Title of Invention

AN ACTIVE ENERGY RAY-CURABLE INK COMPOSITION

Abstract Disclosed is an active energy ray-curable ink composition mainly composed of a coloring agent, a binder resin, and a radically polymerizable varnish and/or a radically polymerizable monomer. The coloring agent is a modified pigment wherein the surface of a pigment (A) is provided with a polymer (P) which is obtained by polymerizing a polymer (B), which is soluble in nonaqueous solvents, with at least one polymerizable unsaturated monomer (C), which is originally soluble in nonaqueous solvents but becomes insoluble or poorly soluble after polymerization. Also disclosed is a printed matter which has a coating film obtained by curing and drying the active energy ray-curable ink composition.
Full Text DESCRIPTION
ACTIVE ENERGY RAY-CURABLE INK COMPOSITION AND PRINTED MATTER
TECHNICAL FIELD
The present invention relates to an active energy ray-
curable ink composition used for printing on a substrate
such as paper, plastic sheets and the like by using an
offset printing machine.
BACKGROUND ART
An active energy ray-curable ink has been characterized
as an ink exhibiting excellent environment friendly printing
and excellent printing efficiency as well as providing
printed matter of a high quality since the ink is of
solvent-free type and is cured and dried instantly by
radiation of active energy rays. Accordingly, such an
active energy ray-curable ink has been developed for use in
a variety of printing methods such as offset printing,
screen printing, flexographic printing, and/or inkjet
printing (for example, please refer to Patent Document 1).
The active energy ray-curable ink is generally obtained
by mixing a dry pigment with a radical polymerizable varnish,
a radical polymerizable monomer, a photopolymerization
initiator and the like, followed by kneading and dispersion
by using a roll mill or the like. However, there has been
problems such that the method might cause gelatinization

when the radical polymerizable varnish and/or the radical
polymerizable monomer are kneaded and dispersed by a roll
mill under a strong shearing force, and that it normally
takes more than 24 hours for dispersion by a roll mill.
Moreover, even though such a long time has been spent
on preparation, pigment dispersibility is poor and
printability is occasionally poor when the obtained ink is
utilized in offset printing.
As a method for obtaining an active energy ray-curable
ink without using roll mills, an active energy ray-curable
ink using a dispersed element of pigment obtained by
dispersing a pigment in a radical polymerizable varnish
using a flushing method has been known (for example, please
refer to Patent Reference 2). However, this method requires
a special varnish in which a value of n-hexane tolerance is
adjusted to be 4 or more.
[Patent Document 1] Japanese Unexamined Patent Application,
First Publication No. 2002-309142
[Patent Document 2] Japanese Unexamined Patent Application,
First Publication No. 2003-342514
DISCLOSURE OF INVENTION
[PROBLEMS TO BE SOLVED]
The present invention is intended to solve the above
problems and to provide an active energy ray-curable ink
which is dispersed easily and which has excellent color
density and gloss, as well as exhibiting excellent

printability when utilized in offset printing.
[MEANS TO SOLVE THE PROBLEMS]
The present inventors have found that an active energy
ray-curable composition using a coloring agent to which
specific treatments have been applied can be dispersed
without a strong shearing force being applied thereto by
roll mills or the like, and that the composition has an
excellent printability especially as an offset ink.
That is, the present invention provides an active
energy ray-curable ink composition which comprises a
coloring agent, a binder resin, and a radically
polymerizable varnish and/or a radically polymerizable
monomer as main components, wherein the coloring agent is a
modified pigment wherein the surface of a pigment (A) is
provided with a polymer (P) which is obtained by
polymerizing a polymer (B), which is soluble in nonaqueous
solvents, with at least one kind of polymerizable
unsaturated monomer (C), which is originally soluble in a
nonaqueous solvents but becomes insoluble or poorly soluble
after polymerization.
Also disclosed by the present invention is an active
energy ray-curable ink composition which comprises a
coloring agent, a binder resin, and a radically
polymerizable varnish and/or a radically polymerizable
monomer as main components, wherein the coloring agent is a
modified pigment obtained by polymerizing at least one kind
of polymerizable unsaturated monomer (C) which is originally

soluble in the nonaqueous solvents but becomes insoluble or
poorly soluble after polymerization, in the existence of.a
pigment (A) and a polymer (B) which is soluble in nonaqueous
solvents.
[EFFECTS OF INVENTION]
According to the present invention, such an active
energy ray-curable ink can be obtained that is easily
dispersed and exhibits excellent color density and gloss in
the resultant ink, as well as that shows an excellent
printability upon offset printing. Since the modified
pigment used in the present invention can be dispersed
easily, inks can easily be prepared by using a planetary
mixer.
BEST MODE FOR CARRYING OUT THE INVENTION
(Coloring Agent)
The coloring agent used in the present invention is a
modified pigment obtained in the existence of a pigment (A)
and a polymer (B), which is soluble in nonaqueous solvents,
by polymerizing at least one kind of a polymerizable
unsaturated monomer (C), which is originally soluble in the
nonaqueous solvents but becomes insoluble or poorly soluble
after polymerization. To be more precise, the coloring
agent is a modified pigment wherein the surface of the
pigment (A) is provided with a polymer (P) which is obtained
by polymerizing the polymer (B), which is soluble in
nonaqueous solvents, with at least one kind of polymerizable

unsaturated monomer (C), which is originally soluble in
nonaqueous solvents but becomes insoluble or poorly soluble
after polymerization.
The polymer (P) is used as a generic name of polymer
which finally coats the modified pigment. To be more
precise, the polymer (P) refers generically to the resultant
polymers of the polymer (B) and polymerizable unsaturated
monomer (C).
(Coloring Agent: Pigment (A))
A pigment (A) used in the present invention is at least
one kind of pigment selected from publicly known and widely
employed organic pigments or inorganic pigments. Also, the
present invention can be applied to either untreated pigment
or treated pigment.
Examples of the organic pigments include a perylene
based or perynone based pigment, a guinacridone based
compound pigment, a phthalocyane based compound pigment, an
anthraquinone based compound pigment, a phthalon based
compound pigment, a dioxazine based compound pigment, an
isoindolinone compound pigment, a methine based or
azomethine based compound pigment, a diketo-pyrrolo-pyrrole
based compound pigment, an insoluble azo compound pigment, a
soluble azo compound pigment, a condensed azo compound
pigment, and the like. Concrete examples of the organic
pigments are as follows.
For the perylene based or perynone based pigment,
pigments such as C.I. Pigment Violet 29, C.I. Pigment Red

123, 149, 178 and 179, C.I. Pigment Black 31 and 32, and C.I.
Pigment Orange 43 and the like may be listed, for example.
For the quinacridone based compound pigment, pigments
such as C.I. Pigment Violet 19 and 42, C.I. Pigment Red 122,
202, 206, 207 and 209, and C.I. Pigment Orange 48 and 49 and
the like may be listed, for example.
For the phthalocyane based compound pigment, pigments
such as C.I. Pigment Blue 15, 15:1, 15:2, 15:3, 15:4, 15:6
and 16, and C.I. Pigment Green 7 and 36 and the like may be
listed, for example.
For the anthraquinone based compound pigment, pigments
such as C.I. Pigment Blue 60, C.I. Pigment Yellow 24 and 108,
C.I. Pigment Red 168 and 177, and C.I. Pigment Orange 40 and
the like may be listed, for example.
For the phthalon based compound pigment, pigments such
as C.I. Pigment Yellow 138 and the like may be listed, for
example.
For the dioxazine based compound pigment, pigments such
as C.I. Pigment Violet 23, 37 and the like may be listed for
example.
For the iso-indolinone based compound pigment, pigments
such as C.I. Pigment Yellow 109, 110 and 173, and C.I.
Pigment Orange 61 and the like may be listed for example.
For the methine based and azomethine based compound
pigment, pigments such as C.I. Pigment Yellow 139 and 185,
C.I. Pigment Orange 66, and C.I. Pigment Brown 38 and the
like may be listed for example.

For the diketo-pyrrolo-pyrrole based compound pigment,
pigments such as C.I. Pigment Red 254, 255 and the like may
be listed for example.
For the insoluble azo compound pigment, pigments such
as C.I. Pigment Yellow 1, 3, 12, 13, 14, 17, 55, 73, 74, 81,
83, 97, 130, 151, 152, 154, 156, 165, 166, 167, 170, 171,
172, 174, 175, 176, 180, 181 and 1B8, C.I. Pigment Orange 16,
36 and 60, C.I. Pigment Red 5, 22, 31, 112, 146, 150, 171,
175, 176, 183, 185, 208 and 213, C.I. Pigment Violet 43 and
44, and C.I. Pigment Blue 25, 26 and the like may be listed
for example.
For the soluble azo compound pigment, pigments such as
C.I. Pigment Red 53:1, 57:1, 48 and the like may be listed
for example.
For the condensed azo compound pigment, pigments such
as C.I. Pigment Yellow 93, 94, 95, 128 and 166, C. I.
Pigment Orange 31, C.I. Pigment Red 144, 166, 214, 220, 221,
242, 248 and 262, and C.I. Pigment Brown 41, 42 may be
listed for example.
Examples of the inorganic pigment include titanium
oxide, zinc sulfide, white lead, zinc white, lithobon,
antimony white, basic lead sulfate, basic lead silicate,
barium sulfate, calcium carbonate, gypsum, silica, carbon
black, iron black, cobalt violet, vermilion, molybdenum
orange, red lead, red iron oxide, chrome yellow, cadmium
yellow, zinc chromate, yellow ochre, chromium oxide,
ultramarine blue, Berlin blue, cobalt blue and the like.

