Title of Invention

MODIFIED CONJUGATED DIENE POLYMER AND PROCESS FOR PRODUCING THEREOF

Abstract A modified conjugated diene polymer comprises a modifying group based on a low molecular weight compound having two or more tertiary amino groups and one or more alkoxysilyl groups in a molecule which bonds to a conjugated diene polymer obtained by polymerization of a conjugated diene compound or a conjugated diene polymer obtained by copolymerization of a conjugated diene compound and an aromatic vinyl compound. The process for producing the modified conjugated diene polymer comprises the steps of: polymerizing a conjugated diene compound or copolymerizing a conjugated diene compound and an aromatic vinyl compound in a hydrocarbon solvent using an alkali metal initiator and/or an alkaline earth metal initiator; and reacting active terminals of the resulting polymer with a low molecular weight compound having two or more tertiary amino groups and one or more alkoxysilyl groups in the molecule.
Full Text DESCRIPTION
MODIFIED CONJUGATED DIENE POLYMER AND
PROCESS FOR PRODUCING THEROF
TECHNICAL FIELD
[0001]
The present invention relates to a modified conjugated diene polymer, a process
for producing the polymer, and a composition using the polymer. More particularly,
the present invention relates to a modified conjugated diene polymer having a
modifying group in the molecule, a process for producing the modified polymer, a
composition using the modified polymer, and a tire containing the composition of the
modified polymer.
BACKGROUND ART
[0002]
With a recent demand for reducing fuel consumption of automobiles, there is a
need for a conjugated diene polymer which exhibits low rolling resistance, excellent
abrasion resistance and excellent tensile properties as a rubber material for tire, and
ensures drivability represented by wet skid performance.
DISCLOSURE OF THE INVENTION
Problems to be solved by the Invention
[0003]
In order to reduce the rolling resistance of a tire, it is necessary to reduce the
hysteresis loss of vulcanized rubber. As the evaluation indices for the hysteresis loss
of vulcanized rubber, rebound resilience at 50 to 80°C, tan 8 at 50 to 80°C, Goodrich

heat buildup, and the like are used. A rubber material with large rebound resilience at
50 to 80°C and a small tan 5 at 50 to 80°C or small Goodrich heat buildup exhibits a
small hysteresis loss. Examples of the rubber material with the low hysteresis loss
may include natural rubber, polyisoprene rubber, polybutadiene rubber, and the like.
However, these rubber materials exhibit poor wet skid performance. As a method for
reducing hysteresis loss without impairing wet skid performance, a method of
introducing a modifying group into the polymer terminal of a styrene-butadiene
copolymer having various structures, obtained by polymerization in a hydrocarbon
solvent using an organolithium initiator, has been proposed.
[0004]
WO 2001/023467 discloses a composition which is obtained by compounding
silica into a modified polymer produced by reacting a poly functional compound having
an epoxy group in the molecule with an active terminal of a rubber-like polymer.
However, improvements of the hysteresis loss and abrasion resistance of the
composition compounded with the silica were still insufficient.
[0005]
JP-A-11-29659 and JP-A-61-296001 disclose modified polymers produced by
reacting a specific amide compound with an active terminal of a rubber-like polymer
and a composition of the modified polymer. Although these compositions prepared by
compounding carbon black or silica into the modified polymers exhibited improved
hysteresis loss and improved abrasion resistance, the degree of the improvements in
those properties were still insufficient.
[0006]
JP-A-7-233217 and WO 2003/087171 disclose diene rubbers into which a
tertiary amino group and an alkoxysilyl group are introduced. By compounding silica
or a mixture of silica and carbon black into the modified polymers, those properties can
be improved in some degree. However, the composition into which silica is

compounded exhibits inferior processability as compared with the composition into
which carbon black is compounded, therefore, it causes the problem of an increased
processing cost. Generally a polymer in which a functional group having affinity with
silica is introduced tends to have poor processability in compounding and have a
problem of a limitation in its use.
[0007]
JP-A-2004-18795 discloses a modified polymer having a primary amino group
and an alkoxysilyl group. This patent document also discloses a modified polymer of
which the polymer chain has a polyfunctional monomer copolymerized therewith or at
least a part of the copolymer is coupled with a coupling agent having two or more
functional groups. However, these modified polymers also have a problem of poor
processability due to strong affinity of the primary amino group with fillers. In
addition, the process for producing the modified polymers required to a complicated
hydrolysis step for producing a primary amino group.
[0008]
JP-A-11-349632 discloses a diene rubber into which a methylene amino group
and an alkoxysilyl group are introduced and a composition containing the modified
diene rubber. Although the composition prepared by compounding carbon black and
silica into the modified polymer exhibited an improved hysteresis loss and improved
abrasion resistance, balanced improvement between the hysteresis loss and the wet skid
performance was still insufficient.
[0009]
JP-A-2005-290355 discloses a modified polymer having a tertiary amino group
and an alkoxysilyl group and a composition containing the modified polymer.
Although the composition prepared by compounding silica into the modified polymer
exhibited an improved hysteresis loss, the degree of the improvement was still
insufficient.

[0010]
JP-A-11-189616 discloses a modified polymer produced by reacting a
cycloaminoalkoxysilane compound with an active terminal of a rubber-like polymer and
a composition of the modified polymer. Although the composition prepared by
compounding carbon black and silica into the modified polymer exhibited an improved
hysteresis loss and improved abrasion resistance, without impairing wet skid
performance, the composition tends to exhibit poor processability.
[Patent document 1] WO 2001/023467
[Patent document 2] JP-A-11-29659
[Patent document 3] JP-A-61-296001
[Patent document 4] JP-A-7-233217
[Patent document 5] WO 2003/087171
[Patent document 6] JP-A-2004-18795
[Patent document 7] JP-A-11-3 4963 2
[Patent document 8] JP-A-2005-290355
[Patent document 9] JP-A-11-189616
Means for Solving the Problems
[0011]
Objects of the present invention are to provide a modified conjugated diene
polymer exhibiting an excellent balanced properties among wet skid performance, low
hysteresis loss properties, abrasion resistance, and tensile strength when vulcanized,
irrespective of the types and the combination of fillers being compounded to provide a
process for producing the modified polymer and to provide a composition comprising
the modified polymer. Another object of the present invention is to provide a tire
comprising a composition of the modified polymer.
As a result of extensive studies to solve the above-mentioned problems, the

inventors have found that a modified conjugated diene polymer containing specific
modification groups in the molecule is capable of being kneaded under the conditions
milder than the conventional conditions employed in general methods of kneading the
polymer with an inorganic material or an organic material, and can thus be selected
more wide range of compounding conditions and constantly produce a composition with
higher performance. This finding has led to the completion of the present invention.
[0012]
Specifically the present invention provides:
1. A modified conjugated diene polymer comprising a modifying group based on a
low molecular weight compound having two or more tertiary amino groups and one or
more alkoxysilyl groups in a molecule which bonds to a conjugated diene polymer
obtained by polymerization of a conjugated diene compound or a conjugated diene
polymer obtained by copolymerization of a conjugated diene compound and an
aromatic vinyl compound.
2. The modified conjugated diene polymer according to item 1, wherein the
polymer is represented by the following general formula (1), (2), or (3),
[0013]

[0014]
wherein P represents the conjugated diene polymer; R1 and R2, which may be the same
or different from each other, represent a hydrocarbon group having 1 to 12 carbon atoms,
which may contain an unsaturated bond; R3 represents a hydrocarbon group having 1 to
20 carbon atoms, which may contain an unsaturated bond; R , R , R , and R , which
may be the same or different from each other, represent a hydrocarbon group having 1

to 20 carbon atoms, which may be substituted with an organic group containing Si, O,
or N and not containing an active hydrogen, and which may contain an unsaturated
bond; f is an integer of 1 to 2, d is an integer of 1 to 2, and e is an integer of 0 to 1,
provided that d + e + f = 3.
[0015]

[0016]
wherein P, R1, R3, R4, d, e, and fare the same as defined in the general formula (1), R8
and R9, which may be the same or different from each other,represent an aliphatic
hydrocarbon group having 1 to 6 carbon atoms, which may contain an unsaturated
bond; and R10 represents a hydrocarbon group having 1 to 20 carbon atoms, which may
be substituted with an organic group containing Si, O, or N and not containing an active
hydrogen, and which may contain an unsaturated bond.
[0017]

[0018]
wherein P, R3, R4, R7, d, e, and fare the same as defined in the general formula (1); R8
and R10 are the same as defined in the general formula (2); and R1 represents a
hydrocarbon group having 1 to 6 carbon atoms.

3. The modified conjugated diene polymer according to item 1, wherein the
polymer is represented by the following general formula (4),
[0019]

[0020]
wherein P, R3, R5, and R6 are the same as defined in the general formula (1); R12 and R13,
which may be the same or different from each other, represent a hydrocarbon group
having 1 to 12 carbon atoms, which may contain an unsaturated bond; and R14 and R15,
which may be the same or different from each other, represent a hydrocarbon group
having 1 to 20 carbon atoms, which may be substituted with an organic group
containing Si, O, or N and not containing an active hydrogen, and which may contain an
unsaturated bond.
4. The modified conjugated diene polymer according to item 2, wherein R4 in the
general formula (1), (2), or (3) is a hydrocarbon group having 1 to 20 carbon atoms,
which may contain an unsaturated bond.
5. A process for producing a modified conjugated diene polymer comprising the
steps of: polymerizing a conjugated diene compound or copolymerizing a conjugated
diene compound and an aromatic vinyl compound in a hydrocarbon solvent using an
alkali metal initiator and/or an alkaline earth metal initiator; and reacting active
terminals of the resulting polymer with a low molecular weight compound having two
or more tertiary amino groups and one or more alkoxysilyl groups in the molecule.
6. The process for producing the modified conjugated diene polymer according to
item 5, wherein the low molecular weight compound is represented by the following
general formula (5), (6), or (7) or a condensate thereof,

[0021]

[0022]
wherein R and R , which may be the same or different from each other, represent a
hydrocarbon group having 1 to 12 carbon atoms, which may contain an unsaturated
bond; R represents a hydrocarbon group having 1 to 20 carbon atoms, which may
contain an unsaturated bond; R4, R5, R6, and R7, which may be the same or different
from each other, represent a hydrocarbon group having 1 to 20 carbon atoms, which
may be substituted with an organic group containing Si, O, or N and not containing an
active hydrogen, and which may contain an unsaturated bond; and i is an integer of 1 to
3.
[0023]

[0024]
wherein R1, R3, and R4 are the same as defined in the general formula (5); R and R ,
which may be the same or different from each other, represent an aliphatic hydrocarbon
group having 1 to 6 carbon atoms, which may contain an unsaturated bond; and R
represents a hydrocarbon group having 1 to 20 carbon atoms, which may be substituted
with an organic group containing Si, O, or N and not containing an active hydrogen, and
which may contain an unsaturated bond; and i is an integer of 1 to 3.

[0025]

[0026]
wherein R3, R4, and R7 are the same as defined in the general formula (5); R8 and R10
are the same as defined in the general formula (6); and R11 represents a hydrocarbon
group having 1 to 6 carbon atoms; and i is an integer of 1 to 3.
7. The process for producing the modified conjugated diene polymer according to
item 5, wherein the low molecular weight compound is represented by the following
general formula (8) or a condensate thereof,
[0027]

[0028]
wherein R3, R5, and R6 are the same as defined in the general formula (5); R and R ,
which may be the same or different from each other, represent a hydrocarbon group
having 1 to 12 carbon atoms, which may contain an unsaturated bond; and R and R ,
which may be the same or different from each other, represent a hydrocarbon group
having 1 to 20 carbon atoms, which may be substituted with an organic group
containing Si, O, or N and not containing an active hydrogen, and which may contain an
unsaturated bond.
8. The process for producing the modified conjugated diene polymer according to

item 6 wherein the low molecular weight compound is represented by the general
formula (5), (6), or (7) or a condensate thereof, in which R4 represents a hydrocarbon
group having 1 to 20 carbon atoms, which may contain an unsaturated bond.
9. The process for producing the modified conjugated diene polymer according to
item 5, wherein the low molecular weight compound is at least one selected from the
group consisting of l-[3-(trialkoxysilanyl)-propyl]-4-alkylpiperazine,
l-[3-(alkyldialkoxysilanyl)-propyI]-4-alkylpiperazine,
l-[3-(trialkoxysilanyl)-propyl]-3-alkylimidazolidine,
l-[3-(alkyldialkoxysilanyI)-propyl]-3-alkylimidazolidine,
1-[3-(trialkoxysilanyl)-propyl]-3-alkylhexahydropyrimidine,
1 -[3 -(alkyldialkoxysiIanyl)-propyl]-3 -alkylhexahydropyrimidine,
3-[3-(trialkoxysilanyl)-propyl]-l-alkyl-l,2,3,4-tetrahydropyrimidine, and
3-[3-(alkyldialkoxysilanyl)-propyl]-l-alkyl-l,2,3,4-tetrahydropyrimidine.
10. The process for producing the modified conjugated diene polymer according to
any one of items 5 to 9, wherein the active terminals of the polymer or the conjugated
diene polymer is coupled with a polyfunctional modifying agent prior to, subsequent to,
or concurrently with reacting the active terminals of the polymer with the low molecular
weight compound.
11. The process for producing the modified conjugated diene polymer according to
item 10, wherein the polyfunctional modifying agent is a glycidyl compound, which
contains an amino group in a molecule.
12. A modified conjugated diene polymer composition comprising: 1 to 150 parts by
weight of a reinforcing filler and 0.1 to 20 parts by weight in total of vulcanizing agent
and a vulcanizing accelerator, based on 100 parts by weight of a rubber component
comprising the modified conjugated diene polymer according to any one of items 1 to 4
or the modified conjugated diene polymer obtained by the process according to any one
of items 5 to 11.

