Title of Invention

APPARATUS FOR CONTROLLING CALORIFIC VALUE OF GAS

Abstract A gas calorific value control method is provided which is capable of suppressing a calorific value fluctuation of a fuel gas and supplying the fuel gas as a stabilized fuel gas. The gas calorific value control method includes the steps of suppressing a calorific value fluctuation of a fuel gas to be supplied to a combustion system (2) by subjecting the fuel gas to time-lag mixing within a tank (5) formed with a gas inlet (6) and a gas outlet (7) separately; measuring a calorific value fluctuation of the fuel gas having been thus suppressed; and decreasing or increasing a calorie of the fuel gas at a location downstream of the tank (5) so that the calorific value fluctuation thus measured falls within an allowable fluctuation range for the fuel gas to become usable in the combustion system (2).
Full Text 1
DESCRIPTION
GAS CALORIFIC VALUE CONTROL METHOD AND GAS
CALORIFIC VALUE CONTROL DEVICE
Technical Field
[0001]
The present invention relates to a gas calorific value
control method and a gas calorific value control device. More
specifically, the invention relates to: a gas calorific value control
method capable of suppressing a calorific value fluctuation of a fuel
gas for a combustion system, such as a lowcalorie gas, which is
subject to such a calorific value fluctuation; and a gas calorific value
control device employing this method.
Background Art
[0002]
In the ironmaking field, for example, production of pig
iron by the blast furnace process allows blast furnace gas
(hereinafter will be referred to as "BFG") to be evolved as a by-
product gas from the blast furnace. The total calorific value of BFG
reaches about a half of the calorific value of coke used and, hence,
BFG is utilized for various purposes in ironworks in order to lower
the cost price of pig iron. The composition of BFG typically
comprises 10 to 18 vol% (hereinafter will be expressed in "%"
simply) of carbon dioxide (CO2), 22 to 30% of carbon monoxide (CO),

2
52 to 60% of nitrogen (N2), 0.5 to 4% of hydrogen (H2), and 0.5 to 3%
of methane (CH4).
[0003]
Since BFG contains 2 to 10 g/Nm3 of flue dust in addition
to the aforementioned components, the flue dust content is
decreased to about 0.01 g/Nm3 by means of a dust remover for BFG
to be used as a fuel gas having a calorific value of about 800
kcal/Nm3 for a hot-blast oven, coke oven, heating furnace, boiler or
the like.
[0004]
As technical improvements made in recent years have
made it possible to combust lowcalorie gases in gas turbines, cases
where electric power generation is conducted using BFG as a gas
turbine fuel are increasing in number. The "low-calorie gas", as
used herein, is defined as a gas having a calorific value of not more
than about 12 MJ/Nm3. Such lowcalorie gases include not only
blast furnace gas (BFG) but also many other gases, such as
converter gas (LDG), and mixed gases thereof.
[0005]
On the other hand, new ironmaking processes (for
example, direct iron reduction processes including FINEX process
and COREX process) other than the blast furnace process have been
being developed in recent years. For this reason, a combustion
method that is applicable to effective utilization of by-product gases
produced by such new processes is expected to develop. With any
ironmaking process, the by-product gas produced thereby is a low

3
calorie gas having properties (including gas composition and calorie)
that depend upon the system used and the contents of operation.
Even with the same system, the properties of the byproduct gas
fluctuate moment by moment in accordance with the properties of
raw materials and the reaction process and hence are inconstant.
[0006]
Regarding the calorie of the low-calorie gas which is the
most important property in using the low-calorie gas as a fuel gas
for gas turbines, each gas turbine has upper and lower limit values
of an allowable calorific value fluctuation range which is
characteristic of the gas turbine. If the calorie of the lovrcalorie
gas exceeds the upper limit (for example, an average calorific value
plus about 10%), that is, if the calorie of the low-calorie gas rises
steeply, the combustion temperature within the combustor of the gas
turbine rises to an abnormally high temperature steeply in some
cases. This might result in such harmful effects that the burner
portion and the stationary blade and moving blade of the turbine are
damaged due to such a high temperature and hence suffer from
shortened lifetimes. In such a case, economical continuous
operation of the gas turbine system becomes difficult. If the calorie
of the lowcalorie gas falls below the lower limit (for example, an
average calorific value minus about 10%), it is possible that the gas
turbine produces an unstable output or a flame-off trip is caused to
occur. The "fuel gas", as used in the present Description and
Claims, is meant to include the lowcalorie gas.
[0007]

4
Such a calorie fluctuation, or increasing and decreasing
in calorie, means fluctuation of a physical property related to the
calorific value of the fuel gas. Specifically, such physical properties
include various physical properties such as calorific value per unit
volume (Kcal/Nm3), calorific value per unit weight (MJ/kg), and
Wobbe Index (MJ/m3), In the present Description and Claims, the
"calorie" and "calorie fluctuation" will be referred to as "calorific
value" and "calorific value fluctuation", respectively, as the case may
be.
[0008]
FIG. 11 is a piping diagram schematically illustrating a
conventional gas turbine electric power generation system. The
conventional art illustrated is configured to increase or decrease the
calorific value of a fuel gas fluctuating in calorific value. As shown,
in supplying a gas turbine 101 (or a combustion system such as a
thermal power boiler) with BFG produced by a fuel gas producing
system (blast furnace for example) 100 as a fuel gas, a mixer 102
mixes a calorie decreasing gas or a calorie increasing gas into the
fuel gas in order to maintain the calorific value of the fuel gas at an
intended value (in terms of average value, fluctuation range or
fluctuation speed, which form design preconditions). According to
the gas mixing method employed here, calorific value measuring
devices 104 and 105 are provided to the upstream side and the
downstream side, respectively, of a fuel gas supply passage 103, and
a feedforward control using detection signals sent by the calorimeter
104 and a feedback control using detection signals sent by the

5
calorimeter 105 are performed. These detection signals are sent to
a controller 106 configured to compare such a detection signal with
a predetermined established value 107 which has been previously
established to meet the gas turbine 101 used. Subsequently, the
controller 106 sends a predetermined control signal to a calorie
decreasing flow control valve 108 or a calorie increasing flow control
valve 113 via a distributor 115 in order to supply the mixer 102 with
the calorie decreasing gas from a calorie decreasing gas supply
device 109 through supply piping 110 or the calorie increasing gas
from a calorie increasing gas supply device 114 through supply
piping 110. Reference characters 111 and 112 denote a gas
compressor and an electric generator, respectively.
[0009]
FIG. 12 is a graph showing one example of a calorific
value fluctuation of the fuel gas at measurement points in the gas
turbine electric power generation system shown in PIG. 11. The
horizontal axis represents time (second) and the vertical axis
represents the calorific value (MJ/kg) of the fuel gas. In this figure,
the dashed double-dotted line represents a calorific value
fluctuation of the fuel gas passing through the lowcalorie gas
supply passage 103 and the solid line represents a calorific value
fluctuation of the fuel gas at the outlet of the mixer 102 as a result
of simulation made under a conventional control.
[0010]
As can be seen from the figure, the calorific value of the
fuel gas supplied from the fuel gas producing system 100 fluctuates

6
largely and irregularly with time as represented by the dashed
double-dotted line. In this example, even when the feedforward
control and the feedback control are performed over this original
fluctuation, the control system is exposed to the calorific value
fluctuation of the fuel gas including too large short- and medium-
cycle components SO that the control system becomes unstable,
which makes it difficult to establish a parameter for the controller.
Under a certain condition, this results in responses close to
oscillation as shown by the solid line. This figure shows a case
where the feedforward control and feedback control over the low-
calorie gas fluctuating in calorific value caused oscillation. Such a
gas having a calorific value fluctuation like oscillation cannot be
used as a fuel gas for gas turbines (combustion systems).
[0011]
Conventional techniques of this type include, for example,
a fuel gas calorific value control device described in patent
document 1. If the low-calorie gas is supplied while fluctuating in
average calorific value, calorific value fluctuation range and
calorific value fluctuation speed, this control device has to select
and mix such a proper kind of and amount of gas as to equalize the
calorific value of the low-calorie gas to an average value at the
moment at which the gas having a fluctuating calorie reaches a
mixer in order to suppress such fluctuations. Specifically, when the
calorific value of the lowcalorie gas is higher than the average
value, the calorie decreasing gas has to be mixed in such an amount
as to adjust the calorific value of the lowcalorie gas to the average

7
value. When the calorific value of the lowcalorie gas is lower than
the average value, the calorie increasing gas has to be mixed in such
an amount as to adjust the calorific value of the lowcalorie gas to
the average value.
[0012]
However, since only a mixed gas control valve serves as
an operation device, a possible ill-timed gas mixing operation causes
the calorie decreasing gas or the calorie increasing gas to be mixed
in an excessive or insufficient amount, thus making it difficult to
suppress the calorific value fluctuation accurately. As a result, the
calorific value of the lowcalorie gas cannot be suppressed at a
required level for the combustion system. For this reason, if the
resulting calorific value exceeds the allowable limit for the
combustion system, it is required that the combustion system have
to stop operating urgently to release the lowcalorie gas into the
atmosphere in order to avoid damage to the combustion system. To
the contrary, if the resulting calorific value falls below the allowable
limit, a flame-out trip may occur in the combustion system. If the
calorific value fluctuation speed is increased, it becomes more
difficult to perform the gas mixing operation with proper timing,
which makes it difficult to perform a reliable control by means of
only the mixer and the mixed gas control valve.
[0013]
If the calorific value fluctuation is of short cycles and has
a wide fluctuation range, the mixed gas control valve has to repeat a
large stroke action, which might damage the valve and shorten its

8
lifetime.
[0014]
Further, when mixing of gas is performed by such a large
stroke action of the control valve caused by too wide a calorific value
fluctuation range, a fluctuation occurs in the pressure at the inlet of
a gas Compressor to from a serious disturbance on the fuel supply
system associated with the gas turbine. This leads to an unstable
operation of the gas turbine.
[0015]
In mixing different gases which have different specific
gravities, such as nitrogen gas and coke oven gas, into a fuel gas
having a largely fluctuating calorie, mixing of large amounts of
gases is difficult. Further, it is difficult for the mixed gas to be
sufficiently suppressed in a short time immediately after the mixing
of the gases before supply of the mixed gas to the combustion system
because the range of change in mixing rate is large. As a result,
nitrogen gas, coke oven gas and a like gas in a non-uniformly mixed
condition are present in the fuel gas, thus causing non-uniform
combustion to occur within the combustion chamber of the
combustion system. Accordingly, it is difficult for the combustion
system to operate stably. For this reason, it is difficult to use as a
fuel gas such a gas that is subject to a large calorie fluctuation
(calorific value fluctuation), like a lowcalorie gas.
Patent document 1: Japanese Patent Laid-Open Publication No.
2004-190632

