Title of Invention

INDUCTIVELY HEATED PARTICULATE MATTER FILTER REGENERATION CONTROL SYSTEM

Abstract A system includes a particulate matter (PM) filter with an upstream end for receiving exhaust gas, a downstream end and zones. The system also includes a heating element. A control module selectively activates the heating element to inductively heat one of the zones.
Full Text INDUCTIVELY HEATED PARTICULATE MATTER FILTER REGENERATION j
CONTROL SYSTEM

ROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional
Application No. 60/973,280, filed on September 18, 2007. The disclosure of the!
above application is incorporated herein by reference.

STATEMENT OF GOVERNMENT RIGHTS
[0001] This disclosure was produced pursuant to U.S. Government
Contract No. DE-FC-04-03 AL67635 with the Department of Energy (DoE). The
U.S. Government has certain rights in this disclosure.
FIELD
[0002] The present disclosure relates to particulate matter (PM) filters,
and more particularly to electrically heated PM filters.
BACKGROUND
[0003] The statements in this section merely provide background
information related to the present disclosure and may not constitute prior art.
[0004] Engines such as diesel engines produce particulate matter (PM)
that is filtered from exhaust gas by a PM filter. The PM filter is disposed in an
exhaust system of the engine. The PM filter reduces emission of PM that is
generated during combustion.

[0005] Over time, the PM filter becomes full. During regeneration, the
PM may be burned within the PM filter. Regeneration may involve heating the
PM filter to a combustion temperature of the PM. There are various ways to
perform regeneration including modifying engine management, using a fuel
burner, using a catalytic oxidizer to increase the exhaust temperature with after
injection of fuel, using resistive heating coils, and/or using microwave energy]
The resistive heating coils are typically arranged in contact with the PM filter to
allow heating by both conduction and convection.
[0006] Diesel PM combusts when temperatures above a combustion
temperature such as 600 °C are attained. The start of combustion causes a
further increase in temperature. While spark-ignited engines typically have low
oxygen levels in the exhaust gas stream, diesel engines have significantly higher
oxygen levels. While the increased oxygen levels make fast regeneration of the!
PM filter possible, it may also pose some problems.
[0007] PM reduction systems that use fuel tend to decrease fuel
economy. For example, many fuel-based PM reduction systems decrease fuel
economy by 5%. Electrically heated PM reduction systems reduce fuel economy
by a negligible amount. However, durability of the electrically heated PM
reduction systems has been difficult to achieve.
SUMMARY
[0008] A system is provided and includes a particulate matter (PM)
filter with an upstream end for receiving exhaust gas, a downstream end and


zones. The system also includes a heating element. A control module
selectively activates the heating element to inductively heat one of the zones.
[0009] A method is provided that includes receiving an exhaust gas via
a particulate matter (PM) filter that has an upstream end, a downstream end and
zones. A heating element is selectively activated to inductively heat one of the
zones.
[0010] A system is provided and includes heating elements that are in
communication with a particulate matter filter that receives an exhaust gas. A
control module selectively activates one of the heating elements to inductively
heat a zone of the particulate matter filter.
[0011] Further areas of applicability will become apparent from the
description provided herein. It should be understood that the description and
specific examples are intended for purposes of illustration only and are not
intended to limit the scope of the present disclosure.
DRAWINGS
[0012] The drawings described herein are for illustration purposes only
and are not intended to limit the scope of the present disclosure in any way.
[0013] FIG. 1 is a functional block diagram of an exemplary engine
system including a zoned particulate matter (PM) filter assembly with respective
inductive heating elements in accordance with an embodiment of the present
disclosure;


