for use of existing battery technologies.
[0023] Referring more specifically to FIG. 1, a schematic representation of
an exemplary vehicle 100 is depicted. Vehicle 100 preferably incorporates an
embodiment of a double ended inverter system as described in more detail
below. The vehicle 100 generally includes a chassis 102, a body 104, four
wheels 106, and an electronic control system 108. The body 104 is arranged
on chassis 102 and substantially encloses the other components of vehicle 100.
The body 104 and chassis 102 may jointly form a frame. The wheels 106 are
each rotationally coupled to chassis 102 near a respective corner of body 104.
[0024] The vehicle 100 may be any one of a number of different types of
automobiles, such as, for example, a sedan, a wagon, a truck, or a sport utility
vehicle (SUV), and may be two-wheel drive (2WD) (i.e., rear-wheel drive or
front-wheel drive), four-wheel drive (4WD), or all-wheel drive (A WD). The
vehicle 100 may also incorporate any one of, or combination of, a number of
different types of engines and/or traction systems, such as, for example, a
gasoline or diesel fueled combustion engine, a "flex fuel vehicle" (FFV)
engine (i.e., using a mixture of gasoline and alcohol), a gaseous compound
(e.g., hydrogen and natural gas) fueled engine, a combustion/electric motor
hybrid engine, and an electric motor.
[0025] In the exemplary embodiment illustrated in FIG. 1, vehicle 100 is a
fully electric or a hybrid electric vehicle, and vehicle 100 further includes an
electric motor (or traction motor) 110, a first energy source 112 having first
operating characteristics associated therewith, a second, energy source 114
having second operating characteristics associated therewith, a double ended
inverter system 116, and a radiator 118. For the embodiments described here,
first energy source 112 and second energy source 114 are batteries of different
type, class, category, rating, etc. Indeed, double ended inverter system 116 is
suitably configured such that the first operating characteristics of first energy
source 112 can be different than (and possibly incompatible with) the second
operating characteristics of second energy source 114. As shown, first energy

source 112 and second energy source 114 are in operable communication
and/or electrically connected to electronic control system 108 and to double
ended inverter system 116. It should also be noted that vehicle 100, in the
depicted embodiment, does not include a direct current-to-direct current
(DC/DC) power converter as an integral part of the vehicle's traction
propulsion system.
[0026] The motor 110, in one embodiment, is a three-phase alternating
current (AC) electric traction motor. As shown in FIG. 1, motor 110 may also
include or cooperate with a transmission such that motor 110 and the
transmission are mechanically coupled to at least some of the wheels 106
through one or more drive shafts 120. The radiator 118 is connected to the
frame at an outer portion thereof and although not illustrated in detail, includes
multiple cooling channels that contain a cooling fluid (i.e., coolant), such as
water and/or ethylene glycol (i.e., antifreeze). The radiator 118 is coupled to
double ended inverter system 116 and to motor 110 for purposes of routing the
coolant to those components. In one embodiment, double ended inverter
system 116 receives and shares coolant with motor 110. In other
embodiments, the double ended inverter system 116 may be air cooled.
[0027] The electronic control system 108 is in operable communication
with motor 110, first energy source 112, second energy source 114, and
double ended inverter system 116. Although not shown in detail, electronic
control system 108 includes various sensors and automotive control modules,
or electronic control units (ECUs), such as an inverter control module (i.e., the
controller shown in FIG. 2 and FIG. 3) and a vehicle controller, and at least
one processor and/or a memory which includes instructions stored thereon (or
in another computer-readable medium) for carrying out the processes and
methods as described below.
[0028] FIG. 2 is a schematic circuit representation of an embodiment of a
double ended inverter system 200 suitable for use with an electric or hybrid
electric vehicle. In certain embodiments, double ended inverter system 116
(shown in FIG. 1) can be implemented in this manner. As depicted in FIG. 2,

