Title of Invention

POWER PROCESSING SYSTEMS AND METHODS FOR USE IN PLUG-IN ELECTRIC VEHICLES

Abstract Embodiments include a power processing system and methods of its operation in a plug-in electric vehicle. The power processing system includes at least one AC electric motor, a bi-directional inverter system, and an electronic control system. The electronic control system provides a drive function by providing first control signals to the bi-directional inverter system which, in response, draws DC electrical power from a DC energy source, converts the DC power to AC power, and provides the AC power to windings of the at least one AC electric motor. The electronic control system also provides a charging function by providing second control signals to the bi-directional inverter system which, in response, draws AC power from the windings of the at least one AC electric motor, converts the AC power to DC power, and provides the DC power to the DC energy source in order to recharge the DC energy source.
Full Text POWER PROCESSING SYSTEMS AND METHODS
FOR USE IN PLUG-IN ELECTRIC VEHICLES
TECHNICAL FIELD
[0001] Embodiments of systems and methods relate to power
processing systems and methods for their use in plug-in electric vehicles (e.g.,
fully electric and hybrid electric vehicles).
BACKGROUND
[0002] A traditional plug-in electric vehicle (e.g., a fully electric or
hybrid electric vehicle) uses an on-board or off-board battery charger to
recharge the vehicle's battery from a utility alternating current (AC) outlet.
When the vehicle is not being driven (e.g., when the vehicle is parked at home
for the night), the vehicle's operator may connect the vehicle to an outlet via
the battery charger. The battery charger is a may then draw current from the
utility in order to recharge the battery.
[0003] Traditional battery chargers have several implications with
respect to a vehicle's physical, manufacturing, and/or operational
characteristics. For example, inclusion of an on-board battery charger in a
plug-in electric vehicle adds to the overall weight of the vehicle, thus
decreasing the vehicle's driving range for a given battery charge. In addition,
as an additional component, a battery charger consumes physical space and
adds to the vehicle's manufacturing cost.
[0004] Traditional battery chargers also may indiscriminately draw
power from an electric utility, which may increase the overall cost, to a
consumer, of operating a plug-in electric vehicle. Many utility companies
have rate plans that include increased utility fees for power drawn during time
periods when the utility company typically experiences peak usage (e.g.,
"peak usage time periods"). A peak usage time period may include, for

example, a period between 5:00 p.m. and 11:00 p.m., when many consumers
are at home for the evening performing power-consumptive activities (e.g.,
cooking, laundry, and so on). In addition, such a peak usage time period is
likely to coincide with a time period when a plug-in electric vehicle's battery
charger is connected to a utility AC outlet, as described above. When the
battery charging process occurs during a peak usage time period, the utility
fees charged to the consumer that are associated with recharging the battery
may be higher than they would be if the battery were charged during a non-
peak usage time period (e.g., a time period when the fees are lower, such as
between midnight and 5:00 a.m.).
[0005] In order to increase the incentives for consumers to purchase
and use plug-in electric vehicles, it is desirable to provide methods and
apparatus to reduce the overall cost, to the consumer, for operating a plug-in
electric vehicle. In addition, it is desirable to provide methods and apparatus
to provide battery charging capabilities while reducing vehicle manufacturing
cost, vehicle weight, and/or the physical space consumed by a traditional
battery charger. Other desirable features and characteristics will become
apparent from the subsequent detailed description and the appended claims,
taken in conjunction with the accompanying drawings and the foregoing
technical field and background.
SUMMARY
[0006] An embodiment of a power processing system for use in a
plug-in electric vehicle includes at least one AC electric motor electrically
coupled with a bi-directional inverter system, and an electronic control system.
The electronic control system is operable to provide a drive function by
providing first control signals to the bi-directional inverter system to cause the
bi-directional inverter system to draw DC electrical power from a DC energy
source of the vehicle, to convert the DC power to AC power, and to provide
the AC power to windings of the at least one AC electric motor in order to
propel the vehicle. The electronic control system also is operable to provide a

charging function by providing second control signals to the bi-directional
inverter system to cause the bi-directional inverter system to draw AC power
from the windings of the at least one AC electric motor, to convert the AC
power to DC power, and to provide the DC power to the DC energy source in
order to recharge the DC energy source.
[0007] Another embodiment of a power processing system for use
in a plug-in electric vehicle includes at least one AC electric motor electrically
coupled with a bi-directional inverter system and with a traction system. In an
embodiment, the bi-directional inverter system includes a plurality of
switches, and is adapted cause the system to provide a drive function by
drawing DC electrical power from a DC energy source of the vehicle in
response to receiving first control signals, converting the DC power to AC
power, and providing the AC power to windings of the at least one AC electric
motor in order to propel the vehicle. The bi-directional inverter system also is
adapted cause the system to provide a charging function by drawing AC power
from the windings of the at least one AC electric motor in response to
receiving second control signals, converting the AC power to DC power, and
providing the DC power to the DC energy source in order to recharge the DC
energy source.
[0008] An embodiment of a method for operating a power
processing system of a plug-in electric vehicle, includes utilizing, during a
first time period, windings of at least one AC electric motor and a bi-
directional inverter system to provide a drive function by causing the bi-
directional inverter system to draw DC electrical power from a DC energy
source of the vehicle in response to receiving first control signals, to convert
the DC power to AC power, and to provide the AC power to the windings of
the at least one AC electric motor in order to propel the vehicle. The method
also includes utilizing, during a second time period, the windings of the at
least one AC electric motor and the bi-directional inverter system to provide a
charging function by causing the bi-directional inverter system to draw AC
power from the windings of the at least one AC electric motor in response to

receiving second control signals, to convert the AC power to DC power, and
to provide the DC power to the DC energy source in order to recharge the DC
energy source.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Embodiments of the inventive subject matter will hereinafter
be described in conjunction with the following drawing figures, wherein like
numerals denote like elements, and
[0010] FIG. 1 is a schematic representation of an example
embodiment of a plug-in electric vehicle that incorporates an embodiment of
an inverter system;
[0011] FIG. 2 is a schematic circuit representation of an
embodiment of a vehicular power processing system, in accordance with a
first example embodiment;
[0012] FIG. 3 is a schematic circuit representation of an
embodiment of a vehicular power processing system, in accordance with a
second example embodiment;
[0013] FIG. 4 is a schematic circuit representation of an
embodiment of a vehicular power processing system, in accordance with a
third example embodiment;
[0014] FIG. 5 is a schematic circuit representation of an
embodiment of a vehicular power processing system, in accordance with a
fourth example embodiment;
[0015] FIG. 6 is a schematic circuit representation of an
embodiment of a vehicular power processing system, in accordance with a
fifth example embodiment;
[0016] FIG. 7 is a schematic circuit representation of an
embodiment of a vehicular power processing system, in accordance with a
sixth example embodiment; and

[0017] FIG. 8 is a flowchart of a method for operating a power
processing system of a plug-in electric vehicle, in accordance with an example
embodiment.
DETAILED DESCRIPTION
[0018] The following detailed description is merely exemplary in
nature and is not intended to limit the scope or the application and uses of the
inventive subject matter. Furthermore, there is no intention to be bound by
any expressed or implied theory presented in the preceding technical field,
background, summary or the following detailed description. In the following
description, like reference numbers relate to like elements in each of the
Figures.
[0019] Embodiments include power processing systems and
methods for use with plug-in electric vehicles. The term "power processing"
includes one or more power processing related functions that include, but are
not limited to, a battery (or other direct current (DC) power source) charging
function, an alternating current (AC) power source function, a utility-
interconnected active power generator function, a utility-interconnected
reactive power generator function, and/or a utility-interconnected active power
filter function, each of which is described in more detail later. As used herein,
the term "electric vehicle" includes both fully electric (e.g., electric only)
vehicles and hybrid electric vehicles. Accordingly, as used herein, the term
plug-in electric vehicle may mean either or both a plug-in fully electric vehicle
and a plug-in hybrid electric vehicle (PHEV). Embodiments may be integrally
included in a plug-in electric vehicle, an on-board battery charger, and/or an
off-board battery charger.
[0020] The following description refers to system components,
elements, nodes or features being "coupled" together. As used herein, unless
expressly stated otherwise, the term "coupled" means that one
component/element/node/feature is directly or indirectly joined to (or directly
or indirectly communicates with) another component/element/node/feature,

and not necessarily mechanically. Thus, although the schematics shown in
FIGs 2-7 depict various exemplary arrangements of
components/elements/nodes/features, additional intervening components,
elements, nodes, features, or devices may be present in other embodiments of
the depicted subject matter.
[0021] FIG. 1 is a schematic representation of an example
embodiment of a plug-in electric vehicle 100 that incorporates an embodiment
of a power processing system, as described in more detail below. In the
exemplary embodiment illustrated in FIG. 1, vehicle 100 is a plug-in fully
electric vehicle or a plug-in hybrid electric vehicle having an electric traction
system. According to various embodiments, the term "plug-in," as applied to
a vehicle, means a vehicle having at least a DC energy source (e.g., DC energy
source 110) and a hardware interface (e.g., AC power interface 114), where
the hardware interface is adapted to connect with an external load (e.g., an
electricity-consuming device) or a utility alternating current (AC) outlet in
order to charge the DC energy source using power supplied by the electric
utility.
[0022] Vehicle 100 may be any one of a number of different types
of automobiles, such as, for example, a sedan, a wagon, a truck, or a sport
utility vehicle, and may be two-wheel drive (i.e., rear-wheel drive or front-
wheel drive), four-wheel drive, or all-wheel drive. Vehicle 100 may also
incorporate any one of, or combination of, a number of different types of
engines and/or traction systems, such as, for example, a gasoline or diesel
fueled combustion engine, a "flex fuel vehicle" engine (i.e., using a mixture of
gasoline and alcohol), a gaseous compound (e.g., hydrogen and natural gas)
fueled engine, a combustion/electric motor hybrid engine, and an electric
motor.
[0023] According to various embodiments, vehicle 100 includes one
or more electronic control systems 108, one or more DC energy sources 110,
one or more AC power interfaces 114, one or more inverter systems 116, and
one or more motors 118, 119, 120. In embodiments in which vehicle 100 is a

hybrid electric vehicle, vehicle 100 also may include an engine 122 (e.g., an
internal combustion engine). Although only one each of electronic control
system 108, DC energy source 110, AC power interface 114, and inverter
system 116 is illustrated in FIG. 1, more than one (e.g., two or three) of any
one or more of these components may be included in vehicle 100, in other
embodiments. In addition, although three motors 118, 119, 120 are illustrated
in FIG. 1, system 100 may include one, two, or more than three motors, in
other embodiments.
[0024] In some embodiments, particularly in series-type hybrid
electric vehicles, vehicle 100 may include a first motor 118 or "drive motor"
adapted to provide drive power to wheels 106 through its electrical coupling
with a traction system of the vehicle (e.g., to propel the vehicle), and a second
motor 119 or "alternator" adapted to function as an alternator for cranking the
internal combustion engine (or other type of engine) when starting and/or to
provide additional mechanical power to the traction system for accelerating.
In other embodiments, particularly in parallel-type hybrid electric vehicles,
vehicle 100 may include a single motor 118 adapted to provide drive power
and also to function as an alternator. In still other embodiments, particularly
in power split-type hybrid electric vehicles (also referred to as series-parallel-
type hybrid electric vehicles), vehicle 100 may include a first motor 118
adapted to provide drive power, a second motor 119 adapted to function as an
alternator, and a third motor 120 adapted to function as an auxiliary motor
(e.g., to provide power to an electric pump, AC compressor or other vehicle
component).
[0025] In an embodiment, each motor 118-120 may include a three-
phase alternating current (AC) electric motor, although other types of motors
having a different number of phases may be employed. As shown in FIG. 1,
motor 118 may also include or cooperate with a transmission such that motor
118 and the transmission are mechanically coupled to at least some of the
vehicle's wheels through one or more drive shafts (not illustrated).