9
Disclosure of Invention
Problem to be solved by Invention
[00161
From the viewpoints of effective utilization of energy,
environment protection, reduction in operation cost and the like, it
is important to develop a technique which is capable of efficiently,
stably and continuously a low-calorie gas which fluctuate in calorific
value incessantly and irregularly or a like gas as a fuel gas, for
combustion systems including a gas turbine electric power
generation system.
[0017]
In order to stably use in a combustion system a fuel gas
which fluctuate in calorific value incessantly and irregularly, such
as the lowcalorie gas, the calorific value fluctuation range has to be
decreased to fall within an allowable range where the fuel gas
becomes usable in the combustion system. However, there exists no
effective method capable of realizing such a technique.
[0018]
The present invention has been made in order to solve
the foregoing problems. Accordingly, it is an object of the present
invention to provide: a gas calorific value control method which is
capable of suppressing a calorific value fluctuation of a gas, such as
a low-calorie gas, to be supplied as a fuel gas to a combustion
system, thereby making it possible to supply the combustion system
with the low-calorie gas or the like as a fuel gas having a stabilized
calorific value; and a gas calorific value control device employing

10
this method.
Means for solving Problem
[0019]
In order to attain the foregoing object, the present
invention provides a method of controlling a gas calorific value,
comprising the steps of:
suppressing a calorific value fluctuation of a fuel gas to
be supplied to a combustion system by subjecting the fuel gas to
time-lag mixing within a tank formed with a gas inlet and a gas
outlet separately;
measuring a calorific value fluctuation of the fuel gas
having been thus suppressed; and
decreasing or increasing a calorie of the fuel gas so that
the calorific value fluctuation thus measured falls within an
allowable fluctuation range for the fuel gas to become usable in the
combustion system.
[0020]
According to this method, the fuel,gas continuously
supplied to the tank through the gas inlet is temporarily stored
therein, subjected to time-lag mixing therein and then discharged
out of the tank through the gas outlet formed separately from the
gas inlet. Even when the calorific value of the fuel gas fluctuates,
the time-lag mixing of the fuel gas decreases the calorific value
fluctuation range and retards the calorific value fluctuation speed.
Subsequently, the calorie of the fuel gas having a calorific value
fluctuation thus suppressed is decreased or increased so that the

11
gas calorific value of the fuel gas is adjusted to within the allowable
fluctuation range for the combustion system. Thus, the calorific
value fluctuation can be controlled easily. The aforementioned
"time-lag mixing" means mixing of portions of the fuel gas which
consecutively flow into the tank with time-lags with portions of the
fufl gas which reside in the tank after having a already flowed
thereinto.
[0021]
In this method, it is possible that:
the calorific value fluctuation of the fuel gas having been
suppressed is measured at a point on a fuel gas supply passage
which is located downstream of the tank; and
the calorie of the fuel gas is decreased or increased by a
feedback control at a location upstream of the calorific value
measurement point on the fuel gas supply passage so that the
calorific value fluctuation thus measured falls within the allowable
fluctuation range for the fuel gas to become usable in the
combustion system.
[0022]
The "feedback control", as used in the present
Description and Claims, means a control performed at a location
upstream of a calorific value measurement point based on a value
measured at the calorific value measurement point.
[0023]
In the method, it is possible that:
the calorific value fluctuation of the fuel gas having been

12
suppressed is measured at a point on the fuel gas supply passage
which is located downstream of the tank; and
the calorie of the fuel gas is decreased or increased by a
feedforward control at a location downstream of the calorific value
measurement point on the fuel gas supply passage so that the
calorific value fluctuation thus measured falls within, the allowable
fluctuation range for the fuel gas to become usable in the
combustion system.
[0024]
The "feedforward control", as used in the present
Description and Claims, means a control performed at a location
downstream of a calorific value measurement point based on a value
measured at the calorific value measurement point. One
feedforward control method includes: calculating a mixing rate of a
calorie increasing or decreasing gas that is required for the
resulting mixed gas to have an intended calorific value based on the
calorific value and flow rate of the fuel gas before mixing with the
calorie increasing or decreasing gas; and providing the calculated
mixing rate of the calorie increasing or decreasing gas as an
instructive value. However, other methods are possible.
[0025]
In the method, it is possible that:
a calorific value fluctuation of the fuel gas is measured
at a point on the fuel gas supply passage which is located between
the tank and the location on the fuel gas supply passage at which
the calorie of the fuel gas is decreased or increased; and

13
the calorie of the fuel gas is decreased or increased by a
feedforward control performed in addition to the aforementioned
feedback control so that the calorific value fluctuation thus
measured falls within the allowable fluctuation range for the fuel
gas to become usable in the combustion system.
[0026]
Another method according to the present invention may
comprise the steps of:
formulating a simulation model simulating suppression
of a calorific value fluctuation to be made by time-lag mixing of a
fuel gas in a tank formed with a gas inlet and a gas outlet
separately;
estimating a calorific value fluctuation of the fuel gas at
the gas outlet of the tank from a calorific value fluctuation of the
fuel gas measured at a point located upstream of the tank by using
the simulation model; and
performing a feedforward control for decreasing or
increasing a calorie of the fuel gas at a location downstream of the
tank so that the calorific value fluctuation of the fuel gas thus
estimated falls within an allowable fluctuation range for the fuel
gas to become usable in a combustion system.
[0027]
Yet another method may comprise the steps of
decreasing or increasing a calorie of a fuel gas at a
location upstream of a tank formed with a gas inlet and a gas outlet
separately so that a calorific value fluctuation of the fuel gas falls

14
within a predetermined calorific value fluctuation range of the fuel
gas when a calorific value fluctuation exceeding the predetermined
calorific value fluctuation range is measured at a point located
upstream of the tank; and
decreasing or increasing the calorie of the fuel gas at a
location on a fuel gas supply passage downstream of the tank so t.hat
a calorific value fluctuation of the fuel gas at the gas outlet of the
tank, which is estimated from the calorific value fluctuation of the
fuel gas measured at the point located upstream of the tank by
using a simulation model formulated so as to simulate suppression
of a calorific value fluctuation to be made by time-lag mixing of the
fuel gas having a decreased or increased calorie in the tank, falls
within an allowable fluctuation range for the fuel gas to become
usable in a combustion system.
[0028]
Yet another method may comprise the steps of:
formulating a simulation model simulating suppression
of a calorific value fluctuation to be made by time-lag mixing of a
fuel gas in a tank formed with a gas inlet and a gas outlet
separately;
estimating a calorific value fluctuation of the fuel gas at
the gas outlet of the tank from a calorific value fluctuation of the
fuel gas measured at a point located upstream of the tank by using
the simulation model;
performing a feedforward control for decreasing or
increasing a calorie of the fuel gas based on the calorie value

15
fluctuation of the fuel gas thus estimated;
measuring a calorific value fluctuation of the fuel gas to
be supplied to a combustion system at a point on a fuel gas supply
passage which is located downstream of the tank; and
performing a feedback control, in parallel with the
feed forward control, for decreasing or increasing the calorie of the
fuel gas at a location upstream of the calorific value measurement
point on the fuel gas supply passage so that the calorific value
fluctuation thus measured falls within an allowable fluctuation
range for the fuel gas to become usable in the combustion system.
[0029]
Yet another method may comprise the steps of:
decreasing or increasing a calorie of a fuel gas at a
location upstream of a tank formed with a gas inlet and a gas outlet
separately so that a calorific value fluctuation of the fuel gas falls
within a predetermined calorific value fluctuation range of the fuel
gas when a calorific value fluctuation exceeding the predetermined
calorific value fluctuation range is measured at a point located
upstream of the tank;
performing a feedforward control for decreasing or
increasing the calorie of the fuel gas based on a calorific value
fluctuation of the fuel gas at the gas outlet of the tank, which is
estimated from the calorific value fluctuation of the fuel gas
measured at the point located upstream of the tank by using a
simulation model formulated so as to simulate suppression of a
calorific value fluctuation to be made by time-lag mixing of the fuel

16
gas having a decreased or increased calorie in the tank;
measuring a calorific value fluctuation of the fuel gas to
be supplied to a combustion system at a point on a fuel gas supply
passage which is located downstream of the tank; and
performing a feedback control, in parallel with the
feed forward control, for decreasing or increasing the calorie of the
fuel gas at a location upstream of the calorific value measurement
point on the fuel gas supply passage so that the calorific value
fluctuation thus measured falls within an allowable fluctuation
range for the fuel gas to become usable in the combustion system.
[0030]
It is possible that the above-described simulation model
is formulated for a tank having a predetermined volume and
supplied with a predetermined flow rate of gas by using the sum
total of products obtained by multiplication of signal intensities of
respective of plural systems each comprising a first order lag and a
dead time by respective constant multiplication factors, wherein a
correction equivalent to a time lag essential to a detecting device is
made to each of time constants used.
[0031]
In the above-described gas calorific value control method,
an operation of decreasing or increasing the calorie of the fuel gas so
that the calorific value fluctuation of the fuel gas falls within the
allowable fluctuation range for the fuel gas to become usable in the
combustion system, is performed within the tank or at an outside
surface of the tank.

17
[0032]
In the above-described gas calorific value control method,
an average value of the calorific value fluctuation of the
fuel gas measured at the point located upstream of the tank and an
average value of the calorific value fluctuation of the fuel gas
measured at the point on the fuel gas supply passage which is
located downstream of the tank are monitored; and
when a fixed amount of an average difference is detected
between the average values, the calorie of the fuel gas is decreased
or increased at a location upstream of the tank so that the calorific
value fluctuation of the fuel gas at the point located upstream of the
tank approximates to the calorific value fluctuation of the fuel gas
at the point on the fuel gas supply passage which is located
downstream of the tank.
[0033]
In order to attain the foregoing object, the present
invention also provides a gas calorific value control device
comprising:
a tank formed with a gas inlet and a gas outlet
separately and configured to time-lag mix a fuel gas to be supplied
to a combustion system;
a first calorific value measuring device for measuring a
calorific value fluctuation of the fuel gas which has been suppressed
by mixing of the fuel gas within the tank; and
a first controller for mixing a calorie decreasing gas or a
calorie increasing gas into the fuel gas by means of a mixer so that

18
the calorific value fluctuation measured by the first calorific value
measuring device falls within an allowable fluctuation range for the
fuel gas to become usable in the combustion system.
[0034]
It is possible that:
the above-described first calorific value measuring device
is located downstream of the mixer provided to a fuel gas supply
passage at a location downstream of the tank; and
the first controller is configured to perform a feedback
control for decreasing or increasing a calorie of the fuel gas by
means of the mixer so that the calorific value fluctuation measured
by the first calorific value measuring device falls within the
allowable fluctuation range for the fuel gas to become usable in the
combustion system.
[0035]
Another gas calorific value control device according to
the present invention may comprise:
a tank formed with a gas inlet and a gas outlet
separately and configured to time-lag mix a fuel gas to be supplied
to a combustion system;
a second calorific value measuring device for measuring a
calorific value fluctuation of the fuel gas which has been suppressed
by mixing of the fuel gas within the tank; and
a second controller configured to perform a feedforward
control for mixing a calorie decreasing gas or a calorie increasing
gas into the fuel gas by means of a mixer so that the calorific value

