Title of Invention

CHROMIUM-BASED CATALYSTS

Abstract The present invention provides a process for preparing a supported chromium- based catalyst for the production of polyethylene comprising the steps of a) providing a silica-based support having a specific surface area of at least 250 m2/g and of less than 400 m2/g and comprising a chromium compound deposited thereon, the ratio of the specific surface area of the support to chromium content being at least 50000 m2/g Cr; b) dehydrating the product of step a); and c) titanating the product of step b) in an atmosphere of dry and inert gas containing at least one vaporised titanium compound of the general formula selected from RnTi(OR')m and (RO)nTi(OR')m, wherein R and R' are the same or different hydrocarbyl groups containing from 1 to 12 carbon atoms, and wherein n is 0 to 3, m is 1 to 4 and m+n equals 4, to form a titanated chromium-based catalyst having a ratio of specific surface area of the support to titanium content of the titanated catalyst ranging from 5000 to 20000 m2 /g Ti.
Full Text CHROMIUM-BASED CATALYSTS
FIELD OF THE INVENTION
The present invention relates to a chromium-based catalyst for producing
polyethylene and to a method for preparing polyethylene using a chromium-
based catalyst. The present invention further relates to a product obtained
with said catalyst.
BACKGROUND AND OBJECTS OF THE INVENTION
For polyethylene, and for high-density polyethylene (HDPE) in particular, the
molecular weight distribution (MWD) is a fundamental property that partially
determines the properties of the polymer, and thus its applications. It is
generally recognised in the art that the molecular weight distribution of a
polyethylene resin can determine the mechanical properties of the resin and
that the provision of different molecular weight polyethylene molecules can
significantly affect the rheological properties of the polyethylene as a whole.
In this description, by polyethylene it is meant both homopolymers of
ethylene and copolymers of ethylene and an alpha-olefinic comonomer
comprising 3 to 10 carbon atoms. High-density polyethylene means
polyethylene resins that have a density of about 0.941-0.965 g/cm3, and
medium-density polyethylene means polyethylene resins that have a density
of about 0.926-0.940 g/cm3. By polymerisation, it is meant both homo- and
copolymerisation of ethylene.
The molecular weight distribution can be defined by means of a curve
obtained by gel permeation chromatography. Generally, the molecular weight
distribution (MWD) is more simply defined by a parameter, known as the
dispersion index D, which is the ratio between the average molecular weight
by weight (Mw) and the average molecular weight by number (Mn). The
dispersion index constitutes a measure of the width of the molecular weight
distribution.

Since an increase in the molecular weight normally improves some of the
physical properties of polyethylene resins, there is a trend towards
polyethylene having high molecular weight. High molecular weight molecules
however render the polymer more difficult to process. On the other hand, a
broadening in the molecular weight distribution tends to improve the flow of
the polymer when it is being processed at high shear rates. Accordingly, in
applications requiring a rapid transformation of the material through a die, for
example in blowing and extrusion techniques, the broadening of the
molecular weight distribution permits an improvement in the processing of
polyethylene at high molecular weight (high molecular weight polyethylenes
have a low melt index, as is known in the art). It is known that when the
polyethylene has a high molecular weight and also a broad molecular weight
distribution, the processing of the polyethylene is made easier as a result of
the low molecular weight portion while the high molecular weight portion
contributes to good mechanical properties for the polyethylene resin. A
polyethylene of this type may be processed using less energy with higher
processing yields.
As a general rule, a polyethylene having a high density tends to have a high
degree of stiffness. In general, however, the environmental stress crack
resistance (ESCR) of polyethylene has an inverse relationship with stiffness.
In other words, as the stiffness of polyethylene is increased, the
environmental stress crack resistance is decreased, and vice versa. This
inverse relationship is known in the art as the ESCR-rigidity balance. It is
required, for certain applications, to achieve a compromise between the
environmental stress crack resistance and the rigidity of the polyethylene.
Polyethylene is well known in the art for use in making various finished
goods, especially moulded products, such as bottles or containers.
A variety of catalyst systems are known for the manufacture of polyethylene.
It is known in the art that the mechanical properties of a polyethylene resin
vary depending on what catalyst system was employed to produce the
polyethylene. One of the reasons is that different catalyst systems tend to

yield different molecular weight distributions in the polyethylene produced.
Thus for example the properties of a polyethylene resin produced using a
chromium oxide-based catalyst (i.e. a catalyst known in the art as a "Phillips-
type catalyst") are different from the properties of a product employed using a
Ziegler-Natta catalyst.
While chromium-based catalysts have been known since the 1950's, different
attempts have been made to improve them. In order to improve either the
mechanical properties or the melt index of the polyethylene products, it has
been proposed to add titanium as a promoter to a chromium-based catalyst.
US 4,184,979 discloses that titanium can be incorporated into a catalytic
composition by adding to a chromium-based catalyst, which has been heated
in a dry inert gas, a titanium compound such as titanium tetraisopropoxide.
The titanated catalyst is then activated at elevated temperature. The ethylene
polymers obtained with this process do not however have satisfactory
mechanical properties especially with regard to the environmental stress
crack resistance (ESCR).
In EP 882 743, a titanated catalyst providing polyethylene is obtained by
providing a silica support having a specific surface area of at least 400 m2/g,
depositing a chromium compound, dehydrating at a temperature of at least
300°C in an atmosphere of dry inert gas, titanating the chromium-based
catalyst at a temperature of at least 300°C in an atmosphere of dry and inert
gas containing a titanium compound of the general formula selected from
Ti(OR)4 to form a titanated chromium-based catalyst having a titanium
content of from 1 to 5 wt-%, based on the weight of the titanated catalyst and
activating the titanated catalyst at a temperature of from 500 to 900°C.
Emphasis was put on the titanation procedure and on the use of a high
surface area (of at least 400 m2/g). The exemplified chromium content of the
catalyst was typically set at about 1 wt-%.
Although EP 882 743 provides a catalyst to manufacture a resin with good
ESCR and/or tear stress compared to other prior art documents, the use of

said catalyst however leads to a rather low melt index potential, which results
in reduced polymerisation unit operability, and sometimes limits the resin
processability. In addition, if such a catalyst is operated in a gas phase
process, where lower chromium content has to be used in order to avoid
excessive reaction rates and run away during polymerisation, the problem is
that the melt index is further reduced, down to an unacceptable level.
There is therefore a need to further improve the catalyst operability while
maintaining or improving the resin properties.
The present invention aims at alleviating at least some of these drawbacks
while still producing high or medium density polyethylene with good
environmental stress crack resistance (ESCR), high impact resistance and
good processability.
SUMMARY OF THE INVENTION
The applicants have found that at least some of these drawbacks can be
alleviated by combining the use of a catalyst with relatively low specific
surface area and chromium content, using titanation under specific conditions
to attain a given support surface area/final titanium content ratio and using
elevated activation temperatures.
The present invention thus provides a process for preparing a supported
chromium-based catalyst for the production of polyethylene comprising the
steps of:
a) providing a silica-based support having a specific surface area of at
least 250 m2/g and of less than 400 m2/g and comprising a chromium
compound deposited thereon, the ratio of the specific surface area of
the support to chromium content being at least 50000 m2/g Cr;
b) dehydrating the product of step a)
c) titanating the product of step b) in an atmosphere of dry and inert gas
containing at least one vaporised titanium compound of the general
formula selected from RnTi(OR')m and (RO)nTi(OR')m, wherein R and