13. A tire comprising the modified conjugated diene polymer composition according
to item 12.
Advantageous Effect of the Invention
[0029]
Due to the capability of homogeneously dispersing fillers in the form of fine
particles, the modified conjugated diene polymer according to the present invention can
produce a composition having a preferable viscosity which makes it possible to select a
more wide range of kneading conditions than the conventional ones, when various
fillers are compounded. In addition, since the filler is homogeneously dispersed in the
form of fine particles in the matrix of the conjugated diene polymer, the resulting
composition exhibits high performance constantly. As a result, the vulcanized rubber
composition obtained by vulcanizing the modified conjugated diene polymer exhibits
high performance, with excellent wet skid performance and low hysteresis loss
properties, which are the characteristics in a trade-off relation, as well as abrasion
resistance and tensile strength in a sufficiently balanced manner, when the vulcanized
rubber composition is used for a tire. In addition to the application for a tire, the
vulcanized rubber composition is also suitable for shoes, a damper, and the like.
[0030]
Furthermore, since fillers such as silica, carbon black, a metal oxide, and a metal
hydride can be uniformly dispersed even in a case where the modified conjugated diene
polymer composition according to the present invention is a thermoplastic elastomer,
improvements in strength, flame retardancy, tensile strength, and transparency which
have not been achieved by the conventional composition, can be achieved. For
example, when the composition used in an asphalt composition, an improvement of
aggregate grip and the like can be obtained. When the modified conjugated diene

polymer according to the present invention is compounded with other polar resins, a
high performance composition can be easily obtained due to the improved compatibility.
BEST MODE FOR CARRYING OUT THE INVENTION
[0031]
Next, embodiments of the present invention will be described. The following
embodiments are given in order to illustrate the present invention and should not be
construed to be limiting of the present invention. The present invention can be
implemented in a various manners to the extent not departing from the gist thereof.
[0032]
The modified conjugated diene polymer according to the present invention
comprises a modifying group based on a low molecular weight compound having two
or more tertiary amino groups and one or more alkoxysilyl groups in a molecule which
bonds to a conjugated diene polymer obtained by polymerization of a conjugated diene
compound or a conjugated diene polymer obtained by copolymerization of a conjugated
diene compound and an aromatic vinyl compound. The modified conjugated diene
polymer according to the present invention can exhibit the above-mentioned excellent
effects due to having specific modifying groups in the molecule.
[0033]
The conjugated diene polymer which constitutes the modified conjugated diene
polymer, is a homopolymer of a single conjugated diene compound, a copolymer of two
or more different conjugated diene compounds, or a copolymer of a conjugated diene
compound and an aromatic vinyl compound.
[0034]
Examples of the conjugated diene compound may include 1,3-butadiene,
isoprene, 2,3-dimethyl-l,3-butadiene, 1,3-pentadiene, 3-methyl-l,3-pentadiene,
1,3-heptadiene, 1,3-hexadiene and the like. These conjugated diene compounds may

be used either alone or in combination of two or more. Preferable examples may
include 1, 3-butadiene and isoprene.
[0035]
Examples of the aromatic vinyl compound may include styrene, p-methylstyrene,
a-methylstyrene, vinyl ethylbenzene, vinyl xylene, vinyl naphthalene, diphenylethylene
and the like. These aromatic vinyl compounds may be used either alone or in
combination of two or more. Preferable examples may include styrene.
[0036]
In order to prevent cold flow of the conjugated diene polymer, polyfunctional
aromatic vinyl compounds such as divinylbenzene can also be used from the viewpoint
of controlling branches.
[0037]
The conjugated diene polymer may be either a random copolymer or a block
copolymer. Examples of the random copolymer include a butadiene-isoprene random
copolymer, a butadiene-styrene random copolymer, an isoprene-styrene random
copolymer, a butadiene-isoprene-styrene random copolymer, and the like. As the
compositional distribution of monomers in the copolymer chain, a complete random
copolymer which is close to a statistical random composition, a tapered random
copolymer in which the composition has a tapered distribution, and the like can be
given. The bonding pattern of conjugated dienes, that is, the composition of 1,4-bond,
1,2-bond, and the like may be exist either uniformly or having distribution in the
composition.
[0038]
Examples of the block copolymers may include a 2-type block copolymer which
consists of two blocks, a 3-type block copolymer which consists of three blocks, a
4-type block copolymer which has four blocks, and the like. For example, when a
block which consists of an aromatic vinyl compound such as styrene is indicated by S

and a block which has a conjugated diene compound such as butadiene, isoprene, and
the like and/or a block which has a copolymer of an aromatic vinyl compound and a
conjugated diene compound is indicated by B, these polymers can be represented by an
S-B 2-type block copolymer, an S-B-S 3-type block copolymer, an S-B-S-B 4-type
block copolymer, and the like. In the block copolymers represented by the
above-mentioned formulas, the boundary of each block does not necessarily need to be
clearly distinguished. When the block B is a copolymer of an aromatic vinyl
compound and a conjugated diene compound, the aromatic vinyl compound in the block
B may be either uniformly distributed or distributed in a tapered form. In addition, the
block B may contain a part in which an aromatic vinyl compound is uniformly
distributed and/or a part in which an aromatic vinyl compound is distributed in a tapered
form. Two or more of these parts may exist in the block B. Moreover, the block B
may contain two or more segments, each having a content of aromatic vinyl compound
differing from the other. When there are two or more blocks S and two or more blocks
B in the copolymer, the molecular weight, the structure of the composition, and the like
in these two or more blocks may be either the same or different from each other.
[0039]
Examples of more general structures of the block copolymer may include the
structures represented by the following general formulas.
[0040]
(S-B)n, S-(B-S)n, B-(S-B)n, (S-B)m-X, [(S-B)n]m-X, [(B-S)n-B]m-X, [(S-B)n-S]m-X
wherein n is an integer of 1 or more, and preferably 1 to 5, m is an integer of 2 or more,
and preferably 2 to 11, and X represents a residue of a coupling agent or a residue of a
polyfunctional initiator, provided that the structure of the polymer chains which bond to
X may be either the same or different from each other.

In the present invention, the conjugated diene polymers, which constitute the
modified conjugated diene copolymer, may be an arbitrary mixture of the polymers
having the structures shown by the above-mentioned general formulas.
[0041]
The conjugated diene polymer which constitutes the modified conjugated diene
polymer according to the present invention is preferably a polymer obtained by anionic
polymerization reaction, more preferably a polymer having active ends obtained by a
growth reaction of living anionic polymerization.
[0042]
The conjugated diene polymer which constitutes the modified conjugated diene
polymer according to the present invention may be a hydrogenated conjugated diene
copolymer obtained by converting all or a part of the double bonds of the conjugated
diene polymer into saturated hydrocarbons. Since the modified conjugated diene
polymer in which all or a part of the double bonds have been converted into saturated
hydrocarbons has improved heat resistance and weather resistance, it is possible to
prevent deterioration of the product when processed at a high temperature. In addition,
it is possible to change mobility of molecules or to improve compatibility with other
polymer compounds. As a result, such a hydrogenated modified conjugated diene
polymer exhibits excellent performance in various applications such as application for
automobiles.
[0043]
More specifically, the degree of hydrogenation of unsaturated double bonds
based on the conjugated diene compounds in the conjugated diene polymer according to
the present invention can be arbitrarily selected according to the objective, without any
particular limitations. In order to obtain a polymer with good heat aging resistance and
weather resistance, the degree of hydrogenation of unsaturated double bonds based on
the conjugated diene compounds in the conjugated diene polymer is preferably more

than 70%, more preferably 75% or more, still more preferably 85% or more, and
particularly preferably 90% or more. In order to improve heat stability, molecule
mobility, or compatibility with other resins, the degree of hydrogenation in the
conjugated diene polymer is preferably from 3 to 70%, more preferably from 5 to 65%,
and still more preferably from 10 to 60%. Although there are no particular limitations,
the degree of hydrogenation of aromatic double bonds based on the aromatic vinyl
compound in the copolymer of a conjugated diene compound and an aromatic vinyl
compound is preferably 50% or less, more preferably 30% or less, and still more
preferably 20% or less. The degree of hydrogenation can be measured by using a
nuclear magnetic resonance apparatus (NMR).
[0044]
As the method of hydrogenation, a commonly known method can be used. A
particularly preferable hydrogenation method is a method of blowing hydrogen gas into
a polymer solution in the presence of a catalyst. Examples of the catalyst may include
a heterogeneous catalyst such as a catalyst containing a noble metal supported on a
porous inorganic material; a homogeneous catalyst such as a catalyst produced by
reacting a solubilized salt of nickel, cobalt, or the like with organoaluminum or the like;
a catalyst using a metallocene such as titanocene, and the like. Among these, a
titanocene catalyst with which mild hydrogenation conditions can be selected is
particularly preferable. Hydrogenation of aromatic groups is possible by using a noble
metal-supported catalyst.
[0045]
Examples of catalysts may include (1) a support-type heterogeneous
hydrogenation catalyst with a metal such as Ni, Pt, Pd, Ru, or the like supported on
carbon, silica, alumina, diatomaceous earth, or the like; (2) a Ziegler-type
hydrogenation catalyst using a transition metal salt such as an organic acid salt of Ni,
Co, Fe, Cr, or the like or an acetylacetone salt and an reducing agent such as an

organoaluminum; and (3) an organic metal complex such as an organometallic
compound of Ti, Ru, Rh, Zr, or the like. Specific examples may include hydrogenation
catalysts described in JP-B-42-8704, JP-B-43-6636, JP-B-63-4841, JP-B-1-37970,
JP-B-1-53851, JP-B-2-9041, and JP-A-8-109219. Preferable examples of the
hydrogenation catalyst may include reaction mixtures of a titanocene compound and a
reductive organometallic compound.
[0046]
The modified conjugated diene polymer according to the present invention is
preferably represented by the following general formula (1), (2), (3) or (4),
[0047]

[0048]
wherein P represents the conjugated diene polymer; R1 and R2, which may be the same
or different from each other, represent a hydrocarbon group having 1 to 12 carbon atoms,
which may contain an unsaturated bond; R3 represents a hydrocarbon group having 1 to
20 carbon atoms, which may contain an unsaturated bond; R4, R5, R6, and R7, which
may be the same or different from each other, represent a hydrocarbon group having 1
to 20 carbon atoms, which may be substituted with an organic group containing Si, O,
or N and not containing an active hydrogen, and which may contain an unsaturated
bond; f is an integer of 1 to 2, d is an integer of 1 to 2, and e is an integer of 0 to 1,
provided that d + e + f = 3.
[0049]


[0050]
wherein P, R1, R3, R4, d, e, and fare the same as defined in the general formula (1); R8
and R9, which may be the same or different from each other, represent an aliphatic
hydrocarbon group having 1 to 6 carbon atoms, which may contain an unsaturated
bond; and R10 represents a hydrocarbon group having 1 to 20 carbon atoms, which may
be substituted with an organic group containing Si, O, or N and not containing an active
hydrogen, and which may contain an unsaturated bond.
[0051]

[0052]
wherein P, R3, R4, R7, d, e, and fare the same as defined in the general formula (1); R8
and R10 are the same as defined in the general formula (2); and Ru represents a
hydrocarbon group having 1 to 6 carbon atoms.
[0053]

