Title of Invention

SYSTEM AND METHOD FOR MODELLING A SEMICONDUCTOR DEVICE

Abstract A computational methodology that improves the accuracy of model parameters in a compact model uses methods and algorithms to self-consistently match independently developed base and stress models by re-fitting the stress model to the data set that generates the base model (310, 320). The re-fitting algorithm removes any discrepancy between the base model and the stress model as the stress model is applied to the data set obtained from a dimension-scaling macro. Stress offsets for dimension-scaling macro devices are calculated to fit the measured values of the model parameters for the same devices (340). The process of fitting the model parameters to the data set from the dimension-scaling macro calculates constant, linear, and quadratic coefficients for the model parameters, which are employed to increase the accuracy of the model parameters and of the compact model used in circuit simulations and optimization (360).
Full Text FORM 2
THE PATENT ACT 1970 (AS AMENDED)
[39 OF 1970]
&
The Patents Rules, 2003
COMPLETE SPECIFICATION
[See section 10; rule 13]
“A METHOD FOR MODELING A SEMICONDUCTOR DEVICE AND A
SYSTEM THEREOF”
Name of the Applicant: INTERNATIONAL BUSINESS MACHINES
CORPORATION; 1, North Castle Drive, Armonk, New
York 10504, USA.
Nationality: United States of America
The following specification particularly describes the invention and the manner in
which it is to be performed
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TECHNICAL FIELD
This invention relates to a methodology for determining stress-dependent
semiconductor device model parameters for semiconductor devices and, more
particularly, to a methodology for determining device model parameters that are
affected by layout-dependent stress, including metal-oxide-transistor field effect
transistors (MOSFETs) carrier mobility and threshold voltage, and to a system for
modeling the stress-dependent device characteristics of semiconductor devices, and to a
system for simulating semiconductor circuits affected by stress, and to a system for
optimizing design of semiconductor circuits that are affected by stress.
BACKGROUND
Accurate modeling of semiconductor devices is needed to provide reliable circuit
simulation results that can predict the behavior of a semiconductor circuit. Often,
circuit simulations are used during a design phase of a circuit to predict circuit
characteristics such as the drive current of an individual circuit component, the signal
delay between multiple circuit components, or the overall performance of a circuit in
terms of the operating speed of a chip and interaction with other chips.
Stress impacts the performance of semiconductor devices by altering the band structure
of the semiconductor material, and consequently, the mobility of carriers. This effect is
prominent in metal-oxide-semiconductor field effect transistor (MOSFET) devices
since the transconductance of a MOSFET is impacted by the mobility of minority
carriers in the body. For example, the hole mobility of a p-type MOSFET formed on a
silicon substrate increases under a uniaxial compressive stress in the direction of the
channel, i.e., along a line connecting the source and the drain. The electron mobility of
an n-type MOSFET formed on a silicon substrate increases under a tensile stress in the
direction of the channel. The change in the mobility of minority carriers depends on
the type and direction of stress as well as the semiconductor substrate material.
Various methods of imparting stress on semiconductor devices have been known in the
art, including strained layers formed in the semiconductor substrate, stress liners
formed over a semiconductor device, and embedding a stress inducing material such as
silicon germanium alloy within the semiconductor structure, e.g., within the source and
drain regions of a MOSFET. Stress engineering has produced substantial improvement
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in the performance of semiconductor devices in general. However, the degree of
improvement in the performance depends on the level of stress applied to the
semiconductor device, e.g., on the level of stress applied to the channel of a MOSFET.
As a physical quantity, stress is defined at every point in a semiconductor device as a
three-dimensional tensor, thus forming a tensor field within a semiconductor structure.
Since the stress is generated by physical structures, variations in the arrangement in the
physical structures around the semiconductor device results in variations in the stress.
Thus, accurate modeling of semiconductor devices requires modeling of the effects of
stress on semiconductor devices. Methods of modeling stress in semiconductor devices
for device modeling and circuit simulation purposes are described in commonlyassigned,
copending U.S. Patent Application Serial Nos. 11/193,711, filed on July 29,
2005, the contents of which are incorporated herein by reference.
Since stress is affected by many physical structures around a semiconductor device,
stress modeling takes into account the variation of stress due to the physical structures
around the semiconductor device structure in concern. Of utmost importance is the
type and location of stress generating structures, such as stress-generating substrate
layers, stress liners, and embedded stress-generating materials. The type and location
of other physical structures that affect the transmission of stress also affects the stress
applied to the semiconductor device.
Referring to FIG. 1, an exemplary semiconductor layout is provided in which a channel
of a MOSFET is located in the area of the overlap of a gate 2 and an active area 6. The
gate 2 is called a “victim gate” since the stress in concern is applied to the channel
underneath the gate 2. Representations of physical structures that affect the stress on
the channel of a physical MOSFET corresponding to the victim gate 2 include the
victim gate 2 itself, another gate 3, contact bars 4 that represent metallic contact
structures located directly on the active area 6, for example, source and drain regions of
MOSFETs, the active area 6, shallow trench isolation (8, 8’), and the boundary 9
between one type of stress liner and another type of stress liner. In FIG. 1, the
boundary 9 divides the shallow trench isolation into a first portion 8 with one type of
stress liner and another portion 8’ with another type of liner. While FIG. 1 illustrates
representations of some exemplary structures, the stress applied to the channel
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underneath the victim gate, may be in general affected by many other types of physical
structures that are represented in a layout by other objects, or instances that belong to
other shape classes.
During modeling of stress, the physical structures are categorized into predefined
stress-affecting shape classes with associated numbers that characterize the physical
structure. During the design phase of a circuit, each of the physical structures is
represented by an object, or an instance in a shape class. Examples of shape classes
include the class of active areas defined in a design level called RX (recessed oxide),
the class of gate conductors defined in a design level called PC (polysilicon conductor),
the class of contact bars defined in a design level called MC (metal contact), the class
of boundaries between one type of stress liner and another type of stress liner, which is
defined in a level called BP (block p-type implantation), etc. Stud contacts are also
contemplated as a shape class. Typically, many types of shape classes are defined in
addition to those listed above to reflect the different stress characteristics of the
corresponding physical structures. Instances of each of the shape classes typically
include geometrical shapes in the design layout that defines a physical semiconductor
structure. For example, an instance of the shape class of gate conductors is the gate
conductor 3 in FIG. 1.
To calculate the stress on the channel beneath the victim gate 2, shape dimensions
characterizing the geometrical aspects of an instance in a shape class are used in the
calculation of stress contribution. This calculation is repeated for each instance in each
shape class. Some exemplary shape dimensions shown in FIG. 1 include the width W
of the active area 6 for an instance of active areas, the distance PC-PCW from the
western edge (when the layout is viewed in the same manner as viewing a map) of the
victim gate 2 to the wall of the first gate 3 located to the west, the dimensions (MCEW,
MCEL, MCWW, MCWL, MC2WW, MC2WL) of the contact bars 4 around the victim
gate 2, the distances (PC-MCE, PC-MCW, PC-MC2W) from the victim gate 2 to the
contact bars 4, the distances (PC-RXE, PC-RXW) between edges of the victim gate 2
to the edges of the active area 6, the distances (PC-BPN, PC-BPS, PC-BPE, PC-BPW)
to the closest northern, southern, eastern, and western edges of the boundary 9 between
different types of stress liners, etc. Use of FIG. 1 herein is only for exemplary purposes.
Typically, multiple instances, each of which belongs to any one of the multiple shape
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classes and characterized by different shape dimensions, contribute to the stress on the
channel of a MOSFET.
