Title of Invention

METHOD FOR PRINTING DIGITAL IMAGES ON PLASTIC CONTAINERS

Abstract A method for printing digital images on plastic containers having curved surfaces, including providing a series of hollow plastic containers, moving the containers along a track past first and second digital printing locations, and printing first and second digital images on the curved container surfaces while maintaining the container being printed under internal pressure and while firmly holding the container being printed at spaced locations thereon.
Full Text 04-212-1-PCT
TITLE: PRINTING PLASTIC CONTAINERS WITH DIGITAL IMAGES
BACKGROUND OF THE INVENTION
The present invention relates to plastic containers having digital images printed
thereon, particularly curved plastic containers.
Conventional techniques for printing onto curved plastic containers are subject to
significant drawbacks. For example, it is difficult to obtain proper registration between
colors, and changing images, designs or wording is expensive and time consuming.
Inkjet printing with multiple nozzles is useful for flat surfaces. However, it is
difficult to satisfactorily use multiple nozzles on curved surfaces.
It would be highly desirable to print a digitally generated image directly onto a
plastic container, particularly a curved plastic container, wherein the printing can be done
at a reasonable speed and at a reasonable cost.

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SUMMARY OF THE INVENTION
The present invention provides for printing digital images or indicia directly onto
a plastic container, particularly a curved, plastic container, and accomplishing this in a
continuous operation at a reasonable speed and at a reasonable cost. Full color digital
graphic images or indicia may be directly printed onto containers at multiple areas
thereon.
In accordance with the present invention a series of plastic containers are firmly
held and moved to and from a first digital printing location and a first digital image is
printed thereon at the first printing location on a first printing area on the containers, with
the containers held at the top thereof and at a second position spaced from the top thereof,
preferably at the base. Desirably, the containers are moved from the first digital printing
location to a second digital printing location and a second digital image printed thereon
on a second printing area on the containers spaced from the first printing area, with the
containers held at the top thereof and at a second area spaced from the top, preferably at
the base. The containers are preferably maintained under internal pressure while the
digital image or images are printed thereon.
The steps of digitally printing the digital image directly onto the plastic container
prints the digital images directly onto a preformed container, for example onto an
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injection molded or blow molded container, such as polyethylene terephthalate (PET) or
high density polyethylene (HDPE). The digital printing operation may print the digital
image directly onto the plastic container as by jetting ink through an inkjet print head and
onto the container surface. The ink may be a UV-reactive ink, in which case after
printing the ink may be cured by exposure to UV light. One may also, for example, treat
the container surface to be printed prior to the printing operation, as by flame treatment,
corona treatment or plasma jet treatment.
Further features of the present invention will be discussed hereinbelow.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will be more readily understandable from a consideration of
the following illustrative drawings, wherein:
Figure 1 is a top view of the container conveyer with containers;
Figure 2 is a side view of one embodiment of the container flow and treatment;
Figure 3 is a side view of an alternate embodiment of the container flow and
treatment;
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Figure 4 is a side view of the container clamp assembly; and
Figure 5 is an enlarged side view of an alternate embodiment of the container
flow and treatment.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
As can be seen from Figures 1 - 3, a conveyer assembly 10 is provided to move
the containers 11 through the treatment procedure in the direction of flow 12. The
containers 11 enter the conveyer assembly from infeed conveyer 14 at container entry 16
and are secured in container clamp assembly 18. The clamp assembly secures the
containers 11 at two spaced areas, as shown in Figures 1 and 4, by container base holder
20 and container top holder 22. It is preferred to hold the container at the top and bottom,
although one could employ a top holder plus a second holder spaced therefrom, as on the
sidewall. This prevents the containers from moving in any direction except for the
direction of container flow 12. The base holder 20 and top holder 22 are synchronized to
maintain the same velocity and relationship to each other at all times. Naturally, a
commercial operation may have more than one conveyer assembly line.
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As can be seen, particularly in Figures 2 and 3, the containers 11 are curved, as
for example, round or oval, and have a container radius or curved portion 24. The
container track 26 also contains a radius of the curved portion 28 at the first printing site
30 which should substantially equal the container radius 24 to be printed in order to
facilitate the digital printing operation.
Upon clamping container 11 at the container entry 16 internal pressure is applied
to the inside of the container via air pressure means 32 and pressure line 34 (Figure 4)
through the clamp assembly 18, as for example, through top holder 22. Preferably, a
pressure regulator 36 is provided to regulate the air pressure, as for example, from 0.125
- 10.0 psi. This internal pressure will be maintained throughout the treatment procedure
and provides a consistent distance of the container surface from the inkjet head and/or a
consistent contact pressure for the container surface to the ink roller if the indirect inkjet
method is used.