[0054]
wherein P, R3, R5, and R6 are the same as defined in the general formula (1); R and R ,

which may be the same or different from each other,, represent a hydrocarbon group
having 1 to 12 carbon atoms, which may contain an unsaturated bond; R14 and R15,
which may be the same or different from each other, represent a hydrocarbon group
having 1 to 20 carbon atoms, which may be substituted with an organic group
containing Si, O, or N and not containing an active hydrogen, and which may contain an
unsaturated bond.
In the general formulas (1), (2), (3), and (4), P and R1 to R15 have meanings
defined below respectively. That is, P represents a conjugated diene polymer, and R1
and R2 are hydrocarbon groups having 1 to 12 carbon atoms. The hydrocarbon groups
may or may not contain an unsubstituted bond, and each hydrocarbon group may be
either the same or different from the other hydrocarbon groups. The hydrocarbon
groups may be either an acyclic hydrocarbon group or a cyclic hydrocarbon group. R3
represents a hydrocarbon group having 1 to 20 carbon atoms, which may or may not
contain an unsaturated bond, and may be either an acyclic hydrocarbon group or a
cyclic hydrocarbon group.
[0055]
R4, R5, R6, R7, R10, R14, and R15 represent hydrocarbon groups having 1 to 20
carbon atoms or hydrocarbon groups having 1 to 20 carbon atoms which are substituted
with an organic group containing Si, O, or N and not containing an active hydrogen.
The hydrocarbon groups may or may not contain an unsubstituted bond, and each
hydrocarbon group may be either the same or different from the other hydrocarbon
groups. In addition, the hydrocarbon groups may be either an acyclic hydrocarbon
group or a cyclic hydrocarbon group. The active hydrogen is a hydrogen which
deactivates living terminals of the polymer such as SiOH, OH, NH, or NH2. Examples
of the hydrocarbon group substituted with an organic group containing Si may include a
trialkylsilanylalkyl group, a dialkylarylsilanylalkyl group, a triarylsilanylalkyl group, a
triarylsilanylaryl group, a dialkylalkoxysilanylalkyl group and the like. Examples of

the hydrocarbon group substituted with an organic group containing O may include an
alkoxyalkyl group, an aryloxyalkyl group, an aryloxyaryl group and the like.
Examples of the hydrocarbon group substituted with an organic group containing N may
include a dialkylaminoalkyl group, an alkylarylaminoalkyl group, a diarylaminoalkyl
group, a dialkylaminoaryl group and the like.
[0056]
R8 and R9 represent aliphatic hydrocarbon groups having 1 to 6 carbon atoms.
These hydrocarbon groups may or may not contain an unsubstituted bond, and each
hydrocarbon group may be either the same or different from the other hydrocarbon
groups. R11 represents a hydrocarbon group having 1 to 6 carbon atoms. R12 and R13
represent hydrocarbon groups having 1 to 12 carbon atoms. These hydrocarbon
groups may or may not contain an unsubstituted bond, and each hydrocarbon group may
be either the same or different from the other hydrocarbon groups. The hydrocarbon
groups may be either an acyclic hydrocarbon group or a cyclic hydrocarbon group.
[0057]
In the present invention, R1, R12, and R13 has a structure containing preferably 2
to 4 carbon atoms between nitrogen of the tertiary amino group and silicon. More
preferable structures are the following general formula (9).
[0058]

[0059]
wherein R16 to R33 represent hydrogen atoms or hydrocarbon groups having 1 to 5
carbon atoms, each being the same or different from the others.

In regard to the structure of R2, R8, and R9, the distance between two nitrogen
atoms in the two tertiary amino groups is preferably 1 to 3 carbon atoms, wherein the
carbon-carbon bond may be either a single bond or a double bond. More preferable
structures are the following general formula (10),
[0060]

[0061]
wherein R34 to R51 represent hydrogen atoms or hydrocarbon groups having 1 to 5
carbon atoms, each being the same or different from the others.
R11 represents a trivalent hydrocarbon group having 1 to 6 carbon atoms, and
preferably a hydrocarbon group having 1 to 4 carbon atoms.
[0062]
The modified conjugated polymer according to the present invention comprising
a modifying group based on a low molecular weight compound having two or more
tertiary amino groups and one or more alkoxysilyl groups in the molecule bonding to a
conjugated diene polymer does not include the compound having carbon-nitrogen
double bond in the tertiary amino group. In the case of such a compound having a
carbon-nitrogen double bond in the tertiary amino group, the excellent effect intended
by the present invention cannot be obtained, because the viscosity of the polymer is
increased due to side reactions caused by the carbon-nitrogen double bond, leading to

impaired processability.
[0063]
The modifying group bonded to the modified conjugated diene polymer
according to the present invention is based on a low molecular weight compound having
two or more tertiary amino groups and one or more alkoxysilyl groups in the molecule.
Low molecular weight compounds are represented by the following general formulas
(5) to (8), or their condensates, for example.
[0064]

[0065]
wherein R1 and R2, which may be the same or different from each other, represent a
hydrocarbon group having 1 to 12 carbon atoms, which may contain an unsaturated
bond; R3 represents a hydrocarbon group having 1 to 20 carbon atoms, which may
contain an unsaturated bond; R4, R5, R6, and R7, which may be the same or different
from each other, represent a hydrocarbon group having 1 to 20 carbon atoms, which
may be substituted with an organic group containing Si, O, or N and not containing an
active hydrogen, and which may contain an unsaturated bond; and i is an integer of 1 to
3.
[0066]

[0067]

wherein R1, R3, and R4 are the same as defined in the general formula (5); R8 and R9,
which may be the same or different from each other , represent an aliphatic hydrocarbon
group having 1 to 6 carbon atoms, which may contain an unsaturated bond; and R10
represents a hydrocarbon group having 1 to 20 carbon atoms, which may be substituted
with an organic group containing Si, O, or N and not containing an active hydrogen, and
which may contain an unsaturated bond; and i is an integer of 1 to 3.
[0068]

[0069]
wherein R , R , and R are the same as defined in the general formula (5); R and R
are the same as defined in the general formula (6); and R11 represents a hydrocarbon
group having 1 to 6 carbon atoms; and i is an integer of 1 to 3.
[0070]

[0071]
wherein R3, R5, and R6 are the same as defined in the general formula (5); R12 and R13,
which may be the same or different from each other, represent a hydrocarbon group
having 1 to 12 carbon atoms, which may contain an unsaturated bond; and R14 and R15,
which may be the same or different from each other, represent a hydrocarbon group
having 1 to 20 carbon atoms, which may be substituted with an organic group

containing Si, O, or N and not containing an active hydrogen, and which may contain an
unsaturated bond.
Examples of the above low molecular weight compounds may include
compounds represented by the general formulas (5), (6), (7), or (8), and a condensate
thereof.
[0072]
In the general formulas (5), (6), (7), and (8), R1 and R2 represent hydrocarbon
groups having 1 to 12 carbon atoms. The hydrocarbon groups may or may not contain
an unsubstituted bond, and each hydrocarbon group may be either the same or different
from the other hydrocarbon groups. The hydrocarbon groups may be either an acyclic
hydrocarbon group or a cyclic hydrocarbon group. R3 represents a hydrocarbon group
having 1 to 20 carbon atoms, which may or may not contain an unsaturated bond, and
may be either an acyclic hydrocarbon group or a cyclic hydrocarbon group.
[0073]
R4, R5, R6, R7, R10, R14, and R15 represent hydrocarbon groups having 1 to 20
carbon atoms or hydrocarbon groups having 1 to 20 carbon atoms which are substituted
with an organic group containing Si, O, or N and not containing an active hydrogen.
The hydrocarbon groups may or may not contain an unsubstituted bond, and each
hydrocarbon group may be either the same or different from the other hydrocarbon
groups. In addition, the hydrocarbon groups may be either an acyclic hydrocarbon
group or a cyclic hydrocarbon group. The active hydrogen is a hydrogen which
deactivates living terminals of the polymer such as SiOH, OH, NH, or NH2. Examples
of the hydrocarbon group substituted with an organic group containing Si may include a
trialkylsilanylalkyl group, a dialkylarylsilanylalkyl group, a triarylsilanylalkyl group, a
triarylsilanylaryl group, a dialkylalkoxysilanylalkyl group, and the like. Examples of
the hydrocarbon group substituted with an organic group containing O may include an
alkoxyalkyl group, an aryloxyalkyl group, an aryloxyaryl group, and the like.

Examples of the hydrocarbon group substituted with an organic group containing N may
include a dialkylaminoalkyl group, an alkylarylaminoalkyl group, a diarylaminoalkyl
group, a dialkylaminoaryl group, and the like.
O Q
R and R represent aliphatic hydrocarbon groups having 1 to 6 carbon atoms.
These hydrocarbon groups may or may not contain an unsubstituted bond, and each
hydrocarbon group may be either the same or different from the other hydrocarbon
groups. R11 represents a hydrocarbon group having 1 to 6 carbon atoms. R12 and R13
represent hydrocarbon groups having 1 to 12 carbon atoms. These hydrocarbon
groups may or may not contain an unsubstituted bond, and each hydrocarbon group may
be either the same or different from the other hydrocarbon groups. The hydrocarbon
groups may be either an acyclic hydrocarbon group or a cyclic hydrocarbon group.
[0074]
Examples of the condensate of the low molecular weight compounds have the
general formulas (5) to (8) may include compounds having a structure in which
SiOR3group condensed with each other.
[0075]
In the present invention, R1, R12, and R13 has a structure containing preferably 2
to 4 carbon atoms between nitrogen of the tertiary amino group and silicon. More
preferable structures are the following general formula (9),
[0076]

[0077]
wherein R16 to R33 represent hydrogen atoms or hydrocarbon groups having 1 to 5

carbon atoms, each being the same or different from the others.
In regard to the structure of R2, R8, and R9, the distance between two nitrogen
atoms in the two tertiary amino groups is preferably 1 to 3 carbon atoms, wherein the
carbon-carbon bond may be either a single bond or a double bond. More preferable
specific structures are shown in the general formula (10),
[0078]

[0079]
wherein R34 to R51 represent hydrogen atoms or hydrocarbon groups having 1 to 5
carbon atoms, each being the same or different from the others.
R11 represents a trivalent hydrocarbon group having 1 to 6 carbon atoms, and
preferably a hydrocarbon group having 1 to 4 carbon atoms.
[0080]
Examples of the low molecular weight compound of the above-mentioned
general formula (5) may include:
N-[2-(trialkoxysilanyl)-ethyl]-N,N',N'-trialkylethane-l,2-diamines,
N-[2-(alkyldialkoxysilanyl)-ethyl]-N,N',N'-trialkylethane-l,2-diamines,
N-[3 -(trialkoxy silanyl)-propyl]-N,N' ,N' -trialky 1 propane-1,3 -diamines,
N-[3-(alkyldialkoxysilanyl)-propyl]-N,N',N'-trialkylpropane-l,3-diamines,
N-[3-(trialkoxysilanyl)-propyl]-2,N,N',N'-tetraalkylpropane-l,3-diamines,

N-[3-(alkyldialkoxysilanyl)-propyl]-2,N,N',N'-tetraalkylpropane-l,3-diaminesandthe
like. More specific examples may include the following compounds:
[0081]
N-[2-(trimethoxysilanyl)-ethyl]-N,N',N'-trimethylethane-l,2- diamine,
N-[2-(dimethoxymethylsilanyl)-ethyl]-N-ethyl-N',N'-dimethylethane-l,2-diamine,
N-[3-(trimethoxysilanyl)-propyl]-N,N',N'-trimethylpropane-l,3-diamine,
N-[3-(dimethoxymethylsilanyl)-propyl]-N-ethyl-N',N'-dimethylpropane-l,3-diamine,
N-[3-(triethoxysilanyl)-propyl]-N,N',N'-triethyl-2-methylpropane-l,3-diamine,
N-[3-(dimethoxymethylsilanyl)-propyl]-2,N,N',N'-tetramethylpropane-l,3-diamine,
N-(2-dimethylaminoethyl)-N'-[2-(trimethoxysilanyl)-ethyl]-N,N'-dimethylethane-l,2-
diamine, N-[2-(diethoxypropylsilanyl)-ethyl]-N'-
(3-ethoxypropyl)-N,N'-dimethylethane-l,2- diamine,
N-[2-(trimethoxysilanyl)-ethyl]-N'-methoxymethyl-N,N'-dimethylethane-l,2- diamine,
N-[2-(trimethoxysilanyl)-ethyl]-N,N'-dimethyl-N'-(2-trimethylsilanylethyl)-ethane-l,2-
diamine,
N-[2-(triethoxysilanyl)-ethyl]-N,N'-diethyl-N'-(2-dibutylmethoxysilanylethyl)-ethane-l
,2-diamine, and the like.
N-[2-(trimethoxysilanyl)-ethyl]-N,N',N'-trimethylethane-l,2-diamine is a preferable
compound. The modified conjugated diene polymer which is modified by this
compound has particularly excellent balanced properties in wet skid performance, low
hysteresis loss, abrasion resistance and tensile strength, when vulcanized.
[0082]
Examples of the low molecular weight compounds of the above-mentioned
general formula (6) may include:
1-[3-(trialkoxysilanyl)-propyl]-4-alkylpiperazines,
1-[3-(alkyldialkoxysilanyl)-propyl]-4-alkylpiperazines,
1-[3-(trialkoxysilanyl)-propyl]-3-alkylimidazolidines,