R' are the same or different hydrocarbyl groups containing from 1 to
12 carbon atoms, and wherein m is 1 to 4 and m+n equals 4, to form a
titanated chromium-based catalyst having a ratio of specific surface
area of the support to titanium content of the titanated catalyst ranging
from 5000 to 20000 m2/g Ti.
The present invention further provides a chromium-based catalyst for the
production of polyethylene. Said catalyst is obtainable according to the
process of the present invention.
The present invention also provides a polymerisation process for preparing
polyethylene by polymerising ethylene, or copolymerising ethylene and an
alpha-olefinic comonomer comprising 3 to 10 carbon atoms, in the presence
of the chromium-based catalyst obtainable according to the process of the
invention. The present invention also provides a polyethylene homopolymer
or a copolymer of ethylene and an alpha-olefinic comonomer comprising 3 to
10 carbon atoms, obtainable according to the polymerisation process of the
present invention.
The present invention further provides a use of the chromium-based catalyst
obtainable from the process according to the present invention, for producing
a polyethylene by polymerising ethylene, or copolymerising ethylene and an
alpha-olefinic comonomer comprising 3 to 10 carbon atoms. The
polyethylene obtained has a high environmental stress crack resistance and
a low melt fracture index.
The present invention still further provides a use of a polyethylene
homopolymer or a copolymer of ethylene and an alpha-olefinic comonomer
comprising 3 to 10 carbon atoms, obtainable from the polymerisation process
of the present invention for manufacturing moulded articles. These moulded
articles have an increased impact resistance.

DETAILED DESCRIPTION OF THE INVENTION
The present invention relates to a process for preparing a supported
chromium-based catalyst for the production of polyethylene comprising the
steps described in claim 1.
It has thus been found that the manufacturing process according to the
present invention allows the preparation of a catalyst, which, when used in
the polymerisation of ethylene, leads to a polyethylene having an unexpected
combination of good properties, especially for blow moulding applications.
Indeed, the inventors have found that, in the production of polyethylene
resins, a particular chromium-based catalyst having a moderate specific
surface area support, which has been dehydrated and the surface titanated
prior to the activation of the catalyst at elevated temperatures, can
unexpectedly yield polyethylene having high impact and/or environmental
stress crack resistance.
Suitable supports used in this invention are silica-based and comprise
amorphous silica having a surface area of at least 250 m2/g, preferably of at
least 280 m2/g, and less than 400 m2/g, preferably less than 380 m2/g and
more preferably less than 350 m2/g, including said values. The specific
surface area is measured by N2 adsorption using the well-known BET
technique. In a previous application, EP 882 743, it had been assumed that a
high surface area of at least 400 m2/g was a prerequisite for obtaining
polyethylene with good properties.
Silica-based supports comprise at least 50% by weight of amorphous silica.
Preferably the support is a silica support or a silica alumina support. In the
case of silica alumina supports, the support comprises at most 15% by
weight of alumina.

The support can have a pore volume of 1 cm2/g to 3 cm2/g. Supports with a
pore volume of 1.3 - 2.0 cm3/g are preferred. Pore volume is measured by
N2 desorption using the BJH method for pores with a diameter of less than
1000A. Supports with too small a porosity result in a loss of melt index
potential and in lower activity. Supports with a pore volume of over 2.5 cm3/g
or even with a pore volume of over 2.0 cm3/g are less desirable because
they require special expensive preparation steps (e.g. azeotropic drying)
during their synthesis or subsequent modification with chromium compounds.
In addition, because they are usually more sensitive to attrition during
catalyst handling, activation or use in polymerisation, these supports often
lead to more polymer fines production, which is detrimental in an industrial
process.
The silica-based support can be prepared by various known techniques such
as but not limited to gelification, precipitation and/or spray-drying. Usually,
particle size D50 is from 20 μm, preferably from 30 urn and more preferably
from 35 μm, up to 150 urn, preferably up to 100 urn and most preferably up to
70 μm. D50 is defined as a particle diameter, with 50 wt-% of particles having
a smaller diameter and 50 wt-% of particles having a larger diameter. Particle
size D90 is up to 200 μm, preferably up to 150 urn, most preferably up to 110
μm. D90 is defined as a particle diameter, with 90 wt-% of particles having a
smaller diameter and 10 wt-% of particles having a larger diameter. Particle
size D10 is at least 5 μm, preferably at least 10 μm. D10 is defined as a
particle diameter, with 10 wt-% of particles having a smaller diameter and 90
wt-% of particles having a larger diameter. Particle size distribution is
determined using light diffraction granulometry, for example, using the
Malvern Mastersizer 2000. The particle morphology is preferably
microspheroidal to favour fluidisation and to reduce attrition.
Prior to use for catalyst synthesis, the support is dried by heating or pre-
drying under an inert gas, in a manner known to those skilled in the art, e.g.
at about 200°C for from 8 to 16 hours under nitrogen or other suitable gases.

Known chromium-containing compounds capable of reacting with the surface
hydroxyl groups of the silica-based supports can be used for deposition of
chromium on said support. Examples of such compounds include chromium
nitrate, chromium(lll)acefate, chromium(lll)acetylacetonate, chromium
trioxide, chromate esters such as t-butyl chromate, silyl chromate esters and
phosphorous-containing esters, and mixtures thereof. Preferably, chromium
acetate, chromium acetylacetonate or chromium trioxide is used.
The chromium content of the chromium-based catalyst is chosen to get a
ratio of the specific surface area of the support to chromium content of at
least 50000 m2/g chromium, preferably from 50000 or 55000 m2/g
chromium, up to 75000, 100000 or 200000 m2/g chromium. Thus, there is at
most 1 g of chromium per 50000 m2 of specific surface area of the support.
The chromium-based catalyst can be prepared by dry mixing or non-aqueous
impregnation but is preferably prepared by impregnation of silica with an
aqueous solution of a soluble chromium compound such as chromium
acetate, chromium acetylacetonate or chromium trioxide.
After the chromium compound is deposited on the support, the chromium-
based catalyst can be stored under a dry and inert atmosphere, for example,
nitrogen, at ambient temperature.
The supported chromium-based catalyst is subjected to a pre-treatment in
order to dehydrate it and drive off physically adsorbed water from the silica or
silica-based support. The removal of physically adsorbed water can help to
avoid the formation of crystalline TiO2 as a product from the reaction of water
with the titanium compound subsequently introduced during the titanation
procedure, as described below. The dehydration step is preferably carried
out by heating the catalyst to a temperature of at least 220°C, more
preferably of at least 250°C and most preferably of at least 270°C, in a
fluidised bed and in a dry inert atmosphere of, for example, nitrogen. The
dehydration step is usually carried out for 0.5 to 2 hours.

