Title of Invention

"PROCESS FOR THE RECOVERY OF ELEMENTAL SULPHUR FROM RESIDUES PRODUCED IN HYDROMETALLURGICAL PROCESSES"

Abstract The present invention relates to a process for the recovery of elemental sulphur from residues produced in hydrometallurgical processes based on leaching with a solution of sodium sulphide in which the sulphur contained in the residues is selectively leached as sodium polysulphide. The sulphur leaching solution is conveniently regenerated and recycled to the process.
Full Text PROCESS FOR THE RECOVERY OF ELEMENTAL SULPHUR FROM RESIDUES PRODUCED IN HYDROMETALLURGICAL PROCESSES
The present invention relates to a process for the recovery of elemental sulphur from residues produced in hydrometallurgical processes.
The present invention derives from the field of desulphurization processes of the residues of the metallurgical industry.
Hydrometallurgical processes for the production of metals from concentrates based on sulphides lead to the production of elemental sulphur which is generally found in a mixture with gangue and other insoluble products.
These residues can also contain precious metals, and also other metals of industrial interest, in significant quantities. Their recovery however requires the removal of elemental sulphur and its recovery in pure form.
Various processes and methods for the recovery of sulphur from residual materials of hydrometallurgical processing are known, which avail of different types of recovery techniques such as flotation, filtration of molten sulphur, leaching with solvents miscible with water or with solvents immiscible with water, conversion to fertilizers and roasting.
Flotation is among these processes of the known art. This technology is used in the concentration of sulphide-