1-[3-(alkyldialkoxysilanyl)-propyl]-3-alkylimidazolidinesi
1-[3-(trialkoxysilanyl)-propyl]-3-alkylhexahydropyrimidines,
1-[3-(alkyldialkoxysilanyl)-propyl]-3-alkylhexahydropyrimidines,
3-[3-(trialkoxysilanyl)-propyl]-l-alkyl-l,2,3,4-tetrahydropyrimidines,
3-[3-(alkyldialkoxysilanyl)-propyl]-l-alkyl-l,2,3,4-tetrahydropyrimidines and the like.
More specific examples are the following compounds:
[0083]
1-[3-(triethoxysilanyl)-propyl]-4-methylpiperazine,
1-[3-(diethoxyethylsilanyl)-propyl]-4-methylpiperazine,
l-[3-(trimethoxysilanyl)-propyl]-3-methylimidazolidine,
l-[3-(diethoxyethylsilanyl)-propyl]-3-ethylimidazolidine,
l-[3-(triethoxysilanyl)-propyl]-3-methylhexahydropyrimidine,
l-[3-(dimethoxymethylsilanyl)-propyl]-3-methylhexahydropyrimidine,
3-[3-(tributoxysilanyl)-propyl]-l-methyl-l,2,3,4-tetrahydropyrimidine,
3-[3-(dimethoxymethylsilanyl)-propyl]-l-ethyl-l,2,3,4-tetrahydropyrimidine,
l-(2-ethoxyethyl)-3-[3-(trimethoxysilanyl)-propyl]-imidazolidine,
(2-{3-[3-(trimethoxysilanyl)-propyl]-tetrahydropyrimidin-l-yl}-ethyl)dimethylamine,
and the like. Preferable compound may includes
1-[3-(triethoxysilanyl)-propyl]-4-methylpiperazine. The modified conjugated diene
polymer which is modified by this compound has particularly excellent balanced
properties in wet skid performance, low hysteresis loss, abrasion resistance and tensile
strength, when vulcanized.
[0084]
Examples of the low molecular weight compounds of the above-mentioned
general formula (7) may include:
2-(trialkoxysilanyl)-l,3-dialkylimidazolidine,
2-(alkyldialkoxysilanyl)-l,3-dialkylimidazolidine,

2-(trialkoxysilanyl)-1,4-dialkylpiperazine,
2-(alkyldialkoxysilanyl)-1,4-dialkylpiperazine,
5-(trialkoxysilanyl)-l,3-dialkylhexahydropyrimidine, and
5-(alkyldialkoxysilanyl)-l,3-dialkylhexahydropyrimidine and the like. More specific
examples may include the following compounds:
2-(trimethoxysilanyl)-l,3-dimethylimidazolidine,
2-(diethoxyethylsilanyl)-l,3-diethylimidazolidine,
2-(triethoxy silanyl)-1,4-diethylpiperazine,
2-(dimethoxymethylsilanyl)-1,4-dimethylpiperazine,
5-(triethoxy silanyl)-1,3-dipropylhexahydropyrimidine,
5-(diethoxyethylsilanyl)-l,3-diethylhexahydropyrimidine,
{2-[3-(2-dimethylaminoethyl)-2-(ethyldimethoxysilanyl)-imidazolidin-l-yl]-ethyl}-
dimethylamine,
5-(trimethoxysilanyl)-1, 3-bis-(2-methoxyethyl)-hexahydropyrimidine,
5-(ethyldimethoxysilanyl)-l, 3-bis-trimethylsilanylhexahydropyrimidine, and the like.
A preferable compound is 2-(trimethoxysilanyl)-l, 3-dimethylimidazolidine. The
modified conjugated diene polymer which is modified by this compound has
particularly excellent balanced properties in wet skid performance, low hysteresis loss,
abrasion resistance, and tensile strength, when vulcanized.
[0085]
Examples of the low molecular weight compound of the above-mentioned
general formula (8) may include:
bis-(3-dialkylaminopropyl)-dialkoxysilane, bis-[(3-dialkylamino-3-methyl)
propyl]-dialkoxysilane and the like. Specific examples may include the following
compounds:
[0086]
bis-(3-dimethylaminopropyl)-dimethoxysilane,

bis-(3-ethylmethylaminopropyl)-diethoxysilane, bis-[(3-dimethylamino-3-methyl)
propyl]-dimethoxysilane, bis-[(3-ethylmethylamino-3-methyl) propylj-dimethoxysilane,
and the like. A preferable compound is bis-(3-dimethylaminopropyl)-dimethoxysilane.
The modified conjugated diene polymer which is modified by this compound has
particularly excellent balanced properties in wet skid characteristics, low hysteresis loss,
abrasion resistance and tensile strength, when vulcanized.
[0087]
These low molecular weight compounds may be used either alone or in
combination of two or more to react with active terminals of conjugated diene polymers
obtained by polymerizing the conjugated diene compounds or copolymerizing the
conjugated diene compounds and aromatic vinyl compounds. Furthermore, a
condensate of the low molecular weight compound alone or in combination of two or
more may be reacted with active terminals of the conjugated diene polymers.
[0088]
Among the low molecular weight compounds of the above-mentioned general
formulas (5) to (8), a monomer containing the low molecular weight compounds of the
general formula (6) as a major component is particularly preferable, because the
composition of the modified conjugated diene polymer obtained by react the low
molecular weight compound with a conjugated diene polymer can exhibit excellently
balanced properties in low hysteresis loss properties, wet skid performance, abrasion
resistance and tensile strength, when vulcanized.
[0089]
It is preferable that the low molecular weight compounds are organic
compounds having a molecular weight of not more than 1,000.
The modified conjugated diene polymer according to the present invention
comprises a modifying group based on a low molecular weight compound having two
or more tertiary amino groups and one or more alkoxysilyl groups in a molecule which

bonds to a conjugated diene polymer obtained by polymerization of a conjugated diene
compound or a conjugated diene polymer obtained by copolymerization of a conjugated
diene compound and an aromatic vinyl compound.
In the above-mentioned modified conjugated diene polymer, in order to exhibit
excellent effects of the present invention, the amount of the modified conjugated diene
polymer component which above-mentioned low molecular weight compounds bond to
conjugated diene polymer is preferably from 5 to 100 wt%, more preferably from 20 to
90 wt%, and still more preferably from 50 to 90 wt% in the polymer.
In another embodiment according to the present invention, a part of the modified
conjugated diene polymer may be coupled with a polyfunctional modifying agent. The
modified conjugated diene polymer obtained in this manner was found to have
improved cold flow properties, in addition to the above-mentioned effects. In the case
of the modified conjugated diene polymer obtained by coupling with the polyfunctional
modifying agent, the above effects can be particularly exhibited when the amount of the
modified conjugated diene polymer component which the low molecular weight
compounds bond to the conjugated diene polymer is preferably from 5 to 100 wt%,
more preferably from 20 to 90 wt%, and still more preferably from 50 to 90 wt% in the
polymer, and the amount of the polymer component which the conjugated diene
polymer react with the polyfunctional modifying agent is preferably from 1 to 50 wt%,
and more preferably from 10 to 30 wt% in the polymer. The content of the modified
component can be measured by chromatography capable of separation of the component
into modified one and unmodified one. Examples of the chromatographic method may
include a method of analyzing the modifying group by using a GPC column packed
with a filler of a polar substance such as silica, which can adsorb the modifying group
component and using an internal standard of a non-adsorbing component for
comparison.
[0090]

Although the polystyrene-based weight average molecular weight of the
modified conjugated diene polymer should be controlled according to the application or
the object, a range of from 100,000 to 2,000,000 is preferable taking processability and
properties into consideration. When the modified conjugated diene polymer is a
non-oil-extended polymer, a more preferable polystyrene-based weight average
molecular weight is from 200,000 to 1,000,000. The molecular weight distribution
(Mw/Mn) is preferably from 1 to 3, and more preferably from 1.1 to 2.5. When the
modified conjugated diene polymer is a non-oil-extended polymer, a more preferable
molecular weight distribution is from 1.1 to 2.0
[0091]
The conjugated diene polymer which constitutes the modified conjugated diene
polymer according to the present invention has preferably a vinyl bond (1, 2-bond
and/or 3, 4-bond) content of from 10 to 90%. From the viewpoint of mechanical
strength, abrasion resistance, and the like, a more preferable vinyl bond content is from
20 to 70%. The vinyl bond content here is a proportion of the amount of vinyl bonds
to the amount of the conjugated diene monomer components. Details of measuring
methods are described in Examples.
[0092]
A process for producing the modified conjugated diene polymer is described
below.
[0093]
The modified conjugated diene polymer produced by any processes can be used.
Preferable examples may include a process comprising reacting a low molecular weight
compound having two or more tertiary amino groups and one or more alkoxysilyl
groups in a molecule to an active terminal of the conjugated diene polymer obtained by
polymerization of a conjugated diene compound or a conjugated diene polymer
obtained by copolymerization of a conjugated diene compound and an aromatic vinyl

compound in a hydrocarbon solvent using an alkali metal initiator and/or an alkaline
earth metal initiator..
First, a polymer or copolymer of a conjugated diene compound or a copolymer
of a conjugated diene polymer and an aromatic vinyl compound which constitute the
modified conjugated diene polymer is produced. The conjugated diene compound,
aromatic vinyl compound, and hydrocarbon solvent used for the polymerization are
treated with an organo metallic compound to remove impurities such as allenes and
acetylenes either alone or mixture of these before the polymerization reaction, whereby
a polymer having active terminals at a high concentration can be obtained and a high
modified rate can be achieved.
[0094]
Examples of the hydrocarbon solvent used in the polymerization of conjugated
diene polymers may include saturated hydrocarbons, aromatic hydrocarbons, and the
like. Specific examples may include aliphatic hydrocarbons such as butane, pentane,
hexane, pentane, and heptane; alicyclic hydrocarbons such as cyclopentane,
cyclohexane, methyl cyclopentane, and methyl cyclohexane; aromatic hydrocarbons
such as benzene, toluene, and xylene and the like as well as mixtures of these
hydrocarbons. Of these, hexane and cyclohexane are preferable.
[0095]
Examples of the alkali metal initiator and alkaline earth metal initiator used for
the polymerization of conjugated diene polymers may include all alkali metal initiators
and alkaline earth metal initiators with the capability of initiating polymerization. In
particular, at least one compound selected from the group consisting of organoalkali
metal compounds and organoalkaline earth metal compounds is preferably used.
[0096]
Preferable examples of the organic alkali metal compound may include an
organolithium compounds. Examples of the organolithium compounds may include,

low molecular weight organolithium compounds, organolithium compounds of
solubilized oligomers, mono-organolithium compounds having one independent lithium
atom in one molecule and polyfunctional organolithium compounds having two or more
lithium atoms in one molecule. When a mono-organolithium compound is used as an
initiator, a modified conjugated diene polymer having a modifying group based on a
low molecular weight compound bonded to one terminal of the conjugated diene
polymer is obtained; and when a polyfunctional organolithium compound is used as an
initiator, a modified conjugated diene polymer which bonds to having low molecular
weight compounds bonded to the two or more terminals of the conjugated diene
polymer is obtained. In regard to the bonding form of an organic group and lithium,
organolithium compounds having a carbon-lithium bond, a nitrogen-lithium bond, a
tin-lithium bond, and the like are included.
[0097]
Examples of the mono-organolithium compound may include n-butyllithium,
sec-butyllithium, tert-butyllithium, n-hexyllithium, benzyllithium, phenyllithium,
stilbenelithium and the like. Examples of the polyfunctional organolithium
compounds may include 1, 4-dilithiobutane, reaction products of sec-butyl lithium and
diisopropenylbenzene, 1, 3, 5-trilithiobenzene, reaction products of n-butyl lithium, 1,
3-butadiene, and divinylbenzene, and reaction products of n-butyllithium, polyacetylene
compound and the like. Examples of the compound having a nitrogen-lithium bond
may include dimethylaminolithium, dihexylaminolithium, diisopropylaminolithium,
hexamethyleneiminolithium and the like.
[0098]
Organoalkali metal compounds disclosed in USP 5,708,092, BP 2,241,239, and
USP 5,527,753 can also be used.
[0099]
Particularly preferable compounds are n-butyllithium or sec-butyllithium.