19
fluctuation measured by the second calorific value measuring device
falls within an allowable fluctuation range for the fuel gas to
become usable in the combustion system.
[0036]
The calorific value control device may further comprise:
a second calorific value measuring device, located at a
point on the fuel supply passage which is located between the tank
and the mixer, for measuring a calorific value fluctuation of the fuel
gas; and
a second controller configured to perform, in addition to
the feedback control for decreasing or increasing the calorie of the
fuel gas by means of the mixer, a feedforward control for decreasing
or increasing the calorie of the fuel gas so that a calorific value
fluctuation of the fuel gas falls within the allowable fluctuation
range for the fuel gas to become usable in the combustion system,
based on the calorific value fluctuation measured by the second
calorific value measuring device.
[0037]
Yet another a gas calorific value control device may
comprise:
a third calorific value measuring device for measuring a
calorific value fluctuation of a fuel gas at a point located upstream
of a tank formed with a gas inlet and a gas outlet separately; and
a second controller configured to estimate a calorific
value fluctuation of the fuel gas at the gas outlet of the tank by
using a simulation model which is formulated so as to simulate

20
suppression of a calorific value fluctuation to be made by time-lag
mixing of the fuel gas in the tank and perform a feedforward control
for decreasing or increasing a calorie of the fuel gas so that the
calorific value fluctuation of the fuel gas thus estimated falls within
an allowable fluctuation range for the fuel gas to become usable in a
combustion system.
[0038]
Yet another a gas calorific value control device may
comprise:
a third calorific value measuring device for measuring a
calorific value fluctuation of a fuel gas which exceeds a
predetermined calorific value fluctuation range at a point located
upstream of a tank formed with a gas inlet and a gas outlet
separately;
a third controller for decreasing or increasing a calorie of
the fuel gas at a location upstream of the tank so that the calorific
value fluctuation of the fuel gas falls within the predetermined
calorific value fluctuation range when the calorific value fluctuation
exceeding the predetermined fluctuation range is measured by the
third calorific value measuring device; and
a second controller configured to perform a feedforward
control for decreasing or increasing the calorie of the fuel at a
location on a fuel gas supply passage downstream of the tank so that
a calorific value fluctuation of the fuel gas at the gas outlet of the
tank, which is estimated from the calorific value fluctuation of the
fuel gas measured at the point located upstream of the tank by

21
using a simulation model formulated so as to simulate suppression
of a calorific value fluctuation to be made by time-lag mixing of the
fuel gas in the tank, falls within an allowable fluctuation range for
the fuel gas to become usable in a combustion system.
[0039]
Yet, another gas calorific value control device may
comprise:
a third calorific value measuring device for measuring a
calorific value fluctuation of a fuel gas at a point located upstream
of a tank formed with a gas inlet and a gas outlet separately;
a second controller configured to estimate a calorific
value fluctuation of the fuel gas at the gas outlet of the tank by
using a simulation model which is formulated so as to simulate
suppression of a calorific value fluctuation to be made by time-lag
mixing of the fuel gas in the tank and perform a feedforward control
for decreasing or increasing a calorie of the fuel gas based on the
calorific value fluctuation of the fuel gas thus estimated;
a mixer provided to a fuel gas supply passage;
a first calorific value measuring device located
downstream of the mixer for measuring a calorific value fluctuation
of the fuel gas to be supplied to a combustion system; and
a first controller configured to perform, in parallel with
the feedforward control, a feedback control for decreasing or
increasing the calorie of the fuel gas by means of the mixer so that
the calorific value fluctuation measured by the first calorific value
measuring device falls within an allowable fluctuation range for the

22
fuel gas to become usable in the combustion system.
[0040]
Yet another gas calorific value control device may
comprise:
a third calorific value measuring device for measuring a
calorific value fluctuation of a fuel gas which exceeds a
predetermined fluctuation range at a point located upstream of a
tank formed with a gas inlet and a gas outlet separately?
a third controller for decreasing or increasing a calorie of
the fuel gas at a location upstream of the tank so that the calorific
value fluctuation of the fuel gas falls within the predetermined
fluctuation range when the calorific value fluctuation exceeding the
predetermined fluctuation range is measured by the third calorific
value measuring device;
a second controller configured to perform a feedforward
control for decreasing or increasing the calorie of the fuel at a
location on a fuel gas supply passage downstream of the tank so that
a calorific value fluctuation of the fuel gas at the gas outlet of the
tank, which is estimated from the calorific fluctuation of the fuel
gas measured at the point located upstream of the tank by using a
simulation model formulated so as to simulate suppression of a
calorific value fluctuation to be made by time-lag mixing of the fuel
gas in the tank, falls within an allowable fluctuation range for the
fuel gas to become usable in a combustion system;
a mixer provided to the fuel gas supply passage; and
a first calorific value measuring device located

23
downstream of the mixer for measuring a calorific value fluctuation
of the fuel gas to be supplied to the combustion system; and
a first controller configured to perform, in parallel with
the feedforward control, a feedback control for decreasing or
increasing the calorie of the fuel gas by means of the mixer so that
the calorific value fluctuation measured by the first calorific value
measuring device falls within the allowable fluctuation range for the
fuel gas to become usable in the combustion system.
[0041]
In the above-described gas calorific value control device,
it is possible that:
the mixer is located within the tank or at an outside
surface of the tank for decreasing or increasing the calorie of the
fuel gas so that the calorific value fluctuation of the fuel gas falls
within the allowable fluctuation range for the fuel gas to become
usable in the combustion system; and
the calorie of the fuel gas is decreased or increased
within the tank or at the outside surface of the tank by means of the
mixer.
[0042]
In the above-described gas calorific value control device,
it is possible that:
the mixer is located on the fuel gas supply passage
upstream of the tank;
a monitoring controller is provided for monitoring an
average value of a calorific value fluctuation of the fuel gas

24
measured at a point located upstream of the mixer and an average
value of the calorific value fluctuation of the fuel gas measured at
the point located downstream of the mixer; and
the monitoring controller is imparted with a function of
decreasing or increasing the calorie of the fuel gas by means of the
mixer located upstream of the-tank so that the calorific Value
fluctuation of the fuel gas at the point located upstream of the tank
approximates to the calorific value fluctuation of the fuel gas at the
point located downstream of the tank when a fixed amount of an
average difference is detected between the average values.
Advantage of Invention
[0043]
According to the present invention, in supplying a
combustion system, such as a gas turbine, with a low-calorie gas
having a fluctuating calorific value or a like gas as a fuel gas, time-
lag mixing of the fuel gas makes it possible to suppress (or lessen) a
calorie value fluctuation of the fuel gas to a calorific value
fluctuation level meeting the combustion system. Thus, the calorie
of the fuel gas can be decreased or increased easily. That is, the
present invention makes it possible to lessen the amplitude of the
calorific value fluctuation by means of a tank, thereby suppressing
short-cycle and medium-cycle fluctuations to leave long-cycle
fluctuations mostly. For this reason, the present invention makes
it possible to bring the fuel gas having a fluctuating calorific value
into a stabilized fuel gas for use in the combustion system easily by
decreasing or increasing the calorie of the fuel gas. Thus, the

25
present invention can provide for a combustion system capable of a
stabilized continuous operation by decreasing the calorific value
fluctuation of the gas to within an allowable fluctuation range for
the fuel gas to become usable by the combustion system.
Brief Description of Drawings
[0044]
[FIG. 1] FIG. 1 is a piping diagram schematically illustrating a
gas turbine electric power generation system including a gas
calorific value control device according to a first embodiment of the
present invention.
[FIG. 2] FIG. 2 is a graph plotting a calorific value fluctuation of
a gas which was suppressed by the gas calorific value control device
shown in FIG. 1.
[FIG. 3] FIG. 3 is a piping diagram schematically illustrating a
part of a gas turbine electric power generation system including a
gas calorific value control device according to a second embodiment
of the present invention.
[FIG. 4] FIG. 4 is a graph plotting a calorific value fluctuation of
a gas which was suppressed by the gas calorific value control device
shown in FIG. 3.
[FIG. 5] FIG. 5 is a piping diagram schematically illustrating a
part of a gas turbine electric power generation system including a
gas calorific value control device according to a third embodiment of
the present invention.
[FIG. 6] FIG. 6 is a block diagram illustrating one example of a

26
simulation model used in the gas calorific value control device
according to the third embodiment shown in FIG. 5.
[FIG. 7] FIG. 7 is a piping diagram schematically illustrating a
part of a gas turbine electric power generation system including a
gas calorific value control device according to a fourth embodiment
of the pesent invention.
[FIG. 8] FIG. 8 is a graph plotting a calorific value fluctuation of
a gas which was suppressed by the gas calorific value control device
shown in FIG. 7.
[FIG. 9] FIG. 9 is a piping diagram schematically illustrating a
part of a gas turbine electric power generation system including a
gas calorific value control device according to a fifth embodiment of
the present invention.
[FIG. 10] FIG. 10 is a block diagram illustrating one example of a
simulation model used in the gas calorific value control device
according to the fifth embodiment shown in FIG. 9.
[FIG. 11] FIG. 11 is a piping diagram schematically illustrating a
conventional gas turbine electric power generation system.
[FIG. 12] FIG. 12 is a graph plotting a calorific value fluctuation in
the gas turbine electric power generation system shown in FIG. 11.
Description of Reference Characters
[0047]
l...gas calorific value control device
2... gas turbine
3...fuel gas supply passage
4...fuel gas producing system

27
5...tank
6...gas inlet
7...gas outlet
8...mixer
9...gas compressor
10...electric generator
11...control gas supply piping
12...calorie decreasing flow control valve
13...calorie decreasing gas supply device
14...calorie increasing flow control valve
15...calorie increasing gas supply device
16...calorific value measuring device
17...input path
18...established value
19...first controller
20...output path
21... distributor
22...flow rate
23...second calorific value measuring device
24...input path
25...second controller
26...output path
27...gas calorific value control device
29...third calorific value measuring device
30...input path
31...simulator

28
32...path
33... gas calorific value control device
35...gas calorific value control device
37...second mixer
38...third controller (monitoring controller)
39...output path
40... distributor
41...calorie decreasing flow control valve
42...calorie decreasing gas supply device
43...calorie increasing flow control valve
44...calorie increasing gas supply device
45...second control gas supply piping
46...gas calorific value control device
S...gas turbine electric power generation system
Best Mode for Carrying Out the Invention
[0046]
Hereinafter, a gas calorific value control device and a gas
calorific value control method using the same according to the
present invention will be described with reference to the attached
drawings. In the following description, a gas turbine will be
illustrated as a combustion system. Embodiments to be described
below are each configured to be capable of decreasing or increasing
the calorific value of a fuel gas.
[0047]
FIG. 1 is a piping diagram schematically illustrating a

29
gas turbine electric power generation system S including a gas
calorific value control device 1 according to a first embodiment of
the present invention, wherein the gas calorific value control device
1 of the present invention is provided to a fuel gas supply passage 3
configured to supply the fuel gas to a gas turbine 2.
[0048]
The fuel gas supply passage 3 is configured to supply the
gas turbine 2 with a low-calorie gas or the like (hereinafter will be
referred to as "fuel gas") produced by a fuel gas producing system 4
(for example a blast furnace) as a fuel. The fuel gas supply passage
3 is provided with a tank 5 formed with a gas inlet 6 and a gas
outlet 7 separately.
[0049]
The tank 5 is formed to have a predetermined volume
and configured to allow the fuel gas passing through the fuel gas
supply passage 3 to flow into the tank 5 through the gas inlet 6 and
then flow out of the tank 5 through the gas outlet 7. The tank 5
functions as a buffer tank which allows portions of the fuel gas
which continuously flow thereinto through the gas inlet 6 while
fluctuating in calorific value to be time-lag mixed with portions of
the fuel gas which reside in the tank 5 after having already flowed
thereinto and then to be discharged out of the tank 5 through the
separate gas outlet 7. Even when the fuel gas has a fluctuating
calorific value, the time-lag mixing makes it possible to decrease the
range of the calorific value fluctuation of the fuel gas and lower the
calorific value fluctuation speed.