[0014] FIG. 2 is a perspective view of an exemplary zoned PM filter
assembly with respective inductive heating elements in accordance with an
embodiment of the present disclosure;
[0015] FIG. 3A is a perspective view of the zoned PM filter assembly of
FIG. 2 illustrating activation of an output heating element in accordance with an
embodiment of the present disclosure;
[0016] FIG. 3B is a perspective view of the zoned PM filter assembly of
FIG. 2 illustrating exothermic propagation as a result of activating the outpuj
heating element;
[0017] FIG. 3C is a perspective view of the zoned PM filter assembly of
FIG. 2 illustrating activation of another heating element in accordance with an
embodiment of the present disclosure; and
[0018] FIG. 4 is a flowchart illustrating steps performed by the control
module to regenerate a zoned PM filter that has inductive heating elements in
accordance with an embodiment of the present disclosure.
DETAILED DESCRIPTION
[0019] The following description is merely exemplary in nature and is
not intended to limit the present disclosure, application, or uses. It should be
understood that throughout the drawings, corresponding reference numerals
indicate like or corresponding parts and features.
[0020] As used herein, the term module may refer to, be part of, or,
include an Application Specific Integrated Circuit (ASIC), an electronic circuit, a
processor (shared, dedicated, or group) and/or memory (shared, dedicated, or


group) that execute one or more software or firmware programs, a combinationa
logic circuit, and/or other suitable components that provide the described
functionality.
[0021] Referring now to FIG. 1, an exemplary diesel engine system 1C
that includes a regeneration system 11 is shown. It is appreciated that the diese
engine system 10 is merely exemplary in nature and that the regeneration;
system 11 described herein can be implemented in various engine systems
implementing a zone heated particulate filter. Such engine systems may include,

but are not limited to, gasoline direct injection engine systems and homogeneous
charge compression ignition engine systems. For ease of the discussion, the
disclosure will be discussed in the context of a diesel engine system.
[0022] A turbocharged diesel engine system 10 includes an engine 12
that combusts an air and fuel mixture to produce drive torque. Air enters the
system by passing through an air filter 14. Air passes through the air filter 14 and

is drawn into a turbocharger 18. The turbocharger 18 compresses the fresh air
entering the system 10. The greater the compression of the air generally, the
greater the output of the engine 12. Compressed air then passes through an air
cooler 20 before entering into an intake manifold 22.

[0023] Air within the intake manifold 22 is distributed into cylinders 26.
Although four cylinders 26 are illustrated, the systems and methods of the
present disclosure can be implemented in engines having any number of
cylinders. It is also appreciated that the systems and methods of the present
disclosure can be implemented in a V-type cylinder configuration. Fuel is

injected into the cylinders 26 by fuel injectors 28. Heat from the compressed air
ignites the air/fuel mixture. Combustion of the air/fuel mixture creates exhaust
Exhaust exits the cylinders 26 into the exhaust system.

[0024] The exhaust system includes an exhaust manifold 30, a diese

oxidation catalyst (DOC) 32, and a particulate matter (PM) filter assembly 34 with
heating elements 35 for zoned heating of the PM filter. Optionally, an EGR valve
(not shown) re-circulates a portion of the exhaust back into the intake manifold
22. The remainder of the exhaust is directed into the turbocharger 18 to drive a
turbine. The turbine facilitates the compression of the fresh air received from the
air filter 14. Exhaust flows from the turbocharger 18 through the DOC 32 and
into the PM filter assembly 34. The DOC 32 oxidizes the exhaust based on the
post combustion air/fuel ratio. The amount of oxidation increases the
temperature of the exhaust. The PM filter assembly 34 receives exhaust from
the DOC 32 and filters any soot particulates present in the exhaust. The heating
elements 35 heat the soot to a regeneration temperature as will be described;
below.
[0025] A control module 44 controls the engine and PM filter
regeneration based on various sensed information and soot loading. More
specifically, the control module 44 estimates loading of the PM filter assembly 34.
When the estimated loading is at a predetermined level and/or the exhaust flow
rate is within a desired range, current is controlled to the PM filter assembly 34
via a power source 46 to initiate the regeneration process. The duration of the