[0026] Electronic control system 108 is in operable communication
with motors 118-120, DC energy source 110, and inverter system 116.
Although not shown in detail, electronic control system 108 may include
various sensors and automotive control modules, or electronic control units
(ECUs) (e.g., an inverter control module and a vehicle controller), at least one
processor, and/or a memory (or other computer-readable medium) which
includes instructions stored thereon for carrying out the processes and methods
as described below.
[0027] DC energy source 110 may include one or more
rechargeable batteries, battery packs, fuel cells, supercapacitors, or the like.
DC energy source 110 is in operable communication with and/or electrically
coupled with electronic control system 108 and to inverter system 116. In
embodiments in which vehicle 100 includes multiple DC energy sources 110,
a first DC energy source 110 may have a first nominal operating voltage (e.g.,
in a range of 42 to 350 volts), and other DC energy sources may have different
nominal operating voltages (e.g., in a range of 12 to 42 volts).
[0028] AC power interface 114 is in operable communication with
and/or electrically coupled with inverter system 116. AC power interface 114
includes a hardware interface that is adapted to couple with an electric utility
or other external load in order to exchange AC power with the electric utility
or other external load. In an embodiment, AC power interface 114 includes a
junction box (e.g., junction boxes 212, 312, 412, 512, 612, 712, FIGs. 2-7) that
is adapted to receive an electrical plug (e.g., electrical plugs 290, 390, 490,
590, 690, 790, FIGs. 2-7) that is electrically coupled with or connectable to a
utility AC outlet or an external load. In an alternate embodiment, AC power
interface 114 includes an electrical plug that is adapted to be inserted into a
junction box (e.g., an electrical socket, not illustrated), where the junction box
is electrically coupled with or connectable to an electric utility or other
external load. More particularly, in various embodiments, AC power interface
114 includes a hardware interface selected from a group of hardware
interfaces that includes a two-conductor AC power interface, a three-

conductor AC power interface, a single-phase junction box, a two-phase
junction box, a three-phase junction box, a single-phase plug, a two-phase
plug, and a three-phase plug. Embodiments described in conjunction with
FIGs 2-7, later, include vehicular power processing systems that include an
AC power interface in the form of a junction box that is adapted to receive an
electrical plug. The illustrated and described embodiments are not meant to be
limiting, and it is to be understood that other embodiments of inverter systems
may include an electrical plug that is adapted to be inserted into a junction
box.
[0029] At various times, vehicle 100 may be in either a propulsion
state or a parking state. In either state, various system components may
interoperate as a vehicular power processing system (e.g., vehicular power
processing systems 200, 300, 400, 500, 600, 700, FIGs. 2-7). More
particularly, a vehicular power processing system may include one or more
DC link capacitors (not illustrated), electronic control systems 108, DC energy
sources 110, AC power interfaces 114, inverter systems 116, and motors 118-
120, among other things. Various embodiments of vehicular power processing
systems will be described later in conjunction with FIGs. 2-7.
[0030] While in the propulsion state, vehicle 100 may be stationary
or moving, and the AC power interface 114 is disconnected from any electric
utility or external load. In the propulsion state, the power processing system
provides a drive function, in which inverter system 116 may draw DC power
from DC energy source 110, convert the DC power to AC waveforms, and
provide the AC waveforms to motors 118-120, in order to propel the vehicle,
to provide alternator power, and/or to provide auxiliary power.
[0031] While in the parking state, vehicle 100 is stationary and the
AC power interface 114 is coupled with an electric utility and/or another type
of external load (e.g., via a physical coupling between a junction box and a
plug). While in the vehicle parking state, vehicle 100 may be in either a
charging mode or a power processing mode, according to various
embodiments.

[0032] In the charging mode, the power processing system provides
a charging function, in order to charge the vehicle's DC energy source 110
(e.g., a battery) by drawing power from an electric utility in order to recharge
the DC energy source 110, according to an embodiment. Conversely, in the
power processing mode, the power processing system functions to discharge
the vehicle's DC energy source 110 by drawing power from the DC energy
source 110, and supplying that power to the electric utility, according to
another embodiment.
[0033] More specifically, when vehicle 100 is in the charging
mode, inverter system 116 may provide a charging function by receiving AC
power from the electric utility via one or more motors 118-120 and the AC
power interface 114, converting the received AC power to DC power, and
recharging DC energy source 110 with the DC power. Accordingly, vehicle
100 may function to recharge a DC energy source 110 while vehicle 100 is in
the charging mode.
[0034] While in the power processing mode, and according to
various embodiments, the system components (e.g., inverter system 116 and
motor(s) 118-120) may be operable to provide any one or more functions
selected from a group of functions that includes, but is not limited to, a stand-
alone AC power source function, a utility-interconnected active power
generator function, a utility-interconnected reactive power generator function,
and/or a utility-interconnected active power filter function. Any one or more
of these functions may be provided through control of the system components
by an electronic control system 108. In other words, an electronic control
system 108 may execute instructions that cause electronic control system 108
to supply control signals to the system components in a manner that causes the
system components to provide one or more of the above functions.
[0035] According to various embodiments, when vehicle 100 in the
power processing mode, inverter system 116 may operate to draw DC power
from DC energy source 110, to convert the DC power to AC power, and to
supply the AC power to an external load (e.g., an electric utility or another

type of load) via one or more motors 118-120 and AC power interface 114. In
addition, when vehicle 100 is in the power processing mode and is providing a
utility-interconnected reactive power generator function, inverter system 116
also may operate to draw AC power from an electric utility via one or more
motors 118-120 and AC power interface 114, to convert the AC power to DC
power, and to provide the DC power to DC energy source 110. More detailed
descriptions of the functioning of various system components will be given
below, in conjunction with the descriptions of the power processing systems of
FIGs. 2-7.
[0036] In an embodiment, vehicle 100 automatically may switch
between the charging mode and the power processing mode based on various
factors such as, for example, the state of charge (SOC) of the battery and/or
the time of day. For example, vehicle 100 may be programmed not to switch
to the power processing mode when the SOC of the battery is below a first
threshold. As another example, vehicle 100 may be programmed
automatically to switch from the power processing mode to the charging mode
when the SOC of the battery is below a second threshold, which may be the
same as or different from the first threshold. As yet another example, vehicle
100 may be programmed automatically to switch to the power processing
mode at a first time of day (e.g., to supply power to a utility during a peak
usage time period) and to switch to the charging mode at a second time of day
(e.g., to draw power from the utility during a non-peak usage time period). In
addition or alternatively, a user may cause vehicle 100 to switch to either the
charging mode or the power processing mode by providing a user input
through a user interface device that provides the user with the option to choose
the mode.
[0037] Embodiments described in detail herein indicate that some
or all of the same system components (e.g., inverter system 116, motor(s) 118-
120, DC link capacitors (not illustrated)) may be used in both the propulsion
state and the parking state in order to provide drive power to the vehicle's
traction system, to charge the DC energy source 110 (e.g., in the charging

mode), or to supply AC electric power (e.g., in the power processing mode).
It is to be understood that, in other embodiments, vehicle 100 may include
distinct system components for use in either the propulsion state or the parking
state. Further, vehicle 100 may include distinct system components for use
during either the charging mode or the power processing mode.
[0038] FIGs 2-7 illustrate embodiments of power processing
systems that are suitable for use in plug-in electric vehicles (e.g., vehicle 100,
FIG. 1). The description of FIGs. 2-7, below, apply to configurations when a
vehicle is in a parking state (e.g., the vehicle is stationary and the vehicle's AC
power interface is coupled with an electric utility and/or another type of
external load).
[0039] FIG. 2 is a schematic circuit representation of an
embodiment of a vehicular power processing system 200, in accordance with a
first example embodiment. System 200 may be suitable for use with a power
split-type hybrid electric vehicle, although system 200 may be adapted for use
with other types of hybrid electric vehicles, as well. In an embodiment,
system 200 includes an inverter system 202 (e.g., inverter system 116, FIG. 1),
a first AC electric motor 204 (e.g., a drive motor 118, FIG. 1), a second AC
electric motor 206 (e.g., an alternator 119, FIG. 1), a rechargeable DC energy
source 208 (e.g., DC energy source 110, FIG. 1), a DC bus capacitor 210, a
junction box 212, and an electronic control system 213 (e.g., electronic control
system 108, FIG. 1).
[0040] Inverter system 202 is operable as a bi-directional converter.
When controlled to function as a DC-to-AC converter, inverter system 202 is
adapted to convert DC power from DC energy source 208 into AC power for
provision to first and second AC electric motors 204, 206. When controlled to
function as an AC-to-DC converter, inverter system 202 is adapted to convert
AC power from first and second AC electric motors 204, 206 into DC power
for provision to DC energy source 208.
[0041] Inverter system 202 includes a first inverter section 240 and
a second inverter section 250. In an embodiment, inverter section 240

