Title of Invention

METAL GASKET FOR CYLINDER HEAD

Abstract A metal gasket for cylinder head 1 of plate lamination type, comprises two base plates 2 formed of metal plates, and each of which includes cylinder holes 2a, circumferential beads 2b formed around the peripheries of individual cylinder holes, cooling water holes 2c formed outside the peripheries of the circumferential beads, and an outer bead 2d formed and positioned so as to entirely enclose the circumferential beads and the cooling water holes, wherein the circumferential beads 2b of the two base plates 2 are aligned in the direction of thickness of the metal gasket. The metal gasket is characterized by inserting claw-like protrusions 3a provided for one of an outer step adjustment plate 3 formed of a metal plate and extends from the position of the cooling water jacket to the positions of the outer edges of the base plates, and an inner step adjustment plate 4 formed of a metal plate that is thicker than the outer step adjustment plate and extends from locations inside the circumferential beads 2b of the base plates 2 to the position of the cooling water jacket, into engagement holes 4a in the other of the inner step adjustment plate and the outer step adjustment plate; and folding over the portions of the claw-like protrusions 3a that project through the engagement holes 4a to enable the outer step adjustment plate 3 and the inner step adjustment plate 4 to be coupled together, and to be arranged between the two base plates 2. With this metal gasket, even a small step difference can be arranged in order to appropriately balance a contact pressure applied to the circumferential beads and the outer bead.
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SPECIFICATION
METAL GASKET FOR CYLINDER HEAD
Technical Field
[0001] The present invention relates to a metal gasket for cylinder head,
which is placed between a cylinder block of an internal combustion engine,
and a cylinder head thereof.
5 Background Art
[0002] As this type of metal gasket, a metal gasket shown, for example, in
Fig. 3 in Japanese Patent Application Laid-Open No. 2003-287137, is known.
This metal gasket for cylinder head includes: two base plates which are metal
plates, and in each of which cylinder holes are formed corresponding to
10 individual cylinder bores in a cylinder block of an internal combustion engine;
circumferential beads having a both-sided sloped angular shape in cross
section and formed around the individual cylinder holes; cooling water holes
formed outside the peripheries of the individual circumferential beads corre-
sponding to a cooling water jacket of the cylinder block and cooling water
15 holes of the cylinder head; and an outer bead having a one-sided sloped shape
in cross section and formed and positioned so as to enclose the circumferential
beads and the cooling water holes as a whole. Further, a thin step adjustment
plate made of a metal plate is placed between the two base plates.
[0003] The step adjustment plate extends outward, from the position inside
20 the circumferential beads of the base plate to the position of the cooling water
jacket, and has claw-like protrusions. When the claw-like protrusions are
inserted into the cooling water holes of one of the base plates, and the
portions protruding from the cooling water holes are folded over, the step
adjustment plate is coupled with the base plate, so that the contact pressure
25 exerted on the circumferential beads of the base plate, and the sealing of the
combustion gas in the cylinder bores are improved.
Disclosure of the Invention
Problems to be solved by the Invention
[0004] However, according to the conventional metal gasket described
30 above, the step differences between the circumferential beads and the outer
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bead of the base plate as well as the contact pressure applied to the
circumferential beads, can be adjusted only by employing the thickness of the
step adjustment plate that extends outward from the position inside the
circumferential beads of the base plate to the position of the cooling water
5 jacket. Therefore, there has been a problem that the lower limit for the
adjustment is limited to the lower limit of a thickness available for a metal
plate for the step adjustment plate and fine adjustments for the step
differences can not be performed to obtain an appropriate contact pressure to
be applied to the circumferential beads and the outer bead.
10 Means for solving the problems
[0005] The objective of the present invention is to advantageously solve
the above-described problems. According to the present invention, a metal
gasket for cylinder head of a three-plate lamination type, wherein two base
plates are provided, which are metal plates, each of the base plates having
15 cylinder holes formed corresponding to cylinder bores in a cylinder block on
which a cylinder head for an internal combustion engine is mounted,
circumferential beads which have a both-sided sloped angular shape in cross
section and are formed around the peripheries of the cylinder holes, cooling
water holes formed outside peripheries of the circumferential beads
20 corresponding to a cooling water jacket for the cylinder block and cooling
water holes in the cylinder head, and an outer bead which has a one-sided
sloped shape in cross section and is formed and positioned so as to entirely
enclose the circumferential beads and the cooling water holes, and wherein the
circumferential beads of the two base plates are aligned in the direction of
25 thickness of the metal gasket, is characterized in that, claw-like protrusions
which are provided with one of inner step adjustment plate and outer step
adjustment plate, are inserted into engagement holes in the other of the inner
step adjustment plate and the outer step adjustment plate, the outer step
adjustment plate being formed of a metal plate and extending from the
30 position of the cooling water jacket to the positions of the outer edges of the
base plates, while the inner step adjustment plate being formed of a metal
plate having a thicker thickness than the outer step adjustment plate and
extending from locations inside the circumferential beads of the base plates to
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the position of the cooling water jacket, and portions projecting through the
engagement holes are folded over so as to couple the outer and the inner step
adjustment plates, thus, placing the outer and inner step adjustment plates
between the two base plates
5 [0006] Furthermore, according to the present invention, a metal gasket for
cylinder head of a two-plate lamination type, wherein a base plate is provided,
which is a metal plate, the base plate having cylinder holes formed
corresponding to cylinder bores in a cylinder block on which a cylinder head
for an internal combustion engine is mounted, circumferential beads which
10 have a both-sided sloped angular shape in cross section and are formed around
the peripheries of the cylinder holes, cooling water holes formed outside
peripheries of the circumferential beads corresponding to a cooling water
jacket for the cylinder block and cooling water holes in the cylinder head, and
an outer bead which has a one-sided sloped shape in cross section and is
15 formed and positioned so as to entirely enclose the circumferential beads and
the cooling water holes, is characterized in that, claw-like protrusions which
are provided with one of inner step adjustment plate and outer step adjustment
plate, are inserted into engagement holes in the other of the inner step
adjustment plate and the outer step adjustment plate, the outer step adjustment
20 plate being formed of a metal plate and extending from the position of the
cooling water jacket to the positions of the outer edges of the base plates,
while the inner step adjustment plate being formed of a metal plate having a
thicker thickness than the outer step adjustment plate and extending from
locations inside the circumferential beads of the base plates to the position of
25 the cooling water jacket, and portions projecting through the engagement
holes are folded over so as to couple the outer and the inner step adjustment
plates, thus, overlapping the outer and inner step adjustment plates with the
base plate.
[0007] Furthermore, according to the present invention, a metal gasket for
30 cylinder head of a single-plate type, which is a metal plate, having cylinder
holes formed corresponding to cylinder bores in a cylinder block on which a
cylinder head for an internal combustion engine is mounted, circumferential
beads which have a both-sided sloped angular shape in cross section and are
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formed around the peripheries of the cylinder holes, cooling water holes
which are formed outside the peripheries of the circumferential beads
corresponding to a cooling water jacket for the cylinder block and cooling
water holes in the cylinder head, and an outer bead which has a one-sided
5 sloped shape in cross section and is formed and positioned so as to entirely
enclose the circumferential beads and the cooling water holes, is characterized
in that, claw-like protrusions which are provided with one of inner step
adjustment plate and outer step adjustment plate, are inserted into engagement
holes formed in the other of the inner step adjustment plate and the outer step
10 adjustment plate, the outer step adjustment plate extending from the position
of the cooling water jacket to the positions of the outer edges of the base
plates, while the inner step adjustment plate being formed of a metal plate
having a thicker thickness than the outer step adjustment plate and extending
from locations inside the circumferential beads of the base plates to the
15 position of the cooling water jacket, and portions projecting through the
engagement holes are folded over so as to couple the outer base plate and the
inner base plate.
Advantages of the Invention
[0008] According to the metal gasket for cylinder head of a three-plate
20 lamination type of the present invention, an outer step adjustment plate and a
thicker inner step adjustment plate, which are positioned between the two base
plates, are coupled together and positioned by fitting claw-like protrusions
into the engagement holes thereof. And by employing the difference in the
thickness of the outer step adjustment plate and the inner step adjustment
25 plate, the step between the circumferential beads and the outer beads of the
base plate, and the contact pressure applied to the circumferential beads can
be adjusted.
[0009] Therefore, according to the metal gasket for cylinder head of a
three-plate lamination type of the present invention, the step difference can be
30 adjusted by employing the difference in the plate thickness of the outer step
adjustment plate and the inner adjustment plate, which is thicker than the
former, and the lower limit for the step adjustment can be the lower limit of
the difference in the thickness of the outer step adjustment plate and the inner
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step adjustment plate, which is thicker than the former. Thus, even a slight
step difference can be designated in order to appropriately balance the contact
pressure applied to the circumferential beads and the outer bead.
[0010] In the present invention, relative to the claw-like protrusions
5 inserted into the engagement holes and folded over, claw-like protrusion-
clearance holes may be formed in at least one of the two base plates to be
aligned in the direction of thickness of the metal gasket. By employing the
claw-like protrusion-clearance holes, a phenomenon can be prevented that, at
positions outside the circumferential beads in the radial direction, the claw-