30
[0050]
Specifically, portions of the fuel gas which have flowed
into the tank 5 at a time provide such a distribution as to allow
some portions to flow out through the gas outlet 7 relatively shortly
and cause some portions to reside within the tank 5 for a relatively
long time. Since fresh portions of the fuel gas newly flow into the
tank 5 through the gas inlet 6 consecutively, the portions of the fuel
gas which flowed into the tank 5 in the past and those that have
newly flowed thereinto are mixed together incessantly. In this way,
portions of the fuel gas continuously flowing into the tank 5 with a
fluctuating calorific value are mixed with time-lags within the tank
5. In the present Description and Claims, this operation is referred
to as "time-lag mixing". The tank 5 performing the time-lag mixing
operation functions to suppress the calorific value fluctuation of the
fuel gas. As a result, the fuel gas flowing out of the tank 5 through
the gas outlet 7 has a decreased calorific value fluctuation range
and a lowered fluctuation speed. That is, the calorific value
fluctuation is largely suppressed (or lessened).
[0051]
Assuming that: the calorific value fluctuation of the fuel
gas at the gas inlet 6 is represented by a sine curve of an angular
velocity w; mixing within the tank 5 is complete mixing; and the
time constant is T, the buffering effect of the tank 5 is expressed by:
outlet fluctuation amplitude/inlet fluctuation amplitude == Gain =
1/(1+w2-T2)1/2. Accordingly, as GO or T (i.e., the volume of the tank)
increases, Gain decreases, namely, the calorific value fluctuation

31
range of the fuel gas at the outlet decreases. Thus, the fluctuation
suppressing effect can be obtained. The diagrammatic
representations, which are put above the fuel gas supply passage 3
in the figure, each represents a calorific value fluctuation of the fuel
gas schematically.
[0052]
The time-lag mixing by the tank 5 is an important
feature of the present invention. Since the calorific fluctuation is
thus lessened in advance by time-lag mixing of the fuel gas within
the tank 5, the calorific value fluctuation of the fuel gas flowing on
the downstream side of the tank 5 can be stably controlled so as to
fall within an allowable gas property fluctuation range which is
characteristic of the combustion system by decreasing or increasing
the calorie of the fuel gas.
[0053]
There is no limitation on the structure of the tank 5 as
long as the tank 5 has the predetermined volume. For example, the
tank 5 may be either a tank of the invariable internal volume type
having an invariable internal volume or a tank of the variable
internal volume type used as a device (gas holder) for monitoring
demand-supply balance of gas in a conventional gas turbine system
or the like. Such variable internal volume type tanks include a
tank having an airtightly fitted lid member which is vertically
slidable in accordance with the internal pressure of the tank. Such
a tank can be diverted to the tank 5 which can exercise the effect of
suppressing the calorific value fluctuation of the fuel gas. It is

32
possible to provide plural tanks 5 arranged in series or parallel.
[0054]
For the time-lag mixing of fuel gas to be achieved more
effectively within the tank 5, the tank 5 may be provided with a
stirring device for stirring and mixing the fuel gas having flowed
tereinto through the gas inlet 6 or a perforated plate or the like
incorporated therein to allow the fuel gas having flowed thereinto
through the gas inlet 6 to pass through multiple perforations in
order to mix the fuel gas.
[0055]
On a portion of the fuel gas supply passage 3 which is
located downstream of the tank, there is provided a mixer 8 for
mixing a calorie decreasing or increasing gas into the fuel gas in
order to suppress the calorific value fluctuation of the fuel gas
having flowed out of the tank 5. On the downstream side of the
mixer 8, there are provided a gas compressor 9 configured to
compress the fuel gas and the gas turbine 2 configured to combust
the fuel gas compressed by the gas compressor 9 in order to drive an
electric generator 10.
[0056]
The mixer 8 is connected to control gas supply piping 11
configured to supply the calorie decreasing or increasing gas to the
mixer 8. The control gas supply piping 11 is provided with a calorie
decreasing gas supply device 13 connected thereto through a calorie
decreasing flow control valve 12 configured to control the flow rate
of the calorie decreasing gas and a calorie increasing gas supply

33
device 15 connected thereto through a calorie increasing flow control
valve 14 configured to control the flow rate of the calorie increasing
gas.
[0057]
Examples of such calorie decreasing gases which can be
employed include inert gases, air, steam, waste nitrogen and
exhaust gases from combustion systems and the like. Nitrogen gas
(N2) can be suitably used as an inert gas. However, it is needless to
say that the inert gas is not limited to N2, but may be carbon dioxide
(CO2), helium (He) or the like. Examples of such calorie increasing
gases which can be employed include medium-calorie gases and
high-calorie gases such as natural gas and coke oven gas (COG).
[0058]
A calorific value measuring device 16 is provided to the
fuel gas supply passage 3 at a location downstream of the mixer 8
for measuring the calorific value of the fuel gas passing through the
fuel gas supply passage 3. The calorific value measuring; device 16
may comprise a so-called calorimeter for directly measuring the
calorific value of a gas, a device for determining the content
(density) of a flammable component, and a like device. In cases
where importance is attached to the detecting speed, use of a
flammable gas density detecting device is presently preferable. A
density detecting device meeting the kind of a major flammable
component contained in the fuel gas to be used or the kind of a
flammable component which is responsible for a major calorific
value fluctuation may be used for detecting the density of such a

34
component.
[0059]
The calorific value of the fuel gas flowing on the
downstream side of the mixer 8 is monitored by means of the
calorific value measuring device 16. A value measured by the
calorific value measuring device 16 is transmitted as an input signal
to a first controller 19 through an input path 17, the first controller
19 being configured to compare the measured value with a
predetermined established value 18 previously established to meet
the gas turbine 2 (combustion system) used. The first controller 19
is a PI controller. The first controller 19 takes charge of feedback
control. A control signal for decreasing or increasing the calorie of
the fuel gas passing through the fuel gas supply passage 3, which is
generated as a result of comparison made by the first controller 19,
is transmitted as an output signal to the calorie decreasing flow
control valve 12 or the calorie increasing flow control valve 14
through an output path 20 via a distributor 21. In this way, the
feedback control is performed.
[0060]
The following description is directed to a control over the
fuel gas passing through the fuel gas supply passage 3 with a
fluctuating calorific value by the gas calorific value control device 1
thus configured according to the first embodiment for adjusting the
calorific value fluctuation range of the fuel gas to within an
allowable fluctuation range for the fuel gas to become usable as a
stabilized fuel gas for the gas turbine 2 (combustion system).

35
[0061]
The fuel gas supplied from the fuel gas producing system
4 through the fuel gas supply passage 3 is introduced into the tank 5
through the gas inlet 6 and then subjected to time-lag mixing within
the tank 5. As already described, the tank 5 allows the fuel gas to
flow therein to continuously, and portions of the fuel gas which have
flowed into the tank 5 at a time provide such a distribution as to
allow some portions to flow out through the gas outlet 7 relatively
shortly and cause some portions to reside within the tank 5 for a
relatively long time. Fresh portions of the fuel gas newly flowing
into the tank 5 consecutively and the portions of the fuel gas which
flowed into the tank 5 in the past are mixed together incessantly.
Thus, calorific value fluctuations of the fuel gas supplied from the
fuel gas producing system 4 which have large fluctuation ranges are
suppressed. As a result, the fuel gas flows out of the tank 5
through the gas outlet 7 with its large calorific value fluctuations
suppressed (or lessened).
[0062]
In this way, large calorific value fluctuations of the fuel
gas are suppressed by the tank 5 which is provided to the fuel gas
supply passage 3 and is capable of realizing time-lag mixing of the
fuel gas. As a result, the tank 5 facilitates a control for mixing the
calorie decreasing or increasing gas into the fuel gas on the
downstream side of the tank 5 while suppressing the calorific value
fluctuation of the fuel gas.
[0063]

36
FIG. 2 is a graph plotting a calorific value fluctuation
which was suppressed (or lessened) by the gas calorific value control
device of FIG. 1. Specifically, FIG. 2 shows a result of simulation of
a calorific value fluctuation which was suppressed (or lessened)
under the conditions that: the tank 5 shown in FIG. 1 had a volume
of 40,000 m3; and the fuel gas fluctuating in its calorie was supplied
at a flow rate of 280,000 Nm3/hr. The horizontal axis represents
time (in seconds) and the vertical axis represents the gas calorific
value (MJ/kg) of the fuel gas.
[0064]
As can be seen from this example of a calorific value
fluctuation range lessened by the tank 5 shown in the figure, a
calorific value of the fuel gas supplied from the fuel gas producing
system 4 (original fluctuation) fluctuates greatly at the inlet of the
tank as represented by the dashed double-dotted line in the figure,
while, in contrast, a calorific value fluctuation of the fuel gas at the
outlet of the tank after time-lag mixing within the tank 5
(suppressed fluctuation) was in a condition represented by the
broken line in which large calorific value fluctuations were
suppressed. Specifically, the fuel gas before flowing into the tank 5
had a gas calorie fluctuating from about 5.3 MJ/kg to about 8.8
MJ/kg, while the fuel gas flowing out of the tank 5 had a gas calorie
fluctuating from about 5.8 MJ/kg to about 6.8 MJ/kg. That is, the
fluctuation range was decreased largely. With respect to
fluctuation cycles, short-cycle fluctuations and medium-cycle
fluctuations were eliminated and long-cycle fluctuations remained