based minerals based on the addition of foaming additives which preferably suspend some of the sulphurized compounds bringing them to the foam phase followed by skimming and recovery. Although many attempts have been made for the flotation of sulphur from these residues, the results are disappointing mainly due to the high quantity of other elements contained in the concentrated sulphur phase. Although this process for the recovery of sulphur is not particularly effective, it is an inexpensive method.
The process with filtration of molten sulphur is based on the principle that sulphur melts at a low temperature producing a hot dispersion which can be filtered. This process also obtains a rather low sulphur recovery even if the quality is discreet. Although this treatment is quite economical with respect to the operating costs, it requires, however, the use of sophisticated equipment.
With respect to recovery processes which avail of the use of solvents miscible in water, the use of Carbitol (2(2-ethoxy-ethoxy)ethanol) has been evaluated, but this so far has not given encouraging results as the water, containing in the residue, diminishes the solubility of the sulphur requiring the use of an evaporation unit.
The use of solvents immiscible in water for the recovery of sulphur has been indicated in numerous scientific publications. In particular, the use is described of perchloroethylene which exploits the great difference in solubility of sulphur with different temperatures (25 g/1 at 25°C - about 300 g/1 at 120°C) . This process, however, also has its disadvantages of use, mainly due to the formation of greasy deposits (to be treated and/or disposed of) at the interface between the water extracted from the residue and solvent, to the toxicity of the solvent (classified as a carcinogenic substance) and, in addition, to the formation of crusts of sulphur on the cold surfaces of the exchangers.
As sulphur is soluble in sulphides, recovery techniques are also known which avail of the use of ammonium sulphide. The sulphur is leached as polysulphide and is then either transformed into ammonium sulphate or distilled in a vapour stream to give ammonium sulphide, which can then be recycled to the leaching, and sulphur which can be recovered in a substantially pure form. One of the main drawbacks of this technology lies in the fact that each unit must in any case by effectively sealed as on heating ammonium sulphide, which is an extremely unstable substance, there is an emission of ammonia and hydrogen sulphide.
Another sulphur recovery technology consists in roasting in which sulphur is transformed into sulphur dioxide which can in turn be converted to sulphuric acid and/or gypsum using suitable equipment.
The necessity is felt in the present state of the art for a process for the recovery of elemental sulphur from leaching residues of sulphide-based metallic concentrates or other materials which is substantially free of the drawbacks of the known art described above.
One of the objectives of the present invention therefore consists in providing a process for the recovery of elemental sulphur from residues produced in hydrometallurgical processes which is simple to effect and which allows the recovery and recycling of the reagents used.
Another objective of the present invention consists in providing a process which allows the recovery of elemental sulphur from residues produced in hydrometallurgical processes which is economically advantageous.
These objectives are achieved by providing a process for the recovery of elemental sulphur from residues produced in hydrometallurgical processes as specified in the enclosed claim 1.
Further characteristics and embodiments of the
invention are indicated in the subsequent dependent claims...
According .to a first aspect, the process for the recovery of elemental sulphur from residues produced in hydrometallurgical processes comprises:
a) leaching of a residue containing sulphur with a
solution of sodium sulphide;
b) separation, conveniently by filtration, of a
residue from a solution of polysulphide;
c) treatment of said solution of polysulphide with
CO2 to give a dispersion containing elemental
sulphur, polysulphide and sodium bicarbonate;
d) separation and recovery of the elemental sulphur
contained in the dispersion from a solution
containing polysulphide and sodium bicarbonate,
and subsequently, optionally,
e) treatment of said solution of polysulphide and
sodium bicarbonate with CaO;
f) separation, conveniently by filtration, of a
residue of CaCO3 from a solution of sodium
sulphide which is conveniently recirculated to
phase a) of the process.
According to another embodiment, the process also comprises a phase g) for roasting the CaC03 residue, obtained in phase e) to produce:
- CaO (lime), which can be used/recycled as reagent in
phase e) of the process
- CO2, which can be used/recycled as reagent in phase
c) of the process.
According to an embodiment, the leaching phase a) is carried out inside a reactor at a temperature within the range of 20 to 100°C and typically about 80°C, for a period of time ranging from 10 to 120 minutes and preferably for about 30 minutes. According to an embodiment, said leachiiig solution has a concentration of sodium sulphide ranging from 20 to 300 g/1, preferably equal to about 60 g/1. According to another embodiment, a residue which is substantially free of elemental sulphur is obtained in phase b) , by filtration, together with a solution of polysulphide wherein (1+x+y) varies from 1 to 9 and is preferably equal to 5 and wherein (1+x) varies from 1 to 4 and is preferably equal to 2.
According to another embodiment of the process, phase d) for the treatment of the solution of polysulphide and bicarbonate with CaO is carried out inside a stirred reactor, at a temperature within the range of 20 to 100°C and preferably equal to about 70°C for a period of time ranging from 10 to 120 minutes and preferably equal to about 20 minutes.
The characteristics and advantages of an embodiment
of a process for the recovery of elemental sulphur from residues according to the present invention will appear more evident from the following illustrative and non-limiting description, referring to the enclosed schematic drawing.
Figure 1 illustrates a flow chart relating to an embodiment of the process of the invention which initially comprises the feeding of a reactor 1 with residues (x + y) S° (Residue) coming from the leaching of a lead concentrate.
The leaching, phase a) takes place inside the reactor 1, which is preferably equipped with stirring means, with a solution of sodium sulphide in which the sulphur contained in the residues is selectively leached as sodium polysulphide (2) according to the following reaction:
Na2S + (x + y)S° (Residue) -* Na2S(1+x+y)
The dispersion obtained from the leaching phase is subsequently subjected to filtration using a filter which allows a good washing of the panel 2 and which allows a solution to be separated from an almost sulphur-free residue which is removed, to be typically subjected to subsequent flotation or treatment to extract the precious metals possibly present therein.
The solution recovered from the filtration phase b)
of the process is transferred to a closed reactor 4 where it is then neutralized or treated according to phase c) of the process with carbon .dioxide according to the following reaction:
Na2S(i+x+y) + C02 + H20 -> NaHS(1+X) + NaHCO3 + yS°(S)
The final dispersion obtained from this reaction is sent to a filter 5 where a sulphur residue (cake) is separated and removed (6) from a solution containing a mixture of bicarbonate and acid sodium polysulphide. This solution can regenerate a solution of sodium polysulphide. This regeneration is effected inside a reactor 7 by the addition of lime with the development of the following reaction:
NaHS{1+x) + NaHCO3 + CaO -* CaC03 + Na2S(i+x) + H20
The dispersion obtained is transferred to a filter 8 in which limestone (CaC03) is separated from the solution based on sodium polysulphide which is conveniently recycled to the leaching phase a) of the process.
In particular, for high-capacity plants, it is conveniently possible to recover lime (CaO) and carbon dioxide (C02) by typically roasting the limestone (CaC03) obtained inside a reactor or oven 9 according to the following reaction:
CaC03 -» CaO + C02
The lime recovered is conveniently subsequently sent to the reactor 7.
The overall reaction, also recovering CaO (10) and CO2 (11), can be schematized as follows:
S° (Residue) -> S° (Pure solid)
In this case, the sulphur is recovered as elemental sulphur with a minimum consumption of reagents and with a considerable advantage in economical terms.
The process of the invention allows both the recovery and recycling of CaO and also the regeneration of a solution of sodium polysulphide which is conveniently recycled to the leaching section where the leaching reaction, from the second round onwards, becomes:
Na2S(i+x) + yS° (Residue) -» Na2S(i+x+y)
whereas reaction (1) is still valid for the make-up Na2S.
The following examples are provided for purely illustrative purposes of the present invention and should not be considered as limiting the protection scope, as defined by the enclosed claims. Example 1
A residue produced from the leaching of a lead concentrate has a content of elemental sulphur of 52%. 100 g of this residue are introduced into a reactor containing"0:85 1 of a 60 g/1 solution of sodium sulphide
(Na2S) . After 1 h of leaching at 55°C, 46.85 g of dry residue washed residue are obtained, which contains 0.08 g of residual elemental sulphur and 1.0 1 of a solution of sodium polysulphide (Na2Sx wherein X is about 3.5) including the washing of the cake.
The solution is introduced into a closed reactor where approximately 43 g of C02 are fed. The dispersion produced is filtered, the cake washed and dried recovering 30.96 g of pure sulphur. Part of the sulphur is still in the aqueous phase as polysulphide.
The filtrate is treated with 55 g of lime (CaO) obtaining a dispersion which is filtered recovering 97.45 g of dry washed residue (CaC03) and 1.46 1 of a solution containing about 49.. 6 g/1 of sodium polysulphide (approximately Na2S2) to be recycled to the leaching. Example 2
Another portion of residue coming from the leaching of a lead concentrate, already used in Example 1, is adopted for this test and the end-solution of Example 1 evaporated to 0.85 1, is used as leaching solution. -60 g of residue are introduced into a reactor into which the regenerated solution of polysulphide is fed.
After 1 h of leaching at 55 °C, 28.11 g of dry residue washed residue are obtained, which contains 0.06 g of residual elemental sulphur and 0.96 1 of a solution
of sodium polysulphide (Na2Sx wherein X is about 3.5) including the washing of the cake.
The solution is introduced into a closed reactor where approximately 43 g of C02 are fed. The dispersion produced is filtered, the cake washed and dried recovering 31.39 g.of pure sulphur.
The filtrate is treated with 55 g of lime (CaO) obtaining a dispersion which is filtered recovering 97.22 g of dry washed residue (CaC03) and 1.38 1 of a solution containing about 55.2 g/1 of sodium polysulphide (approximately Na2S2) to be recycled to the leaching.