10 like protrusions of either the outer step adjustment plate or the inner step
adjustment plate, are folded over and overlap the other plate, and are held
between the two base plates. Further, it is possible to prevent claw-like
protrusions that function as shims from partially reducing the contact pressure
applied to the circumferential beads.
15 [0011] When the metal gasket for cylinder head of the present invention is
employed for a cylinder block of an open deck type, and the deck face is wide
open at the location of a cooling water jacket, a base plate facing the cylinder
block can be deformed and project into the cooling water jacket. Thus, since
claw-like -protrusion clearance holes are not much required, clearance holes
20 need be formed only in the base plate that faces the cylinder head. When the
metal gasket for cylinder head of this invention is employed for a cylinder
block of a closed deck type, for which the deck face is closed at the location
of a cooling water jacket, except for cooling water holes, it is preferable that
claw-like-protrusion clearance holes be formed in both a base plate facing the
25 cylinder block and a base plate facing the cylinder head.
[0012] Furthermore, according to the present invention, relative to the
claw-like protrusions that are inserted into the engagement holes and folded
over, claw-like-protrusion clearance recesses facing the claw-like protrusions
may be formed in at least one of the two base plates, in the direction of the
30 thickness of the metal gasket. By employing the claw-like-protrusion
clearance recesses, a phenomenon can also be prevented whereby, at positions
outside the circumferential beads in the radial direction, the claw-like
protrusions of either the outer step adjustment plate or the inner step
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adjustment plate are folded over and overlap the other plate, and are held
between the two base plates. Further, it is possible to prevent the claw-like
protrusions that can function as shims from partially reducing the contact
pressure applied to the circumferential beads. In addition, with these claw-
5 like-protrusion clearance recesses, since the base plate is not open at the
positions of the claw-like protrusions, the circulation of cooling water
between the cylinder block and the cylinder head at unnecessary locations can
be avoided.
[0013] In a case wherein the forming of the claw-like -protrusion
10 clearance recesses is effected by press molding, generally, a raised portion is
generated at a corresponding outside portion of the base plate. However,
when the metal gasket for cylinder head of the present invention is employed
for the above described open deck cylinder block, the raised portion need only
be projected inside the cooling water jacket in order to form a claw-like -
15 projection clearance recess in the base plate that faces the cylinder block. In
a case wherein the metal gasket for cylinder head of this invention is
employed for the above described closed deck cylinder block, the above
described raised portion need only be projected inside the cooling water holes
opening into the deck face of the cylinder block. And when the metal gasket
20 for cylinder head is to be mounted on either type of cylinder block, the raised
portion must be projected inside the cooling water holes opening in the deck
face of the cylinder head in order to form a claw-like -projection clearance
recess in the base plate that faces the cylinder head.
[0014] Further, according to the metal gasket for cylinder head of a two-
25 plate lamination type of the present invention, an outer step adjustment plate
and a thicker inner step adjustment plate, which are positioned with
overlapping the two base plates, are coupled together and positioned by fitting
claw-like protrusions into the engagement holes thereof. And by employing
the difference in the thickness of the outer step adjustment plate and the inner
30 step adjustment plate, the step between the circumferential beads and the outer
beads of the base plate, and the contact pressure applied to the circumferential
beads can be adjusted.
[0015] Therefore, according to the metal gasket for cylinder head of a two-
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plate lamination type of the present invention, the lower limit for the step
adjustment can be the lower limit of the difference in the thickness of the
outer step adjustment plate and the inner step adjustment plate, which is
thicker that the former. Thus, even a slight step difference can be designated
5 in order to appropriately balance the contact pressure applied to the
circumferential beads and the outer bead.
[0016] In the present invention, relative to the claw-like protrusions
inserted into the engagement holes and folded over, claw-like -protrusion
clearance holes may be formed in the two base plates to be aligned in the
10 direction of thickness of the metal gasket. By employing the claw-like-
protrusion clearance holes, a phenomenon can be prevented that, at positions
outside the circumferential beads in the radial direction, the claw-like
protrusions of either the outer step adjustment plate or the inner step
adjustment plate, are folded over and overlap the other plate, and are
15 overlapped with the base plate. Further, it is possible to prevent claw-like
protrusions that function as shims from partially reducing the contact pressure
applied to the circumferential beads.
[0017] Furthermore, according to the present invention, relative to the
claw-like protrusions that are inserted into the engagement holes and folded
20 over, claw-like-protrusion clearance recesses facing the claw-like protrusions
may be formed in the base plate to be aligned in the direction of the thickness
of the metal gasket. By employing the claw-like-protrusion clearance
recesses, a phenomenon can also be prevented whereby, at positions outside
the circumferential beads in the radial direction, the claw-like protrusions of
25 either the outer step adjustment plate or the inner step adjustment plate are
folded over and overlap the other plate, and are overlapped with the base plate.
Further, it is possible to prevent the claw-like protrusions that can function
as shims from partially reducing the contact pressure applied to the
circumferential beads. In addition, with these claw-like-protrusion clearance
30 recesses, since the base plate is not open at the positions of the claw-like-
protrusions, the circulation of cooling water between the cylinder block and
the cylinder head at unnecessary locations can be avoided.
[0018] Further, according to the present invention, the inner step
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adjustment plate may have circumferential beads, having a crescent shape in
cross section, that are arranged in the direction of the thickness of the metal
gasket relative to the circumferential beads of the base plates, and that are
projected in opposite directions. According to this arrangement, for the two-
5 plate or three-plate lamination metal gasket, circumferential beads to be
overlapped can be increased, and the sealing for the gas produced by the
combustions in the cylinder bores can be improved.
[0019] In addition, according to the metal gasket for cylinder head of a
single-plate type of the present invention, an outer step adjustment plate and a
10 thicker inner step adjustment plate are coupled together and positioned by
fitting claw-like protrusions into the engagement holes thereof. And by
employing the difference in the thickness of the outer step adjustment plate
and the inner step adjustment plate, the step between the circumferential beads
and the outer beads of the base plate, and the contact pressure applied to the
15 circumferential beads can be adjusted.
[0020] Therefore, according to the metal gasket for cylinder head of a
single-plate type of the present invention, the lower limit for the step
adjustment can be the lower limit of the difference in the thickness of the
outer base plate and the inner base plate, which is thicker than the former.
20 Thus, even a slight step difference can be arranged in order to appropriately
balance the contact pressure applied to the circumferential beads and the outer
bead.
[0021] According to the present individual inventions, the claw-like
protrusions may be provided for the outer step adjustment plate or the outer
25 base plate, and the engagement holes may be formed in the inner step
adjustment plate or in the inner base plate. With this arrangement, since the
claw-like protrusions to be folded over are made of a thinner plate than either
the outer step adjustment plate or the inner step adjustment plate, the
processing for bending the claw-like protrusions can be improved.
30 Brief Description of the Drawings
[0022] Fig. 1 is a general plan view of a metal gasket for cylinder head
according to a first embodiment of the present invention;
Fig. 2 is a cross-sectional view of the metal gasket of the first
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embodiment, taken along line A-A in Fig. 1;
Fig. 3 is a plan view of a base plate for the metal gasket of the first
embodiment;
Fig. 4 is a plan view of an outer step adjustment plate for the metal
5 gasket of the first embodiment;
Fig. 5 is a plan view of an inner step adjustment plate for the metal
gasket of the first embodiment;
Fig. 6 is a perspective view of a cross section, of the metal gasket
of the first embodiment, taken near line A-A in Fig. 1;
10 Fig. 7 is a cross-sectional view, taken at the same position as in Fig.
2, of the structure of a metal gasket for cylinder head according to a second
embodiment of the present invention;
Fig. 8 is a plan view of a base plate, for the metal gasket of the
second embodiment, that faces a cylinder block;
15 Fig. 9 is a cross-sectional view, taken at the same position as
shown in Fig. 2, of the structure of a metal gasket for cylinder head according
to a third embodiment of the present invention;
Fig. 10 is a perspective view of the cross section of the metal
gasket of the third embodiment, taken near the same position as shown in Fig.
20 9;
Fig. 11 is a cross sectional view, taken at the same position as
shown in Fig. 2, of the structure of a metal gasket for cylinder head according
to a fourth embodiment of the present invention;
Fig. 12 is a cross-sectional view, taken at the same position as
25 shown in Fig. 2, of the structure of a metal gasket for cylinder head according
to a fifth embodiment of the present invention;
Fig. 13 is a cross-sectional view, taken at the same position as
shown in Fig. 2, of the structure of a metal gasket for cylinder head according
to a sixth embodiment of the present invention;
30 Fig. 14 is a cross-sectional view, taken at the same position as
shown in Fig. 2, of the structure of a metal gasket for cylinder head according
to a seventh embodiment of the present invention; and
Fig. 15 is a cross-sectional view, taken at the same position as
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shown in Fig. 2, of the structure of a metal gasket for cylinder head according
to an eighth embodiment of the present invention.
Best Modes for Carrying Out the Invention
[0023] The mode of the present invention will now be described in detail
5 by employing embodiments and while referring to drawings. Fig. 1 is a
general plan view of a metal gasket for cylinder head, according to a first
embodiment of the present invention; Fig. 2 is a cross-sectional view of the
metal gasket of the first embodiment, taken along line A-A in Fig. 1; Fig. 3 is
a plan view of the base plate of the metal gasket for the first mode; Fig. 4 is a
10 plan view of the outer step adjustment plate of the metal gasket for the first