According to the present invention, the organic
pigments are especially preferable for demonstrating the
advantageous effect of the present invention, and it is
especially preferable to use the quinacridone based compound
pigment, the phthalocyane based compound pigment, the
insoluble azo compound pigment, and the condensed azo
compound pigment.
(Nonaqueous Solvents)
The nonaqueous solvents used in the present invention
are organic solvents in which aliphatic and/or alicyclic
hydrocarbonic solvents are essentially included. Examples
of the aliphatic and/or alicyclic hydrocarbon solvents
include n-hexane, n-heptane, "LAWS" or "Mineral Split EC
manufactured by Shell Chemicals, "Isopar C", "Isopar E",
"Isopar G", "Isopar H", "Isopar L", "Isopar M", "Naphtha No.
3", "Naphtha No. 5", or "Naphtha No. 6" manufactured by
Exxon Mobile Chemical, "Solvent No. 7", "IP Solvent 1016",
"IP Solvent 1620", "IP Solvent 2028", or "IP Solvent 2835"
manufactured by Idemitsu Petrochemical Co., Ltd., "White
Zol" manufactured by Japan Energy Corporation, "Marukazol 8"
manufactured by Maruzen Petrochemical Co., Ltd. and the like.
Further, within the extent that effects of the present
invention are maintained, other organic solvents may also be
admixed to be used. For such organic solvents, aromatic
hydrocarbons solvents such as "Swasol 100 or 150"
manufactured by Maruzen Petrochemical Co. Ltd., toluene,
xylene or the like; esters such as methyl acetate, ethyl

acetate, n-butyl acetate, amyl acetate or the like; ketones
such as acetone, methyl ethyl ketone, methyl isobutyl ketone,
methyl amyl kethone, cyclohexanone or the like; or alcohols
such as methanol, ethanol, n-propanol, i-propanol, n-butanol
or the like may be listed, as concrete examples. When these
solvents are used In combination, the amount of the
aliphatic and/or alicyclic hydrocarbonic solvent used is
preferably 50% by mass or more, and more preferably 60% by
mass or more.
(Polymer (B) Soluble in Nonaqueous Solvents)
The polymer (B) which is soluble in the nonaqueous
solvents used in the present invention preferably has said
polymerizable unsaturated group since the polymer (B) is
able to be polymerized or crosslinked with polymerizable
unsaturated monomer (C) described later. For such polymers,
acrylic resin (B-l) containing a polymerizable unsaturated
group and an alkyd resin (B-2) soluble in nonaqueous
solvents may be listed. Acrylic resin (B-l) containing a
polymerizable unsaturated group and alkyd resin (B-2)
soluble in nonaqueous solvents will be described in detail
as follows as preferable embodiments of the polymer (B)
soluble in the nonaqueous solvents.
(Acrylic Resin (B-l) Containing Polymerizable Unsaturated
Group Soluble in Nonaqueous Solvents)
To be precise, the acrylic resin (B-l) containing
polymerizable unsaturated group soluble in the nonaqueous
solvents used in the present invention refers to a polymer

which is formed by introducing a polymerizable unsaturated
group to a copolymer of polymerizable unsaturated monomers
which have, as a main component, alkyl ' (meth)acrylate having
an alkyl group which has four or more carbon atoms, or refer
to a macromonomer including a copolymer of polymerizable
unsaturated monomers which have, as a main component, alkyl
(meth)acrylate having an alkyl group which has four or more
carbon atoms.
Examples of the alkyl (meth)acrylate having an alkyl
group which has four or more carbon atoms include n-butyl
(meth)acrylate, i-butyl (meth)acrylate, t-butyl
(meth)acrylate, 2-ethylhexyl (meth)acrylate, lauryl
(meth)acrylate, stearyl (meth)acrylate, isostearyl
(meth)acrylate, cyclohexyl (meth)acrylate and the like.
Examples of usable polymerizable unsaturated monomers
other than alkyl (meth)acrylate include aromatic vinyl
monomers such as styrene, alpha-methylstyrene, p-t-
butylstyrene, vinyl toluene or the like; (meth)acrylates
such as benzyl (meth)acrylate, dimethylamino (meth)acrylate,
diethylamino (meth)acrylate, dibromopropyl (meth)acrylate,
tribromophenyl (meth)acrylate or the like; diesters derived
from monovalent alcohol and unsaturated dicarboxylic acid
such as maleic acid, fumaric acid, itaconic acid or the
like; vinyl esters such as vinyl benzoic acid, "VeoVa" (a
vinyl ester product of Shell Chemicals, Ltd., the
Netherlands) or the like, and these may be used by being
copolymerized with the aforementioned alkyl (meth)acrylates.

Monopolymer of these usable polymerizable unsaturated
monomers other than alkyl (meth)acrylate has a low
solubility in the nonaqueous solvents, so that it is
preferable to be used as a random polymer with the alkyl
(meth)acrylate. It is not preferable to use these monomers
by copolymerizing them in block form or in graft form since
block and graft copolymerization considerably lowers the
solubility in the nonaqueous solvents.
These polymerizable unsaturated monomers may be used
alone or in combination of two or more kinds. Among them,
it is especially preferable to use a straight chain or a
branched alkyl (meth)acrylate having an alkyl group which
has 4 to 12 carbon atoms such as n-butyl (meth)acrylate, 2-
ethylhexyl (meth)acrylate, lauryl methacrylate and the like.
A copolymer of polymerizable unsaturated monomers which
have, as a main component, alkyl (meth)acrylate having an
alkyl group, which has four or more carbon atoms, may be
obtained by polymerizing the aforementioned polymerizable
unsaturated monomers by common methods.
The acrylic resin (B-l) containing polymerizable
unsaturated group may be obtained by introducing a
polymerizable unsaturated group to the aforementioned
copolymer of polymerizable unsaturated monomers which have,
as a main component, alkyl (meth)acrylate having an alkyl
group which has four or more carbon atoms.
Examples of methods for introducing polymerizable
unsaturated group include: a method in which polymerizable

monomers containing a carboxyl group such as acrylic acid,
methacrylic acid and the like, and polymerizable monomers
containing an amino group such as dimethylaminoethyl
methacrylate, dimethylaminopropyl acrylamide and the like,
are admixed in advance as copolymerizing elements and are
copolymerized, thereby obtaining the aforementioned
copolymer containing a carboxyl group and/or an amino group,
and then the carboxyl group and/or the amino group thereof
are subjected to react with monomers containing a glycidyl
group and a polymerizable unsaturated group such as glycidyl
methacrylate and the like;
a method in which polymerizable monomers containing
hydroxyl group such as 2-hydroxyethyl methacrylate, 2-
hydroxyethyl acrylate and the like are admixed in advance as
copolymerizing elements and are copolymerized to thereby
obtain the aforementioned copolymer containing a hydroxyl
group, and then the hydroxyl group thereof is subjected to
react with monomers containing an isocyanate group and a
polymerizable unsaturated group such as isocyanatoethyl
methacrylate and the like;
a method in which thioglycolic acid is used in
apolymerization as a chain transfer agent so as to introduce
a carboxyl group to the chain-end of the copolymer, and then
the carboxyl group is subjected to react with monomers
containing a glycidyl group and a polymerizable unsaturated
group such as glycidyl methacrylate and the like; and
a method in which azo initiator containing a carboxyl

group such as azobis cyanopentanoic acid is used as a
polymerization initiator so as to introduce a carboxyl group
to copolymers, and then the carboxyl group is subjected to
react with monomers containing a glycidyl group and a
polymerizable unsaturated group such as glycidyl
methacrylate and the like. Among these methods, it is most
simple, easy and preferable to employ the method in which
monomers containing a carboxyl group such as acrylic acid,
methacrylic acid and the like, or monomers containing an
amino group such as dimethylaminoethyl methacrylate,
dimethylaminopropyl acrylamide and the like, are
copolymerized in advance, and then the carboxyl group and/or
the amino group thereof are subjected to react with monomers
containing a glycidyl group and a polymerizable unsaturated
group such as glycidyl methacrylate and the like.
(Alkyd Resin (B-2) Soluble in Nonaqueous Solvents)
The alkyd resin (B-2) soluble in the nonaqueous
solvents used in the present invention is a condensate of a
polybasic acid and a polyvalent alcohol modified by a fatty
oil and/or a fatty acid. Acrylics and the like modified by
vinyl, phenol, epoxy ester, silicon and the like are also
known. According to the present invention, it is preferable
to use an alkyd resin containing ample oil constituents
because of its high solubility in nonaqueous solvents, and
the use of a long oil alkyd resin is preferable. Further,
from the viewpoint of reactivity upon polymerization of a
polymerizable unsaturated monomer (C) described later, it is