As described above, the stress on the channel of a MOSFET is a three-dimensional
tensor field defined within the volume of the MOSFET. In standard wafers with (001)
surface direction and a (110) channel orientation, the primary components of stress that
affect the devices are longitudinal and transverse stresses. Here the longitudinal stress
is defined as the stress in the direction of current flow and the transverse stress is the
stress normal to direction of current flow in the device width direction. The primary
focus is on longitudinal and transverse stress components because the other stress
components are expected to be less sensitive to layout changes. The stress effect of the
stress tensor field within the MOSFET is three-dimensional and non-uniform, but it
may be approximated analytically by a channel stress vector. These analytical
solutions represent the average stress in the channel in the longitudinal and transverse
directions.
Based on the relevant and critical sensitivities, the full three-dimensional stress tensor
field within the MOSFET can be approximated and represented as a two component
vector. In this two-dimensional vector approximation, channel stress is decomposed
into average longitudinal and transverse stress components. These components are
defined to reflect the average effect of stress on carriers as they traverse the channel.
The longitudinal stress terms can be further decomposed into a self-stress term
self and
terms that reflect the influence of adjacent structures on the channel stress, such as a
contact structure stress term CA, a gate conductor structure stress term PC, a shallow
trench isolation stress longitudinal component term L
RX , a liner boundary stress
longitudinal component term L
DSL , and an embedded material generated stress term
eSiGe. The transverse stress terms can be further decomposed into a body contact
structure stress term BC (in the case of a semiconductor-on-insulator substrate), a
shallow trench isolation stress transverse component term T
RX , a liner boundary stress
transverse component term T
DSL .
eSiGe
L
DSL
L
self CA PC RX
L = + + + + +
(B.1)
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T
DSL
T
BC RX
T = + + (B.2)
The individual terms carry their own sign, i.e., may be positive or negative. The total
longitudinal stress L includes the contribution from the left and right sides of the gate
being analyzed in a design layout, left and right being oriented in the direction of the
current flow, i.e., in the direction connecting the source and the drain in a physical
MOSFET. The total transverse stress T includes the liner boundary stress transverse
component term from the top and bottom of the gate being analyzed in the design
layout, top and bottom being oriented in the plane of the semiconductor substrate
surface and perpendicular to the direction of the current flow, as well as any shallow
trench isolation transverse stress.
L
right
L
left
L = + (B.3)
T
bottom
T
top
T = + (B.4)
The channel stress thus computed may be utilized to improve the accuracy of a compact
model in predicting compact model parameters. For example, the compact model
parameters may be the carrier mobility in the channel of a MOSFET.
Referring to FIG. 2, a prior art method of computing model parameters in a compact
model, as described in the above-mentioned U.S. Patent Application, is shown. The
compact model comprises a base model and a stress model. Model parameters, such as
carrier mobility in the channel of a MOSFET, are calculated by computing stress using
the stress model and using it in the formula for the model parameter.
The base model is calibrated from a length scaling macro, i.e., a suite of transistors with
varying gate length L (the distance between the source and the drain) and varying gate
width W, while instances of other shape classes remain constant in the layout. This is
the conventional way compact models are calibrated in the absence of stress effects.
The stress model is calibrated with a layout-dependency macro, a suite of transistors
with the same gate length L, while instances of other shape classes are varied.
Due to the large amount of time and resources required during the compact model build,
the base model and the stress model are assembled independently. The assembled
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compact model must be self-consistent for channel length scaling, for example, in
predicting the model parameters of the length scaling macros. However, channel length
scaling may not be self-consistent because the base model inadvertently includes a
component of channel length scaling introduced by the length dependent engineered
stress, such as self stress. Since the stress model is theory-based and created
independently of the base model, the prior art method is prone to overcompensating or
under compensating the stress effects for MOSFET devices with a different gate length
than the one on which the stress model is built.
Concerning the accuracy of the prior art stress model, the carrier mobility in the
channel is approximated by the composite mobility response to longitudinal and
transverse stress, which is given by equation (B.5).
μ() = μ( L , T ) = μ0 x
( L L L L L L T T T T T T c c c c c c2 1 0 2 1 0 + + + + + ) (B.5)
The quantities L , T , and μ( L , T ) are calculated by fitting measured data from
physical semiconductor devices constructed using layout-dependency macros, i.e., a
layout of multiple semiconductor devices designed to calculate L , T , and μ( L , T )
from measured values of device parameters in each of the semiconductor devices. The
term μ0 is calculated during the base model calibration. Since the fitting for L and T
is performed with a data set from the layout-dependency macro, correction of selfstress
for non-nominal device length is not provided according to the prior art. In other
words, the calculated self-stress values are calibrated only for the device length that is
used in the layout-dependency macro, which is typically the nominal device length.
Therefore, there exists a need for a methodology for providing an accurate stress model
that is self-consistent with the data set generated from dimension-scaling macros in a
compact model.
Also, there exists a need for a methodology for calculating model parameters with
accurate constant, linear, and quadratic coefficients for a layout variable in a
dimension-scaling macro to better predict the impact of stress on the model parameter.
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Further, there exists a need for a system for modeling semiconductor devices
employing an accurate stress model and accurate model parameters that are selfconsistent
with measurement data from dimension-scaling macros and has accurate
constant, linear, and quadratic term coefficients for a layout variable in a dimensionscaling
macro.
In addition, there exists a need for a system for simulating semiconductor circuit and/or
optimizing semiconductor circuit that employs the accurate stress model and accurate
model parameters that are self-consistent with measurement data from dimensionscaling
macros and have accurate constant, linear, and quadratic term coefficients for a
layout variable in a dimension-scaling macro.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
FIG. 1 shows an exemplary semiconductor layout showing instances of various shape
classes affecting the stress on the physical channel located beneath the physical gate
structure represented by the victim gate 2.
FIG. 2 shows a prior art method wherein a base model and a stress model are
constructed independently.
FIG. 3 shows an algorithm for computing a model parameter function according to the
invention.
FIG. 4 shows a schematic representation of a set of test points of a dimension-scaling
macro and a layout-dependency macro in the domain of the model parameter function
according to the invention.
FIG. 5 shows an exemplary distribution of measured values of a model parameter
P(L,0) from a dimension-scaling macro according to the invention.
FIG. 6 shows an algorithm for calculating a re-fitted stress model parameter function
Pf(L,G) and a modified multiplier function m’(L,G) according to the invention.
FIG. 7 shows the fitting of a dimension-dependent stress offset function to the
calculated dimension dependent stress offset values.
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FIG. 8 shows a graph of a stress dependent formula Pf{(L0,0) x O(L) } for the model
parameter P(L,0) in the re-fitted stress model, which fits the measured values of the
model parameter P(L,0) by design.
FIG. 9 show a schematic representation of a contour plot of modified multiplier
function, m’(L,G) which has a mathematical form of m’(L,G) = P(L,G) / Pf{(L,0)},
as plotted in an (p1+q)-dimensional space where in p1 is the degree of freedom of refitting
parameters for a data set from a dimension-scaling macro and n is the degree of
freedom of the test points for a layout-dependency macro.
FIG, 10 shows a plot of the modified multiplier function, m’(L’,0) as a function of the
projection L’ of the at least one intrinsic dimension variable L used in re-fitting an
original stress model parameter function while other intrinsic dimension variables set at
nominal values.