embodiment; Fig. 5 is a plan view of the inner step adjustment plate of the
metal gasket of the first mode; and Fig. 6 is a perspective view of a cross
section near line A-A in Fig. 1. In the drawings, reference numeral 1 denotes
a metal gasket; 2, a base plate; 3, an outer step adjustment plate; and 4, an
15 inner step adjustment plate.
[0024] In the first embodiment, the metal gasket for cylinder head 1 is a
three-plate lamination type that, as shown in Fig. 2, has two base plates 2,
which are metal plates made of stainless steel. As shown in Fig. 3, each of
these base plates 2 includes: a plurality (three in the drawing) of cylinder
20 holes 2a, which are formed corresponding to the cylinder bores in a cylinder
block of an engine, an internal combustion engine, with which the metal
gasket 1 is to be assembled and on which a cylinder head is to be mounted;
circumferential beads 2b having a both-sided sloped angular shape in cross
section, which are formed around the peripheries of the cylinder holes 2a;
25 multiple cooling water holes 2c, which are formed, outside the peripheries of
the circumferential beads 2b, corresponding to the cooling water jacket of the
cylinder block and the cooling water holes in the cylinder head; and an outer
bead 2d having a one-sided sloped shape in cross section, which is formed and
positioned so as to entirely enclose the circumferential beads 2b and the
30 cooling water holes 2c.
[0025] Furthermore, a plurality of lubricating oil holes 2e, a plurality
(eight in the drawing) of bolt holes 2f, into which head bolts are to be inserted
to secure the cylinder head to the cylinder block, and grommet holes 2g,
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which will be described later, are formed outside the outer beads 2d of the two
base plates 2. The circumferential beads 2b of these two base plates 2 are
positioned in the direction of thickness of the gasket 1, and are projected
inward, in opposite directions, and facing each other. The outer beads 2d of
5 the two base plates 2 are also positioned in the direction of thickness of the
gasket 1, and are projected inward, opposite directions, and facing each other.
[0026] Further, in the metal gasket for cylinder head 1 of the first
embodiment, as shown in Fig. 2, an outer step adjustment plate 3, which is a
metal plate that, for example, is thinner than the base plate 2 and is made of
10 stainless steel, and an inner step adjustment plate 4, which is a metal plate that,
for example, is as thick as the base plate 2 and is made of stainless steel, are
inserted between the two base plates 2. As shown in Fig. 4, the outer step
adjustment plate 3 is extended from the position corresponding to the cooling
water jacket of the cylinder block of the engine to the position of the outer
15 end area of the two base plates 2. This outer step adjustment plate 3
includes: a plurality (four for each cylinder hole 2a in the base plate 2 in the
drawing) claw-like protrusions 3a, which are projected inwardly from the
positions on the inner edge consonant with the cooling water jacket; semi-
circular or semi-oval clearance recesses 3b, which are formed in the inner
20 edge corresponding to the cooling water holes 2c of the base plates 2; and a
plurality of holes 3c and grommet holes 3d that will be described later, which
are consonant respectively with the lubricating oil holes 2e and the bolt holes
2f of the base plates 2. Referring to Fig. 2, the area near the claw-like
protrusions 3a is lowered in advance to the half bead state, so that the inner
25 step adjustment plate 4 and the outer step adjustment plate 3 are located on
the same plane, and the upper faces of the claw-like protrusions 3a are aligned
with the lower face of the inner step adjustment plate 4. However, instead of
lowering the area to the half bead state, as shown in Fig. 6 flat claw-like
protrusions 3a may be aligned under the inner step adjustment plate 4. Thus,
30 when the gasket is held between the cylinder block and the cylinder head, the
area near the claw-like protrusions 3a will be displaced to the half bead state,
and the inner step adjustment plate 4 and the outer step adjustment plate 3 will
be aligned on the same plane.
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[0027] On the other hand, as shown in Fig. 5, the inner step adjustment
plate 4 in this case is extended from the positions of the inner edges of the
cylinder holes 2a, which are the inner positions of the circumferential beads
2b of the base plates 2, to the position of the cooling water jacket. And the
5 inner step adjustment plate 4 includes engagement holes (rectangular holes in
the drawing) 4a, which are located at positions consonant with the multiple
claw-like protrusions 3a of the outer step adjustment plate 3 for the insertion
of the claw- s 3a, and also includes: cylinder holes 4b, consonant with the
cylinder holes 2a of the individual base plates 2; holes 4c, consonant with the
10 cooling water holes 2c of the base plates 2; and semi-circular or semi-oval
clearance recesses 4d, which are formed in the outer edge consonant with the
cooling water jacket, and are located at positions consonant with the cooling
water holes 2c of the base plate 2.
[0028] Further, as shown in Figs. 1 and 6, in the metal gasket for cylinder
15 head 1 of the first embodiment, the claw-like protrusions 3a of the outer step
adjustment plate 3 are inserted into the engagement holes 4a of the inner step
adjustment plate 4 from below the inner step adjustment plate4, and the
portions projecting outward from the engagement holes 4a are folded over
onto the inner step adjustment plate 4. In this manner, the claw-like
20 protrusions 3a are hooked through the engagement holes 4a, and the outer step
adjustment plate 3 and the inner step adjustment plate 4 are coupled, so that
portions other than the claw-like protrusions 3a do not overlap each other in
the direction of the thickness. Further, in order that the metal gasket for
cylinder head 1 of the first embodiment can be appropriately used for a closed
25 deck type cylinder block, wherein the deck face, other than the cooling water
holes, is closed at the position of the cooling water jacket, as shown in Figs. 1,
2 and 3, the two base plates 2 include claw-like-protrusion clearance holes 2h,
which are aligned in the direction of the thickness of the metal gasket for
cylinder head 1 in order to permit the entry of the claw-like protrusions 3a
30 that have been inserted into respective engagement holes 4a and have been
folded over.
[0029] In addition, as shown in Fig. 1, in the metal gasket for cylinder
head 1 of the first embodiment, common grommets 5 are inserted through the
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grommet holes 2g, 3d, of the two base plates 2 and the outer step adjustment
plate 3 located between them, that are aligned with each other, and protruding
parts of the common grommets 5 are folded over and cramped, so that the two
base plates 2 and the outer step adjustment plates 3 and the inner step
5 adjustment plates 4 located between them are correctly positioned. It should
be noted that since these grommet holes 2g, 3d are located outside the
positions of the cylinder block and the cylinder head of the engine, the
grommets 5 will not be held between the cylinder block and the cylinder head
of the engine and reduce the contact pressure applied to the beads 2b, 2d.
10 [0030] For the metal gasket cylinder head 1 of the first embodiment
described above, the outer step adjustment plate 3 and the thicker inner step
adjustment plate 3, which are located between the two base plates 2, are
coupled together and positioned by inserting the claw-like protrusions 3a of
one of these plates, i.e., the outer step adjustment plate 3, into the engagement
15 holes 3a of the other plate, i.e., the inner step adjustment plate 3. And by
employing the difference in the thickness of the outer step adjustment plate 3
and the inner step adjustment plate 4, which is thicker than the former, the
step difference between the circumferential beads 2b of the base plate 2 and
the outer bead 2d, as well as the contact pressure on the circumferential beads
20 2b, is adjusted.
[0031] Therefore, according to the metal gasket for cylinder head 1 of a
three-plate lamination type of the first embodiment 1, since the contact
pressure applied to the circumferential beads 2b of the base plates 2 can be
increased by employing the step difference that is adjusted by altering the
25 difference in the thickness of the outer step adjustment plate 3 and the inner
step adjustment plate 4, which is thicker than the former, the sealing of the
gas of combustion in the cylinder bores can be improved. Furthermore, since
the lower limit of the adjustment of the step is the lower limit of the
difference in the thickness of the outer step adjustment plate 3 and the inner
30 step adjustment plate 4, which is thicker than the former, even a small step
difference can be arranged in order to obtain an appropriate contact pressure
balance for the circumferential beads 2b and the outer bead 2d.
[0032] In addition, according to the metal gasket for cylinder head 1 of the
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first embodiment, the two base plates 2 include, relative to the claw-like
protrusions 3a that have been inserted into the respective engagement holes 4a
and folded over, the claw-like-protrusion clearance holes 2h that are aligned
in the direction of the thickness of the metal gasket 1. Thus, for the use in a
5 cylinder block of a closed deck type, the claw-like-protrusion clearance holes
2h, which are formed both in the base plate 2, which faces the cylinder block,
and in the base plate 2, which faces the cylinder head, can prevent the
appearance of a state wherein the claw-like protrusions 3a of the outer step
adjustment plate 3 are held between the two base plates 2, after being folded
10 over and overlapping the inner step adjustment plate 4 at positions outside the
circumferential beads 2b in the radial direction. Further, a phenomenon
wherein the claw-like protrusions 3a function as shims, and partially reduce
the contact pressure applied to the circumferential beads 2b, can be prevented.
[0033] Fig. 7 is a cross-sectional view of a metal gasket for cylinder head,
15 according to a second embodiment of the present invention, and Fig. 8 is a
plan view of a base plate (the lower one in Fig. 7) that faces the cylinder block
of the metal basket according to the second embodiment. The portions in the
drawings corresponding to those in the previous embodiment are denoted by
using the same references. The metal gasket for cylinder head 1 of the second
20 embodiment is a three-plate lamination type, as of the first embodiment, and
differs from the metal gasket for cylinder head 1 of the first embodiment only
in that: in order to be appropriately used for an open deck cylinder block
wherein the deck face is opened widely at the position of a cooling water
jacket, a base plate (a lower base plate in the drawing that faces the cylinder
25 block) 2 differs from the base plate 2 in Fig. 3; and as shown in Fig. 8, claw-
like-protrusion clearance holes 2h are not formed. The other portions are
arranged in the same manner as for the metal gasket 1 of the first embodiment.
[0034] With the metal gasket for cylinder head 1 of the second
embodiment, the same operational effects as in the first embodiment are also
30 obtained. Further, according to the metal gasket for cylinder head 1 of the
second embodiment, the base plate (the upper base plate in the drawing) 2, of
the two base plates 2, that faces the cylinder head includes the claw-like-
protrusion clearance holes 2h that are aligned in the direction of the thickness
05915(14/27)