In a next step, the supported chromium-based catalyst is loaded with one or
more titanium compounds. The titanium compounds may be of the formula
RnTi(OR')m, (RO)n Ti(OR')m and mixtures thereof, wherein R and R' are the
same or different hydrocarbyl groups containing 1 to 12 carbon atoms, and
wherein m is 1, 2, 3 or 4 and m+n equals 4. Preferably, the titanium
compounds are titanium tetraalkoxides Ti(OR')4 wherein each R' is the same
or different and can be an alkyl or cycloalkyl group each having from 3 to 5
carbon atoms. Mixtures of these compounds can also be used. The titanation
is preferably performed by progressively introducing the titanium compound
into a stream of a dry and inert non-oxidizing atmosphere, for example,
nitrogen. The titanation step is carried out at a temperature so that titanium
compound is present in its vaporised form. The temperature is maintained
preferably at at least 220°C, more preferably at at least 250°C and most
preferably at at least 270°C. The titanium compound can be pumped as a
liquid into the reaction zone where it vaporizes.
This titanation step is controlled so that the ratio of the specific surface area
of the support to titanium content of the resultant catalyst is from 5000 to
20000 m2/g Ti, and preferably from 5000, 6500, 7500 or 9000 m2/g Ti, up to
12000, 15000 or 20000 m2/g Ti. Preferably, if the support has a specific
surface area of from at least 250 m2/g and of less than 380 m2/g, the ratio of
specific surface area of the support to titanium content of the titanated
catalyst ranges from 5000 to 20000 m2/g Ti, and if the support has specific
surface area of from at least 380 and of less than 400 m2/g, the ratio of
specific surface area of the support to titanium content of the titanated
catalyst ranges from 5000 to 8000 m2/g Ti. The total amount of titanium
compound introduced into the gas stream is calculated in order to obtain the
required titanium content in the resultant catalyst and the progressive flow
rate of the titanium compound is adjusted in order to provide a titanation
reaction period of 0.5 to 2 hours.

After the introduction of the titanium compound, the catalyst can be flushed
under a gas stream for a period of typically 0,75 to 2 hours. The dehydration
and titanation steps are preferably performed in the vapour phase in a
fluidised bed.
After titanation the catalyst can be stored under a dry and inert atmosphere,
for example, nitrogen, at ambient temperature.
According to an embodiment of the invention, the process further comprises
a step d) consisting of activating the titanated product of step c). In order to
activate the titanated catalyst, it must be subjected to dry air at an elevated
activation temperature for at least 2 hours, preferably for at least 4 hours.
The activation temperature can range from 500°C or 525 °C, up to 600°C,
650°C, 700X, 750°C, 800°C or 850°C. The atmosphere is changed from the
dry and inert atmosphere, such as nitrogen, to dry air, either progressively or
instantly. If after the titanation step, the catalyst is not intended for storage,
the temperature can be progressively increased from the titanation
temperature to the activation temperature without intermediate cooling.
The present invention also relates to an activated chromium-based catalyst
for the production of polyethylene, comprising a silica-based support having a
specific surface area of at least 250 m2/g and of less than 400 m2/g, a
chromium compound deposited on the support, a ratio of the specific surface
area of the support to chromium content of the catalyst of at least 50000
m2/g, and a titanium compound deposited on the support to obtain a ratio of
the specific surface area of the support to titanium content of the catalyst of
5000 to 20000 m2/g Ti. Said activated catalyst is obtainable according to a
process of the present invention.
The details and embodiments mentioned above in connection with the
process for manufacturing the catalyst also apply with respect to the
activated catalyst according to the present invention.

The invention yet further relates to a method for preparing polyethylene by
polymerising ethylene, or copolymerising ethylene and an alpha-olefmic
comonomer comprising 3 to 10 carbon atoms, in the presence of an activated
chromium-based catalyst comprising a silica-based support having a specific
surface area of at least 250 m2/g and lower than 400 m2/g, a chromium
compound deposited on the support, a ratio of the specific surface area of
the support to chromium content of the catalyst of at least 50000 m2/g, and a
titanium compound deposited on the support to obtain a ratio of the specific
surface area of the support to the titanium content of the titanated catalyst of
5000 to 20000 m2/g Ti, said activated catalyst being obtainable according to
a process of the present invention.
The details and embodiments mentioned above in connection with the
process for manufacturing the catalyst also apply with respect to the
polymerisation method according to the present invention.
Compared to previous systems, the activated catalyst according to the
present invention has an improved melt index potential for the resulting resin
although the catalyst's activation temperature is kept below 700°C while at
the same time retaining sufficient activity. This broadens the polymerisation
conditions thus reducing constraints in the production process of
polyethylene and keeping an acceptable melt index for processability.
The ethylene polymerisation or copolymerisation method of the present
invention is preferably carried out in the liquid phase (slurry process) or in the
gas phase.
In a liquid slurry process, the liquid comprises ethylene, and where required
one or more alpha-olefinic comonomers comprising from 3 to 10 carbon
atoms, in an inert diluent. The comonomer may be selected from 1-butene, 1-
hexene, 4-methyl 1-pentene, 1-heptene and 1-octene. The inert diluent is
preferably isobutane. The polymerisation process is typically carried out at a
polymerisation temperature of from 85 to 110°C and at a pressure of at least
20 bars. Preferably, the temperature ranges from 95 to 110°C and the

