Title of Invention | MINIATURE PLATINUM RESISTANCE TEMPERATURE DETECTOR UNIT WITH INTEGRAL CONNECTOR FOR MONITORING OF THRUST BEARING METAL TEMPERATURE OF BOILER FEED PUMP USED IN THERMAL POWER STATIONS |
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Abstract | A Resistance Temperature Detector device for monitoring of thrust bearing metal temperature of boiler feed pump comprising:- - a miniature platinum resistance temperature detector element (1). - a semi-flexible stainless steel armour (2) over the RTD wires connected to said element, - a metallic feed through tube (3) - an adjustable connector (4) which can be adjusted through out the length of the feed through tube (3) and a sealing bush (5) disposed inside the connector (4); - a crimp on pot (6) which connects the said feed through tube (3) to a stainless steel square link armour (7) for protection of RTD wires and - the open end lead wires (8) for connection to a data acquision system. Characterized in that the semiflexible stainless steel armour (2) enable insertion and withdrawal of the RTD elements into/from the thrust pad of bearing having without causing mechanical damage to the RTD element, and the metallic feed through tube (3) around RTD wires ensures leak-proof joint at the sealing brush (5). |
Full Text | FILED OF INVENTION The present invention relates to a miniature platinum resistance Temperature Detector device for monitoring of thrust bearing metal temperature of Boiler Feed Pump adoptable to thermal Power Station. BACKGROUND ART The boiler Feed Pump is one of the important Auxiliary equipments in Turbine Generator (T-G) package of a thermal power station. The function of a Boiler Feed Pump is to feed high pressure and high temperature feed water to the boiler drum for steam generation. The boiler Feed Pump is provided with a tilting pad type thrust bearing to absorb the residual hydraulic thrust load during pump operation. The trust bearing is housed in a carbon steel casting called bearing housing. The thrust bearing is kept lubricated and cooled by circulating pressurized lubricating oil through the bearing housing. To ensure the safe operation of the pump, it is essential to maintain the thrust bearing temperature within the permissible limits. This is achieved by continuous monitoring of the bearing metal temperature by using a miniature cylindrical shaped Platinum Resistance Temperature Detector (RTD) which is inserted into a tiny radial hole drilled on the thrust bearing pad. The lead wires from this RTD are taken out of the pump through a hole provided on the bearing housing. The resistance signal output from this RTD is connected to a Data Acquisition System provided in the central control room of the power station and is used for continuous recording and monitoring of the pump bearing temperature. In the prior art, the miniature RTD is separate unit and the wires from the RTD are to be brought out through the hole in the pump bearing housing by properly sealing the wires using the following additional loose components. 1) One adaptor on bearing housing for fixing the connector assembly to bearing housing. 2) A connector assembly containing sealing bush to bring out the RTD wires. 3) One adaptor above connector assembly for joining the connector assembly to a male stud. 4) One male stud for fixing with a pliable conduit. 5) One Pliable conduit for routing the RTD wires and for protection of RTD wires. The following disadvantages were practically experienced during operation:- 1) The RTD wire has to be necessarily routed & clipped in the bearing housing due to its flexible construction. 2) A leak proof joint cannot be ensured between the RTD wires & the bearing housing. 3) Skill and time are required for the accurate assembly of the RTD unit at project site. 4) The RTD wires get damaged while fitting or removal of the RTD. 5) Connector assemble is not adjustable which is a drawback while taking out the RTD wires through the sealing bush. To overcome the above disadvantages, a modified resistance temperature detector device was envisaged for better monitoring of the temperature of the trust bearing metal temperatures. OBJECTIVE OF INVENTION It is therefore, an object of the present invention to propose a modified Resistance Temperature Detection device for monitoring of Thrust bearing metal temperature of boiler Feed pump which eliminates the disadvantages of existing state of art. Another object of the present invention is to propose a modified resistance temperature detection device for monitoring of thrust bearing metal temperature of boiler feed pump which ensures a correct results. A further object of the present invention is to propose a modified Resistance Temperature Detection device for monitoring of Thrust bearing metal temperature of boiler Feed pump which reduces the number of joining means for the wire. A still further object of the present invention is to propose a modified Resistance Temperature Detection device for monitoring of Thrust bearing metal temperature of boiler Feed pump which facilitates conducting of hydrostatic pressure test on the connector at vendor's works to ensure leak-proof joint between connector and RTD lead wires. STATEMENT OF INVENTION The present invention relates to a development of a modified RTD unit with integral connector for monitoring of Boiler Feed Pump thrust bearing metal temperature, which can be directly fitted on the pump bearing housing. BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS Sketch-1 shown the site assembly of the prior art miniature RTD in the bearing housing with the help of loose components. Sketch-2 shown the newly designed RTD unit with integral connector which can be procured as a single unit and fitted directly on the pump bearing housing DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE INVENTION As shown in sketch-2, a modified shaped integral RTD assembly wherein 1) A stainless steel braid (armour) (2) is provided for a short length over the RTD wires. This makes the RTD wires semi flexible facilitating direct insertion into the thrust pad from the hole in the bearing housing. Direct insertion completely eliminates damages during assembly and removal. 2) Metallic feed through tube (3) is provided around the RTD wires to ensure leak proof joint at the sealing bush. (5) which is disposed inside the adjustable connector (4). 3) The RTD element(l), the armour (2) and the metallic feed through tube (3) are joined by a epoxy sealing compound forming a single unit. 4) A newly developed connector assembly (4) is provided which can be adjusted throughout the length of the feed through tube. (3) 5) A crimping pot (6) is provided which connects the feed through tube (3) to a stainless steel square link armour (7) for protection of RTD wires. 6) The open lead wires (8) are connected to a data acquisition system provided in the central room of the continuous recording and monitoring and the pump bearing metal temperature. WE CLAIM 1. A Resistance Temperature Detector device for monitoring of thrust bearing metal temperature of boiler feed pump comprising:- - a miniature platinum resistance temperature detector element (1). - a semi-flexible stainless steel armour (2) over the RTD wires connected to said element, - a metallic feed through tube (3) - an adjustable connector (4) which can be adjusted through out the length of the feed through tube (3) and a sealing bush (5) disposed inside the connector (4); - a crimp on pot (6) which connects the said feed through tube (3) to a stainless steel square link armour (7) for protection of RTD wires and - the open end lead wires (8) for connection to a data acquision system. Characterized in that the semiflexible stainless steel armour (2) enable insertion and withdrawal of the RTD elements into/from the thrust pad of bearing having without causing mechanical damage to the RTD element, and the metallic feed through tube (3) around RTD wires ensures leak-proof joint at the sealing brush (5). 2. The RTD device as claimed in claim 1, wherein the RTD element (1), the stainless steel armour (2) and the feed through tubes are joined by a epoxy sealing compound forming a single limit. A Resistance Temperature Detector device for monitoring of thrust bearing metal temperature of boiler feed pump comprising:- - a miniature platinum resistance temperature detector element (1). - a semi-flexible stainless steel armour (2) over the RTD wires connected to said element, - a metallic feed through tube (3) - an adjustable connector (4) which can be adjusted through out the length of the feed through tube (3) and a sealing bush (5) disposed inside the connector (4); - a crimp on pot (6) which connects the said feed through tube (3) to a stainless steel square link armour (7) for protection of RTD wires and - the open end lead wires (8) for connection to a data acquision system. Characterized in that the semiflexible stainless steel armour (2) enable insertion and withdrawal of the RTD elements into/from the thrust pad of bearing having without causing mechanical damage to the RTD element, and the metallic feed through tube (3) around RTD wires ensures leak-proof joint at the sealing brush (5). |
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Patent Number | 269323 | ||||||||
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Indian Patent Application Number | 507/KOL/2009 | ||||||||
PG Journal Number | 42/2015 | ||||||||
Publication Date | 16-Oct-2015 | ||||||||
Grant Date | 15-Oct-2015 | ||||||||
Date of Filing | 20-Mar-2009 | ||||||||
Name of Patentee | BHARAT HEAVY ELECTRICALS LIMITED | ||||||||
Applicant Address | REGIONAL OFFICES AT REGIONAL OPERATIONS DIVISION (ROD), PLOT NO: 9/1, DJBLOCK 3RD FLOOR, KARUNAMOYEE, SALT LAKE CITY, KOLKATA-700091, HAVING ITS REGISTERED OFFICE AT BHEL HOUSE, SIRI FORT, NEW DELHI-110049, INDIA | ||||||||
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PCT International Classification Number | G01R21/00 | ||||||||
PCT International Application Number | N/A | ||||||||
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