also preferable to use an acrylic modified alkyd resin. In
the following description, a long oil alkyd resin is
referred to as an alkyd resin (B-2-1) and an acrylic
modified alkyd resin as an acrylic modified alkyd resin (B-
2-2) .
(Alkyd Resin (B-2-1))
To be concrete, examples of the alkyd resins (B-2-1)
include those alkyd resins which can be obtained by
conventional method wherein one or two more kinds of acids
and one or two more kinds of alcohols are reacted using one
or two or more kinds of oils or fatty acids. Examples of
the oils and fatty acids include; those selected from the
group consisting of saturated fatty acids such as an octylic
acid, a laurilic acid, a stearic acid, "Versatic Acid" (a
synthetic fatty acid manufactured by Shell) or the like,
unsaturated fatty acids such as an oleic acid, a linolic
acid, a linolenic acid, an eleostearic acid, a ricinolic
acid, or the like, drying (or half-dry) oils (fatty acids)
such as "Pamolyn 200 or 300" (a synthetic drying oil fatty
acid manufactured by Hercules Inc., U.S.A.), Chinese wood
oil (fatty acids), linseed oil (fatty acids), dehydrated
castor oil (fatty acids), (tall oil (fatty acids), cotton
seed oil (fatty acids), soybean oil (fatty acids), olive oil
(fatty acids), safflower oil (fatty acids), castor oil
(fatty acids), rice bran oil or the like (fatty acids), and
non-drying oils (fatty acids) such as hydrogenated coconut
oil fatty acids, coconut oil fatty acids, palm oil fatty

acids or the like. Examples of the alcohols include;
polyvalent alcohols such as ethylene glycol, propylene
glycol, glycerine, trimethylol ethane, trimethylol propane,
neopentyl glycol, 1,6-hexanediol, 1,2,6-hexanetriol,
pentaerythritol, sorbitol or the like. Examples of the
carboxylic acids include; benzoic acid, p-t-butyl benzoic
acid, phthalic acid (anhydride), hexahydrophthalic acid
(anhydride), tetrahydrophthalic acid (anhydride),
tetrachlorophthalic acid (anhydride), hexachlorophthalic
acid (anhydride), tetrabromophthalic acid (or anhydride),
trimellitic acid, "Himic anhydride" (manufactured by Hitachi
Chemical Co., Ltd.), succinic acid (anhydride), maleic acid
(anhydride), fumaric acid, itaconic acid (anhydride), adipic
acid, sebacic acid, oxalic acid or the like. If necessary,
before the reaction, it is possible to replace a part of the
aforementioned polyvalent alcohols and the carboxylic acids
by conventional methods using following compounds. Examples
of the compounds include; reactive silicone resins such as
"Toray Silicone SH-6018" (manufactured by Toray Silicone Co.,
Ltd.), or ,,X-22-160AS, KR-212 or 213" (manufactured by Shin-
etsu Chemical Co., Ltd.); mono-epoxy compounds such as
glycidyl esters of a fatty acid such as "Cardura E"
(glycidyl esters of "Versatic Acid" mentioned above
manufactured by Shell); polyepoxy compounds such as "Epiclon
200 or 400" (manufactured by DIC Corporation), or "Epicoat
828 or 1001" (manufactured by Shell); and diisocyanates such
as tolylene diisocyanate, hexamethylene diisocyanate,

isophorone diisocyanate, 4,4-methylenebis (cyclohexyl
isocyanate) and the like; polyisocyanates obtained by an
addition reaction between those diisocyanates and the
aforementioned polyvalent alcohol and/or water; and
polyisocyanates having an isocyanuric ring obtained by
(co)polymerization of plurality of diisocyanates.
(Acrylic Modified Alkyd Resin (B-2-2))
The acrylic modified alkyd resin (B-2-2) specifically
indicates a matter obtained by polymerizing a polymerizable
unsaturated monomer in the presence of the above-described
alkyd resin (B-2-1), or the resultant matter of an acrylic
polymer grafting onto an alkyd resin by addition reaction or
the like. For the polymerizable unsaturated monomers
polymerized in this case, it is especially preferable, in
view of high solubility in the nonaqueous solvents, to use
an alkyl (meth)acrylate having an alkyl group which has four
or more carbon atoms, such as n-butyl (meth)acrylate, i-
butyl (meth)acrylate, t-butyl (meth)acrylate, 2-ethylhexyl
(meth)acrylate, lauryl (meth)acrylate, stearyl
(meth)acrylate, isostearyl (meth)acrylate, cyclohexyl
(meth)acrylate and the like. The polymerizable unsaturated
monomers may be used alone or in combination of two or more
kinds. Among them, a straight chain or a branched alkyl
(meth)acrylate having an alkyl group which has 4 to 12
carbon atoms such as n-butyl (meth)acrylate, 2-ethylhexyl
(meth)acrylate, lauryl methacrylate and the like is
especially preferable.

Further, within the extent that the solubility to the
nonaqueous solvents is not lowered, aromatic vinyl monomers
such as styrene, alpha-methylstyrene, p-t-butylstyrene,
vinyl toluene or the like, (meth)acrylates such as benzyl
(meth)acrylate, dimethylamino (meth)acrylate, diethylamino
(meth)acrylate, dibromopropyl (meth)acrylate, tribromophenyl
(meth)acrylate or the like, diesters derived from monovalent
alcohol and unsaturated dicarboxylic acid such as maleic
acid, fumaric acid, itaconic acid or the like, and vinyl
esters such as vinyl benzoic acid, "VeoVa" (a vinyl ester
product of Shell, the Netherlands) or the like, may be
properly used by being copolymerized with the aforementioned
alkyl (meth)acrylates.
Furthermore, for the acrylic resin to be grafted onto
the alkyd resin (B-2-1), copolymer of polymerizable
unsaturated monomers having, as a main component, alkyl
(meth)acrylate, which has an alkyl group having four or more
carbon atoms and which may produce the aforementioned
polymerizable unsaturated monomers as main components, may
be used preferably in the view of high solubility to the
nonaqueous solvents.
(Polymerizable Unsaturated Monomers (C) Originally Soluble
in Nonaqueous Solvents but Become Insoluble or Poorly
Soluble after Polymerization)
Concrete examples of the polymerizable unsaturated
monomers (C) which are originally soluble in the nonaqueous
solvents but become insoluble or poorly soluble after

polymerization include; vinyl monomers not having a so-
called reactive polar group (functional group}, such as
methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl
(meth)acrylate or i-propyl methacrylate, or olefins such as
(meth)acrylonitrile, vinyl acetate, vinyl chloride,
vinylidene chloride, vinyl fluoride or vinylidene fluoride;
amide bond-containing vinyl monomers such as
(meth)acrylamide, dimethyl (meth)acrylamide, N-t-butyl
(meth)acrylamide, N-octyl (meth)acrylamide, diacetone
acrylamide, dimethylaminopropyl acrylamide or alkoxylated N-
methylolated (meth)acrylamides; dialkyl
[ (meth)acryloyloxyalkyl] phosphates, (meth)acryloyloxyalkyl
acid phosphates, dialkyl [(meth)acryloyloxyalkyl] phosphites
or (meth)acryloyloxyalkyl acid phosphites; phosphorous atom-
containing vinyl monomers such as 3-chloro-2-acid
phosphoxypropyl (meth)acrylate, alkylene oxide addition
products of the aforementioned (meth)acryloyloxy alkyl acid
phosphates or acid phosphites, and ester compounds of epoxy
group-containing vinyl monomers such as glycidyl
(meth)acrylate or methylglycidyl (meth)acrylate and
phosphoric acid, phosphorous acid or acidic esters thereof;
hydroxyl group-containing polymerizable unsaturated monomers
such as hydroxyalkyl esters of polymerizable unsaturated
carboxylic acids or their addition products with s-
caprolactone such as 2-hydroxyethyl (meth)acrylate, 2-
hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate,
2-hydroxybutyl (meth)acrylate, 3-hydroxybutyl (meth)acrylate,

