Title of Invention

METHOD FOR CONTROLLING A HYBRID TRANSMISSION INCLUDING TORQUE MACHINES AND ENERGY CONSTRAINTS TO THE INPUT MEMBER

Abstract A hybrid transmission includes torque machines and an energy storage device connected thereto. Thee hybrid transmission is operative to transfer power between an input member and an output member and the torque machines. A method for controlling the hybrid transmission includes monitoring operating parameters of the hybrid transmission, monitoring an operator demand for power, determining an output torque range to the output member based upon states of the operating parameters of the hybrid transmission, constraining the output torque range to the output member based upon the operator demand for power, and determining input torque constraints to the input member based upon the constrained output torque range to the output member.
Full Text METHOD FOR DETERMINING CONSTRAINTS ON INPUT TORQUE IN A HYBRID TRANSMISSION
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional Application
No. 60/985,225 filed on 11/03/2007 which is hereby incorporated herein by
reference.
TECHNICAL FIELD
[0002] This disclosure pertains to control systems for hybrid transmissions.
BACKGROUND
[0003] The statements in this section merely provide background
information related to the present disclosure and may not constitute prior art.
[0004] Known powertrain architectures include torque-generative devices,
including internal combustion engines and electric machines, which transmit
torque through a transmission device to an output member. One exemplary
powertrain includes a two-mode, compound-split, electro-mechanical
transmission which utilizes an input member for receiving motive torque from
a prime mover power source, preferably an internal combustion engine, and an
output member. The output member can be operatively connected to a
driveline for a motor vehicle for transmitting tractive torque thereto. Electric
machines, operative as motors or generators, generate a torque input to the
transmission, independently of a torque input from the internal combustion
engine. The electric machines may transform vehicle kinetic energy,

transmitted through the vehicle driveline, to electrical energy that is storable in
an electrical energy storage device. A control system monitors various inputs
from the vehicle and the operator and provides operational control of the
powertrain, including controlling transmission operating state and gear
shifting, controlling the torque-generative devices, and regulating the electrical
power interchange among the electrical energy storage device and the electric
machines to manage outputs of the transmission, including torque and
rotational speed.
SUMMARY
[0005] A hybrid transmission includes torque machines and an energy
storage device connected thereto. Thee hybrid transmission is operative to
transfer power between an input member and an output member and the torque
machines. A method for controlling the hybrid transmission includes
monitoring operating parameters of the hybrid transmission, monitoring an
operator demand for power, determining an output torque range to the output
member based upon states of the operating parameters of the hybrid
transmission, constraining the output torque range to the output member based
upon the operator demand for power, and determining input torque constraints
to the input member based upon the constrained output torque range to the
output member.
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] One or more embodiments will now be described, by way of
example, with reference to the accompanying drawings, in which:

[0007] Fig. 1 is a schematic diagram of an exemplary powertrain, in
accordance with the present disclosure;
[0008] Fig. 2 is a schematic diagram of an exemplary architecture for a
control system and powertrain, in accordance with the present disclosure;
[0009] Figs. 3 - 5 are schematic flow diagrams of a control system
architecture for controlling and managing torque in a hybrid powertrain
system, in accordance with the present disclosure; and
[0010] Fig. 6 is a graphical diagram, in accordance with the present
disclosure.
DETAILED DESCRIPTION
[0011] Referring now to the drawings, wherein the showings are for the
purpose of illustrating certain exemplary embodiments only and not for the
purpose of limiting the same, Figs. 1 and 2 depict an exemplary hybrid
powertrain. The exemplary hybrid powertrain in accordance with the present
disclosure is depicted in Fig. 1, comprising a two-mode, compound-split,
electro-mechanical hybrid transmission 10 operatively connected to an engine
14 and torque machines comprising first and second electric machines ('MG-
A') 56 and ('MG-B') 72 in one embodiment. The engine 14 and the first and
second electric machines 56 and 72 each generate power which can be
transferred to the transmission 10. The power generated by the engine 14 and
the first and second electric machines 56 and 72 and transferred to the
transmission 10 is described in terms of input and motor torques, referred to
herein as T1, TA, and TB respectively, and speed, referred to herein as N1, NA,
and NB, respectively.