As the containers enter the track curved portion or radius 28 they first pass
through a first pre-treatment location A-l, see Figures 2 and 3. The pre-treatment
location will serve to raise the surface energy of the container on the first container
surface 38 to insure ink adhesion thereon, as for example, a heat treatment or corona
treatment.
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The containers will then pass the first printing site 30, area B-l in Figures 2 and 3.
The containers will then have the first printing applied on the first container surface 38 at
printing site 30, which may be a direct drop on demand inkjet head as shown in Figure 3,
or an indirect drop on demand inkjet pad 40 as shown in Figure 2. U.V. ink will be
applied directly to the first surface 38 of the containers in one pass. The inkjet may apply
multicolor graphics of high quality as desired.
The printed containers will then pass through a first curing station C-l, which will
cure the ink or inks applied at the first printing site 30. This may be an ultra violet light
source or other radiant curing method.
The containers 11 then enter a straight section 42 of container track 26 where they
are rotated, as for example, 180°, to expose second surface 44 of the containers to the
second printing site 46, as by the clamp assembly 18 or other rotating means. The second
container surface 44 is spaced from the first container surface 38, desirably an area
opposed to the first container surface, as 180° therefrom.
After rotation the containers 11 with container first surface 38 having printing
thereon are moved through a second pre-treatment area A-2 where the surface energy of
the container on the container second surface 44 is raised as at the first pre-treatment area
A-l. The containers will then pass the second printing site 46, area B2, wherein the
second printing will be performed on the second surface 44 of the containers.
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Similar to first printing site 30, printing at the second printing site may be a direct drop
on demand inkjet head as shown in Figure 3 or an indirect drop on demand inkjet pad 40
as shown in Figure 2. Also, at the second printing site 46 U.V. ink will be applied
directly to the second surface 44 of the containers in one pass, as multicolor graphics of
high quality, as desired.
The printed containers will then pass through a second curing station C-2 which
will cure the ink or inks applied at the second printing site. Here again, this may be an
ultra violet light source other radiant curing method.
The container clamp assembly 18 will then release the containers, printed on two
sides or two locations and pass them on to an out-feed conveyer or storage and return to
repeat the cycle.
In the printing procedure it is desirable to maintain a plurality of print heads at a
constant distance and perpendicularity from the non-planar container surface during the
printing process. A plurality of print heads may be desirably articulated during the
printing process to maintain a constant distance and perpendicularity from the non-planar
container surface. A plurality of sensors may be use.d to measure the curvature of the
non-planar surface and to control the articulation of the plurality of print heads to
maintain the constant distance and perpendicularity from the non-planar surface. The
print heads and/or container are desirably moved at a constant velocity relative to the
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non-planar surface during the printing process. Also real time control is preferably
provided to the printing control system to determine the relative position of the non-
planar surface to the printing process. The foregoing features provide improved digital
printing on the curved container surface.
Thus, for example, as shown in Figure 5 which shows an enlarged view of the
first printing site 30, area B-l, the conveyer system or container track 26 can be straight.
The containers 11 with their container radius or curved portions 24 pass under print heads
50 which are each separately movable up and down perpendicular to the direction of the
container flow 52 in the direction of print head movement 54 by suitable motive means as
articulation device 56. A constant distance or spacing between the container surface to
be printed and the print heads is therefore maintained by the use of measuring device or
sensor 58, such as a laser sensor, which determines the location of the surface to be
printed and provides electronic feedback to the articulation device 56 for appropriately
moving the print heads. Thus, as the containers pass under the print heads each head may
move up and down as desired independent of each other and coordinated to the desired
printing location. Subsequent processing will proceed in a manner after that shown in
Figures 2 and 3 with a straight container track, desirably rotating the container, and
printing at the second printing side.
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Thus, the present invention provides an improved procedure for printing digital
images or indicia directly onto a curved plastic container. The procedure is continuous
and efficient and enables two sides or two areas to be efficiently printed.
It is to be understood that the invention is not limited to the illustrations described
and shown herein, which are deemed to be merely illustrative of the best modes of
carrying out the invention, and which are susceptible of modification of form, size,
arrangement of parts and details of operation. The invention rather is intended to
encompass all such modifications which are within its spirit and scope as defined by the
claims.
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WHAT IS CLAIMED IS:
(1) A method for printing digital images on plastic containers having curved
surfaces, which comprises:
providing a series of hollow plastic containers each having a curved external
surface;
moving said containers along a track and past a first and second digital
printing location;
first printing a first digital image on said curved surface of each container at
said first printing location while maintaining said container being printed
under internal pressure and while holding said container being printed at
spaced locations thereon; and
second printing a second digital image on said curved surface of each
container at said second printing location while maintaining said container
being printed under internal pressure and while holding said container being
printed at spaced locations thereon.
