Title of Invention

METHOD AND APPARATUS TO CONTROL LOGIC VALVES FOR HYDRAULIC FLOW CONTROL IN AN ELECTRO-MECHANICAL TRANSMISSION

Abstract A method for controlling an electro-mechanical transmission includes monitoring a current hydraulic circuit oil temperature, monitoring a current state of flow management valves, monitoring a command for cooling of electric machines, monitoring a desired transmission operating range state, utilizing a state machine to determine a sequence for controlling positions of the flow management valves to achieve the desired transmission operating range state based upon the monitored properties.
Full Text P002979-PTH-RRM
METHOD AND APPARATUS TO CONTROL LOGIC VALVES FOR
HYDRAULIC FLOW CONTROL IN AN ELECTRO-MECHANICAL
TRANSMISSION
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional Application
No. 60/982,765 filed on October 26,2007 which is hereby incorporated herein
by reference.
TECHNICAL FIELD
[0002] This disclosure pertains to control systems for electro-mechanical
transmissions.
BACKGROUND
[0003] The statements in this section merely provide background
information related to the present disclosure and may not constitute prior art.
[0004] Known powertrain architectures include torque-generative devices,
including internal combustion engines and electric machines, which transmit
torque through a transmission device to an output member. One exemplary
powertrain includes a two-mode, compound-split, electro-mechanical
transmission which utilizes an input member for receiving motive torque from
a prime mover power source, preferably an internal combustion engine, and an
output member. The output member can be operatively connected to a
driveline for a motor vehicle for transmitting tractive torque thereto. Electric

machines, operative as motors or generators, generate a torque input to the
transmission, independently of a torque input from the internal combustion
engine. The electric machines may transform vehicle kinetic energy,
transmitted through the vehicle driveline, to electrical energy that is storable in
an electrical energy storage device. A control system monitors various inputs
from the vehicle and the operator and provides operational control of the
powertrain, including controlling transmission operating state and gear
shifting, controlling the torque-generative devices, and regulating the electrical
power interchange among the electrical energy storage device and the electric
machines to manage outputs of the transmission, including torque and
rotational speed.
[0005] Operation of the above devices within a hybrid powertrain vehicle
require management of numerous torque bearing shafts or devices
representing connections to the above mentioned engine, electrical machines,
and driveline. Input torque from the engine and input torque from the electric
machine or electric machines can be applied individually or cooperatively to
provide output torque. Various control schemes and operational connections
between the various aforementioned components of the hybrid drive system
are known, and the control system must be able to engage to and disengage the
various components from the transmission in order to perform the functions of
the hybrid powertrain system. Engagement and disengagement are known to
be accomplished within the transmission by employing selectively operable
clutches.
[0006] Clutches are devices well known in the art for engaging and
disengaging shafts including the management of rotational velocity and torque

differences between the shafts. Clutches are known in a variety of designs and
control methods. One known type of clutch is a mechanical clutch operating
by separating or joining two connective surfaces, for instance, clutch plates,
operating, when joined, to apply frictional torque to each other. One control
method for operating such a mechanical clutch includes applying a hydraulic
control system implementing fluidic pressures transmitted through hydraulic
lines to exert or release clamping force between the two connective surfaces.
Operated thusly, the clutch is not operated in a binary manner, but rather is
capable of a range of engagement states, from fully disengaged, to
synchronized but not engaged, to engaged but with only minimal clamping
force, to engaged with some maximum clamping force. The clamping force
available to be applied to the clutch determines how much reactive torque the
clutch can carry before the clutch slips.
[0007] The hydraulic control system, as described above, utilizes lines
charged with hydraulic oil to selectively activate clutches within the
transmission. However, the hydraulic control system is also known to perform
a number of other functions in a hybrid powertrain. For example, an electric
machine utilized within a hybrid powertrain generates heat. Known
embodiments utilize hydraulic oil from the hydraulic control system in a
continuous flow to cool the electric machine in a base machine cooling
function. Other known embodiments additionally are known to react to higher
electric machine temperatures with a selectable or temperature driven active
machine cooling function, providing additional cooling in the high
temperature condition. Additionally, known embodiments utilize hydraulic oil

to lubricate mechanical devices, such as bearings. Also, hydraulic circuits are
known to include some level of internal leakage.
[0008] Hydraulic oil is known to be pressurized within a hydraulic control
system with a pump. The pump is preferably mechanically driven. In
addition to this first main hydraulic pump, hydraulic control systems are
known to also include an auxiliary hydraulic pump, preferably powered
electrically and used when the mechanically driven pump is unavailable. The
internal impelling mechanism of a pump rotates or operates at some speed,
drawing hydraulic oil from a return line and pressurizing the hydraulic control
system. The supply of hydraulic flow by the pump or pumps is affected by the
speed of the pumps, the back pressure exerted by the hydraulic line pressure
(PLINE). and the temperature of the hydraulic oil (TOIL,)-
[0009] Selective application of a flow of hydraulic fluid to functions served
by the hydraulic control system requires valves or switches to apply or release
the flow to the functions. Hydraulic valves are known in a variety of
configurations in the art. Two known configurations include an electrically-
actuated pressure control solenoid (PCS), wherein a valve internal to the PCS
is translated, rotated, or otherwise moved by electromagnetic-mechanical
means and is capable of a plurality or linearly variable actuation providing
some fraction of a supplied line pressure; and a hydraulically-actuated flow
management valve, wherein a valve internal to the flow management valve is
translated, rotated, or otherwise moved by selective application of a command
pressure and actuates between distinct states, for example, between two
positions.

[0010] Utilizing a series of PCS valves and flow management valves to
control a powertrain through complex operations can be difficult. A separate
switch can be assigned to each individual function served by the hydraulic
control system. However, such a system can be cost prohibitive and create
increasing warranty concerns. Multi-level control systems are known,
wherein a first set of valves controls flow to a second set of valves, and the
multiplicity of settings between the different levels of valves can serve
multiple functions with fewer physical valves. However, this coordinated
valve action requires careful control, as a delay in actuation of a valve or some
other malfunction can create unexpected or undesirable results in the operation
of the powertrain.
[0011] A method to control multi-level hydraulic control valves within a
transmission, insuring timely and accurate control of the functions served by
the valves, would be beneficial.
SUMMARY
[0012] A method for controlling an electro-mechanical transmission
comprising first and second electric machines and a hydraulic circuit having a
plurality of flow management valves and pressure control solenoids operative
to actuate a plurality of clutches and a plurality of pressure monitoring devices
adapted to monitor the hydraulic circuit the transmission operative in fixed
gear and continuously variable operating range states through selective
actuation of the clutches includes monitoring a current hydraulic circuit oil
temperature, monitoring a current state of the flow management valves,
monitoring a command for cooling of the electric machines, monitoring a