DETAILED DESCRIPTION
Embodiments of the invention provide a system and methods that address the needs
described above by providing a computational methodology that improves the accuracy
of model parameters in a compact model. In particular, the invention uses methods and
algorithms to eliminate the discrepancy between a pair of independently developed
base and stress models, by re-fitting the stress model to the data set that generates the
base model, e.g., to a data set from a dimension-scaling macro. The re-fitting algorithm
removes any discrepancy between the base model and the stress model as the stress
model is applied to the data set obtained from the dimension-scaling macro. Stress
offsets for dimension-scaling macro devices are calculated to fit the measured values of
the model parameters for the same devices. A stress offset function provides the
changes in the stress as a function of the device length. The process of fitting the
model parameters to the data set from the dimension-scaling macro calculates constant,
linear, and quadratic coefficients for the model parameters, which are employed to
increase the accuracies of the model parameters and of the compact model used in
circuit simulations and circuit optimization.
According to a first aspect of the invention, a method for modeling a semiconductor
device is provided, wherein stress is applied to the semiconductor device and the
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method comprises generating a dimension-scaling macro and deriving a base model by
fitting a first data set from the dimension-scaling macro, wherein at least one intrinsic
dimension of first model semiconductor devices is varied within the dimension-scaling
macro, and the base model has a capability to calculate at least one model parameter;
generating a layout-dependency macro and deriving an original stress model by fitting a
second data set from the layout-dependency macro, wherein instances of at least one
shape class with various shape dimensions are present around second model
semiconductor devices in the layout-dependency macro, and the original stress model
has a capability to calculate the at least one model parameter; re-fitting the original
stress model to the first data set to calculate a dimension-dependent stress offset
function; and incorporating the dimension-dependent stress offset function into a refitted
stress model to provide a calculated value for the at least one model parameter.
Preferably, the method further comprises calculating a modified multiplier function,
m’(L,G), which has a mathematical form of m’(L,G) = P(L,G) / Pf{(L,0)}, wherein L
is a set of at least one intrinsic dimension of the semiconductor device, G is a set of
shape parameters, P(L,G) is a dimension and geometry dependent formula for a model
parameter, (L,0) is a dimension dependent formula for stress on the first model
semiconductor devices, and Pf{(L,0)} is a stress dependent formula for the model
parameter in the re-fitted stress model evaluated at G = 0. The value of the modified
multiplier function, m’(L,G) is substantially 1.0 for all values of the at least one
intrinsic dimension that is used in the re-fitting.
The re-fitted stress model may employ a longitudinal stress component and a transverse
stress component, wherein the directions of both the longitudinal stress component and
the transverse component are in the plane representing a surface of a semiconductor
substrate and are orthogonal to each other.
Constant, linear, and quadratic coefficients of at least one intrinsic variable for the at
least one model parameter may be calculated through the re-fitting of the first dataset.
The method may further comprise extracting layout-dependent features of the
semiconductor device from a layout data set; and generating shape dimensions
characterizing instances of at least one shape class from the layout-dependent features.
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The semiconductor device, the first model semiconductor devices, and the second
model semiconductor devices may be a metal-oxide-semiconductor field effect
transistor (MOSFET), first model MOSFETS, and second model MOSFETs,
respectively. The re-fitted stress model may employ a first scalar, which is a
longitudinal channel stress, and a second scalar, which is a transverse channel stress,
wherein the effect of a three-dimensional stress field within the MOSFET is
approximated by the first and second scalars. The at least one model parameter may
comprise at least one physical quantity selected from the group consisting of a carrier
mobility of the MOSFET, a threshold voltage of the MOSFET, a stress in a channel of
the MOSFET, a strain in a channel of the MOSFET, on current of the MOSFET, off
current of the MOSFET, and an effective current of the MOSFET.
The at least one intrinsic dimension of the first model MOSFETs may comprise, in the
mathematical sense, a length and a width of the first model semiconductor devices.
The re-fitting of the first data set may be performed on the first model MOSFETs
amongst which the lengths are varied.
According to a second aspect of the invention, a system for modeling a semiconductor
device is provided. The semiconductor device has at least one stress-generating
component or at least one stress-transmitting component. The system comprises a first
fitting means for fitting a first data set from a dimension-scaling macro to a base model,
wherein at least one intrinsic dimension of first model semiconductor devices is varied
within the dimension-scaling macro and the base model has a capability to calculate at
least one model parameter; a second fitting means for fitting a first data set from a
dimension-dependency macro to an original stress model, wherein instances of at least
one shape class with various shape dimensions are present around the second model
semiconductor devices in the layout-dependency macro and the original stress model
has a capability to calculate the at least one model parameter; and a third fitting means
for re-fitting the at least one model parameter to the first data set to generate a re-fitted
stress model.
The system may further comprise a calculating means for calculating at least one stress
offset during the fitting of the at least one model parameter to the first data set.
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The re-fitted stress model may employ a first scalar, which is a longitudinal channel
stress, and a second scalar, which is a transverse channel stress, wherein the effect of a
three-dimensional stress field within the MOSFET is approximated by the first and
second scalars. Constant, linear, and quadratic coefficients of at least one intrinsic
variable for the at least one model parameter may be calculated through the re-fitting of
the first dataset.
For example, the semiconductor device, the first model semiconductor devices, and the
second model semiconductor devices may be a metal-oxide-semiconductor field effect
transistor (MOSFET), first model MOSFETS, and second model MOSFETs,
respectively. The at least one model parameter may comprise at least one physical
quantity selected from the group consisting of a carrier mobility of the MOSFET, a
threshold voltage of the MOSFET, a stress in a channel of the MOSFET, a strain in a
channel of the MOSFET, on current of the MOSFET, off current of the MOSFET, and
an effective current of the MOSFET.
According to a third aspect of invention, a system for simulating semiconductor circuit
operation comprises extraction means for extracting layout-dependent information of a
semiconductor circuit from a layout data set; and a compact model which receives the
layout-dependent information and generates at least one stress-dependent model
parameter value for a semiconductor device in the semiconductor circuit for use in
modeling the performance of the semiconductor circuit, wherein the at least one stressdependent
model parameter value is generated from a re-fitted stress model which is
generated by re-fitting an original stress model to a first data set from a dimensionscaling
macro, the re-fitted stress model is dependent on a dimension-dependent stress
offset function, and the dimension-dependent stress offset function is generated by
fitting stress to measured values of model parameters from a first data set from a
dimension-dependency macro.
The system may further comprise calculating means for a modified multiplier function,
m’(L,G), which has a mathematical form of m’(L,G) = P(L,G) / Pf{(L,0)}, wherein L
is a set of at least one intrinsic dimension of the semiconductor device, G is a set of
shape parameters, P(L,G) is a dimension and geometry dependent formula for a model
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parameter, (L,0) is a dimension-dependent formula for stress on the first model
semiconductor devices, and Pf{(L,0)} is a stress-dependent formula for the model
parameter in a re-fitted stress model.
The semiconductor device may be a MOSFET and the re-fitted stress model may
employ a first scalar, which is a longitudinal channel stress, and a second scalar, which
is a transverse channel stress, wherein the effect of a three-dimensional stress field
within the MOSFET is approximated by the first and second scalars.
The semiconductor device may be a MOSFET and the at least one stress-dependent
model parameter may comprise at least one physical quantity selected from the group
consisting of a carrier mobility of the MOSFET, a threshold voltage of the MOSFET, a
stress in a channel of the MOSFET, a strain in a channel of the MOSFET, on current of
the MOSFET, off current of the MOSFET, and an effective current of the MOSFET.
The re-fitted stress model may employ a longitudinal stress component and a transverse
stress component, wherein the directions of both the longitudinal stress component and
the transverse component are in the plane representing a surface of a semiconductor
substrate and are orthogonal to each other.