regeneration process may be varied based upon the estimated amount of
particulate matter within the PM filter assembly 34, the number of zones, etc.
[0026] Current is applied to one or more of the heating elements 35
during the regeneration process to inductively heat soot within the PM filter. The
current has a frequency that is effective for heating small particles, such as soot
or PM. The frequency may be approximately between 50-450KHz. More
specifically, inductive energy heats soot in selected zones of the PM filter
assembly 34 for predetermined periods, respectively. Soot in the activated
zones is heated to a point of ignition. The ignition of the soot heats the exhaust
gas and creates an exotherm. The exotherm propagates along the PM filter and,
heats soot downstream from the heated zone.
[0027] In one embodiment, the regeneration process is divided up into
regeneration periods. Each period is associated with the regeneration within an
axial or radial portion of the PM filter. As an example, the heating elements may
be activated sequentially axially from the output (downstream end) of the PM!
filter to the input (upstream end). The duration or length of each period may
vary. The activation of a heating element heats soot in an area of a zone. The
remainder of the regeneration process associated with that regeneration period is
achieved using the heat generated by the heated soot and by the heated exhaust
passing through that area and thus involves convective heating. Non-
regeneration periods or periods in which all of the heating elements are
deactivated may exist between regeneration periods to allow cooling of the PM
filter and thus reduction of internal pressures within the PM filter.


[0028] The above system may include sensors 40 for determining
exhaust flow levels, exhaust temperature levels, exhaust pressure levels, oxygen
levels, intake air flow rates, intake air pressure, intake air temperature, engine
speed, EGR, etc. An exhaust flow sensor 42, an exhaust temperature sensor 43,
exhaust pressure sensors 45, oxygen sensor 48, an EGR sensor 50, an intake;
air flow sensor 52, an intake air pressure sensor 54, an intake air temperature;
sensor 56, and an engine speed sensor 58 are shown.
[0029] Referring now to FIG. 2, a perspective view of an exemplary]
zoned PM filter assembly 100 with respective inductive heating elements 102 is
shown. The PM filter assembly 100 includes a PM filter 104 and the heating
elements 102 attached thereon. In the embodiment shown, the heating elements
102 are in a parallel arrangement and positioned in series and axially along the
PM filter 104 from an input 108 to an output 110 of the PM filter 104. The heating
elements 102 may be electrically conductive and have any number of coils, such
as the coils 112. The spacing of the coils and the spacing of the heating
elements 102 may vary depending upon the application and the heating flexibility
and control desired. Although three discrete heating elements 102 are shown,
the number of heating elements may vary per application and the heating
flexibility and control desired.
[0030] The heating elements 102 provide an electrical heater that is
divided in zones, such as zones Z1-Z3, to reduce electrical power required to
heat the PM filter 104 and to provide selective heating of particular portions of the
PM filter 104. By heating only the selected portions of the PM filter 104, the

magnitude of forces in a substrate of the PM filter 104 is reduced due to therma
expansion. As a result, higher localized soot temperatures may be used during
regeneration without damaging the PM filter 104.
[0031] The PM filter 104 may be catalyzed. The heated soot and
exhaust gas causes PM in the PM filter 104 to bum, which regenerates the PM
filter 104. The heating elements 35 generate a magnetic field, which creates
iddy currents within the soot. Resistance of the soot to the Eddy currents
causes heating of the soot. The soot temperature increases until a critical
temperature at which the scot ignites. The ignition of the soot creates an
exotherm that propagates in the flow direction of the exhaust axially along the
PM filter 104. When the soot in the PM filter 104 reaches a sufficiently high
temperature, the associated heating elements) may be turned off. Combustion
of soot then cascades down the PM filter 104 without requiring power to be
maintained to the electrical heater.
[0032] Referring now to FIGs. 3A-3C, perspective views of the zoned
PM filter 104 illustrating some example regeneration process steps are shown.
Zones of the PM filter 104 may be regenerated sequentially starting with the zone
closest to the output 110 of the PM filter (zone 1). This limits the amount of PM
filter regeneration during each regeneration period. In FIG. 3A, the heating
element closest to the output 110 and associated with zone 1 is activated.)
Volume of the PM filter 104 surrounded by the heating element, such as heating
element 120, is the primary region where heating and light off of the soot occurs.
The volume is represented by shaded area 121. The exotherm of this event