desired transmission operating range state, utilizing a state machine to
determine a sequence for controlling positions of the flow management valves
to achieve the desired transmission operating range state based upon the
current hydraulic circuit oil temperature, the current state of the flow
management valves, the command for cooling of the electric machines, and
the desired transmission operating range state, and controlling the flow
management valves based upon the sequence.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] One or more embodiments will now be described, by way of
example, with reference to the accompanying drawings, in which:
[0014] FIG. 1 is a schematic diagram of an exemplary powertrain, in
accordance with the present disclosure;
[0015] FIG. 2 is a schematic diagram of an exemplary architecture for a
control system and powertrain, in accordance with the present disclosure;
[0016] FIG. 3 is a schematic diagram of a hydraulic circuit, in accordance
with the present disclosure;
[0017] FIG. 4 graphically illustrates an exemplary state machine, in
accordance with the present disclosure;
[0018] FIG. 5 graphically illustrates an exemplary state machine describing
operation of an X-valve and a Y-valve, in accordance with the present
disclosure;
[0019] FIG. 6 graphically illustrates exemplary operation of a powertrain
through various operating range states, information necessary to the

configuration of the state machine of FIG. 5, in accordance with the present
disclosure;
[0020] FIG. 7 is an exemplary state machine further describing permissible
shifts between range states in an exemplary transmission, in accordance with
the present disclosure;
[0021] FIG. 8 graphically illustrates a PCS mute function, in accordance
with the present disclosure; and
[0022] FIGS. 9 and 10 schematically depict an exemplary valve sequencing
control modules, monitoring inputs related to control of a hydraulic control
system and issuing commands to hydraulic control valves, in accordance with
the present disclosure;
[0023] FIG. 9 depicts an XY command logic module, receiving inputs
related to the requirements of functions served by the hydraulic control system
and generating a desired XY output, describing a desired XY state or a
configuration of an X-valve and a Y-valve which would best serve the input
requirements, in accordance with the present disclosure; and
[0024] FIG. 10 depicts a state machine module, receiving inputs regarding
current valve settings, desired valve settings, and the desired operating range
state and outputting X-valve and Y-valve commands, in accordance with the
present disclosure.
DETAILED DESCRIPTION
[0025] Referring now to the drawings, wherein the showings are for the
purpose of illustrating certain exemplary embodiments only and not for the
purpose of limiting the same, FIGS. 1 and 2 depict an exemplary electro-

mechanical hybrid powertrain. The exemplary electro-mechanical hybrid
powertrain in accordance with the present disclosure is depicted in FIG. 1,
comprising a two-mode, compound-split, electro-mechanical hybrid
transmission 10 operatively connected to an engine 14 and first and second
electric machines ('MG-A') 56 and ('MG-B') 72. The engine 14 and first and
second electric machines 56 and 72 each generate power which can be
transmitted to the transmission 10. The power generated by the engine 14 and
the first and second electric machines 56 and 72 and transmitted to the
transmission 10 is described in terms of input torques, referred to herein as Tb
TA, and TB respectively, and speed, referred to herein as N1, NA,and NB,
respectively.
[0026] The exemplary engine 14 comprises a multi-cylinder internal
combustion engine selectively operative in several states to transmit torque to
the transmission 10 via an input shaft 12, and can be either a spark-ignition or
a compression-ignition engine. The engine 14 includes a crankshaft (not
shown) operatively coupled to the input shaft 12 of the transmission 10. A
rotational speed sensor 11 monitors rotational speed of the input shaft 12.
Power output from the engine 14, comprising rotational speed and output
torque, can differ from the input speed, Ni, and the input torque, Ti, to the
transmission 10 due to placement of torque-consuming components on the
input shaft 12 between the engine 14 and the transmission 10, e.g., a hydraulic
pump (not shown) and/or a torque management device (not shown).
[0027] The exemplary transmission 10 comprises three planetary-gear sets
24, 26 and 28, and four selectively engageable torque-transmitting devices,
i.e., clutches Cl 70, C2 62, C3 73, and C4 75. As used herein, clutches refer

to any type of friction torque transfer device including single or compound
plate clutches or packs, band clutches, and brakes, for example. A hydraulic
control circuit 42, preferably controlled by a transmission control module
(hereafter TCM') 17, is operative to control clutch states. Clutches C2 62 and
C4 75 preferably comprise hydraulically-applied rotating friction clutches.
Clutches Cl 70 and C3 73 preferably comprise hydraulically-controlled
stationary devices that can be selectively grounded to a transmission case 68.
Each of the clutches Cl 70, C2 62, C3 73, and C4 75 is preferably
hydraulically applied, selectively receiving pressurized hydraulic fluid via the
hydraulic control circuit 42.
[0028] The first and second electric machines 56 and 72 preferably comprise
three-phase AC machines, each including a stator (not shown) and a rotor (not
shown), and respective resolvers 80 and 82. The motor stator for each
machine is grounded to an outer portion of the transmission case 68, and
includes a stator core with coiled electrical windings extending therefrom.
The rotor for the First electric machine 56 is supported on a hub plate gear that
is operatively attached to shaft 60 via the second planetary gear set 26. The
rotor for the second electric machine 72 is fixedly attached to a sleeve shaft
hub 66.
[0029] Each of the resolvers 80 and 82 preferably comprises a variable
reluctance device including a resolver stator (not shown) and a resolver rotor
(not shown). The resolvers 80 and 82 are appropriately positioned and
assembled on respective ones of the first and second electric machines 56 and
72. Stators of respective ones of the resolvers 80 and 82 are operatively
connected to one of the stators for the first and second electric machines 56

and 72. The resolver rotors are operatively connected to the rotor for the
corresponding first and second electric machines 56 and 72. Each of the
resolvers 80 and 82 is signally and operatively connected to a transmission
power inverter control module (hereafter 'TPIM') 19, and each senses and
monitors rotational position of the resolver rotor relative to the resolver stator,
thus monitoring rotational position of respective ones of first and second
electric machines 56 and 72. Additionally, the signals output from the
resolvers 80 and 82 are interpreted to provide the rotational speeds for first
and second electric machines 56 and 72, i.e., NAand NB, respectively.
[0030] The transmission 10 includes an output member 64, e.g. a shaft,
which is operably connected to a drivel ine 90 for a vehicle (not shown), to
provide output power, e.g., to vehicle wheels 93, one of which is shown in
FIG. 1. The output power is characterized in terms of an output rotational
speed, No and an output torque, To. A transmission output speed sensor 84
monitors rotational speed and rotational direction of the output member 64.
Each of the vehicle wheels 93, is preferably equipped with a sensor 94 adapted
to monitor wheel speed, VSS-WHL, the output of which is monitored by a
control module of a distributed control module system described with respect
to FIG. 2, to determine vehicle speed, and absolute and relative wheel speeds
for braking control, traction control, and vehicle acceleration management.
[0031] The input torques from the engine 14 and the first and second electric
machines 56 and 72 (Ti, TA, and TB respectively) are generated as a result of
energy conversion from fuel or electrical potential stored in an electrical
energy storage device (hereafter 'ESD') 74. The ESD 74 is high voltage DC-
coupled to the TPIM 19 via DC transfer conductors 27. The transfer