The re-fitted stress model may provide constant, linear, and quadratic coefficients of at
least one intrinsic variable for the at least one model parameter through the re-fitting of
the first dataset.
According to a fourth aspect of the invention, a system for optimizing design of
semiconductor circuit is provided. The system comprises extraction means for
extracting layout-dependent information of a semiconductor circuit from a layout data
set; a compact model which receives the layout-dependent information and simulates
the semiconductor circuit, wherein a re-fitted stress model generates at least one stressdependent
model parameter value, the re-fitted stress model being generated by fitting
an original stress model to a first data set from a dimension-scaling macro and being
dependent on a dimension-dependent stress offset function, and the dimensiondependent
stress offset function being generated by fitting stress to measured values of
model parameters from a first data set from a dimension-dependency macro; and a
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circuit performance evaluation means for determining if a performance goal for the
semiconductor circuit is met and, if a performance goal is not met, generating a
diagnosis of causes of not meeting the performance goal.
The layout data set may be modified for further simulation if the performance goal is
not met, and another round of simulation is performed until either the performance goal
for the semiconductor circuit is achieved or results of simulation satisfies a preset
condition for stopping a simulation.
The re-fitted stress model may employ a longitudinal stress component and a transverse
stress component and the re-fitted stress model may provide constant, linear, and
quadratic coefficients of at least one intrinsic variable for the at least one model
parameter may be calculated through the re-fitting of the first dataset.
The semiconductor circuit may comprise a MOSFET and the at least one stressdependent
model parameter value may represent at least one physical quantity selected
from the group consisting of a carrier mobility of the MOSFET, a threshold voltage of
the MOSFET, a stress in a channel of the MOSFET, a strain in a channel of the
MOSFET, on current of the MOSFET, off current of the MOSFET, and an effective
current of the MOSFET.
The semiconductor circuit may comprise a MOSFET and the re-fitted stress model may
employ a first scalar, which is a longitudinal channel stress, and a second scalar, which
is a transverse channel stress, wherein the effect of a three-dimensional stress field
within the MOSFET is approximated by the first and second scalars. The re-fitted
stress model may provide constant, linear, and quadratic coefficients of at least one
intrinsic variable for the at least one model parameter through the re-fitting of the first
dataset
As stated above, the invention relates to a methodology for determining device model
parameters that are affected by layout-dependent stress, including metal-oxidetransistor
field effect transistor (MOSFET) carrier mobility and threshold voltage, to a
system for modeling the stress-dependent device characteristics of semiconductor
devices, to a system for simulating semiconductor circuits affected by stress, and to a
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system for optimizing semiconductor circuits that are affected by stress, which are now
described in detail with accompanying figures.
The stress-dependent model parameter P may be any model parameter in a compact
model that is altered by applied stress and characterizes device characteristics. The
stress-dependent model parameter P is calculated from the layout-dependent
information of a semiconductor device, or from the semiconductor circuit data typically
in the format of a netlist, which may be extracted from a layout data set through an
extraction means. The stress-dependent model parameter P may be any electrical
parameter that affects the performance of a semiconductor device or a semiconductor
circuit and is affected by the applied stress. In a metal-oxide-semiconductor field effect
transistor (MOSFET), the stress dependent model parameter P may be a carrier
mobility of a MOSFET, a threshold voltage of the MOSFET, a stress in a channel of
the MOSFET, a strain in a channel of the MOSFET, on current of the MOSFET, off
current of the MOSFET, an effective current of the MOSFET, or thereof. While the
invention is described in terms of a stress-model parameter, application of the invention
to a set of multiple stress-dependent model parameters is straightforward and herein
explicitly contemplated.
Layout-dependent features of a semiconductor device are extracted from a layout data
set by extraction means. The types and operation of extraction means are known in the
art. Shape dimensions characterizing instances of at least one shape class for the
semiconductor device are generated from the extracted layout-dependent features.
Mathematically, each subset of the layout dependent information which is needed to
calculate a stress-dependent model parameter may be considered a d-dimensional
vector defined in a d-dimensional Euclidean space Rd, wherein d stands for the number
of scalar or digital variables used in the calculation. For example, each of the shape
dimensions of the instances of shape classes associated with the victim gate 2 in FIG. 1
is a scalar variable. For another example, the presence or absence of one type of stress
liner is a digital variable, which may have an assigned value of 1 or 0. Since many
instances of shape classes are present in a typical device layout, the number of d may
be a large number. For example, if a MOSFET gate has 30 instances of shape class
within an area that a stress-dependent model parameter considers for calculation of
stress, the number d may exceed 120 since each instance typically introduces two scalar
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variables for the relative location and two scalar variables for the absolute size of the
instance.
While the number d may easily become an astronomical number in complex
semiconductor circuits, stress effects from instances of shape classes are typically linear.
Mathematically, the superposition of stress effects by multiple instances is achieved by
simple addition or subtraction. Therefore, the number of variables in modeling the
stress effects on model parameters may be decreased to a manageable number. For
example, if 20 stress-affecting shape classes are present in a layout data set, if four
scalar parameters fully describe the features of each instance, and if each test device
has a one scalar parameter that has a non-nominal value, and four non-nominal values
are used to fit a scalar parameter in a test macro, the number of test devices in the test
macro can be on the order of 320. The number of independent parameters is 80 in this
case. In a compact model, the stress effects of multiple instances of the same shape
class are calculated by adding the stress contributions from each of the multiple
instances. In the test macros, therefore, the number of variables in the layout data set is
minimized to a manageable number.
The layout variables of a test macro, or an ensemble of layout data set, used in
generating a compact model for model parameters are grouped into two categories.
The layout variables in the first category used in the generation of the compact model,
or the first category layout variables, “L” comprise a set of at least one intrinsic
dimension variable of the semiconductor device. Typically, first category layout
variables affect the inherent stress in the semiconductor device, i.e., the self stress self
as described above. For the purposes of description of the invention, p denotes the
number of scalar and digital layout variables in the first category layout variables, “L,”
i.e., L is an p-dimensional vector in an m-dimensional Euclidean space Rp. For
example, in a MOSFET, the first category may comprise the length and/or the width of
the MOSFET, in which case the number p is either 2 or 1.
The layout variables in the second category used in the generation of the compact
model, or the second category layout variables, “G” comprises a set of shape
parameters, or the parameters associated with the dependency of the stress on the layout
of other instances of shape class other than the set of the at least one intrinsic dimension
17
of the semiconductor device. Ideally, all stress-affecting shape dimensions that do not
belong to the first category belong to the second category. The second category affects
the stress on the semiconductor device through such terms as
L
DSL
T
eSiGe RX
L
DSL
L
CA PC RX , , , , , , and as described above. For the purposes of
description of the invention, n denotes the number of scalar and digital layout variables
in the second category layout variables, “G,” i.e., G is an q-dimensional vector in an qdimensional
Euclidean space Rq. In general, the true values of the stress dependent
model parameter P is approximated by a function of L and G, i.e., P(L,G), which is
defined in a manifold within the (p+q)-dimensional Euclidean space Rp+q. The reason
some portions of the Euclidean space Rp+q may be excluded from the domain of P(L,G)
is because the values of each of the layout variable cannot be infinite in many cases and
some combinations of layout variable values may be physically impossible.