37
mostly as shown. This effect tends to become more conspicuous as
the volume of the tank 5 increases relative to the supply flow rate of
the fuel gas. In cases where the original fluctuation has a
relatively short fluctuation cycle and a relatively small fluctuation
range, the tank 5, even when decreased in its volume from the
economical point of view, is still effective.
[0065]
The calorific value measuring device 16 located on the
downstream side of the mixer 8 measures the calorific value of the
fuel gas passing through the fuel gas supply passage 3. A value
measured by the calorific value measuring device 16 is transmitted
as an input signal to the first controller 19 through the input path
17. The first controller 19 compares the measured value
transmitted from the calorific value measuring device 19 with the
predetermined established value 18 previously established to meet
the gas turbine 2 used.
[0066]
If it is decided from the result of comparison that the
calorie of the fuel gas passing through the fuel gas supply passage 3
has to be lowered from the value measured by the calorific value
measuring device 16, a control signal is transmitted to the calorie
decreasing flow control valve 12 through the output path 20 via the
distributor 21 in order to supply the mixer 8 with a required amount
of the calorie decreasing gas from the calorie decreasing gas supply
device 13. On the other hand, if it is decided that the calorie of the
fuel gas has to be increased, a control signal is transmitted to the

38
calorie increasing flow control valve 14 through the output path 20
via the distributor 21 in order to supply the mixer 8 with a required
amount of the calorie increasing gas from the calorie increasing gas
supply device 15. In this way, the calorific value fluctuation range
of the fuel gas to be supplied to the gas turbine 2 is controlled so as
not to exceed the allowable fluctuation range for the fuel gas to
become usable in the gas turbine 2. As can be seen from FIG. 2,
the calorific value fluctuation having controlled by the mixer 8,
which is represented by the solid line, comprised long-cycle and
small-range calorific value fluctuations as a result of suppression of
large calorific value fluctuations. Thus, the fuel gas was brought
into a stabilized fuel gas having a calorific value fluctuation
lessened to within the allowable fluctuation range for the fuel gas to
become usable in the gas turbine 2.
[0067]
In decreasing or increasing the calorie of the fuel gas by
means of the mixer 8, the gas calorific value control device 1
according to the first embodiment performs the feedback control for
mixing the calorie decreasing or increasing gas into the fuel gas of
which large calorific value fluctuations have been suppressed by the
tank 5 as described above, based on the calorific value fluctuation of
the fuel gas flowing on the downstream side of the mixer 8, thereby
making it possible to stabilize the calorific value of the fuel gas
easily. In addition, since this control is performed over the fuel gas
with its large calorific value fluctuations suppressed, it is possible
to decrease the required amount of the calorie decreasing or

39
increasing gas to be supplied to the fuel gas.
[0068]
If the established calorific value fluctuation range of the
fuel gas for the gas turbine 2 is ±10% of a reference calorific value
(average value) for example, the control gas has to be simply
supplied at a constant rate on the downstream side of the tank 5 in
some cases, provided the tank 5 has such a volume as to equalize
the average calorific value of the fuel gas flowing on the downstream
side of the tank 5 to the reference calorific value established for the
gas turbine 2.
[0069]
While this embodiment is configured to decrease or
increase the calorific value of the fuel gas, a control such as to
supply the calorie decreasing gas and the calorie increasing gas at
the same time may be performed under some condition. If the fuel
gas and the combustion system meet certain conditions, the control
device 1 may be configured to perform only one of the calorie
decreasing operation and the calorie increasing operation, thereby
suppressing the calorific value fluctuation of the fuel gas by using
only one of the calorie decreasing gas and the calorie increasing gas.
[0070]
The mixer 8 may be located within the tank 5 or at an
outside surface of the tank 5 for decreasing or increasing the calorie
of the fuel gas at that location. Such a structural feature can
render the system compact.
[0071]

40
FIG. 3 is a piping diagram schematically illustrating a
part of a gas turbine electric power generation system including a
gas calorific value control device according to a second embodiment
of the present invention. The second embodiment is configured to
perform a feedforward control based on a measured calorific value
fluctuation of the fuel gas-passing through a portion of the fuel gas
supply passage 3 which extends between the tank 5 and the mixer 8,
in addition to the feedback control based on a signal from the
calorific value measuring device 16 located downstream of the mixer
8 according to the foregoing first embodiment. Like reference
characters are used to denote like parts throughout the first and
second embodiments for the purpose of omitting the description
thereof.
[0072]
As shown, a portion of the fuel gas supply passage 3
which extends between the tank 5 and the mixer 8 is provided with
a second calorific value measuring device 23. The calorific value of
the fuel gas passing through that portion of the fuel gas supply
passage 3, which is measured by the second calorific value
measuring device 23, is sent to a second controller 25 through an
input path 24. In the second embodiment, the second controller 25
outputs a control signal for controlling over a residual calorific
value fluctuation remaining in the fuel gas of which the calorific
value fluctuation has been suppressed by the tank 5. The second
controller 25, which takes charge of the feedforward control, may be
integrated with the aforementioned first controller 19.

41
[0073]
As in the first embodiment, the calorific value measuring
device 16 located downstream of the mixer 8 measures the calorific
value of the fuel gas passing through the fuel gas supply passage 3
and the calorific value thus measured is sent to the first controller
19 through the input path 17.The first controller 19 compares the
measured value with the predetermined established value 18
previously established to meet the gas turbine 2 used. When the
calorie of the fuel gas passing through the fuel gas supply passage 3
has to be decreased, a calorie decreasing control signal is sent to the
output path 20. On the other hand, when the calorie of the fuel gas
has to be increased, a calorie increasing control signal is sent to the
output path 20.
[0074]
Subsequently, the calorie decreasing or increasing control
signal is corrected by the calorie decreasing or increasing signal
outputted from the second controller 25 through an output path 26.
If it is decided from the result of correction made to the control
signal from the first controller 19 by the control signal from the
second controller 25 that the calorie of the fuel gas passing through
the fuel gas supply passage 3 has to be decreased, a control signal is
transmitted to the calorie decreasing flow control valve 12 via the
distributor 21 in order to supply the mixer 8 with a required amount
of the calorie decreasing gas from the calorie decreasing gas supply
device 13. On the other hand, if it is decided that the calorie of the
fuel gas has to be increased, a control signal is transmitted to the

42
calorie increasing flow control valve 14 via the distributor 21 in
order to supply the mixer 8 with a required amount of the calorie
increasing gas from the calorie increasing gas supply device 15.
[0075]
In decreasing or increasing the calorie of the fuel gas by
means of the mixer 8, the gas calorific value control device 27
according to the second embodiment performs the feedforward
control for mixing the calorie decreasing or increasing gas into the
fuel gas based on residual calorific value fluctuation remaining in
the fuel gas flowing on the upstream side of the mixer 8 after having
flowed out of the tank 5 in order to adjust the calorific value of the
fuel gas, in addition to the feedback control for mixing the calorie
decreasing or increasing gas into the fuel gas of which large calorific
value fluctuations have been suppressed by the tank 5 based on the
calorific value fluctuation of the fuel gas flowing on the downstream
side of the mixer 8 in order to adjust the calorific value of the fuel
gas as in the first embodiment. As compared with the first
embodiment, the second embodiment thus configured is capable of
following up more a rapid calorific value fluctuation, thereby stably
adjusting the calorific value of the fuel gas to within the
predetermined fluctuation range. Since the second embodiment
controls the fuel gas with its large calorific value fluctuations
suppressed like the first embodiment, it is possible to decrease the
required amount of the calorie decreasing or increasing gas to be
supplied to the fuel gas.
[0076]

43
As described above, the second embodiment is configured
to perform the feedforward control in addition to the feedback
control. However, since the calorific value fluctuation range of the
fuel gas flowing on the downstream side of the tank 5 has been
decreased by the tank 5, the second embodiment may be configured
such that: the second calorific value measuring device 23 measures
the calorific value of the fuel gas passing through the fuel gas
supply passage 3 and inputs the calorific value thus measured to the
second controller 25; the second controller 25 compares the
measured value with the predetermined established value 18
previously established to meet the gas turbine 2 based on the
calorific value thus measured and the flow rate of the fuel gas
passing through the fuel gas supply passage 3; and the second
controller 25 outputs either a calorie decreasing control signal to the
output path 20 when the calorie of the fuel gas passing through the
fuel gas supply passage 3 has to be decreased or a calorie increasing
control signal to the output path 20 when the calorie of the fuel gas
has to be increased. In this case, the feedforward control is such
that: a mixing rate of the calorie decreasing or increasing gas which
is required to adjust the calorific value of the resulting mixed gas to
a predetermined value is calculated based on the calorific value and
the flow rate of the fuel gas before mixing with the calorie
decreasing or increasing gas; and a required mixing rate control
using the calculated mixing rate as a mixing value is performed to
achieve accurate mixing. This control is included in the
feedforward control performed by the second controller 25 only.

44
[0077]
FIG. 4 is a graph plotting a calorific value fluctuation of
a gas which was lessened by the gas calorific value control device 27
shown in FIG. 3. Specifically, FIG. 4 shows a result of simulation
of a calorific value fluctuation made under the same condition as in
FIG. 2. According to the second embodiment, the calorific value
fluctuation controlled by the mixer 8, which is represented by the
solid line in the figure, comprised long-cycle calorific value
fluctuations having smaller fluctuation ranges than in FIG. 2 as a
result of suppression of large calorific value fluctuations. Thus, it
is possible to bring the fuel gas into a stabilized fuel gas having an
allowable fluctuation range for the gas turbine 2.
[0078]
FIG. 5 is a piping diagram schematically illustrating a
part of a gas turbine electric power generation system including a
gas calorific value control device according to a third embodiment of
the present invention. The third embodiment is configured such
that: a simulation model is previously formulated so as to estimate a
calorific value fluctuation at the gas outlet 7 from a calorific value
fluctuation at the gas inlet 6 of the tank 5; the calorific value
fluctuation at the outlet of the tank 5 is estimated from a signal
indicative of a calorific value of the fuel gas measured by a third
calorific value measuring device 29 provided to the upstream side of
the tank 5 by using the simulation model; and a feedforward control
for decreasing or increasing the calorie of the fuel gas by means of
the mixer 8 is performed based on the calorific value fluctuation

45
thus estimated. Like reference characters are used to denote like
parts throughout the second and third embodiments for the purpose
of omitting the description thereof.
[0079]
As shown, a portion of the fuel gas supply passage 3
which is located upstream of the tank 5 is provided with the third
calorific value measuring device 29. The calorific value of the fuel
gas passing through the fuel gas supply passage 3 which is
measured by the third calorific value measuring device 29 is sent to
a simulator 31 through an input path 30, the simulator 31
incorporating the simulation model therein.
[0080]
The simulation model previously incorporated in the
simulator 31 comprises simulation models each formulated so as to
meet a buffer tank to be used based on the result of simulation of a
buffer tank model by the finite element method or the like. For
example, such a simulation model is formulated for the tank 5
having a predetermined volume and supplied with a predetermined
flow rate of gas by using the sum total of products obtained by
multiplication of signal intensities of respective of plural systems
each comprising a first order lag and a dead time by respective
constant multiplication factors, wherein a correction equivalent to a
time lag essential to a detecting device is made to each of time
constants used.
[0081]
FIG. 6 is a block diagram showing one example of a