double ended inverter system 200 is coupled to, and cooperates with, an AC
electric traction motor 202, a low temperature battery subsystem 204, and a
high temperature battery subsystem 206. Double ended inverter system 200
generally includes, without limitation: a first inverter subsystem 208 coupled
to low temperature battery subsystem 204; a second inverter subsystem 210
coupled to high temperature battery subsystem 206, and a controller 212
coupled to first inverter subsystem 208 and to second inverter subsystem 210.
Although not shown in FIG. 2, respective capacitors may be coupled in
parallel with low temperature battery subsystem 204 and high temperature
battery subsystem 206 to smooth current ripple during operation.
[0029] Double ended inverter system 200 allows AC electric traction
motor 202 to be powered by different battery types having disparate nominal
operating temperature ranges. This topology enables the vehicle to take
advantage of better performance characteristics of different battery types
without having to compromise by using a single battery. For this particular
embodiment, low temperature battery subsystem 204 is realized as a low
temperature battery pack that has a relatively low nominal operating
temperature range. In other words, the low temperature battery pack can
provide reliable operating power to double ended inverter system 200 under
low temperature conditions that might adversely affect the operation of high
temperature battery subsystem 206.
[0030] In one embodiment, low temperature battery subsystem 204
includes a lead acid battery pack having a nominal operating temperature
range of about -40°C to +95°C, and a nominal DC voltage of about 200-350
volts (typically, about 300 volts). In contrast, high temperature battery
subsystem 206 is realized as a high temperature battery pack that has a
relatively high nominal operating temperature range. Thus, the high
temperature battery pack can provide reliable operating power to double ended
inverter system 200 under high temperature conditions that might adversely
affect the operation of low temperature battery subsystem 204. In one
embodiment, high temperature battery subsystem 206 includes a lithium ion

battery pack having a nominal operating temperature range of about -20°C to
+80°C, and a nominal DC voltage of about 200-350 volts (typically, about 300
volts). Notably, a lithium ion battery pack is not appropriate for temperatures
below about -20°C and, therefore, the lead acid battery pack is more suitable
for such extremely low temperatures. Although not a requirement, in the
preferred embodiment the voltage of the low temperature battery pack is
approximately equal to the voltage of the high temperature battery pack.
[0031] In certain embodiments, a lithium ion battery pack is located within
a cabin of the vehicle (e.g., inside the passenger cabin) such that it can be
subjected to cabin heating and/or cooling. Accordingly, even in extremely
cold environments, the temperature of the lithium ion battery pack can be
brought into its nominal operating temperature range using the onboard
heating system of the host vehicle. In addition, operation of double ended
inverter system 200 will raise the temperature of the lithium ion battery pack
after the vehicle is started in cold environments.
[0032] The AC electric traction motor 202, in one embodiment, is a three
phase motor that includes a set of three windings (or coils) 214, each
corresponding to one phase of AC electric traction motor 202, as is commonly
understood. In one embodiment, the neutral point of AC electric traction
motor 202 is opened up to make it a six terminal, three phase motor. Although
not illustrated, AC electric traction motor 202 includes a stator assembly
(including the coils) and a rotor assembly (including a ferromagnetic core), as
will be appreciated by one skilled in the art.
[0033] For this embodiment, first inverter subsystem 208 and second
inverter subsystem 210 each includes six switches (e.g., semiconductor
devices, such as transistors) with antiparallel diodes (i.e., the direction of
current through the transistor switch is opposite to the direction of allowable
current through the respective diode). As shown, the switches in a section 216
of first inverter subsystem 208 are arranged into three pairs (or legs): pairs
218, 220, and 222. Similarly, the switches in a section 224 of second inverter
subsystem 210 are arranged into three pairs (or legs): pairs 226, 228, and 230.

A first winding in the set of windings 214 is electrically coupled, at opposing
ends thereof, between the switches of pair 218 (in section 216) and the
switches of pair 226 (in section 224). A second winding in the set of windings
214 is coupled between the switches of pair 220 (in section 216) and the
switches of pair 228 (in section 224). A third winding in the set of windings
214 is coupled between the switches of pair 222 (in section 216) and the
switches of pair 230 (in section 224). Thus, one end of each winding is
coupled to first inverter subsystem 208, and the opposite end of each winding
is coupled to second inverter subsystem 210.
[0034] First inverter subsystem 208 and second inverter subsystem 210 are
configured to drive AC electric traction motor 202, individually or collectively
(depending upon the particular operating conditions). In this regard, controller
212 is suitably configured to influence the operation of first inverter
subsystem 208 and second inverter subsystem 210 to manage power transfer
among low temperature battery subsystem 204, high temperature battery
subsystem 206, and AC electric traction motor 202. The controller 212 is
responsive to commands received from the driver of the vehicle (e.g., via an
accelerator pedal) and provides control signals or commands to section 216 of
first inverter subsystem 208 and to section 224 of second inverter subsystem
210 to control the output of sections 216 and 224. High frequency pulse width
modulation (PWM) techniques may be employed to control sections 216 and
224 and to manage the voltage produced by sections 216 and 224.
[0035] Referring also to FIG. 1, vehicle 100 is operated by providing
power to wheels 106 via the AC electric traction motor, which receives its
operating energy from low temperature battery subsystem 204 and/or high
temperature battery subsystem 206. In order to power the motor, DC power is
provided from low temperature battery subsystem 204 and high temperature
battery subsystem 206 to first inverter subsystem 208 and second inverter
subsystem 210, respectively, which convert the DC power into AC power, as
is commonly understood in the art. In certain embodiments, if the motor does
not require the maximum power output of low temperature battery subsystem