These organiolithium compounds may be used either alone or in combination of two or
more.
[0100]
Examples of other organoalkali metal compounds may include organosodium
compounds, organopotassium compounds, organorubidium compounds, organocesium
compounds, and the like . Specific compounds may include sodium naphthalene and
potassium naphthalene. In addition, an alkoxide, a sulfonate, a carbonate, or an amide
of lithium, sodium, and potassium, or the like can be used. Also, the organoalkali
metal compounds may be used together with other organometallic compounds.
[0101]
On the other hand, examples of the typical organoalkaline earth metal
compounds may include organomagnesium compounds, organocalcium compounds,
and organostrontium compounds. Specific examples may include dibutylmagnesium,
ethylbutylmagnesium, propylbutylmagnesium and the like. An alkoxide, a sulfonate,
a carbonate, an amide of an alkaline earth metal and the like can also be used.
[0102]
These organoalkaline earth metal compounds may be used together with an
organoalkali metal initiator or other organometallic compounds.
[0103]
The conjugated diene polymer which constitutes of a modified conjugated diene
polymer can be obtained by polymerizing the above-mentioned conjugated diene
compounds and aromatic vinyl compounds, using the above-mentioned alkali metal
initiator and/or alkaline earth metal initiator. As the polymerization method, an
anionic polymerization reaction is preferable; particularly a method of obtaining active
terminals by a growth reaction by living anionic polymerization is preferable. The
polymerization is preferably carried out by batch polymerization or a continuous
polymerization system with in which one reactor or two or more reactors connected are

used. Although either increasing temperature polymerization in which the temperature
is increased during the polymerization or constant-temperature polymerization can be
used, the polymerization temperature is preferably from -20 to 200°C, more preferably
from 0 to 150°C, and still more preferably from 10 to 120°C.
[0104]
It is also possible to add a small amount of a polar compound in order to
randomly copolymerize an aromatic vinyl compound and a conjugated diene compound,
to control the microstructure of a conjugated diene unit, and to improve the rate of
polymerization, and the like.
[0105]
Examples of the polar compound may include ethers such as tetrahydroforan,
diethyl ether, dioxane, ethylene glycol dimethyl ether, ethylene glycol dibutyl ether,
diethylene glycol dimethyl ether, diethylene glycol dibutyl ether, dimethoxy benzene,
and 2,2-bis(2-oxolanyl)propane; tertiary-amine compounds such as
tetramethylethylenediamine, dipiperidinoethane, trimethylamine, triethylamine, pyridine,
and quinuclidine; alkali metal alkoxide compounds such as potassium tert-amylate,
potassium tert-butylate, sodium tert-butylate, and sodium amylate; phosphine
compounds such as triphenylphosphine; and the like. These polar compounds may be
used either alone or in combination of two or more.
[0106]
The amount of the polar compound used may be appropriately selected
according to the object and the degree of the effect. Generally, an amount of from 0.01
to 100 mols based on one mol of the initiator is preferable. Many polar compounds
have a randomization effect in the copolymerization of a conjugated diene compound
and an aromatic vinyl compound, as well as the effect of controlling the microstructure
of a conjugated diene unit, and can be used as a control reagent of distribution of an
aromatic vinyl compound and a control reagent of the amount of styrene blocks. As

the method for randomization, a method of intermittently adding a part of 1, 3-butadiene
during copolymerization, disclosed in JP-A-59-140211, may be used.
[0107]
A preferable process for producing a modified conjugated diene polymer is a
process which comprises reacting the active terminals of the conjugated diene polymer
obtained above with a low molecular weight compound of the above-mentioned general
formulas (5) to (8).
[0108]
It is preferable to use the low molecular weight compound in an amount of from
0.1 to 5 times mol based on one mol of the active terminal of the conjugated diene
polymer. When the amount of the low molecular weight compound is less than 0.1
time mol, the vulcanized rubber made from the resulting modified conjugated diene
polymer composition obtained by the present invention cannot have excellently
balanced properties of low hysteresis loss properties, abrasion resistance, and tensile
strength. When the amount of the low molecular weight compound is more than 5
times mol, not only modification cost increases, but also problems in removing
unreacted materials and the like occur. A more preferable amount is from 0.2 to 4
times mol, with a still more preferable amount is from 0.2 to 3 times mol.
In order to exhibit excellent effects of the present invention, the content of the
modified conjugated diene polymer component in which the low molecular weight
compounds bond to conjugated diene polymer is preferably from 5 to 100 wt%, more
preferably from 20 to 90 wt%, and still more preferably from 50 to 90 wt% in the
polymer. The content of the modified component can be measured by chromatography
capable of separation of the component into modified one and unmodified one.
Preferable examples of the chromatographic method may include a method of
quantatively analyzing the modifying group by using a GPC column packed with a filler
of a polar substance such as silica, which can adsorb the modifying group component,

and using an internal standard of a non-adsorbing component for comparison.
Either a method of adding the low molecular weight compound to the
polymerization reactor after the end of polymerization or a method of adding the low
molecular weight compound to a pipe which transfer the polymer solution or
transferring another reactor after the end of polymerization can be employed. The
reaction temperature of modifying the conjugated diene polymer is preferably from 0 to
150°C, more preferably from 10 to 100°C, and still more preferably from 20 to 90°C.
The low molecular weight compound is preferably reacted promptly after the end of the
polymerization of the conjugated diene polymer.
A coupling reaction may be carried out in the present invention using a
polyfunctional modifying agent. Coupling the conjugated diene polymer or a part of
the conjugated diene polymer with a polyfunctional modifying agent improves cold
flow properties. There are no specific limitations to the order of reacting the
polyfunctional modifying agent. A method of coupling a polyfunctional modifying
agent with the conjugated diene polymer, followed by reacting the low molecular
weight compounds with the remaining active terminals, a method of reacting the low
molecular weight compound with the conjugated diene polymer, followed by coupling a
polyfunctional modifying agent with the remaining active terminals, or a method of
reacting both the low molecular weight compound and the polyfunctional modifying
agent can be used. The method of coupling a polyfunctional modifying agent with the
conjugated diene polymer, followed by reacting the low molecular weight compounds
with the remaining active terminals is particularly preferable in order to produce a
polymer having a modifying group-containing polymer at a high ratio.
[0109]
Preferable examples of the polyfunctional modifying agent may include a
compound having at least one functional group selected from the group consisting of an
epoxy group, a carbonyl group, a carboxylate group, a carboxylic acid amide group, an

acid anhydride group, a phosphate group, a phosphite group, an epithio group, a
thiocarbonyl group, a thiocarboxylate group, a dithiocarboxylate group, a thiocarboxylic
acid amide group, an imino group, an ethyleneimino group, a halogen group, an alkoxy
silyl group, an isocyanate group, a thioisocyanate group, a conjugated diene group, and
an aryl vinyl group..
[0110]
In calculating the number of mols of functional groups, the epoxy group,
carbonyl group, epithio group, thiocarbonyl group, imino group, ethyleneimino group,
halogen group, conjugated diene group, aryl vinyl group, and the alkoxy group per one
alkoxy silyl group are counted as mono-functional groups, the carboxylate group,
carboxylic acid amide group, acid anhydride group, thiocarboxylate group,
dithiocarboxylate group, thiocarboxylic acid amide group, isocyanate group, and
thioisocyanate group are counted as bi-functional groups, and the phosphate group and
phosphorous acid ester group are counted as tri-functional groups. A polyfunctional
modifying agent preferably used in the present invention has two or more sum of
functional number of the above-mentioned functional groups in one molecule. It is
more preferable that the total sum of the functional number in the polyfunctional
modifying agent is three or more.
[0111]
Specific examples of the polyfunctional modifying agent may include
polyglycidyl ether of a polyhydric alcohol such as ethylene glycol diglycidyl ether and
glycerol triglycidyl ether; polyglycidyl ether of an aromatic compound having two or
more phenyl groups such as diglycidylated bisphenol A; polyepoxy compounds such as
1,4-diglycidyl benzene, 1,3,5-triglycidylbenzene, and polyepoxidated liquid
polybutadiene; epoxy-containing tertiary amine group such as 4,4'-diglycidyl diphenyl
methylamine and 4,4'-diglycidyl dibenzyl methylamine; glycidyl amino compounds
such as diglycidyl aniline, diglycidyl -o-toluidine, tetra-glycidyl-m-xylene diamine,

tetraglycidyl aminodiphenylmethane, tetraglycidyl -p-phenylenediamine, diglycidyl
aminomethyl cyclohexane, and tetraglycidyl -1,3-bisaminomethyl cyclohexane; and
compounds having an epoxy group and another functional group such as
3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane,
3-glycidoxypropyltributoxysilane, epoxy-modified silicone, epoxidized soybean oil, and
epoxidated linseed oil.
[0112]
Examples may include alkoxysilane compounds such as tetramethoxysilane,
tetraethoxysilane, tetrabutoxysilane, and alkyltriphenoxysilane; and compounds having
an imino group and an alkoxysilyl group such as
N-(1,3-dimethylbutylidene)-3 -(triethoxysilyl)-1 -propaneamine,
N-(1,3 -dimethylbutylidene)-3 -(tributoxy silyl)-1 -propaneamine,
N-(1 -methylpropylidene)-3 -(triethoxysilyl)-1 -propaneamine,
N-ethylidene-3 -(triethoxysilyl)-1 -propaneamine, and
N-(3-triethoxysilylpropyl)-4,5-dihydroimidazole.
[0113]
Furthermore, examples may include isocyanate compounds such as 2, 4-tolylene
diisocyanate, 2, 6-tolylene diisocyanate, diphenylmethane diisocyanate, diphenylethane
diisocyanate, and 1, 3, 5-benzene triisocyanate.
[0114]
Examples may include halogenated silane compounds such as tetrachlorosilane,
tetrabromosilane, tetraiodosilane, monomethyl trichlorosilane, monoethyl
trichlorosilane, monobutyl trichlorosilane, monohexyl trichlorosilane, monomethyl
tribromosilane, and bistrichlorosilylethane; alkoxy halogenated silane compounds such
as monochlorotrimethoxysilane, monobromotrimethoxysilane, dichlorodimethoxysilane,
dibromodimethoxysilane, trichloromethoxysilane, tribromomethoxysilane and the like.
[0115]

Moreover, examples may include halogenated tin compounds such as tinchloride,
tinbromide, monomethyl trichlorostannum, monoethyl trichlorostannum, monobutyl
trichlorostannum, monophenyl trichlorostannum, and bistrichloro stanyl ethane;
polyhalogenated phosphorus compounds such as trichlorophosphine and
tribromophosphine; phosphite compounds such as trisnonylphenyl phosphite, trimethyl
phosphite, and triethyl phosphite; and phosphate compounds such as trimethyl
phosphate and triethyl phosphate.
[0116]
Examples may include carboxylate compounds such as dimethyl adipate, diethyl
adipate, dimethyl terephthalate, diethyl terephthalate, dimethyl phthalate, and dimethyl
isophthalate; acid anhydride group-containing compounds such as pyromellitic
anhydride and styrene-maleic anhydride copolymer; amide group-containing
compounds such as bisdimethylamide adipate and dimethylamide polymethacrylate;
carbonyl group-containing compounds such as 4,4'-diacetylbenzophenone and
3-acetylpropoxy trimethoxysilane; aryl vinyl group-containing compounds such as
divinylbenzene, diisopropenylbenzene, and divinylbenzene oligomer; and halogenated
hydrocarbon group-containing compounds such as trichloropropane, tribromopropane,
tetrachlorobutane, and 3-chloropropoxytrimethoxysilane. These compounds may be
used either alone or in combination of two or more.
[0117]
More preferable polyfunctional modifying agents may include a compound
having a functional group with strong affinity with silica, and a tetra- to hexa-functional
polyepoxy compound or a compound having both an epoxy group and an alkoxysilyl
group with a tetra- to hexa-functionality in total, which exhibits a large molecular
weight effect by coupling. Preferable compounds may include a glycidyl compound
which contains an amino group in the molecule, in addition, a compound having two or
more diglycidyl amino group in one molecule, for example, tetraglycidyl m-xylene

diamine, tetraglycidyl aminodiphenylmethane, tetraglycidyl p-phenylenediamine,
diglycidyl aminomethyl cyclohexane, and tetraglycidyl 1, 3-bisaminomethyl
cyclohexane. The polyfunctional modifying agent may be used either alone or in
combination of two or more.
[0118]
It is preferable to use the polyfunctional modifying agent in an amount of from
0.005 to 3 times mol based on one mol of the active terminal of the conjugated diene
polymer. A more preferable amount is from 0.01 to 2 times mol, with a still more
preferable amount being from 0.01 to 1 time mol.
[0119]
The modified conjugated diene polymer according to the present invention
comprises a content of the modified conjugated diene polymer component in which the
low molecular weight compounds having two or more tertiary amino groups and one or
more alkoxysilyl groups bonds to the conjugated diene polymer being preferably from 5
to 100 wt%, more preferably from 20 to 90 wt%, and still more preferably from 50 to 90
wt% in the polymer. Furthermore, the content of the polymer component in which the
conjugated diene polymer reacts with the polyfunctional modifying agent is preferably
from 1 to 50 wt%, and more preferably from 10 to 30 wt% in the polymer. In addition,
it is preferable that the modified polymer component in which the low molecular weight
compound having two or more tertiary amino groups and one or more alkoxy silyl
groups react with, and the modified polymer component in which the polyfunctional
modifying agent react with the conjugated diene polymer, in a total, being from 50 to
100 wt% in the polymer.
[0120]
A reaction terminator may be added to the modified conjugated diene polymer
solution of the present invention, if necessary. Examples of the reaction terminator
may generally include alcohols such as methanol, ethanol, and propanol, organic acids