pressure is at least 40 bars, more preferably from 40 to 42 bars to produce
polymer resins with high environmental stress crack resistance (ESCR).
Other compounds such as a metal alkyl or hydrogen may be introduced into
the polymerisation reaction to regulate activity and polymer properties such
as melt flow index. In one preferred process of the present invention, the
polymerisation or copolymerisation process is carried out in a liquid-full loop
reactor.
The method of the invention is particularly suited for gas phase
polymerisations. Gas phase polymerisations can be performed in one or
more fluidised bed or agitated bed reactors. The gas phase comprises
ethylene, if required an alpha-olefinic comonomer comprising 3 to 10 carbon
atoms, such as 1-butene, 1-hexene, 4-methyl-1-pentene, 1-octene or
mixtures thereof and an inert gas such as nitrogen. Optionally a metal alkyl
can also be injected in the polymerisation medium as well as one or more
other reaction-controlling agents, for example, hydrogen. For medium and
even lower density polyethylenes obtained in gas phase polymerisations, the
lower the temperature within the reactor and the lower the ratio of the specific
surface area to chromium content of the catalyst i.e. the higher the chromium
content, the better the processability of the resin will be due to the presence
of increased long chain branching. For medium and high density
polyethylenes, the higher the temperature and the higher the ratio of the
specific surface area to chromium content of the catalyst i.e. the lower the
chromium content, the better the mechanical properties of the resin will be.
Reactor temperature can be adjusted to a temperature of from 80, 85, 90 or
95°C up to 100, 110, 112 or 115°C (Report 1: Technology and Economic
Evaluation, Chem Systems, January 1998). Optionally a hydrocarbon diluent
such as pentane, isopentane, hexane, isohexane, cyclohexane or mixtures
thereof can be used if the gas phase unit is run in the so-called condensing
or super-condensing mode.
The activated and titanated chromium-based catalyst is introduced into the
polymerisation reactor. The ethylene monomers, and comonomer if present,

are fed into the polymerisation reactor. The polyethylene obtained with the
catalyst of this invention has a broad molecular weight distribution (MWD)
that is represented by the dispersion index D of typically from 12 to 23, more
typically of 14 to 22 and a density typically from 0.930 or from 0.934 g/cm3,
up to 0.960 g/cm3. Although the molecular weight distribution is very broad,
the shear resistance (SR) is quite limited (SR is defined as HLMI/MI2 where
HLMI is the high load melt index measured at 190°C and under a load of
21.6 kg and MI2 is the melt index measured at 190°C under a load of 2.16
kg, both with the ASTM D-1238 standard method). Nonetheless, the
polyethylene exhibits good resistance to melt fracture when processed into
bottles. The polyethylene obtained with the catalyst of this invention has high
environmental stress crack resistance (ESCR) and very high impact
resistance.
The invention also relates to an ethylene homopolymer or a copolymer of
ethylene and an alpha-olefinic comonomer comprising 3 to 10 carbon atoms,
obtainable by polymerising ethylene, or copolymerising ethylene and an
alpha-olefin comonomer comprising 3 to 10 carbon atoms, in the presence of
an activated catalyst according to the present invention. The polyethylene
can be for example high density polyethylene or medium density
polyethylene. According to a particular embodiment, the polyethylene is a
semi high molecular weight polyethylene, i.e. with an HLMI ranging from 5 to
12 g/10 min. The polyethylene of the present invention can also be a blow
moulding grade with an HLMI of 15 to 30 g/10 min. The polyethylene can
also be a grade for blown film, more specifically medium density film grade
with a density of from 0.934 to 0.945 g/cm3.
According to another embodiment, the polyethylene is a medium or low
density resin obtained by polymerising ethylene in the presence of the
activated catalyst of the invention in the gas phase. During polymerisation,
the lower the ratio of specific surface area to chromium content of the
catalyst and the lower the temperature in the gas phase reactor, the higher

the degree of long chain branching will be. A polyethylene that is easily
processable can thus be obtained.
The present invention also relates to a use of an activated chromium-based
catalyst according to the present invention, for producing a polyethylene
having high environmental stress crack resistance and low melt fracture
index, by polymerising ethylene, or copolymerising ethylene and an alpha-
olefinic comonomer comprising 3 to 10 carbon atoms. The polyethylene
produced according to the present invention thus has a high environmental
stress crack resistance and a low incidence of melt fracture when melted and
subjected to rotational shear at varying speeds. It is therefore especially
suitable for use in blow moulded bottles or containers, as well as any other
use where such properties are required or preferred.
The details and embodiments mentioned above in connection with the homo
and copolymers of ethylene also apply with respect to the use of the
activated chromium-based catalyst obtainable according to the present
invention.
The present invention moreover relates to a use of ethylene homopolymer or
a copolymer of ethylene and an alpha-olefinic comonomer comprising 3 to 10
carbon atoms obtainable from the polymerisation process of the present
invention for manufacturing moulded articles. In particular the ethylene
homopolymer or copolymer can be used to manufacture blow moulded
articles, films and pipes. By using the polyethylene of the present invention,
the impact resistance of the moulded article is increased.
The details and embodiments mentioned above in connection with the
process for manufacturing the ethylene polymers also apply with respect to
their uses according to the present invention.
The following Examples are given to illustrate the invention without limiting its
scope.

EXPERIMENTAL PART
Initial chromium-silica catalysts
Catalyst A was obtained by deposition of about 0.51 wt-% chromium (Cr) on
a microspheroidal silica support. The chromium source was Cr(lll)acetate.
Impregnation with Cr-acetate was performed by incipient wetness
impregnation, using an aqueous solution of the Cr-salt. This is typical of all
the catalysts below.
This catalyst was thus a Cr-silica catalyst. Main properties were: surface area
(SA) = 306 m2/g, pore volume = 1.53 ml/g, Cr content = 0.51 wt-%. The ratio
surface area/Cr = 60000 m2/g Cr.
Catalyst B was similar to catalyst A, but its surface area was 315 m2/g, pore
volume = 1.44 ml/g, Cr-content = 0.51 wt-%. The ratio surface area/Cr =
61760 m2/g Cr.
Catalyst C was again similar to catalyst A but its surface area was 301 m2/g,
pore volume = 1.34 ml/g, Cr-content = 0.23 wt-%. The ratio surface area/Cr =
130870 m2/g Cr.
Catalyst D was a Cr-silica catalyst on a granular silica support. Its surface
area was 319 m2/g, pore volume = 1.57 ml/g, Cr-content = 1.06 wt-%. The
ratio surface area/Cr = 30000 m2/g Cr. The impregnation was carried out as
explained for catalyst A.
Catalyst E was similar to catalyst A, except that the silica support was
characterised by a high surface area. The main properties were surface area
= 461 m2/g, pore volume = 1.27 ml/g, Cr-content = 0.26 wt-%. The ratio
surface area/Cr = 177310 m2/g Cr.