coupled with the exhaust flow continues the regeneration towards the outlet 110
and bottom face 122 of the PM filter 104, which increases the effective volume of
the regeneration zone, as shown in FIG. 3B. This is shown by shaded area 124
[0033] FIG. 3C illustrates inductive heating of zone 2, which is
performed subsequent to inductive heating of zone 1. The inductive heating of
zone 2 includes similar regeneration characteristics as that of zone 1 until the
associated exotherm reaches the previously cleaned region of zone 1. The
heating of zone 2 is shown by shaded area 126. This process may continue fort
zone 3.
[0034] The PM filter 104 may have a predetermined peak operating
temperature. The peak operating temperature may be associated with a point of
potential PM filter degradation. For example, a PM filter may begin to breakdown
at operating temperatures greater than 800°C. The peak operating temperature
may vary for different PM filters. The peak operating temperature may be
associated with an average temperature of a portion of the PM filter or an
average temperature of the PM filter as a whole.
[0035] To prevent damaging the PM filter 104, and thus to increase the
operating life of the PM filter 104, the embodiments of the present disclosure may
adjust PM filter regeneration based on soot loading. A target maximum operating
temperature TM is set for a PM filter. The target maximum operating temperature
TΜ may correspond with a breakdown temperature of the PM filter. In one
embodiment, the target maximum operating temperature TΜ is equal to the


breakdown temperature multiple by a safety factor, such as 95%±2%. Thii
safety factor is provided as an example only; other safety factors may be used.
[0036] Regeneration is performed when soot loading is less than or
equal to a soot loading level associated with the maximum operating temperature
TΜ- The regeneration may be performed when soot loading levels are low on
within a predetermined range. The predetermined range has a lower soot
loading threshold Sn and an upper soot loading threshold Su, that is associated
with the maximum operating temperature TM. Limiting peak operating
temperatures of a PM filter, minimizes pressures in and expansion of the PM
filter. In one embodiment, soot loading is estimated and regeneration is
performed based thereon. In another embodiment, when soot loading is greater]
ithan desired for regeneration, mitigation strategies are performed to reduce PM
filter peak temperatures during regeneration.
[0037] Soot loading may be estimated from parameters, such as
mileage, exhaust pressure, exhaust drop off pressure across a PM filter, by a
predictive method, etc. Mileage refers to vehicle mileage, which approximately
corresponds to or can be used to estimate vehicle engine operating time and/or
the amount of exhaust gas generated. As an example, regeneration may be
performed when a vehicle has traveled approximately 200-300 miles. The
amount of soot generated depends upon vehicle operation over time. At idle
speeds less soot is generated than when operating at travel speeds. The
amount of exhaust gas generated is related to the state of soot loading in the PM
filter.

[0038] Exhaust pressure can be used to estimate the amount of
exhaust generated over a period of time. When an exhaust pressure exceeds a
predetermined level or when an exhaust pressure decreases below a
predetermined level, regeneration may be performed. For example when
exhaust pressure entering a PM filter exceeds a predetermined level
regeneration may be performed. As another example when exhaust pressure
exiting a PM filter is below a predetermined level, regeneration may be
performed.
[0039] Exhaust drop off pressure may be used to estimate the amount
of soot in a PM filter. For example, as the drop off pressure increases the
amount of soot loading increases. The exhaust drop off pressure may be
determined by determining pressure of exhaust entering a PM filter minus
pressure of exhaust exiting the PM filter. Exhaust system pressure sensors may
be used to provide these pressures.
[0040] A predictive method may include the determination of one or
more engine operating conditions, such as engine load, fueling schemes, fuel
injection timing, and exhaust gas recirculation (EGR). A cumulative weighting
factor may be used based on the engine conditions. The cumulative weighting
factor is related to soot loading. When the cumulative weighting factor exceeds a
threshold, regeneration may be performed.