such as stearic acid, lauric acid, and octanoic acid, water, and the like.
[0121]
Moreover, it is possible to decalcify metals contained in the modified conjugated
diene polymer, if necessary. Examples of the common decalcifying method may
include a method of extracting metals by causing the polymer solution to come in
contact with water, an organic acid, an inorganic acid, or an oxidizer such as hydrogen
peroxide, and separating the aqueous layer.
[0122]
Furthermore, an antioxidant may be added to the modified conjugated diene
polymer. Preferable examples of the method for adding an antioxidant may include a
method of adding an antioxidant to a solution of the modified conjugated diene polymer
in an inactive solvent. Examples of the antioxidant may include a phenol-based
stabilizer, a phosphorus-based stabilizer, and a sulfur-based stabilizer.
[0123]
As a raw-material rubber for vulcanized rubbers, the Mooney viscosity is
controlled to 20 to 100 according to the objective. When the Mooney viscosity is too
high, the Mooney viscosity is adjusted in this range by extending the rubber with oil,
taking ease of finishing operation in the production process into consideration and in
order to improve processability at the time of kneading, to improve dispersibility of a
filler, and to improve various properties because of good dispersibility. Preferable
examples of the extender oil may include aromatic oil, naphthenic oil, paraffin oil, and
an aromatic oil substitute containing 3 wt% or less polycyclic aromatic component
according to the method of IP346. Examples of the aromatic oil substitute may
include TDAE, MES, and the like described in Kautschuk Gummi Kunststoffe 52(12)
799 (1999), SRAE manufactured by Japan Energy Corp., and the like. Although an
amount of extender oil is optional, the extender oil is generally used in an amount of
from 10 to 50 parts by weight based on 100 parts by weight of the polymer, and more

commonly from 20 to 37.5 parts by weight.
[0124]
In the present invention, the modified conjugated diene polymer is typically
obtained as a solution of the solvent used for the reaction. The modified conjugated
diene polymer can be obtained from the solution by the known method. For example,
a method of obtaining the polymer by filtering after separating the solvent by
steam-stripping or the like, and further dehydrating and drying the polymer, a method of
condensing the polymer, followed by devolatilization using a vent extruder or the like,
or a method of directly devolatilizing using a drum drier or the like can be employed.
[0125]
A modified conjugated diene random copolymer which is one of preferred
embodiment of the present invention, will now be explained in detail.
[0126]
A living conjugated diene homopolymer or a living random copolymer of a
conjugated diene and styrene is obtained by using a conjugated diene or a mixture of a
conjugated diene and styrene as a monomer, and an organic monolithium compound as
an initiator in an inert solvent. The conjugated diene polymer has preferably a glass
transition temperature of from -100°C to 0°C and the conjugated diene unit has a ratio of
1, 4-bond to 1, 2-bond/3, 4-bond in a range of from 10/90 to 90/10. The bonded
styrene content in the conjugated diene polymer is preferably in a range of from 0 wt%
to 50 wt%. The chain distribution of styrene in the copolymer preferably has a
complete random structure. Namely, it is preferable that the amount of isolated styrene
(one styrene unit) obtained by ozonolysis be 40 wt% or more of all bonded styrenes,
and the amount of chain styrene (a chain consisting of eight or more styrenes) be
preferably 5 wt% or less, and more preferably 2.5 wt% or less of all bonded styrenes.
In order to improve the random property of the conjugated diene and styrene, it is
possible to add the conjugated diene intermittently to the solution during the

polymerization. Examples of the method for reacting a low molecular weight
compound and a polyfunctional modifying agent to the conjugated diene polymer may
include a method of adding a low molecular weight compound having two or more
tertiary amino groups and one or more alkoxysilyl groups to the polymer solution after
completion of the polymerization and stirring the mixture to homogenize, and a method
of adding predetermined amount of a polyfunctional modifying agent, of which the sum
of functionality is preferably three or more, reacting the mixture with stirring, adding a
low molecular weight compound having two or more alkoxysilyl groups and one or
more tertiary amino groups to the remaining living polymer, and stirring the mixture to
homogenize.
[0127]
A modified conjugated diene block copolymer is another preferred embodiment
of the present invention.
[0128]
Moreover, according to the present invention it is possible to obtain a
composition comprising two or more modified conjugated diene polymers, each
obtained by causing a low molecular weight compound having two or more tertiary
amino groups and one or more alkoxysilyl groups in a molecule and a polyfunctional
modifying agent to independently react with active terminals of the conjugated diene
polymer obtained by polymerizing the conjugated diene compound or copolymerizing
the conjugated diene compound and the aromatic vinyl compound.
[0129]
An excellent effect can be obtained when the filler selected from the group
consisting of a silica-based inorganic filler, a metal oxide, and a metal hydroxide is
dispersed in the modified conjugated diene polymer according to the present invention.
A particularly preferable effect is obtained when synthetic silicic acid with a primary
particle diameter of 50 nm or less is used as the silica-based inorganic filler. The fine

particles of the filler are promptly and homogeneously dispersed in a short period of
time with excellent reproducibility to produce a product with extremely good properties.
[0130]
The silica-based inorganic filler can also be suitably used as a reinforcing filler
in the case where the modified conjugated diene polymer of the present invention is
used for the application of a vulcanized rubber such as auto-parts (e.g. tires, damper),
shoes, and the like. In this case, synthetic silicic acid with a primary particle diameter
of 50 nm or less is preferable. Preferable examples of the synthetic silicic acid may
include wet silica and dry silica.
[0131]
Also, carbon black may be used as the reinforcing filler. There are no
particular limitations on the carbon black used. Examples of the carbon black may
include furnace black, acetylene black, thermal black, channel black, graphite, and the
like. Of these, furnace black is particularly preferable.
[0132]
The modified conjugated diene polymer according to the present invention can
be used as a vulcanized rubber by adding from 1 to 150 parts by weight of a silica-based
inorganic filler and from 1 to 150 parts by weight of carbon black, either alone or in
combination, based on 100 parts by weight of the polymer. Such a vulcanized rubber
particularly allows excellent dispersion of silica and stably exhibits excellent
performance. This is one of the excellent effects of the present invention.
Specifically, when producing the vulcanized rubber, the inorganic filler and carbon
black are homogeneously dispersed to obtain a rubber composition with small
strain-dependability of storage modulus of elasticity.
[0133]
The modified conjugated diene polymer according to the present invention is
compounded alone or in combination with another rubber, as required. When used in

combination with another rubber, the effect of the improvement of the present invention
is not sufficiently exhibited, if the amount of the modified conjugated diene polymer
according to the present invention is too small. As a rubber component, a weight ratio
of the modified conjugated diene polymer according to the present invention and
another rubber is generally from 10/90 to 95/5, preferably from 20/80 to 90/10, more
preferably from 30/70 to 80/20. Examples of other rubber may include natural rubber,
polyisoprene rubber, emulsion polymerized styrene-butadiene copolymer, solution
polymerized random SBR (bonded styrene: from 5 to 50 wt%, 1,2-bond content in the
butadiene unit: from 10 to 80 wt%), high-trans SBR (1,4-trans bond content in the
butadiene unit :from 70 to 95 wt%), low-cis polybutadiene rubber, high-cis
polybutadiene rubber, high-trans polybutadiene rubber (1,4-trans bond content in the
butadiene unit: from 70 to 95 wt%), styrene-isoprene copolymer, butadiene-isoprene
copolymer, solution polymerized random styrene-butadiene-isoprene copolymer,
emulsion polymerized random styrene-butadiene-isoprene copolymer, emulsion
polymerized styrene-acrylonitrile-butadiene copolymer, acrylonitrile-butadiene
copolymer, and block copolymers such as high vinyl SBR-low vinyl SBR block
copolymer and polystyrene-polybutadiene-polystyrene block copolymer. These may
be selected suitably according to the desired properties.
[0134]
A silane coupling agent may be compounded to the modified conjugated diene
polymer composition according to the present invention. In order to strengthen the
coupling effect (a mutual bonding effect) between the reinforcing silica filler and raw
material rubber, an organic silane coupling agent is added preferably in an amount of
from 0.1 to 20 wt% based on the amount of the silica-based filler. The addition of the
organic silane coupling agent in the amount of this range can provide the coupling effect
without ruining the reinforcing effect. A more preferable amount of the organic silane
coupling agent is from 0.1 to 6 wt% based on the amount of the silica-based filler.

[0135]
The organic silane coupling agent possesses a group having affinity with the
surface of silica and a group capable of bonding with double bonds in the polymer
molecule. Examples of the organic silane coupling agent may include
bis-[3-(triethoxysilyl)propyl)-tetrasulfide, bis-[3-(triethoxysilyl)-propyl)-disulfide,
bis-[2-(triethoxysilyl)ethyl]-tetrasulfide, 3-mercaptopropyl-trimethoxysilane,
3-triethoxysilylpropyl-N,N-dimethylthiocarbamoyl tetrasulfide,
3-triethoxysilylpropylbenzothiazole tetrasulfide, and the like. Since the modified
conjugated diene polymer having a specific modifying group according to the present
invention exhibits a strong bonding force with the silica-based filler, it is possible to
omit the addition of an organic silane coupling agent or to add smaller amount of the
organic silane coupling agent as compared with the case where other polymers were
used. In this case, it is possible to obtain a rubber composition with higher
performance.
[0136]
Furthermore, rubber additives such as reinforcing filler, a vulcanizing agent, a
vulcanization accelerator, a vulcanization assistant, oil, and the like can be used.
[0137]
Although not particularly limited, examples of the vulcanizing agent may
include sulfurs such as powdered sulfur, precipitated sulfur, colloidal sulfur, insoluble
sulfur, and highly dispersible sulfur; halogenated sulfurs such as sulfur monochloride
and sulfur dichloride; and organic peroxides such as dicumyl peroxide and di-tert-butyl
peroxide. Of these, sulfurs are preferable, with particularly preferable sulfur being
powdered sulfur.
[0138]
The amount of the vulcanizing agent is generally from 0.1 to 15 parts by weight,
preferably from 0.3 to 10 parts by weight, and still more preferably from 0.5 to 5 parts

by weight based on 100 parts by weight of the rubber components.
[0139]
Examples of the vulcanization accelerator may include a sulfene-amide
vulcanization accelerator, a thiourea vulcanization accelerator, a thiazole vulcanization
accelerator, a dithiocarbamic acid vulcanization accelerator, a xanthogenic acid
vulcanization accelerator, and the like. The amount of the vulcanization accelerator is
generally from 0.1 to 15 parts by weight, preferably from 0.3 to 10 parts by weight, and
still more preferably from 0.5 to 5 parts by weight based on 100 parts by weight of the
rubber components.
[0140]
Although there are no specific limitations on the type of the vulcanization
assistant, stearic acid, zinc oxide, and the like can be used.
[0141]
The reinforcing filler may be compounded into an amount of from 1 to 150 parts
by weight based on 100 parts by weight of rubber components, and the vulcanizing
agent and vulcanization accelerator may be added in total in an amount of from 0.1 to
20 parts by weight based on 100 parts by weight of rubber components, for example.
[0142]
Examples of the oil may include an extender oil such as aromatic extender oil,
naphthenic extender oil, paraffmic extender oil, and a silicone extender oil according to
applications. The amount of the extender oil is generally from 1 to 150 parts by
weight, preferably from 2 to 100 parts by weight, and more preferably from 3 to 60
parts by weight based on 100 parts by weight of the rubber components. When the
amount of the oil used is in this range, the dispersing effect of the reinforcing filler,
tensile strength, abrasion resistance, heat resistance, and the like are excellently
balanced.
[0143]

In addition to the above-mentioned components, the vulcanized rubber
composition, in which the modified conjugated diene polymer according to the present
invention is used, may comprise, according to the conventional method, required
amounts of other additives like a filler such as calcium carbonate and talc, an
amine-based or phenol-based antioxidant, an antiozonant, an activator such as
diethylene glycol, a processing aid, a tackifier, wax, and the like.
[0144]
The vulcanized rubber composition, in which the modified conjugated diene
polymer according to the present invention is used, can be produced by mixing the
above-mentioned components using the known rubber-kneading machine such as a roll
or a Bumbury's mixer.
[0145]
A masterbatch can be prepared by compounding various additives such as a
silica-based filler and carbon black, as required, to the modified conjugated diene
polymer according to the present invention. A rubber composition with good
processability, high strength, low rolling resistance, excellent wet skid performance, and
excellent abrasion resistance can be obtained by producing the masterbatch.
[0146]
The modified conjugated diene polymer according to the present invention can
cause reinforcing fillers such as silica and carbon black to be homogeneously dispersed
therein. A vulcanized rubber made from the resulting composition, if used for tires,
can exhibit excellently balanced properties in the low rolling resistance and the wet skid
performance as compared with the conventional one. The tires also exhibit improved
the abrasion resistance and the strength. The modified conjugated diene polymer can
be suitably used as a damper and footwear, for example. In addition to these
characteristics, the capability of homogeneously dispersing the fillers can contribute to
improvement of flame retarding properties, tensile strength, transparency, and the like.