Catalyst F was similar to catalyst D, but had a lower Cr loading. Surface area
= 466 m2/g, pore volume =1.3 ml/g, Cr-content = 0.41 wt-%. The ratio
surface area/Cr = 113660 m2/g Cr.
Catalyst G was also similar to catalyst A, but from another batch. The surface
area was 317 m2/g, pore volume = 1.46 ml/g, Cr-content = 0.53 wt-%. The
ratio surface area/Cr = 59800 m2/g Cr.
Catalyst H was similar to catalyst A, but from another batch. The surface
area was 301 m2/g, pore volume = 1.53 ml/g, Cr-content = 0.56 wt-%. The
ratio surface area/Cr = 53750 m2/g Cr. D50 = 46 μm, D10 = 13 urn, D90 =
88 μm. Fines content (d Catalyst I was similar to catalyst A, but from another batch. The specific
surface area was 319 m2/g and the Cr-content 0.55 wt-%. The ratio specific
surface area/Cr was 58000 m2/g Cr.
Catalyst J was similar to catalyst A, but from another batch. The specific
surface area was 306 m2/g and the Cr-content 0.53 wt-%.
Catalyst K was similar to catalyst A, but from another batch. The ratio specific
surface area/Cr was 51300 m2/g Cr.
Titanation of chromium-silica catalysts
Labscale titanation and activation of chromium catalysts
A series of titanated chromium-silica catalysts (Ti-Cr-Si-catalyst) were
prepared using the chromium-silica materials described above and using the
following procedure.
The support impregnated with the chromium-compound was introduced in an
activator vessel incorporating a fluidised bed, flushed under nitrogen and the

temperature was raised from room temperature to 300°C. The dehydration
step was carried out at this temperature for 2 hours. After this dehydration
step, liquid titanium tetraisopropoxide (TYZOR® TPT), stored under
anhydrous nitrogen, was progressively introduced in the lower part of the
fluidised bed in the activator vessel maintained at 300°C so that titanium
compound vaporised. The amount of titanium isopropoxide was calculated in
order to get the required titanium content in the resultant catalyst. The flow
thereof was adjusted to complete the addition in about 30 minutes. After the
injection was completed, the catalyst was flushed with nitrogen for about 2
hours. Nitrogen was then replaced by air and the temperature was raised to
the desired activation temperature. In the activation step, the titanium
containing catalyst was maintained at the desired activation temperature for 6
hours. Then, the temperature was progressively decreased to 350°C. At
350°C, the gas flow was switched to nitrogen for further cooling to room
temperature. At room temperature, the catalyst was kept under dry inert
atmosphere. Two small scale activators were used, one able to handle 1 kg
of catalyst powder, and one able to handle 50 g of catalyst powder.
Industrial scale titanation and activation of Cr-catalysts
The starting catalyst was activated in an industrial fluidised bed activator
according to the following procedure:
- about 200 kg of the starting solid was introduced in a fluidised bed
activator;
- the starting solid was heated up to 120°C and then to 270°C in 3
hours under nitrogen and maintained at this temperature for about 2
hours;
- about 41 - 45 kg of titanium tetraisopropoxide (available under the
trade name TYZOR® TPT) were progressively injected in the fluidised
bed (over 2 hours whilst maintaining the temperature at 270°C so that
titanium compound vaporised);
- the obtained titanated catalyst was further maintained at 270°C under
nitrogen flow for 2 hours;

- nitrogen was replaced by air and the titanated catalyst was heated up
to 550°C and maintained at 550°C for 6 hours;
- the activated catalyst was cooled down to 350°C under air and then to
room temperature under nitrogen;
- the activated catalyst was unloaded under nitrogen and kept under
inert atmosphere prior to further use in polymerisation.
Bench scale polymerisations
A series of polymerisation experiments were carried out in bench scale to
evaluate the potential of the different catalysts.
Testing was performed in suspension in isobutane, in slurry mode. The
reactor was a 5-litre volume autoclave type with an agitator and a double
wall. Hot water was passed through the double wall to control the internal
temperature. The activated catalyst was introduced in the dry, clean
autoclave, under nitrogen. 2 litres of liquid isobutane used as diluent was
then introduced in the autoclave and the temperature was raised to the
desired value. Gaseous ethylene (C2) was introduced into the reaction
vessel. Ethylene pressure was adjusted to maintain a constant ethylene
concentration in the liquid phase, typically 6 wt-%. Overall pressure was
maintained constant by introducing fresh ethylene in the reactor. If required,
1-hexene (C6) comonomer could be used to change the density of the
polymer. One shot of 1-hexene was introduced at the start of the reaction. All
the polymerisations were carried out under stirring to get a homogeneous
mixing. After polymerisation was complete, the reactor was vented off and
cooled down to room temperature. The powder was then dried in a vacuum
oven to eliminate the residual monomers and isobutane prior to further
processing (stabilization, extrusion, characterisation).
Industrial scale polymerisation
Industrial polymerisation trials were performed in a fluidised bed reactor. The
polymerisation conditions are detailed in the corresponding examples.

Characterisation of the polymers
The polymers obtained in the Examples and Comparative examples were
tested with different methods.
The melt index of the polymers was measured according to the standard
ASTM D 1238. MI2 corresponds to a measure at 190°C under a load of 2.16
kg. HLMI corresponds to a measure at 190°C under a load of 21.6 kg and the
results are given in g/10 minutes. Shear ratio SR2 was calculated as
HLMI/MI2.
The density was measured according to the standard ASTM D1505-85 and
given in g/cm^.
The number average molecular weight Mn, the weight average molecular
weight Mw and the z-average molecular weight Mz were measured by gel
permeation chromatography Waters S.A. GPC2000 gel permeation
chromatograph. The chromatograph had been calibrated on a broad
standard. Three columns were used, two Shodex AT-806MS columns from
Showa Denko and one Styrogel HT6E column from Waters. The injection
temperature was 145 °C, the injection volume comprised about 1000 ppm of
stabiliser butylhydroxytoluene (BHT). The sample was prepared by mixing
10-15 g of polyethylene with 10-15 ml of 1,2,4-trichlorobenzene (TCB)
comprising BHT during 1 hour at 155 °C. The mixture was filtered on a
membrane of 0.50 μm and the concentration of the solution was 0.1 % in
room temperature.
The detector used was refractory indexer and the results were treated with
the program Empower of Waters S.A. The results are given in kDa. The
molecular weight distribution MWD, or more simply defined by a parameter
known as the dispersion index D, was calculated as the ratio of Mw and Mn.
A value of SR2/MWD is also given and it gives an estimation of the long
chain branching (LCB), that is, a higher SR2/MWD corresponds to a higher
long chain branching content.