46
simulation model used in the gas calorific value control device
according to the third embodiment shown in FIG. 5. The above-
described simulation model is formulated by using the sum total of
products obtained by multiplication of signal intensities of
respective of plural systems each comprising a first order lag and a
dead time by respective constant multiplication factors, For the
convenience of illustration, the example shown is based on three
systems. Specifically, a measure signal outputted by the third
calorific value measuring device 29 is corrected by a lag
compensation factor (l+Ta*s)/(l+Tb*s) appearing on the upstream
side of the simulation model in the figure for compensating for a
first order lag of the measuring device. A calorific value
fluctuation at the gas outlet 7 of the tank 5 is estimated from the
signal thus corrected by using the sum total of products obtained by
multiplication of signal intensities of respective of plural systems
each comprising a first order lag and a dead time by respective
constant multiplication factors. In FIG. 6, s represents a Laplace
transformation parameter; Ta and Tb represent lag compensating
constants; T1, T2 and T3 represent first order lags; L1; L2 and L3
represent dead times; and G1, G2 and G3 represent are constant
multiplication factors.
[0082]
A signal indicative of the calorific value fluctuation at
the gas outlet 7 of the tank 5 estimated by such a simulation model
is sent to the second controller 25 through a path 32. The second
controller 25, in turn, compares the signal with the predetermined

47
established value 18 previously established to meet the gas turbine
2 in view of the flow rate 22.
[0083]
If it is decided from the result of comparison that the
calorie of the fuel gas passing through the fuel gas supply passage 3
has to be lowered from the value measured by the third calorific
value measuring device 29, a control signal is transmitted to the
calorie decreasing flow control valve 12 through the output path 20
via the distributor 21 in order to supply the mixer 8 with a required
amount of the calorie decreasing gas from the calorie decreasing gas
supply device 13. On the other hand, if it is decided that the
calorie of the fuel gas has to be increased, a control signal is
transmitted to the calorie increasing flow control valve 14 through
the output path 20 via the distributor 21 in order to supply the
mixer 8 with a required amount of the calorie increasing gas from
the calorie increasing gas supply device 15.
[0084]
Even when a rapid calorific value fluctuation occurs in
the fuel gas, the gas calorific value control device 33 according to
the third embodiment measures the rapid calorific value fluctuation
at a point located upstream of the tank 5 and then performs a
control meeting the calorific value fluctuation by using the
simulation model, thereby making it possible to suppress the
calorific value fluctuation with a high follow-up capability. Further,
the gas calorific value control device 33 according to the third
embodiment is capable of accommodating such a situation that a

48
time lag would occur in the measurement by the second calorific
value measuring device 23 of the second embodiment.
[0085]
FIG. 7 is a piping diagram schematically illustrating a
part of a gas turbine electric power generation system including a
gas calorific value control device according to a fourth embodiment
of the present invention. The fourth embodiment is configured to
perform the feedback control according to the first or second
embodiment in addition to the feedforward control according to the
third embodiment. Like reference characters are used to denote
like parts throughout the second to fourth embodiments for the
purpose of omitting the description thereof.
[0086]
As shown, the fourth embodiment includes, in addition to
the configuration shown in FIG. 5, a configuration wherein: the
calorific value measuring device 16 located downstream of the mixer
measures the calorific value of the fuel gas passing through the fuel
gas supply passage 3 and inputs the calorific value thus measured to
the first controller 19; the first controller 19 compares the measured
value with the predetermined established value 18 previously
established to meet the gas turbine 2; and when the calorie of the
fuel gas passing through the fuel gas supply passage 3 has to be
decreased, a calorie decreasing control signal is outputted to the
output path 20, or when the calorie of the fuel gas has to be
increased, a calorie increasing control signal is outputted to the
output path 20.

49
[0087]
Subsequently, the calorie decreasing or increasing
feedback control signal is corrected by the calorie decreasing or
increasing feedforward control signal outputted from the second
controller 25. If it is decided from the result of correction made to
the control signal from the first controller 19 by the control signal
from the second controller 25 that the calorie of the fuel gas passing
through the fuel gas supply passage 3 has to be decreased, a control
signal is transmitted to the calorie decreasing flow control valve 12
via the distributor 21 in order to supply the mixer 8 with a required
amount of the calorie decreasing gas from the calorie decreasing gas
supply device 13. On the other hand, if it is decided that the
calorie of the fuel gas has to be increased, a control signal is
transmitted to the calorie increasing flow control valve 14 via the
distributor 21 in order to supply the mixer 8 with a required amount
of the calorie increasing gas from the calorie increasing gas supply
device 15.
[0088]
FIG. 8 is a graph plotting a calorific value fluctuation of
a gas which was suppressed (or lessened) by the gas calorific value
control device shown in FIG. 7. As represented by the solid line,
the calorific value fluctuation, which had been controlled by the
feedforward control for controlling the calorific value fluctuation of
the fuel gas flowing on the upstream side of the tank 5 by using the
simulation model as well as by the feedback control based on the
calorific value fluctuation of the fuel gas flowing on the downstream

50
side of the mixer 8, comprised long-cycle calorific value fluctuations
having small fluctuation ranges as a result of suppression of large
calorific value fluctuations. Thus, the gas calorific value control
device of this embodiment makes it possible to bring the fuel gas
into a stabilized fuel gas having a calorific value fluctuation within
the allowable fluctuation range for the gas turbine 2,
[0089]
Even when a rapid calorific value fluctuation occurs in
the fuel gas, the gas calorific value control device 35 according to
the fourth embodiment measures the rapid calorific value
fluctuation at a point located upstream of the tank 5 and then
performs a control meeting the calorific value fluctuation by using
the simulation model, thereby making it possible to suppress the
calorific value fluctuation with a high follow-up capability. Further,
the gas calorific value control device 35 according to the fourth
embodiment is capable of accommodating such a situation that a
time lag would occur in the measurement by the second calorific
value measuring device 23 of the gas calorific value control device
27 according to the second embodiment.
[0090]
Further, this embodiment employs the feedforward
control using the simulator 31 incorporating therein the simulation
model which is capable of simulating the characteristics of a real
tank to estimate the calorific value of the fuel gas at the tank outlet
highly accurately while compensating for a time lag in measurement
by making good use of the residence time of gas within the tank

51
which is longer than a measurement time of the third calorific value
measuring device 29 located upstream of the tank 5. Thus, the
present embodiment makes it possible to realize a satisfactory
follow-up capability based on the feedforward control, thereby
decreasing the range of residual calorific value fluctuation of the
fuel gas flowing on the inlet side of the gas turbine 2 to within the
allowable limits in order for the system to realize a stabilized
continuous operation.
[0091]
FIG. 9 is a piping diagram schematically illustrating a
part of a gas turbine electric power generation system including a
gas calorific value control device according to a fifth embodiment of
the present invention. The fifth embodiment includes, in addition
to the configuration of the fourth embodiment, a configuration
capable of controlling the calorific value fluctuation of the fuel gas
even when the average value of the calorific value fluctuation
increases or decreases by a fixed range as schematically represented
by a diagrammatic representation put above the fuel gas supply
passage 3 in the figure. Like reference characters are used to
denote like parts throughout the fourth and fifth embodiments for
the purpose of omitting the description thereof.
[0092]
As shown, a portion of the fuel gas supply passage 3
which is located upstream of the tank 5 is provided with a second
mixer 37, while a portion of the fuel gas supply passage 3 which is
located upstream of the second mixer 37 provided with a third

52
calorific value measuring device 29. The calorific value of the fuel
gas passing through the fuel gas supply passage 3 which is
measured by the third calorific value measuring device 29 is sent to
a third controller 38 through an input path 30. The calorific value
of the fuel gas which is measured by the calorific value measuring
device 16 located downstream of the mixer 8 on the downstream side
of the tank 5 is also sent to the third controller 38 through the input
path 17. The third controller 38 monitors an increase or decrease
in the average value of calorific value fluctuation of the fuel gas
flowing on the upstream side of the tank 5 by a fixed range relative
to the average value of calorific value fluctuation of the fuel gas
flowing on the downstream side of the mixer 8. Thus, the third
controller 38 serves as a monitoring controller.
[0093]
When the fixed range of an increase or decrease is
measured in the average value of calorific value fluctuation of the
fuel gas flowing on the upstream side of the tank 5, the third
controller 38 outputs either a calorie decreasing control signal to a
calorie decreasing flow control valve 41 through an output path 39
via a distributor 40 in order to supply the second mixer 37 with a
required amount of the calorie decreasing gas from a calorie
decreasing gas supply device 42 through second control gas supply
piping 45 when the calorie of the fuel gas has to be decreased, or a
calorie increasing control signal to a calorie increasing flow control
valve 43 through the output path 39 via the distributor 40 in order
to supply the second mixer 37 with a required amount of the calorie

53
increasing gas from a calorie increasing gas supply device 44
through the second control gas supply piping 45 when the calorie of
the fuel gas has to be increased.
[0094]
The calorific value of the fuel gas passing through the
fuel gas supply passage 3 which is measured by the third calorific
value measuring device 29 is inputted to the simulator 31
incorporating a simulation model therein. The control signal
outputted from the third controller 38 to the output path 39 is also
sent to the simulator 31.
[0095]
FIG. 10 is a block diagram showing one example of a
simulation model incorporated in the simulator 31 of the gas
calorific value control device 46 according to the fifth embodiment.
With reference to this figure, description will be made of a control
for decreasing the calorie of the fuel gas having a high average
value of calorific value fluctuation as represented by the
diagrammatic representation put on the upstream side of the tank 5
in FIG. 9. In this case, the calorie decreasing flow control valve 41
shown in FIG. 9 is controlled so as to supply the second mixer 37
with the calorie decreasing gas from the calorie decreasing gas
supply device 42. Like the foregoing simulation model, the
simulation model used in this example is formulated by using the
sum total of products obtained by multiplication of signal intensities
of respective of plural systems each comprising a first order lag and
a dead time by respective constant multiplication factors. For the

54
convenience of illustration, the simulation model shown is based on
three systems.
[0096]
In the case of this simulation model, when a difference
occurs in the average value of calorific value fluctuation of the fuel
gas flowing on the upstream side of the tank 5, a correction is made
at a location upstream of the simulation model. Specifically, a
measure signal outputted by the third calorific value measuring
device 29 is corrected by a lag compensation factor
(l+Ta*s)/(l+Tb*s) appearing on the upstream side of the simulation
model in the figure for compensating for a first order lag of the
measuring device. The signal thus corrected is further corrected by
the third controller 38 after supply of the calorie decreasing gas in
order to correct the difference in the average value of calorific value
fluctuation. A calorific value fluctuation at the gas outlet 7 of the
tank 5 is estimated from the signal thus corrected by using the sum
total of products obtained by multiplication of signal intensities of
respective of plural systems each comprising a first order lag and a
dead time by respective multiplication factors. The signs used in
FIG. 10 are same as those used in FIG. 6; specifically, s represents a
Laplace transformation parameter; Ta and Tb represent lag
compensating constants; T1, T2 and T3 represent first order lags; L1,
L2 and L3 represent dead times; and G1, G2 and G3 represent
constant multiplication factors. The expression appearing in the
second controller 25 is a differential expression of a fluctuation.
[0097]