4-hydroxybutyl (meth)acrylate, 3-chloro-2-hydroxypropyl
(meth)acrylate, di-2-hydroxyethylfumarate or mono-2-
hydroxyethyl monobutyl fumarate, or polypropylene glycol or
polyethylene glycol mono(meth)acrylate, or "PLACCEL FM or FA
Monomer" (caprolactone addition monomer manufactured by
Daicel Chemical Industries), unsaturated mono- and/or
dicarboxylic acids such as (meth)acrylic acid, crotonic acid,
maleic acid, fumaric acid, itaconic acid or citraconic acid,
polymerizable unsaturated carboxylic acids such as
monoesters of these dicarboxylic acids and monovalent
alcohols, various types of unsaturated carboxylic acids in
the manner of addition products of the aforementioned
polymerizable unsaturated carboxylic acid hydroxy alkyl
esters and anhydrides of polycarboxylic acids such as maleic
acid, succinic acid, phthalic acid, hexahydrophthalic acid,
tetrahydrophthalic acid, benzene tricarboxylic acid, benzene
tetracarboxylic acid, "hymic acid", tetrachlorophthalic acid
or dodecinyl succinic acid, butylglycidyl esters or
monoglycidyl esters of monovalent carboxylic acids such as
"Cardura E", coconut oil fatty acid glycidyl ester or
octylic acid glycidyl ether, addition products of monoepoxy
compounds such as ethylene oxide or propylene oxide, or
their addition products with e-caprolactone or hydroxy vinyl
ether; dialkylaminoalkyl (meth)acrylates such as
dimethylaminoethyl (meth)acrylate or diethylaminoethyl
(meth)acrylate; epoxy group-containing polymerizable
unsaturated monomers such as epoxy group-containing

polymerizable compounds obtained by addition reactions at an
equimolar ratio of various polyepoxy compounds having at
least two epoxy groups in a molecule thereof, such as
"EPICLON 200", "EPICLON 400", "EPICLON 441", "EPICLON 850"
or "EPICLON 1050" (epoxy resins manufactured by DIC
Corporation), or "Epicoat 828", "Epicoat 1001" or "Epicoat
1004" (epoxy resins manufactured by Japan Epoxy Resins
Co.,Ltd.), "Araldite 6071" or "Araldite 6084" (epoxy resins
manufactured by Ciba-Geigy, Switzerland) or additionally
"Chissonox 221" (epoxy resin manufactured by Chisso
Corporation) or "Denacol EX-611" (epoxy resin manufactured
by Nagase & Co., Ltd.), with various types of unsaturated
carboxylic acids such as equimolar addition products of the
aforementioned polycarboxylic acid anhydrides and hydroxyl
group-containing vinyl monomers such as glycidyl
meth(acrylate), (P-methyl)glycidyl (meth)acrylate,
(meth)allyl glycidyl ether or polymerizable unsaturated
carboxylic acids or mono-2-(meth)acryloyloxy monoethyl
phthalate; isocyanate group-containing α,β-ethylenic
unsaturated monomers such as 2-hydroxyethyl (meth)acrylate-
hexamethylene diisocyanate equimolar addition products or
monomers having an isocyanate group and vinyl group such as
isocyanate ethyl(meth)acrylate; alkoxysilyl group-containing
polymerizable unsaturated monomers such as silicon-based
monomers such as vinyl ethoxysilane, a-methacryloxypropyl
trimethoxysilane, trimethylsiloxyethyl (meth)acrylate or
"KR-215, X-22-5002" (manufactured by Shin-Etsu Chemical Co.,

Ltd.); and carboxyl group-containing α,β-ethylenic
unsaturated monomers such as α,β-ethylenic unsaturated
carboxylic acids such as unsaturated mono- or dicarboxylic
acids such as (meth)acrylic acid, crotonic acid, maleic acid,
fumaric acid, itaconic acid or citraconic acid, and
monoesters of said dicarboxylic acids and monovalent
alcohols, or addition products of α,β-unsaturated
carboxylic acid hydroxyalkyl esters such as 2-hydroxyethyl
(meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-
hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate,
3-hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate,
3-chloro-2-hydroxypropyl (meth)acrylate, di-2-hydroxyethyl
fumarate, mono-2-hydroxyethyl-monobutyl fumarate or
polyethylene glycol mono(meth)acrylate, and anhydrides of
polycarboxylic acids such as maleic acid, succinic acid,
phthalic acid, hexahydrophthalic acid, tetrahydrophthalic
acid, benzene tricarboxylic acid, benzene tetracarboxylic
acid, "hymic acid", tetrachlorophthalic acid or dodecinyl
succinic acid.
Among these, alkyl (meth)acrylates having C3 (3 carbon
atoms) or less such as methyl (meth)acrylate, ethyl
(meth)acrylate or the like are used preferably. Moreover,
in order to change the surface properties of pigments so as
to improve the interaction with a dispersing agent or
pigment dispersing resin, polymerizable unsaturated monomers
containing at least one kind of functional groups such as a
carboxyl group, a sulfonic acid group, a phosphoric acid

group, a hydroxyl group, a dimethylamino group or the like
are preferably copolymerized.
Moreover, in order not to elute the polymer from the
pigments when modified pigments are used, it is more
preferable that the polymer be crosslinked. For the
multifunctional polymerizable unsaturated monomers used as
crosslinking components, divinylbenzene, ethylene glycol
di(meth)acrylate, diethylene glycol di(meth)acrylate,
triethylene glycol di(meth)acrylate, polyethylene glycol
di(meth)acrylate, 1,3-butanediol di(meth)acrylate, 1,4-
butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate,
neopentyl glycol dimethacrylate, trimethylolpropane
trietoxy tri(meth)acrylate, trimethylolpropane
tri(meth)acrylate, pentaerythritol tri(meth)acrylate,
pentaerythritol tetra(meth)acrylate, dipentaerythritol
hexa(meth)acrylate, allyl methacrylate or the like may be
listed, for example.
Further, other polymerizable unsaturated monomers may
also be used within the extent that the polymer having at
least one kind of, as essential components, the
polymerizable unsaturated monomers (C) originally soluble in
the nonaqueous solvent but become insoluble or poorly
soluble after polymerization is kept insoluble in the
nonaqueous solvents. For the other polymerizable
unsaturated monomers, polymerizable unsaturated monomers
besides the aforementioned alkyl (meth)acrylate having an
alkyl group which has four or more carbon atoms and the

above-described alkyl (meth)acrylate may be used.
The modified pigments used in the present invention are
obtained by being polymerized in the presence of the pigment
(A), the nonaqueous solvents, and the polymer (B) with at
least one kind of the polymerizable unsaturated monomer (C)
which is soluble in the nonaqueous solvents but becomes
insoluble or poorly soluble after polymerization. The
pigment (A) and the polymer (B) are preferably mixed before
polymerization is carried out. Examples of mixing methods
which can be used include a homogenizer, a dispersion mixer,
a beads mill, a paint shaker, a kneader, a roll mill, a ball
mill, an attoritor, a sand mill and the like. According to
the present invention, pigments to be used can be in any
forms of a slurry, a wet cake or a powder. That is,
according to the manufacturing method of the present
invention, a moisture-containing pigment such as a wet cake
can be used.
After mixing the pigment (A) and the polymer (B), the
polymerizable unsaturated monomer (C) and a polymerization
initiator which will be described later are further admixed
to be polymerized to thereby obtain the modified pigment.
Although on that occasion, the amount used of the
polymer (B) is not particularly limited as it is properly
optimized according to the purposes, 1 to 200 parts of the
polymer (B) per 100 parts of the pigment (A) is generally
used, and preferably from 5 to 50 parts, and more preferably
from 5 to 30 parts may be used.