Environmental stress cracking resistance ESCR was measured according to
the conditions described in the standard ASTM D 1693, conditions "B", as
recommended for PE with densities higher than 0.925g/cm3. The ESCR tests
are tests that are currently carried out in order to check the resistance of
polyethylene to crack propagation when in contact with various chemical
products.
The conditions of test were chosen in order to accelerate the mechanism of
crack propagation: the test was carried out at 50°C, the surfactant was Igepal
CO 630, also named "Antarox", and the surfactant was used in pure form
(100 %). The material to be tested was compression moulded into plates, out
of which 10 specimens were punched out. The specimens were notched,
bent and placed in contact with a surfactant at the test temperature. The test
was therefore carried out at constant strain. The samples were visually
checked twice a day to detect the appearance of any cracks on the
specimens. When cracks had been detected on all specimens, the F50 time
was calculated (time after which 50 % of the specimens are considered as
"broken"). The results are thus given in hours.
Melt fracture is a flow instability phenomenon occurring during extrusion of
thermoplastic polymers at the fabrication surface/polymer melt boundary. The
occurrence of melt fracture produces severe surface irregularities in the
extrudate as it emerges from the orifice. The naked eye detects this surface
roughness in the melt-fractured sample as a frosty appearance or matte
finish as opposed to an extrudate without melt fracture that appears clear. In
this description, melt fracture was estimated from Gottfert measurement of
shear viscosity over a range of shear rates typical of those found in the
process die.
The measurements were carried out at a temperature of 210°C with a die 10
mm in length and 1 mm in diameter. The shear rates were 750 s-1, 725 s-1,
700 s-1, 650 s-1, 600 s-1, 500 s-1, 400 s-1 and 300 s-1. The evaluation of
melt fracture was made visually.

The Charpy impact resistance was determined according to the standard
ASTM D-5045-91a. The method consisted in determining the resistance to
impact by a V-shaped hammer (5.154 kg, Charpy ISO) falling on a
normalised test specimen in normalised conditions, from a certain height.
The test specimens were notched on Notchvis and with a razor blade a slight
pressure was applied at the bottom of the notch in order to create the
beginning of a fracture. The Charpy impact resistance was measured at two
different temperatures, namely +23°C and -30°C. The results are given in
average resilience (kJ/m2). The standard deviation (StdDev) of the resilience
is also given.
EXAMPLE 1
Catalyst A was used for polymerisation of ethylene in bench scale. Titanation
was performed in small scale as stated above (1 kg catalyst powder). Ti
concentration was 2.8 wt-%. Final activation step was carried out at a
temperature of 550°C. The activated catalyst was tested in a bench scale
reactor as described above.
The test conditions and the resin properties are presented in Table 1. Target
productivity was 1000 g polymer/g catalyst. Runs 1A and 1B were conducted
at 98°C and 102°C, respectively.
EXAMPLE 2
In Example 2, two batches of activated catalyst A were prepared. Final Ti-
concentration was 3.0 and 2.8 wt-%, respectively, and activation temperature
was increased to 575°C and 600°C respectively. Activation was run in the
same equipment as in Example 1. Polymerisation was performed under the
same conditions as in Example 1, at a temperature of 98°C. The data is
shown in Table 1.
EXAMPLE 3
Example 3 was carried out using the same starting material as in Examples 1
and 2. Activation was performed using the same activator as in Examples 1

and 2. However, Ti content of the activated catalyst was raised to 3.7 and 3.8
wt-%, respectively and activation temperature was set at 550°C and 600°C
respectively.
The polymerisation was performed under the same conditions as in
Examples 1 and 2, the temperature being fixed at 98°C. The data is
presented in Table 1.



Comments on data from Examples 1 to 3
The results show that activation at a higher temperature results in higher catalyst
activity, in higher resin melt index, but in slightly narrower MWD (from 23 (1A),
19.5 (2A) and 17.6 (2B) respectively at 550, 575 and 600°C). However, for a given
MI2, the shear response was slightly increased (see 1B and 2A). This could
contribute to a higher content of long chain branching when the catalyst is
activated at a higher temperature.
Increasing the target Ti-concentration increases the melt index of the obtained
polyethylene, while maintaining the MWD essentially constant (compare 2B and
3B). However, at higher activation temperatures, this results in slightly lower
ESCR, showing that the catalyst system is more sensitive to activation at higher
Ti-contents.
EXAMPLE 4
Example 4 was carried out using catalyst B as the starting material. Catalyst B
was activated in a small scale activator (50 mg catalyst powder), following the
above general labscale procedure.
Target titanium content of activated catalyst was 2.8 wt-%. Activation temperature
was set at 550°C.
Polymerisation was carried out in bench scale following the procedure described
above. Target productivity was set at about 2000 g PE/g catalyst. Temperature
was varied between 96 and 100°C at varying hexene concentrations to get
different densities. The data is presented in Table 2.
EXAMPLE 5
Example 5 was carried out in a similar manner to Example 4, except that the
activation temperature was set at 650°C. The data is presented in Table 2.



Comments on data from Examples 4 and 5
The data of Examples 4 and 5 show that an increase of activation temperature has
a significant effect on the MWD and on the mechanical properties of the final PE
resin. At 650°C, MWD is reduced from 15-20 to 12-14, while the ESCR of
polyethylene with densities of 0.956-0.957 g/cm^ is divided by a number ranging
from 2 to 3.
EXAMPLE 6
A similar polymerisation was carried out using catalyst C (0.23 wt-% Cr) after
titanation (3 wt-% Ti) and activation at 650°C (50 mg powder). The results are
displayed in Table 3.
COMPARATIVE EXAMPLE 7
Comparative example 7 was carried out using catalyst D (nominal Cr-content: 1
wt-%). Catalyst D was titanated (4 wt-% Ti) and further activated at 650°C in a
small scale activator (50 mg catalyst). It was used for copolymerisation of ethylene
with 1-hexene. The results are displayed in Table 3.
COMPARATIVE EXAMPLE 8
Catalyst D was activated in a small scale activator at 870°C without the titanation
step. As such it was used for polymerisation of ethylene in a bench autoclave
reactor. The data is presented in Table 3.