204, the extra power from low temperature battery subsystem 204 may be
used to charge high temperature battery subsystem 206. Similarly, if the
motor does not require the maximum power output of high temperature battery
subsystem 206, the extra power from high temperature battery subsystem 206
may be used to charge low temperature battery subsystem 204. Of course,
under certain operating conditions, controller 212 can be utilized to drive the
motor using energy from both energy sources.
[0036] In operation, controller 212 receives a torque command for AC
electric motor 202, and determines how best to manage the flow of power
between low temperature battery subsystem 204 and first inverter subsystem
208, and between high temperature battery subsystem 206 and second inverter
subsystem 210. In this manner, controller 212 also regulates the manner in
which first inverter subsystem 208 and second inverter subsystem 210 drive
AC electric motor 202. Double ended inverter system 200 may utilize any
suitable control methodology, protocol, scheme, or technique. For example,
certain aspects of the techniques and technologies described in United States
Patent numbers 7,154,237 and 7,199,535 (both assigned to General Motors
Corporation) may be employed by double ended inverter system 200. The
relevant content of these patents is incorporated by reference herein.
[0037] For the embodiment described here, controller 212 is also suitably
configured to regulate whether low temperature battery subsystem 204 is the
primary energy source, high temperature battery subsystem 206 is the primary
energy source, or whether both contribute energy to drive AC electric traction
motor 202. For instance, under certain circumstances controller 212 operates
to drive AC electric traction motor 202 primarily with low temperature battery
subsystem 204 until high temperature battery subsystem 206 reaches its
normal operating temperature range. This situation occurs when the
temperature of high temperature battery subsystem 206 is below its normal
operating range, and when the temperature of low temperature battery
subsystem 204 is within its normal operating range After high temperature
battery subsystem 206 reaches its normal operating temperature range (e.g., by

heating of the vehicle cabin or by internal operating heat), controller 212 can
drive AC electric traction motor 202 primarily with high temperature battery
subsystem 206.
[0038] In practice, the vehicle may include a battery controller, which may
be separate from or integrated with controller 212. (typically, it will be
separate). The battery controller is suitably configured to monitor the
temperature and state of charge information (along with other information,
such as cell balancing). The battery controller can analyze and/or process
such information and provide a power capability to the vehicle controller. The
vehicle controller processes the information obtained from the battery
controller, along with driver commands, to determine how best to meet the
driver's request and satisfy any subsystem requests such as power balancing
between the two energy sources.
[0039] FIG. 3 is a schematic circuit representation of an alternate
embodiment of a double ended inverter system 300 suitable for use with an
electric or hybrid electric vehicle. In certain embodiments, double ended
inverter system 116 (shown in FIG. 1) can be implemented in this manner. As
depicted in FIG. 3, double ended inverter system 300 is coupled to, and
cooperates with, an AC electric traction motor 302, a power battery subsystem
304, and an energy battery subsystem 306. Double ended inverter system 300
generally includes, without limitation: a first inverter subsystem 308 coupled
to power battery subsystem 304; a second inverter subsystem 310 coupled to
energy battery subsystem 306, and a controller 312 coupled to first inverter
subsystem 308 and to second inverter subsystem 310. Double ended inverter
system 300 is similar to double ended inverter system 200 and, for the sake of
brevity, common elements, features, and functions will not be redundantly
described here in the context of double ended inverter system 300.
[0040] Double ended inverter system 300 allows AC electric traction
motor 302 to be powered by different battery types having disparate
power/energy delivery characteristics. This topology enables the vehicle to
take advantage of better performance characteristics of different battery types