Moreover, although the amount of the polymerizable
unsaturated monomer (C) used is also not particularly
limited as it is properly optimized according to the
purposes, 1 to 200 parts of the monomer (C) per 100 parts of
the pigment (A) is generally used, and preferably from 5 to
50 parts, and more preferably from 5 to 30 parts may be used.
The amount of the polymer (P) finally coated on the
pigment is preferably from 2 to 400 parts per 100 parts of
the pigment (A), and more preferably from 10 to 100 parts,
and most preferably from 10 to 60 parts. On that occasion,
at least one kind of the polymerizable unsaturated monomer
(C) is generally used in a range of 10 to 400 parts per 100
parts of the polymer (B), and preferably in a range of 30 to
400 parts, and more preferably in a range of 50 to 200 parts.
For polymerizing the polymerizable unsaturated monomer
(C) in the presence of the pigment (A), the nonaqueous
solvents, and the polymer (B), publicly known and widely
employed methods for polymerization may be employed, and
generally carried out in the presence of a polymerization
initiator. As the polymerization initiator, a radical
generating polymerization catalyst such as
azobisisobutyronitrile (AIBN), 2,2-azobis(2-
methylbutyronitrile), benzoyl peroxide, t-butyl perbenzoates,
t-butyl-2-ethylhexanoate, t-butyl hydroperoxide, di-t-butyl
peroxide, cumene hydroperoxide, or the like may be used
alone or in combination of two or more kinds.
Since there are polymerization initiators which are not

easily soluble In the nonaqueous solvents, methods In which
the initiator is first dissolved in the polymerizable
unsaturated monomer (C) and then added to the mixture of the
pigment (A) and the polymer (B) are preferably employed.
Also, while the polymerizable unsaturated monomer (C)
or the polymerizable unsaturated monomer (C) in which the
polymerization initiator is dissolved can be added by using
a dropping technique with the monomer reaching the
polymerization temperature, the polymerization method in
which the monomer is added in the state of the normal
temperature before the temperature rises and then the
temperature rises after the mixture is fully mixed, is
preferably employed for its stability.
The polymerization temperature is generally in a range
of 60oC to 130oC. In the case where the pigment (A) is an
organic pigment, if the polymerization temperature is too
high, changes in form such as decomposition of the pigment
or crystal growth might be remarkable, so that it is
preferable to be polymerized in a range of 70 to 100oC in
that case.
After polymerization, the nonaqueous solvents or the
like used in polymerization are removed by filteration, and
the resultant substance is further dried and ground to
thereby obtain modified pigments in a powdery form. For the
filtering methods, a Nutsche filter, a filter press and the
like can be used. For drying, publicly known drying
apparatuses such as a chamber dryer, a vacuum dryer, a band

dryer, a spray dryer or the like can be used. Moreover, for
kneading, publicly known milling apparatuses such as a
mortar, a hammer mill, a disc mill, a pin mill, a jet mill
or the like can be used.
(Coloring Agent: Blending Amount)
While the blending amount of the modified pigment used
in the present invention is not particularly limited, 3 to
70% by mass, converted to pigment concentration, is
generally added based on ink solid content concentration.
Further, within the extent that effects of the present
invention are maintained, general-purpose pigments can be
admixed to be used.
The active energy ray-curable ink using modified
pigments according to the present invention has such a
characteristic that the ink can achieve a higher color
density compared with an ink using a pigment of the similar
kind even though the ink has the same blending amount.
(Binder Resin)
The active energy ray-curable ink of the present
invention is not particularly limited except the use of the
modified pigment, so that it can be prepared by publicly
known materials. To be more precise, besides the above-
described modified pigment, a binder resin, a radically
polymerizable varnish and/or a radically polymerizable
monomer are contained as main components. When an
ultraviolet ray or infrared ray is used as an active energy
ray, a photopolymerization initiator is preferably used in

combination.
As the binder resins, it is not particularly limited as
long as those are the resins for printing ink which can be
dissolved in the radically polymerizable varnish and/or the
radically polymerizable monomer described later. Examples
include oxygen curable alkyd resins, vehicles containing an
oil-modified alkyd or a drying oil and a polymer such as
those containing oil-modified epoxy resin and amino resin,
alkyd and phenol resins, alkyd and nitro celluloses, alkyd
and chlorinated rubbers, alkyd and polystyrenes, alkyd and
diisocyanates, alkyd-vinyl and epoxy, alkyd and amino resins,
and alkyd-amino resins and epoxy alkyd and silicones, and
vehicles not containing an alkyd and a drying oil such as
vinyl acetal and/or phenol resin, allylamino resin, epoxy,
trimethylol phenyl ether, polyester, triazine resin, allyl
polyester, silicone, thermosetting acrylic, mixed amino
resin, vinyl acetate-vinyl chloride copolymer,
polyvinylidene chloride, butadiene copolymer, polyvinyl
acetate, polyamide resin, ester and ether salt of cellulose,
poly (meth)acrylic resin, polyurethane resin,
polytetrafluoroethylene, polyvinyl acetal, saturated
polyester resin, petroleum resin, polystyrene, polyolefine,
or the like.
(Radical Polymerizable Varnish and/or Radical Polymerizable
Monomer)
For the radical polymerizable varnish and/or the
radical polymerizable monomer used in the present invention,

any of the publicly known (meth)acrylic monomers and/or
(meth)acrylic oligomers generally used in active energy ray-
curable inks can be selected arbitrarily to be used.
Examples of the (meth)acrylic monomers include
unsaturated carboxylic acid such as acrylic acid or
methacrylic acid or esters thereof, alkyl-, cycloalkyl-,
halogenated alkyl-, alkoxyalkyl-, hydroxyalkyl-, aminoalkyl-,
tetrahydrofurfuryl-, allyl-, glycidyl-, benzyl-, or phenoxy-
(meth)acrylates, mono or di(meth)acrylate of polyoxyalkylene
glycol or alkylene glycol, trimethylolpropane
tri(meth)acrylate, penta erythrityl tetra (meth)acrylate,
(meth)acrylic amide or a derivative thereof such as diaceton
(meth)acrylamide, N,N'-alkylenebis (meth)aerylamide or
(meth)acrylamide, which are mono-substituted or di-
substituted by an alkyl group or a hydroxyalkyl group, and
allyl compounds such as allyl alcohol, allyl isocyanate,
diallyl phthalate, or triallyl isocyanurate.
Other examples of the (meth)acrylic monomers include
polyethylene glycol (n thereof is 3 or more and
approximately 14 or less) di(meth)acrylate, which have
ethylene glycol units within the molecule,
trimethylolpropane ethoxylated (n thereof is 3 or more and
approximately 14 or less) tri(meth)acrylate, and phenol
ethoxylated (n thereof is 3 or more and approximately 14 or
less) modified (meth)acrylate, 2-hydroxyethyl (meth)acrylate
having hydroxyl groups within the molecule, 2-hydroxypropyl
(meth)acrylate, 4-hydroxybutyl (meth)acrylate,

pentaerythritol tri(meth)acrylate, and phthalic acid
monohydroxyethyl (meth)acrylate. These (meth)acrylic
monomers may be used alone or in combination of two or more
kinds.
Further, in the case of the usage in which shrinkage on
curing becomes an obstacle, photopolymerizable monomers may
be used. Examples thereof include: isobornyl (meth)acrylate,
norbornyl (meth)acrylate, dicyclopentenoxyethyl
(meth)acrylate, dicyclopentenoxypropyl (meth)acrylate,
acrylic acid ester or methacrylic acid ester of
diethylenglycol dicyclopentenyl monoether, acrylic acid
ester or methacrylic acid ester of polyoxyethylene or
polypropyleneglycol dicyclopentenyl monoether,
dicyclopentenyl cinnamate, dicyclopentenoxyethyl cinnamate,
dicyclopentenoxyethyl monofumarate or difumarate, mono- or
diacrylate or mono- or dimethacrylate of 3,9-bis (1,1-
bismethyl-2-oxyethyl)-spiro[5,5]undecane, 3,9-bis(1,1-
bismethyl-2-oxyethyl)-2,4,8,10-tetraoxaspiro[5,5]undecane,
3,9-bis(2-oxyethyl)-spiro[5,5]undecane, 3,9-bis(2-oxyethyl)-
2,4,8,10-tetraoxaspiro[5,5]undecane, mono- or diacrylate, or
mono- or dimethacrylate of ethylene oxide or propylene oxide
addition polymer of spiro glycols of the aforementioned
compounds, methyl ether of the aforementioned mono
(meth)acrylate, 1-azabicyclo[2,2,2]-3-octenyl(meth)acrylate,
bicyclo[2,2,1]-5-heptene-2,3,dicarboxylic monoallyl ester,
dicyclopentadienyl (meth)acrylate,
dicyclopentadienyloxyethyl (meth)acrylate, and

dihydrodicyclopentadienyl (meth)acrylate. These
photopolymerizable monomers may be used alone or in
combination of two or more kinds.
Examples of the (meth)acryl oligomers include;
(meth)acrylic acid ester of an epoxy resin such as
diglycidilether di(meth)acrylate of bisphenol A, reaction
products of an epoxy resin, (meth)acrylic acid and anhydride
of methyltetrahydrophthalic acid, reaction products of an
epoxy resin and 2-hydroxyethyl (meth)acrylate, ring-opening
copolymerized esters of glycidildi (meth)acrylate and
phthalic anhydride, esters of methacrylic acid dimer and
polyol, polyesters obtained from acrylic acid, phthalic
anhydride and propylene oxide, reaction products of
polyvinyl alcohol and N-methyrolacrylamide, unsaturated
polyester prepolymers such as reaction products of
polyethylene glycol, maleic anhydride and glycidil
(meth)acrylate, polyvinyl alcohol prepolymers such as
polyvinyl alcohol which is esterified with succinic
anhydride and glycidilmethacrylate is added after the
esterification, polyacrylic acid or maleic acid copolymer
prepolymers such as reaction products of methylvinylether-
maleic anhydride copolymer and 2-hydroxyethylacrylate and
reaction products of said reaction products and
glycidilmethacrylate, and urethane prepolymers wherein one
of polyoxyalkylene segment and saturated polyester segment
or both of these are combined via urethane bonding and
acryloyl groups or methacryloyl groups exist on the both