[0041] Based on the estimated soot loading and a known peak
operating temperature for the PM filter 104, regeneration is performed to prevent

the PM filter 104 from operating at temperatures above the peak operating
emperature.
[0042] Designing a control system to target a selected soot loading
allows PM filter regenerations without intrusive controls. A robust regeneration
strategy as provided herein, removes soot from a PM filter, while limiting peak
operating temperatures. Limiting of peak operating temperatures reduces;
thermal stresses on a substrate of a PM filter and thus prevents damage to the
PM filter, which can be caused by high soot exotherms. Durability of the PM filter
is increased.
[0043] When soot loading is greater than a threshold level associated
with a set peak regeneration temperature, mitigation strategies may be
performed to reduce PM filter peak temperatures during regeneration. For
example, when a maximum soot loading threshold is set at approximately 2g/l
and current soot loading is 4g/l, to minimize temperatures within a PM filter
during regeneration engine operation is adjusted. The adjustment may include
oxygen control and exhaust flow control.
[0044] Soot loading may be greater than an upper threshold level, for
example, when an engine is operated to receive a high intake air flow rate for an
extended period of time. Such operation may occur on a long freeway entrance

ramp or during acceleration on a freeway. As another example, a soot loading
upper threshold may be exceeded when throttle of an engine is continuously

actuated between full ON and full OFF for an extended period of time. High air
flow rates can prevent or limit regeneration of a PM filter.



[0045] During oxygen control, the amount of oxygen entering the PM
filter is decreased to decrease the exotherm temperatures of the PM filter during
regeneration. To decrease oxygen levels airflow may be decreased, EGR may

be increased, and/or fuel injection may be increased. The fuel injection may be
increased within engine cylinders and/or into the associated exhaust system
The burning of more fuel decreases the amount of oxygen present in the exhaust
system.
[0046] A large increase in exhaust flow can aid in distinguishing or
minimizing an exothermic reaction in a PM filter. Exhaust flow control may
include an increase in exhaust flow by a downshift in a transmission or by an
increase in idle speed. The increase in engine speed increases the amount of
exhaust flow.
[0047] Although the following steps are primarily described with respect
to the embodiments of FIGs. 1-3, the steps may be easily modified to apply to
other embodiments of the present invention
[0048] Referring now to FIG. 4, steps for regenerating a PM filter arej
shown. In step 300, control of a control module, such as the control module 44,
begins and proceeds to step 301. In step 301, sensor signals are generated.
The sensor signals may include an exhaust flow signal, an exhaust temperature
signal, exhaust pressure signal, oxygen signal, intake air flow signal, intake air
pressure signal, intake air temperature signal, engine speed signal, an EGR
signal, etc., which may be generated by the above-described sensors.

[0049] In step 302, control estimates current soot loading S1 of the PM
filter. Control may estimate soot loading as described above. The estimation
may be based on vehicle mileage, exhaust pressure, exhaust drop off pressure
across the PM filter, and/or a predictive method. The predictive method may
include estimation based on one or more engine operating parameters, such as
engine load, fueling schemes, fuel injection timing, and EGR. In step 303,
control determines whether the current soot loading Si is greater than a soot
loading lower threshold St. When the current soot loading S1 is greater than the
lower threshold Stt control proceeds to step 304, otherwise control returns to step
302
[0050] In step 304, control determines whether current soot loading Si
is less than a soot loading upper threshold Sut. The upper threshold Sut may
correspond with a set PM maximum operating temperature, such as the
maximum operating temperature TΜ- When the current soot loading S1 is less
ithan the upper threshold Sut then control proceeds to step 308. When the current
soot loading Si is greater than or equal to the upper threshold Sut then control
proceeds to step 310.
[0051] in steps 309 and 310, control determines whether to prevent or
limit regeneration. Control may prevent regeneration, prevent regeneration for a
predetermined time period, and/or perform mitigation strategies as described;
above to limit peak temperatures in the PM filter during regeneration. When
regeneration is prevented, control may end at Step 328. When regeneration is
prevented for a predetermined time period, control may return to step 302, 303,


