Title of Invention

RECORDING INK COMPRISING A COLORANT DISPERSION

Abstract The present invention provides a colorant dispersion for a recording ink containing at least a dispersant, a colorant, and water, wherein the dispersant is a polycarboxylic acid dispersant containing units represented by formulae (1) to (3): where R1, R2, and R4 are selected from a hydrogen atom and CH3; R3 is selected from a hydrogen atom and a C1-C3 alkyl group; R5 represents a C1-C3 alkyl group; AO and BO represent a C2-C3 oxyalkylene group; M is selected from alkali metal, alkali earth metal, ammonium, and organic amine; m represents an integer of 1 to 30; and n represents an integer of 5 to 50.
Full Text DESCRIPTION
COLORANT DISPERSION OF RECORDING INK, AND
RECORDING INK USING THE SAME
Technical Field
The present invention relates to a colorant dispersion for
a recording ink for image forming purposes and so forth, in
which a colorant is dispersed in a dispersion medium as fine
particles in a stable state, as well as to a recording ink, ink
cartridge, method for inkjet recording, and image formed matter
using the colorant dispersion.
Background Art
Colorant dispersions of recording ink are used in various
applications that utilize their colorant properties, such as in
writing inks for pens or seal inks, in image forming apparatuses
using liquid inks (e.g. wet type printers or inkjet printers) and
so forth.
It is important that in these colorant dispersions the
colorant should be uniformly dispersed at an intended particle
diameter and the liquid property should be kept constant with
time.
Furthermore, since a colorant dispersion is less likely to
be used alone but is often used in combination with a resin or
other additives depending on the purpose, the colorant
dispersion needs not only to keep the property itself excellent
but also to have no influence on the properties of the other
additives.
Particularly when the colorant dispersion is used in a
recording ink, as well as degradation with time of the colorant
dispersion itself in the ink liquid, thickening of the ink liquid
due to interaction with the other additives and adverse effects
on degradation with time of the ink liquid and on printed images
because of the combined use of the colorant dispersion with the
other additives such as a resin in the recording ink, arise, which
necessitates very careful selection of a dispersant for dispersing
a colorant.
The ink incorporating such a colorant dispersion of
recording ink is applied or transferred onto a medium and dried
to form a membrane or a recorded image.
Recently, demand for aqueous inks is increasing in view
of an environmental and safety perspective.
However, recording performance of the aqueous ink is
easily affected by a medium to be used, which is responsible for
various problems concerning the membrane or the image.
Particularly when paper is used for the medium instead of film,
the problems are exaggerated.
When the aqueous ink is used for recording on paper,
substantial time is required for drying, and a fair amount of the
aqueous ink permeates the paper due to excellent compatibility
with the paper, which, particularly in the case of using uncoated,
relatively nonsmooth paper, results in a low color density of the
image formed by the colorant a fair amount of which has been
lost by permeation into the paper. The latter problem has not
been seen in recording using a solvent ink or a solventless ink.
In order to increase the color density, it is necessary to
increase the amount of the colorant in the ink, which, however,
not only disadvantageously adds to the cost, but also results in
aggregation or precipitation of the colorant and in turn in bad
liquid stability of the ink liquid because the colorant density is
increased in the solvent. In addition to these problems,
increasing the amount of the colorant leads to a problem of bad
appearance caused by roughening surfaces of the image and the
membrane.
Recently, methods for inkjet recording have become
widespread as image forming methods, because they have
advantages in that they facilitate full-color printing in the
simper process than other method for recording and they allow
for obtaining high-resolution images with a simply structured
apparatus.
In the inkjet recording methods, a small amount of an ink
is flown by applying a pressure produced by heat and so forth to
the ink, the flown ink is allowed to adhere to a medium for
image forming such as paper, and the adhered ink needs to be
dried promptly (to permeate the medium for image forming) to
thereby form images. Therefore, drying property or an image
density associated with the use of the aqueous ink may be
getting more and more important in the inkjet recording
method.
Particularly recently, the inkjet recording methods are
further developed in the field of industry and business, which
increases demand for faster output of high density images.
For example, in Patent Literature 1, for achieving
excellent dispersion stability of an aqueous ink or a high density
of printed images, a method of incorporating a polymer produced
by copolymerizing (meth)acrylic acid with a monomer having a
hydroxyl group, etc. is proposed, and as an example of the
monomer having a hydroxyl group a polyethylene glycol allyl
ether is described.
However, the proposed aqueous ink fails to provide an
adequate image density and has a drawback that when a
colorant having a large specific surface area such as carbon
black is dispersed the dispersion stability of the aqueous ink
becomes poor with time.
In Patent Literature 2, for increasing resistance of an ink
to film-forming stress, an ink binder produced by copolymerizing
an alkyl (meth)acrylate and a monomer having a nitrogen atom
and a monomer having a hydrophilic group is proposed, and as
examples of the hydrophilic monomer a
hydroxypoly ethylene glycol mono(meth) acry late dialkylene glycol
allyl ether and a monomer having an acrylic acid sulfonic acid
group are described. However, this ink also fails to provide an
adequate image density.
In Patent Literature 3, an ink containing a polymer
produced by copolymerizing sodium acrylate and a
polyethyleneglycolmonoacrylate is proposed. However, this ink
also fails to produce an adequate image density.
Furthermore in Patent Literature 4, a solventless resin
produced by copolymerizing a polyalkyleneglycolacrylate
(80%-100%) with another monomer (0%-20%) is proposed.
However, the solventless resin has low water-solubility,
therefore is not suitable for use in a colorant dispersion
containing water, and also has little effect on improvement of an
image density produced.
Patent Literature 1: Japanese Patent Application
LaidOpen (JPA) No.2005-23284
Patent Literature 2: JPA No.2000-44861
Patent Literature 3: JPA No.09-183926
Patent Literature 4: JPA No.08-283560
Disclosure of Invention
An object of the present invention is to provide a colorant
dispersion for a recording ink which has excellent stability with
time and is capable of providing a high image density, as well as
recording ink, ink cartridge, method for inkjet recording, and
image formed matter using the colorant dispersion for a
recording ink.
As a result of earnest studies aiming to solve the above
mentioned problems, the present inventors have found that
when a dispersant having a particular structure is used in a
colorant dispersion containing the dispersant, a colorant, and
water, storage stability with time of the colorant dispersion and
of a recording ink containing the colorant dispersion can be
improved and an image density in the case of image forming
with the recording ink can also be improved.
The present invention is based on the above findings by
the inventors. The means for solving the above problems are as
follows"
A colorant dispersion for a recording ink containing at
least a dispersant, a colorant, and water, wherein the dispersant
is a polycarboxylic acid dispersant containing units represented
by formulae (1) to (3):