includes an array of six switches 260, 261, 262, 263, 264, 265 and inverter
section 250 includes an array of six switches 270, 271, 272, 273, 274, 275.
Switches 260, 262, 264, 270, 272, 274 may be referred to as "upper switches,"
and switches 261, 263, 265, 271, 273, 275 may be referred to as lower
switches. Each switch 260-265, 270-275 includes a transistor (e.g., an
insulated gate bipolar transistor (IGBT), metal oxide semiconductor field
effect transistor (MOSFET), integrated gate commutated thyristor (IGCTs) or
other high frequency switching device) and an antiparallel diode. During
operation, the direction of current through the transistor is opposite to the
direction of allowable current through the respective diode. During operation,
an inverter control algorithm executed by electronic control system 213
provides drive signals (not illustrated) to the transistors of each of the switches
260-265, 270-275, where the drive signals have characteristics that depend on
the function being implemented by system 200 at the time (e.g., drive
function, charging function, stand-alone AC power source function, utility-
interconnected active power generator function, utility-interconnected reactive
power generator function, or utility-interconnected active power filter
function). In an embodiment, the transistor drive signals include high
frequency pulse width modulated (PWM) signals having variable
characteristics (e.g., duty cycle) that may be adjusted to control the switching
of switches 260-265, 270-275, and thus to control the voltage and current
produced by inverter sections 240 and 250 (e.g., to produce a desired voltage
and/or current amplitude and/or phase shift).
[0042] As shown, pairs of switches 260-265 in inverter section 240
are electrically coupled in series with each other, and each pair comprises a
switching leg 242, 243, and 244. The switching legs 242-244 are electrically
coupled in parallel with each other. Similarly, pairs of switches 270-275 in
inverter section 250 are electrically coupled in series with each other, and each
pair comprises a switching leg 252, 253, and 254. The switching legs 252-254
are electrically coupled in parallel with each other. Conductive components at
first ends of switching legs 242-244 and 252-254 are electrically coupled with

a first inverter terminal 280, and conductive components at second, opposite
ends of switching legs 242-244 and 252-254 are electrically coupled with a
second inverter terminal 282.
[0043] Rechargeable DC energy source 208 is electrically coupled
in parallel with inverter system 202 across first inverter terminal 280 and
second inverter terminal 282. Rechargeable DC energy source 208 may
include one or more rechargeable batteries, battery packs, supercapacitors, or
the like. In addition, DC bus capacitor 210 is electrically coupled across
rechargeable DC energy source 208, and thus also is coupled in parallel with
inverter system 202 across first inverter terminal 280 and second inverter
terminal 282. DC bus capacitor 210 is adapted to provide DC bus voltage
filtering. In various embodiments, DC bus capacitor 210 may include one or
more electrolytic capacitors, film capacitors, or other types of capacitors.
[0044] Each of AC electric motors 204, 206 is a three phase motor
that includes a set of three windings (or coils) 214, 215, 216, 217, 218, 219.
Although not illustrated, AC electric motors 204, 206 each include a stator
assembly (including the windings) and a rotor assembly (including a
ferromagnetic core, windings, and/or permanent magnets). The windings 214-
216 of first AC electric motor 204 are electrically coupled with first inverter
section 240 as follows: 1) a first winding 214 is electrically coupled with a
connection point between the switches of leg 242; 2) a second winding 215 is
electrically coupled with a connection point between the switches of leg 243;
and 3) a third winding 216 is electrically coupled with a connection point
between the switches of leg 244. Similarly, the windings 217-219 of second
AC electric motor 206 are electrically coupled with second inverter section
250 as follows: 1) a first winding 217 is electrically coupled with a connection
point between the switches of leg 252; 2) a second winding 218 is electrically
coupled with a connection point between the switches of leg 253; and 3) a
third winding 219 is electrically coupled with a connection point between the
switches of leg 254.

[0045] Junction box 212 is adapted to receive and electrically
couple with a single-phase or two-phase electrical plug 290, which in turn is
electrically coupled with an external load 292 (e.g., a device or an electric
utility). In an alternate embodiment, system 200 may include a single-phase
or two-phase electrical plug (not illustrated), in place of junction box 212. In
such an embodiment, the electrical plug may be adapted to be received by and
electrically couple with an external junction box (not illustrated). The junction
box, in turn, may be electrically coupled with an external load (e.g., a device
or an electric utility). In either embodiment (e.g., when system 200 includes
either a junction box or a plug), the junction box or plug of the vehicle more
generally may be considered a two-conductor AC power interface (e.g., AC
power interface 114, FIG. 1).
[0046] In an embodiment, a neutral point 230 of first AC electric
motor 204 may be electrically coupled with a first conductor 232 between first
AC electric motor 204 and junction box 212. Similarly, a neutral point 234 of
second AC electric motor 206 may be electrically coupled with a second
conductor 236 between second AC electric motor 206 and junction box 212.
When system 200 is adapted to process single-phase AC power, first
conductor 232 may carry a phase component of the AC power, and second
conductor 236 may carry a neutral component of the AC power, or vice versa.
When system 200 is adapted to process two-phase AC power, first conductor
232 may carry a first phase component of the AC power, and second
conductor 236 may carry a second phase component of the AC power.
[0047] When system 200 is in a propulsion state, junction box 212
typically is disconnected from plug 290, in order to enable the vehicle to
move. In addition, to provide a drive function, electronic control system 213
may provide transistor drive signals to inverter system 202, which cause
inverter system 202 to draw DC power from DC energy source 208, to convert
the DC power to AC power, and to provide the AC power to motors 204, 206,
in order to propel the vehicle and/or to provide alternator power. Referring to
first inverter section 240, in an embodiment, electronic control system 213

provides the transistor drive signals to switch the upper switches 260, 262, 264
out of phase with each other (e.g., 120 degrees out of phase with each other),
and to switch each of the lower switches 261, 263, 265 out of phase with each
other and also out of phase (e.g., 180 degrees out of phase) with the switching
cycles of the corresponding upper switches 260, 262, 264 within each leg 242,
243, 244. The corresponding switches (e.g., switches in the same position in
the six switch array, such as switches 260 and 270) of the first inverter section
240 and the second inverter section 250 may or may not be switched
synchronously with each other.
[0048] When system 200 is in a parking state, junction box 212 is
connected to plug 290, and thus to external load 292 (e.g., a device or an
electric utility). When system 200 is in the parking state and additionally is in
a charging mode, a charging function may be provided when electronic control
system 213 provides transistor drive signals to inverter system 202, which
cause inverter system 202 to draw AC power from motors 204, 206, to convert
the AC power to DC power, and to provide the DC power to DC energy
source 208, in order to recharge DC energy source 208. Referring to first
inverter section 240, in an embodiment, electronic control system 213
provides the transistor drive signals to switch the upper switches 260, 262,
264, in phase with each other (e.g., the switching cycles are synchronized),
and to switch each of the lower switches 261, 263, 265, in phase with each
other but out of phase (e.g., 180 degrees out of phase) with the switching
cycles of the corresponding upper switches 260, 262, 264 within each leg 242,
243, 244. In either single-phase operation or two-phase operation, a first
group of switches that includes the upper switches of each leg of first inverter
section 240 (e.g., switches 260, 262, 264) and the lower switches of each leg
of second inverter section 250 (e.g., switches 271, 273, 275) are
synchronously switched. In other words, all six switches of the first group of
switches are turned on or off simultaneously. Similarly, a second group of
switches that includes the lower switches of each leg of first inverter section
240 (e.g., switches 261, 263, 265) and the upper switches of each leg of

second inverter section 250 (e.g., switches 270, 272, 274) are synchronously
switched. In other words, all six switches of the second group of switches are
turned on or off simultaneously. Switching of the first group of six switches is
180 degrees out of phase with the switching of the second group of six
switches.
[0049] Alternatively, when system 200 is in a parking state and
additionally is in a power processing mode, one or more of a variety of
functions may be provided in accordance with the transistor drive signals
provided by electronic control system 213. In a particular embodiment, and as
mentioned previously, the functions that may be provided in the parking state
and the power processing mode may include any one or more functions
selected from a group of functions that includes, but is not limited to, a stand-
alone AC power source function, a utility-interconnected active power
generator function, a utility-interconnected reactive power generator function,
and/or a utility-interconnected active power filter function. For the functions
listed in the previous sentence, control of switches 260-265 of first inverter
section 240 and second inverter section 250 may be performed in a similar
manner as the control of switches 260-265 of first inverter section 240 and
second inverter section 250 in charging mode. In other words, referring to
first inverter section 240, electronic control system 213 provides the transistor
drive signals to switch the upper switches 260, 262, 264 in phase with each
other, and to switch each of the lower switches 261, 263, 265 in phase with
each other but out of phase with the switching cycles of the corresponding
upper switches 260, 262, 264 within each leg 242, 243, 244, in an
embodiment. In addition, the corresponding switches of second inverter
section 250 are switched synchronously with the corresponding switches of
first inverter section 240.
[0050] The stand-alone AC power source function may be
provided, for example, when system 200 is in operable communication with
and/or electrically coupled with an external load 292 in the form of a device
(e.g., a device that operates using 120 or 240 AC volts) via junction box 212

and plug 290. To provide the AC power source function, electronic control
system 213 provides transistor drive signals to inverter system 202, which
cause inverter system 202 to draw DC power from DC energy source 208, to
convert the DC power to AC power, and to supply the AC power to external
load 292 via the windings 214-219 of motors 204, 206, junction box 212, and
plug 290.
[0051] The utility-interconnected active power generator function,
utility-interconnected reactive power generator function, and/or utility-
interconnected active power filter function may be provided, for example,
when system 200 is in operable communication with and/or electrically
coupled with an external load 292 in the form of an electric utility via junction
box 212 and plug 290. To provide the utility-interconnected active power
generator function, electronic control system 213 provides transistor drive
signals to inverter system 202, which causes inverter system 202 to draw DC
power from DC energy source 208, to convert the DC power to AC power,
and to supply the AC power to the external load 292 (e.g., the electric utility)
via the windings 214-219 of motors 204, 206, junction box 212, and plug 290.
In order to control the quantity of active power supplied by system 200 to the
electric utility, the magnitude of the AC power may be adjusted through
adjustment of the characteristics of the transistor drive signals provided by
electronic control system 213 to inverter system 202 (e.g., the magnitude of
the AC power is increased to supply more active power to the utility and
decreased to supply less active power to the utility).
[0052] To provide the utility-interconnected reactive power
generator function, electronic control system 213 provides transistor drive
signals to inverter system 202 during a first half of an electric cycle, which
cause inverter system 202 to draw DC power from DC energy source 208, to
convert the DC power to AC power, and to supply the AC power to the
external load 292 (e.g., the electric utility) via the windings 214-219 of motors
204, 206, junction box 212, and plug 290. During a second half of the electric
cycle, electronic control system 213 provides transistor drive signals to