-15-
of the metal gasket 1, relative to the respective claw-like protrusions 3a that
are inserted into the respective engagement holes 4a and folded over. Thus,
for use in an open deck cylinder block, the claw-like-protrusion clearance
holes 2h, which are formed in the base plate 2 that faces the cylinder head,
5 can prevent the appearance of a state wherein the folded over portions of the
claw-like protrusions 3a are pressed against the deck face of the cylinder head,
and are held between the two base plates 2 at positions outside the
circumferential beads 2b in the radial direction of the cylinder holes 2a.
Further, a phenomenon wherein the folded portions of the claw-like
10 protrusions 3a function as shims, reducing the contact pressure on the
circumferential beads 2b, can also be prevented.
[0035] Fig. 9 is a cross sectional view of a metal gasket for cylinder head
according to a third embodiment of this invention, and Fig. 10 is a perspective
view of a cross section of the metal gasket of the third embodiment that is
15 near the same position as that in Fig. 9. In the drawings, the portions
corresponding to those in the previous embodiment are denoted by using the
same reference numerals. A metal gasket for cylinder head 1 of the third
embodiment, which is the same three-plate lamination type as that of the
second embodiment, differs from the metal gasket for cylinder head 1 of the
20 second embodiment only in that: in order to be appropriately used for an
open deck type cylinder block, wherein the deck face is opened widely at the
location of a cooling water jacket, unlike the base plate 2 in Fig. 8, a base
plate (a lower base plate in Fig. 9) 2 that faces a cylinder block includes, as
shown in Figs. 9 and 10, claw-like-protrusion clearance recesses 2i, which are,
25 for example, embossed by pressure applied at positions corresponding to the
claw-like-protrusion clearance holes 2h of the base plate 2 in Fig. 3 and are
directed toward claw-like protrusions 3a while, like the base plate 2 in Fig. 8,
a base plate (an upper base plate in Fig. 9) 2 that faces a cylinder head does
not include claw-like-protrusion clearance holes 2h; and claw-like protrusions
30 3a, on an outer step adjustment plate 3, are inserted into engagement holes 4a
in an inner step adjustment plate 4, from above the inner step adjustment plate
4, and the portions that extend outward, from the engagement holes 4a, are
folded over, under the inner step adjustment plate. The other portions are
05915(15/27)