According to the invention, P(L,G) is consecutively approximated by various functions
during the stages of a compact model development. Referring to FIG. 3, the block 310
represents the first stage of the compact model development. A base model develops a
first functional form, or the base model parameter function Pb(L,0) by fitting a base
model using only the first category layout variables, “L,” while the second category
variables are fixed at a reference value ‘0” using a first test macro, herein called a
“dimension-scaling macro.” Within the dimension-scaling macro, all test structures
have the same or comparable values for the second category layout variables G, which
is fixed at the value 0. The layout variable L is a vector in the Euclidean space Rp. The
layout variable G and the second category layout value 0 are vectors in the Euclidean
space Rq.
Referring to FIG. 4, test points representing the set of combinations of L and G, that are
used in the dimension-scaling macro are exemplified by the set of test points, Di,0, with
integer values of i ranging from -2 to 2. The set of the test points, Di,0 is called a
“dimension-scaling macro test points,” or a DSMT. The first category layout variables
L is an p-dimensional vector defined in the Euclidean space Rp, and the integers -2
through 2 used in FIG. 4 represent counting of the p-dimensional vectors having
discrete values of the first category layout variables L. The test points in the
dimension-scaling macro may be selected using a one-factor-at-a-time method, design18
of-experiments (DOE) method, or other statistical methods. The representation of the
DSMT by 5 points is for the purpose of illustration only since FIG. 4 is a schematic
representation of (p+q)-dimensional Euclidean space Rp+q in a 2-dimensionl plane and
the actual number of test points depends on the test macro design. Using the data set of
measured values of the model parameter from the dimension-scaling macro, the base
model calculates the base model parameter function Pb(L,0), which is given by the
following equation:
Pb(L,0) = P0 x m(L,0) (D.1)
The base model parameter function Pb(L,0) is defined in the domain of an mdimensional
manifold, which is a subspace of the (p+q)-dimensional Euclidean space
Rp+q that represents the domain of the layout variables L and G, i.e., the value of G is
fixed at 0 within the domain of the base model parameter function Pb(L,0). Here G = 0
is defined by a reference stress level. P0 is a constant which is typically the measured
numerical value of the model parameter with a nominal value of the vector L and a
nominal value of the vector G, i.e., at L = L0 and at G = 0. The base model parameter
multiplier function m(L,0) is a dimensionless function that reflects the modifications in
the values of the measured model parameter as a function of L for the given value of
the variable G, which is set at 0. The value of m(L,0) is taken to be 1.0 or some other
reference value at L0 for a reference layout that contains a reference stress level.
Referring to FIG. 3, the block 320 represents the second stage of the compact model
development. A stress model develops a second functional form, or the stress model
parameter function Ps (L,G) by fitting a stress model using only the second category
layout variables, “G” using a second test macro, herein called a “layout-dependency
macro,” while the first category variables are fixed at the reference value L0. The stress
model at this point is called the “original” stress model in contrast with a re-fitted stress
model to be introduced subsequently. Within the layout-dependency macro, test
structures can have the same values for the first category layout variables L, which is
fixed at the nominal value L0. The layout variable G is a vector in the Euclidean space
Rq. The layout variable L and the nominal value L0 for the second category layout
variables are vectors in the Euclidean space Rp.
19
Referring to FIG. 4, test points representing the set of combinations of L and G, that are
used in the layout-dependency macro, are shown by the set of test points, D0,G, with
vector values of G ranging from -2 to 2. The set of the test points, Di,0 is called a
“layout-dependency macro test points,” or LDMT. The second category layout
variables G is an n-dimensional vector defined in the Euclidean space Rq, and the
vectors -2 through 2 used in FIG. 4 represent counting of the n-dimensional vectors
having discrete values of the second category layout variables G. The test points in the
layout-dependency macro may be selected using a one-factor-at-a-time method, designof-
experiments (DOE) method, or other statistical methods. Using the data set of
measured values of the model parameter from the layout-dependency macro, the stress
model calculates the stress model parameter function Ps (L,G), which is given by the
following equation:
Ps(L,G) = P0 x m(L,G) (D.2)
The stress model parameter function Ps(L,G) is defined in the domain of an (p+q)-
dimensional manifold, which is a subset in the (p+q)-dimensional Euclidean space Rp+q
that represents the layout variables L and G, i.e., the argument of the function is a
combination of the layout variables L and G. P0 is the same constant as in the base
model parameter function Pb(L,0) which is typically the measured numerical value of
the model parameter at the nominal value of the vector L, i.e., L0 and at the nominal
value of the vector G, i.e., 0. The stress model parameter multiplier function m(L,G) is
a dimensionless function that reflects the modifications in the values of the measured
model parameter as a function of L and G. The ratio of the measured values of P in the
set LDMT, which are measured at L0 and different values of G, to the nominal value P0
is fitted to a function to generate a stress model parameter multiplier function m(L,G).
The value of m(L,G) is 1.0 at (L0,0) and changes as a function of L and G.
It is noteworthy that the fitting of the stress model parameter multiplier function
m(L,G) is performed on the data set of the measured values of the model parameters
from the layout-dependent macro and not on the data set of measured values of the
model parameters from the dimension-scaling macro at this point.
20
According to the invention, further functional fitting of the original stress model
parameter function Ps (L,G) is performed to improve the accuracy of the compact
model. This process of “re-fitting” the stress model parameter function Ps (L,G) is
performed by calculating the changes in stress that are needed to “re-fit” the data set of
measured values of the model parameter from the dimension-scaling macro. In other
words, the medium, or the fitting parameter, of the re-fitting process is a calculated
stress on the semiconductor device. Not necessarily, but preferably, a longitudinal
stress component and a transverse stress component may be employed. The directions
of both the longitudinal stress component and the transverse component are in the plane
representing a surface of a semiconductor substrate and are orthogonal to each other.
For example, the semiconductor device to be modeled may be a MOSFET and the test
macros, i.e., both the dimension-scaling macro and the layout-dependency macro, may
contain model MOSFETs. The first category layout variables in this case may be a
length and/or a width of the MOSFET to be modeled. Specifically, the length refers to
the length of the channel of the MOSFET and the width refers to the width of the
channel of the MOSFET. In the second category of layout variation, the fitting
parameter may be a channel stress, or the weighted average of the vector values of the
stress vector field within the channel of the MOSFET. Not necessarily, but preferably,
the re-fitting process may employ a first scalar, which is a longitudinal channel stress,
and a second scalar, which is a transverse channel stress, so that the effects of a threedimensional
stress vector field within the MOSFET are approximated by the first and
second scalars. As described above, the model parameter may be one or a subset of the
following: a carrier mobility of the MOSFET, a threshold voltage of the MOSFET, a
stress in a channel of the MOSFET, a strain in a channel of the MOSFET, on current of
the MOSFET, off current of the MOSFET, and an effective current of the MOSFET.
Alternatively, the model parameter may be any other stress-dependent model parameter
of the MOSFET.
Referring to block 330 in FIG. 3, a modified multiplier function m’(L,G) is introduced
such that m’(L’,0) = 1.0, in which L’ is a projection of L from the space of the first
category layout variables into a p1-dimensional subspace defined by the variations in L
among the test points used in the re-fitting process. A coordinate system wherein
nominal values of each of the components of L correspond to the origin is assumed so
21
that the coordinates of the vector L0 is 0 for every component of L0. If any nominal
component of L0 is set at , mathematical transformation that converts to 0 is
employed, e.g., y = 1 / x. The number of the dimension p1 is the number of degrees of
freedom in the variations in the at least one intrinsic dimension variable in the first
category layout variables in the data set to be used during a re-fitting process.