or proceed to step 311. Control may prevent regeneration when mitigation
strategies can not be performed or when mitigation strategies are incapable of
preventing and/or.limiting the peak temperature of the PM filter from exceeding a
predetermined threshold. The threshold may be the upper threshold Sut.
[0052] In step 311, control performs mitigation strategies. Step 311;
may be performed while performing regeneration steps 312-324. Control
proceeds to step 308 before, during or after performing step 311.
[0053] If control determines that regeneration is needed in step 304,
control selects one or more zones in step 308 and activates one or more heating
elements for inductive heating of the selected zone(s) in step 312. Inductive
heating refers to heating an electrically conductive or magnetic object by
electromagnetic induction, where eddy currents are generated within the material
and resistance leads to Joule heating of the material. There is a relationship
between the frequency of the alternating current and the depth to which it
penetrates in the material. Low frequencies of approximately 5-30KHz are
effective for thicker materials, since they provide deep heat penetration. Higher
frequencies of approximately 100-400 KHz are effective for small particles or
shallow penetration, such as diesel particulates.
[0054] The PM filter is regenerated by selectively heating one or morel
of the zones in the PM filter and igniting the soot using inductive heating. When
soot within the selected zones reaches a regeneration temperature, the
associated heating elements are turned off and the burning soot then cascades
down the PM filter, which is similar to a burning fuse on a firework. In other

words, the heating elements may be activated only long enough to start the soot
ignition and is then shut off. Other regeneration systems typically use both
conduction and/or convection and maintain power to the heater (at lower
temperatures such as 600 degrees Celsius) throughout the soot burning process
As a result, these systems tend to use more power than the system proposed in
the present disclosure.
[0055] In one embodiment, the zone closest to the outlet of the PM
filter is regenerated first followed by the next nearest zone. The zones may be,
regenerated in a sequential, one at a time, independent fashion. In another
embodiment, multiple zones are selected and heated during the same time
period.
[0056] In step 315, control determines current, voltage and/or
frequency to be applied to the selected heating elements. The current, voltage
and/or frequency may be predetermined and stored in a memory, determined via
a look-up table, or determined based on engine operating parameters, some of
which are stated herein.
[0057] In step 316, control estimates a heating period sufficient to
achieve a minimum soot temperature based on at least one of current, voltage,
exhaust flow and exhaust temperature. The minimum soot temperature should
be sufficient to start the soot burning and to create a cascade effect. For
example only, the minimum soot temperature may be set to 700 degrees Celsuis
or greater. In an alternate step 320 to step 316, control estimates current and


voltage needed to achieve minimum soot temperatures based on a
predetermined heating period, exhaust flow and exhaust temperature.
[0058] In step 324, control determines whether the heating period is
up. If step 324 is true, control determines whether additional zones need to be
regenerated in step 326. If step 326 is true, control returns to step 308.
[0059] The burning soot is the fuel that continues the regeneration
This process is continued for each heating zone until the PM filter is completely
regenerated. Control ends in step 328.
[0060] The above-described steps are meant to be illustrative
examples; the steps may be performed sequentially, synchronously,
simultaneously, continuously, during overlapping time periods or in a different
order depending upon the application.
[0061] The above described method provides inductive heating of
zones of a PM filter while reducing spontaneous power consumption in the PM
filter and thus improves robustness and life of the PM filter.
[0062] In use, the control module determines when the PM filter
requires regeneration. The determination is based on soot levels within the PM
filter. Alternately, regeneration can be performed periodically or on an event
basis. The control module may estimate when the entire PM filter needs;
regeneration or when zones within the PM filter need regeneration. When the
control module determines that the entire PM filter needs regeneration, the
control module sequentially activates one or more of the zones at a time to
initiate regeneration within the associated downstream portion of the PM filter,



After the zone or zones are regenerated, one or more other zones are activated
while the others are deactivated. This approach continues until alt of the zones
have been activated. When the control module determines that one of the zones
needs regeneration, the control module activates the zone corresponding to the
associated downstream portion of the PM filter needing regeneration.
[0063] The present disclosure provides a low power regeneration
technique with short regeneration periods and thus overall regeneration time of a
PM filter. The present disclosure may substantially reduce the fuel economy
penalty, decrease tailpipe temperatures, and improve system robustness due to
the smaller regeneration time. The embodiments provide PM heating without the
use of a susceptor or introduction of a material to absorb conductive heating
Resistance of the soot within a PM filter provides the internal heating to start a
regeneration process.
[0064] Those skilled in the art can now appreciate from the foregoing
description that the broad teachings of the disclosure can be implemented in a
variety of forms. Therefore, while this disclosure includes particular examples,
the true scope of the disclosure should not be so limited since other modifications
will become apparent to the skilled practitioner upon a study of the drawings, the
specification, and the following claims.