without having to compromise by using a single battery. For this particular
embodiment, power battery subsystem 304 has a relatively high voltage and a
relatively low amp-hours rating, while energy battery subsystem 306 has a
relatively medium-to-high voltage and a relatively high amp-hours rating. In
practice, power battery subsystem 304 is suitably configured to provide energy
needed to support short duration peak power events, such as acceleration of
the vehicle. Conversely, energy battery subsystem 306 is suitably configured
to provide energy needed to sustain continuous and somewhat steady load
conditions, such as "cruising" of the vehicle at a somewhat constant speed.
Thus, power battery subsystem 304 can support effective operation of AC
electric traction motor 302 under some conditions, and energy battery
subsystem 306 can support effective operation of AC electric traction motor
302 under other conditions.
[0041] In one embodiment, power battery subsystem 304 includes a lead
acid or NiMH battery pack having a nominal DC voltage of about 200-350
volts (typically, about 300 volts), and having a typical energy rating of about
1-2 kWh. In contrast, energy battery subsystem 306 can be realized as a
lithium ion battery pack having a nominal DC voltage of about 200-350 volts
(typically, about 300 volts), and having a typical energy rating of about 10-20
kWh. Although not a requirement, in the preferred embodiment the voltage of
power battery subsystem 304 is usually higher than the voltage of energy
battery subsystem 306. In practice, the voltage of power battery subsystem
304 is typically no greater than twice the voltage of energy battery subsystem
306.
[0042] For the embodiment described here, controller 312 is suitably
configured to regulate whether power battery subsystem 304 is the primary
energy source, energy battery subsystem 306 is the primary energy source, or
whether both contribute energy to drive AC electric traction motor 302. For
instance, under certain circumstances controller 312 operates to drive AC
electric traction motor 302 primarily with energy battery subsystem 306
during continuous loading events associated with operation of the vehicle.

Such continuous loading events include, without limitation: operation of the
vehicle at a constant speed; operation of the vehicle while stationary;
contributing some energy during acceleration; or accepting some energy
during braking events. In addition, controller 312 is configured to drive AC
electric traction motor 302 primarily with power battery subsystem 304 during
short duration peak power events associated with operation of the vehicle.
Such short duration peak power events include, without limitation:
acceleration of the vehicle; initial startup of the vehicle; braking (during which
it may be desirable to use regenerative braking energy to recharge power
battery subsystem 304); or a rapid charge event associated with an external
charger.
[0043] In practice, the vehicle controller would determine how best to
operate the vehicle to meet driver requests while maximizing fuel economy. It
receives input from other control subsystems on the vehicle. Controller 312
provides some of this information, such as what the motor can provide, based
on temperature, speed, and voltage available. The vehicle controller can then
process this information in an appropriate manner and then instruct controller
312 as needed. In this manner, the double ended inverter can be controlled to
accommodate different modes of operation and, in turn, determine which
battery is more appropriate.
[0044] The double ended inverter topologies described above can be
employed to interface two different energy sources (e.g., batteries) having
different and disparate operating characteristics for controlled and managed
operation in combination with an AC traction motor of an electric or hybrid
electric vehicle. These double ended inverter topologies facilitate the use of
existing and available batteries in a manner that takes better advantage of the
individual performance capabilities of each battery.
[0045] While at least one exemplary embodiment has been presented in
the foregoing detailed description, it should be appreciated that a vast number
of variations exist. It should also be appreciated that the exemplary
embodiment or embodiments described herein are not intended to limit the

scope, applicability, or configuration of the claimed subject matter in any way.
Rather, the foregoing detailed description will provide those skilled in the art
with a convenient road map for implementing the described embodiment or
embodiments. It should be understood that various changes can be made in
the function and arrangement of elements without departing from the scope
defined by the claims, which includes known equivalents and foreseeable
equivalents at the time of filing this patent application.