Within the set of test points used for the re-fitting, the at least one intrinsic dimension
variable L, which is the first category layout variables, is the same as the projection L’
onto the p1-dimensional subspace defined by the variations in L among the test points
used in the re-fitting, and consequently has a degree of freedom of p1. Other
components of the at least one intrinsic dimension variable, of which the degree of
freedom for an arbitrary L would be p – p1, are kept constant in the set of test points
used for the re-fitting. In other words, the number of fixed constants in L in the data set
to be used during a re-fitting process is p2, wherein the sum of p1 and p2 equals p.
For example, if the semiconductor device is a MOSFET, the first category layout
variables may comprise the length and/or the width of a MOSFET and the at least one
intrinsic dimension variable may be the length of the MOSFET. The first category
layout variables L in general contain variations both in the length and the width. The
re-fitting process may employ the set of data from test points with varying length and a
fixed width. The subspace defined by the variations in first category layout variables
among the test points used in the re-fitting is the one-dimensional space defined by the
length. The width is fixed at a nominal width. Within the domain of the data set used
in the re-fitting, the first category layout variables L have a varying length and a fixed
nominal width. The projection L’ of L onto the subspace of the length variable has the
varying length and a nominal width, and is consequently the same as L. The degree of
freedom of the subspace defined by the projection L’ is 1. The dimension of the other
component that has a nominal value, i.e., the dimension of the width variable, is 1.
In general, the dimension of the projection L’ may be smaller than the dimension of the
first category layout variables L, or may have the same dimension as the first category
layout variables L. In the case of a MOSFET, only the length may be the dimension of
the subspace defined by the variations in the dataset used for re-fitting, in which case L
and L’ are different in general, or alternatively, both the length and the width may be
22
the dimension of the subspace defined by the variations in the dataset used for re-fitting,
in which case L and L’ are the same in general.
According to the invention, a re-fitted stress model parameter function P(L,G) is
defined by utilizing the modified multiplier function m’(L,G) and a re-fitted base model
parameter function Pf{(L,0)}. The following functional relationship is assumed:
P(L,G) = Pf{(L,0)} x m’(L,G) (D.3)
In other words, the model parameter P is approximated by a re-fitted stress model
parameter function P(L,G) as a function of L and G. The re-fitted stress model
parameter function P(L,G) is the product of a re-fitted base model parameter function
Pf{(L,0)} and the modified multiplier function m’(L,G). The re-fitted base model
parameter function Pf{(L,0)} is derived from the stress model parameter function Ps
(L,G) by setting the second category layout variable at 0 and refitting the data set of
measured values of the model parameter from the dimension-scaling macro with a
stress parameter (L,0), which is a function of L.
Referring to FIG. 5, the data set of measured values Pi of the model parameter from the
dimension-scaling macro is plotted as a function of values of the first category layout
variables Li in the dimension-scaling macro. If the dimension of the variations of the
projection L’ is smaller than the dimension of the variations in the first category layout
variables L, only a subset of test points are used for fitting of the measured values Pi to
the projection L’ of the first category layout variables L. The subset of test points have
a fixed value, typically the nominal value, for all other intrinsic dimension variables
than the at least one intrinsic dimension variable that are varied within the data set. If
the dimension of the variations of the projection L’ is the same as the dimension of the
variations in the first category layout variables L, all of the data set generated from the
dimension-scaling macro may be employed for fitting the measured values Pi to the
projection L’, which is the same as L in this case.
Referring to FIG. 4, the subset of test points that are used for fitting of the measured
values Pi to the projection L’ of the first category layout variables L has a domain
defined by the intersection set ( DSMT RSMFT ), wherein RSMFT (re-fitted stress
23
model fitting test points) is the set of all test points used in the re-fitting of the stress
model directly or indirectly. The set of all test points used in the fitting of the original
stress model is represented by the set LDMT in FIG. 4. The set of test points used only
during the re-fitting process and not during the fitting of the original stress model is
given by the difference set, RSMFT – LDMT.
Referring to block 340 in FIG. 3, the stress values
i needed to fit the measured values
Pi using the functional form P(L,G) = Pf{(L,0)} is calculated. The data set of
measured values of the model parameter from the dimension-scaling macro with
different values of the at least one intrinsic dimension variable in the first category
layout variables are re-fitted by calculating the stress needed to fit the data from the
dimension-scaling macro. The projections L’i of the test point values of the first
category layout variables Li have different values of the at least one intrinsic dimension
variable and satisfy the following relationships:
P (L’i,0) = Pf{(L’i,0)} (D.4)
The offsets, Oi are calculated, which are defined by:
(L’i,0) = (L0,0) x Oi (D.5)
Combination of the equations (D.4) and (D.5) yields:
P (L’i,0) = Pf{ (L0,0) x Oi } (D.6)
Referring to FIG. 6, the re-fitting of the data set of measured values Pi of the model
parameter from the dimension-scaling macro with the discrete calculated offset values
Oi is shown. Since the stress as used by the compact model is a 3-dimensional or a
two-dimensional vector, each of the offset values Oi may be a set of three or two values,
i.e., a vector.
Referring to block 350 in FIG. 3, a continuous offset vector function O(L’) having the
argument L’ is defined by fitting the calculated offset values Oi to a continuous
function. This method is graphically illustrated in FIG. 7. The value of O(L’) is equal
24
to 1.0 for all components of the stress at L’=L’0, i.e., at the nominal value of L’, but in
general it is a continuously changing vector with three or two components.
Referring to FIG. 8, the product of the nominal stress value (L0,0) and the continuous
offset vector function O(L) is substituted for (L,0) in equation (D.3) for the subset L’,
within which the at least one intrinsic dimension variable in the first category layout
variables are varied, to yield
P (L’,0) = Pf{(L0,0) x O(L’) } (D.7)
Referring to FIG. 3, the re-fitting process in effect uses re-fitted stress model parameter
test points (RSMFT) as the test conditions for the measured values of the model
parameter used for re-fitting. The re-fitted stress model parameter test points (RSMFT)
is a subset of the union set U of the dimension-scaling macro test points (DSMT) and
the layout-scaling macro test points (LSMT). The re-fitted stress model parameter test
points (RSMFT) includes at least one data point from the difference set defined by
DSMT – LSMT, and includes all of LSMT. The RSMFT may be smaller than the
union U set, i.e., ( U – RSMFT )
, or may be the same as the union set U, i.e., ( U –
RSMFT ) = . The subspace that is defined by the at least one intrinsic dimension
variable in the first category layout variables that is varied in the data set used during a
re-fitting process corresponds to the subspace occupied by the test points in the set
RSMFT. The dimension of degree of freedom in L within DSMT is p. The dimension
of the degree of freedom in L within the intersection set ( DSMT RSMFT ) is p1.
The dimension of the degree of freedom in L within the difference set ( RSMFT –
DSMT ) is p2. The sum of p1 and p2 equals p. The dimension of the degree of freedom
in the union set U is p + q. The dimension of the degree of freedom in the RSMFT is
p1 + q.
For example, if the semiconductor device is a MOSFET, the first category layout
variables L may comprise the length and the width of a MOSFET. The subset of values
L’ of the first category layout variables L may have different values of the length while
the width is fixed at a constant value, i.e., at a nominal width. In this case, the re-fitted
stress model parameter test points (RSMFT) comprises only the test points within the
layout-dependency macro and the test points within the dimension-scaling macro that
has the nominal width, i.e., p1 25
macro with a non-nominal width, ( U – RSMFT )
. In this case, the subset of
values L’ of the first category layout variables L has all the variations within the
dimension-scaling macro, i.e., p1 = p, corresponding all the test points in DSMT, i.e.,
( U – RSMFT ) = .