terminal ends thereof. For the (meth)acryl oligomers, those
having a number average molecular weight of approximately
2000 to 30000 are suitable.
(Photopolymerization Initiator)
In the case in which the active energy ray-curable ink
of the present invention is cured by ultraviolet rays, a
photopolymerization initiator is utilized. As the
photopolymerization initiator used in the present invention,
publicly known conventional.ones may be used and examples of
the photopolymerization initiator are 1-hydroxy-cyclohexyl-
phenyl-ketone, 2-hydroxy-2-methyl-1-phenyl-propane-1-one, 1-
[4-(2-hydroxyethoxy)-phenyl]-2-hydroxy-methyl-1-propane-1-
one, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinopropane-
1-one, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-
butanone-1-bis(2,6-dimethoxybenzoyl)-2,4,4-trimethyl-pentyl
phosphine oxide-bis(2,4,6-trimethylbenzoyl)-phenyl phosphine
oxide or the like. These photopolymerization initiators may
be used alone or in combination of two or more kinds.
While the content of the photopolymerization initiators
is not particularly limited, the initiators are generally
blended in an amount of approximately 2 to 20% by mass.
While the mixing amount of the binder resin, the
radical polymerizable varnish and/or the radical
polymerizable monomer may be suitably decided according to
the purpose and not particularly limited, the binder resin
is generally used in a range of 5 to 50% by mass and the
radical polymerizable varnish and/or the radical

polymerizable monomer functioning as crosslinking components
are in a range of 20 to 90% by mass. In the case that the
viscosity and the like are adjusted, it is often adjusted by
changing the amount of the radical polymerizable monomer.
However, it is not limited thereto, and organic solvents may
be added properly. The organic solvents may be anything
that can sufficiently dissolve the aforementioned
composition without damaging the substrate materials, and
the suitable examples include ester solvents such as ethyl
acetate, and aromatic solvents such as toluene or the like.
The amount of the organic solvents used is arbitrary and is
suitably decided according to the respective purposes.
While the viscosity of the active energy ray-curable ink of
the present invention differs according to the method used
to apply the ink, when used in offset printing, for example,
the ink used may generally have a tack value of
approximately 3 to 20.
The active energy ray-curable ink according to the
present invention can be manufactured by blending the
aforementioned components using publicly known dispersers
such as a roll mill, a beads mill, a dispersion mixer, a
homomixer, a colloid mill, a ball mill, an attoritor, a sand
mill, a planetary mixer or the like. Since the ink of the
present invention shows particularly fine dispersibility of
the modified pigments used therein, the ink can be dispersed
without high shearing, and the ink having excellent
dispersibility so as to be easily dispersed even by a

disperser such as a planetary mixer or the like, for example,
can be obtained.
The methods of applying the active energy ray-curable
ink of the present invention are not particularly limited,
and publicly known methods such as a.roll coater, a gravure
coater, a flexocoater, an offset printer, a screen printer
or the like may be suitably adopted. Among these methods,
when used in the offset printing, the effect of the ink of
the present invention may be fully achieved due to the
excellent printing property of the ink of the present
invention, and therefore such a printing is preferable.
The substrate materials on which the ink is applied are
not particularly limited, and papers, various kinds of
plastics or the like may be used.
While the active energy rays used in the present
invention refer to ionizing radiations such as ultraviolet
rays, electron ray, X-ray, a-ray, 0 -ray and y -ray,
microwave, high frequency or the like, any type of energy
may be used as long as it can generate radical active
species, and visible rays, infrared rays and laser radiation
may also be used. Examples of ultraviolet rays generator
include an extra-high pressure mercury lamp, a high pressure
mercury lamp, a medium pressure mercury lamp, a low pressure
mercury lamp, a metal halide lamp, a xenon lamp, a carbon
arc lamp, a helium cadmium laser, an YAG laser, an excimer
laser, an argon laser and the like.
Furthermore, as the curing methods by electron rays,

the radical polymerization initiator is not necessarily used.
Examples of the usable electron rays include those of a
Cockcroft-Walton type, van de Graaff type, a resonance
transformer type or the like, and electron rays having an
energy in a range of 50 keV to 1000 keV, and preferably in a
range of 100 keV to 300 keV may be used.
[Examples]
The present invention will be illustrated with
reference to the following examples.. Unless otherwise
stated, "part" and "%" are based on mass.
(Synthesis of Resin)
Containing a Polymerizable Unsaturated Group Soluble in
Nonaqueous Solvents>
950 parts of butyl acetate were set in a four neck
flask provided with a thermometer, a stirrer, a reflux
condenser, and a nitrogen gas introducing pipe, and the
temperature was raised to 80oC When the temperature reached
80oC, a mixture consisting of 970 parts of butyl acrylate,
30 parts of methacrylic acid, and 7 parts of 2,2'-azobis(2-
methylbutyronitrile) were dripped into the four neck flask
over 4 hours. After the dripping finished, the temperature
was raised to 90oC, and was maintained and the reaction was
continued for 10 hours.
The temperature of the reaction solution was lowered to
50oC and a solution, in which 0.2 part of t-
butylpyrocatechol was dissolved in 20 parts of butyl acetate,

was added, and 20 parts of glycidyl methacrylate and 3 parts
of dimethylamino ethanol were further added, and then the
temperature was raised to 80oC. The reaction was continued
for 10 hours at the same temperature to thereby obtain an
acrylic resin (B-1) containing a polymerizable unsaturated
group soluble in nonaqueous solvents.

650 parts of soybean oil, 137 parts of pentaerythritol,
and 0.15 part of lithium hydroxide were set in a four neck
flask provided with a thermometer, a stirrer, a decanter,
and a nitrogen gas introducing pipe, and the temperature was
raised to 250t. After transesterification was carried out
while the temperature was maintained for 1 hour, the
temperature was lowered to 200*0, and 240 parts of phthalic
anhydride and 30 parts of xylene were added, and then the
temperature was raised to 240oC. Under the xylene reflux,
dehydration was carried out at the same temperature while
the reaction was continued for approximately 5 hours until
the acid value became 6, and then the resultant mixture was
diluted with "LAWS" (manufactured by Shell Chemicals;
aliphatic hydrocarbons solvent/aromatic hydrocarbons
solvent=70/30) so as the non-volatile matter thereof to be
60%, to thereby obtain an alkyd resin (B-2-1) whose oil
length was 65%.
Resin (B-2-2)>
A reaction solvent consisting of 750 parts of heptane

and 100 parts of butyl acetate was set in a four neck flask
provided with a thermometer, a stirrer, a reflux condenser,
and a nitrogen gas introducing pipe, and the temperature was
raised to 90t. When the temperature reached 90oC, a
reaction mixture consisting of 600 parts of butyl acrylate,
250 parts of isostearyl methacrylate, 250 parts of the alkyd
resin (B-2-1) obtained by Reference Example 2, 10 parts of
2,2'-azobis(2-methylbutylonitril), and 50 parts of butyl
acetate was dripped spending 5 hours. Even after dripping
had finished, the temperature was maintained and the
reaction was continued for 10 hours to thereby obtain an
acrylic modified alkyd resin (B-2-2).
(Synthesis of Modified Pigment)

As a pigment (A) to be used, 235 parts of a wet cake
(pigment content: 43%) of "FASTGEN GREEN S" (a green pigment
manufactured by DIC Corporation; denoted as pigment 1 in
Table 1), 13 parts of the acrylic resin (B-l) obtained by
Reference Example 1, 600 parts of 1.25 mm zirconia beads,
and 300 parts of heptane were put in a wide-mouthed bottle
made of polyethylene, and were mixed by Paint Shaker
(manufactured by Toyo Seiki Seisaku-sho, Ltd.) for 90
minutes. After being diluted with 200 parts of heptane,
zirconia beads were removed to thereby prepare a pigment
mixed liquid. 400 parts of the obtained pigment mixed
liquid was set in a separable flask provided with a
thermometer, a stirrer, a reflux condenser, and a nitrogen

gas introducing pipe, and then a mixture, in which 1.6 parts
of 2,2'-azobis(2-methylbutylonitril) was dissolved in a
polymerizable monomer composition of 2.8 parts of methyl
methacrylate and 5.2 parts of ethylene glycol dimethacrylate,
was added together with 250 parts of heptane. After
stirring for 30 minutes at room temperature, the temperature
was raised to 80*0, and the reaction was continued at the
same temperature for 15 hours. By carrying out filtration
after the temperature fell, the polymer-treated pigment and
the polymerization solvent were separated. The resultant
polymer pigment was dried by a hot air dryer at 100oC for 5
hours, and was then ground by a grinder to thereby obtain a
modified pigment (1).
(2) to (5)>
Pigment mixed liquid was prepared according to the same
manner as that in Reference Example 4 except that the
pigment (A) used was changed as shown in Table 1. By using
400 parts of the obtained pigment mixed liquid, modified
pigments (2) to (5) were obtained according to the same
manner as that in Reference Example 4 except that the
polymerizable monomer (C) was changed as shown in Table 1.