CLAIMS
What is claimed is:
1. A double ended inverter system for an AC electric traction
motor of a vehicle, the system comprising:
a first energy source having first operating characteristics associated
therewith;
a first inverter subsystem coupled to the first energy source and
configured to drive the AC electric traction motor;
a second energy source having second operating characteristics
associated therewith, wherein the first operating characteristics and the second
operating characteristics are different;
a second inverter subsystem coupled to the second energy source and
configured to drive the AC electric traction motor; and
a controller coupled to the first inverter subsystem and to the second
inverter subsystem, the controller being configured to influence operation of
the first inverter subsystem and the second inverter subsystem to manage
power transfer among the first energy source, the second energy source, and
the AC electric traction motor.
2. The double ended inverter system of claim 1, wherein:
the first energy source comprises a low temperature battery subsystem
having a relatively low nominal operating temperature range; and
the second energy source comprises a high temperature battery
subsystem having a relatively high nominal operating temperature range.
3. The double ended inverter system of claim 2, wherein:
the low temperature battery subsystem comprises a lead acid battery
pack; and

the high temperature battery subsystem comprises a lithium ion battery
pack.
4. The double ended inverter system of claim 2, wherein the
controller is configured to drive the AC electric traction motor primarily with
the low temperature battery subsystem until the high temperature battery
subsystem reaches its normal operating temperature range.
5. The double ended inverter system of claim 4, wherein the
controller is configured to drive the AC electric traction motor primarily with
the high temperature battery subsystem after the high temperature battery
subsystem reaches its normal operating temperature range.
6. The double ended inverter system of claim 2, wherein the high
temperature battery subsystem is located within a cabin of the vehicle such
that the high temperature battery subsystem is subjected to cabin
heating/cooling.
7. The double ended inverter system of claim 1, wherein:
the first energy source comprises a power battery subsystem having a
relatively high voltage and a relatively low amp-hours rating; and
the second energy source comprises an energy battery subsystem
having a relatively low voltage and a relatively high arnp-hours rating.
8. The double ended inverter system of claim 7, wherein:
the power battery subsystem comprises a lead acid battery pack; and
the energy battery subsystem comprises a lithium ion battery pack.
9. The double ended inverter system of claim 7, wherein:
the power battery subsystem comprises a nickel metal hydride battery
pack; and

the energy battery subsystem comprises a lithium ion battery pack.
10. The double ended inverter system of claim 7, wherein the
controller is configured to drive the AC electric traction motor primarily with
the energy battery subsystem during continuous loading events associated with
operation of the vehicle.
11. The double ended inverter system of claim 7, wherein the
controller is configured to drive the AC electric traction motor primarily with
the power battery subsystem during short duration peak power events
associated with operation of the vehicle.
12. A double ended inverter system for a vehicle, the system
comprising:
an AC electric traction motor comprising a set of windings, where each
winding in the set of windings has a first end and a second end;
a low temperature energy source having a relatively low nominal
operating temperature range;
a first inverter subsystem coupled to the low temperature energy source
and configured to drive the AC electric traction motor, wherein the first end of
each winding in the set of windings is coupled to the first inverter subsystem;
a high temperature energy source having a relatively high nominal
operating temperature range; and
a second inverter subsystem coupled to the high temperature energy
source and configured to drive the AC electric traction motor, wherein the
second end of each winding in the set of windings is coupled to the second
inverter subsystem.
13. The double ended inverter system of claim 12, wherein the AC
electric traction motor comprises a three phase motor.

14. The double ended inverter system of claim 12, further
comprising a controller coupled to the first inverter subsystem and to the
second inverter subsystem, the controller being configured to influence
operation of the first inverter subsystem and the second inverter subsystem to
manage power transfer among the low temperature energy source, the high
temperature energy source, and the AC electric traction motor.
15. The double ended inverter system of claim 14, wherein the
controller is configured to drive the AC electric traction motor primarily with
the low temperature energy source until the high temperature energy source
reaches its normal operating temperature range.
16. The double ended inverter system of claim 15, wherein the
controller is configured to drive the AC electric traction motor primarily with
the high temperature energy source after the high temperature energy source
reaches its normal operating temperature range.
17. A double ended inverter system for a vehicle, the system
comprising:
an AC electric traction motor comprising a set of windings, where each
winding in the set of windings has a first end and a second end;
a power battery subsystem having a relatively high voltage and a
relatively low amp-hours rating;
a first inverter subsystem coupled to the power battery subsystem and
configured to drive the AC electric traction motor, wherein the first end of
each winding in the set of windings is coupled to the first inverter subsystem;
an energy battery subsystem having a relatively medium-to-high
voltage and a relatively high amp-hours rating; and
a second inverter subsystem coupled to the energy battery subsystem
and configured to drive the AC electric traction motor, wherein the second end