Preferably, the re-fitted stress model may employ a longitudinal stress component and a
transverse stress component, wherein the directions of both the longitudinal stress
component and the transverse component are in the plane representing a surface of a
semiconductor substrate and orthogonal to each other. If the semiconductor device is a
MOSFET, the longitudinal stress component may be the component of the stress along
the direction of a channel, i.e., along the direction of the current flow between the
source and the drain. The transverse stress component may be the component of the
stress perpendicular to the longitudinal stress component within the plane of the
channel, i.e., the plane parallel to that defined by a gate dielectric in a planar MOSFET
or in a finFET. Alternatively, the transverse component may be defined as the
component of the stress along the direction perpendicular to the longitudinal stress
within the plane of the surface of a semiconductor substrate.
An exemplary method of re-fitting a base model parameter function P (L’,0) is herein
presented, wherein the semiconductor device is a MOSFET and the projection L’ of the
first category layout variables is the length of the channel, Lpoly. An example of the
quantity corresponding to (L0,0) x O(L’) in equation (D.6) is defined as ( ) Lscale poly L ,
i.e., a vector representing the channel stress as a function of Lpoly in a channel length
scaling macro. Referring to equation (D.7), the base model parameter function P (L’,0)
is a mobility function μ(Lpoly), which is defined as a stress dependent function
μ{(Lpoly)}. The correspondence between the general methodology described above
and the exemplary methodology for the MOSFET may be summarized as the
following:
P (L’,0) μ(Lpoly) (D.8.a)
L’ Lpoly (D.8.b)
(L0,0) x O(L’) ( ) Lscale poly L = ( ( ), ( ) ) poly
T
poly Lscale
L
Lscale L L
26
(D.8.c)
Pf{(L0,0) } μ 0
(D.8.d)
Pf{(L0,0) x O(L’) } μ ( ( ) Lscale poly L )
(D.8.e)
The first category layout variables L in the exemplary methodology is Lpoly and Wpoly,
i.e., the length and the width of the MOSFET channel. The “p1-dimensional subspace
defined by the variations in L among the test points used in the re-fitting process” as
defined above is the subspace defined by the variable Lpoly. The number of dimension
m1 for the subspace is 1. The fixed variable in the first category layout variables is
Wpoly. The number of dimension p2 for the fixed variables is 1.
While higher order coefficients of components of the at least one intrinsic dimension
variable characterizing the projection L’ (or inverse numbers of the components of L’)
may be employed in re-fitting the base model parameter function Pf{(L0,0) x O(L’) }
in general, an example of generation of constant, linear, and quadratic coefficients of at
least one intrinsic variable through the re-fitting of the data set from the dimensionscaling
macro is herein demonstrated. In the exemplary methodology involving the
MOSFET, constant, linear, and quadratic coefficients in 1/ Lpoly are employed in refitting
the base model mobility function μ( ( ) Lscale poly L ). 1/ Lpoly is employed as an
intrinsic dimension variable used in the re-fitting process. Constant, linear, and
quadratic coefficients of 1/ Lpoly are calculated for mobility μ in this case. The measured
values of mobility μi are fitted to a second order polynomial of the inverse of Lpoly
through the following equations, wherein i stands for three discrete indices ranging
from 1 to 3:
μi = μ0 x mi ; (D.9.a)
(D.9.b)
Where mi represents a value of a modified multiplier to the nominal value mobility, μ0
for the i-th value of Lpoly, or Lpoly,i. Ti represents the raw, uncompensated multiplier for
Lpoly,i as obtained from the base model prior to re-fitting. L c1 represents a first-order
27
piezoresistive coefficient of the longitudinal stress for the modified multiplier, and B0,
B1, and B2 represent fitting parameters for the zeroth order, first order, and second order
correction to the modified multiplier, respectively. In the exemplary methodology, the
zeroth order correction is μ0 ( 1 0 T c B L
i − ), the linear coefficient of 1/ Lpoly for the refitted
mobility function is - μ0
L c1 B1, and the quadratic coefficient of 1/ Lpoly for the refitted
mobility function is - μ0
L c1 B2. The values of B0, B1, and B2 are given by:
, wherein
(D.10)
Referring to block 360 in FIG. 3, the function form for Pf{(L,0)} in equation (D.3) is
approximated by Pf (L’,0) given by equation (D.7). The re-fitted stress model
parameter function P(L,G) now has a definite form given by:
P(L,G) = Pf{(L0,0) x O(L’) } x m’(L,G), (D.11)
which may alternately be written as
P(L,G) = Pf{(L,0) } x m’(L,G), (D.12)
or as an expression for the modified multiplier function m’(L,G), which has the form of
m’(L,G) = P(L,G) / Pf{(L,0) } (D.13)
L is a set of at least one intrinsic dimension of the semiconductor device, G is a set of
shape parameters, P(L,G) is a dimension and geometry dependent formula for a model
parameter P, (L,0) is a dimension dependent formula for stress on the first model
28
semiconductor devices, and Pf{(L,0)} is a stress dependent formula for the model
parameter in the re-fitted stress model. The modified multiplier function, m’(L,G) is 1.0
for all values of the at least one intrinsic dimension that is used in the re-fitting, i.e.,
when L’ is the same as the projection of L. In the exemplary methodology, the refitting
intrinsic dimension variable may be Lpoly or 1/ Lpoly and the modified multiplier is
defined as 1.0 for all value of Lpoly when the values of other layout variables are
nominal, i.e., when Wpoly has a nominal value and the set of shape parameters G has a
nominal value, e.g., as in the dimension-scaling macro.
Referring to FIG. 9, an exemplary schematic contour plot of the modified multiplier
function, m’(L,G) is shown. The horizontal axis represents a subspace defined by the
projection L’ of the first category layout variables L onto the subspace of the at least
one intrinsic dimension variable that is used in the re-fitting process, for example,
1/Lpoly in the exemplary methodology for a MOSFET. The value of m’(L,G) may be
different from 1.0 for a non-nominal value of G, which is the second category layout
variables described above. Also, if the projection L’ is different from L, i.e., if any
other intrinsic dimension variable than the at least one intrinsic dimension variable used
as a re-fitting parameter has a non-nominal value, the value of m’(L,G) may be
different from 1.0. If the projection L’ is the same as the first category layout variables
L, m’(L,G) is equal to 1.0.
Referring to FIG. 10 a plot of the modified multiplier function, m’(L’,0) in the
subspace defined by the projection L’ of the first category layout variables L as a
function of the projection L’ is shown. The at least one intrinsic dimension variable
that is varied during the re-fitting process is varied along the horizontal axis while other
intrinsic dimension variables are set at their nominal values. Within the limited domain
of L’, defined by the varied parameters of the first category layout variables among the
test points used in the re-fitting process, i.e., the intersection set ( DSMT RSMFT )
in FIG. 4, the modified multiplier function, m’(L,0) is normalized to 1.0.
The methods of re-fitting the stress model to the dataset from the dimension-scaling
macro may be employed to improve the performance of systems designed to model a
semiconductor device, to simulate semiconductor circuit operation, and/or to optimize
design of semiconductor circuit. Within these systems, the semiconductor device has at
29
least one stress-generating component or at least one stress-transmitting component, i.e.,
the performance of the semiconductor device is affected by stress.