conductors 27 include a contactor switch 38. When the contactor switch 38 is
closed, under normal operation, electric current can flow between the ESD 74
and the TPIM 19. When the contactor switch 38 is opened electric current
flow between the ESD 74 and the TPIM 19 is interrupted. The TPIM 19
transmits electrical power to and from the first electric machine 56 by transfer
conductors 29, and the TPIM 19 similarly transmits electrical power to and
from the second electric machine 72 by transfer conductors 31, in response to
torque commands for the first and second electric machines 56 and 72 to
achieve the input torques TA and TB. Electrical current is transmitted to and
from the ESD 74 in accordance with whether the ESD 74 is being charged or
discharged.
[0032] The TPIM 19 includes the pair of power inverters (not shown) and
respective motor control modules (not shown) configured to receive the torque
commands and control inverter states therefrom for providing motor drive or
regeneration functionality to achieve the input torques TA and TB- The power
inverters comprise known complementary three-phase power electronics
devices, and each includes a plurality of insulated gate bipolar transistors (not
shown) for converting DC power from the ESD 74 to AC power for powering
respective ones of the first and second electric machines 56 and 72, by
switching at high frequencies. The insulated gate bipolar transistors form a
switch mode power supply configured to receive control commands. There is
typically one pair of insulated gate bipolar transistors for each phase of each of
the three-phase electric machines. States of the insulated gate bipolar
transistors are controlled to provide motor drive mechanical power generation
or electric power regeneration functionality. The three-phase inverters receive

or supply DC electric power via DC transfer conductors 27 and transform it to
or from three-phase AC power, which is conducted to or from the first and
second electric machines 56 and 72 for operation as motors or generators via
transfer conductors 29 and 31 respectively.
[0033] FIG. 2 is a schematic block diagram of the distributed control module
system. The elements described hereinafter comprise a subset of an overall
vehicle control architecture, and provide coordinated system control of the
exemplary powertrain described in FIG. 1. The distributed control module
system synthesizes pertinent information and inputs, and executes algorithms
to control various actuators to achieve control objectives, including objectives
related to fuel economy, emissions, performance, drivability, and protection of
hardware, including batteries of ESD 74 and the first and second electric
machines 56 and 72. The distributed control module system includes an
engine control module (hereafter 'ECM') 23, the TCM 17, a battery pack
control module (hereafter 'BPCM') 21, and the TPIM 19. A hybrid control
module (hereafter 'HCP') 5 provides supervisory control and coordination of
the ECM 23, the TCM 17, the BPCM 21, and the TPIM 19. A user interface
('UI') 13 is operatively connected to a plurality of devices through which a
vehicle operator controls or directs operation of the electro-mechanical hybrid
powertrain. The devices include an accelerator pedal 113 ('AP') from which
an operator torque request is determined, an operator brake pedal 112 ('BP'), a
transmission gear selector 114 ('PRNDL'), and a vehicle speed cruise control
(not shown). The transmission gear selector 114 may have a discrete number
of operator-selectable positions, including the rotational direction of the output
member 64 to enable one of a forward and a reverse direction.

[0034] The aforementioned control modules communicate with other control
modules, sensors, and actuators via a local area network (hereafter 'LAN') bus
6. The LAN bus 6 allows for structured communication of states of operating
parameters and actuator command signals between the various control
modules. The specific communication protocol utilized is application-specific.
The LAN bus 6 and appropriate protocols provide for robust messaging and
multi-control module interfacing between the aforementioned control
modules, and other control modules providing functionality such as antilock
braking, traction control, and vehicle stability. Multiple communications
buses may be used to improve communications speed and provide some level
of signal redundancy and integrity. Communication between individual
control modules can also be effected using a direct link, e.g., a serial
peripheral interface ('SPI') bus (not shown).
[0035] The HCP 5 provides supervisory control of the powertrain, serving to
coordinate operation of the ECM 23, TCM 17, TPIM 19, and BPCM 21.
Based upon various input signals from the user interface 13 and the
powertrain, including the ESD 74, the HCP 5 generates various commands,
including: the operator torque request ('TOREQ'). a commanded output torque
('TCMD') to the driveline 90, an engine input torque command, clutch torques
for the torque-transfer clutches C1 70, C2 62, C3 73, C4 75 of the
transmission 10; and the torque commands for the first and second electric
machines 56 and 72, respectively. The TCM 17 is operatively connected to the
hydraulic control circuit 42 and provides various functions including
monitoring various pressure sensing devices (not shown) and generating and
communicating control signals to various solenoids (not shown) thereby

controlling pressure switches and control valves contained within the
hydraulic control circuit 42.
[0036] The ECM 23 is operatively connected to the engine 14, and functions
to acquire data from sensors and control actuators of the engine 14 over a
plurality of discrete lines, shown for simplicity as an aggregate bi-directional
interface cable 35. The ECM 23 receives the engine input torque command
from the HCP 5. The ECM 23 determines the actual engine input torque, Ti,
provided to the transmission 10 at that point in time based upon monitored
engine speed and load, which is communicated to the HCP 5. The ECM 23
monitors input from the rotational speed sensor 11 to determine the engine
input speed to the input shaft 12, which translates to the transmission input
speed, Ni. The ECM 23 monitors inputs from sensors (not shown) to
determine states of other engine operating parameters including, e.g., a
manifold pressure, engine coolant temperature, ambient air temperature, and
ambient pressure. The engine load can be determined, for example, from the
manifold pressure, or alternatively, from monitoring operator input to the
accelerator pedal 113. The ECM 23 generates and communicates command
signals to control engine actuators, including, e.g., fuel injectors, ignition
modules, and throttle control modules, none of which are shown.
[0037] The TCM 17 is operatively connected to the transmission 10 and
monitors inputs from sensors (not shown) to determine states of transmission
operating parameters. The TCM 17 generates and communicates command
signals to control the transmission 10, including controlling the hydraulic
control circuit 42. Inputs from the TCM 17 to the HCP 5 include estimated
clutch torques for each of the clutches, i.e., Cl 70, C2 62, C3 73, and C4 75,