-16-
arranged in the same manner as are those for the metal gasket for cylinder
head 2 of the second embodiment.
[0036] According to the metal gasket for cylinder head 1 of the third
embodiment, the lower base plate 2, which faces the cylinder block, also
5 includes the claw-like-protrusion clearance recesses 2i, which are aligned in
the direction of the thickness of the metal gasket 1, relative to the respective
claw-like protrusions 3a that are inserted into the engagement holes 4a and
folded over. Thus, the convex portions, which are extended outside the lower
base plate 2, corresponding to the claw-like-protrusion clearance recesses 2i
10 formed in this base plate 2, enter the cooling water jacket opening of the deck
face of the cylinder block, while the claw-like protrusions 3a of the outer step
adjustment plate 3 enter the claw-like protrusion clearance recesses 2i that are
formed in the lower base plate 2. Therefore, the same operational effects can
be acquired as those obtained in the second embodiment. Further, according
15 to the metal gasket for cylinder head 1 for the third embodiment, since the
opening of the base plate 2 is prevented at the positions of the claw-like
protrusions 3a because of the claw-like-protrusion clearance recesses 2i, the
circulation of cooling water, between the cylinder block and the cylinder head,
at an unnecessary locations can be avoided.
20 [0037] Fig. 11 is a cross-sectional view of a metal gasket for cylinder head
according to a fourth embodiment of the present invention, and in the drawing,
the same portions as in the previous embodiments are denoted by the same
reference numerals. A metal gasket for cylinder head 1 of the fourth
embodiment, which is of the same three-plate lamination type as of the first
25 embodiment, differs from the metal gasket for cylinder head 1 of the first
embodiment only in that: in order to be appropriately used for a closed deck
type cylinder block, wherein the deck face, other than the cooling water holes,
is closed at the location of a cooling water jacket, two base plates 2, in
addition to those of the first embodiment, include claw-like-protrusion
30 clearance holes 2h, and an inner step adjustment plate 4 includes an
circumferential bead 4e, which has a crescent shape in cross section, that is
aligned with circumferential beads 2b on the two base plates 2, in the
direction of the thickness of the metal gasket 1, that are projected in directions
05915(16/27)

-17-
opposite to those of the beads 2b; and accordingly, the circumferential bead
2b and the outer bead 2d on the base plate 2 that faces the cylinder head are
projected in the direction the reverse of that in the first embodiment. The
other portions are arranged in the same manner as are those for the metal
5 gasket for cylinder head 1 of the first embodiment.
[0038] For the metal gasket for cylinder head 1 of the fourth embodiment,
the same operating effects can be obtained as are obtained in the first
embodiment above. Further, according to the metal gasket for cylinder head
1 of the fourth embodiment, the number of circumferential beads to be
10 laminated in a metal gasket for cylinder head of a three-plate lamination type
can be increased, and the sealing provided for combustion gas in the cylinder
bores can be even more improved.
[0039] Fig. 12 is a cross-sectional view of a metal gasket for cylinder head
according to a fifth embodiment of the present invention, and the portions in
15 the drawings corresponding to those in the previous embodiments are denoted
by using the same references. The metal gasket for cylinder head 1 of the
fifth embodiment is a three-plate lamination type, as of the fourth embodiment,
and differs from the metal gasket for cylinder head 1 of the fourth
embodiment only in that: in order to be appropriately used for an open deck
20 cylinder block wherein the deck face is opened widely at the position of a
cooling water jacket, a base plate (a lower base plate in the drawing) 2 that
faces the cylinder block differs from the base plate 2 in Fig. 3; as shown in
Figs. 8 and 12, claw-like-protrusion clearance holes 2h are not formed. The
other portions are arranged in the same manner as for the metal gasket 1 of the
25 fourth embodiment.
[0040] With the metal gasket cylinder head 1 of the fifth embodiment, the
same operational effects as in the fourth embodiment are also obtained.
Further, according to the metal gasket for cylinder head 1 of the fifth
embodiment, the base plate (the upper base plate in the drawing) 2, of the two
30 base plates 2, that faces the cylinder head includes the claw-like-protrusion
clearance holes 2h that are aligned in the direction of the thickness of the
metal gasket 1, relative to the respective claw-like protrusions 3a that are
inserted into the respective engagement holes 4a and folded over. Thus, for
05915(17/27)