inverter system 202, which cause inverter system 202 to draw AC power from
the external load 292 (e.g., the electric utility) via the windings 214-219 of
motors 204, 206, junction box 212, and plug 290, to convert the AC power to
DC power, and to supply the DC power to the DC energy source 208. In order
to control the quantity of reactive power circulated by system 200 between
itself and the electric utility, the phase shift between the voltage and current
waveforms of the AC power may be adjusted through adjustment of the
characteristics of the transistor drive signals provided by electronic control
system 213 to inverter system 202 (e.g., the phase shift may be increased
toward 90 degrees to supply more reactive power to the utility and decreased
toward 0 degrees to supply less reactive power to the utility).
[0053] Finally, to provide the utility-interconnected power filter
function, electronic control system 213 provides transistor drive signals to
inverter system 202, which cause inverter system 202 to draw DC power from
DC energy source 208, to convert the DC power to AC power, and to supply
the AC power to the external load 292 (e.g., the electric utility) via the
windings 214-219 of motors 204, 206, junction box 212, and plug 290 in an
effort to help the electric utility to create more sinusoidal voltage/current
waveforms.
[0054] FIG. 3 is a schematic circuit representation of an
embodiment of a vehicular power processing system 300, in accordance with a
second example embodiment. System 300 may be suitable for use with a
parallel-type hybrid electric vehicle, although system 300 may be adapted for
use with other types of hybrid electric vehicles, as well. In an embodiment,
system 300 includes an inverter system 302 (e.g., inverter system 116, FIG. 1),
an AC electric motor 304 (e.g., motor 118, 119 or 120, FIG. 1), a rechargeable
DC energy source 308 (e.g., DC energy source 110, FIG. 1), a DC bus
capacitor 310, a junction box 312, an electronic control system 313 (e.g.,
electronic control system 108, FIG. 1), and a switch array 318. The functions
and various embodiments relating to DC energy source 308 and DC bus
capacitor 310 are similar to the functions and various embodiments of

analogous components in FIG. 2 (e.g., DC energy source 208 and DC bus
capacitor 310), and accordingly are not repeated here for purposes of brevity.
[0055] Inverter system 302 is operable as a bi-directional converter,
as described in conjunction with FIG. 2, and includes an inverter section 340.
In an embodiment, inverter section 340 includes an array of six switches,
which may be configured in the same manner and function the same as
embodiments of switches 260-265, discussed above in conjunction with FIG.
2. In addition, during operation, an inverter control algorithm executed by an
electronic control system 313 provides transistor drive signals (not illustrated)
depending on the function being implemented by system 300 at the time, as
also discussed above in conjunction with FIG. 2. To provide a drive function
or to provide a charging function, the switches of inverter section 340 may be
controlled in substantially the same manner as described above when switches
260-265 (FIG. 2) are controlled to provide a drive function. Otherwise, to
provide a utility-interconnected active power generator function, a utility-
interconnected reactive power generator function, and/or a utility-
interconnected active power filter function, the switches of inverter section
340 may be controlled in substantially the same manner as described above
when switches 260-265 (FIG. 2) are controlled to provide the corresponding
functions.
[0056] As shown, pairs of switches in inverter section 340 are
electrically coupled in series with each other, and each pair comprises a
switching leg 342, 343, and 344. The switching legs 342-344 are electrically
coupled in parallel with each other. Conductive components at first ends of
switching legs 342-344 are electrically coupled with a first inverter terminal
380, and conductive components at second, opposite ends of switching legs
342-344 are electrically coupled with a second inverter terminal 382.
[0057] Rechargeable DC energy source 308 is electrically coupled
in parallel with inverter system 302 across first inverter terminal 380 and
second inverter terminal 382. In addition, DC bus capacitor 310 is electrically
coupled across rechargeable DC energy source 308, and thus also is coupled in

parallel with inverter system 302 across first inverter terminal 380 and second
inverter terminal 382.
[0058] In contrast with junction box 212 of FIG. 2, junction box
312 is adapted to receive and electrically couple with a three-phase electrical
plug 390, which in turn is electrically coupled with an external load 392 (e.g.,
a device or an electric utility). In an alternate embodiment, system 300 may
include a three-phase electrical plug (not illustrated), in place of junction box
312, as described above in conjunction with FIG. 2. In either embodiment
(e.g., when system 200 includes either a junction box or a plug), the junction
box or plug of the vehicle more generally may be considered a three-conductor
AC power interface (e.g., AC power interface 114, FIG. 1).
[0059] AC electric motor 304 is a three phase motor that includes a
set of three windings (or coils) 314, 315, 316. Although not illustrated, AC
electric motor 304 includes a stator assembly (including the windings) and a
rotor assembly (including a ferromagnetic core, windings, and/or permanent
magnets). The windings 314-316 of AC electric motor 204 are electrically
coupled with inverter section 340 as follows: 1) a first end of winding 314 is
electrically coupled with a connection point between the switches of leg 342;
2) a first end of second winding 315 is electrically coupled with a connection
point between the switches of leg 343; and 3) a first end of third winding 316
is electrically coupled with a connection point between the switches of leg
344.
[0060] In an embodiment, switch array 318 includes three solid
state switches in the form of three back-to-back silicon controlled rectifiers
(SCR). The windings 314-316 of AC electric motor 204 are electrically
coupled with switch array 318 as follows: 1) a second end of winding 314 is
electrically coupled with a first switch of switch array 318; 2) a second end of
second winding 315 is electrically coupled with a second switch of switch
array 318; and 3) a second end of third winding 316 is electrically coupled
with a third switch of switch array 318.

[0061] A neutral point 305 of AC electric motor 304 is separated, in
an embodiment, by switch array 318. In an embodiment, switch array 318
includes three switches, arranged in parallel. Each switch of switch array 318
may be controlled into a first position (as shown in FIG. 3) or a second
position. In an embodiment, the position of the switches in switch array 318
may be controlled by a coordinating circuit (not illustrated) within system 300
according to whether or not plug 390 is inserted into junction box 312. When
plug 390 is not inserted into junction box 312, the switches of switch array
318 may be controlled to remain in the first position. When plug 390 is
inserted into the junction box 312, the switches of switch array 318 may be
controlled to remain in the second position, in an embodiment.
[0062] In the first position, the second ends of windings 314, 315,
316 are disconnected from junction box 312, and are interconnected to form
the neutral point 305. In an embodiment, the switches of switch array 318
may be controlled into the first position in the propulsion state, for example.
In the second position, the second end of each winding 314, 315, 316 is
electrically coupled with one of the three conductors 332, 333, 334 between
junction box 312 and switch array 318. Accordingly, when the switches of
switch array 318 are in the second position, first conductor 332 may carry a
first phase component of the AC power, second conductor 333 may cany a
second phase component of the AC power, and third conductor 334 may carry
a third phase component of the AC power. In an embodiment, the switches of
switch array 318 may be controlled into the second position in the parking
state, for example, in order to interconnect system 300 with external load 392
via junction box 312, and to enable system 300 to provide the charging
function, the utility-interconnected active power generator function, the utility-
interconnected reactive power generator function, and/or the utility-
interconnected active power filter function.
[0063] FIG. 4 is a schematic circuit representation of an
embodiment of a vehicular power processing system 400, in accordance with a
third example embodiment. System 400 may be suitable for use with a power

split-type hybrid electric vehicle, although system 400 may be adapted for use
with other types of hybrid electric vehicles, as well. In an embodiment,
system 400 includes an inverter system 402 (e.g., inverter system 116, FIG: 1),
a first AC electric motor 404 (e.g., a drive motor 118, FIG. 1), a second AC
electric motor 405 (e.g., an alternator 119, FIG. 1), a third AC electric motor
406 (e.g., an auxiliary motor 120, FIG. 1), a rechargeable DC energy source
408 (e.g., DC energy source 110, FIG. 1), a DC bus capacitor 410, a junction
box 412, and an electronic control system 413 (e.g., electronic control system
108, FIG. 1). The functions and various embodiments relating to DC energy
source 408 and DC bus capacitor 410 are similar to the functions and various
embodiments of analogous components in FIG. 2 (e.g., DC energy source 208
and DC bus capacitor 310), and accordingly are not repeated here for purposes
of brevity.
[0064] Inverter system 402 is operable as a bi-directional converter,
as described in conjunction with FIG. 2, and includes a first inverter section
440, a second inverter section 450, and a third inverter section 480. In an
embodiment, inverter sections 440,450,480 each include an array of six
switches, which may be configured in the same manner and function the same
as embodiments of switches 260-265, discussed above in conjunction with
FIG. 2. In an embodiment, however, the switches of first and second inverter
sections 440, 450 may be adapted for high power applications (e.g., as they
may be electrically coupled with a drive motor 404 and an alternator motor
405, respectively), and the switches of third inverter section 480 may be
adapted for significantly lower power applications (e.g., as they may be
electrically coupled with an auxiliary motor 406). In addition, during
operation, an inverter control algorithm executed by electronic control system
413 provides transistor drive signals (not illustrated) depending on the
function being implemented by system 400 at the time, as also discussed
above in conjunction with FIG. 2. In an embodiment, through control of the
switching of the first, second, and third inverter sections 440,450, 480, motors

404-406 are operated out of phase with each other (e.g., 120 degrees out of
phase).
[0065] As shown, pairs of switches in inverter section 440 are
electrically coupled in series with each other, and each pair comprises a
switching leg 442,443, and 444. The switching legs 442-444 are electrically
coupled in parallel with each other. Similarly, pairs of switches in inverter
section 450 are electrically coupled in series with each other, and each pair
comprises a switching leg 452,453, and 454. The switching legs 452-454 are
electrically coupled in parallel with each other. Finally, pairs of switches in
inverter section 480 are electrically coupled in series with each other, and each
pair comprises a switching leg 482, 483, and 484. The switching legs 482-484
are electrically coupled in parallel with each other. Conductive components at
first ends of switching legs 442-444,452-454, and 482-484 are electrically
coupled with a first inverter terminal 486, and conductive components at
second, opposite ends of switching legs 442-444,452-454, and 482-484 are
electrically coupled with a second inverter terminal 488.
[0066] Rechargeable DC energy source 408 is electrically coupled
in parallel with inverter system 402 across first inverter terminal 486 and
second inverter terminal 488. In addition, DC bus capacitor 410 is electrically
coupled across rechargeable DC energy source 408, and thus also is coupled in
parallel with inverter system 402 across first inverter terminal 486 and second
inverter terminal 488.
[0067] Similar to junction box 312 of FIG. 3, junction box 412 is
adapted to receive and electrically couple with a three-phase electrical plug
490, which in turn is electrically coupled with an external load 392 (e.g., a
device or an electric utility). In an alternate embodiment, system 400 may
include a three-phase electrical plug (not illustrated), in place of junction box
412, as described above in conjunction with FIG. 2. In either embodiment
(e.g., when system 200 includes either a junction box or a plug), the junction
box or plug of the vehicle more generally may be considered a three-conductor
AC power interface (e.g., AC power interface 114, FIG. 1).