This is achieved by providing fitting means for each stage of fitting a data set during
the implementation of the methods described above. Specifically, a first fitting means
is employed for fitting a first data set from a dimension-scaling macro to a base model,
in which at least one intrinsic dimension of first model semiconductor devices is varied,
as shown in block 310 in FIG. 3. A second fitting means is employed for fitting a first
data set from a dimension-dependency macro to an original stress model, wherein
instances of at least one shape class with various shape dimensions are present around
the second model semiconductor devices in the layout-dependency macro, as shown in
block 320 in FIG. 3. A third fitting means is employed for re-fitting the at least one
model parameter to the first data set to generate a re-fitted stress model, as described in
paragraphs accompanying blocks 330 – 360 in FIG. 3. Both the base model and the
original stress mode have a capability to calculate at least one stress-dependent model
parameter. At least one model parameter formula for the at least one model parameter
is generated from the base model and the original stress model, and is subsequently
modified during the re-fitting to provide a re-fitted stress model with improved
accuracy in the calculation of the at least one stress-dependent model parameter.
Each of the first, second, and the third fitting means may be an automated computer
program. A calculating means for calculating at least one stress offset during the fitting
of the at least one model parameter to the first data set may also be employed.
For a system for simulating semiconductor circuit operation, an extraction means and a
compact model are provided. The extraction means extracts layout-dependent
information of a semiconductor circuit from a layout data set. The extraction means
may be an automated computer program. The compact model receives the layoutdependent
information and generates at least one stress-dependent model parameter
value for a semiconductor device in the semiconductor circuit for use in modeling the
performance of the semiconductor circuit. The at least one stress-dependent model
parameter value is generated from a re-fitted stress model which is generated by refitting
an original stress model to a first data set from a dimension-scaling macro as
described above. The re-fitted stress model is dependent on a dimension-dependent
30
stress offset function, and the dimension-dependent stress offset function is generated
by fitting stress to measured values of model parameters from a first data set from a
dimension-dependency macro.
The system may further comprise calculating means for a modified multiplier function,
m’(L,G) described above.
For a system for optimizing design of semiconductor circuit, the system may further
comprises a circuit performance evaluation means for determining if a performance
goal for the semiconductor circuit is met and, if a performance goal is not met,
generating a diagnosis of causes of not meeting the performance goal.
The layout data set may be modified for further simulation if the performance goal is
not met, and another round of simulation is performed until either the performance goal
for the semiconductor circuit is achieved or results of simulation satisfies a preset
condition for stopping a simulation.
While the invention has been described in terms of specific embodiments, it is evident
in view of the foregoing description that numerous alternatives, modifications and
variations will be apparent to those skilled in the art. Accordingly, the invention is
intended to encompass all such alternatives, modifications and variations which fall
within the scope and spirit of the invention and the following claims.
Industrial Applicability
The invention finds industrial applicability in the field of Automatic Design
Automation of semiconductor devices and packages, and more particularly, in the
design and manufacture of Very Large Scale Integrated (VLSI) and Ultra Large Scale
Integrated (ULSI) chips and multi-chip packages.
31
We claim:
1. A method for modeling a semiconductor device, wherein stress is applied to the
semiconductor device, the method comprising:
generating a dimension-scaling macro and deriving a base model by fitting a
first data set from said dimension-scaling macro (310), wherein at least one intrinsic
dimension of first model semiconductor devices is varied within said dimensionscaling
macro, and said base model has a capability to calculate at least one model
parameter;
generating a layout-dependency macro and deriving an original stress model by
fitting a second data set from said layout-dependency macro (320), wherein
instances of at least one shape class with various shape dimensions are present
around second model semiconductor devices in said layout-dependency macro, and
said original stress model has a capability to calculate said at least one model
parameter (330, 340);
re-fitting said original stress model to said first data set to calculate a
dimension-dependent stress offset function (350, 360); and
incorporating said dimension-dependent stress offset function into a re-fitted
stress model to provide a calculated value for said at least one model parameter.
2. The method as claimed in claim 1, wherein said method comprising calculating a
modified multiplier function, m’(L,G), which has a mathematical form of m’(L,G)
= P(L,G) / Pf{(L,0)}, wherein L is a set of at least one intrinsic dimension of said
semiconductor device, G is a set of shape parameters, P(L,G) is a dimension and
geometry dependent formula for a model parameter, (L,0) is a dimension
dependent formula for stress on said first model semiconductor devices, and
Pf{(L,0)} is a stress dependent formula for said model parameter in said re-fitted
stress model evaluated at G = 0.
3. The method as claimed in claim 2, wherein the value of said modified multiplier
function, m’(L,G) is 1.0 for all values of said at least one intrinsic dimension that is
used in said re-fitting.
4. The method as claimed in claim 1, wherein said re-fitted stress model employs a
longitudinal stress component and a transverse stress component, wherein the
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directions of both said longitudinal stress component and said transverse component
are in the plane representing a surface of a semiconductor substrate and are
orthogonal to each other.
5. The method as claimed in claim 4, wherein said method comprising calculating
constant, linear, and quadratic coefficients of at least one intrinsic variable for said
at least one model parameter through said re-fitting of said first dataset.
6. The method as claimed in Claim 1, wherein said method comprising:
extracting layout-dependent features of said semiconductor device from a layout
data set; and
generating shape dimensions characterizing instances of at least one shape class
from said layout-dependent features.
7. The method as claimed in claim 1, wherein said semiconductor device, said first
model semiconductor devices, and said second model semiconductor devices are a
metal-oxide-semiconductor field effect transistor (MOSFET), first model
MOSFETS, and second model MOSFETs, respectively.
8. The method as claimed in claim 7, wherein said re-fitted stress model employs a
first scalar, which is a longitudinal channel stress, and a second scalar, which is a
transverse channel stress, wherein the effect of a three-dimensional stress field
within said MOSFET is approximated by said first and second scalars.
9. The method as claimed in claim 7, wherein said at least one model parameter
comprises at least one physical quantity selected from the group consisting of a
carrier mobility of said MOSFET, a threshold voltage of said MOSFET, a stress in
a channel of said MOSFET, a strain in a channel of said MOSFET, on current of
said MOSFET, off current of said MOSFET, and an effective current of said
MOSFET.
10. The method as claimed in claim 9, wherein said at least one model parameter is a
carrier mobility of said MOSFET.
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11. The method as claimed in claim 7, wherein said at least one intrinsic dimension of
said first model MOSFETs comprise in the mathematical sense a length and a width
of said first model semiconductor devices.
12. The method as claimed in claim 11, wherein said re-fitting of said first data set is
performed on said first model MOSFETs amongst which the lengths are varied.
13. A system for modeling or simulating or optimizing a semiconductor device, said
semiconductor device having at least one stress-generating component or at least
one stress-transmitting component using the method as claimed in any of the
preceding claims 1 to 12.
Dated this 11th day of September, 2009.
MADHUSUDHAN S.T.
OF K & S PARTNERS
AGENT FOR THE APPLICANT

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=gjJEB7BPIFfjqOvtx3NT5w==&loc=egcICQiyoj82NGgGrC5ChA==


Patent Number 269260
Indian Patent Application Number 5388/CHENP/2009
PG Journal Number 42/2015
Publication Date 16-Oct-2015
Grant Date 13-Oct-2015
Date of Filing 11-Sep-2009
Name of Patentee INTERNATIONAL BUSINESS MACHINES CORPORATION
Applicant Address 1 North Castle Drive Armonk New York 10504 United States of America
Inventors:
# Inventor's Name Inventor's Address
1 Dureseti Chidambarrao 29 Old Mill Road Weston CT 06883 United States of America
2 Richard Q. Williams 20 Peacham Lane Essex Junction VT 05452 United States of America
PCT International Classification Number G06F 17/50
PCT International Application Number PCT/US 2008/053149
PCT International Filing date 2008-02-06
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/673,824 2007-02-12 U.S.A.