where R1, R2, and R4 are selected from a hydrogen atom and
GH3; R3 is selected from a hydrogen atom and a C1-C3 alkyl
group; R5 represents a C1-C3 alkyl group; AO and BO represent
a C2-C3 oxyalkylene group; M is selected from alkali metal,
alkali earth metal, ammonium, and organic amine; m represents
an integer of 1 to 30; and n represents an integer of 5 to 50.
The colorant dispersion for a recording ink according to
the item , wherein the polycarboxylic acid dispersant further
contains a unit represented by formula (4):

where R6 is selected from a hydrogen atom and CH3; and R7
represents a C1-C3 alkyl group.
The colorant dispersion for a recording ink according to
any one of the items and , wherein the polycarboxylic
acid dispersant further contains a unit represented by formula
(5):

where R8 is selected from a hydrogen atom and CH3; and X is
selected from formulae (5)-1 and (5)-2:

where M is selected from alkali metal, alkali earth metal,
ammonium, and organic aminei

where M is selected from alkali metal, alkali earth metal,
ammonium, and organic amine.
The colorant dispersion for a recording ink according to
any one of the items to , wherein the colorant is a
carbon black.
A recording ink containing at least the colorant
dispersion for a recording ink according to any one of the items
to .
An ink cartridge containing at least the recording ink
according to the item , and a container configured to contain
the recording ink.
An inkjet recording method including at least applying a
stimulus to the recording ink according to the item , and
ejecting the recording ink so as to record an image.
An image formed matter including at least a recording
medium, and an image formed with the recording ink according
to the item on the recording medium.
An inkjet recording apparatus including at least an ink
ejecting unit configured to apply a stimulus to the recording ink
according to the item and to eject the recording ink so as to
record an image.
The inkjet recording apparatus according to the item ,
wherein the inkjet recording apparatus is any one of a piezo
inkjet recording apparatus and a thermal inkjet recording
apparatus.
Best Mode for Carrying Out the Invention
A colorant dispersion for a recording ink according to the
present invention contains a dispersant, a colorant, and water,
and further contains other components as required.
The dispersant is a polycarboxylic acid dispersant
containing units represented by formulae (1) to (3). When all
these units are provided in a dispersant, the dispersant
contributes to exhibit a significant effect on the storage stability
of the colorant dispersant and ink liquid, and to provide a high
image density to images formed with the ink liquid containing
the colorant dispersion.
In the formulae (1) to (3), R1, R2, and R4 are selected from
a hydrogen atom and CH3; R3 is selected from a hydrogen atom
and a C1-C3 alkyl group; R5 represents a C1-C3 alkyl group; AO
and BO represent a C2-C3 oxyalkylene group; M is selected from
alkali metal, alkali earth metal, ammonium, and organic amine;
m represents an integer of 1 to 30; and n represents an integer
of 5 to 50.
When the dispersant further contains a unit(s)
represented by formula (4) and/or formula (5), the image density
becomes more excellent.

In the formula (4), R6 is selected from a hydrogen atom
and CH3; and R7 represents a C1-C3 alkyl group.

In the formula (5), R8 is selected from a hydrogen atom
and CH3; and X is selected from formulae (5)-l and (5)-2-

where M is selected from alkali metal, alkali earth metal,
ammonium, and organic amine;

where M is selected from alkali metal, alkali earth metal,
ammonium, and organic amine.
On the other hand, a dispersant containing units of
formulae (1) and (3) but not a unit of formula (2), or a
dispersant containing units of formulae (1) and (2) but not a
unit of formula (3) is less effective in forming images of high
image density.
It is an important that the unit represented by formula
(1) is a salt. Otherwise the unit may lead to poor dispersibility
of the colorant in water because of poor compatibility of the unit
with water and to poor liquid stability of an ink with time when
the ink has been formed with the colorant dispersion.
Furthermore, when the unit represented by formula (1) is not a
salt, the resulting dispersant becomes less effective in forming
images of high image density.
In order to synthesize the unit of formula (1) as a salt, a
monomer of a salt of acrylic acid may be used, or after a
polycarboxylic acid dispersant has been produced by
copolymerizing nonsalt monomers for units (1) to (3) the
polycarboxylic acid dispersant may be neutralized with a base to
finally prepare a polycarboxylic acid dispersant having the unit
of formula (1) as a salt. Alternatively, both of the above
processes are used in combination to produce the unit of formula
(1) as a salt.
In formula (2), R3 is selected from H (hydrogen atom) and
a C1-C3 alkyl group, however, using a hydrogen atom is
preferred to using a C1-C3 alkyl group in terms of improving an
image density.
In formula (3), R5 needs to be a C1-C3 alkyl group. If R5
is a hydrogen atom, the resulting dispersant becomes less
effective in forming a high image density.
In addition, when a dispersant disclosed in the present
invention is used for dispersing a colorant under alkaline
conditions, not only dispersibility of the colorant is improved but
also a resulting image density becomes excellent.
A monomer for the unit of formula (1) is, for example, as
shown as formula (6):

In the formula (6), R1 is selected from H and CH3; M is
selected from H, alkali metal, alkali earth metal, ammonium,
and organic amine; and provided that, when M is H, after a
polycarboxylic acid dispersant has been produced by
copolymerizing this monomer with the other monomers, the
polycarboxylic acid dispersant needs to be neutralized with a
base to change the carboxylic acid moieties to moieties of a salt
of carboxylic acid.
Examples of the formula (6) include (meth)acrylic acid or
a salt thereof. Examples of the salt include salts of: an alkali
metal such as lithium, sodium, and potassium,' an alkali earth
metal such as calcium, and magnesium; ammonium; and an
organic amine, for example- aliphatic amines produced by
substituting one or more hydrogen atom(s) of ammonia with
alkyl group(s), such as mono-, di-, and trimethylamine, and
mono-, di-, and triethylamine; alcohol amines produced by
substituting one or more hydrogen atom(s) of ammonia with
alcohol group(s), such as monoethanolamine, diethanolamine,
triethanolamine, methylethanolamine, methyldiethanolamine,
dimethylethanolamine, choline, aminoethanepropanediol,
monopropanolamine, dipropanolamine, tripropanolamine,
isopropanolamine, trishydroxymethylaminomethane,
aminoethylpropanediol; and cyclic amines such as morpholine,
N-methylmorpholine, N-methyl-2-pyrrolidone, and
2-pyrrolidone.
Among these salts, salts of an alkali metal such as
lithium, sodium, and potassium, and salts of an alcohol amine
such as diethanolamine and triethanolamine are preferred in
terms of dispersion stability.
A monomer for the unit of formula (2) is, for example, as
shown as formula (7):