-18-
use in an open deck cylinder block, the claw-like-protrusion clearance holes
2h, which are formed in the base plate 2 that faces the cylinder head, can
prevent the appearance of a state wherein the folded over portions of the claw-
like protrusions 3a are pressed against the deck face of the cylinder head, and
5 are held between the two base plates 2 at positions outside the circumferential
beads 2b in the radial direction of the cylinder holes 2a. Further, a
phenomenon wherein the folded portions of the claw-like protrusions 3a
function as shims, reducing the contact pressure on the circumferential beads
2b, can also be prevented.
10 [0041] Fig. 13 is a cross sectional view of a metal gasket for cylinder head
according to a sixth embodiment of this invention, and in the drawings, the
portions corresponding to those in the previous embodiments are denoted by
using the same reference numerals. A metal gasket for cylinder head 1 of the
sixth embodiment, which is the same three-plate lamination type as that of the
15 fifth embodiment, differs from the metal gasket for cylinder head 1 of the fifth
embodiment only in that: in order to be appropriately used for an open deck
type cylinder block, wherein the deck face is opened widely at the location of
a cooling water jacket, unlike the base plate 2 in Fig. 8, a base plate (a lower
base plate in the drawing) 2 that faces a cylinder block includes, as shown in
20 Fig. 13, claw-like-protrusion clearance recesses 2i, which are, for example,
embossed by pressure applied at positions corresponding to the claw-like-
protrusion clearance holes 2h of the base plate 2 in Fig. 3 and are directed
toward claw-like protrusions 3a while, like the base plate 2 in Fig. 8, a base
plate (an upper base plate in Fig. 13) 2 that faces a cylinder head does not
25 include claw-like-protrusion clearance holes 2h; and claw-like protrusions 3a,
on an outer step adjustment plate 3, are inserted into engagement holes 4a in
an inner step adjustment plate 4, from above the inner step adjustment plate 4,
and the portions that extend outward, from the engagement holes 4a, are
folded over, under the inner step adjustment plate. The other portions are
30 arranged in the same manner as are those for the metal gasket for cylinder
head 1 of the fifth embodiment.
[0042] According to the metal gasket cylinder head 1 of the sixth
embodiment, the lower base plate 2, which faces the cylinder block, also
05915(18/27)

-19-
includes the claw-like-protrusion clearance recesses 2i, which are aligned in
the direction of the thickness of the metal gasket 1, relative to the respective
claw-like protrusions 3a that are inserted into the engagement holes 4a and
folded over. Thus, the convex portions, which are extended outside the lower
5 base plate 2, corresponding to the claw-like-protrusion clearance recesses 2i
formed in this base plate 2, enter the cooling water jacket opening of the deck
face of the cylinder block, while the claw-like protrusions 3a of the outer step
adjustment plate 3 enter the claw-like protrusion clearance recesses 2i that are
formed in the lower base plate 2. Therefore, the same operational effects can
10 be acquired as those obtained in the fifth embodiment. Further, according to
the metal gasket for cylinder head 1 for the sixth embodiment, since the
opening of the base plate 2 is prevented at the positions of the claw-like
protrusions 3a because of the claw-like-protrusion clearance recesses 2i, the
circulation of cooling water, between the cylinder block and the cylinder head,
15 at an unnecessary locations can be avoided.
[0043] Fig. 14 is a cross-sectional view of a metal gasket for cylinder head
according to a seventh embodiment of this invention, and in the drawing,
portions corresponding to those in the previous embodiments are denoted by
using the same reference numerals. A metal gasket for cylinder head 1 of the
20 seventh embodiment, unlike those in the first to the sixth embodiments, is of a
two-plate lamination type, and is arranged by laminating one base plate 2,
which has the same structure as the base plate (an upper base plate in the
drawing) 2 of the first embodiment that faces a cylinder head, and a one step
adjustment plate, which is obtained when an outer step adjustment plate 3 has
25 the same structure as the outer step adjustment plate 3 of the fourth
embodiment, except that an outer bead 3e, corresponding to the outer bead 2d
of the base plate 2, is coupled with an inner step adjustment plate 4 having the
same structure as the inner step adjustment plate 4 of the fourth embodiment,
and that the direction in which the circumferential bead 4e is projected is
30 changed and is the reverse of that in the fourth embodiment, by fitting claw-
like protrusions 3a, for the outer step adjustment plate 3, into engagement
holes 4a in the inner step adjustment plate 4, from below the inner step
adjustment plate 4, in the same manner as in the previous first, second, fourth
05915(19/27)

-20-
and fifth embodiments, and by folding over the claw-like protrusions 3a on
the inner step adjustment plate 4.
[0044] According to the metal gasket for cylinder head 1 of the seventh
embodiment, the same operating effects as in the first to the sixth
5 embodiments can be acquired with the two-plate lamination arrangement.
[0045] Fig. 15 is a cross-sectional view of a metal gasket for cylinder head
according to an eighth embodiment of this invention, and in the drawing,
portions corresponding to those in the previous embodiments are denoted by
using the same reference numerals. A metal gasket for cylinder head 1 of the
10 eighth embodiment is the of same two-plate lamination type as of the seventh
embodiment, and differs from the metal gasket for cylinder head 1 of the
seventh embodiment only in that: the locations of a base plate 2 and a step
adjustment plate are vertically the reverse of those in the seventh embodiment;
at positions corresponding to the claw-like -protrusion clearance holes 2h of
15 the base plate 2 in Fig. 1, the base plate 2 located below, which faces a
cylinder block, includes, as shown in Fig. 15, claw-like-protrusion clearance
recesses 2i that are embossed, for example, by pressing and are directed claw-
like protrusions 3a; and claw-like protrusions 3a of an outer step adjustment
plate 3 are inserted from above into engagement holes 4a in an inner step
20 adjustment plate 4, and the portions extending outward from the engagement
holes 4a are folded over under the inner step adjustment plate 4. The other
portions are formed in the same manner as in the metal gasket for cylinder
head 1 of the seventh embodiment.
[0046] According to the above described metal gasket for cylinder head of
25 the eighth embodiment, the base plate 2 that faces the cylinder head also
includes claw-like -protrusion clearance recesses 2i that are aligned in the
direction of the thickness of the metal gasket 1, relative to the claw-like
protrusions 3a that are inserted into the engagement holes 4a and folded over.
Therefore, the convex portions, which are extended outside the base plate 2
30 corresponding to the claw-like -protrusion clearance recesses 2i formed in this
base plate 2, are entered inside the cooling water holes in the deck face of the
cylinder head, and the claw-like protrusions 3a of the outer step adjustment
plate 3 are entered into the claw-like-protrusion clearance recesses 2i formed
05915(20/27)