[0068] Each of AC electric motors 404-406 is a three phase motor
that includes a set of three windings (or coils) 414, 415,416, 417,418,419,
420,421,422. Although not illustrated, AC electric motors 404-406 each
include a stator assembly (including the windings) and a rotor assembly
(including a ferromagnetic core, windings, and/or permanent magnets). The
windings 414-416 of first AC electric motor 404 are electrically coupled with
first inverter section 440 as follows: 1) a first winding 414 is electrically
coupled with a connection point between the switches of leg 442; 2) a second
winding 415 is electrically coupled with a connection point between the
switches of leg 443; and 3) a third winding 416 is electrically coupled with a
connection point between the switches of leg 444. Similarly, the windings
417-419 of second AC electric motor 405 are electrically coupled with second
inverter section 450 as follows: 1) a first winding 417 is electrically coupled
with a connection point between the switches of leg 452; 2) a second winding
418 is electrically coupled with a connection point between the switches of leg
453; and 3) a third winding 419 is electrically coupled with a connection point
between the switches of leg 454. Finally, the windings 420-422 of third AC
electric motor 406 are electrically coupled with third inverter section 480 as
follows: 1) a first winding 420 is electrically coupled with a connection point
between the switches of leg 482; 2) a second winding 421 is electrically
coupled with a connection point between the switches of leg 483; and 3) a
third winding 422 is electrically coupled with a connection point between the
switches of leg 484.
[0069] In an embodiment, a neutral point 430 of first AC electric
motor 404 may be electrically coupled with a first conductor 431 between first
AC electric motor 404 and junction box 412. Similarly, a neutral point 432 of
second AC electric motor 405 may be electrically coupled with a second
conductor 433 between second AC electric motor 405 and junction box 412.
Finally, a neutral point 434 of third AC electric motor 406 may be electrically
coupled with a third conductor 435 between third AC electric motor 406 and
junction box 412.

[0070] As mentioned previously, through control of the switching
of the first, second, and third inverter sections 440, 450, 480, motors 404-406
are operated out of phase with each other (e.g., 120 degrees out of phase).
Accordingly, first conductor 431 may carry a first phase component of the AC
power, second conductor 433 may carry a second phase component of the AC
power, and third conductor 435 may carry a third phase component of the AC
power. In an embodiment, the phase components of the AC power are limited
by the capacity of inverter section 480, which may include relatively low-
power switches, as described previously.
[0071] FIG. 5 is a schematic circuit representation of an
embodiment of a vehicular power processing system 500, in accordance with a
fourth example embodiment. System 500 may be suitable for use with a
series-type hybrid electric vehicle or a power split-type hybrid electric vehicle,
although system 500 may be adapted for use with other types of hybrid
electric vehicles, as well. In an embodiment, system 500 includes an inverter
system 502 (e.g., inverter system 116, FIG. 1), a first AC electric motor 504
(e.g., a drive motor 118, FIG. 1), a second AC electric motor 506 (e.g., an
alternator 119, FIG. 1), a rechargeable DC energy source 508 (e.g., DC energy
source 110, FIG. 1), a plurality of DC bus capacitors 510, 511, a junction box
512, an electronic control system 513 (e.g., electronic control system 108,
FIG. 1), and an inductor 545. The functions and various embodiments relating
to DC energy source 508 are similar to the functions and various embodiments
of analogous components in FIG. 2 (e.g., DC energy source 208), and
accordingly are not repeated here for purposes of brevity.
[0072] Inverter system 502 is operable as a bi-directional converter,
as described in conjunction with FIG. 2, and includes a first inverter section
540 and a second inverter section 550. In an embodiment, inverter sections
540, 550 each include an array of six switches, which may be configured in
the same manner and function the same as embodiments of switches 260-265,
discussed above in conjunction with FIG. 2. In addition, during operation, an
inverter control algorithm executed by electronic control system 513 provides

transistor drive signals (not illustrated) depending on the function being
implemented by system 500 at the time, as also discussed above in
conjunction with FIG. 2. In an embodiment, through control of the switching
of the first and second inverter sections 540, 550, motors 504, 506 are
operated out of phase with each other (e.g., 120 degrees out of phase).
[0073] As shown, pairs of switches in inverter section 540 are
electrically coupled in series with each other, and each pair comprises a
switching leg 542, 543, and 544. The switching legs 542-544 are electrically
coupled in parallel with each other. Similarly, pairs of switches in inverter
section 550 are electrically coupled in series with each other, and each pair
comprises a switching leg 552, 553, and 554. The switching legs 552-554 are
electrically coupled in parallel with each other. Conductive components at
first ends of switching legs 542-544 and 552-554 are electrically coupled with
a first inverter terminal 580, and conductive components at second, opposite
ends of switching legs 542-544 and 552-554 are electrically coupled with a
second inverter terminal 582.
[0074] Rechargeable DC energy source 508 is electrically coupled
in parallel with inverter system 502 across first inverter terminal 580 and
second inverter terminal 582. In an embodiment, DC bus capacitors 510, 511
include two series connected capacitors 510, 511, although system 500 may
include more than two series connected capacitors, in other embodiments. In
addition, the ends of the series connected DC bus capacitors 510, 511 are
electrically coupled across rechargeable DC energy source 508, and thus also
are coupled in parallel with inverter system 502 across first inverter terminal
580 and second inverter terminal 582.
[0075] Similar to junction box 312 of FIG. 3, junction box 512 is
adapted to receive and electrically couple with a three-phase electrical plug
590, which in turn is electrically coupled with an external load 592 (e.g., a
device or an electric utility). In an alternate embodiment, system 500 may
include a three-phase electrical plug (not illustrated), in place of junction box
512, as described above in conjunction with FIG. 2. In either embodiment

(e.g., when system 200 includes either a junction box or a plug), the junction
box or plug of the vehicle more generally may be considered a three-conductor
AC power interface (e.g., AC power interface 114, FIG. 1).
[0076] Each of AC electric motors 504, 506 is a three phase motor
that includes a set of three windings (or coils) 514, 515, 516, 517, 518, 519.
Although not illustrated, AC electric motors 504, 506 each includes a stator
assembly (including the windings) and a rotor assembly (including a
ferromagnetic core, windings, and/or permanent magnets). The windings 514-
516 of first AC electric motor 504 are electrically coupled with first inverter
section 540 as follows: 1) a first winding 514 is electrically coupled with a
connection point between the switches of leg 542; 2) a second winding 515 is
electrically coupled with a connection point between the switches of leg 543;
and 3) a third winding 516 is electrically coupled with a connection point
between the switches of leg 544. Similarly, the windings 517-519 of second
AC electric motor 506 are electrically coupled with second inverter section
550 as follows: 1) a first winding 517 is electrically coupled with a connection
point between the switches of leg 552; 2) a second winding 518 is electrically
coupled with a connection point between the switches of leg 553; and 3) a
third winding 519 is electrically coupled with a connection point between the
switches of leg 554.
{0077] A neutral point 532 of first AC electric motor 504 may be
electrically coupled with a second conductor 533 between first AC electric
motor 504 and junction box 512. Similarly, a neutral point 534 of second AC
electric motor 506 may be electrically coupled with a third conductor 535
between second AC electric motor 506 and junction box 512.
[0078] In an embodiment, a connection point 523 (e.g., a mid-point,
electrically) between DC bus capacitors 510, 511 is electrically coupled with a
first end of inductor 545, and a second end of inductor 545 is electrically
coupled with a first conductor 531 between inductor 545 and junction box
512. Inductor 545 may include, for example, an inductor element adapted to
provide current regulation for the current drawn from connection point 523.

[0079] As mentioned previously, through control of the switching
of the first and second inverter sections 540, 550, motors 504, 506 are
operated out of phase with each other (e.g., 120 degrees out of phase). In
addition, when system 500 is a balanced, three-phase system, according to an
embodiment, the phase of the current at the connection point 523 between DC
bus capacitors 510, 511 is indirectly controlled by directly controlling the
phases of the currents through motors 504, 506. For example, when the first
and second inverter sections 540, 550 are controlled so that the currents at the
neutral points 532, 534 are 120 degrees out of phase with each other, the
current at the connection point 523 between DC bus capacitors 510, 511 also
will be 120 degrees out of phase with the motor currents. Accordingly, with
the above-described couplings between the various system components, first
conductor 532 may carry a first phase component of the AC power (e.g., from
connection point 523), second conductor 533 may carry a second phase
component of the AC power (e.g., from neutral point 532), and third conductor
534 may carry a third phase component of the AC power (e.g., from neutral
point 534).
[00S0] FIG. 6 is a schematic circuit representation of an
embodiment of a vehicular power processing system 600, in accordance with a
fifth example embodiment. System 600 may be suitable for use with a series-
type hybrid electric vehicle or a power split-type hybrid electric vehicle,
although system 600 may be adapted for use with other types of hybrid
electric vehicles, as well. In an embodiment, system 600 includes an inverter
system 602 (e.g., inverter system 116, FIG. 1), a first AC electric motor 604
(e.g., a drive motor 118, FIG. 1), a second AC electric motor 606 (e.g., an
alternator 119, FIG. 1), a rechargeable DC energy source 608 (e.g., DC energy
source 110, FIG. 1), a DC bus capacitor 610, a half bridge 611, an inductor
645, ajunction box 612, and an electronic control system 613 (e.g., electronic
control system 108, FIG. 1). The functions and various embodiments relating
to DC energy source 608 and DC bus capacitor 610 are similar to the functions
and various embodiments of analogous components in FIG. 2 (e.g., DC energy

source 208 and DC bus capacitor 210), and accordingly are not repeated here
for purposes of brevity.
[0081] Inverter system 602 is operable as a bi-directional converter,
as described in conjunction with FIG. 2, and includes a first inverter section
640 and a second inverter section 650. In an embodiment, inverter sections
640, 650 each include an array of six switches, which may be configured in
the same manner and function the same as embodiments of switches 260-265,
discussed above in conjunction with FIG. 2. In addition, during operation, an
inverter control algorithm executed by electronic control system 613 provides
transistor drive signals (not illustrated) depending on the function being
implemented by system 600 at the time, as also discussed above in
conjunction with FIG. 2.
[0082] As shown, pairs of switches in inverter section 640 are
electrically coupled in series with each other, and each pair comprises a
switching leg 642,643, and 644. The switching legs 642-644 are electrically
coupled in parallel with each other. Similarly, pairs of switches in inverter
section 650 are electrically coupled in series with each other, and each pair
comprises a switching leg 652, 653, and 654. The switching legs 652-654 are
electrically coupled in parallel with each other. Conductive components at
first ends of switching legs 642-644 and 652-654 are electrically coupled with
a first inverter terminal 680, and conductive components at second, opposite
ends of switching legs 642-644 and 652-654 are electrically coupled with a
second inverter terminal 682.
[0083] Rechargeable DC energy source 608 is electrically coupled
in parallel with inverter system 602 across first inverter terminal 680 and
second inverter terminal 682. In addition, DC bus capacitor 610 is electrically
coupled across rechargeable DC energy source 608, and thus also is coupled in
parallel with inverter system 602 across first inverter terminal 680 and second
inverter terminal 682.
[0084] Similar to junction box 312 of FIG. 3, junction box 612 is
adapted to receive and electrically couple with a three-phase electrical plug