CLAIMS
1. A process for the of elemental sulphur from residues
produced in hydrometallurgical processes comprises:
a) leaching of residues containing sulphur with a
solution of sodium sulphide wherein the sulphur
contained in said residues is selectively leached as
sodium polysulphide;
b) separation of the residues from the solution
containing polysulphide;
c) treatment of said solution containing polysulphide
with CO2 to obtain a dispersion containing elemental
sulphur, acid sodium polysulphide and sodium
bicarbonate;
d) separation and recovery of the elemental sulphur
from the solution containing acid sodium
polysulphide and sodium bicarbonate;
e) treatment of said solution of acid sodium
polysulphide and sodium bicarbonate with CaO for
regenerating the leaching solution;
f) separation of a residue of CaCO3 from a solution of
sodium sulphide which is recirculated to phase a) of
the process.
2. The process according to claim 1, characterized in that it comprises a further phase g) for the roasting of the CaCO3 residue obtained in phase e) to produce CaO and

C02.
3. The process according to claim 2, characterized in
that the CaO obtained from said phase g) is recycled to
phase e) of the process and the CO obtained is recycled
to said phase c).
4. The process according to any of the claims 1-3,
characterized in that the solution of sodium sulphide of
the leaching phase a) has a concentration ranging from 20
to 300 g/1.
5. The process according to any of the claims 1-4,
characterized in that the leaching phase a) is carried
out at a -temperature ranging from 20 to 100°C for a
period of time ranging from 10 to 120 minutes.
6. The process according to any of the claims 1-5,
characterized in that the leaching phase a) is carried
out in a stirred reactor.
7. The process according to any of the claims 1-6,
characterized in that the separation phases b) , f) are
effected by filtration.
8. The process according to any of the claims 1-7,
characterized in that said phase e) for treatment with
CaO is carried out at a temperature ranging from 20 to
100°C for a period of time ranging from 10 to 120
minutes.
9. The process according to any of the claims 1-8,

characterized in that said phase e) for treatment with CaO is carried out in a stirred reactor.
10. The process according to any of the claims 1-9,
characterized in that the residue separated in phase b)
is substantially free of sulphur and is subjected to
flotation or treatment for the extraction of the metals
present therein.
11. The process according to any of the claims 1-10,
characterized in that the leaching phase a) is carried
out in a stirred reactor.
12. The process according to any of the claims 1-11,
characterized in that the leaching phase a) is carried
out in a stirred reactor.
13. The process according to any of the 'claims 1-12,
characterized in that the residues to be treated are
produced from the leaching of a lead concentrate.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=nD7VWjfUITQAcuSrMVOsnQ==&loc=+mN2fYxnTC4l0fUd8W4CAA==


Patent Number 269020
Indian Patent Application Number 1114/DEL/2007
PG Journal Number 40/2015
Publication Date 02-Oct-2015
Grant Date 29-Sep-2015
Date of Filing 24-May-2007
Name of Patentee ENGITEC TECHNOLOGIES S.P.A
Applicant Address VIA BORSELLINO E FALCONE 31-NOVATE MILANESE, MILAN, ITALY.
Inventors:
# Inventor's Name Inventor's Address
1 MARCO OLPER VIA CRESCITELLI 6-MONZA, MILAN,ITALY.
2 MASSIMO MACCAGNI VIA XX SETTEMBRE 45/A-SESTO SAN GIOVANNI, MILAN, ITALY.
3 SILVANO COSSALI VIA ROMA 22-PONTE NOSSA, BERGAMO, ITALY.
PCT International Classification Number C22B3/00; C25C1/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 MI2006A001033 2006-05-26 Italy