Comments on data from Example 6 and Comparative examples 7 and 8
Table 3 compares the results obtained with different chromium loadings, including
the results with 0.5 wt-% chromium (example 5B). The results show that
increasing the chromium concentration to 1 wt-% results in lower mechanical
properties. Indeed, although MWD is similar, final ESCR is lower (24 hours vs. 44
and 54 hours). In addition, the shear ratio is higher for a similar MWD. Activation of
Ti-free catalyst at a very high temperature is required to get a sufficient melt index
potential that results in high shear response and a quite narrow MWD. This shows
that the density of chromium sites on the surface is an important parameter and
hence a higher surface area/g Cr is more favourable.
COMPARATIVE EXAMPLE 9
Catalyst E (SA = 461 m2/g, Cr = 0.26 wt-%) was titanated as described above (Ti
= 5.15 wt-%) and activated at 550°C in a small scale activator (50 mg powder). It
was used for a polymerisation trial in bench scale. The data is presented in Table
4.
COMPARATIVE EXAMPLE 10
Catalyst F (SA = 466 m2/g, Cr = 0.41 wt-%,) was titanated and then activated at
550°C in a small scale activator (50 mg powder). It was tested on bench scale for
further evaluation. The data is presented in Table 4.


Comments on results from Comparative examples 9 and 10
Table 2, examples 4A-4D, provide results obtained with a low surface area
catalyst titanated and activated at 550°C and table 4 provides results with high
surface area catalyst titanated and activated at 550°C.
The high surface area catalysts have a much lower melt index potential than the
lower surface area catalysts as evidenced by the low melt index and/or the at least
4°C higher polymerisation temperature required to get somewhat acceptable melt
index potential. The high molecular weight of the polymers obtained results in a
very good ESCR/density compromise. However, processing is significantly more

difficult as shown by the very rapid onset of melt fracture observed when using
polymers obtained with such catalysts.
EXAMPLE 11
Catalyst G was used in an industrial trial. Activation was carried out following the
previous procedure described for large-scale activation. Titanium content was 3.1
wt-% and activation temperature was set at 550°C.
The titanated and activated catalyst was used in a gas phase fluidised bed reactor
for co-polymerisation of ethylene and 1-hexene to produce HDPE. The throughput
of the gas phase reactor was 25-30 t/hour PE.
Polymerisation was carried out at a temperature of from 108 to 112°C. Ethylene
partial pressure was about 16 bars. Hydrogen H2 (3 and 25 mol-%) was used to
control the melt index of the final polyethylene. 1-hexene feed ratio of 0.038 to
0.500 wt-% was used.
Five lots of HDPE resins with HLMI ranging from 8.3 to 18.4 g/10 min were
produced.
The fluff was stabilized with antioxidants, 500 ppm lrgafos-168 and 500 ppm
lrganox-1010 prior to extrusion and pelletisation.
The products were characterised for catalyst productivity, flow properties (MI2 and
HLMI), density and mechanical properties (ESCR and Charpy impact resistance).
The reaction conditions and some properties of the resulting resins are presented
in Table 5. Table 6 presents the ESCR and Charpy impact resistance behaviour
as compared to similar commercial resins. Figures 1 and 2 show the ESCR-
density compromise and the Charpy impact resistance of the resins according to
the present invention vs. commercial Cr-catalysed HDPE materials. It is
noteworthy that in Example 11, reactor conditions were very stable and reactor
operability was very good, with e.g. very low electrostatic build up during the gas
phase polymerisation.

Figure 1 compares the ESCR-rigidity compromise of the experimental resins with
commercial materials. In Figure 1, the density is given on the abscissa and the
ESCR in hours on the ordinate. The upper curve shows the behaviour of second
generation chromium grades, the lower curve shows the behaviour of first
generation chromium grades and the triangles show the behaviour of the materials
according to the present invention.
Commercial materials are divided between 1st generation HDPE resins and 2nd
generation HDPE resins. First generation HDPE resins are known for very easy
processability but limited mechanical properties. Representative materials are for
instance former Finathene® 5502 and 47100 grades or 5502 grade presently sold
by TOTAL Petrochemicals. Second generation HDPE resins are known for
improved mechanical properties (i.e. a better density/rigidity - ESCR
compromise). Typical resins include e.g. HDPE materials sold under the names
53140, 53080 and 49080 (sold by TOTAL Petrochemicals), or sold under the
names Stamylan ®8621 (SABIC) or Polimeri® BC86 (Polimeri Europa).
Figure 1 shows that a catalyst according to the present invention is able to
produce polymers having similar or better density-ESCR compromise than
previously existing Cr-HDPE resins.
Table 6 and Figure 2 compare the impact resistance of the experimental resins
with those of commercial semi-high molecular weight materials. E1 stands for
Example 11B, E2 for Example 11E and E3 for Example 11D. C1 stands for a
commercial resin 2003SN53, C2 for a commercial resin 53140 and C3 for a
commercial resin 53080, all sold by TOTAL Petrochemicals.
The data shows that at low temperature, impact resistance is as good as that of
the comparison materials with a lower density. At +23°C, the Charpy impact
resistance of the experimental resins is significantly improved (+30 %).





EXAMPLE 12
Catalyst H was activated following the large scale activation procedure. Target
titanium content was set at 4 wt-% and activation temperature at 650°C (surface
area/titanium=7525 m2/g Ti). The activated catalyst was used for the production of
a medium density film grade polyethylene. The polymerisation conditions are
presented in Table 7.
The obtained resin (d=0.944 g/cm3) was blown into a film.

EXAMPLE 13
Catalyst I was titanated according to the industrial scale titanation procedure. The
target titanium content was set to a target ratio of surface area/titanium of 5942
m2/g Ti. The catalyst was activated at 620°C. The activated catalyst was used to
polymerise ethylene on a large scale at conditions necessary to obtain a density of
0.954 g/cm3 and an HLMI of 20 dg/min. The conditions and results are provided in
Table 8.
COMPARATIVE EXAMPLE 14
Table 8 also provides a comparison of Example 13 presented as Comparative
Example 14, which is a polyethylene prepared with a chromium catalyst having a
specific surface area to chromium ratio of about 32600 m2/g Cr. The chromium
catalyst was not titanated and activated at a temperature of 780°C.


As it can be seen in the table above, the catalyst according to the invention
provides a polyethylene with an environmental stress crack resistance almost 4
times as long the catalyst according to the prior art.
EXAMPLE 15 and 16
Catalyst J was titanated according to the industrial scale titanation procedure. The
target titanium content was set to a target ratio of surface area/titanium of 10200
m2/g Ti. The catalyst was activated at 675 °C. The activated catalyst was used to
polymerise ethylene on a large scale at conditions necessary to obtain a density of
0.936 g/cm3 and an HLMI of 15 dg/min. The same activated catalyst J was used
to polymerise ethylene on a large scale at conditions necessary to obtain a density
of 0.928 g/cm3 and an HLMI of 14 dg/min. The conditions and results are provided
in Table 9.

The obtained resins were blown into a film.

