Title of Invention

"PROCESS FOR PREPARING PHTHALOYL CHLORIDE"

Abstract ABSTRACT "A PROCESS FOR PREPARING PHTHALOYL CHLORIDE OF THE FORMULA (I)" A process for preparing phthaloyl chloride of the formula (I) •1 in which phthalic anhydride of the formula (II) is reacted with phosgene in the presence of a catalyst, characterized in that the catalyst used is an N,N-disubstituted formamide of the general formula (III) in which R' and R^ are each independently - Ca-Cg-cycloalkyl, - Ce-Cio-aryl or - C7-Ci2-arylalk;yl and wherein the said process is carried out at a temperature range of 20°C to 150°C and pressure in the range of 0.1 to 50 bar.
Full Text



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WE CLAIM:
1. A process for preparing phthaloyl chloride of the formula (I)
O
o
in which phthalic anhydride of the formula (II)
O
is reacted with phosgene in the presence of a catalyst, characterized in that the catalyst
used is an N,N-disubstituted formamide of the general formula (III)
V ^'
in which
R' and R^ are each independently
- Cs-Cg-cycloalkyl,
- Ce-Cio-aryl or
- C7-Ci2-arylalkyl
and wherein the said process is carried out at a temperature range of 20°C to 150°C and
pressure in the range of 0.1 to 50 bar.
2. A process for preparing phthaloyl chloride of the formula (I)
o
o
comprising:
reacting a phthalic anhydride of the formula (II)
O
with phosgene in the presence of a catalyst;
wherein the catalyst used is an N,N-disubstituted formamide of the general formula (III)
> - \ , (ni)
H R
in which:
R' and R^ are each, independently, a straight-chain or branched C8-C22-alkyl- or -alkenyl
radical, wherein the total molecular weight of the N,N-disubstituted formamide is at least
269 g/mol.
3. The process as claimed in Claim 1, wherein the N,N-disubstituted formamide of the
formula (III) used has an R^ and R^ which are each independently a Cs-Cg cycloalkyl
radical.
4. A process for preparing phthaloyl chloride of the formula (I)
O
CCc! ®
o
comprising:
reacting a phthalic anhydride of the formula (II)
0
with phosgene in the presence of a catalyst;
wherein the catalyst used is an N,N-disubstituted formamide of the general formula (III)
/ C - N (III)
H R
in which R' and R^ are each, independently a benzyl, phenyl, phenylethyl, phenylpropyl,
naphthyl, naphthylmethyl or naphthylethyl radicals.
5. The process as claimed in Claim 1, wherein the N,N-disubstituted formamide of the
general formula (III) used is
- N,N-dioctylformamide,
- N,N-dinonylformamide,
- N,N-didecylformamide,
- N,N-diundecylformamide,
- N,N-didodecylformamide,
- N,N-ditridecylformamide,
- N,N-ditetradecylformamide,
- N,N-dipentadecylformamide,
- N,N-dihexadecylformamide,
- N,N-dioctadecylformamide,
- N,N-dicyclopentylformamide,
- N,N-dicyclohexylformamide,
- N,N-dibenzylformamide,
- N-methyl-N-benzylformamide or
- N-methyl-N-naphthylmethylformamide.
6. The process as claimed in Claim 1, wherein the N,N-disubstituted formamides of the
formula (III) are prepared by reacting the corresponding amine of the formula HNR'R^
where R' and R^ may each be as defined for the formula (III) with formic acid.
7. The process as claimed in Claim 1, wherein 1.0 mol to 3.0 mol of phosgene are used for 1
mol of phthalic anhydride of the formula (II).
8. The process as claimed in Claim 1, wherein, based on 1 mol of phthalic anhydride of the
formula (II), a total of 0.01-0.20 mol of N,N-disubstituted formamide of the formula (III)
is used.
9. The process as claimed in Claim 1, wherein phthalic anhydride is initially charged in an
inert diluent and the phosgene and the N,N-disubstituted formamide of the formula (III)
are subsequently each independently metered in continuously or "semi-continuously".
10. The process as claimed in Claim 9, wherein the N,N-disubstituted formamide of the
formula (III) metered in is dissolved in an inert solvent which is selected from the inert
solvent of the phthalic anhydride and a different inert solvent.
11. The process as claimed in Claim 1, wherein the phthalic anhydride is initially charged in
an inert solvent together with the entire amount or a portion of the N,N-disubstituted
formamide of the formula (III), the mixture is then heated to the reaction temperature and
the phosgene and any remaining N,N-disubstituted formamide of the formula (III) are
metered in continuously or "semicontinuously".
12. The process as claimed in Claim 1, wherein the N,N-disubstituted formamide of the
formula (III) used has and R' and R^ which are each the same Ca-Cg-cycloalkyl radical.
13. The process as claimed in claim 1, wherein the N,N-disubstituted formamide of the
formula (III) used has and R^ and R^ which are each a cyclopentyl or a cyclohexyl
radical.
14. The process as claimed in Claim 2, wherein 1.0 mol to 3.0 mol of phosgene are used for 1
mol of phthalic anhydride of the formula (II).
15. The process as claimed in Claim 12, wherein 1.0 mol to 3.0 mol of phosgene are used for
1 mol of phthalic anhydride of the formula (II).
16. The process as claimed in Claim 2, wherein, based on 1 mol of phthalic anhydride of the
formula (II), a total of 0.01 to 0.20 mol of N,N-disubstituted formamide of the formula
(III) is used.
17. The process as claimed in Claim 12, wherein, based on 1 mol of phthalic anhydride of the
formula (II), a total of 0.01 to 0.20 mol of N,N-disubstituted formamide of the formula
(III) is used.
18. The process as claimed in Claim 9, wherein the N,N-disubstituted formamide of the
formula (III) metered in is initially melted and then metered in as a melt.
Dated this 16* day of May 2005 t-^ 'p^
[DEBASHISH BANERJEE]
OF REMFRY & SAGAR
ATTORNEY FOR THE APPLICANT[S]

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=ILzIiQ+cS0PCGvFH5lbXFg==&loc=+mN2fYxnTC4l0fUd8W4CAA==


Patent Number 270993
Indian Patent Application Number 1251/DEL/2005
PG Journal Number 05/2016
Publication Date 29-Jan-2016
Grant Date 29-Jan-2016
Date of Filing 16-May-2005
Name of Patentee LANXESS DEUTSCHLAND GMBH
Applicant Address D-51369 LEVERKUSEN, GERMANY.
Inventors:
# Inventor's Name Inventor's Address
1 ANDREAS JOB WILHELM-SCHLOMBS-ALLEE 4, 50858 KOLN, GERMANY.
PCT International Classification Number C07C 63/22
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 1020040248079 2004-05-17 Germany