and rotational output speed, No, of the output member 64. Other actuators and
sensors may be used to provide additional information from the TCM 17 to the
HCP 5 for control purposes. The TCM 17 monitors inputs from pressure
switches (not shown) and selectively actuates pressure control solenoids (not
shown) and shift solenoids (not shown) of the hydraulic control circuit 42 to
selectively actuate the various clutches Cl 70, C2 62, C3 73, and C4 75 to
achieve various transmission operating range states, as described hereinbelow.
[0038] The BPCM 21 is signally connected to sensors (not shown) to
monitor the ESD 74, including states of electrical current and voltage
parameters, to provide information indicative of parametric states of the
batteries of the ESD 74 to the HCP 5. The parametric states of the batteries
preferably include battery state-of-charge, battery voltage, battery temperature,
and available battery power, referred to as a range PBAT_MINto PBAT_MAX-
[0039] Each of the control modules ECM 23, TCM 17, TPIM 19 and BPCM
21 is preferably a general-purpose digital computer comprising a
microprocessor or central processing unit, storage mediums comprising read
only memory ('ROM'), random access memory ('RAM'), electrically
programmable read only memory ('EPROM'), a high speed clock, analog to
digital ('A/D') and digital to analog ('D/A') circuitry, and input/output
circuitry and devices ('I/O') and appropriate signal conditioning and buffer
circuitry. Each of the control modules has a set of control algorithms,
comprising resident program instructions and calibrations stored in one of the
storage mediums and executed to provide the respective functions of each
computer. Information transfer between the control modules is preferably
accomplished using the LAN bus 6 and SPI buses. The control algorithms are

executed during preset loop cycles such that each algorithm is executed at
least once each loop cycle. Algorithms stored in the non-volatile memory
devices are executed by one of the central processing units to monitor inputs
from the sensing devices and execute control and diagnostic routines to
control operation of the actuators, using preset calibrations. Loop cycles are
executed at regular intervals, for example each 3.125, 6.25, 12.5, 25 and 100
milliseconds during ongoing operation of the powertrain. Alternatively,
algorithms may be executed in response to the occurrence of an event.
[0040] The exemplary powertrain selectively operates in one of several
operating range states that can be described in terms of an engine state
comprising one of an engine on state ('ON') and an engine off state ('OFF'),
and a transmission state comprising a plurality of fixed gears and continuously
variable operating modes, described with reference to Table 1, below.
Table 1

Description Engine Transmission Operating Applied
State Range State Clutches
MIJEngOff OFF EVT Mode I C170
MI_Eng_On ON EVT Mode I C170
FG1 ON Fixed Gear Ratio 1 Cl 70 C4 75
FG2 ON Fixed Gear Ratio 2 C170 C2 62
MII_Eng_Off OFF EVT Mode II C2 62
MII_Eng_On ON EVT Mode II C2 62
FG3 ON Fixed Gear Ratio 3 C2 62 C4 75
FG4 ON Fixed Gear Ratio 4 C2 62 C3 73
[0041] Each of the transmission operating range states is described in the
table and indicates which of the specific clutches Cl 70, C2 62, C3 73, and C4

75 are applied for each of the operating range states. A first continuously
variable mode, i.e., EVT Mode I, or MI, is selected by applying clutch Cl 70
only in order to "ground" the outer gear member of the third planetary gear set
28. The engine state can be one of ON (;MI_Eng_On') or OFF
('MIEngOff). A second continuously variable mode, i.e., EVT Mode II, or
Mil, is selected by applying clutch C2 62 only to connect the shaft 60 to the
carrier of the third planetary gear set 28. The engine state can be one of ON
('MII_Eng_On') or OFF ('MlI_Eng_Off). For purposes of this description,
when the engine state is OFF, the engine input speed is equal to zero
revolutions per minute ('RPM'), i.e., the engine crankshaft is not rotating. A
fixed gear operation provides a fixed ratio operation of input-to-output speed
of the transmission 10, i.e., N1/No, is achieved. A first fixed gear operation
('FG1') is selected by applying clutches Cl 70 and C4 75. A second fixed
gear operation ('FG2') is selected by applying clutches Cl 70 and C2 62. A
third fixed gear operation ('FG3') is selected by applying clutches C2 62 and
C4 75. A fourth fixed gear operation ('FG4') is selected by applying clutches
C2 62 and C3 73. The fixed ratio operation of input-to-output speed increases
with increased fixed gear operation due to decreased gear ratios in the
planetary gears 24, 26, and 28. The rotational speeds of the first and second
electric machines 56 and 72, NAand NB respectively, are dependent on internal
rotation of the mechanism as defined by the clutching and are proportional to
the input speed measured at the input shaft 12.
[0042] In response to operator input via the accelerator pedal 113 and brake
pedal 112 as captured by the user interface 13, the HCP 5 and one or more of
the other control modules determine the commanded output torque, TCMD,

intended to meet the operator torque request, TOREQ, to be executed at the
output member 64 and transmitted to the driveline 90. Final vehicle
acceleration is affected by other factors including, e.g., road load, road grade,
and vehicle mass. The operating range state is determined for the transmission
10 based upon a variety of operating characteristics of the powertrain. This
includes the operator torque request, communicated through the accelerator
pedal 113 and brake pedal 112 to the user interface 13 as previously described.
The operating range state may be predicated on a powertrain torque demand
caused by a command to operate the first and second electric machines 56 and
72 in an electrical energy generating mode or in a torque generating mode.
The operating range state can be determined by an optimization algorithm or
routine which determines optimum system efficiency based upon operator
demand for power, battery state of charge, and energy efficiencies of the
engine 14 and the first and second electric machines 56 and 72. The control
system manages torque inputs from the engine 14 and the first and second
electric machines 56 and 72 based upon an outcome of the executed
optimization routine, and system efficiencies are optimized thereby, to manage
fuel economy and battery charging. Furthermore, operation can be determined
based upon a fault in a component or system. The HCP 5 monitors the torque-
generative devices, and determines the power output from the transmission 10
required to achieve the desired output torque to meet the operator torque
request. As should be apparent from the description above, the ESD 74 and
the first and second electric machines 56 and 72 are electrically-operatively
coupled for power flow therebetween. Furthermore, the engine 14, the first
and second electric machines 56 and 72, and the electro-mechanical