55
A signal indicative of the calorific value fluctuation at
the gas outlet 7 of the tank 5 estimated by such a simulation model
is sent to the second controller 25 through the path 32. The second
controller 25, in turn, outputs a control signal for controlling a
residual calorific value fluctuation estimated to remain in the fuel
gas haying been subjected to suppression of the average difference
in calorific value fluctuation by the tank 5.
[0098]
On the other hand, as in the fourth embodiment, the
calorific value measuring device 16 located downstream of the mixer
8 measures the calorific value of the fuel gas passing through the
fuel gas supply passage 3 and inputs the calorific value thus
measured to the first controller 19; the first controller 19 compares
the measured value with the predetermined established value 18
previously established to meet the gas turbine 2; and when the
calorie of the fuel gas passing through the fuel gas supply passage 3
has to be decreased, a control signal for decreasing the calorie of the
fuel gas is outputted to the output path 20.
[0099]
Subsequently, the calorie decreasing control signal is
corrected by the control signal outputted from the second controller
25 to the output path 26. If it is decided from the result of
correction made to the control signal from the first controller 19 by
the control signal from the second controller 25 that the calorie of
the fuel gas passing.through the fuel gas supply passage 3 has to be
decreased, a control signal is transmitted to the calorie decreasing

56
flow control valve 12 via the distributor 21 in order to supply the
mixer 8 with a required amount of the calorie decreasing gas from
the calorie decreasing gas supply device 13. In this way, the
calorific value of the fuel gas is adjusted to within the allowable
fluctuation range.
[0100]
The control operation for decreasing the calorie of the
fuel gas has been described here. However, when the calorie of the
fuel gas has to be increased, a control signal is transmitted to the
calorie increasing flow control valve 14 via the distributor 21 in
order to supply the mixer 8 with a required amount of the calorie
increasing gas from the calorie increasing gas supply device 15.
[0101]
Even when the average value of calorific value
fluctuation of the fuel gas increases or decreases by a fixed amount,
the gas calorific value control device 46 according to the fifth
embodiment is capable of suppressing the increase or decrease in
the average value of calorific value fluctuation at a location
upstream of the tank 5. Thus, the gas calorific value control device
46 can perform a stabilized control such as to adjust the calorific
value fluctuation of the fuel gas to within the allowable fluctuation
range for the fuel gas to become usable in the gas turbine 2 even
when the average value of calorific value fluctuation of the fuel gas
is changing.
[0102]
Like the other embodiments, this embodiment may be

57
configured to perform a control such as to supply the calorie
decreasing gas and the calorie increasing gas at the same time
under some condition. If the fuel gas meets a certain condition, the
control device 46 may be configured to perform only one of the
calorie decreasing operation and the calorie increasing operation in
order to suppress the average value of calorific value fluctuation of
the fuel gas by means of only one of the calorie decreasing gas and
the calorie increasing gas.
[0103]
Use of the gas calorific value control device (or method)
according to any one of the foregoing embodiments makes it possible
to stabilize the calorific value fluctuation of each of various fuel
gases by lessening the calorific value fluctuation to within the
allowable fluctuation range for a combustion system reliably,
thereby utilizing such fuel gases effectively and efficiently.
[0104]
While any one of the foregoing embodiments includes the
gas turbine as a combustion system, the combustion system
according to the present invention is not limited to any gas turbine.
The foregoing gas calorific value control devices are applicable to
other combustion systems including a boiler, heating oven and
incinerator for example.
[0105]
While any one of the foregoing embodiments is configured
to decrease or increase the calorific value of a fuel gas, an
embodiment configured to perform only one of the calorie decreasing

58
control and the calorie increasing control is possible. Alternatively,
an embodiment configured to perform both of the calorie decreasing
control and the calorie increasing control at the same time is
possible.
[0106]
While any one of the foregoing embodiments includes
controllers having respective individual functions, such controllers
may be integrated together as desired.
[0107]
Examples of fuel gases for use in the present invention
include lowcalorie gases such as blast furnace gas (BFG), converter
gas (LDG), coal mine gas (CMG) contained in coal seams, by-product
gases produced by the direct iron reduction process and the smelting
reduction ironmaking process, tail gas produced by the GTL (Gas-to-
Liquid) process, byproduct gas accompanying an oil refining process
for refining oil from oil sands, gas produced during rubbish
incineration using plasma, methane gas (Landfill gas) produced
during fermentation and decomposition of general waste including
kitchen garbage in a landfill, and by-product gases accompanying
chemical reaction between other similar materials. Such fuel gases
include not only such lowcalorie gases but also medium-calorie
gases and high-calorie gases. It is needless to say that the present
invention can use the aforementioned gases either as a single gas or
as mixed gases resulting from appropriate mixing of two or more
different types of such gases.
[0108]

59
Since any one of the foregoing embodiments is illustrated
in a conceptual figure for description of basic functions, associated
auxiliary units or devices and mounted components (including, for
example, valve, starting device, transformer, shut-off device, tanks
and the like), which are actually provided, are omitted from the
figures and desrription.
Industrial Applicability
[0109]
The present invention is useful as a gas calorific value
control device which is capable of suppressing a calorific value
fluctuation of a gas having fluctuating gas properties thereby
bringing the gas into a stabilized fuel gas to be supplied to a
combustion system such as a gas turbine, boiler, heating oven or
incinerator.

60
CLAIMS
[1] A method of controlling a gas calorific value, comprising
the steps of:
suppressing a calorific value fluctuation of a fuel gas to
be supplied to a combustion system by subjecting the fuel gas to
time-lag mixing within a tank formed with a gas inlet and a gas
outlet separately;
measuring a calorific value fluctuation of the fuel gas
having been thus suppressed; and
decreasing or increasing a calorie of the fuel gas so that
the calorific value fluctuation thus measured falls within an
allowable fluctuation range for the fuel gas to become usable in said
combustion system.
[2] The method according to claim 1, wherein:
the calorific value fluctuation of the fuel gas having been
suppressed is measured at a point on a fuel gas supply passage
which is located downstream of said tank; and
the calorie of the fuel gas is decreased or increased by a
feedback control at a location upstream of the calorific value
measurement point on said fuel gas supply passage so that the
calorific value fluctuation thus measured falls within said allowable
fluctuation range for the fuel gas to become usable in said
combustion system.

61
[3] The method according to claim 1, wherein.:
the calorific value fluctuation of the fuel gas having been
suppressed is measured at a point on said fuel gas supply passage
which is located downstream of said tank; and
the calorie of the fuel gas is decreased or increased by a
feedforward control at a location downstream of the calorific value
measurement point on said fuel gas supply passage so that the
calorific value fluctuation thus measured falls within said allowable
fluctuation range for the fuel gas to become usable in said
combustion system.
[4] The method according to claim 2, wherein:
a calorific value fluctuation of the fuel gas is measured
at a point on said fuel gas supply passage which is located between
said tank and the location on said fuel gas supply passage at which
the calorie of the fuel gas is decreased or increased; and
the calorie of the fuel gas is decreased or increased by a
feedforward control performed in addition to said feedback control
so that the calorific value fluctuation thus measured falls within
said allowable fluctuation range for the fuel gas to become usable in
said combustion system.
[5] A method of controlling a gas calorific value, comprising
the steps of:
formulating a simulation model simulating suppression
of a calorific value fluctuation to be made by time-lag mixing of a

62
fuel gas in a tank formed with a gas inlet and a gas outlet
separately;
estimating a calorific value fluctuation of the fuel gas at
said gas outlet of said tank from a calorific value fluctuation of the
fuel gas measured at a point located upstream of said tank by using
said simulation model; and
performing a feedforward control for decreasing or
increasing a calorie of the fuel gas at a location downstream of said
tank so that the calorific value fluctuation of the fuel gas thus
estimated falls within an allowable fluctuation range for the fuel
gas to become usable in a combustion system.
[6] A method of controlling a gas calorific value, comprising
the steps of:
decreasing or increasing a calorie of a fuel gas at a
location upstream of a tank formed with a gas inlet and a gas outlet
separately so that a calorific value fluctuation of the fuel gas falls
within a predetermined calorific value fluctuation range of the fuel
gas when a calorific value fluctuation exceeding said predetermined
calorific value fluctuation range is measured at a point located
upstream of said tank; and
performing a feedforward control for decreasing or
increasing the calorie of the fuel gas at a location on a fuel gas
supply passage downstream of said tank so that a calorific value
fluctuation of the fuel gas at said gas outlet of said tank, which is
estimated from the calorific value fluctuation of the fuel gas

63
measured at the point located upstream of said tank by using a
simulation model formulated so as to simulate suppression of a
calorific value fluctuation to be made by time-lag mixing of the fuel
gas having a decreased or increased calorie in said tank, falls within
an allowable fluctuation range for the fuel gas to become usable in a
combustion system.
[7] A method of controlling a gas calorific value, comprising
the steps of:
formulating a simulation model simulating suppression
of a calorific value fluctuation to be made by time-lag mixing of a
fuel gas in a tank formed with a gas inlet and a gas outlet
separately;
estimating a calorific value fluctuation of the fuel gas at
said gas outlet of said tank from a calorific value fluctuation of the
fuel gas measured at a point located upstream of said tank by using
said simulation model;
performing a feedforward control for decreasing or
increasing a calorie of the fuel gas based on the calorific value
fluctuation of the fuel gas thus estimated;
measuring a calorific value fluctuation of the fuel gas to
be supplied to a combustion system at a point on a fuel gas supply
passage which is located downstream of said tank; and
performing a feedback control, in parallel with said
feedforward control, for decreasing or increasing the calorie of the
fuel gas at a location upstream of the calorific value measurement

64
point on said fuel gas supply passage so that the calorific value
fluctuation thus measured falls within an allowable fluctuation
range for the fuel gas to become usable in said combustion system.
[8] A method of controlling a gas calorific value, comprising
the steps of:
decreasing or increasing a calorie of a fuel gas at a
location upstream of a tank formed with a gas inlet and a gas outlet
separately so that a calorific value fluctuation of the fuel gas falls
within a predetermined calorific value fluctuation range of the fuel
gas when a calorific value fluctuation exceeding said predetermined
calorific value fluctuation range is measured at a point located
upstream of said tank;
performing a feedforward control for decreasing or
increasing the calorie of the fuel based on a calorific value
fluctuation of the fuel gas at said gas outlet of said tank, which is
estimated from the calorific value fluctuation of the fuel gas
measured at the point located upstream of said tank by using a
simulation model formulated so as to simulate suppression of a
calorific value fluctuation to be made by time-lag mixing of the fuel
gas having a decreased or increased calorie in said tank;
measuring a calorific value fluctuation of the fuel gas to
be supplied to a combustion system at a point on a fuel gas supply
passage which is located downstream of said tank; and
performing a feedback control, in parallel with said
feedforward control, for decreasing or increasing the calorie of the