690, which in turn is electrically coupled with an external load 692 (e.g., a
device or an electric utility). In an alternate embodiment, system 600 may
include a three-phase electrical plug (not illustrated), in place of junction box
612, as described above in conjunction with FIG. 2. In either embodiment
(e.g., when system 200 includes either a junction box or a plug), the junction
box or plug of the vehicle more generally may be considered a three-conductor
AC power interface (e.g., AC power interface 114, FIG. I).
[0085] Each of AC electric motors 604,606 is a three phase motor
that includes a set of three windings (or coils) 614, 615, 616, 617, 618, 619.
Although not illustrated, AC electric motors 604,606 each includes a stator
assembly (including the windings) and a rotor assembly (including a
ferromagnetic core, windings, and/or permanent magnets). The windings 614-
616 of first AC electric motor 604 are electrically coupled with first inverter
section 640 as follows: 1) a first winding 614 is electrically coupled with a
connection point between the switches of leg 642; 2) a second winding 615 is
electrically coupled with a connection point between the switches of leg 643;
and 3) a third winding 616 is electrically coupled with a connection point
between the switches of leg 644. Similarly, the windings 617-619 of second
AC electric motor 606 are electrically coupled with second inverter section
660 as follows: 1) a first winding 617 is electrically coupled with a connection
point between the switches of leg 652; 2) a second winding 618 is electrically
coupled with a connection point between the switches of leg 653; and 3) a
third winding 619 is electrically coupled with a connection point between the
switches of leg 654.
[0086] A neutral point 632 of first AC electric motor 604 may be
electrically coupled with a second conductor 633 between first AC electric
motor 604 and junction box 612. Similarly, a neutral point 634 of second AC
electric motor 606 may be electrically coupled with a third conductor 636
between second AC electric motor 606 and junction box 612.
[0087] Half bridge 611 includes include two series connected
switches 694, 696, although system 600 may include more than two series

connected switches to form a half bridge, in other embodiments. In an
embodiment, switches 694,696 may be configured substantially the same as
the switches of first and second inverter sections 640, 650. In addition, the
ends of the series connected switches 694, 696 are electrically coupled across
rechargeable DC energy source 608, and thus also are coupled in parallel with
DC bus capacitor 610 and inverter system 602 across first inverter terminal
680 and second inverter terminal 682.
[0088] In an embodiment, a connection point 623 between switches
694, 696 is electrically coupled with a first end of inductor 645, and a second
end of inductor 645 is electrically coupled with a first conductor 631 between
inductor 645 and junction box 612. Inductor 645 may include, for example, an
inductor element adapted to provide current regulation for the current drawn
from connection point 623.
[0089] As mentioned previously, through control of the switching
of the first and second inverter sections 640, 650, motors 604, 606 are
operated out of phase with each other (e.g., 120 degrees out of phase). In
addition, in an embodiment, switching of switches 694, 696 of half bridge 511
is controlled to produce a current, at connection point 623, that is out of phase
with the phases of the currents through motors 604,606. For example, when
the first and second inverter sections 640, 650 are controlled so that the
currents at the neutral points 632, 634 are 120 degrees out of phase with each
other, switches 694, 696 may be controlled to produce a current at connection
point 623 that is 120 degrees out of phase with the motor currents.
Accordingly, with the above-described couplings between the various system
components, first conductor 632 may carry a first phase component of the AC
power (e.g., from connection point 623), second conductor 633 may carry a
second phase component of the AC power (e.g., from neutral point 632), and
third conductor 634 may carry a third phase component of the AC power (e.g.,
from neutral point 634).
[0090] FIG. 7 is a schematic circuit representation of an
embodiment of a vehicular power processing system 700, in accordance with a

sixth example embodiment. System 700 may be suitable for use with a series-
type hybrid electric vehicle or a power split-type hybrid electric vehicle,
although system 700 may be adapted for use with other types of hybrid
electric vehicles, as well. In an embodiment, system 700 includes an inverter
system 702 (e.g., inverter system 116, FIG. 1), a first AC electric motor 704
(e.g., a drive motor 118, FIG. 1), a second AC electric motor 706 (e.g., an
alternator 119, FIG. 1), a rechargeable DC energy source 708 (e.g., DC energy
source 110, FIG. 1), a DC bus capacitor 710, a switch 721, a junction box 712,
and an electronic control system 713 (e.g., electronic control system 108, FIG.
1). The functions and various embodiments relating to DC energy source 708
are similar to the functions and various embodiments of analogous
components in FIG. 2 (e.g., DC energy source 208), and accordingly are not
repeated here for purposes of brevity.
[0091] Inverter system 702 is operable as a bi-directional converter,
as described in conjunction with FIG. 2, and includes a first inverter section
740 and a second inverter section 750. In an embodiment, inverter sections
740, 750 each include an array of six switches, which may be configured in
the same manner and function the same as embodiments of switches 260-265,
discussed above in conjunction with FIG. 2. In addition, during operation, an
inverter control algorithm executed by electronic control system 713 provides
transistor drive signals (not illustrated) depending on the function being
implemented by system 700 at the time, as also discussed above in
conjunction with FIG. 2.
[0092] As shown, pairs of switches in inverter section 740 are
electrically coupled in series with each other, and each pair comprises a
switching leg 742, 743, and 744. The switching legs 742-744 are electrically
coupled in parallel with each other. Similarly, pairs of switches in inverter
section 750 are electrically coupled in series with each other, and each pair
comprises a switching leg 752, 753, and 754. The switching legs 752-754 are
electrically coupled in parallel with each other. Conductive components at
first ends of switching legs 742-744 and 752-754 are electrically coupled with

a first inverter terminal 780, and conductive components at second, opposite
ends of switching legs 742-744 and 752-754 are electrically coupled with a
second inverter terminal 782.
[0093] Rechargeable DC energy source 708 is electrically coupled
in parallel with inverter system 702 across first inverter terminal 780 and
second inverter terminal 782. In addition, DC bus capacitor 710 is electrically
coupled across rechargeable DC energy source 708, and thus also is coupled in
parallel with inverter system 702 across first inverter terminal 780 and second
inverter terminal 782.
[0094] Similar to junction box 312 of FIG. 3, junction box 712 is
adapted to receive and electrically couple with a three-phase electrical plug
790, which in turn is electrically coupled with an external load 792 (e.g., a
device or an electric utility). In an alternate embodiment, system 700 may
include a three-phase electrical plug (not illustrated), in place of junction box
712, as described above in conjunction with FIG. 2. In either embodiment
(e.g., when system 200 includes either a junction box or a plug), the junction
box or plug of the vehicle more generally may be considered a three-conductor
AC power interface (e.g., AC power interface 114, FIG. 1).
[0095] Each of AC electric motors 704, 706 is a three phase motor
that includes a set of three windings (or coils) 714, 715, 716, 717, 718, 719.
Although not illustrated, AC electric motors 704, 706 each includes a stator
assembly (including the windings) and a rotor assembly (including a
ferromagnetic core, windings, and/or permanent magnets). The windings 714-
716 of first AC electric motor 704 are electrically coupled with first inverter
section 740 as follows: 1) a first end of first winding 714 is electrically
coupled with a connection point between the switches of leg 742; 2) a first end
of a second winding 715 is electrically coupled with a connection point
between the switches of leg 743; and 3) a first end of a third winding 716 is
electrically coupled with a connection point between the switches of leg 744.
Similarly, first ends of the windings 717-719 of second AC electric motor 706
are electrically coupled with second inverter section 750 as follows: 1) a first

end of first winding 717 is electrically coupled with a connection point
between the switches of leg 752; 2) a first end of second winding 718 is
electrically coupled with a connection point between the switches of leg 753;
and 3) a first end of third winding 719 is electrically coupled with a
connection point between the switches of leg 754.
[0096] A neutral point 732 of first AC electric motor 704 may be
electrically coupled with a first conductor 733 between first AC electric motor
704 and junction box 712. A neutral point 734 of AC electric motor 706 is
separated, in an embodiment, by switch 721. In an embodiment, switch 721
includes a solid state switch in the form of an SCR. Switch 721 may be
controlled into a first position (as shown in FIG. 7) or a second position. In an
embodiment, the position of the switch 721 may be controlled by a
coordinating circuit (not illustrated) within system 700 according to whether
or not plug 790 is inserted into junction box 712. When plug 790 is not
inserted into junction box 712, switch 721 may be controlled to remain in the
first position. When plug 790 is inserted into the junction box 712, switch 721
may be controlled to remain in the second position, in an embodiment.
[0097] The second end of winding 719 is electrically coupled to
switch 721. Accordingly, in the first position, the second end of winding 719
is disconnected from junction box 712, and is interconnected with the second
ends of windings 717, 718 to form the neutral point 734. In an embodiment,
switch 721 may be controlled into the first position in the propulsion state, for
example. In the second position, the second end of winding 719 is electrically
coupled with a second conductor 735 between junction box 712 and switch
721. Second ends of windings 717, 718 remain electrically coupled together
and with a third conductor 736 between motor 706 and junction box 712.
[0098] Through control of the switching of the first and second
inverter sections 740, 750, motor 704 is operated to produce a first phase
current, and motor 706 is operated to produce second and third phase currents,
where the first, second, and third phase currents are out of phase with each
other (e.g., 120 degrees out of phase). More particularly, the switching of the