CLAIMS
What is claimed is:
1. A system comprising:
a particulate matter (PM) filter comprises an upstream end for
receiving exhaust gas, a downstream end and a plurality of zones;
a heating element; and
a control module that selectively activates said heating element to
inductively heat one of said zones.
. The system of Claim 1 comprising a plurality of heating elements,
wherein said control module selectively activates one of said
plurality of heating elements to inductively heat one of said zones.
3. The system of Claim 2 wherein said control module activates a
heating element nearest said downstream end prior to activation of other heating!
elements.
4. The system of Claim 1 wherein said control module sequentially
activates heating elements from said downstream end to said upstream end.


5. The system of Claim 1 wherein said control module regenerates a
zone of said PM filter nearest said downstream end prior to regenerating other
zones.
6. The system of Claim 1 wherein said control module sequentially
regenerates said plurality of zones from said downstream end to said upstream
end.
7. The system of Claim 1 wherein said heating element comprises a
plurality of coils.
8. The system of Claim 1 wherein said heating element generates a
magnetic field, and
wherein particulate matter in one of said zones increases in
temperature based on said magnetic field.
9. The system of Claim 4 wherein said heating element surrounds one
of said zones.
10. The system of Claim 1 wherein said control module selects at least
one of current and voltage to apply to said heating element.
11. The system of Claim 1 wherein said control module selects!
frequency of current applied to said heating element.

12. The system of Claim 11 wherein said frequency is approximately
between 50KHz-450KHz

13. A method comprising:
receiving an exhaust gas via a particulate matter (PM) filter that has
an upstream end, a downstream end and a plurality of zones; and
selectively activating one of a plurality of heating elements to
inductively heat one of said zones.
4. The method of Claim 13 comprising activating said heating
elements axially along said PM filter.
15. The method of Claim 13 comprising activating said heating
elements one at a time.
16. The method of Claim 13 comprising:
generating a first heating element signal to regenerate a first zone of said
PM filter; and
generating a second heating element signal to regenerate a second zone;
of said PM filter after regeneration of said first zone.
17. The method of Claim 16 wherein said first zone is downstream from
said second zone.

18. A system comprising:
a plurality of heating elements that are in communication with a
particulate matter filter that receives an exhaust gas; and
a control module that selectively activates one of said heating
elements to inductively heat a zone of said particulate matter filter.
19. The system of Claim 18 wherein said control module regenerates
zones of said particulate matter filter from a downstream end to an upstream end
of said particulate matter filter.
20. The system of Claim 18 wherein control module regenerates a
second zone after and independent of regeneration of a first zone.

A system includes a particulate matter (PM) filter with an upstream end for
receiving exhaust gas, a downstream end and zones. The system also includes
a heating element. A control module selectively activates the heating element to
inductively heat one of the zones.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=G6JNAq6u0EU78qQWQK8aUA==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 272026
Indian Patent Application Number 1590/KOL/2008
PG Journal Number 12/2016
Publication Date 18-Mar-2016
Grant Date 14-Mar-2016
Date of Filing 15-Sep-2008
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address 300 GM RENAISSANCE CENTER, DETROIT, MICHIGAN
Inventors:
# Inventor's Name Inventor's Address
1 MICHAEL J. PARATORE JR. 1468 ANDOVER BOULEVARD HOWELL, MICHIGAN 48843
2 EUGENE V. GONZE 9103 ANACAPA BAY PINCKNEY, MICHIGAN 48169
3 KEVIN W. KIRBY 5026 DANTES VIEW DRIVE CALABASAS HILLS, CALIFORNIA 91301
4 AMANDA PHELPS 23901 CIVIC CENTER, NO. 259 MALIBU, CA 90265
5 DANIEL J. GREGOIRE 2461 RIDGEBROOK PLACE THOUSAND OAKS, CALIFORNIA 91362
PCT International Classification Number F01N3/027; F01N3/023
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/973,280 2007-09-18 U.S.A.