transmission 10 are mechanically-operatively coupled to transmit power
therebetween to generate a power flow to the output member 64.
[0043] FIG. 3 depicts a schematic diagram of the hydraulic control circuit 42
for controlling flow of hydraulic fluid in the exemplary transmission. A main
hydraulic pump 88 is driven off the input shaft 12 from the engine 14, and an
auxiliary pump 110 controlled by the TPIM 19 to provide pressurized fluid to
the hydraulic control circuit 42 through valve 140. The auxiliary pump 110
preferably comprises an electrically-powered pump of an appropriate size and
capacity to provide sufficient flow of pressurized hydraulic fluid into the
hydraulic control circuit 42 when operational. The hydraulic control circuit 42
selectively distributes hydraulic pressure to a plurality of devices, including
the torque-transfer clutches Cl 70, C2 62, C3 73, and C4 75, active cooling
circuits for the first and second electric machines 56 and 72 (not shown), and a
base cooling circuit for cooling and lubricating the transmission 10 via
passages 142, 144 (not depicted in detail). As previously stated, the TCM 17
actuates the various clutches to achieve one of the transmission operating
range states through selective actuation of hydraulic circuit flow control
devices comprising electrically-actuated variable pressure control solenoids
PCS1 108, PCS2 114, PCS3 112, PCS4 116 and solenoid-controlled
hydraulically-actuated flow management valves, X-valve 119 and Y-valve
121. The hydraulic control circuit 42 is fluidly connected to pressure switches
PS1, PS2, PS3, and PS4 via passages 122,124,126, and 128, respectively.
The pressure control solenoid PCS1 108 has a control position of normally
high and is operative to modulate the magnitude of fluidic pressure in the
hydraulic circuit through fluidfc interaction with controllable pressure

regulator 107 and spool valve 109. The controllable pressure regulator 107
and spool valve 109 interact with PCS1 108 to control hydraulic pressure in
the hydraulic control circuit 42 over a range of pressures and may provide
additional functionality for the hydraulic control circuit 42. Pressure control
solenoid PCS3 112 has a control position of normally high, and is fluidly
connected to spool valve 113 and operative to effect flow therethrough when
actuated. Spool valve 113 is fluidly connected to pressure switch PS3 via
passage 126. Pressure control solenoid PCS2 114 has a control position of
normally high, and is fluidly connected to spool valve 115 and operative to
effect flow therethrough when actuated. Spool valve 115 is fluidly connected
to pressure switch PS2 via passage 124. Pressure control solenoid PCS4 116
has a control position of normally low, and is fluidly connected to spool valve
117 and operative to effect flow therethrough when actuated. Spool valve 117
is fluidly connected to pressure switch PS4 via passage 128.
[0044] The X-Valve 119 and Y-Valve 121 each comprise flow management
valves controlled by solenoids 118, 120, respectively, in the exemplary
system, and have control states of High (T) and Low ('0'). The control states
refer to positions of each valve to which control flow to different devices in
the hydraulic control circuit 42 and the transmission 10. The X-valve 119 is
operative to direct pressurized fluid to clutches C3 73 and C4 75 and cooling
systems for stators of the first and second electric machines 56 and 72 via
fluidic passages 136,138,144, 142 respectively, depending upon the source of
the fluidic input, as is described hereinafter. The Y-valve 121 is operative to
direct pressurized fluid to clutches Cl 70 and C2 62 via fluidic passages 132
and 134 respectively, depending upon the source of the fluidic input, as is

described hereinafter. The Y-valve 121 is fluidly connected to pressure switch
PS1 via passage 122.
[0045] The hydraulic control circuit 42 includes a base cooling circuit for
providing hydraulic fluid to cool the stators of the first and second electric
machines 56 and 72. The base cooling circuit includes fluid conduits from the
valve 140 flowing directly to a flow restrictor which leads to fluidic passage
144 leading to the base cooling circuit for the stator of the first electric
machine 56, and to a flow restrictor which leads to fluidic passage 142 leading
to the base cooling circuit for the stator of the second electric machine 72.
Active cooling of stators for the first and second electric machines 56 and 72
is effected by selective actuation of pressure control solenoids PCS2 114,
PCS3 112 and PCS4 116 and solenoid-controlled flow management valves X-
valve 119 and Y-valve 121, which leads to flow of hydraulic fluid around the
selected stator and permits heat to be transferred therebetween, primarily
through conduction.
[0046] An exemplary logic table to accomplish control of the exemplary
hydraulic control circuit 42 to control operation of the transmission 10 in one
of the transmission operating range states is provided with reference to Table
2, below.

Table 2

X- Y- PCS1 PCS2 PCS3 PCS4
Valve Valve
Logic Logic
Transmis No C2 Normal Normal Normal Normal
-sion Latch Latch High High High Low
Operating
Range
State
EVT 0 0 Line MG-B Cl MG-A
Model Modul- Stator Stator
ation Cool Cool
EVT 0 1 Line C2 MG-B MG-A
Mode II Modul- Stator Stator
ation Cool Cool
Low 1 0 Line C2 Cl C4
Range Modul-
ation
High 1 1 Line C2 C3 C4
Range Modul-
ation
[0047] A Low Range is defined as a transmission operating range state
comprising one of the first and second continuously variable modes and the
first, second, and third fixed gear operations. A High Range is defined as a
transmission operating range state comprising one of the second continuously
variable mode and the third and fourth fixed gear operations. Selective control
of the X-valve 119 and the Y-valve 121 and actuation of the solenoids PCS2
112, PCS3 114, PCS4 116 facilitate flow of hydraulic fluid to actuate clutches
Cl 70, C2 63, C3 73, and C4 75, and provide cooling for the stators the first
and second electric machines 56 and 72.
[0048] In operation, a transmission operating range state, i.e. one of the fixed
gear and continuously variable mode operations, is selected for the exemplary

transmission 10 based upon a variety of operating characteristics of the
powertrain. This includes the operator torque request, typically communicated
through inputs to the UI 13 as previously described. Additionally, a demand
for output torque is predicated on external conditions, including, e.g., road
grade, road surface conditions, or wind load. The operating range state may
be predicated on a powertrain torque demand caused by a control module
command to operate of the electrical machines in an electrical energy
generating mode or in a torque generating mode. The operating range state
can be determined by an optimization algorithm or routine operable to
determine an optimum system efficiency based upon the operator torque
request, battery state of charge, and energy efficiencies of the engine 14 and
the first and second electric machines 56 and 72. The control system manages
the input torques from the engine 14 and the first and second electric machines
56 and 72 based upon an outcome of the executed optimization routine, and
system optimization occurs to improve fuel economy and manage battery
charging. Furthermore, the operation can be determined based upon a fault in
a component or system.
[0049] As described above and as described for the exemplary powertrain,
for instance, in the functionality described in Table 2, a layer of flow
management valves, the aforementioned exemplary X-valve and Y-valve, and
a layer of PCS valves, PCS 1 through PCS4, can be used to control a feed of
pressurized hydraulic flow to functions served by the hydraulic control
system. While such a configuration has benefits in efficiency, precise control
of the combinations of valves is critical to insuring proper operation of the
controlled powertrain.

[0050] A finite state machine or a state machine is a method utilized in
software and control applications, describing a decision making process in a
complex system. State machines are used to emulate a system that can at
anytime be described by being in a particular setting or state. Systems with
discreet resting states and defined paths or decisions between the states can be
described well by a state machine. Systems that operate in scalars or in non-
discreet zones are not well described by a state machine. Transitions between
resting states, if also performed in definable, discreet procedures can be
defined as transitory states. FIG. 4 graphically illustrates an exemplary state
machine, in accordance with the present disclosure. Six states are defined,
including three resting states, resting states A, B, and C, and three transitory
states, transitory states A-B, B-C, and C-A. The exemplary system described
by the state machine can only exist in one of the six defined states. In addition
to describing the six potential states that the system can exist in, the state
machine can also describe the actions possible at any given state, as described
by the arrows between the states. If the system is operating at resting state B,
the system can take an action to go to transitory state A-B or to transitory state
B-C. If the system is operating at transitory state C-A, the only action that the
system can take is to go to resting state A. Operated in this way, a state
machine can be used to describe systems operating in a series of discreet
states, defining the status of the system and actions that the system may take.
[0051] A PCS valve can be operated in discreet states and discreet transition
states. As described in Table 2 and in accompanying description, each PCS is
said to be in a high state or a low state. Responding to commands, each PCS
undergoes a discreet transition state from the high state to the low state or the

reverse. Even when a PCS valve operates at some middle position, control of
the valve can actuate the valve to the middle position as a semi-discreet state.
Similarly, the X-valve and Y-valve is described in Table 2 as existing in a 0
state or a 1 state, describing each valve operating in discreet binary states.
[0052] Methods are known whereby transmission valves can be operated at
intermediate states or states existing between the states at the ends of valve
travel. An exemplary usage of such an intermediate state includes a PCS
valve utilized to fill a clutch having a partial flow intermediate state enabling
selection of a touching state in the clutch, wherein the clutch only receives
partial line pressure to a calibrated level such that the engagement of the
clutch stops short of fully compressing the clutch connective surfaces. One
exemplary valve configuration allowing intermediate states includes direct
control of an electrically-actuated valve, with a servo or similar mechanism
utilizing feedback control well known in the art to drive the valve to a certain
position based upon a command. Another exemplary valve configuration that
allows such operation includes a flow management valve with a pressure
feedback loop. According to normal hydraulically-actuated valve operation, a
command pressure is applied to the valve, opening the valve such that full
PLINE is applied to the clutch and the clutch pressure rises. However, the
clutch pressure or some derivative thereof, manipulated by a restriction orifice
or other means, is fed back and drives the valve to a particular position. Such
a configuration is beneficial because it is directly controlled by clutch pressure
and does not depend upon sensors and proper calibration of a control system.
Such intermediate states can still be discreet and can still be modeled by state
machines.

[0053] A method is disclosed to control a group of hydraulic valves using a
state machine. As described above, hydraulic valves within a hydraulic
control system control the functions served by the hydraulic control system.
An exemplary control system making decisions regarding valve settings
monitors requirements of the functions served, determines a priority among
the requirements, determines a desired valve configuration to enable activation
of the functions according to the determined priority, monitors a current valve
configuration, and executes allowable or preferred valve transitions to reach
the desired valve configuration.
[0054] Describing any system through a state machine requires an
understanding of all possible states and transitions. FIG. 5 graphically
illustrates an exemplary state machine describing operation of an X-valve and
a Y-valve, according to the present disclosure. The X-valve, with two
possible resting states, and the Y-valve, with two possible resting states, define
four resting states in FIG. 5: state 310 wherein EVT Mode I only operation is
enabled; state 320 wherein EVT Mode II only operation is enabled; state 330
defined in Table 2 as a high range; and state 340 defined in Table 2 as a low
range. Each depicted state defines available or enabled clutches which can be
engaged under the given X-valve and Y-valve configuration. State 310 allows
for transmission of torque from the engine, the electric machines, or both with
only clutch Cl engaged. As will be appreciated from FIG. 1, operation of the
exemplary transmission including the planetary gear set with only clutch Cl
engaged, the system is operable in EVT Mode I. As described in Table 2,
state 310 also includes hydraulic flow to active cooling circuits to the two
electric machines, allowing for robust operation of the powertrain under

electrical power with full ability to manage heat in the electric machines.
State 320 allows for transmission of torque from the engine, the electric
machines, or both with only clutch C2 engaged. As will be appreciated from
FIG. 1, operation of the exemplary transmission including the planetary gear
set with only clutch C2 engaged, the system is operable in EVT Mode II.
Similarly to state 310, state 320 also includes hydraulic flow to active cooling
circuits to the two electric machines, allowing for robust operation of the
powertrain under electrical power with full ability to manage heat in the
electric machines. State 330 allows for transmission of torque from the
engine, the electric machines, or both with any of clutches C2, C3, and C4
engaged. Operation with any of these clutches allows for operation in EVT
Mode II with only clutch C2 engaged or in a third fixed gear or a fourth fixed
gear with a combination of clutches engaged (reference Table 1, above). State
340 allows for transmission of torque from the engine, the electric machines,
or both with any of clutches Cl, C2, and C4 engaged. Operation with any of
these clutches allows for operation in EVT Modes I or II or in a first, second,
or third fixed gear.
[0055] Four transitory states are additionally defined in FIG. 5: states 315,
325, 335, and 345, defining permissible transitions between the resting states.
In the exemplary embodiment of FIG. 5, and keeping in mind that the system
being modeled is always in one of the eight defined states, the four transitory
states are defined by either the X-valve or Y-valve being in transition.
Operation of the powertrain through the transitory state is defined primarily by
the valve not being transitioned, as this valve dictates which clutches can
remain engaged through the transition. No transitory state changing both the

X-valve and Y-valve is permitted. As described above, the system is always
in one of the eight defined states, and the hydraulic flow through the system in
a transition wherein both valves were changed would depend upon which
valve changed first and would lead to unpredictable and potential harmful
results. As a result, stable control of the system requires that only one valve
be changed at a time. During transitory states 325, 335, and 345, the valve not
transitioning enables at least one clutch to be engaged throughout the
transition, thereby enabling transmission of torque through the transmission
throughout operation in the transitory state. Only transitory state 315
transitions from state 310 wherein only clutch C1 is enable to state 320
wherein only clutch C2 is enabled. Because no clutch is operable in the
transitory state, state 315 takes place only in a neutral range state with no
torque being transmitted through the transmission.
[0056] A state machine modeling operation of a hydraulic control system
and the valves therein is useful to compare various potential valve transition
paths and select preferred valve transitions based upon the effects of the
transitions to drivability, time to complete the shift, fuel efficiency, and other
relevant factors.
[0057J FIG. 5 illustrates states in which the exemplary transmission can exist
and be transitioned through as a function of an X-valve and a Y-valve.
Functions enabled by the various states are not randomly assigned, but rather
fit into an overall control strategy for the powertrain. FIG. 6 graphically
illustrates exemplary operation of a powertrain through various operating
range states, information necessary to the configuration of the state machine of
FIG. 5, in accordance with the present disclosure. N1 is plotted against No,

and the labeled lines and regions describe the relationship of N1 to No based
upon the operating range state of the transmission. Lines GR1 through GR4
describe the fixed gear ratios for each of the respective fixed gear states, where
the slope of the line describes the ratio achieved of N1 to No. The two cross-
hatched sections describe the zones in which EVT Mode I and II are enabled.
FIG. 6 also describes transitions possible between the various operating range
states through engagement and disengagement of various clutches,
relationships made more apparent through examination of Table 1, above. For
example, as described above, EVT Mode I is operable with only clutch Cl
engaged, and EVT Mode II is operable with only clutch C2 engaged. The
second fixed gear (FG2) is operable with clutches Cl and C2 engaged.
Returning to FIG. 6, the line representing the gear ratio of FG2 is located on
the boundary between EVT Modes I and II. An exemplary method to
transition between EVT Mode I and EVT Mode II is to transition through
FG2. Any shift through neutral, wherein clutch Cl is disengaged prior to
clutch C2 being engaged, causes an interruption in To, and, therefore, a shift
through FG2 wherein C2 is engaged and then Cl is disengaged is preferred.
Similarly, a shift between gears, for example, from FG 4 with clutches C2 and
C3 engaged to FG3 with clutches C2 and C4 engaged, in order to avoid
interruption in To, is preferably transitioned through EVT Mode II with clutch
C2 engaged. In this way, transitions between operating range states are
configured, with clutch transitions including preferential transitions enabled
through selective clutch control design.
[0058] Arrangement of preferred clutch transitions is evident in the
exemplary valve configuration described in FIG. 5. Operating range states

located proximately to each other in FIG. 6 are grouped together in states 330
and 340, and transition between the two only requires a single transition
through transitory state 335. Transition from operation in state 340
corresponding to a section of FIG. 6 to state 310 wherein active cooling of the
electric machines is enabled only requires a single transition through transitory
state 345. Where possible, transition through transitory state 315, with a
corresponding shift through neutral, is preferably avoided. For example, with
the system operating in state 310 and perceiving a need to go to state 330, a
transition through state 340 is preferred to a transition through state 320 in
order to avoid the shift through neutral in transitory state 315 and associated
impact to drivability caused by the torque interruption.
[0059] FIG. 5 describes through a state machine transitions that are possible
in an X-valve and Y-valve control configuration. FIG. 6 describes operating
range state behaviors and implies structure to shifts between the range states.
FIG. 7 is an exemplary state machine further describing permissible shifts
between range states in an exemplary transmission, in accordance with the
present disclosure. Actuation of multiple levels of valves to engage and
disengage various clutches, combined with a limited number of valid
operating range state clutch combinations and other vehicle operability
requirements, creates priorities and prohibitions in shifts to operating range
states. For example, a powertrain operating in FGI can transition to either
FG2 or EVT Mode I with the engine on. This transition is possible because,
within the low range described by state 340 in FIG. 5, clutches Cl and C4
engaged in FGI can be transitioned to sole activation of Cl consistent with
EVT Mode I engine on or to FG2 by deactivating clutch C4 and activating

clutch C2. However, from FG1, with clutches Cl and C4 engaged, a direct
transition to FG3, with clutches C2 and C4 engaged, cannot be made.
Clutches Cl and C2 cannot be transitioned, because clutch C4 engaged by
itself is not a valid operating range state. Instead, a transition to FG2 must
first be made, and then a transition to FG3 can be made. Such operating range
state relationships stem from and are interdependent with any valve logic
strategy such as the behavior described in FIG. 5. FIG. 7 presents an
incomplete state machine describing operating ranges states and permissible
transitions between range states for the purposes of illustration. It will be
appreciated that additional permissible transitions exist within the exemplary
transmission, but were not needed to describe the relationships illustrated in
FIG. 7.
[0060] As described above, multi-layered hydraulic valve designs utilized to
control a transmission are efficient, allowing a reduction in the number of
physical valves utilized, but careful control of the valves controlling the
transmission must be kept to avoid logic errors in the hydraulic control.
Different methods are known for transitioning between valve settings and
through sequences of valve changes. Known strategies utilize sensors to
directly sense shift changes and timing strategies to anticipate behaviors of a
transmission through commanded shifts. However, use of multi-layer valve
strategies in combination with multiple clutch planetary gear sets, as described
above, creates increased dependence on precise actuation of hydraulic valves.
A momentary overlap of unintended valve settings can cause unintentional
clutch actuation and adverse effects to the powertrain. Use of a state machine
such as the exemplary embodiment described in FIG. 5 to control valve

changes avoids incorrect assumptions and allows error-proofing methods to
implemented, insuring that unintended clutch activation or deactivation do not
occur. For example, changes in X-valve and Y-valve settings, in order to
account for slow valve actuation, can include a PCS mute function. FIG. 8
graphically illustrates a PCS mute function, in accordance with the present
disclosure. Due to a change in inputs, an X-valve command is initiated to
change X-valve state. In order to mute any unintended or accidental effects of
hydraulic flow to functions served by the hydraulic control system, at the time
the command to the X-valve is initiated, a mute function is imposed upon PCS
command allowed such that the PCS must return to a default position. A PCS
deactivation delay is allowed to expire in order to insure that the PCS valves
have time to return to their default positions. The PCS deactivation delay can
be a function of a number of variables, including affects of TOIL, for example,
on viscosity of the hydraulic oil. Once the PCS deactivation delay has
expired, the X-valve can be allowed to change state. Again, a delay is
implemented to account for the time required for the X-valve to change state.
This delay, an X-valve activation delay, can be a function of a number of
variables including TOIL- Once the X-valve activation delay expires, the mute
function upon the PCS command allowed is removed, and the PCS command,
depending upon valve function, can return to normal levels.
[0061] While systems employing multi-layered valve strategies, depending
upon relative timing of different valve for proper function, can benefit from
the methods described herein, it will be appreciated that benefits can be
derived using a state machine to control any hydraulic control system
employing valves utilizing discreet valve states. For example, if the above