65
fuel gas at a location upstream of the calorific value measurement
point on said fuel gas supply passage so that the calorific value
fluctuation thus measured falls within an allowable fluctuation
range for the fuel gas to become usable in said combustion system.
[9] The method according to any one of claims 4 to 8,
wherein said simulation model is formulated for a tank having a
predetermined volume and supplied with a predetermined flow rate
of gas by using the sum total of products obtained by multiplication
of signal intensities of respective of plural systems each comprising
a first order lag and a dead time by respective constant
multiplication factors, wherein a correction equivalent to a time lag
essential to a detecting device is made to each of time constants
used.
[10] The method according to claim 2 or 5, wherein an
operation of decreasing or increasing the calorie of the fuel gas so
that the calorific value fluctuation of the fuel gas falls within said
allowable fluctuation range for the fuel gas to become usable in said
combustion system, is performed within said tank or at an outside
surface of said tank.
[11] The method according to claim 7 or 8, wherein:
an average value of the calorific value fluctuation of the
fuel gas measured at the point located upstream of said tank and an
average value of the calorific value fluctuation of the fuel gas

66
measured at the point on said fuel gas supply passage which is
located downstream of said tank are monitored; and
when a fixed amount of an average difference is detected
between said average values, the calorie of the fuel gas is decreased
or increased at a location upstream of said tank so that the calorific
value fluctuation of the fuel gas at the point located upstream of
said tank approximates to the calorific value fluctuation of the fuel
gas at the point on said fuel gas supply passage which is located
downstream of said tank.
[12] A gas calorific value control device comprising:
a tank formed with a gas inlet and a gas outlet
separately and configured to time-lag mix a fuel gas to be supplied
to a combustion system;
a first calorific value measuring device for measuring a
calorific value fluctuation of the fuel gas which has been suppressed
by mixing of the fuel gas within said tank; and
a first controller for mixing a calorie decreasing gas or a
calorie increasing gas into the fuel gas by means of a mixer so that
the calorific value fluctuation measured by the first calorific value
measuring device falls within an allowable fluctuation range for the
fuel gas to become usable in said combustion system.
[13] The gas calorific value control device according to claim
12, wherein;
said first calorific value measuring device is located

67
downstream of said mixer provided to a fuel gas supply passage at a
location downstream of said tank; and
said first controller is configured to perform a feedback
control for decreasing or increasing a calorie of the fuel gas by
means of said mixer so that the calorific value fluctuation measured
by said first calorific value measuring device falls within said
allowable fluctuation range for the fuel gas to become usable in said
combustion system.
[14] A gas calorific value control device comprising:
a tank formed with a gas inlet and a gas outlet
separately and configured to time-lag mix a fuel gas to be supplied
to a combustion system;
a second calorific value measuring device for measuring a
calorific value fluctuation of the fuel gas which has been suppressed
by mixing of the fuel gas within said tank; and
a second controller configured to perform a feedforward
control for mixing a calorie decreasing gas or a calorie increasing
gas into the fuel gas by means of a mixer so that the calorific value
fluctuation measured by said second calorific value measuring
device falls within an allowable fluctuation range for the fuel gas to
become usable in said combustion system.
[15] The gas calorific value control device according to claim
13, further comprising:
a second calorific value measuring device, located at a

68
point on said fuel gas supply passage which is located between said
tank and said mixer, for measuring a calorific value fluctuation of
the fuel gas; and
a second controller configured to perform, in addition to
said feedback control for decreasing or increasing the calorie of the
fuel gas by means of said mixer feedforward control for decroasing
or increasing the calorie of the fuel gas so that a calorific value
fluctuation of the fuel gas falls within said allowable fluctuation
range for the fuel gas to become usable in said combustion system,
based on the calorific value fluctuation measured by said second
calorific value measuring device.
[16] A gas calorific value control device comprising:
a third calorific value measuring device for measuring a
calorific value fluctuation of a fuel gas at a point located upstream
of a tank formed with a gas inlet and a gas outlet separately; and
a second controller configured to estimate a calorific
value fluctuation of the fuel gas at said gas outlet of said tank by
using a simulation model which is formulated so as to simulate
suppression of a calorific value fluctuation to be made by time-lag
mixing of the fuel gas in said tank and perform a feedforward
control for decreasing or increasing a calorie of the fuel gas so that
the calorific value fluctuation of the fuel gas thus estimated falls
within an allowable fluctuation range for the fuel gas to become
usable in a combustion system.

69
[17] A gas calorific value control device comprising:
a third calorific value measuring device for measuring a
calorific value fluctuation of a fuel gas which exceeds a
predetermined fluctuation range at a point located upstream of a
tank formed with a gas inlet and a gas outlet separately;
a third controller for decreasing or increasing a calorie of
the fuel gas at a location upstream of said tank so that the calorific
value fluctuation of the fuel gas falls within said predetermined
calorific value fluctuation range when the calorific value fluctuation
exceeding said predetermined fluctuation range is measured by said
third calorific value measuring device; and
a second controller configured to perform a feedforward
control for decreasing or increasing the calorie of the fuel at a
location on a fuel gas supply passage downstream of said tank so
that a calorific value fluctuation of the fuel gas at said gas outlet of
said tank, which is estimated from the calorific value fluctuation of
the fuel gas measured at the point located upstream of said tank by
using a simulation model formulated to simulate suppression of a
calorific value fluctuation to be made by time-lag mixing of the fuel
gas in said tank, falls within an allowable fluctuation range for the
fuel gas to become usable in a combustion system.
[18] A gas calorific value control device comprising:
a third calorific value measuring device for measuring a
calorific value fluctuation of a fuel gas at a point located upstream
of a tank formed with a gas inlet and a gas outlet separately;

70
a second controller configured to estimate a calorific
value fluctuation of the fuel gas at said gas outlet of said tank by
using a simulation model which is formulated so as to simulate
suppression of a calorific value fluctuation to be made by time-lag
mixing of the fuel gas in said tank and perform a feedforward
control for decreasing or increasing a calorie of the fuel gas based on
the calorific value fluctuation of the fuel gas thus estimated;
a mixer provided to a fuel gas supply passage;
a first calorific value measuring device located
downstream of said mixer for measuring a calorific value fluctuation
of the fuel gas to be supplied to a combustion system; and
a first controller configured to perform, in parallel with
said feedforward control, a feedback control for decreasing or
increasing the calorie of the fuel gas by means of said mixer so that
the calorific value fluctuation measured by said first calorific value
measuring device falls within an allowable fluctuation range for the
fuel gas to become usable in said combustion system.
[19] A gas calorific value control device comprising:
a third calorific value measuring device for measuring a
calorific value fluctuation of a fuel gas which exceeds a
predetermined fluctuation range at a point located upstream of a
tank formed with a gas inlet and a gas outlet separately;
a third controller for decreasing or increasing a calorie of
the fuel gas at a location upstream of said tank so that the calorific
value fluctuation of the fuel gas falls within said predetermined

71
fluctuation range when the calorific value fluctuation exceeding said
predetermined fluctuation range is measured by said third calorific
value measuring device;
a second controller configured to perform a feedforward
control for decreasing or increasing the calorie of the fuel at a
location on a fuel gas supply passage downstream of said tank so
that a calorific value fluctuation of the fuel gas at said gas outlet of
said tank, which is estimated from the calorific value fluctuation of
the fuel gas measured at the point located upstream of said tank by-
using a simulation model formulated so as to simulate suppression
of a calorific value fluctuation to be made by time-lag mixing of the
fuel gas in said tank, falls within an allowable fluctuation range for
the fuel gas to become usable in a combustion system;
a mixer provided to said fuel gas supply passage;
a first calorific value measuring device located
downstream of said mixer for measuring a calorific value fluctuation
of the fuel gas to be supplied to said combustion system; and
a first controller configured to perform, in parallel with
said feedforward control, a feedback control for decreasing or
increasing the calorie of the fuel gas by means of said mixer so that
the calorific value fluctuation measured by said first calorific value
measuring device falls within said allowable fluctuation range for
the fuel gas to become usable in said combustion system.
[20]
The gas calorific value control device according to claim

72
13 or 16, wherein;
said mixer is located within said tank or at an outside
surface of said tank for decreasing or increasing the calorie of the
fuel gas so that the calorific value fluctuation of the fuel gas falls
within said allowable fluctuation range for the fuel gas to become
usable in said combustion system; and
the calorie of the fuel gas is decreased or increased
within said tank or at said outside surface of said tank by means of
said mixer.
[21] The gas calorific value control device according to claim
18 or 19, wherein:
said mixer is located on said fuel gas supply passage
upstream of said tank;
a monitoring controller is provided for monitoring an
average value of a calorific value fluctuation of the fuel gas
measured at a point located upstream of said mixer and an average
value of the calorific value fluctuation of the fuel gas measured at
the point located downstream of said mixer; and
said monitoring controller is imparted with a function of
decreasing or increasing the calorie of the fuel gas by means of said
mixer located upstream of said tank so that the calorific value
fluctuation of the fuel gas at the point located upstream of said tank
approximates to the calorific value fluctuation of the fuel gas at the
point located downstream of said tank when a fixed amount of an
average difference is detected between said average values.

A gas calorific value control method is provided which is
capable of suppressing a calorific value fluctuation of a fuel gas and
supplying the fuel gas as a stabilized fuel gas. The gas calorific
value control method includes the steps of suppressing a calorific
value fluctuation of a fuel gas to be supplied to a combustion system
(2) by subjecting the fuel gas to time-lag mixing within a tank (5)
formed with a gas inlet (6) and a gas outlet (7) separately;
measuring a calorific value fluctuation of the fuel gas having been
thus suppressed; and decreasing or increasing a calorie of the fuel
gas at a location downstream of the tank (5) so that the calorific
value fluctuation thus measured falls within an allowable
fluctuation range for the fuel gas to become usable in the
combustion system (2).

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=hMCOJU5yodUDVvlLpwh0lA==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 270533
Indian Patent Application Number 3180/KOLNP/2007
PG Journal Number 01/2016
Publication Date 01-Jan-2016
Grant Date 29-Dec-2015
Date of Filing 29-Aug-2007
Name of Patentee KAWASAKI JUKOGYO KABUSHIKI KAISHA
Applicant Address 1-1, HIGASHIKAWASAKI-CHO 3-CHOME,CHUO-KU, KOBE-SHI HYOGO 6508670
Inventors:
# Inventor's Name Inventor's Address
1 OTA HIDEAKI KAWASAKI PLANT SYSTEMS KABUSHIKI KAISHA, 1-1, HIGASHIKAWASAKI-CHO 3-CHOME, CHUO-KU, KOBE-SHI HYOGO 650-8670
2 SAKO MASAAKI KAWASAKI PLANT SYSTEMS KABUSHIKI KAISHA, 1-1, HIGASHIKAWASAKI-CHO 3-CHOME, CHUO-KU, KOBE-SHI HYOGO 650-8670
3 FUJISAKI YUJIRO KAWASAKI PLANT SYSTEMS KABUSHIKI KAISHA, 1-1, HIGASHIKAWASAKI-CHO 3-CHOME, CHUO-KU, KOBE-SHI HYOGO 650-8670
PCT International Classification Number F23K 5/00, F02C 7/22
PCT International Application Number PCT/JP2005/002606
PCT International Filing date 2005-02-18
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA