Title of Invention

NEW SYNTHESIS OF SUBSTITUTED HYDROXYMETHYL PHENOLS

Abstract The present disclosure relates to a process for the preparation of 2-(3-diisopropylamino -1-phenylpropyl)-4-(hydroxymethyl) phenol or its phenolic monoesters or salts thereof, characterized by the steps of a) reacting a compound of formula (II) with a mixture of a Grignard initiator and Mg in a solvent; b) optionally reducing the temperature of the Grignard reagent to a lower temperature than in step a) , and reacting the resulting Grignard reagent with an excess of a carbonate in a solvent, to obtain a compound of formula (III) wherein A is a C1-C6 alkyl, and the further reacting the compound of formula (III) in a known manner to obtain the desired end product.
Full Text NEW SYNTHESIS OF SUBSTITUTED HYDROXYMETHYL PHENOLS
Description
Field
Presently described is a process for the preparation of 2-{3-
diisopropylamino-1-phenylpropyl)-4-(hydroxymethyl)phenol
which is known as the active metabolite of tolterodine
(hereafter referred to as the "Active Metabolite") and its
phenolic monoesters by a shortened synthetic route via a
Grignard reaction. The target compounds have the following
formula (I):

wherein R is hydrogen, a straight or branched C1-C6
alkylcarbonyl group or a phenylcarbonyl group. If R in
formula (I) is hydrogen, the formula represents the Active
Metabolite.
A particular preferred example of the phenolic monoesters of
formula (I) is Fesoterodine which can be chemically defined
as R-(+)-Isobutyric acid 2-{3-diisopropylamino-1-
phenylpropyl)-4-(hydroxymethyl)phenol ester. Fesoterodine is
represented by formula (1a) depicted below.


Compounds of formula (I), including Che Active Metabolite and
its phenolic monoesters of formula (I) are known from WO
99/058478.
Also described herein is a process for the preparation of
salts of the compounds of formula (I), specifically including
the preparation of salts, of Fesoterodine, and more
particularly the preparation of the hydrogen fumarate salt of
Fesoterodine.
Further disclosed is the preparation of pharmaceutical
formulations containing compounds of formula (I), such as
Fesoterodine, and the preparation of pharmaceutical
formulations containing a pharmaceutically acceptable salt of
any of the compounds of formula (I), including, for example,
the hydrogen fumarate or hydrochloride hydrate salts of
Fesoterodine.
Background
In man, normal urinary bladder contractions are mediated, in
part, through cholinergic muscarinic receptor stimulation.
Muscarinic receptors not only mediate, in part, normal
bladder contractions, but also may mediate the main part of
the contractions in the overactive bladder resulting in
symptoms such as urinary frequency, urgency and urge urinary
incontinence.

After administration of Fesoterodine and other phenolic
monoesters of formula (I) to mammals, such as humans, these
compounds are cleaved by esterases to form the Active
Metabolite within the body. The Active Metabolite is known to
be a potent and competitive muscarinic receptor antagonist
(WO 94/11337). Fesoterodine and other phenolic esters of the
formula (I) thus represent potential prodrugs for the Active
Metabolite. Fesoterodine, in particular, has been shown to be
an effective drug for the treatment of overactive bladder
with symptoms of urge urinary incontinence, urgency, and
urinary frequency, as well as detrusor hyperactivity (as
described in US 6,713,464 and EP-B-1,077,912).
A synthetic approach for the production of the Active
Metabolite and monoesters of the phenolic hydroxy group of
the Active Metabolite such as Fesoterodine has been described
in US 6,713,464 as follows:
In a first step, an ethereal solution is prepared from R-(-)-
[3-(2-benzyloxy-5-bromophenyl)-3-phenylpropyl] -
diisopropylamine, ethyl bromide and magnesium; this solution
is diluted with dry THF and is cooled to -60°C.
In a second step, powdered solid carbon dioxide is added in
small portions and the reaction mixture is warmed to room
temperature.
In a third step, the reaction is quenched with an aqueous
solution of ammonium chloride.
In a fourth step, the aqueous phase of the quenched reaction
mixture is adjusted to pH 0.95.

In a fifth step, the pH adjusted phase is filtered and R-(-)-
4-benzyloxy-3- (3-diisopropylainino-1-phenylpropyl) -benzoic
acid hydrochloride can be recovered from the solid.
In a sixth step, the resulting purified benzoic acid is
esterified to its corresponding methyl ester. A diagram
summarizing this multi-step synthesis is shown below.

US 6,713,464 further describes converting the methyl ester to
the Active Metabolite, and then esterifying the Active
Metabolite to a phenolic monoester, such as Fesoterodine.
WO 94/11337 also describes a multi-stage process to
synthesize the precursor to the Active Metabolite.
These previously described methods for producing the Active
Metabolite require numerous steps that result in complex
purification procedures, time-delay, and enhanced possibility
of human error, thereby prohibiting optimal efficiency and

cost-effectiveness. Also, the solid carbon dioxide used in
the art is difficult to handle on large scale due to the need
to work at very low temperatures and to add the crushed dry
ice portion-wise, and due to the difficulties to control the
very exothermic nature of the reaction.
The present disclosure aims to overcome these problems and
disadvantages. It has been found that the use of a di(C1-C6
alkyl)carbonate, preferably dimethylcarbonate, or the use of
a cyclic C1-C6 alkylene carbonate, in the Grignard reaction
results in a highly pure product, while at the same time
eliminating the production of the benzoic acid and the
purification thereof.
The methods disclosed herein are unexpected and are
surprising since current and well-known textbooks teach that
the addition of Grignard reagents to carbonates and other
esters produces tertiary alcohols as a predominant product.
For example, in F.A.Carey, R.J. Sundberg, "Advanced Organic
Chemistry", Springer Media, 2001, it is taught that the
addition of Grignard reagents to esters (including
carbonates) is commonly used to produce tertiary alcohols
(pages 447-448) . Likewise, the well-known compendium "March's
Advanced Organic Chemistry", Wilex-Interscience Publication,
John Wiley & Sons, Inc., 5th edition, 2001, page 1214, teaches
that in Grignard reactions "carbonates give tertiary alcohol
in which all three R groups are the same" (page 1214) .
Surprisingly, however, in the presently described method the
reaction of a carbonate with a Grignard reagent, which is
formed after the addition of magnesium and a Grignard
initiator to a compound of formula (II), leads to an alkyl
ester of formula (III) as the predominate product, while the
tertiary alcohol is only formed as a by-product. Typically,
between about 60% and about 7 0% of the direct reaction
products of the presently described Grignard reaction is a
compound of formula (III).

Also, it turned out, surprisingly, that the tertiary alcohol
and other impurities formed during the presently described
methods can be easily and very effectively removed during the
crystallisation of the ester of formula (III) in isopropanol.
This was not predictable from the state of the art.
Accordingly, the use of carbonates, such as dimethylcarbonate
or a higher homologue thereof, in the Grignard reaction
allows for a shortened and more cost-effective synthetic
approach to compounds of formula (I) by eliminating the
production of the benzoic acid intermediate and the
purification thereof. Moreover, the current methods are
better suited for a process on large scale than the reaction
requiring solid carbon dioxide that is known from the art.
Moreover, it has been unexpectedly found that the use of
methyl magnesium chloride as the Grignard initiator is
particularly advantageous. The purity of formula (III) after
isopropanol crystallization is typically between about 9 6.1
and 97.4% when methyl magnesium chloride is used to start the
Grignard reaction, whereas the purity of the compound of
formula (III) did not exceed about 94% in three batches
produced with isopropyl magnesium bromide as the Grignard
initiator.

Summary
Described herein, is a shortened process for the preparation
of compounds of formula (I):

wherein R is hydrogen, a straight or branched C1-C6
alkylcarbonyl group or a phenylcarbonyl group, including the
Active Metabolite and its phenolic monoesters, such as
Fesoterodine and its salts, and more particularly the
hydrogen fumarate salt of Fesoterodine.
The shortened synthesis of compounds of formula (I) can be
characterized by the following steps:
a) reacting a compound of formula (II)

with a mixture of Mg and a Grignard initiator,
preferably in a solvent, to form a Grignard reagent,
b) optionally, reducing the temperature of the Grignard
reagent to a lower temperature than in step a) and

c) reacting the Grignard reagent with a carbonate such
as a di(C1-C6 alkyl)carbonate or a cyclic C1-C6
alkylene carbonate, and preferably with
dimethylcarbonate, to obtain a compound of formula
(III):

wherein A is a C1-C6 alkyl, and preferably a methyl
group.
In.the above disclosed method preferably MeMgCl is being used
as the Grignard initiator.
As used in this application, the term "carbonate" includes
di(C1-C6 alkyl) carbonates, such as for example
dimethylcarbonate and diethylcarbonate, as well as cyclic
C1-C6 alkylene carbonates such as ethylene carbonate or
propylene carbonate.
As used in this application, the term "C1-C6 alkyl" refers to
any saturated straight, branched or cyclic hydrocarbon chain
having between one and six carbon atoms.
As used in this application, the term "Grignard initiator"
refers to a compound of the general formula R1MgX, wherein R1
represents C1-C12 alkyl, C2-C6 alkenyl, C2-C6 alkynyl,
substituted or unsubstituted phenyl or phenyl(C1-C6)alkyl,
wherein said phenyl may be substituted, e.g. with
(C1-C6)alkyl, (C1-C6)alkoxy or CF3, and wherein X is selected
from bromide, chloride and iodide, R1 is preferably selected

from C1-C6 alkyl, vinyl, allyl, propenyl, ethynyl, phenyl or
benzyl, and is more preferably C1-C4 alkyl. Specific examples
of Grignard initiators are isopropyl magnesium bromide,
tertiary butyl magnesium chloride or, particularly
preferably, methyl magnesium chloride.
Also described herein is a shortened process for the
preparation of compounds of formula (I):

wherein R is hydrogen, a straight or branched C1-C6
alkylcarbonyl group or a phenylcarbonyl group, including the
Active Metabolite and its phenolic monoesters, such as
Fesoterodine and its salts, and more particularly the
hydrogen fumarate and hydrochloride hydrate salts of
Fesoterodine, wherein said shortened process for the
preparation of compounds of formula (I) can be characterized
by the following steps:
a) combining a compound of formula (II):

with Mg and a Grignard initiator, preferably a mixture of Mg
and MeMgCl in a solvent, to form a reaction mixture,

b) optionally, reducing the temperature of the reaction
mixture of step (a) to a lower temperature than in step (a)
and
c) combining the reaction mixture of step (a) with a
carbonate, preferably a di(C1-C6 alkyl) carbonate or a cyclic
C1-C6 alkylene carbonate, and even more preferably with
dimethylcarbonate, to obtain a compound of formula (III):

wherein A is a C1-C6 alkyl, and preferably a methyl group.
Following production, the compound of formula (III) may then
be purified, preferably by crystallization in a suitable
solvent, preferably in isopropanol.
The resultant compound of formula (III) preferably has a
purity of at least about 93%. For example, if isopropyl
magnesium bromide is used as the Grignard initiator, a
typical purity of the compound of formula (III) after
crystallization is between about 93% and about 96%.
More preferably, after the crystallization the compound of
formula (III) has a purity of between about 96% and about
99.5%, for example between about 96.1 and about 97.4%. A
particular preferred Grignard initiator for a Grignard
reaction leading to such a preferred purity is methyl
magnesium chloride.

Upon crystallization, the compound of formula (III) may be
further reacted in a known manner to obtain a compound of
formula (I) or a salt thereof. Most of the remaining
impurities, if any, resulting from the Grignard reaction
described herein can be further removed during a work-up
according to the state of the art (e.g. according to US
6,858,650) to yield the Active Metabolite with a purity of
over 99%.
Further described herein are compounds of formula (I) or
formula (III), which are made by any of the processes
disclosed herein. Even further described are pharmaceutical
compositions containing compounds of formula (I) or formula
(III), which are made by any of the processes disclosed
herein.
Also described herein is a method of producing compounds of
formula (III) of at least about 93% purity, and more
preferably of at least about 96% to about 99.5% purity, and
more specifically of at least about 96.1% to about 97.4%
purity, by combining a compound of formula (II):

with Mg and a Grignard initiator, preferably a mixture of Mg
and MeMgCl in a solvent, and then preferably reacting the
resultant compound with a carbonate as defined further above.

Detailed description
The shortened synthesis via a Grignard reaction with a
Grignard initiator (preferably MeMgCl), Mg and a carbonate,
preferably dimethylcarbonate which can be used in the
preparation of the Active Metabolite and its phenolic
monoesters of the type disclosed by formula (I) , such as
Fesoterodine, and more particularly Fesoterodine hydrogen
fumarate, is now described in greater detail with reference
to preferred embodiments.
In step a) of the process according to the present
disclosure, a compound of formula (II)

is reacted with a mixture of Mg and a Grignard initiator in a
solvent to form a Grignard reagent.
The molar ratio of the Grignard initiator (e.g. of MeMgCl) to
Mg is preferably between about 1:2 and about 2:1, most
preferably about 1:1, and the molar ratio of each of the
Grignard initiator, and Mg to the compound of formula (II) is
preferably between about 1:1 and about 2:1, most preferably
about 1:1 to about 1.5:1.
In a particular embodiment, all or part of the Mg may be
freshly prepared, for example, by reaction of magnesium
chloride with an alkali metal naphthalide, preferably lithium
naphthalide (so-called Rieke-Mg).
Preferably, step a) can be carried out by:

a1) dissolving a compound of formula (II) in a suitable
solvent to form a solution, and
a2) adding said solution to a mixture of MeMgCl and Mg in a
suitable solvent to form a Grignard reagent,
A preferred solvent for dissolving compound (II) in reaction
step al) is toluene although other suitable solvents may be
used, Preferably the water content in the solution containing
compound (II) is not more than about 0.05%.
A preferred solvent for dissolving the Grignard initiator,
preferably MeMgCl, in reaction step a2) is preferably THF,
however other suitable ethers known to those skilled in the
art may be used, including diethylether and tertiary
butylmethylether.
The formation of the Grignard reagent as described in step a)
is preferably carried out in a temperature range of about 40-
55°C and most preferably in a temperature range of about 40
to about 50°C. The reaction can be conducted under agitation
(e.g. stirring) up to completion.
In a preferred embodiment the Grignard then can be cooled
down to ambient temperature, e.g. to about 20-25°C and held,
preferably with agitation, for the next steps of the process.
In step c) the resulting Grignard reagent is reacted with a
suitable carbonate, such as a di(C1-C6 alkyl)carbonate, and
preferably with dimethylcarbonate to obtain the compound of
formula (III) depicted below wherein A is a C1-C6 alkyl, and
preferably a methyl group. An excess of a carbonate,
preferably dimethylcarbonate as compared to a compound of
formula (II) is preferred, with about 1.1-fold to about 50-
fold excess of a carbonate being more preferred, and an about
5 fold to about 50-fold excess being particularly preferable.


Dimethylcarbonate is the most preferred carbonate.
Other suitable carbonates include di(C1-C6 alkyl) carbonates,
such as for example diethylcarbonate, and cyclic C1-C6
alkylene carbonates, such as ethylene carbonate or propylene
carbonate.
The carbonate may be dissolved in a solvent in step c). A
preferred solvent for use in dissolving the carbonate is
hexane, however, any inert, solvent with a boiling point below
the boiling point of the used carbonate, e.g. the preferred
dimethylcarbonate, and which is capable of forming an
azeotrop with water, including heptane, hexane-isomers and
suitable mixtures thereof, can be used,
A part of the hexane used to dissolve the carbonate,
preferably dimethylcarbonate, may be removed by distillation,
such as azeotropic distillation, before the Grignard reagent
is added. This distillation can remove up to about. 9 0 to
about 95% of the hexane. The solvent distillation also
removes water from the carbonate solvent mixture, which can
minimize the formation of a des-bromo amine impurity when
combined with the Grignard reagent. Preferably, the water
content of the distilled carbonate solvent mixture should be
no more than about 0.1 wt%, and more preferably no more than
about 0.05 wt%, even more preferably no more than about 0,01
wt%.

In the most preferred embodiment of the present invention,
the reaction of the Grignard reagent with carbonate,
preferably with dimethylcarbonate, is carried out at a
temperature below about 10°C, under agitated conditions.
One preferred option is to add the Grignard reagent (e.g. the
MeMgCl) slowly to the stirring carbonate solvent mixture to
allow for a rapid and homogenous dilution of the formed ester
of formula (III) in the reaction solution. The agitation
speed during the addition and subsequent reaction of the
Grignard reagent with the carbonate is preferably as high as
possible, e.g. at least about 7 5 rpm and preferably at least
about 90 rpm.
Another option is to add the carbonate solvent mixture to the
Grignard reagent, preferably under stirring. The preferred
stirring time is about 2-3 hrs.
Step c) is completed by quenching the reaction mixture with a
suitable reagent, A preferred quenching reagent is aqueous
ammonium chloride, although other quenching agents known to
those skilled in the art may be used, including aqueous
ethylacetate, aqueous sodium chloride or aqueous hydrochloric
acid solution.
Subsequently a solvent exchange from the Grignard solvent
(e.g. toluene and/or THF) to a solvent suitable for the
crystallisation (e.g. isopropanol) is performed.
Isopropanol has been found to be a very effective solvent for
the purification of R-(-)-4-Benzyloxy-3-(3-diisopropylamino-
1-phenylpropyl)-benzoic methylester.
One preferred embodiment of the present invention is
therefore the crystallisation of a compound of formula (III),
and preferably of R-(-)-4-Benzyloxy-3-(3-diisopropylamino-1-
phenylpropyl)-benzoic methylester in isopropanol.

Another preferred embodiment is a process for the preparation
of a compound of formula (I) as described further above, or a
salt thereof, characterized in that said process comprises
the step of crystallising a compound of formula (III), and
preferably of R-(-)-4-Benzyloxy-3-(3-diisopropylamino-1-
phenylpropyl)-benzoic methylester, in isopropanol.
Suitable workup steps after the addition of the quenching
reagent are e.g.
- washing with water;
- removal of water from organic phase e.g. by azebtropic
drying;
- removal of organic phase by distillation;
- crystallisation in isopropanol; and
- optionally washing in a suitable solvent such as isopropyl
alcohol and drying.
Thereafter a compound of formula (III) can be isolated in
good purity (usually between about 96% and about 99,5%) and
yield.
The process described above is disclosed in more detail in
Example 1 of the experimental part of this application.
Another preferred embodiment of the present invention is a
method for the preparation of a compound of formula (I)


wherein R is hydrogen, a straight or branched C1-C6
alkylcarbonyl group or a phenylcarbonyl group, or a salt
thereof, or a precursor to a compound of formula (I),
comprising the step of crystallising a compound of formula
(III) as defined further above, and preferably of R-(-)-4-
Benzyloxy-3-(3-diisopropylamino-1-phenylpropyl)-benzoic
methylester in isopropanol.
The compound of formula (III) can then be further reacted to
obtain a compound of formula (I).
A particularly preferred embodiment of the present invention
is a process for the preparation of the Active Metabolite,
and, if desired, its phenolic monoesters including
particularly Fesoterodine or a salt thereof, preferably a
pharmaceutically acceptable salt of Fesoterodine, and most
preferably the hydrogen fumarate salt of Fesoterodine, which
process includes the steps of:
a1) dissolving the compound of formula (II) in a solvent,
such as toluene, to form a reaction mixture,
a2) adding said reaction mixture to a mixture of the
Grignard initiator, preferably MeMgCl, Mg and THF to form a
Grignard reagent, wherein the reaction can be performed at a
reaction temperature of about 40°C to about 50°C,

b) optionally reducing the temperature of the Grignard
reagent to a temperature below the temperature of step a2),
and more preferably in the range of about 20 to about 25°C
and maintaining the Grignard reagent at the lower
temperature, optionally under agitation, and
c) reacting the resulting Grignard reagent with an excess
of carbonate, preferably dimethylcarbonate, in hexane, at a
reaction temperature of below about 10°C and at an agitation
speed of at least about 90 rpm, followed by quenching the
thus obtained mixture with an aqueous ammonium chloride
solution to obtain a compound of formula (III). This compound
can then be isolated and purified as described above.
After formation of the compound of formula (III), one option
is to further react the compound of formula (III) to obtain a
compound of formula (I). This can be accomplished, for
example, as follows:
d) reducing the rnethylester to the corresponding
methylalcohol, and

e) debenzylating the protected alcohol to form the Active
Metabolite mentioned above.

Another option is to convert the Active Metabolite to an
ester thereof such as Fesoterodine or a salt of Fesoterodine,
preferably the hydrogen fumarate salt of Fesoterodine, by:

Examples of steps d) to g) are disclosed e.g. in US
6,858,650, which is incorporated herein by reference.
The formation of other phenolic monoesters of the Active
Metabolite is possible by using other organic acid halides in
step f) of the above scheme.
The final compound (I) or (Ia) (phenolic monoesters of the
Active Metabolite including Fesoterodine or pharmaceutically
acceptable salts thereof) can then be formulated in a known
manner to obtain an oral, parenteral, or transdermal
medicament.
Another aspect of the present invention is a process for the
preparation of a precursor to the compounds of formula (I)

including the Active Metabolite or Fesoterodine, comprising
the step of reacting carbonates, such as dimethylcarbonate,
with a Grignard reagent to obtain a compound of formula (III)

wherein A is a C1-C6 alkyl group, and
wherein the Grignard reagent is formed by reacting a compound
of formula (II)

with a mixture of the Grignard initiator, preferably MeMgCl,
and Mg in a solvent. In this method the compound of formula
(III) can be suitably worked up by the crystallisation in
isopropanol, as described further above.
The present disclosure is further illustrated by the
following non-exhaustive examples. The examples do not intend
to limit the scope of this disclosure as defined in the
claims below. The starting compound of formula (II) can be
prepared in a known manner, e.g. such as described in the
Experimental Part of US 6,713,4 64.

Further preferred embodiments of the present invention are:
A) A process for the preparation of a compound of formula
(I)

wherein R is hydrogen, a straight or branched C1-C6
alkylcarbonyl group or a phenylcarbonyl group,
or a salt thereof, characterized by the steps of
a) reacting a compound of formula (II)

with a mixture of MeMgCl and Mg in a solvent to
form a Grignard reagent,
b) optionally reducing the temperature of the
Grignard reagent to a temperature below the
temperature of step a), and

c) reacting the Grignard reagent with an excess
of dimethylcarbonate to obtain a compound of
formula (III)

wherein A is a methyl group, and then further
reacting the compound of formula (III) in a known
manner to obtain a compound of formula (I) and
optionally salt formation.
B) The process according to embodiment A), wherein the
compound of formula (III) is crystallised prior to its
reaction to formula (I) .
C) The process according to embodiment B), wherein the
crystallisation of the compound of formula (III) is
performed in isopropanol.
D) The process according to any of the embodiments A) -C),
wherein the compound of formula (I) is Fesoterodine
having the formula (Ia)


or a salt thereof.
E) The process according to embodiment D) wherein the salt
of Fesoterodine is the hydrogen fumarate.
F) The process according to any one of embodiments A)-E)
characterized in that in step c) dimethylcarbonate is
used in about 5-fold to 50-fold excess.
G) The process according to any one of the embodiments A)-
F) characterized in that in step c) a solvent is used,
preferably hexane.
H) The process according to embodiment G) characterized in
that in step c) the dimethylcarbonate is dissolved in
hexane and then distilled to reduce the water content to
0.01% or below and then the Grignard reagent is added.
I) The process according to any one of embodiments A)-H)
wherein the reaction step c) is followed by quenching
the mixture with a suitable reagent.
J) The process according to embodiment I), wherein the
reagent is aqueous NH4Cl.
K) The process according to any one of the embodiments A) -
J), wherein the molar ratio of MeMgCl to Mg is between
1:2 and 2:1, and the molar ratio of MeMgCl to the
compound of formula (II) is between about 1:1 and 2:1.

L) The process according to any of the embodiments A)-K)
characterized in that step a) is conducted by
a1) dissolving the compound of formula (II) in a
suitable solvent to form a solution, and
a2) adding said solution to a mixture of MeMgCl
and Mg in a suitable solvent,
M) The process according to embodiment L) wherein the
solvent in step al) used for dissolving the compound of
formula (II) is toluene.
N) The process according to any of embodiments L) or M)
characterized in that the solvent in step a2) is THF.
O) The process according to any of embodiments L) to N)
wherein
- in step al) the compound of formula (II) is
dissolved in toluene,
- in step a2) said solution is added to a mixture of
MeMgCl and Mg in THF and stirred up to the completion
of the reaction,
- in step b) the mixture as obtained in step a2) is
maintained under stirring,
- in step c) the mixture is added to an excess of
dimethylcarbonate in hexane, followed by quenching
with aqueous NH4Cl.
P) The process according to any one of embodiments A) to 0)
characterized in that the reaction temperature of step
a) is between 4 0 and 50°C,
Q) The process according to any one of embodiments A) to P)
characterized in that the reaction temperature of step
b) is between 20 and 25°C.

R) The process according to any one of embodiments A) to Q)
characterized in that the reaction temperature of step
c) is below 10°C.
S) The process according to any one of embodiments A) to R)
characterized in that in step c) the reaction mixture is
stirred at an agitation speed of >90 rpm.
T) A process for the preparation of a pharmaceutical
composition containing Fesoterodine hydrogen fumarate
comprising the steps of
(i) preparing Fesoterodine hydrogen fumarate by a
process according to any of the preceding
embodiments, and
(ii) formulating the thus obtained Fesoterodine
hydrogen fumarate in a known manner to obtain a
pharmaceutical composition.
U) A process for the preparation of a precursor to or
intermediate of the production of the Active Metabolite
or to Fesoterodine comprising the step of reacting
dimethylcarbonate with a Grignard reagent to obtain a
compound of formula (III)


wherein A is a methyl group, and
wherein the Grignard reagent is formed by reacting a
compound of formula (II)

with a mixture of MeMgCl and Mg in a solvent.
V) Method according to embodiment U) comprising the
crystallisation of the compound of formula (III) in
isopropanol.

Examples
Example 1
Preparation of R-(-)-4-Benzyloxy-3-(3-diisopropylamino-1-
phenylpropyl)-benzoic itiethylester of formula (III)
(a) Stoichiometry MeMgCl:Mg: R-(-)-[3-(2-Benzyloxy-5-
bromophenyl)-3-phenylpropyl]-diisopropylamine = 1.51.5:1.0
A mixture of magnesium (18 kg, 741 mol) and THF (1066 kg) was
charged in a suitable vessel, followed by the addition of
methylmagnesium chloride (3M in THF, 246 kg, 743 mol). The
solution of R-(-)-[3-(2-Benzyloxy-5-bromophenyl)-3-
phenylpropyl]-diisopropylamine (formula (II)), prepared from
486 mol R-(-)-3-(2-Benzyloxy-5-bromophenyl)-3-phenylpropionic
acid by the procedure described in US-B-6,713,464), was then
added, while maintaining a reaction temperature of about 40°C
to about 50°C. Upon reaction completion the Grignard reagent
of R-(-)-[3-(2-Benzyloxy-5-bromophenyl)-3-phenylpropyl]-
diisopropylamine (formula (II)) was maintained at temperature
of about 20°C to about 25°C. In a glass lined vessel, an
excess of dimethylcarbonate (1312 kg, 14 kmol) in hexane
(1846 kg) was distilled at atmospheric pressure to a set
volume range of 1200-1260 L and analysed for water content
until a water content of equal to or less than 0.01% (by
weight) was reached. The Grignard reagent was then charged to
the dimethyl carbonate solution, via a filter in order to
remove any residual magnesium, while maintaining the
temperature below 10°C. The agitation speed during this
addition and subsequent reaction was >90 rpm.
The mixture of the Grignard reagent and carbonate-solvent was
quenched with aqueous ammonium chloride (660 kg) in a
stainless steel vessel. After agitation the biphasic mixture
was allowed to settle and the layers were separated.
Optionally, an excess of water can be added prior to the

phase separation to dissolve Mg salts that can precipitate
during the ammonium hydrogen chloride quench. After the
additional charge of water the layers can be separated, the
aqueous layer extracted with toluene and the organic phases
combined. The organic layer was washed twice with water (2x
600 kg).
The organic phase was distilled to a volume range between
about 1400-1750 L in a stainless steel vessel, and was then
transferred to a glass lined vessel before a solvent exchange
was performed with a charge of isopropanol and distillation
repeated. If required, an additional isopropanol solvent
exchange can be performed. Upon removal of excess
dimethylcarbonate and toluene, the organic solution was
reduced to a volume range of 400 to 800 L.
The mixture was then aged at about 20°C to about 25°C until
precipitation had occurred, then cooled and aged further at
about 0°C to about 5°C for a minimum of about 2 hours. The
mixture was then centrifuged to separate the precipitate,
which was then washed with chilled isopropanol (63 kg). The
resulting R-(-)-4-Benzyloxy-3-(3-diisopropylamino-1-
phenylpropyl)-benzoic methylester (formula (III)) was dried
at about 40°C to about 50°C and was obtained in crystalline
form.
Six batches of R-(-)-4-Benzyloxy-3-(3-diisopropylamino-1-
phenylpropyl)-benzoic methylester prepared with the following
representative purities were:
Batch 1: 96.5%
Batch 2: 97.4%
Batch 3: 96.9%
Batch 4: 96.4%
Batch 5: 96.4%
Batch 5: 96.9%
Batch 6: 96.1%

(b) Stoichiometry MeMgCl:Mg: R-(-)-[3-(2-Benzyloxy-5-
brornophenyl)-3-phenylpropyl]-diisopropylamine = 1:1:1
The Grignard was performed as described in (a) , with the only
difference that the stoichiometry changed as indicated above.
As the result R-(-)-4-Benzyloxy-3-(3-diisopropylamino-1-
phenylpropyl)-benzoic methylester was obtained in. a purity of
99,4%.
Example 2
Preparation of R-(+)-[4-Benzyloxy-3-(3-diisopropylamino-1-
phenylpropyl)-phenyl]-methanol (Reduction).
A solution of R-(-)-4-Benzyloxy~3-(3-diisopropylamino-1-
phenylpropyl) -benzoic methylester (28 g) was dissolved in dry
diethyl ether (230 mL). This solution was slowly (about 2 h)
dropped under a nitrogen atmosphere to a suspension of
lithium aluminium hydride (1.8 g) in ether (140 mL) at a
temperature below about 20°C. After stirring for about
18 hrs, the reaction was quenched by the addition of water
(4.7 mL). The organic phase was dried over anhydrous sodium
sulphate, filtered and evaporated to dryness to provide
R-(+)-[4-Benzyloxy-3-(3-diisopropylamino-1-phenylpropyl)-
phenyl]-methanol (26 g, 98.9% yield) as an oil which
gradually crystallized.

Example 3
Preparation of R-(+)-2-(3-Diisopropylamino-1-phenylpropyl)-4-
hydroxymethylphenol (Debenzylation)
A solution of R-(+)-[4-Benzyloxy-3-(3-diisopropylamino-1-
phenylpropyl)-phenyl]-methanol (9.1 g) in methanol (100 mL)
was hydrogenated over Raneynickel (4.5 g) under ajnbierit
conditions. After complete hydrogenolysis, as determined by
thin layer chromatography taken at about 4-5 hours, the
catalyst was filtered off and the solution was evaporated to
dryness to leave an oil (6.95 g, 96.5% yield) which was then
dissolved in ethyl acetate. This solution was then washed
with an aqueous sodium hydrogen carbonate solution (5 wt%).
The organic phase was separated and dried by azeotropic
distillation in ethyl acetate. The ethyl acetate solution was
then further distilled to a volume in which 1 part: (by
weight) of R-( + )-2- (3-diisopropylamino-1-phenylpropyl)-4-
hydroxymethylphenol was dissolved in 1.5 part (by volume) of
ethylacetate. This solution was then cooled down to about
-10°C and was stirred for about 30-60 min,. R-( + )-2-(3-
diisopropylamino-1-phenylpropyl)-4~hydroxymethylphenol can
then be isolated as the precipitate and can be further washed
with a small volume of cold ethyl actetate.

Claims
1. A process for the preparation of a compound of formula
(I)

wherein R is hydrogen, a straight or branched C1-C6
alkylcarbonyl group or a phenylcarbonyl group,
or a salt thereof, characterized by the steps of
a) reacting a compound of formula (II)

with a mixture of Mg and a Grignard initiator of the
formula R1MgX, wherein R1 represents C1-C12 alkyl,
C2-C6 alkenyl, C2-C6 alkynyl, substituted or
unsubstituted phenyl or phenyl(C1-C6)alkyl, and
wherein X is selected from bromide, chloride and
iodide to form a Grignard reagent,

b) optionally reducing the temperature of the Grignard
reagent to a temperature below the temperature of
step a), and
c) reacting the Grignard reagent with an excess of a
carbonate selected from the group of di(C1-C6
alkyl)carbonates and cyclic C1-C6 alkylene carbonates
to obtain a compound of formula (III)

wherein A is a C1-C6 alkyl group, and then further
reacting the compound of formula (III) in a known manner
to obtain a compound of formula (I) and optionally salt
formation.
2. The process according to claim 1, wherein the Grignard
initiator is methyl magnesium chloride (MeMgCl).
3. The process according to anyone of claims 1 and 2, wherein
he carbonate is dimethylcarbonate.
4. The process according to to any preceding claim , wherein
the compound of formula (III) is crystallised prior to
its reaction to formula (I).
5. The process according to claim 4, wherein the
crystallisation of the compound of formula (III) is
performed in isopropanol.

6. The process according to any preceding claim, wherein the
compound of formula (I) is Fesoterodine having the
formula (1a)

or a salt thereof.
7. The process according to claim 6 wherein the salt of
Fesoterodine is the hydrogen fumarate.
8. The process according to any preceding claim characterized
in that in step c) the carbonate is used in about 5-fold
to 50-fold excess.
9 . The process according to any preceding claim characterized
in that in step c) a solvent is used, preferably hexane.
10. The process according to claim 9, characterized in that
in step c) the carbonate is dissolved in hexane and then
distilled to reduce the water content to 0.01% or below
and then the Grignard reagent is added.
11. The process according to any preceding claim wherein the
reaction step c) is followed by quenching the mixture
with a suitable reagent.
12. The process according to claim 11 wherein the reagent is
aqueous ammonium chloride.
13. The process according to any of the preceding claims,
wherein the molar ratio of the Grignard initiator to Mg

is between 1:2 and 2:1, and the molar ratio of the
Grignard initiator to the compound of formula (II) is
between about 1:1 and 2:1,
14. The process according to any of the preceding claims
characterized in that step a) is conducted by
a1) dissolving the compound of formula (II) in a
suitable solvent to form a solution, and
a2) adding said solution to a mixture of the Grignard
initiator and Mg in a suitable solvent.
15. The process according to claim 14 wherein the solvent in
step al) used for dissolving the compound of formula
(II) is toluene.
16. The process according to any of claims 14 or 15
characterized in that the solvent in step a2) is THF.
17. The process according to any of claims 14 to 16 wherein

- in step al) the compound of formula (II) is dissolved
in toluene,
- in step a2) said solution is added to a mixture of the
Grignard initiator, and Mg in THF and stirred up to the
completion of the reaction,
- in step b) the mixture as obtained in step a2) is
maintained under stirring,
- in step c) the mixture is added to an excess of
carbonate in hexane, followed by quenching with aqueous
NH4Cl.
18. The process according to any preceding claim
characterized in. that the reaction temperature of step
a) is between 40 and 50°C.

19. The process according to any preceding claim
characterized in that the reaction temperature of step
b) is between 20 and 25°C.
20. The process according to any preceding claim
characterized in that the reaction temperature of step
c) is below 10°C.
21. The process according to any preceding claim
characterized in that in step c) the reaction mixture is
stirred at an agitation speed of >90 rpm.
22. A process for the preparation of a pharmaceutical
composition containing Fesoterodine hydrogen fumarate
comprising the steps of
(a) preparing Fesoterodine hydrogen fumarate by a
process according to any of the preceding claims, and
(b) formulating the thus obtained Fesoterodine hydrogen
fumarate in a known manner to obtain a pharmaceutical
composition.
23. A process for the preparation of an intermediate in the
production of 2-(3-diisopropylamino-1-phenylpropyl)-4-
(hydroxymethylphenol) or Fesoterodine comprising the
step of reacting a carbonate selected from the group of
di(C1-C6 alkyl)carbonates and cyclic C1-C6 alkylene
carbonates, with a Grignard reagent to obtain a compound
of formula (III)


wherein A is a C1-C6 alkyl group, and
wherein the Grignard reagent is formed by reacting
a compound of formula (II)

with a mixture of Mg and a Grignard initiator of
the formula R1MgX, wherein R1 represents C1-C12
alkyl, C2-C6 alkenyl, C2-C6 alkynyl, substituted or
unsubstituted phenyl or phenyl(C1-C6)alkyl, and
wherein X is selected from bromide, chloride and
iodide, in a solvent.
24. Method according to claim 23, wherein the Grignard
initiator is MeMgCl, and the carbonate is
dimethylcarbonate.
25. Method according to anyone of claims 23 and 24
comprising the crystallisation of the compound of
formula (III) in isopropanol.

26. A process for the preparation of a compound of formula
(I), or a salt thereof

wherein R is hydrogen, a straight or branched C1-C6
alkylcarbonyl group or a phenylcarbonyl group,
characterized in that the process comprises a step of
crystallising the compound of formula (III) in
isopropanol.
27. A process according to claim 26, wherein the compound
of formula (III) is R-(-)-4-Benzyloxy-3-(3-
diisopropylamino-1-phenylpropyl)-benzoic methylester.
28. A process according to anyone of claims 26 and 27,
wherein the compound of formula (I) is Fesoterodine or
a salt thereof.
29. A process according to anyone of claims 26 to 28,
wherein the compound of formula (I) is Fesoterodine
hydrogen fumarate.

The present disclosure relates to a process for the preparation of 2-(3-diisopropylamino
-1-phenylpropyl)-4-(hydroxymethyl) phenol or
its phenolic monoesters or salts thereof, characterized by the steps of a) reacting a compound of formula (II) with a mixture of a Grignard initiator and Mg in a solvent; b) optionally reducing the temperature of
the Grignard reagent to a lower temperature than in step a) , and reacting the resulting Grignard reagent with an excess of a carbonate in a solvent, to obtain a compound of formula (III) wherein A is a C1-C6 alkyl, and the further reacting the compound of formula (III)
in a known manner to obtain the desired end product.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=Jxm7wl8qRgRXfh+poiQKWg==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 269340
Indian Patent Application Number 3951/KOLNP/2008
PG Journal Number 43/2015
Publication Date 23-Oct-2015
Grant Date 16-Oct-2015
Date of Filing 29-Sep-2008
Name of Patentee SCHWARZ PHARMA LTD
Applicant Address INDUSTRIAL ESTATE, SHANNON COUNTY CLARE
Inventors:
# Inventor's Name Inventor's Address
1 KILKELLY, MICHAEL GREEN HILLS, FERMOY, CO., CORK
2 BROWNE, ROISIN 75 RIVERDALE, WESTBURY, CORBALLY, CO., CLARE
PCT International Classification Number C07C 213/00
PCT International Application Number PCT/EP2007/004705
PCT International Filing date 2007-05-26
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 06011293.5 2006-05-31 EUROPEAN UNION
2 06011294.3 2006-05-31 EUROPEAN UNION
3 S2006/0415 2006-05-31 EUROPEAN UNION