system utilized a different valve for each clutch and each additional function
served by the hydraulic control system, a state machine could still insure that a
delayed valve did not cause a logic error in clutch control. Similarly, a state
machine in such a system could serve as a fool-proofing method to prioritize
active cooling of an electric machine versus clutch operation.
[0062] FIGS. 9 and 10 schematically depict an exemplary valve sequencing
control modules, monitoring inputs related to control of a hydraulic control
system and issuing commands to hydraulic control valves, in accordance with
the present disclosure. FIG. 9 depicts an XY command logic module,
receiving inputs related to the requirements of functions served by the
hydraulic control system and generating a desired XY output, describing a
desired XY state or a configuration of an X-valve and a Y-valve which would
best serve the input requirements. Inputs described in the exemplary
embodiment of FIG. 9 include desired active motor cooling, TOIL, and
desired operating range state. Other exemplary inputs could include
lubrication requirements, depending upon the configuration of the system. XY
command logic module includes algorithms prioritizing inputs and
determining which competing functions are more important to serve. For
example, the algorithm can determine that particular clutch functions to
accomplish a desired operating range state are more important than current
needs for active motor cooling. FIG. 10 depicts a state machine module,
receiving inputs regarding current valve settings, desired valve settings, and
the desired operating range state and outputting X-valve and Y-valve
commands. The state machine module employs analytical methods and
algorithms programmed in accordance with methods described within this

disclosure to determine appropriate X-valve and Y-valve resting states and
transition states to affect desired control to the hydraulic control system.
Although not shown, it should be appreciated that in addition to the desired
valve settings and desired operating range states, a number of other inputs can
be used to factor and limit decisions made by the state machine, including
physical limits and properties and diagnostic mode settings. Diagnostic faults,
for example indications of a stuck X-valve or Y-valve, can create an
appropriate reaction, for example, freezing the state machine in the current
state, or a remedial transition, for example, moving to a state generating a
pressure pulse attempting to unfreeze a valve. As a result of all inputs, state
machine module processes available information and either directly issues
commands to the X-valve and Y-valve or signals appropriate instructions to a
valve command module. The modules described above explain different
functional characteristics of the control functions utilized; however, it will be
understood that the modules can be incorporated in different unitary physical
devices, in a single physical device, a module can itself span a number of
physical devices; or both modules can be combined into a hydraulic control
system control module.
[0063] It is understood that modifications are allowable within the scope of
the disclosure. The disclosure has been described with specific reference to
the preferred embodiments and modifications thereto. Further modifications
and alterations may occur to others upon reading and understanding the
specification. It is intended to include all such modifications and alterations
insofar as they come within the scope of the disclosure.

CLAIMS
1. Method for controlling an electro-mechanical transmission comprising
first and second electric machines and a hydraulic circuit having a
plurality of flow management valves and pressure control solenoids
operative to actuate a plurality of clutches and a plurality of pressure
monitoring devices adapted to monitor said hydraulic circuit, said
transmission operative in fixed gear and continuously variable operating
range states through selective actuation of said clutches, the method
comprising:
monitoring a current hydraulic circuit oil temperature;
monitoring a current state of said flow management valves;
monitoring a command for cooling of said electric machines;
monitoring a desired transmission operating range state;
utilizing a state machine to determine a sequence for controlling
positions of said flow management valves to achieve said desired
transmission operating range state based upon said current hydraulic
circuit oil temperature, said current state of said flow management
valves, said command for cooling of said electric machines, and said
desired transmission operating range state; and
controlling said flow management valves based upon said sequence.
2. The method of claim 1, wherein the utilizing said state machine to
determine said sequence comprises:
determining a desired state of said flow management valves; and

applying valve logic-based rules to determine said sequence for
controlling positions of said flow management valves based upon
said desired state of said flow management valves.
3. The method of claim 2, wherein the applying valve logic-based rules
comprises:
comparing said desired state of said flow management valves to said
current state of said flow management valves;
identifying possible transitions to actuate said flow management valves
from said current state of said flow management valves to said
desired state of said flow management valves; and
prioritizing said possible transitions based upon said valve logic-based
rules comprising
evaluating permissible clutch transitions,
evaluating effects to drivability, and
balancing said command for cooling of said electric machines
4. The method of claim 3, wherein the prioritizing said possible transitions
further comprises evaluating diagnostic faults.
5. The method of claim 3,
wherein said flow management valves and said pressure control
solenoids interact to form a multi-layered control system, and

wherein said prioritizing said possible transitions further comprises
evaluating interaction between layers of said multi-layered control
system.
6. The method of claim 5, wherein said flow management valves combine
to exclusively control one of said layers of said multi-layered control
system; and wherein controlling said flow management valves based
upon said sequence comprises actuating one of said flow management
valves at a time.
7. The method of claim 5, further comprising utilizing a mute function
upon one layer of said multi-layered control system during said
controlling said flow management valves based upon said sequence.
8. Apparatus for controlling an electro-mechanical transmission comprising
first and second electric machines and a plurality of hydraulically-
actuated clutches, said transmission operative in fixed gear and
continuously variable operating range states through selective actuation
of said clutches, said apparatus comprising:
a hydraulic control system selectively directing a hydraulic flow to
functions including actuation of said clutches, said hydraulic control
system comprising flow management valves; and
a hydraulic control system control module, including logic operations
comprising
monitoring requirements of said functions,

monitoring a desired transmission operating range state,
determining a desired valve configuration of said flow management
valves based upon said requirements and said desired
transmission operating range state,
monitoring a current valve configuration of said flow management
valves, and
executing preferred valve transitions to reach said desired valve
configuration based upon a state machine algorithm modeling
potential valve transition paths between said current valve
configuration and said desired valve configuration.
9. The apparatus of claim 8,
wherein said hydraulic control system further comprises pressure control
solenoids;
wherein said hydraulic control system includes two layers of control
devices comprising
a first layer comprising said flow management valves,
a second layer comprising said pressure control solenoids; and
wherein said modeling by said state machine algorithm includes
interactions between said first layer and said second layer.
10. The apparatus of claim 9, wherein said logic operation further comprise,
during transitions in said first layer, muting related operations of said
second layer.

A method for controlling an electro-mechanical transmission includes monitoring a current hydraulic circuit oil temperature, monitoring a current state of flow management valves, monitoring a command for cooling of electric machines, monitoring a desired transmission operating range state, utilizing a state machine to determine a sequence for controlling positions of the flow management valves to achieve the desired transmission operating
range state based upon the monitored properties.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=nqT0KYl3kd2t0z+vXPnisg==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 271738
Indian Patent Application Number 1806/KOL/2008
PG Journal Number 10/2016
Publication Date 04-Mar-2016
Grant Date 02-Mar-2016
Date of Filing 23-Oct-2008
Name of Patentee DAIMLER AG
Applicant Address 70546 STUTTGART, GERMANY
Inventors:
# Inventor's Name Inventor's Address
1 ALI K NAQVI 921 DACEA CT. WHITE LAKE, MICHIGAN 48386
2 JY-JEN F. SAH 1915 BLOOMFIELD OAKS DRIVE, WEST BLOOMFIELD, MICHIGAN 48324
3 MICHAEL D. FOSTER 3700 SUMTER WAY, CARMEL, INDIANA 46032
PCT International Classification Number B60W10/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/982765 2007-10-26 U.S.A.