In the formula (7), R2 is selected from H and CH3; R3 is
selected from H and a C1-C3 alkyl group; AO represents a C2-C3
oxyalkylene group; and m represents an integer of 1 to 30.
Preferably R3 is a hydrogen atom in terms of improving
an image density.
The polyoxyalkylene group may be formed by
polymerizing or copolymerizing ethylene oxide and/or propylene
oxide.
The polyoxyalkylene group is preferably a polyethylene
oxide group, which is the most effective in improving an image
density.
M is an integer of 1 to 30, and preferably an integer of 4
to 25. When m is one or more, the resulting dispersant becomes
more effective in increasing an image density. When m is 30 or
less, the resulting dispersant tends to improve dispersibility.
Especially when m is 4 to 25, the effects of the resulting
dispersant are pronounced.
Examples of formula (7) include polyalkyleneglycol
mono(meth)allyl ethers and alkoxypolyalkyleneglycol
mono(meth)allyl ethers. Among the latter ethers,
methoxypolyalkyleneglycol mono(meth)allyl ethers are
preferred.
A monomer for the unit of formula (3) is, for example, as
shown as formula (8):

In the formula (8), R4 is selected from H and CH3; R5
represents a C1-C3 alkyl group; BO represents a C2-C3
oxyalkylene group; and n represents an integer of 5 to 50.
The polyoxyalkylene group may be formed by
. polymerizing or copolymerizing ethylene oxide and/or propylene
oxide.
The polyoxyalkylene group is preferably a polyethylene
oxide group, which is the most effective in improving an image
density.
"n" is an integer of 5 to 50, and preferably an integer of
8 to 35. When n is 4 or more, the resulting dispersant becomes
more effective in increasing an image density. When n is more
than 50, however, the solubility of the resulting dispersant in
water becomes poor, and it becomes difficult to use the
dispersant as an aqueous dispersant. Especially when n is 8 to
35, the effect of resulting dispersant in increasing an image
density is excellent.
Examples of formula (8) include alkoxypolyalkyleneglycol
mono(meth)acrylates. Specific preferred examples thereof
include methoxypolyethyleneglycol mono(meth)acrylates,
ethoxypolyethyleneglycol mono(meth)acrylates,
propoxypolyethyleneglycol mono(meth)acrylates, and
isopropoxypolyethyleneglycol mono(meth)acrylates. Among
them, methoxypolyethyleneglycol mono(meth)acryltes are
particularly preferred.
A monomer for the unit of formula (4) is, for example, as
shown as formula (9):

In the formula (9), R6 is selected from H and CH3; and R7
represents a C1-C3 alkyl group.
Examples of formula (9) include esters of (meth)acrylic
acid such as methyl (meth)acrylate, ethyl (meth)acrylate, propyl
(meth)acrylate, and isopropyl (meth)acrylate.
A monomer for the unit of formula (5) is, for example, as
shown as formula (10):

In the formula (10), R8 is selected from H and CH3J and X
is selected from formula (10)-1 and formula (l0)-2:
—SO3M (10)-1
where M is selected from H, alkali metal, alkali earth metal,
ammonium, and organic amine; and provided that, when M is H,
after a polycarboxylic acid dispersant has been produced by
copolymerizing this monomer with the other monomers, the
polycarboxylic acid dispersant needs to be neutralized with a
base to change the sulfonic acid moieties to moieties of a salt of
sulfonic acid;