first and second switching legs 752, 753 of inverter section 750 are controlled
synchronously to produce a phase current at neutral point 734 of motor 706
that is out of phase (e.g., 120 degrees out of phase) with the phase current at
the neutral point 732 of motor 704. In addition, switching of the third
switching leg 754 of inverter section 750 is controlled to produce a phase
current at the second end of winding 719 that is out of phase (e.g., 120 degrees
out of phase) with the phase currents at neutral points 732, 734.
[0099] Accordingly, with the above-described couplings between
the various system components, when switch 721 is in the second position,
first conductor 733 may carry a first phase component of the AC power (e.g.,
from neutral point 732), second conductor 735 may carry a second phase
component of the AC power (e.g., from winding 719), and third conductor 736
may carry a third phase component of the AC power (e.g., from neutral point
734). In an embodiment, switch 721 may be controlled into the second
position in the parking state, for example, in order to interconnect system 700
with external load 792 via junction box 712, and to enable system 700 to
provide the charging function, the utility-interconnected active power
generator function, the utility-interconnected reactive power generator
function, and/or the utility-interconnected active power filter function.
[00100] FIG. 8 is a flowchart of a method for operating a power
processing system of a plug-in electric vehicle, in accordance with an example
embodiment. The method of FIG. 8 may be implemented, for example, using
any previously described embodiment of a power processing system that
includes at least one DC energy source (e.g., a battery), at least one AC
electric motor, and at least one bi-directional inverter system.
[00101] It is to be understood that the first time period, second time
period, and third time period referred to below are intended to indicate non-
overlapping time periods, but are not intended to indicate any sequence of the
processes with which they are described. More particularly, although the
process blocks of FIG. 8 are shown to occur in a particular example sequence
and only one iteration of each process block is shown to occur, it is to be

understood that the process blocks may occur in other sequences and/or
multiple iterations or no iterations of a process block may occur during a time
period. In practice, the processes associated with blocks 802, 804, and 806
may be implemented as a state machine, and transitions between any two
states may occur at various times. However, for purposes of simplicity, the
processes associated with blocks 802, 804, 806 are illustrated and described in
the form of a flowchart.
[00102] The method may begin in step 802, when the vehicle is in a
propulsion state (e.g., during a first time period when the vehicle is
disconnected from any electric utility or external load). While in the
propulsion state, the AC electric motor(s) and bi-directional inverter system of
the power processing system may be utilized to provide a drive function,
according to an embodiment. To provide the drive function, the system causes
the bi-directional inverter system to draw direct DC electrical power from a
DC energy source in response to receiving first control signals, to convert the
DC power to AC power, and to provide the AC power to the at least one AC
electric motor in order to propel the vehicle.
[00103] Step 804 may occur when the vehicle is in a parking state
(e.g., at times the vehicle is connected with an electric utility) and a charging
mode (e.g., during a second time period). While in the parking state and the
charging mode, the windings of non-spinning AC electric motor(s) and bi-
directional inverter system of the power processing system may be utilized to
provide a charging function, according to an embodiment. To provide the
charging function, the system causes the bi-directional inverter system to draw
AC power from the windings of the AC electric motor(s) in response to
receiving second control signals, to convert the AC power to DC power, and
to provide the DC power to the DC energy source in order to recharge the DC
energy source.
[00104] Step 806 may occur when the vehicle is in a parking state
(e.g., at times the vehicle is connected with an electric utility) and a power
processing mode (e.g., during a third time period). While in the parking state

and the power processing mode, the windings of non-spinning AC electric
motor(s) and bi-directional inverter system of the power processing system
may be utilized to provide one or more power processing functions, according
to an embodiment. As described in detail, previously, the power processing
functions may include, but are not limited to, any one or more of an AC power
source function, a utility-interconnected active power generator function, a
utility-interconnected reactive power generator function, and/or a utility-
interconnected active power filter function. To provide the power processing
functions, the system causes the bi-directional inverter system to draw DC
power from the DC energy source in response to receiving third control
signals, to convert the DC power to AC power, and to provide the AC power
to the windings at least one AC electric motor in order to provide AC power to
an external load. In addition, to more specifically provide the utility-
interconnected reactive power generator function, the system causes the bi-
directional inverter system, during half of an electrical cycle, to draw AC
power from the external load via the AC electric motor(s), to convert the AC
power to DC power, and to provide the DC power to the DC energy source.
[00105] Thus, various embodiments of power processing systems
and methods for use with plug-in electric vehicles have been described above.
The embodiments may have one or more advantages over traditional systems
in which a plug-in electric vehicle includes a battery charger. For example, an
advantage may be that available system components (e.g., one or more
inverters, DC bus capacitors, and motor windings) may be used the propulsion
state to selectively apply drive power to the vehicle's traction system, and in
the parking state to provide functions associated with a charging mode and/or
a power processing mode. Accordingly, the function of a separate battery
charger may not be needed, and such a battery charger may be excluded from
the system. This may result in decreased vehicle weight (and thus extended
driving range for a given battery charge) and decreased vehicle manufacturing
cost. In addition, the space that would otherwise be used to house the battery
charger may be used for other purposes or eliminated from the vehicle.

[00106] Another advantage may be a decrease in the operational
expense of the vehicle to the consumer. For example, according to various
embodiments, battery (or other DC energy source) charging function may be
controlled by the system to occur during non-peak usage time periods, rather
than during peak usage time periods. Accordingly, the consumer may be
charged decreased utility fees from the utility company. In addition, unlike
traditional battery chargers that enable current to flow in only one direction
(e.g., from the electric utility to the vehicle's battery), embodiments described
above are bi-directional, in that they enable current to flow from the electric
utility to the vehicle's battery (or other DC energy source) during some time
periods, and they enable current to flow from the vehicle's battery (or other
DC energy source) to the electric utility during other time periods.
Accordingly, power may be provided both from the electric utility to the
vehicle and from the vehicle to the electric utility. In some cases, a utility
company may provide the consumer with refunds or credits when the vehicle
functions to the benefit of the utility company (e.g., by providing a utility-
interconnected active power generator function, a utility-interconnected
reactive power generator function, and/or a utility-interconnected active power
filter function).
[00107] While various embodiments of systems and methods have
been presented in the foregoing detailed description, it should be appreciated
that a vast number of other variations exist. It should also be appreciated that
the exemplary embodiment or exemplary embodiments are only examples, and
are not intended to limit the scope, applicability, or configuration of the
inventive subject matter in any way. Rather, the foregoing detailed
description will provide those skilled in the art with a convenient road map for
implementing the exemplary embodiment or exemplary embodiments. It
should be understood that various changes can be made in the function and
arrangement of elements without departing from the scope of the inventive
subject matter as set forth in the appended claims and the legal equivalents
thereof.

CLAIMS
What is claimed is:
1. A power processing system for use in a plug-in electric vehicle, the
system comprising:
at least one alternating current (AC) electric motor having windings;
a bi-directional inverter system, electrically coupled with the at least
one AC electric motor, the bi-directional inverter system including a plurality
of switches; and
an electronic control system, electrically coupled with the bi-
directional inverter system, wherein the electronic control system is operable
to provide a drive function by providing first control signals to the bi-
directional inverter system to cause the bi-directional inverter system to draw
direct current (DC) electrical power from a DC energy source of the vehicle,
to convert the DC power to AC power, and to provide the AC power to the
windings of the at least one AC electric motor in order to propel the vehicle,
and wherein the electronic control system is further operable to provide a
charging function by providing second control signals to the bi-directional
inverter system to cause the bi-directional inverter system to draw AC power
from the windings of the at least one AC electric motor, to convert the AC
power to DC power, and to provide the DC power to the DC energy source in
order to recharge the DC energy source.
2. The system of claim 1, further comprising:
an AC power interface electrically coupled with the at least one AC
electric motor, wherein the AC power interface is a hardware interface
selected from a group of hardware interfaces that includes a two-conductor
AC power interface, a three-conductor AC power interface, a single-phase
junction box, a two-phase junction box, a three-phase junction box, a single-
phase plug, a two-phase plug, and a three-phase plug.

3. The system of claim 1, further comprising:
an AC power interface adapted to be electrically connected with an
external load, and
wherein the electronic control system is further operable in a power
processing mode to provide third control signals to the bi-directional inverter
system to cause the bi-directional inverter system to draw DC power from the
DC energy source, to convert the DC power to AC power, and to provide the
AC power to the windings of the at least one AC electric motor in order to
provide AC power to the external load through the AC power interface.
4. The system of claim 3, wherein the external load includes an
electricity-consuming device, and wherein the electronic control system is
operable in the power processing mode to provide an AC power source
function by providing the third control signals.
5. The system of claim 3, wherein the external load includes an electric
utility, and wherein the electronic control system is operable in the power
processing mode to provide a utility-interconnected active power generator
function by providing the third control signals.
6. The system of claim 3, wherein the external load includes an electric
utility, and wherein the electronic control system is operable in the power
processing mode to provide a utility-interconnected reactive power generator
function by providing the third control signals during a first half of an
electrical cycle, and by providing fourth control signals during a second half
of the electrical cycle to cause the bi-directional inverter system to draw AC
power from the external load via the windings of the at least one AC electric
motor, to convert the AC power to DC power, and to provide the DC power to
the DC energy source.

7. The system of claim 3, wherein the external load includes an electric
utility, and wherein the electronic control system is operable in the power
processing mode to provide a utility-interconnected active power filter
function by providing the third control signals to cause the bi-directional
inverter system to draw DC power from the DC energy source, to convert the
DC power to AC power, and to provide the AC power to the windings of the
at least one AC electric motor in order to supply the AC power to the electric
utility to assist the electric utility in creating more sinusoidal voltage/current
waveforms.
8. The system of claim 1, wherein
the bi-directional inverter system includes a first inverter section and
a second inverter section, and wherein
the at least one AC electric motor includes a first motor and a second
motor, wherein the first motor has a first neutral point and first motor
windings with first ends and second ends, and the second motor has a second
neutral point and second motor windings with first ends and second ends, and
wherein
the system further comprises:
a two-conductor AC power interface;
a first conductor between the first motor and the AC power interface;
and
the second conductor between the second motor and the AC power
interface, wherein
the first ends of the first motor windings are electrically coupled with
the first inverter section, and the first neutral point is adapted to be electrically
coupled with the first conductor between, and wherein the first ends of the
second motor windings are electrically coupled with the second inverter
section, and the second neutral point is adapted to be electrically coupled with
the second conductor.