EXAMPLE 17
Catalyst K was titanated according to the industrial scale titanation procedure. The
specific surface area/chromium ratio comprises 51300 m2/g Cr, whereas the
target titanium content was set to a target ratio of surface area/titanium of 6200
m2/g Ti. The activated catalyst was used to polymerise ethylene on a large scale
at conditions necessary to obtain a density of 0.919 g/cm3 and an HLMI of 18.9
dg/min. The conditions and results are provided in Table 10.


CLAIMS
1. A process for preparing a supported chromium-based catalyst for the
production of polyethylene comprising the steps of
a) providing a silica-based support having a specific surface area of at least 250
m2/g and of less than 400 m2/g and comprising a chromium compound
deposited thereon, the ratio of the specific surface area of the support to
chromium content being at least 50000 m2/g Cr;
b) dehydrating the product of step a);
c) titanating the product of step b) in an atmosphere of dry and inert gas
containing at least one vaporised titanium compound of the general formula
selected from RnTi(OR')m and (RO)nTi(OR')m, wherein R and R' are the
same or different hydrocarbyl groups containing from 1 to 12 carbon atoms,
and wherein n is 0 to 3, m is 1 to 4 and m+n equals 4, to form a titanated
chromium-based catalyst having a ratio of specific surface area of the support
to titanium content of the titanated catalyst ranging from 5000 to 20000 m2/g
Ti.
2. A process according to claim 1, wherein if the support has a specific surface
area of from at least 250 m2/g and of less than 380 m2/g, the ratio of specific
surface area of the support to titanium content of the titanated catalyst ranges from
5000 to 20000 m2/g Ti, and if the support has specific surface area of from at least
380 m2/g and of less than 400 m2/g, the ratio of specific surface area of the
support to titanium content of the titanated catalyst ranges from 5000 to 8000 m2/g
Ti.
3. The process according to claim 1 or claim 2, wherein step b) is carried out at a
temperature of at least 220°C in an atmosphere of dry and inert gas.
4. The process according to any one of the foregoing claims, wherein step c) is
carried out at a temperature of at least 220°C.

5. The process according to any one of the foregoing claims, wherein step c) is
carried out at a temperature of at least 250°C.
6. The process according to any one of the foregoing claims, wherein step c) is
carried out a temperature of at least 270°C.

7. A process according to any one of the foregoing claims, characterised in
that the support has a specific surface area of from 280 to 380 m2/g.
8. A process according to claim 7, characterised in that the support has a
specific surface area of from 280 to 350 m2/g.
9. A process according to any one of the foregoing claims, wherein the at least
one titanium compound is selected from the group consisting of tetraalkoxides of
titanium having the general formula Ti(OR')4 wherein each R' is the same or
different and can be an alkyl or cycloalkyl group each having from 3 to 5 carbon
atoms, and mixtures thereof.
10. A process according to any one of the foregoing claims, wherein the ratio of
the specific surface area of the support to titanium content of the titanated catalyst
is from 6500 to 15000 m2/g 71.
11. A process according to any of the foregoing claims, wherein the ratio of the
specific surface area of the support to chromium content ranges from 50000 to
200000 m2/g Cr.
12. A process according to any one of the foregoing claims, characterised in
that it further comprises a step d) of activating the titanated chromium-based
catalyst of step c) at a temperature of from 500 to 850°C.
13. A process according to claim 12, characterised in that it further comprises a
step d) of activating the titanated chromium-based catalyst of step c) at a
temperature of from 500 to 700°C.
14. An activated chromium-based catalyst for the production of polyethylene
obtainable according to claim 12 or 13.

15. A method for preparing polyethylene by polymerising ethylene, or
copolymerising ethylene and an alpha-olefinic comonomer comprising 3 to 10
carbon atoms, in the presence of an activated chromium-based catalyst according
to claim 14.
16. A method according to claim 15, wherein the polymerisation is carried out in a
gas phase process.
17. A method according to claim 16 wherein the polymerisation is carried out in a
fluidised bed gas phase reactor.
18. An ethylene homopolymer or a copolymer of ethylene and an alpha-olefinic
comonomer comprising 3 to 10 carbon atoms, obtainable according to the method
of claim 16 or 17.

19. Use of an activated chromium-based catalyst according to claim 14, for
producing polyethylene, by polymerising ethylene, or copolymerising ethylene and
an alpha-olefinic comonomer comprising 3 to 10 carbon atoms.
20. Use according to claim 19 for producing a semi-high molecular weight
polyethylene, with an HLMI ranging from 5 to 12 g/10 min.
21. Use of an ethylene homopolymer or a copolymer of ethylene and an alpha-
olefinic comonomer comprising 3 to 10 carbon atoms according to claim 18 to
manufacture moulded articles.
22. Use according to claim 21 to manufacture blow moulded articles.
23. Use according to claim 21 to manufacture films.
24. Use according to claim 21 to manufacture pipes.

The present invention provides a process for preparing a supported chromium- based catalyst for the production of
polyethylene comprising the steps of a) providing a silica-based support having a specific surface area of at least 250 m2/g and of
less than 400 m2/g and comprising a chromium compound deposited thereon, the ratio of the specific surface area of the support
to chromium content being at least 50000 m2/g Cr; b) dehydrating the product of step a); and c) titanating the product of step b)
in an atmosphere of dry and inert gas containing at least one vaporised titanium compound of the general formula selected from
RnTi(OR')m and (RO)nTi(OR')m, wherein R and R' are the same or different hydrocarbyl groups containing from 1 to 12 carbon
atoms, and wherein n is 0 to 3, m is 1 to 4 and m+n equals 4, to form a titanated chromium-based catalyst having a ratio of specific
surface area of the support to titanium content of the titanated catalyst ranging from 5000 to 20000 m2 /g Ti.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=TIOOKzVQq5ROPoy+46l8RQ==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 268265
Indian Patent Application Number 4597/KOLNP/2008
PG Journal Number 35/2015
Publication Date 28-Aug-2015
Grant Date 24-Aug-2015
Date of Filing 12-Nov-2008
Name of Patentee TOTAL PETROCHEMICALS RESEARCH FELUY
Applicant Address ZONE INDUSTRIELLE C, B-7181 SENEFFE
Inventors:
# Inventor's Name Inventor's Address
1 DEBRAS, GUY RUE CHAMP DE LA CHAPELLE 12, B-6210 FRASBES-LES-GOSSELIES
2 BODART, PHILIPPE RUE AUX GRANGES 108, B-4480 CLEMONT SOUS HUY
3 DAMS, MIEKE MEIDOORNSTRAAT 45, B-2440 GEEL
PCT International Classification Number C08F 4/22,C08F 10/02
PCT International Application Number PCT/EP2007/053649
PCT International Filing date 2007-04-13
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 06112660.3 2006-04-13 EUROPEAN UNION