of each winding in the set of windings is coupled to the second inverter
subsystem.
18. The double ended inverter system of claim 17, wherein the AC
electric traction motor comprises a three phase motor.
19. The double ended inverter system of claim 17, wherein the
controller is configured to drive the AC electric traction motor primarily with
the energy battery subsystem during continuous loading events associated with
operation of the vehicle.
20. The double ended inverter system of claim 17, wherein the
controller is configured to drive the AC electric traction motor primarily with
the power battery subsystem during short duration peak power events
associated with operation of the vehicle.

A double ended inverter system for an AC electric traction motor of a vehicle is disclosed. The inverter system serves as an interface between two different energy sources having different operating characteristics. The
inverter system includes a first energy source having first operating characteristics associated therewith, and a first inverter subsystem coupled to the first energy source and configured to drive the AC electric traction motor. The inverter system also includes a second energy source having second operating characteristics associated therewith, wherein the first operating characteristics and the second operating characteristics are different, and a second inverter subsystem coupled to the second energy source and configured to drive the AC electric traction motor. In addition, the inverter system has a controller coupled to the first inverter subsystem and to the second inverter subsystem. The controller is configured to influence operation of the first inverter subsystem and the second inverter subsystem to manage power transfer among the first energy source, the second energy source, and the AC
electric traction motor.

Documents:

1673-KOL-2008-(22-05-2014)-ABSTRACT.pdf

1673-KOL-2008-(22-05-2014)-ANNEXURE TO FORM 3.pdf

1673-KOL-2008-(22-05-2014)-CLAIMS.pdf

1673-KOL-2008-(22-05-2014)-CORRESPONDENCE.pdf

1673-KOL-2008-(22-05-2014)-DESCRIPTION (COMPLETE).pdf

1673-KOL-2008-(22-05-2014)-DRAWINGS.pdf

1673-KOL-2008-(22-05-2014)-FORM-1.pdf

1673-KOL-2008-(22-05-2014)-FORM-2.pdf

1673-KOL-2008-(22-05-2014)-OTHERS.pdf

1673-KOL-2008-(22-05-2014)-PETITION UNDER RULE 137.pdf

1673-kol-2008-abstract.pdf

1673-KOL-2008-ASSIGNMENT.pdf

1673-kol-2008-claims.pdf

1673-KOL-2008-CORRESPONDENCE 1.1.pdf

1673-kol-2008-correspondence.pdf

1673-kol-2008-description (complete).pdf

1673-kol-2008-drawings.pdf

1673-kol-2008-form 1.pdf

1673-kol-2008-form 2.pdf

1673-kol-2008-form 3.pdf

1673-kol-2008-form 5.pdf

1673-kol-2008-gpa.pdf

1673-kol-2008-specification.pdf

abstract_1673-kol-2008.jpg


Patent Number 266063
Indian Patent Application Number 1673/KOL/2008
PG Journal Number 14/2015
Publication Date 03-Apr-2015
Grant Date 30-Mar-2015
Date of Filing 26-Sep-2008
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address 300 GM RENAISSANCE CENTER DETROIT, MICHIGAN
Inventors:
# Inventor's Name Inventor's Address
1 BRIAN A WELCHKO 23312 MARIGFOLD AVENUE APT, T204 TORRANCE, CALIFORNIA 90502
2 GREGORY S. SMITH 24907 VISTA VERANDA WOODLAND HILLS, CALIFORNIA 91367
3 GEORGE JOHN 18847 ALEXANDER AVENUE CERRITOS, CALIFORNIA 90703
4 SIBAPRASAD CHAKRABARTI 23905 LOS CODONO AVENUE 216 TORRANCE, CALIFORNIA 90505
5 MILUN PERISIC 20710 ANZA AVE APT. 20 TORRANCE, CALIFORNIA 90503-2976
6 JAMES M. NAGASHIMA 16608 MOORBROOK AVENUE CERRITOS, CALIFORNIA 90703
PCT International Classification Number H02P 4/00; H02P 27/06
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 12/110,950 2008-04-28 U.S.A.