Furthermore, the modified conjugated diene polymer according to the present
invention exhibits excellent aggregate grip when used as an asphalt composition.
When the modified conjugated diene polymer according to the present invention
is a thermoplastic resin, that resin can finely disperse polar particles and exhibits
excellent compatibility with the polar resin. Therefore, the modified conjugated diene
polymer according to the present invention can improve impact resistance of
engineering plastic such as polyamide.
EXAMPLES
[0147]
The invention is described below in detail by way of examples. However, the
invention should not be construed as being limited to the following examples. In the
examples below, the samples were analyzed by the following methods.
(1) Bonded styrene content
The bonded styrene content (wt%) was determined by dissolving the sample in
chloroform and measuring absorbance of a 254-nm UV light by phenyl groups of
styrene ("UV-2450" manufactured by Shimazu Corporation).
(2) Styrene chains
The contents of styrene single chain having one styrene unit and a styrene long
chain having eight or more connected styrene units were analyzed by gel permeation
chromatography (GPC) after decomposition of styrene-butadiene copolymer with ozone,
according to the method of Tanaka et al. described in Polymer, 22, 1721 (1981) .
(3) Microstructure of butadiene unit
Measured by infrared spectrum of from 600 to 1000 cm"1 using an infrared
spectrophotometer ("FT-IR230" manufactured by JASCO Corporation). The sample
was dissolved in carbon disulfide and solution cells were used. The resultant
absorbance was applied to the Hampton's equation to determine the microstructure of

the butadiene unit, i.e., the content of 1, 2-bond.
(4) Mooney viscosity
The sample was pre-heated at 100°C for one minute and the viscosity after four
minutes was measured according to JIS-K6300-1.
(5) Molecular weight and molecular weight distribution
Chromatogram of the sample and standard polystyrene were measured using
GPC equipped with three columns packed with polystyrene gel (TSKgel, manufactured
by Tosoh Corporation). A calibration curve was produced from the measurement
result of standard polystyrene, and the molecular weight and the molecular weight
distribution of sample was calculated. Tetrahydrofuran (THF) was used as an eluent.
10 mg of a sample was dissolved in 20 mL of THF and the solution (200 uL) was
injected into a column. The molecular weight and molecular weight distribution were
measured using a RI detector ("HLC-8020" manufactured by Tosoh Corporation) under
the conditions of an oven temperature at 40°C and a THF flow rate of 1.0 mL/min.
(6) Modification ratio
The modification rate was measured by GPC column packed with silica gel as
the filler using the characteristics of the modified component of being adsorbed in silica.
Chromatograms of sample solutions containing a sample and a low molecular weight
internal standard polystyrene were measured using the polystyrene gel GPC
("HLC-8020" manufactured by Tosoh Corporation) described in (5) and a silica column
("Zorbax" manufactured by E.I. du Pont de Nemours and Company) GPC (Column
oven "CO-8020", detector "RI-8021" manufactured by Tosoh Corporation, oven
temperature: 40°C, THF flow rate: 0.5 mL/min). The adsorption amount to the silica
column was determined from the difference of these measurements, based on which
results the modification ratio was determined. 10 mg of a sample and a 5 mg of
standard polystyrene were dissolved in 20 mL of THF, and 200 uL of the solution was
injected into a column. The specific procedure was followed. The modification ratio


(%) was determined using the formula, [1 - (P2 x P3)/(P1 x P4)] x 100, wherein the
entire peak area of the chromatogram using a polystyrene column is assumed to be 100,
P1 represents the peak area of the sample, P2 represents the peak area of the standard
polystyrene, the entire peak area of the chromatogram using a silica column is assumed
to be 100, P3 represents the area of the sample, and P4 represents the peak area of the
standard polystyrene, provided that P1 + P2 = P3 + P4 = 100
(7) Cold flow property
The sample was cut into a 3 cm x 3 cm x 8 cm rectangular parallelepiped and a
3 cm x 3 cm plane was secured to a table with an inclination of 30° using a rubber
cement The cold flow property was evaluated by observing the sample after being
allowed to stand at 25°C for one hour. The results were evaluated as follows.
[0148]
Excellent: The sample maintained nearly the original form.
Good: A part of sample was deformed.
Bad: The sample was considerably deformed.
Example 1
An internal volume of 10 liter heat-controllable autoclave equipped with a stirrer
and a jacket was used as a reactor. The reactor was charged with 625 g of butadiene
from which impurities were removed, 225 g of styrene, 5,500 g of cyclohexane, and
0.82 g of 2,2-bis(2-oxolanyl)propane as a polar substance, and the internal temperature
of the reactor was maintained at 30°C. A cyclohexane solution containing 6.75 mmol
of n-butyllithium as an initiator was added to the reactor. After starting the reaction,
the internal temperature of the reactor began to increase by generation of heat of
polymerization. 50 g of butadiene was added at a rate of 10 g/minute starting from 7
minute through 12 minute after the addition of a polymerization initiator. As a result,
the final internal temperature of the reactor reached 77°C. After completing the


polymerization reaction, 13.5 mmol of
1-[3-(triethoxysilanyl)-propyl]-4-methylpiperazine was added. The mixture was
stirred at 75°C for five minutes to carry out the modification reaction. After the
addition of 1.8 g of antioxidant (BHT; 2, 6-di-tert-butyl-4-methylphenol) to this
polymer solution, the solvent was removed to obtain styrene-butadiene copolymer
having a modified component (Sample A).
[0149]
Sample A was analyzed by the above-mentioned method to find that the content
of bonded styrene was 25 wt%, the content of bonded butadiene was 75 wt%, the
content of a styrene single chain having one styrene unit was 45%, and the content of a
styrene long chain having eight or more connected styrene units was 0.5%. The
Mooney viscosity of the polymer was 50 and the 1, 2-bond content of the microstructure
of the butadiene unit was 62%. The polystyrene-based weight average molecular
weight (Mw) was 360,000, the number average molecular weight (Mn) was 270,000, and
the molecular weight distribution (Mw/Mn) was 1.33. The modification ratio was 84%.
Example 2
A styrene-butadiene copolymer having a modified component (Sample B) was
obtained in the same manner as in Example 1, except for using
N-[2-(trimethoxysilanyl)-ethyl]-N,N',N'-trimethylethane-1,2-diamine instead of
1-[3-(triethoxysilanyl)-propyl]-4-methylpiperazine.
[0150]
As a result of analyzing Sample B, it was found that the content of bonded
styrene was 25 wt%, the content of bonded butadiene was 75 wt%, and the Mooney
viscosity of the polymer was 54. The 1, 2-bond content of the microstructure of the
butadiene unit was 60%. The polystyrene-based weight average molecular weight
(Mw) was 390,000, the number average molecular weight (Mn) was 280,000, and the
molecular weight distribution (Mw/Mn) was 1.39. The modification ratio was 78%.


Example 3
A styrene-butadiene copolymer having a modified component (Sample C) was
obtained in the same manner as in Example 1, except for using
2-(trimethoxysilanyl)-l,3-dimethylimidazolidine instead of
1-[3-(triethoxysilanyl)-propyl]-4-methylpiperazine.
[0151]
As a result of analyzing Sample C, it was found that the content of bonded
styrene was 25 wt%, the content of bonded butadiene was 75 wt%, and the Mooney
viscosity of the polymer was 52. The 1, 2-bond content of the microstructure of the
butadiene unit was 61%. The polystyrene-based weight average molecular weight
(Mw) was 370,000, the number average molecular weight (Mn) was 270,000, and the
molecular weight distribution (Mw/Mn) was 1.37. The modification ratio was 80%.
Example 4
A styrene-butadiene copolymer having a modified component (Sample D) was
obtained in the same manner as in Example 1, except for using
bis-(3-dimethylaminopropyl)-dimethoxysilane instead of
1-[3-(triethoxysilanyl)-propyl]-4-methylpiperazine.
[0152]
As a result of analyzing Sample D, it was found that the content of bonded
styrene was 25 wt%, the content of bonded butadiene was 75 wt%, and the Mooney
viscosity of the polymer was 47. The 1, 2-bond content of the microstructure of the
butadiene unit was 61%. The polystyrene-based weight average molecular weight
(Mw) was 380,000, the number average molecular weight (Mn) was 260,000, and the
molecular weight distribution (Mw/Mn) was 1.46. The modification ratio was 70%.
Example 5
A polymerization reaction was carried out in the same manner as in the reaction
for obtaining Sample A. After a polymerization reaction, 0.25 mmol of tetraglycidyl-1,

3-bisaminomethylcyclohexane which is a tetra-functional polyepoxy compound was
added to the reactor, and the mixture was stirred at 75°C for two minutes to carry out a
coupling reaction. Subsequently, a modification reaction was carried out in the same
manner as in Example 1, except that the modification reaction was carried out by adding
11.48 mmol of l-[3-(triethoxysilanyl)-propyl]-4-methylpiperazine, to obtain a
styrene-butadiene copolymer having a modified component (Sample E).
[0153]
As a result of analyzing Sample E, it was found that the content of bonded
styrene was 25 wt%, the content of bonded butadiene was 75 wt%, and the Mooney
viscosity of the polymer was 49. The 1, 2-bond content of the micro structure of the
butadiene unit was 62%. The polystyrene-based weight average molecular weight
(Mw) was 350,000, the number average molecular weight (Mn) was 270,000, and the
molecular weight distribution (Mw/Mn) was 1.30. The modification ratio was 83%.
Comparative Example 1
A polymerization reaction was carried out in the same manner as in Example 1,
except for using a cyclohexane solution containing 8.72 mmol of n-butyllithium as an
initiator, 1.05 g of 2,2-bis(2-oxolanyl)propane as a polar substance, and 4.36 mmol of
tetraglycidyl-1,3-bisaminomethylcyclohexane instead of
l-[3-(triethoxysilanyl)-propyl]-4-methylpiperazine. In the same manner as in Example
1, the polymer solution was stirred at 75°C for five minutes to carry out the
modification reaction. After the addition of 1.8 g of an antioxidant (BHT) to this
polymer solution, the solvent was removed to obtain styrene-butadiene copolymer
having a modified component (Sample F).
As a result of analyzing Sample F, it was found that the content of bonded
styrene was 25 wt%, the content of bonded butadiene was 75 wt%, and the Mooney
viscosity of the polymer was 76. The 1, 2-bond content of the micro structure of
butadiene area was 62%. The polystyrene-based weight average molecular weight


(Mw) was 600,000, the number average molecular weight (Mn) was 440,000, and the
molecular weight distribution (Mw/Mn) was 1.36. The modification ratio was 83%.
Comparative Example 2
A styrene-butadiene copolymer having a modified component (Sample G) was
obtained in the same manner as in Example 1, except for using
N-(3-triethoxysilylpropyl)-4,5-dihydroimidazole instead of
l-[3-(triethoxysilanyl)-propyl]-4-methylpiperazine.
[0154]
As a result of analyzing Sample G, it was found that the content of bonded
styrene was 25 wt%, the content of bonded butadiene was 75 wt%, and the Mooney
viscosity of the polymer was 90. The 1, 2-bond content of the microstructure of the
butadiene unit was 61%. The polystyrene-based weight average molecular weight
(Mw) was 550,000, the number average molecular weight (Mn) was 270,000, and the
molecular weight distribution (Mw/Mn) was 2.04. The modification ratio was 67%.
[0155]
The results of preparation and analysis values of Samples A to G are shown in
Table 1.


[0157]
Examples from 6 to 10, and Comparative Examples from 3 to 4
Rubber compositions were prepared from Samples A to G (Table 1) as raw
materials obtained in the above Examples and Comparative Examples with the
following recipes.
[0158]

Modified conjugated diene copolymer 70.0 parts
Natural rubber 30.0 parts
Silica ("Ultrasil VN3" manufactured by Degussa) 45.0 parts
Carbon black ("Seast KH" manufactured by Tokai Carbon Co., Ltd.) 5.0 parts
Silane coupling agent ("Si69" manufactured by Degussa) 4.5 parts
Oil ("NC140" SRAE oil manufactured by Japan Energy Corp.) 5.0 parts
Zinc oxide 3.0 parts
Stearic acid 2.0 parts
Antioxidant (N-isopropyl-N'-phenyl-p-phenylenediamine) 1.0 parts
Sulfur 1.4 parts
Vulcanization accelerator (N-cyclohexyl-2-benzothiazyl sulfenamide) 1.0 parts
Vulcanization accelerator (Diphenyl guanidine) 1.5 parts
Total 169.4 parts
Kneading was carried out by the following method according to JIS K6299.
[0159]
In first-stage kneading, a raw material rubber, fillers (silica and carbon black), an
organosilane coupling agent, oil, zinc oxide, and stearic acid were kneaded under the
conditions of a filling rate of 65% and a rotor rotation of 50/57 rpm, using a sealed
kneader (internal volume: 0.3 L) equipped with a temperature controller. The
temperature of sealed kneader was adjusted to obtain a composition at a discharge
temperature of from 155 to 160°C. As second-stage kneading, an antioxidant was
added to the composition obtained in the first stage and the mixture was again kneaded
in order to improve dispersion of silica. The discharge temperature of the composition
was also adjusted to from 155 to 160°C by controlling the temperature of the sealed
kneader. Sulfur and a vulcanization accelerator were added to the composition
obtained by the second-stage kneading, and the mixture was kneaded in an open roll of
which the temperature was set at 70°C (third-stage kneading).