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(2) A method according to Claim 1 wherein the first digital image is printed on a
first printing area of said containers, and the second digital image is printed
on a second printing area of said containers.
(3) A method according to Claim 2, wherein the containers are held at the top and
base thereof.
(4) A method according to Claim 2, wherein said first and second printing
locations are spaced from each other.
(5) A method according to Claim 2, wherein said track includes at least one
curved portion, wherein at least the first printing location is adjacent the track
curved portion.
(6) A method according to Claim 5, wherein said track includes two curved
portions, with the first and second printing location being adjacent a separate
track curved portion.
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(7) A method according to Claim 5, wherein the radius of the track curved
portion substantially equals the container radius to be printed.
(8) A method according to Claim 2, including providing internal pressure to the
container during the printing steps.
(9) A method according to Claim 8, including holding said containers during
printing by a clamp assembly, and applying pressure to the container through
the clamp assembly.
(10) A method according to Claim 2, including regulating air pressure within the
containers during printing to from 0.125 to 10.0 psi.
(11) A method according to Claim 2, wherein said containers pass through a pre-
treatment step prior to printing.
(12) A method according to Claim 11, wherein said pre-treatment is one of a heat
treatment and corona treatment.
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(13) A method according to Claim 11, wherein said containers pass through a
curing step after printing.
(14) A method according to Claim 2, wherein said containers are rotated after the
first printing step and before the second printing step to expose said second
printing location to said second printing.
(15) A method according to Claim 2, wherein said track is a straight track.
(16) A method according to Claim 2, including providing a plurality of print
heads at each printing location, wherein said print heads are articulated to
maintain a constant distance from the curved container surface to be printed.
(17) A method according to Claim 16, including moving the print heads and
curved container surface to maintain a constant distance with respect to each
other.
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(18) A method according to Claim 17, wherein a sensor determines the location of
the container surface to be printed and provides electronic feedback to an
articulation device which moves the print heads.
(19) A method according to Claim 18, including a plurality of independently
movable print heads.
(20) A method according to Claim 14, wherein the first and second digital images
are printed on opposed sides of each container.
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SN-11/219, 411
Case 04-212-1
AMENDMENTS TO THE CLAIMS
Please add the following claims.
Claim 21 (new): A plastic container having non-planar surfaces with digital
images thereon, which comprises:
a hollow plastic container having non-planar external surfaces, said container
having a first multiple color, digital image on a first non-planar surface, and a second
multiple color digital image on a second non-planar surface, wherein said second non-
planar surface is spaced from said first non-planar surface.
Claim 22 (new): A container according to claim 21, wherein said non-planar
surfaces are curved surfaces.
Claim 23 (new): A container according to claim 22, wherein said first and second
curved surfaces are on opposed surfaces.
Claim 24 (new): A container according to claim 22, wherein said container is one
of oval and round.
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SN 11/219,411
Case 04-212-1
Claim 25 (new): A container according to claim 21, wherein said container is one
of an injection molded plastic container and a blow molded plastic container.
Claim 26 (new): A container according to claim 25, wherein said container is one
of polyethylene terephthalate and high density polyethylene.
Claim 27 (new): A container according to claim 21, wherein said digital images
are inkjet printed digital images.
Claim 28 (new): A container according to claim 21, wherein said digital images
are printed on said container at different times.
Claim 29 (new): A container according to claim 27, wherein said digital images
are printed by a plurality of print-heads.
Claim 30 (new): A container according to claim 21, wherein said digitally printed
surfaces include UV-reactive ink.
Claim 31 (new): A container according to claim 21, wherein said digitally printed
surface is the final coating.
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A method for printing digital images on plastic containers having curved surfaces,
including providing a series of hollow plastic containers, moving the containers along a
track past first and second digital printing locations, and printing first and second digital
images on the curved container surfaces while maintaining the container being printed
under internal pressure and while firmly holding the container being printed at spaced
locations thereon.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=NAT6uyTwmyHEXflD/QtcNw==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 271399
Indian Patent Application Number 2379/KOLNP/2007
PG Journal Number 09/2016
Publication Date 26-Feb-2016
Grant Date 19-Feb-2016
Date of Filing 27-Jun-2007
Name of Patentee PLASTIPAK PACKAGING, INC.
Applicant Address 41605 ANN ARBOR ROAD, PLYMOUTH, MI 48170 USA
Inventors:
# Inventor's Name Inventor's Address
1 UPTERGROVE, RONALD, L. 16095 MERION CT., NORTHVILLE, MI 48168 USA
PCT International Classification Number B41F 17/00
PCT International Application Number PCT/US05/038461
PCT International Filing date 2005-10-26
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/219411 2005-09-02 U.S.A.
2 60/640605 2004-12-30 U.S.A.