where M is selected from H, alkali metal, alkali earth metal,
ammonium, and organic amine; and provided that, when M is H,
after a polycarboxylic acid dispersant is produced by
copolymerizing this monomer with the other monomers, the
polycarboxylic acid dispersant needs to be neutralized with a
base to change the sulfonic acid moieties to moieties of a salt of
sulfonic acid.
Examples of formula (10) include methallylsulfonic acid,
p-methallyloxybenzenesulfonic acid or a salt thereof. Examples
of the salt include salts of: an alkali metal such as lithium,
sodium, and potassium; an alkali earth metal such as calcium,
and magnesium.' ammonium; and an organic amine, for example:
aliphatic amines produced by substituting one or more hydrogen
atom(s) of ammonia with alkyl group(s), such as mono-, di-, and
trimethylamine, and mono-, di-, and triethylamine,' alcohol
amines produced by substituting one or more hydrogen atom(s)
of ammonia with alcohol group(s), such as monoethanolamine,
diethanolamine, triethanolamine, methylethanolamine,
methyldiethanolamine, dimethylethanolamine, choline,
aminoethanepropanediol, monopropanolamine, dipropanolamine,
tripropanolamine, isopropanolamine,
trishydroxymethylaminomethane, aminoethylpropanediol; and
cyclic amines such as morpholine, N-methylmorpholine,
N-methyl-2-pyrrolidone, and 2-pyrrolidone.
Among these salts, salts of an alkali metal such as
lithium, sodium, and potassium, and salts of an alcohol amine
such as diethanolamine and triethanolamine are preferred in
terms of dispersion stability.
The polycarboxylic acid dispersant according to the
present invention is produced by copolymerizing monomers of
formula (6), formula (7), and formula (8). Here, monomers of
formulas (6) to (8) may be used alone or in combination,
respectively.
Furthermore, when a colorant dispersion has been
prepared by using a polycarboxylic acid dispersant produced by
copolymerizing, in addition to the above-mentioned monomers,
monomers of formula (9) and/or formula (10) each with one or
more type(s), it can produce an image density more excellent
than an image density obtained with an ink containing a
colorant dispersion using a polydcarboxylic acid dispersant
produced by copolymerizing only the above-mentioned
monomers.
A compounding ratio (mole %) of the monomers of
formulae (6) to (10) is preferably as follows,
45-65 : 3-25 : 525 : 015 : 823 (= formula (6) : formula (7) :
formula (8) : formula (9) : formula (10)).
The polycarboxylic acid dispersant preferably has a
number average molecular weight in the range of 2,000 to 20,000
(as measured by a GPC method using a pullulan standard).
A dispersant which can be used in the present invention
can be prepared by a synthetic process, however, also is
commercially available as CHUPOL series polycarboxylic acid
dispersant produced by TAKEMOTO OIL & FAT Co., Ltd.
A method for copolymerizing is not particularly limited as
long as the resulting dispersant is not functionally impaired,
and may be selected from known methods, for example, a method
disclosed in Japanese Patent No.2646449.
An example of the synthetic method will be described
below for reference.
Above-mentioned monomers are subjected to a radical
copolymerization reaction in the presence of a radical initiator
so as to prepare a radical copolymer with a predetermined ratio
of the monomers. It is important that the copolymerization
reaction should be initiated in an aqueous solution using water
or a solvent mixture of water and water-soluble organic solvent.
Specifically, first, each monomer is dissolved in water,
and an aqueous solution containing the monomers in a total
concentration of 10 mole % to 45 mole % is prepared. Next, a
radical initiator is added into the aqueous solution under a
nitrogen gas atmosphere to initiate a radical copolymerization
reaction at a temperature of 50°C to 70°C for 5 hr to 8 hr.
Thereby a polycarboxylic acid dispersant (water-soluble vinyl
copolymer) is obtained. The type of the radical initiator is not
particularly limited, as long as it is decomposed at a
copolymerization reaction temperature to produce radicals, and
is preferably a water-soluble radical initiator. Examples of the
water soluble radical initiator include potassium persulfate,
ammonium persulfate, hydrogen peroxide, and
2,2-azobis(2-amidinopropane) dihydrochloride. These can be
combined with a reducing substance such as a sulfite salt and
L-ascorbic acid and further with an amine, etc. to serve also as a
redox initiator for use.
The pH (hydrogen-ion exponent) of a colorant dispersion
may be neutral (7.0 ± 0.5), however, is preferably alkaline at pH
8 to pH 12, and preferably at pH 9 to pH 11 in terms of
improving dispersibility and of increasing an image density (see
Examples 3 and 13). When the pH is excessively low, drying
property/ image density tends to fall. When the pH is more
than 11, drying property/ image density again tends to fall,
because base components are increased in amount and as a
result remain in an image. The pH can be measured by a pH
meter using a glass electrode method.
In order to control the pH to fall within the above range,
a pH adjuster is preferably used. The amount of the pH
adjuster cannot be specifically specified as it differs depending
on the materials contained in the colorant dispersion. However,
the amount of pH adjuster may be adjusted suitably such that
the pH of the colorant dispersion as measured by a pH meter
falls within the above range.
The pH adjuster may be any substance as long as it is
basic, and is, for example, ammonia; an alcohol amine such as
triethanolamine, tripropanolamine, diethanolamine, and
monoethanolamine; an alkali metal hydroxide such as lithium
hydroxide, potassium hydroxide, and sodium hydroxide; an acid
ammonium salt such as ammonium sulfate, and ammonium
tartrate; an ammonium salt such as a quaternary alkyl
ammonium hydroxide; a phosphonium hydroxide; or a mixture
thereof.
The type of a colorant of the present invention is not
particularly limited, and may be selected from an inorganic
colorant and an organic colorant.
When the colorant is used in a recording ink, the colorant
is preferably selected from a pigment in terms of preventing
color fading due to exposure to light and of solubility in water.
Examples of a preferred pigment for inkjet application
are as follows. Examples of a black pigment preferably include
a carbon black such as ketjen black, furnace black, acetylene
black, thermal black, and gas black. Furthermore, carbon
blacks surfaces of which are treated with an acid or an alkali,
surfaces of which are coated with a surfactant of various kinds
or with a resin, or on which some group is grafted, or which are
encapsulated, may be used.
Particularly when acid carbons which are produced by
treating surfaces of a carbon black with an acid and show acidity
are used, drying property as well as an image density are
significantly improved. Furthermore also when carbon blacks
which are produced by coating surfaces thereof with a resin
having a sulfonic acid group or a carboxy group or by grafting a
sulfonic acid group or a carboxy group therein are used, the
drying property as well as an image density are again
significantly improved.
Particularly when the colorant is a material having a
large specific surface area such as carbon black, dispersion
stability or effects on a high image density become more
excellent in the colorant dispersion using the dispersant
according to the present invention than in a colorant dispersion
using other dispersant.
Specific examples of the acid carbon include MA7, MA8,
MA100, MA600, #45, #50, #2200B, #2350, #2650, OIL 7B, and
OIL 11B (all manufactured by Mitsubishi Chemical
Corporation); RAVEN 1035, RAVEN 1040, RAVEN 1060, RAVEN
1080, RAVEN 1255, RAVEN 3500, and RAVEN C (all
manufactured by Columbia Carbon, Inc.); REGAL 400R, and
MOGUL L (all manufactured by Cabot Corporation); Color Black
FW1, Color Black FW18, Color Black S150, Color Black S160,
Color Black S170, Printex U, Printex V, Printex 75, Printex
140U, Printex 140V, Special Black 4, Special Black 100, Special
Black 250, Special Black 350, NIPEX 150, and NIPEX 180IQ(all
manufactured by Degussa Inc.).
Among these, particularly carbon blacks having pH
values of 5 or less and containing volatile components in ratios
of 3.5% by mass to 8.0% by mass are preferably used, and gas
blacks are preferred in terms of drying property and an image
density.
Examples of a magenta pigment include Figment Red 5,
Pigment Red 7, Pigment Red 12, Pigment Red 48 (Ca), Pigment
Red 48 (Mn), Pigment Red 57 (Ca), Pigment Red 57a, Pigment
Red 112, Pigment Red 122, Pigment Red 123, Pigment Red 168,
Pigment Red 184, Pigment Red 202, and Pigment Violet 19.
Examples of a cyan pigment include Pigment Blue 1,
Pigment Blue 2, Pigment Blue 3, Pigment Blue 15, Pigment Blue
15:3, Pigment Blue 15:4, Pigment Blue 16, Pigment Blue 22,
Pigment Blue 60, Bat Blue 4, and Bat Blue 60.
Examples of a yellow pigment include Pigment Yellow 1,
Pigment Yellow 2, Pigment Yellow 3, Pigment Yellow 12, Pigment
Yellow 13, Pigment Yellow 14, Pigment Yellow 16, Pigment
Yellow 17, Pigment Yellow 73, Pigment Yellow 74, Pigment
Yellow 75, Pigment Yellow 83, Pigment Yellow 93, Pigment
Yellow 95, Pigment Yellow 97, Pigment Yellow 98, Pigment
Yellow 114, Pigment Yellow 120, Pigment Yellow 128, Pigment
Yellow 129, Pigment Yellow 138, Pigment Yellow 150, Pigment
Yellow 151, Pigment Yellow 154, Pigment Yellow 155, and
Pigment Yellow 180.
When Pigment Yellow 74 for the yellow pigment, Pigment
Red 122 and Pigment Violet 19 for the magenta pigment, and
Pigment Blue 15 for the cyan pigment are used, it is possible to
obtain a well-balanced ink which is excellent in color tone and
resistance to light.
The concentration of the pigments in the colorant
dispersion is preferably 0.1% by mass to 50% by mass, and more
preferably 0.1% by mass to 30% by mass.
Furthermore for the colorant used in the present
invention, colorants produced by coating surfaces thereof with a
surfactant such as a dispersant or with a resin, or by grafting
some group therein or by encapsulating them are preferably
used.
For the colorant dispersion of the present invention, other
known dispersants may be used in combination.
As the known dispersant usable for this purpose, an
anionic surfactant, an ampholytic surfactant, a cationic
surfactant, and a nonionic surfactant may be appropriately used
as required. Specific examples of these are as follows.
Examples of the anionic surfactant include
alkylsulfocarboxylates, crolefine sulfonates, polyoxyethylene
alkyl ether acetates, N-acylamino acids and salts thereof, salts
of N-acylmethyltaurines, alkyl sulfates, polyoxyalkyl ether
sulfates, polyoxyethylenealkyl ether phosphates, citronellic acid
soaps, salts of castor oil sulfate esters, salts of lauryl alcohol
sulfate esters, alkylphenol type phosphate esters,
naphthalenesulfonate formalin condensates, alkyl type
phosphate esters, alkylallylsulfonates, diethylsulfosuccinates,
and diethylhexylsulfosuccinate dioctylsulfosuccinates.
Examples of the cationic surfactant include
2-vinylpyridine derivatives and poly-4-vinylpyridine derivatives.
Examples of the ampholytic surfactant include lauryl dimethyl
amino acetic acid betaine,
2-alkyl-N-carboxymethyl-N-hydroxyethylimidazolinium betaines,
coconut oil fatty acid amidopropyldimethylaminoacetic acid
betaines, polyoctylpolyaminoethylglycine, or other imidazoline
derivatives.
For the nonionic surfactant, the following compounds can
be used: ethers such as polyoxyethylene nonylphenyl ethers,
polyoxyethylene octylphenyl ethers, polyoxyethylene
dodecylphenyl ethers, polyoxyethylene lauryl ethers,
polyoxyethylene oleyl ethers, polyoxyethylene alkyl ethers, and
polyoxyethylene dialkyl ethers; esters such as polyoxyethylene
oleic acids, polyoxyethylene oleates, polyoxyethylene distearates,
sorbitan laurate, sorbitan monostearate, sorbitan monooleate,
sorbitan sesquioleate, polyoxyethylene monooleates, and
polyoxyethylene stearates; and acetyleneglycols such as
2,4,7,9-tetramethyl-5-desine- 4,7- diol,
3,6-dimethyl-4octine-3,6diol, and 3,5dimethyl-l- hexine- 3-ol.
When a carbon black has been selected for a colorant, the
usable known dispersants are most preferably
naphthalenesulfonate formalin condensates, an anionic
surfactant. When the solid content of the carbon black is as
high as 20% by mass or more, this dispersant is more effective
than the other dispersants.
For a carbon black, carbon blacks having a BET surface
area of 100 m2/g to 400 m2/g and a first-order particle diameter
of 10 nm to 30 nm are particularly preferred in terms of a high
density and stability of printed images.
The amount of a dispersant needs to be appropriately
selected depending on the type of the colorant, and is preferably
0.005 parts by mass to 5 parts by mass for 1 part by mass of the
colorant.
When a carbon black is used for a colorant, incorporating
the dispersant in an amount of 0.01 parts by mass to 2 parts by
mass for 1 part by mass of the colorant produces a homogenous
colorant dispersion which has no problem in practice. When
the amount of the dispersant is controlled to this range,
dispersibility of the colorant is improved and stability with time
of the colorant dispersion or a recording ink tends to improve.
Particularly preferably, the amount of the dispersant is 0.02
parts by mass to 0.5 parts by mass for 1 part by mass of the
colorant, which further improves stability with time of the
colorant dispersion and the recording ink.
It is possible to incorporate an additive of various kinds
other than water in the colorant dispersion of the present
invention. Examples thereof include: water-soluble organic
mediums,' various surfactants such as a nonionic surfactant,
anionic surfactant, cationic surfactant, and amp holy tic
surfactant; and antiseptic agents.
Examples of the water-soluble organic medium include
alcohols such as methanol, ethanol, 1-propanol, and 2-propanol;
polyhydric alcohols such as ethylene glycol, diethylene glycol,
triethylene glycol, propylene glycol, and glycerine; pyrrolidone
derivatives such as N-methyl pyrrolidone and 2-pyrrolidone;
ketones such as acetone and methylethylketone; and
alkanolamines such as monoethanol amine, diethanol amine,
and triethanol amine.
The colorant dispersion of the present invention using a
carbon black can be obtained by dispersing the carbon black, a
dispersant, water, and an additive of various kinds as required
by means of a known dispersing machine such as sand mills, ball
mills, roll mills, beads mills, nanomizers, homogenizers, and
ultrasonic dispersion devices. For this process, preferably a
"wet-type dispersion treatment" is employed. The "wet-type
dispersion treatment" as used herein refers to a treatment of
finely pulverizing and dispersing a mixture of the carbon black,
the dispersant, water, and an water-soluble organic solvent as
required by means of the above-mentioned known dispersing
machine according to a so-called "wet-type dispersing method".
A colorant dispersion using a pigment as the colorant can
be appropriately used particularly in a pigment inkjet ink.
The pigment inkjet ink is obtained by a known method,
for example, a method in which a pigment dispersion, water, a
water-soluble organic solvent, and a surfactant, etc. are mixed
under stirring, coarse particles are filtered out by a filter or a
centrifuge, etc., and the filtrate is deaerated as required. In
addition, the amount of a carbon black in an ink is preferably
1% by mass to 20% by mass to the total weight of the ink.
When the amount is less than 1% by mass, the printed images
lack sharpness due to a low image density. When the amount is
more than 20% by mass, the viscosity of the ink tends to
increase, resulting in easy occurrence of nozzle clogging.
Furthermore, materials similar to those described as additives
for the pigment dispersion can be added into the ink as required.
For example, the amount of the water-soluble organic
solvent is 50% by mass or less, preferably 5% by mass to 40% by
mass, and more preferably 10% by mass to 35% by mass to the
total amount of the ink.
A recording ink according to the present invention can be
preferably used in an ink cartridge for housing the ink as
described below. In addition, the recording ink according to the
present invention can be used for image formation by applying
the recording ink to an inkjet recording apparatus which ejects
the recording ink onto a recording medium such as paper, as
described below.
(Ink cartridge)
An ink cartridge according to the present invention
includes the recording ink of the present invention and a
container configured to house the recording ink.
The container is not particularly limited and the shape,
the structure, the size, the material, or the like of the container
can be appropriately selected depending on the purpose;
preferred examples of the container include containers having at
least an ink bag which is formed with aluminum laminate film,
resin film, or the like, and a plastic case.
The ink cartridge of the present invention houses the
recording ink of the present invention and can be detachably
mounted on various inkjet recording apparatuses. Further, it is
particularly preferable that the inkjet cartridge be detachably
mounted to an inkjet recording apparatus for use in the present
invention described below.
(Inkjet recording apparatus and inkjet recording method)
The inkjet recording apparatus of the present invention
contains at least an ink jetting unit configured to jet the
recording ink of the present invention by applying a stimulus to
the recording ink to form an image, and further contains
additional units as required.
An inkjet recording method of the present invention
includes at least applying a stimulus to the recording ink of the
present invention, ejecting the recording ink so as to record an
image, and further includes additional steps as required.
Examples of the ink jetting unit include continuous
injection ink jetting units and on-demand ink jetting units.
Examples of the on-demand type ink jetting unit include ink
jetting units using piezo-inkjet method, thermal-inkjet method,
and electrostaticinkjet method. Among these ink jetting units,
those using a piezo-inkjet method and a thermal-inkjet method
are particularly preferred.
The piezo-inkjet method is a method in which a
diaphragm forming a wall surface of an ink flow passage is
deformed by means of a piezoelectric element as a pressure
generating unit configured to pressurize an ink flowing in the
ink flow passage and change the ink volume in the ink flow
passage, thereby ink droplets can be jetted (see Japanese Patent
Application LaidOpen (JP-A) No.02-51734).
The thermal-inkjet method is a method in which an ink is
heated in an ink flow passage using a heat element or a resistive
element to generate air bubbles therein, thereby ink droplets
can be jetted (see Japanese Patent Application Laid-Open (JP-A)
No. 61-59911).
The electrostatic-inkjet method is a method in which a
diaphragm forming a wall surface of an ink flow passage is
deformed by applying a static electricity generated in between
the diaphragm and electrodes, where the diaphragm is disposed
to face the electrodes, to change the ink volume in the ink flow
passage, thereby ink droplets can be jetted (see Japanese Patent
Application Laid Open (JPA) No. 0671882).
The stimulus can be generated, for example, by means of
a stimulus generating unit. The stimulus is not particularly
limited, may be appropriately selected depending on the purpose,
and examples thereof include heat (temperature), pressure,
vibration, and light. These stimuli may be used alone or in
combination of two or more. Among these, heat and pressure
are preferably used.
Examples of the stimulus generating unit include heaters,
pressurizing devices, piezoelectric elements, vibration
generators, ultra-sonic oscillators, and light. Specific examples
of the stimulus generating unit include piezoelectric actuators
such as piezoelectric elements; thermal actuators utilizing phase
changes attributable to film boiling of a liquid by using an
electric heat exchanger element such as exothermic resistor!
shape-memorizing alloy actuators using metal phase changes
attributable to temperature change; and electrostatic actuators
using electrostatic force.
The aspect of the jetting of the recording ink is not
particularly limited and differs depending on the type of the
stimulus. For example, when the stimulus is heat, there is a
method in which a heat energy in accordance with a recording
signal is given to the recording ink in a recording head by using,
for example, a thermal head to generate air bubbles in the
recording ink by means of the effect of the heat energy and to
thereby jet and spray the recording ink as droplets from a nozzle
hole of the recording head by means of the effect of the pressure
of the air bubbles. When the stimulus is pressure, for example,
there is a method in which a voltage is applied to a piezoelectric
element, which is bonded to the position called as a pressure
chamber placed in an ink flow passage within a recording head,
to make the piezoelectric element bend to shrink the inner
volume of the pressure chamber and to thereby eject and spray
the recording ink as droplets from a nozzle hole of the recording
head.
An image formed matter is obtained on demand on a
recording medium by recording an image on the recording
medium using the inkjet recording apparatus of the present
invention which houses the recording ink of the present
invention. The recording ink can be replaced on an ink
cartridge basis.
(Image formed matter)
An image formed matter of the present invention is
composed of at least an image formed on a recording medium ..
with the use of the recording ink according to the present
invention.
The recording medium is not particularly limited and can
be appropriately selected depending on the purpose)' preferred
examples thereof include a recording medium having ink
absorbency such as paper, and a recording medium substantially
lacking ink absorbency.
Examples of the recording medium include plastic sheets
based on a material such as polyethylene terephthalate,
polycarbonate, polypropylene, polyethylene, polysulfone, ABS
resins, or polyvinyl chloride; recording media manufactured by
coating with a metal a surface of a metal such as brass, iron,
aluminum, SUS, or copper, or by coating with a metal a
nonmetal base material, using a technique such as vapor
deposition; recording media manufactured by subjecting paper
as a base material to water-shedding treatment; and recording
media composed of a so-called ceramic material manufactured by
firing an inorganic material at a high temperature. Among
these, paper is particularly preferred in terms of cost efficiency
and naturalness of images produced thereon.
Examples
Hereinafter, the present invention will be further
specifically described based on Examples.' however, the present
invention is not limited to these Examples, and those produced
by appropriately modifying these Examples without departing
from the scope of the present invention are included in the
present invention.
Note that V or "n" of a polyethylene glycol material
used as material B or C, respectively, represents a number of
moles of ethylene oxide units polymerized by an addition
reaction in each monomer. In addition in Examples, "part(s)"
represents "part(s) by mass" for all the cases, and "%"
represents "% by mass" except where "%" is used as a unit for a
rate of change in viscosity.
(Example 1)
Dispersant F1, a pigment dispersion, and a recording ink
were sequentially prepared according to the following
procedures, and each of the pigment dispersion and the
recording ink was evaluated.

A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=:2) monoallyl ether ••• 14 parts
(0.098 mole)
C- methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
The above materials were poured into a flask, and
mutually dissolved under stirring.
Next, methacrylic acid was neutralized with 84 parts of a
30% aqueous solution of sodium hydroxide to adjust the pH of
the reaction system to 8.5.
Subsequently, the air in the reaction system was replaced
by nitrogen gas while the temperature of the reaction system
was kept at 60°C by a warm bath, then 30 parts of a 20%
ammonium persulfate aqueous solution as a polymerization
initiator was added into the reaction system to initiate a
polymerization reaction for 4 hr, further 15 parts of a 20%
ammonium persulfate aqueous solution was added to continue
the polymerization reaction for additional 3 hr, and then the
polymerization reaction was terminated.
Subsequently, 3 parts of a 30% sodium hydroxide aqueous
solution was added for completely neutralizing acidic
decomposed matter to prepare a product.
The product was condensed by an evaporator to remove
unreacted monomers contained in the product thus obtained,
further precipitated in a petroleum ether to filter out impurities,
and then purified by vacuum desiccation to prepare a
water-soluble vinyl copolymer (Dispersant P1).

• Carbon black PRINTEX60 (a gas black produced by
Degussa Inc, pH 10) ••• 20 parts
• Dispersant PI (10% aqueous solution) ••• 30 parts
• Distilled water ••• 950 parts
After the above materials had been premixed, the mixture
was dispersed by a disk-type beads mill (KDL (of batch type)
manufactured by Shinmaru Enterprises Corporation) using 0.3
mm zirconia beads at a peripheral speed of 10 m/s at a liquid
temperature of 10°C to an average particle diameter of ca. 120
nm, and then coarse particles were removed from the dispersion
using a centrifuge machine (MODEL-3600, manufactured by
KUBOTA Corporation) to prepare a pigment dispersion of
Example 1. The pH value of this pigment dispersion was 6.8 as
measured by a pH meter (MP20, manufactured by Mettler-Toledo
International Inc.)

Ink formulation
• Pigment dispersion of Example 1 (pigment
concentration: 20%) ••• 40.0 parts
• Glycerin ••• 5 parts
• 1,3-Butanediol ••• 15 parts
• 2-Ethyl-1,3-hexanediol ••• 2.0 parts
• Fluorine surfactant (solid content: 40%; ZONYL FS-300,
manufactured by Du Pont Kabushiki Kaisha) ••• 2.5 parts
• Self-emulsifying type polyurethane resin emulsion
(W-5025, produced by Mitsui Chemicals Polyurethanes, Inc.;
solid content: 30%; average particle diameter: 8.2 mm) ••• 0.6 part
After the above materials were mixed and stirred for 30
min, the pH value of the mixture was adjusted to 8 with
2amino-2- ethyl-l,3propanediol, and further the mixture was
diluted with distilled water to prepare an ink liquid of 170
parts.
Subsequently, coarse particles were removed from the ink
liquid using a cellulose acetate filter (pore diameter: 5 µm;
manufactured by SARTORIUS K.K.) to prepare a recording ink
liquid.
The number of coarse particles having a particle size of 5
µm or more was 500 particles/ 1.2 ml as counted by ACCUSIZER
manufactured by Aglient Technologies, Inc.
(Example 2)
Dispersant P2 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently a pigment dispersion
and an ink liquid were prepared using Dispersant P2 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=4) monoallyl ether ••• 23 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 3)
Dispersant P3 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P3 and
evaluated.
A:- methacrylic acid ••• 54 parts (0.628 mole)
B:- polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
D:. methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 4)
Dispersant P4 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P4 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=25) monoallyl ether ••• 113 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate —
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 5)
Dispersant P5 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently a pigment dispersion
and an ink liquid were prepared using Dispersant P5 and
evaluated.
A^ methacrylic acid ••• 54 parts (0.628 mole)
B- polyethyleneglycol(m=28) monoallyl ether ••• 126 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 6)
Dispersant P6 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P6 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=4) monomethacrylate •••
32 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 7)
Dispersant P7 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P7 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=8) monomethacrylate •••
45 parts (0.120 mole)
D:- methyl acrylate ••• 11 parts (0.128 mole)
F:- ion-exchanged water • • 260 parts
(Example 8)
Dispersant P8 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P8 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=35) monomethacrylate •••
189 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 9)
Dispersant P9 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P9 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether — 40 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=45) monomethacrylate
239 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 10)
Dispersant P10 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P10 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: methoxypolyethyleneglycol(m=8) monoallyl ether ••• 42
parts (0.098 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example ll)
Dispersant Pll was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant Pll and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: methoxypolyethyleneglyeol(n=23) monomethacrylate
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
E: sodium methallylsulfonate ••• 18 parts (0.114 mole)
F: ion-exchanged water • •• 260 parts
(Example 12)
Dispersant P12 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P12 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
E: sodium pmethallyloxybenzenesulfonate ••- 10 parts
(0.04 mole)
F: ionexchanged water ••• 260 parts
(Example 13)
Dispersant P13 (the same dispersant as Dispersant 3)
was produced in the same manner as in Example 1 except that
the materials of Example 1 were changed to the following
materials. Subsequently, a pigment dispersion and an ink
liquid were prepared in the same manner as in Example 1 except
that in preparing the pigment dispersion using Dispersant P13
the pH value of the mixture solution was adjusted to 8 with a
0.1 N sodium hydroxide aqueous solution and then the mixture
solution was dispersed. Subsequently, the pigment dispersion
and the ink liquid were evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 14)
Dispersant P14 (the same dispersant as Dispersant P3)
was produced in the same manner as in Example 1 except that
the materials of Example 1 were changed to the following
materials. Subsequently, a pigment dispersion and an ink
liquid were prepared in the same manner as in Example 1 except
that in preparing the pigment dispersion using Dispersant P14
the pH value of the mixture solution was adjusted to 11 with a
0.1 N sodium hydroxide aqueous solution and then the mixture
solution was dispersed. Subsequently, the pigment dispersion
and the ink liquid were evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 15)
Dispersant P15 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P15 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
F: ion-exchanged water ••• 260 parts
(Example 16)
Dispersant P16 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P16 and
evaluated.
A: acrylic acid ••• 45.2 parts (0.628 mole)
B: polyethyleneglycol(m=8) methallyl ether ••• 41.4 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monoacrylate •••
126.4 parts (0.120 mole)
D: methyl methacrylate ••• 12.8 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 17)
Dispersant P17 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P17 and
evaluated.
A: acrylic acid ••• 45.2 parts (0.628 mole)
B: polyethyleneglycol(m=8) methallyl ether ••• 41.4 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monoacrylate •••
126.4 parts (0.120 mole)
D: isopropyl acrylate ••• 14.6 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 18)
Dispersant P18 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P18 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: ethoxypolyethyleneglycol(n=23) monomethacrylate •••
129.6 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 19)
Dispersant P19 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P19 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: isopropoxypolyethyleneglycol(n=23) monomethacrylate
••• 131.2 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 20)
Dispersant P20 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P20 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
E: sodium allylsulfonate ••• 16 parts (0.114 mole)
F: ion-exchanged water ••• 260 parts
(Example 21)
Dispersant P21 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P21 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
G: methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
E: sodium allyloxybenzenesulfonate ••• 9.4 parts (0.04
mole)
F: ion-exchanged water ••• 260 parts
(Example 22)
Dispersant P22 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials and that methacrylic acid was
neutralized with 84 parts of a 28% calcium hydroxide suspension
instead of 84 parts of a 30% sodium hydroxide solution of
Example 1. Subsequently, a pigment dispersion and an ink
liquid were prepared using Dispersant P22 and evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 23)
Dispersant P23 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials and that methacrylic acid was
neutralized with 84 parts of a 30% ammonia aqueous solution
instead of 84 parts of a 30% sodium hydroxide solution of
Example 1. Subsequently, a pigment dispersion and an ink
liquid were prepared using Dispersant P23 and evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 24)
Dispersant P24 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials and that methacrylic acid was
neutralized with 300 parts of a 30% triethanolamine aqueous
solution instead of 84 parts of a 30% sodium hydroxide solution
of Example 1. Subsequently, a pigment dispersion and an ink
liquid were prepared using Dispersant P24 and evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Example 25)
Dispersant P25 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P25 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=l) monoallyl ether ••• 10 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
F: ion-exchanged water ••• 260 parts
(Example 26)
Dispersant P26 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P26 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=30) monoallyl ether ••• 134 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
F: ion-exchanged water ••• 260 parts
(Example 27)
Dispersant P27 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P27 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=5) monomethacrylate •••
52 parts (0.120 mole)
F: ion-exchanged water ••• 260 parts
(Example 28)
Dispersant P28 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant P28 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: methoxypolyethyleneglycol(n=50) monomethacrylate
265 parts (0.120 mole)
F: ion-exchanged water ••• 260 parts
(Comparative Example 1)
Dispersant NP1 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant NP1 and
evaluated. Note that in the following compound C R5 is H, thus
this compound C is not a compound defined by formula (8).
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
C: polyethyleneglycol(n=23) monomethacrylate ••• 126
parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Comparative Example 2)
Dispersant NP2 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant NP2 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Comparative Example 3)
Dispersant NP3 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant NP3 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: methoxypolyethyleneglycol(m=8) monoallyl ether •-- 42
parts (0.098 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Comparative Example 4)
Dispersant NP4 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant NP4 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
B: polyethyleneglycol(m=8) monoallyl ether ••• 40 parts
(0.098 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
F: ion-exchanged water ••• 260 parts
(Comparative Example 5)
Dispersant NP5 was produced in the same manner as in
Example 1 except that the materials of Example 1 were changed
to the following materials. Subsequently, a pigment dispersion
and an ink liquid were prepared using Dispersant NP5 and
evaluated.
A: methacrylic acid ••• 54 parts (0.628 mole)
C: methoxypolyethyleneglycol(n=23) monomethacrylate •••
128 parts (0.120 mole)
D: methyl acrylate ••• 11 parts (0.128 mole)
E: sodium methallylsulfonate ••• 18 parts (0.114 mole)
F: ion-exchanged water ••• 260 parts
(Comparative Example 6)
Dispersant NP6 was produced in the same manner as in
Example 3 except that in preparing the dispersant methacrylic
acid was not neutralized with 84 parts of a 30% sodium
hydroxide aqueous solution (i.e. carboxylic acid moieties were
not changed into their salt forms). Subsequently, a pigment
dispersion and an ink liquid were prepared using Dispersant
NP6 and evaluated.

Pigment dispersions and ink liquids of Examples 1 to 28
and Comparative Examples 1 to 6 were evaluated according to
the following procedures.
The results are shown in Table 1-1, Table 1-2, Table 1-3,
and Table 2.
(1) Storage stability with time (liquid storage stability)
The initial viscosity of each of the pigment dispersions
and ink liquids were measured. Next, 50 g of each liquid was
placed and sealed in a sample pot (SV-50, manufactured by
Nichiden Rika glass Co., Ltd.) and was stored for 2 weeks at
60°C in the sample pot. Subsequently, the viscosity of the
liquid in the sample pot was measured again to determine a rate
of change in accordance with the following equation and the
samples were ranked according to the rate. The viscosity was
measured by a viscosity meter (RE500, manufactured by Toyo
Seiki Seisaku-sho, LTD.)
Change rate (%) = [(viscosity of sample after two weeks of
storage at 60°C - initial viscosity)/ initial viscosity] x 100
A: Change rate is less than 10% (excellent)
B: Change rate is 10% to less than 15% (practically
without causing problem)
C: Change rate is 15% to less than 20% (causing a
problem)
D: Change rate is 20% or more (causing a problem)
(2) Image density
An ink cassette of an inkjet printer (GX-5000,
manufactured by Ricoh Company, Ltd.) was charged with each of
the above ink liquids, a solid image was printed on a sheet of
plain paper (PPC PAPER 4024, manufactured by Xerox
Corporation), and the image density of the solid image was
measured by X-RITE densitometer (the higher the value, the
more excellent the image density is).
Table 11.
Industrial Applicability
Recording inks containing a dispersion of recording ink
according to the present invention can be used in various
recording processes using inkjet recording methods, for example,
the recoding inks can be appropriately used in inkjet printers,
facsimile apparatuses, and copiers.
CLAIMS
1. A colorant dispersion for a recording ink comprising:
a dispersant,
a colorant, and
water,
wherein the dispersant is a polycarboxylic acid dispersant
containing units represented by formulae (1) to (3):

where R1, R2, and R4 are selected from a hydrogen atom
and CH3; R3 is selected from a hydrogen atom and a C1-C3 alkyl
group; R5 represents a C1-C3 alkyl group; AO and BO represent
a C2-C3 oxyalkylene group; M is selected from alkali metal,
alkali earth metal, ammonium, and organic amine; m represents
an integer of 1 to 30; and n represents an integer of 5 to 50.
2. The colorant dispersion for a recording ink according to
claim 1, wherein the polycarboxylic acid dispersant further
contains a unit represented by formula (4):

where R6 is selected from a hydrogen atom and CH3; and R7
represents a C1-C3 alkyl group.
3. The colorant dispersion for a recording ink according to
any one of claims 1 and 2, wherein the polycarboxylic acid
dispersant further contains a unit represented by formula (5)'

where R8 is selected from a hydrogen atom and CH3; and X is
selected from formulae (5)-1 and (5)-2:

where M is selected from alkali metal, alkali earth metal,
ammonium, and organic amine;

where M is selected from alkali metal, alkali earth metal,
ammonium, and organic amine.
4. The colorant dispersion for a recording ink according to
any one of claims 1 to 3, wherein the colorant is a carbon black.
5. A recording ink comprising:
the colorant dispersion for a recording ink according to
any one of claims 1 to 4.
6. An ink cartridge comprising:
the recording ink according to claim 5, and
a container configured to contain the recording ink.

The present invention provides a colorant
dispersion for a recording ink containing at least a dispersant,
a colorant, and water, wherein the dispersant is a
polycarboxylic acid dispersant containing units represented
by formulae (1) to (3): where R1, R2, and R4 are selected
from a hydrogen atom and CH3; R3 is selected
from a hydrogen atom and a C1-C3 alkyl group; R5 represents
a C1-C3 alkyl group; AO and BO represent a C2-C3
oxyalkylene group; M is selected from alkali metal, alkali
earth metal, ammonium, and organic amine; m represents
an integer of 1 to 30; and n represents an integer of 5 to
50.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=wEhP3KjX1cfQL9EnAcswZw==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 270388
Indian Patent Application Number 4075/KOLNP/2010
PG Journal Number 52/2015
Publication Date 25-Dec-2015
Grant Date 17-Dec-2015
Date of Filing 29-Oct-2010
Name of Patentee RICOH COMPANY, LTD.
Applicant Address 3-6, NAKAMAGOME 1-CHOME, OHTO-KU, TOKYO, 143-8555 JAPAN
Inventors:
# Inventor's Name Inventor's Address
1 NARUSE, MITSURU 521-1, HITA, KANNAMI-CHO, TAGATA-GUN, SHIZUOKA, 419-0125 JAPAN
2 HAKIRI, MINORU 105, HIGASHISHIJI, NUMAZU-SHI, SHIZUOKA, 410-0302 JAPAN
3 FUSHIMI, HIROYUKI TOWA CITY COOP 2-805, 673, HIGASHISHIJI, NUMAZU-SHI, SHIZUOKA, 410-0302 JAPAN
4 HASEGAWA, SHIN VIAL CITY OKAWA 3G, 3-25, YANAGI-CHO, NUMAZU-SHI, SHIZUOKA, 410-0043 JAPAN
PCT International Classification Number C09D 11/00
PCT International Application Number PCT/JP2009/059833
PCT International Filing date 2009-05-22
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2008-138437 2008-05-27 Japan