Pigment 1: FASTGEN GREEN S (wet cake) C. I. Pigment Green 7
(a green pigment manufactured by DIC Corporation) 43% of
pigment content
Pigment 2: FASTGEN BLUE TGR (wet cake) C. I. Pigment Blue
15:3 (a blue pigment manufactured by DIC Corporation) 49% of
pigment content
Pigment 3: CARMINE 6B300 (wet cake) C. I. Pigment Red 57:1
(a red pigment manufactured by DIC Corporation) 40% of
pigment content
Pigment 4: Symuler FAST Yellow 4306 (powder) C. I. Pigment
Yellow 13 (an yellow pigment manufactured by DIC
Corporation)
Pigment 5: MA11 (powder) Carbon Black: (Mitsubishi chemical
corporation)

20B parts of a wet cake (pigment content: 48%) of
FASTGEN BLUE FGF (a blue pigment product of DIC Corporation),
40 parts of the alkyd resin (B-2-1) obtained by Reference
Example 2, 600 parts of zirconia beads having a diameter of
1.25 mm, and 300 parts of Isopar C were put in a wide-
mouthed bottle made of polyethylene, and were mixed for 60
minutes by Paint Shaker (Toyo Seiki Seisaku-sho, Ltd.).
After being diluted with 200 parts of Isopar C, zirconia
beads were removed to thereby prepare a pigment mixed liquid.
400 parts of the obtained pigment mixed liquid was set
in a separable flask provided with a thermometer, a stirrer,
a reflux condenser, and a nitrogen gas introducing pipe, and

then a mixture, in which 1.8 parts of t-butyl peroxy-2-
ethylhexanoate was dissolved in a polymerizable monomer
composition of 2.7 parts of ethyl acrylate, 1.1 parts of
methacrylic acid, and 1.6 parts of ethylene glycol
dimethacrylate, was added together with 200 parts of Isopar
C. After stirring for 30 minutes at room temperature, the
temperature was raised to 80oC, and the reaction was
continued at the same temperature for 15 hours. By carrying
out filtration after the temperature fell, the polymer-
treated pigment and the polymerization solvent were
separated. The resultant modified pigment was dried by a
hot air dryer at 100oC for 5 hours, and was then kneaded by
a kneader to thereby obtain a modified pigment (6).

100 parts of powder of FASTGEN BLUE FGF (a blue pigment
product of DIC Corporation), 20 parts of the alkyd resin (B-
2-2) obtained according to Reference Example 3, 600 parts of
1.25 mm-zirconia beads, and 300 parts of heptane were put in
a wide-mouthed bottle made of polyethylene, and were mixed
for 60 minutes by Paint Shaker (Toyo Seiki Seisaku-sho,
Ltd.). After being diluted with 200 parts of heptane,
zirconia beads were removed to thereby prepare a pigment
mixed liquid.
400 parts of the obtained pigment mixed liquid was set
in a separable flask provided with a thermometer, a stirrer,
a reflux condenser, and a nitrogen gas introducing pipe, and
then a mixture, in which 1.5 parts of 2,2'-azobis(2-

methylbutylonitril) was dissolved in a polymerizable monomer
composition of 2.6 parts of methyl methacrylate, 1.9 parts
of dimethylamino ethyl methacrylate, and 1.9 parts of
neopentyl glycol dimethacrylate, was added together with 200
parts of heptane. After stirring for 30 minutes at room
temperature, the temperature was raised to 80t, and the
reaction was continued at the same temperature for 15 hours.
By carrying out filtration after the temperature fell, the
polymer-treated pigment and the polymerization solvent were
separated. The resultant modified pigment was dried by a
hot air dryer at 100t for 5 hours, and was then ground by a
grinder to thereby obtain a modified pigment (7).
(Method for Producing Ink Composition)

22 parts of the modified pigment (1) obtained in
Reference Example 4, 36 parts of dipentaerythritol
hexaacrylate (abbreviated as DPHA hereinafter), 14 parts of
ditrimethylolpropane tetraacrylate (abbreviated as DTMPTA
hereinafter), 0.5 part of hydroquinone, 20 parts of
diallylphthalate resin (abbreviated as DAP hereinafter), and
5 parts of Dyecure PI Base (photopolymerization initiator
manufactured by DIC Corporation) were mixed and kneaded by
being passed twice through the rolls of a three roll mill to
thereby obtain an active energy ray-curable ink composition
(1).

22 parts of the modified pigment (1) obtained in

Reference Example 4, 36 parts of DPHA, 14 parts of DTMPTA,
0.5 part of hydroquinone, 20 parts of DAP, and 5 parts of
Dyecure PI Base were mixed and kneaded by a planetary mixer
for 5 hours to obtain an active energy ray-curable ink
composition (2).

Active energy ray-curable ink compositions (3) to (6)
were obtained in the same manner as that in Example 2 except
that the pigment to be used and the mixing proportion of ink
were changed as shown in Table 2.

22 parts of FASTGEN GREEN S, 36 parts of DPHA, 14 parts
of DTMPTA, 0.5 part of hydroquinone, 20 parts of DAP, and 5
parts of Dyecure PI Base were mixed and kneaded by being
passed four times through the rolls of a three roll mill to
thereby obtain an active energy ray-curable ink composition
(H-1).

Active energy ray-curable ink compositions (H-2) to (H-
5) were obtained in the same manner as that in Comparative
Example 1 except that the pigment to be used and the mixing
proportion of ink were changed as shown in Table 3.





(Evaluation of Pigment Dispersibility)
The obtained ink compositions were applied to a glass
plate by an applicator, and were observed by a microscope (a
product of Keyence Corporation). The dispersibilities of
the ink compositions were also measured by using a grind
meter. "0" in the streak gauge indicates satisfactory
dispersibility. The results are shown in Tables 4 and 5.

Since the ink composition obtained in Example 1 had
been kneaded by being passed twice through the three rolls,
the value of streak gauge was "0", indicating an excellent
dispersibility. While Examples 2 to 6 are the examples in
which a planetary mixer was used as the kneading method,
respective resultant values of the streak gauge were "0",

indicating a satisfactory dispersibility, and it was
confirmed that the resultant ink compositions could easily
be dissolved. On the other hand, in Comparative Example 1,
a pigment of the same kind as the one used in Example 1 was
used to form an ink without being modified. Although the
ink composition was kneaded by being passed four times
through the three rolls, the value of the streak gauge was
11, so that it was confirmed that the resultant ink
composition had an inferior dispersibility. Further, in
Comparative Example 3, a pigment of the same kind as the
modified pigment (4) used in Example 4 was used to form an
ink without being modified. Although the ink composition
was kneaded by being passed four times through the three
rolls, the value of the streak gauge was 2.5, so that it was
confirmed that the resultant ink composition had an inferior
dispersibility.
(Evaluation of Color Density of Ink Compositions)

25.4 parts of the modified pigment (1) obtained in
Reference Example 4, 36.3 parts of DPHA, 14 parts of DTMPTA,
0.5 part of hydroquinone, 18.3 parts of DAP, and 5 parts of
Dyecure PI Base were mixed and kneaded by being passed three
times through the rolls of a three roll mill to thereby
obtain an active energy ray-curable ink composition (7).
Printing of the ink composition (7) was performed by
using a simple color printing device (an RI Tester: a
product of Houei Seikou, Co., Ltd.), and was cured by an

ultraviolet irradiation device (120W, 1 lamp of metal halide
lamp) to thereby obtain a printed matter (7-1). Printing of
the ink composition (7) was also performed onto a woodfree
paper by using a steel spatula, and was cured by an
ultraviolet irradiation device (120W, 1 lamp of metal halide
lamp) to thereby obtain a printed matter (7-2). Respective
densities of cyan (OD values) of the printed matters (7-1)
and (7-2) were measured by SpectroEye (a product of
GretagMacbeth), and the OD value of the printed matter (7-1)
was 2.80 and of the printed matter (7-2) was 2.34. Further,
60 degree gloss of the printed matter (7-1) was measured
with a haze-gloss meter (a product of BYK-Gardner) and the
result was 80.