-21-
in the base plate 2. Therefore, the same operational effects as obtained in the
seventh embodiment can be acquired. Furthermore, according to the metal
gasket for cylinder head 1 of the eighth embodiment, since the opening of the
base plate 2 is prevented at the positions of the claw-like protrusions 3a
5 because of the claw-like-protrusion clearance recesses 2i, the circulation of
cooling water between the cylinder block and the cylinder head at unnecessary
locations can be avoided.
[0047] An explanation has been given by employing illustrated examples;
however, the present invention is not limited to the above described examples.
10 For example, although not shown, an outer base plate (denoted, for easy
understanding, by the same reference numeral as used for the outer step
adjustment plate) 3, which has the same structure as the outer step adjustment
plate 3 in the seventh or eighth embodiment, and an inner base plate (denoted,
for easy understanding, by the same reference numeral as used for the inner
15 step adjustment plate) 4, which has the same structure as the outer step
adjustment plate 4 in the fourth embodiment, may be coupled together, in the
same manner as in the previous embodiments, by folding over claw-like
protrusions 3a on the outer base plate 3 that have been inserted into the
individual engagement holes 4a of the inner base plate 4, so that a metal
20 gasket for cylinder head of a single plate type may be provided. In this case,
the claw-like protrusions 3a need only be projected inside the cooling water
holes in the cylinder head or the cooling water jacket opening, or the cooling
water hole in the cylinder block.
[0048] Further, in this invention, the individual claw-like protrusions may
25 be formed on the inner step adjustment plate or the inner base plate, and the
engagement holes may be formed in the outer step adjustment plate or in the
outer base plate.
[0049] Furthermore, in this invention, claw-like-protrusion clearance
recesses may be formed in the two base plates. In addition, the metal gasket
30 for cylinder head of the third, sixth and eighth embodiments can also be applied
for a closed deck type cylinder block. In this case, when convex portions
project outside the base plate, corresponding to the claw-like-protrusion
recesses formed in the base plate, these convex portions need only be
05915(21/27)

-22-
projected inside the cooling water holes in the deck face of the cylinder block.
[0050] Moreover, in this invention, the claw-like protrusion clearance
recesses may be formed by electric discharge machining, so that
corresponding convex portions do not project outside the base plate.
5 Industrial Applicability
[0051] In conclusion, according to the metal gasket for cylinder head of
this invention, the step difference can be adjusted by employing a difference
in the thickness of the outer step adjustment plate and the inner step
adjustment plate, which is thicker than the former, and the lower limit of the
10 step adjustment is equal to the lower limit of the difference in the thickness of
the outer step adjustment plate and the inner step adjustment plate, which is
thicker than the former. Therefore, even a small step difference can be
arranged in order to appropriately balance a contact pressure applied to the
circumferential beads and the outer bead.
15 [0052] In addition, according to the metal gasket for cylinder head of this
invention, since the outer step adjustment plate and the inner step adjustment
plate are coupled by press machining, a welding equipment and processing are
not required, compared with when these plates are to be welded and coupled,
so that a gasket can be manufactured at a lower cost.
20
05915(22/27)

-23-
Claims:
1. A metal gasket for cylinder head (1) of plate lamination type,
comprising two base plates (2) formed of metal plates, each of which
comprising cylinder holes (2a) formed corresponding to cylinder bores in a
5 cylinder block on which a cylinder head for an internal combustion engine is
mounted, circumferential beads (2b) having a both-sided sloped shape in cross
section and formed around peripheries of said cylinder holes, cooling water
holes (2c), formed outside peripheries of said circumferential beads
corresponding to a cooling water jacket for said cylinder block and cooling
10 water holes in said cylinder head, and an outer bead (2d) having a one-sided
sloped shape in cross section and formed and positioned so as to entirely
enclose said circumferential beads and said cooling water holes, wherein said
circumferential beads (2b) of said two base plates (2) are aligned in the
direction of thickness of said metal gasket, characterized in that,
15 claw-like protrusions (3a) provided for one of outer step adjustment
plate (3) and inner step adjustment plate (4) are inserted into engagement
holes in the other of said inner step adjustment plate and said outer step
adjustment plate,
said outer step adjustment plate (3) is formed of a metal plate and
20 extending from the position of said cooling water jacket to the positions of the
outer edges of said base plates (2), while said inner step adjustment plate (4)
is formed of a metal plate having a thicker thickness than said outer step
adjustment plate (3) and extending from locations inside said circumferential
beads (2b) of said base plates (2), to the position of said cooling water jacket,
25 and
portions of said claw-like protrusions (3a) projecting through said
engagement holes are folded over so as to couple said outer adjustment plate
(3) and said inner step adjustment plate (4), and thus placing said outer
adjustment plate (3) and said inner step adjustment plate (4) between said two
30 base plates (2).
2. A metal gasket for cylinder head according to claim 1, characterized
in that,
relative to said claw-like protrusions (3a) inserted into said engagement
05915 (23/27)

-24-
holes (4a) and folded over, claw-like-protrusion clearance holes (2h) are
formed in at least one of said two base plates (2) to be aligned in the direction
of thickness of said metal gasket.
3. A metal gasket for cylinder head according to claim 1, characterized
5 in that,
relative to said claw-like protrusions (3a) inserted into said engagement
holes (4a) and folded over, claw-like-protrusion clearance recesses (2i) facing
said claw-like protrusions are formed in at least one of said two base plates, in
the direction of the thickness of said metal gasket.
10 4. A metal gasket for cylinder head (1) of plate lamination type,
comprising a base plate (2) formed of a metal plate, comprising cylinder holes
(2a), formed corresponding to cylinder bores in a cylinder block on which a
cylinder head for an internal combustion engine is mounted, circumferential
beads (2b) having a both-sided sloped shape in cross section and formed
15 around the peripheries of said cylinder holes, cooling water holes (2c) formed
outside peripheries of said circumferential beads corresponding to a cooling
water jacket for said cylinder block and cooling water holes in said cylinder
head, and an outer bead (2d) having a one-sided sloped shape in cross section
and formed and positioned so as to entirely enclose said circumferential beads
20 and said cooling water holes, characterized in that,
claw-like protrusions (3a) provided for one of outer step adjustment
plate (3) and inner step adjustment plate (4) are inserted into engagement
holes in the other of said inner step adjustment plate and said outer step
adjustment plate,
25 said outer step adjustment plate (3) is formed of a metal plate and
extending from the position of said cooling water jacket to the positions of the
outer edges of said base plates (2), while said inner step adjustment plate (4)
is formed of a metal plate having a thicker thickness than said outer step
adjustment plate (3) and extending from locations inside said circumferential
30 beads (2b) of said base plates (2), to the position of said cooling water jacket,
and
portions of said claw-like protrusions (3a) projecting through said
engagement holes are folded over so as to couple said outer adjustment plate
05915(24/27)