9. The system of claim 1, wherein the bi-directional inverter system
includes a first inverter section, and wherein the at least one AC electric motor
includes a first motor having windings with first ends and second ends,
wherein the first ends of the windings are electrically coupled with the first
inverter section, and wherein the system further comprises:
a three-conductor AC power interface;
a switch array having a plurality of switches; and
three conductors between the switch array and the three conductor
AC power interface, wherein
the second ends of the windings of the first motor each are
electrically coupled to a switch of the switch array, and when the plurality of
switches of the switch array are in a first position, the second ends are
interconnected to form a neutral point of the first motor, and when the
switches of the switch array are in a second position, each of the second ends
are electrically coupled with one of the three conductors between the switch
array and the three-conductor AC power interface.
10. The system of claim 1, wherein
the bi-directional inverter system includes a first inverter section, a
second inverter section, and a third inverter section, and wherein
the at least on AC electric motor includes a first motor having a first
neutral point and first motor windings with first ends and second ends, a
second motor having a second neutral point and second motor windings with
first ends and second ends, and a third motor having a third neutral point and
third motor windings with first ends and second ends, and
the system further comprises:
a three-conductor AC power interface;
a first conductor between the first motor and the AC power interface;
a second conductor between the second motor and the AC power
interface; and

a third conductor between the third motor and the AC power
interface, wherein
the first ends of the first motor windings are electrically coupled with
the first inverter section, and the first neutral point of the first motor is adapted
to be electrically coupled with the first conductor, the first ends of the second
motor windings are electrically coupled with the second inverter section, and
the second neutral point of the second motor is adapted to be electrically
coupled with the second conductor, and the first ends of the third motor
windings are electrically coupled with the third inverter section, and the third
neutral point of the third motor is adapted to be electrically coupled with the
third conductor.
11. The system of claim 1, wherein
the bi-directional inverter system includes a first inverter section and
a second inverter section, and wherein
the at least one AC electric motor includes a first motor and a second
motor, wherein the first motor has a first neutral point and first motor
windings with first ends and second ends, and the second motor has second
motor windings with first ends and second ends, and wherein
the system further comprises:
a three-conductor AC power interface;
a plurality of DC bus capacitors having a connection point
therebetween, wherein the plurality of DC bus capacitors is electrically
coupled in parallel with the bi-directional inverter system;
an inductor electrically coupled to the connection point between the
plurality of DC bus capacitors;
a first conductor electrically coupled between the inductor and the
AC power interface;
a second conductor electrically coupled between the first motor and
the AC power interface; and

a third conductor between the second motor and the AC power
interface, wherein
the first ends of the first motor windings are electrically coupled with
the first inverter section, and the first neutral point is adapted to be electrically
coupled with the second conductor, and wherein the first ends of the second
motor windings are electrically coupled with the second inverter section, and
the second neutral point is adapted to be electrically coupled with the third
conductor.
12. The system of claim 1,
the inverter system includes a first inverter section and a second
inverter section, and wherein
the at least one AC electric motor includes a first motor and a second
motor, wherein the first motor includes a first neutral point and first motor
windings with first ends and second ends, and the second motor includes a
second neutral point and second motor windings with first ends and second
ends,
the system further comprising:
a three-conductor AC power interface;
a half bridge electrically coupled in parallel with the bi-directional
inverter system, wherein the half bridge includes at least two switches
connected in series and a connection point between the at least two switches;
an inductor electrically coupled to the connection point between the
at least two switches;
a first conductor electrically coupled between the inductor and the
AC power interface;
a second conductor electrically coupled between the first motor and
the AC power interface; and
a third conductor electrically coupled between the second motor and
the AC power interface, wherein

the first ends of the first motor windings are electrically coupled with
the first inverter section, the first neutral point is adapted to be electrically
coupled with the second conductor, the first ends of the second motor
windings are electrically coupled with the second inverter section, and the
second neutral point of the second motor is adapted to be electrically coupled
with the third conductor.
13. The system of claim 1,
the inverter system includes a first inverter section and a second
inverter section, and
the at least one AC electric motor includes a first motor and a second
motor, wherein the first motor includes a first neutral point and first motor
windings having first ends and second ends, and the second motor includes a
second neutral point and second motor windings that include a first second
motor winding, a second second motor winding, and a third second motor
winding, wherein the second motor windings have first ends and second ends,
and wherein
the system further comprises:
a three-conductor AC power interface;
a switch adapted to be switched between a first position and a second
position;
a first conductor between the first motor and the AC power interface;
a second conductor between the second motor and the AC power
interface; and
a third conductor between the second motor and the AC power
interface, wherein
the first ends of the first motor windings are electrically coupled with
the first inverter section, and the first neutral point is adapted to be electrically
coupled with the first conductor, the first ends of the second motor windings
are electrically coupled with the second inverter section, and a second end of
the first second motor winding is electrically coupled with the switch, wherein

the second end of the first second motor winding also is electrically coupled
with a second end of the second second motor winding and a second end of
the third second motor winding when the switch is in the first position, and
wherein the second end of the first second motor winding is electrically
coupled with the second conductor when the switch is in the second position,
and wherein the second end of the second second motor winding and the
second end of the third second motor winding are electrically coupled together
to form the second neutral point.
14. A power processing system for use in a plug-in electric vehicle, the
system comprising:
at least one alternating current (AC) electric motor having windings;
and
a bi-directional inverter system electrically coupled with the at least
one AC electric motor, the bi-directional inverter system including a plurality
of switches, wherein the bi-directional inverter system is adapted cause the
system to provide a drive function by drawing direct current (DC) electrical
power from a DC energy source of the vehicle in response to receiving first
control signals, converting the DC power to AC power, and providing the AC
power to the windings of the at least one AC electric motor in order to propel
the vehicle, and wherein the bi-directional inverter system is adapted cause the
system to provide a charging function by drawing AC power from the
windings of the at least one AC electric motor in response to receiving second
control signals, converting the AC power to DC power, and providing the DC
power to the DC energy source in order to recharge the DC energy source.
15. The system of claim 14, further comprising:
an AC power interface adapted to electrically connect with an
external load in the form of an electricity-consuming device, and
wherein the bi-directional inverter system is further adapted cause the
system to provide an AC power source function by drawing DC power from

the DC energy source in response to third control signals, converting the DC
power to AC power, and providing the AC power to the windings of the at
least one AC electric motor in order to provide AC power to the electricity-
consuming device.
16. The system of claim 14, further comprising:
an AC power interface adapted to electrically connect with an
external load in the form of an electric utility, and
wherein the bi-directional inverter system is further adapted cause the
system to provide a utility-interconnected active power generator function by
drawing DC power from the DC energy source in response to third control
signals, converting the DC power to AC power, and providing the AC power
to the windings of the at least one AC electric motor in order to provide AC
power to the electric utility.
17. The system of claim 14, further comprising:
an AC power interface adapted to electrically connect with an
external load in the form of an electric utility, and
wherein the bi-directional inverter system is further adapted cause the
system to provide a utility-interconnected reactive power generator function
by drawing DC power from the DC energy source in response to third control
signals during a first half of an electrical cycle, converting the DC power to
AC power during the first half of the electrical cycle, and providing the AC
power to the windings of the at least one AC electric motor in order to provide
AC power to the electric utility during the first half of the electrical cycle, and
drawing AC power from the electric utility via the windings of the at least one
AC electric motor in response to fourth control signals during a second half of
the electrical cycle, converting the AC power to DC power during the second
half of the electrical cycle, and providing the DC power to the DC energy
source during the second half of the electrical cycle.

18. The system of claim 14, further comprising:
an AC power interface adapted to electrically connect with an
external load in the form of an electric utility, and
wherein the bi-directional inverter system is further adapted cause the
system to provide a utility-interconnected active power filter function by
drawing DC power from the DC energy source in response to third control
signals, converting the DC power to AC power, and providing the AC power
to the windings of the at least one AC electric motor in order to supply the AC
power to the electric utility to assist the electric utility in creating more
sinusoidal voltage/current waveforms.
19. A method for operating a power processing system of a plug-in
electric vehicle, the method comprising the steps of:
providing first control signals to a bi-directional inverter system of
the vehicle, during a first time period, which cause the bi-directional inverter
system to draw direct current (DC) electrical power from a DC energy source
of the vehicle in response to the first control signals, to convert the DC power
to alternating current (AC) power, and to provide the AC power to windings of
at least one AC electric motor of the vehicle in order to propel the vehicle,
thus providing a drive function; and
providing second control signals to the bi-directional inverter
system, during a second time period, which cause the bi-directional inverter
system to draw AC power from the windings of the at least one AC electric
motor in response to receiving the second control signals, to convert the AC
power to DC power, and to provide the DC power to the DC energy source in
order to recharge the DC energy source, thus providing a charging function.

20. The method of claim 19, further comprising:
providing third control signals to the bi-directional inverter system,
during a third time period, which cause the bi-directional inverter system to
draw DC power from the DC energy source in response to receiving the third
control signals, to convert the DC power to AC power, and to provide the AC
power to the windings of the at least one AC electric motor in order to provide
AC power to an external load, thus providing a power processing mode.

Embodiments include a power processing system and methods of its operation in a plug-in electric vehicle. The power processing system includes at least one AC electric motor, a bi-directional inverter system, and an electronic control system. The electronic control system provides a drive function by providing first control signals to the bi-directional inverter system which, in response, draws DC electrical power from a DC energy source, converts the DC power to AC power, and provides the AC power to windings of the at least one AC electric motor. The electronic control system also provides a charging function by providing second control signals to the bi-directional inverter system which, in response, draws AC power from the
windings of the at least one AC electric motor, converts the AC power to DC power, and provides the DC power to the DC energy source in order to
recharge the DC energy source.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=p1x+hyCVy9XBQK46sFHlsg==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 268847
Indian Patent Application Number 763/KOL/2009
PG Journal Number 39/2015
Publication Date 25-Sep-2015
Grant Date 18-Sep-2015
Date of Filing 19-May-2009
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address 300 RENAISSANCE CENTER, DETROIT, MICHIGAN
Inventors:
# Inventor's Name Inventor's Address
1 MOHAMMAD N. ANWAR 6471 ANNA DRIVE, VAN BUREN TWP, MICHIGAN 48111
2 ERKAN MESE 623 DORCHESTER DR APT JJ ROCHESTER HILLS, MICHIGAN 48307
PCT International Classification Number H02J7/14; H02P27/06
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 12/394805 2009-02-27 U.S.A.