22 parts of the modified pigment (1) obtained in
Reference Example 4, 36 parts of DPHA, 18 parts of DTMPTA,
0.5 part of hydroquinone, 18 parts of DAP, and 5 parts of
Dyecure PI Base were mixed and kneaded by a planetary mixer
for 5 hours to thereby obtain an active energy ray-curable
ink composition (8).
In the same manner as Example 7, printing of the ink
composition (8) was performed onto a wood free paper by
using a steel spatula, and was cured by an ultraviolet
irradiation device (120W, 1 lamp of metal halide lamp) to
thereby obtain a printed matter (8-2). The density of cyan
(OD value) of the printed matter (8-2) was measured by
SpectroEye (a product of GretagMacbeth), and the OD value

was 2.00.

In the same manner as Example 7, printing of the ink
composition (H-1) obtained in Comparative Example 1 was
performed by using a simple printing device (an RI Tester: a
product of Houei Seikou, Co., Ltd.), and was cured by an
ultraviolet irradiation device (120W, 1 lamp of metal halide
lamp) to obtain a printed matter (H-1-1). Then, 60 degree
gloss thereof was measured with a haze-gloss meter (a
product of BYK-Gardner), and the result was 60.
Further, in the same manner as Example 7, printing of
the ink composition (H-l) was also performed onto a woodfree
paper by using a steel spatula, and was cured by an
ultraviolet irradiation device to obtain a printed matter
(H-1-2).
Respective optical densities of cyan (OD values) of the
printed matters (H-1-1) and (H-1-2) were measured by
SpectroEye (a product of GretagMacbeth), and the OD value
was 2.31 and 2.00, respectively.
The results of Examples 7 and 8 and of Comparative
Example 6 are shown in Table 6.


The ink composition used in Example 7 had the same
concentration of pigments in the ink composition of 22% as
the ink composition used in Comparative Example 6. However,
the printed matters (7-1) and (7-2) obtained in Example 7
showed a positive color difference compared with the printed
matters (H-1-1) and (H-1-2) obtained in Comparative Example
6. That is, in Example 7, printed matters with higher color

density than those obtained in Comparative Example 6 were
able to be obtained.
Moreover, the ink composition used in Example 8 shows a
lower concentration of pigments in the ink composition
compared with the ink composition used in Comparative
Example 6 (18% while 22% in the one used in Comparative
Example 6). However, the printed matter (8-2) obtained in
Example 8 shows a color difference of 0 compared with the
printed matter (H-1-2) obtained in Comparative Example 6, so
that it is clear that the printed matters of equivalent
color densities can be obtained.

In the same manner as Example 7, printing of the ink
compositions (3) to (6) obtained in Examples 3 to 6 were
performed by a simple printing device (an RI Tester: a
product of Houei Seikou, Co., Ltd.), and were cured by
ultraviolet irradiation device (120W, 1 lamp of metal halide
lamp) to thereby obtain printed matters, and then the OD
values and gloss were measured and evaluated respectively.
Comparative Examples 7 to 10>
In the same manner as Example 7, printing of the ink
compositions (H-2) to (H-5) obtained in Comparative Examples
2 to 5 were performed by a simple printing device (an RI
Tester: a product of Houei Seikou, Co., Ltd.), and were
cured by an ultraviolet irradiation device (120W, 1 lamp of
metal halide lamp) to thereby obtain printed matters, and
then the OD values and gloss were measured and evaluated.

The results of Examples 9 to 12 and of Comparative
Examples 7 to 10 are shown in Table 7.



(Printing Property)

By using the active energy ray-curable ink composition
(8) obtained in Example 8, printing was carried out with a
sheet-fed printer R702 manufactured by Roland Co., which is
equipped with an ultraviolet irradiation device (160W, 3
lamps of metal halide lamp), on 3000 sheets of coat paper
(57.5 Kg/full size paper of A format: a product of Oji Paper
Co., Ltd.) with a printing speed of 9000 sheets/hour to
thereby obtain a printed matter.
Then, the following printing properties were evaluated.
1. Gloss of the printed matter
2. Plate remaining
3. Blanket remaining
4. Dampening roller remaining
For the gloss of the printed matter, the 20 and 60
degree gloss of the 3000th printed matter were measured with
a haze-gloss meter (a product of BYK-Gardner).
Properties 2. to 4. were evaluated in 4 levels from ©
to X (© excellent; O good; A fair; X bad) . Here,
"remaining" indicates the existence of residual ink adhered
to respective parts of the printer, and respective marks
signify as: © - no ink remains at all; O - hardly no ink
remains; A - a little ink remains; and X - a large amount
of ink remains.
Comparative Example 11>
22 parts of FASTGEN GREEN S, 36 parts of DPHA, 15.5

parts of DTMPTA, 0.5 part of hydroquinone, 20 parts of DAP,
and 5 parts of Dyecure PI Base were mixed and kneaded by
being passed four times through the rolls of a three roll
mill to thereby obtain an active energy ray-curable ink
composition (H-11).
By using the ink composition (H-ll), printing was
carried out with a sheet-fed printer R702 manufactured by
Roland Co., which is equipped with an ultraviolet
irradiation device (160W, 3 lamps of metal halide lamp), on
3000 sheets of coat paper (57.5 Kg/full size paper of A
format: a product of Oji Paper Co., Ltd.) with a printing
speed of 9000 sheets/hour. After printing, the printed
matter obtained thereby was evaluated in the same manner as
Example 13. The results of Example 13 and of Comparative
Example 11 are shown in Table 8.


It is clear from the results described above that the
active energy ray-curable inks of the present invention
using the modified pigments are excellent in color density
and gloss, and have excellent printing properties.

Claims
1. An active energy ray-curable ink composition comprising a coloring
agent, a binder resin, and a radically polymerizable varnish and/or a
radically polymerizable monomer as main components; wherein
said coloring agent is a modified pigment obtained by polymerization,
wherein a pigment (A), a nonaqueous solvent and an acrylic resin (B-
1) containing a polymerizable unsaturated group are mixed to form a
mixture, and at least one kind of polymerizable unsaturated monomer
(C) is further mixed to the mixture.
2. The active energy ray-curable ink composition according to claim
1, wherein the acrylic resin (B-1) is;
a polymer which is formed by introducing a polymerizable unsaturated
group to a copolymer of polymerizable unsaturated monomers which
have, as a main component, alkyl (meth)acrylate having an alkyl group
which has four or more carbon atoms; or
a macromonomer which is a copolymer of polymerizable unsaturated
monomers which have, as a main component, alkyl (meth)acrylate having
an alkyl group which has four or more carbon atoms.
3. The active energy ray-curable ink composition according to claim 1
or 2, wherein the polymerizable unsaturated monomer (C) includes a
multifunctional polymerizable unsaturated monomer.
4. The active energy ray-curable ink composition according to claim 1
or 2, wherein the nonaqueous solvent includes an aliphatic solvent
and/or an alicyclic hydrocarbonic solvent.

5. The printed matter which has a coating film obtained by curing and
drying the active energy ray-curable ink composition according to
claim 1 or 2.


Disclosed is an active energy ray-curable ink composition mainly composed of a coloring agent, a binder resin, and
a radically polymerizable varnish and/or a radically polymerizable monomer. The coloring agent is a modified pigment wherein
the surface of a pigment (A) is provided with a polymer (P) which is obtained by polymerizing a polymer (B), which is soluble in
nonaqueous solvents, with at least one polymerizable unsaturated monomer (C), which is originally soluble in nonaqueous solvents
but becomes insoluble or poorly soluble after polymerization. Also disclosed is a printed matter which has a coating film obtained
by curing and drying the active energy ray-curable ink composition.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=gLp7NE38l09qaO6uyp8CAA==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 272589
Indian Patent Application Number 3442/KOLNP/2010
PG Journal Number 16/2016
Publication Date 15-Apr-2016
Grant Date 12-Apr-2016
Date of Filing 17-Sep-2010
Name of Patentee DIC CORPORATION
Applicant Address 35-58, SAKASHITA 3-CHOME, ITABASHI-KU, TOKYO 174-8520 JAPAN
Inventors:
# Inventor's Name Inventor's Address
1 SUWA, YUKIE C/O DIC CORPORATION, CENTRAL RESEARCH LABORATORIES, 631, SAKADO, SAKURA-SHI, CHIBA 285-8668 JAPAN
2 KINOSHITA, HIROSHI C/O DIC CORPORATION, CENTRAL RESEARCH LABORATORIES, 631, SAKADO, SAKURA-SHI, CHIBA 285-8668 JAPAN
3 OKUDA, TATSUSHI C/O DIC Corporation, TOKYO PLANT, 35-58, SAKASHITA 3-CHOME, ITABASHI-KU, TOKYO 174-8520 JAPAN
4 YAMAMOTO, SEI C/O DIC Corporation, TOKYO PLANT, 35-58, SAKASHITA 3-CHOME, ITABASHI-KU, TOKYO 174-8520 JAPAN
PCT International Classification Number C09D 11/00
PCT International Application Number PCT/JP2009/055271
PCT International Filing date 2009-03-18
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2008-086287 2008-03-28 Japan