[0160]
The composition obtained in the third-stage kneading was molded and
vulcanized at 160°C for a period of T90 plus 5 minutes. Properties of the resulting
vulcanized rubber were measured according to the following methods.
(1)T90
After completion of the second-stage kneading, a vulcanization time required for
vulcanizing 90% of the rubber (T90) was measured according to JIS K6300-1.
(2) bound rubber content
About 0.2 g of the composition after the second-stage kneading was cut into
about 1 mm cubes and placed in a Harris's basket (made of 100 mesh wire gauze) to
measure the weight. The cubes were dipped in toluene for 24 hours and dried, and its
weight was measured. From the amount of insoluble components in toluene, the
amount of rubber bonded with the filler was calculated. The resulting value was
regarded as the bound rubber content.
(3) Tensile test
The tensile strength at the time of cutting a test specimen and the tensile stress at
the time of 300% elongation (300% modulus) were measured according to JIS K6251.
(4) Viscoelasticity
ARES viscoelasticity tester manufactured by Rheometric Scientific Co. was
used. Tan 5 and modulus of elasticity (G') were measured in a torsion mode at a
frequency of 10 Hz, while changing the strain at each measuring temperature (0°C and
50°C).
[0161]
The Payne effect (AG') was shown by the difference between the maximum
value and minimum value in the strain of from 0.1% to 10%. The smaller the Payne
effect, the better the dispersibility of fillers such as silica.
[0162]

The higher tan 5 at the low-temperature (0°C), the better the wet skid (grip)
performance. The lower tan 8 at the high-temperature (50°C), the smaller the
hysteresis loss and the smaller the rolling resistance of tires, that is, the lower the fuel
consumption.
(5) Rebound resilience
The rebound resilience at 50°C was measured by the Lupke type rebound
resilience tester according to JIS K6255.
(6) Heat build-up
A Goodrich flexometer was used to measure the heat build-up at a rotation of
1,800 rpm, a stroke of 0.225 inches, and a load of 55 pounds. The heat build-up was
indicated by the difference of the temperature at the start (50°C) and the temperature
after 20 minutes.
(7) Abrasion resistance
An Akron abrasion tester was used to measure the amount of abrasion at a load
of 6 pounds and a rotation of 3,000 rpm. The higher the index, the better the abrasion
resistance.
[0163]
The results of property measurements of Examples 6 to 10 (Samples A to E) and
Comparative Examples 3 to 4 (Samples F and G) are shown in Table 2.


[0165]
Example 11 and Comparative Examples 5 and 6
Rubber compositions were prepared using Samples E, F, and G (disclosed in
Table 1) as raw rubber materials with the following recipes.
[0166]
Modified conjugated diene copolymer 100.0 parts
Silica ("Ultrasil VN3" manufactured by Degussa) 25.0 parts
Carbon black ("Seast KH" manufactured by Tokai Carbon Co., Ltd.) 20.0 parts
Silane coupling agent ("Si69" manufactured by Degussa) 2.0 parts
Oil ("NC140" SRAE oil manufactured by Japan Energy Corp.) 5.0 parts
Zinc oxide 3.0 parts
Stearic acid 2.0 parts
Antioxidant (N-isopropyl-N'-phenyl-p-phenylenediamine) 1.0 parts
Sulfur 1.9 parts
Vulcanization accelerator (N-cyclohexyl-2-benzothiazyl sulfenamide) 1.0 parts
Vulcanization accelerator (Diphenyl guanidine) 1.5 parts

Total 162.4 parts
The same methods of kneading and measuring various properties as used in
Examples 6 to 10 and Comparative Examples 3 and 4 were used. The results of
measuring properties are shown in Table 3.
[0167]

[0168]
As shown in Tables 2 and 3, compositions made from the modified conjugated
diene polymer according to the present invention by adding silica or silica and carbon
black exhibited an increase in the bound rubber content and a small Payne effect (50°C
AG') which indicates excellent silica dispersion. In addition, the compositions showed
low tan 8 at the high-temperature (50°C) , a small hysteresis loss, and a small rolling
resistance of tires, indicating a low fuel consumption. The compositions were further
confirmed to have well-balanced low fuel consumption properties and wet skid (grip)
performance (tan 6 at the low-temperature). The compositions also exhibit excellent
abrasion resistance.
INDUSTRIAL APPLICABILITY

[0169]
In addition to vulcanized rubber composition for tire treads, the modified
conjugated diene polymer according to the present invention can be used for
applications such as shoes, various autoparts, and industrial goods by compounding
fillers such as reinforcing silica and carbon. When the modified conjugated diene
polymer according to the present invention is a thermoplastic elastomer, it can be used
for an inorganic filler composition, an asphalt composition, a resin composition, an
adhesive, and the like.

1. A modified conjugated diene polymer represented by the
following general formula (1), (2), (3), or (4), comprising a modifying group based on a
low molecular weight compound having two or more tertiary amino groups and one or
more alkoxysilyl groups in a molecule which bonds to a conjugated diene polymer
obtained by polymerization of a conjugated diene compound or a conjugated diene
polymer obtained by copolymerization of a conjugated diene compound and an
aromatic vinyl compound.

wherein P represents the conjugated diene polymer; R and R , which may be the same
or different from each other, represent a hydrocarbon group having 1 to 12 carbon atoms,
which may contain an unsaturated bond; R3 represents a hydrocarbon group having 1 to
20 carbon atoms, which may contain an unsaturated bond; R4, R5, R6, and R7, which
may be the same or different from each other, represent a hydrocarbon group having 1
to 20 carbon atoms, which may be substituted with an organic group containing Si, O,
or N and not containing an active hydrogen, and which may contain an unsaturated
bond; f is an integer of 1 to 2, d is an integer of 1 to 2, and e is an integer of 0 to 1,
provided that d + e + f =3.

wherein P, R1, R3, R4, d, e, and fare the same as defined in the general formula (1), R8
and R9, which may be the same or different from each other, represent an aliphatic

hydrocarbon group having 1 to 6 carbon atoms, which may contain an unsaturated
bond; and R10 represents a hydrocarbon group having 1 to 20 carbon atoms, which may
be substituted with an organic group containing Si, O, or N and not containing an active
hydrogen, and which may contain an unsaturated bond.

wherein P, R3, R4, R7, d, e, and fare the same as defined in the general formula (1); R8
and R10 are the same as defined in the general formula (2); and R11 represents a
hydrocarbon group having 1 to 6 carbon atoms.

wherein P, R3, R5, and R6 are the same as defined in the general formula (1); R12 and R13,
which may be the same or different from each other, represent a hydrocarbon group
having 1 to 12 carbon atoms, which may contain an unsaturated bond; and R14 and R15,
which may be the same or different from each other, represent a hydrocarbon group
having 1 to 20 carbon atoms, which may be substituted with an organic group
containing Si, O, or N and not containing an active hydrogen, and which may contain an
unsaturated bond.

2. The modified conjugated diene polymer according to claim 1,
wherein R4 in the general formula (1), (2), or (3) represents a hydrocarbon group having
1 to 20 carbon atoms, which may contain an unsaturated bond.
3. A process for producing a modified conjugated diene polymer
comprising the steps of:
polymerizing a conjugated diene compound, or copolymerizing a conjugated
diene compound and an aromatic vinyl compound in a hydrocarbon solvent using an
alkali metal initiator and/or an alkaline earth metal initiator; and
reacting active terminals of the resulting polymer with a low molecular weight
compound represented by the following general formula (5), (6), (7) or (8) or a
condensate thereof, having two or more tertiary amino groups and one or more
alkoxysilyl groups in a molecular.

wherein R1 and R2, which may be the same or different from each other, represent a
hydrocarbon group having 1 to 12 carbon atoms, which may contain an unsaturated
bond; R3 represents a hydrocarbon group having 1 to 20 carbon atoms, which may
contain an unsaturated bond; R4, R5, R6, and R7, which may be the same or different
from each other, represent a hydrocarbon group having 1 to 20 carbon atoms, which
may be substituted with an organic group containing Si, O, or N and not containing an
active hydrogen, and which may contain an unsaturated bond; and i is an integer of 1 to
3.


wherein R1, R3, and R4 are the same as defined in the general formula (5); R8 and R9,
which may be the same or different from each other, represent an aliphatic hydrocarbon
group having 1 to 6 carbon atoms, which may contain an unsaturated bond; and R10
represents a hydrocarbon group having 1 to 20 carbon atoms, which may be substituted
with an organic group containing Si, O, or N and not containing an active hydrogen, and
which may contain an unsaturated bond; and i is an integer of 1 to 3.

wherein R3, R4, and R7 are the same as defined in the general formula (5); R8 and R10
are the same defined in the general formula (6); and Rn represents a hydrocarbon group
having 1 to 6 carbon atoms; and i is an integer of 1 to 3.

wherein R3, R5, and R6 are the same as defined in the general formula (5); R12 and R13,
which may be the same or different from each other, represent a hydrocarbon group
having 1 to 12 carbon atoms, which may contain an unsaturated bond; R14 and R15,
which may be the same or different from each other, represent a hydrocarbon group

having 1 to 20 carbon atoms, which may be substituted with an organic group
containing Si, O, or N and not containing an active hydrogen, and which may contain an
unsaturated bond.
4.. The process for producing the modified conjugated diene
polymer according to claim 3, wherein the low molecular weight compound is
represented by the general formula (5), (6), or (7) or a condensate thereof, in which R4
represents a hydrocarbon group having 1 to 20 carbon atoms, which may contain an
unsaturated bond.
5. The process for producing the modified conjugated diene
polymer according to claim 3, wherein the low molecular weight compound is at least
one selected from the group consisting of
l-[3-(trialkoxysilanyl)-propyl]-4-alkylpiperazine,
l-[3-(alkyldialkoxysilanyl)-propyl]-4-alkylpiperazine,
1 - [3 -(trialkoxysilanyl)-propyl] -3 -alkylimidazolidine,
1 -[3 -(alkyldialkoxysilanyl)-propyl] -3 -alkylimidazolidine,
1 -[3 -(trialkoxysilanyl)-propyl] -3 -alkylhexahydropyrimidine,
1 -[3 -(alkyldialkoxysilanyl)-propyl] -3 -alkylhexahydropyrimidine,
3-[3-(trialkoxysilanyl)-propyl]-l-alkyl-l,2,3,4-tetrahydropyrimidine, and
3 - [3 -(alkyldialkoxysilanyl)-propyl] -1 -alkyl-1,2,3,4-tetrahydropyrimidine.
6. The process for producing the modified conjugated diene
polymer according to any one of claims 3 to 5, wherein the active terminals of the

polymer or the conjugated diene polymer is coupled with a polyfunctional modifying
agent prior to, subsequent to, or concurrently with reacting the active terminals of the
polymer with the low molecular weight compound.
7. The process for producing the modified conjugated diene
polymer according to claim 6, wherein the polyfunctional modifying agent is a glycidyl
compound, which contains an amino group in a molecule.
8. A modified conjugated diene polymer composition comprising:
1 to 150 parts by weight of a reinforcing filler and 0.1 to 20 parts by weight in
total of a vulcanizing agent and a vulcanizing accelerator, based on 100 parts by weight
of a rubber component comprising the modified conjugated diene polymer according to
claim 1 or 2 or the modified conjugated diene polymer obtained by the process
according to any one of claims 3 to 7.
9. A tire comprising the modified conjugated diene polymer
composition according to claim 8.

A modified conjugated diene polymer comprises a modifying group based on a low molecular weight compound having two or more tertiary amino groups and one or more alkoxysilyl groups in a molecule which bonds to a conjugated diene polymer obtained by polymerization of a conjugated diene compound or a conjugated diene
polymer obtained by copolymerization of a conjugated diene compound and an aromatic vinyl compound. The process for producing the modified conjugated diene polymer comprises the steps of: polymerizing a conjugated diene compound or
copolymerizing a conjugated diene compound and an aromatic vinyl compound in a hydrocarbon solvent using an alkali metal initiator and/or an alkaline earth metal initiator; and reacting active terminals of the resulting polymer with a low molecular weight compound having two or more tertiary amino groups and one or more alkoxysilyl groups in the molecule.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=A6pMlZ75F8D4z8v8pIFvXw==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 269009
Indian Patent Application Number 82/KOLNP/2009
PG Journal Number 40/2015
Publication Date 02-Oct-2015
Grant Date 28-Sep-2015
Date of Filing 07-Jan-2009
Name of Patentee ASAHI KASEI CHEMICALS CORPORATION
Applicant Address 1-105 KANDA JINBOCHO, CHIYODA-KU, TOKYO 101-8101
Inventors:
# Inventor's Name Inventor's Address
1 RYOKO FUKUOKA 1-2, YURAKU-CHO 1-CHOME, CHIYODA-KU, TOKYO 100-8440
2 NORIFUSA ISHIMURA 1-2, YURAKU-CHO 1-CHOME, CHIYODA-KU, TOKYO 100-8440
3 HARUO YAMADA 602, 17-1, KAMARIYAHIGASHI 6-CHOME KANAZAWA-KU, YOKOHAMA-SHI, KANAGAWA 236-0042
PCT International Classification Number C08F 8/42,C08F 36/04
PCT International Application Number PCT/JP2007/064230
PCT International Filing date 2007-07-19
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2006-201248 2006-07-24 Japan