-25-
(3) and said inner step adjustment plate (4), and thus overlapping said outer
adjustment plate (3) and said inner step adjustment plate (4) with said base
plate (2).
5. A metal gasket for cylinder head according to claim 4, characterized
5 in that,
relative to said claw-like protrusions (3a) inserted into said engagement
holes (4a) and folded over, claw-like-protrusion clearance holes (2h) are
formed in said base plate (2) to be aligned in the direction of thickness of said
metal gasket.
10 6. A metal gasket for cylinder head according to claim 4, characterized
in that,
relative to said claw-like protrusions (3a) that are inserted into said
engagement holes (4a) and folded over, claw-like -protrusion clearance
recesses (2i) facing said claw-like protrusions are formed in said base plate
15 (2) to be aligned in the direction of the thickness of said metal gasket.
7. A metal gasket for cylinder head according to one of claims 1 to 6,
characterized in that,
other circumferential beads (4e) which have a both-sided sloped shape in
cross section are formed in said inner step adjustment plate (4) to be arranged
20 relative to said circumferential beads (2b) of said base plate (2), in the
direction of the thickness of said metal gasket and projected in opposite
direction to said circumferential beads (2b).
8. A metal gasket for cylinder head according to one of claims 1 to 7,
characterized in that,
25 said claw-like protrusions (3a) are provided for said outer step
adjustment plate (3), and said engagement holes (4a) are formed in said inner
step adjustment plate (4).
9. A metal gasket for cylinder head (3, 4) of single-plate type formed of
a metal plate, said single plate having cylinder holes (4b) formed
30 corresponding to cylinder bores in a cylinder block on which a cylinder head
for an internal combustion engine is mounted, circumferential beads (4e)
having a both-sided sloped shape in cross section and formed around the
peripheries of said cylinder holes, cooling water holes (3b, 4c, 4d) formed
05915(25/27)

-26-
outside the peripheries of said circumferential beads corresponding to a
cooling water jacket for said cylinder block and cooling water holes in said
cylinder head, and an outer bead (3e) having a one-sided sloped shape in cross
section and is formed and positioned so as to entirely enclose said
5 circumferential beads and said cooling water holes, characterized in that,
claw-like protrusions (3a) are provided for one of outer base plate (3)
and inner base plate (4) are inserted into engagement holes in the other of said
inner base plate and said outer base plate,
said outer base plate (3) is formed of a metal plate and extending from
10 the position of said cooling water jacket to the positions of the outer edges of
said metal gasket (3, 4), while said inner base plate (4) is formed of a metal
plate having a thicker thickness than said outer base plate (3) and extending
from locations inside said circumferential beads (4e) of said base plate (4), to
the position of said cooling water jacket, and
15 portions of said claw-like protrusions (3a) projecting through said
engagement holes are folded over so as to couple said outer base plate (3) and
said inner base plate (4).
10. A metal gasket for cylinder head according to claim 9,
characterized in that,
20 said claw-like protrusions (3a) are provided for said outer base plate (3),
and said engagement holes (4a) are formed in said inner base plate (4).

05915(26/27)

A metal gasket for cylinder head 1 of plate lamination type,
comprises two base plates 2 formed of metal plates, and each of which
includes cylinder holes 2a, circumferential beads 2b formed around the
peripheries of individual cylinder holes, cooling water holes 2c formed
outside the peripheries of the circumferential beads, and an outer bead 2d
formed and positioned so as to entirely enclose the circumferential beads and
the cooling water holes, wherein the circumferential beads 2b of the two base
plates 2 are aligned in the direction of thickness of the metal gasket. The
metal gasket is characterized by inserting claw-like protrusions 3a provided
for one of an outer step adjustment plate 3 formed of a metal plate and extends
from the position of the cooling water jacket to the positions of the outer
edges of the base plates, and an inner step adjustment plate 4 formed of a
metal plate that is thicker than the outer step adjustment plate and extends
from locations inside the circumferential beads 2b of the base plates 2 to the
position of the cooling water jacket, into engagement holes 4a in the other of
the inner step adjustment plate and the outer step adjustment plate; and
folding over the portions of the claw-like protrusions 3a that project through
the engagement holes 4a to enable the outer step adjustment plate 3 and the
inner step adjustment plate 4 to be coupled together, and to be arranged
between the two base plates 2. With this metal gasket, even a small step
difference can be arranged in order to appropriately balance a contact pressure
applied to the circumferential beads and the outer bead.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=TBr8i2ke0ahWJV2Oj4/gWA==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 269294
Indian Patent Application Number 1508/KOLNP/2007
PG Journal Number 42/2015
Publication Date 16-Oct-2015
Grant Date 14-Oct-2015
Date of Filing 27-Apr-2007
Name of Patentee NIPPON LEAKLESS INDUSTRY CO., LTD
Applicant Address 33-8, NISHI-SHINBASHI 2-CHOME, MINATO-KU
Inventors:
# Inventor's Name Inventor's Address
1 KOBAYASHI, SHIGERU C/O NIPPON LEAKLESS INDUSTRY CO., LTD 24-17, HARAYAMA 2-CHOME, MIDORI-KU, SAITAMA-SHI, SAITAMA
2 MATSUSHITA YOSHITAKA C/O NIPPON LEAKLESS INDUSTRY CO., LTD 24-17, HARAYAMA 2-CHOME, MIDORI-KU, SAITAMA-SHI, SAITAMA
3 HIRAYAMA SHINICHI C/O NIPPON LEAKLESS INDUSTRY CO., LTD 24-17, HARAYAMA 2-CHOME, MIDORI-KU, SAITAMA-SHI, SAITAMA
4 ABE, TSUNEHIKO C/O NIPPON LEAKLESS INDUSTRY CO., LTD 24-17, HARAYAMA 2-CHOME, MIDORI-KU, SAITAMA-SHI, SAITAMA
5 TAKEDA, NAOKI C/O NIPPON LEAKLESS INDUSTRY CO., LTD 24-17, HARAYAMA 2-CHOME, MIDORI-KU, SAITAMA-SHI, SAITAMA
PCT International Classification Number F02F 11/00
PCT International Application Number PCT/JP2005/019821
PCT International Filing date 2005-10-27
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2004-315,387 2004-10-29 Japan
2 2005-311,225 2005-10-26 Japan