[0012] The exemplary engine 14 comprises a multi-cylinder internal
combustion engine selectively operative in several states to transfer torque to
the transmission 10 via an input shaft 12, and can be either a spark-ignition or
a compression-ignition engine. The engine 14 includes a crankshaft (not
shown) operatively coupled to the input shaft 12 of the transmission 10. A
rotational speed sensor 11 monitors rotational speed of the input shaft 12.
Power output from the engine 14, comprising rotational speed and engine
torque, can differ from the input speed N1 and the input torque T1 to the
transmission 10 due to placement of torque-consuming components on the
input shaft 12 between the engine 14 and the transmission 10, e.g., a hydraulic
pump (not shown) and/or a torque management device (not shown).
[0013] The exemplary transmission 10 comprises three planetary-gear sets
24, 26 and 28, and four selectively engageable torque-transferring devices, i.e.,
clutches C1 70, C2 62, C3 73, and C4 75. As used herein, clutches refer to
any type of friction torque transfer device including single or compound plate
clutches or packs, band clutches, and brakes, for example. A hydraulic control
circuit 42, preferably controlled by a transmission control module (hereafter
'TCM') 17, is operative to control clutch states. Clutches C2 62 and C4 75
preferably comprise hydraulically-applied rotating friction clutches. Clutches
C1 70 and C3 73 preferably comprise hydraulically-controlled stationary
devices that can be selectively grounded to a transmission case 68. Each of
the clutches C1 70, C2 62, C3 73, and C4 75 is preferably hydraulically
applied, selectively receiving pressurized hydraulic fluid via the hydraulic
control circuit 42.

[0014] The first and second electric machines 56 and 72 preferably
comprise three-phase AC machines, each including a stator (not shown) and a
rotor (not shown), and respective resolvers 80 and 82. The motor stator for
each machine is grounded to an outer portion of the transmission case 68, and
includes a stator core with coiled electrical windings extending therefrom.
The rotor for the first electric machine 56 is supported on a hub plate gear that
is operatively attached to shaft 60 via the second planetary gear set 26. The
rotor for the second electric machine 72 is fixedly attached to a sleeve shaft
hub 66.
[0015] Each of the resolvers 80 and 82 preferably comprises a variable
reluctance device including a resolver stator (not shown) and a resolver rotor
(not shown). The resolvers 80 and 82 are appropriately positioned and
assembled on respective ones of the first and second electric machines 56 and
72. Stators of respective ones of the resolvers 80 and 82 are operatively
connected to one of the stators for the first and second electric machines 56
and 72. The resolver rotors are operatively connected to the rotor for the
corresponding first and second electric machines 56 and 72. Each of the
resolvers 80 and 82 is signally and operatively connected to a transmission
power inverter control module (hereafter 'TPIM') 19, and each senses and
monitors rotational position of the resolver rotor relative to the resolver stator,
thus monitoring rotational position of respective ones of first and second
electric machines 56 and 72. Additionally, the signals output from the
resolvers 80 and 82 are interpreted to provide the rotational speeds for first
and second electric machines 56 and 72, i.e., NA and NB, respectively.

[0016] The transmission 10 includes an output member 64, e.g. a shaft,
which is operably connected to a driveline 90 for a vehicle (not shown), to
provide output power to the driveline 90 that is transferred to vehicle wheels
93, one of which is shown in Fig. 1. The output power at the output member
64 is characterized in terms of an output rotational speed NO and an output
torque TO. A transmission output speed sensor 84 monitors rotational speed
and rotational direction of the output member 64. Each of the vehicle wheels
93 is preferably equipped with a sensor 94 adapted to monitor wheel speed,
VSS-WHL, the output of which is monitored by a control module of a distributed
control module system described with respect to Fig. 2, to determine vehicle
speed, and absolute and relative wheel speeds for braking control, traction
control, and vehicle acceleration management.
[0017] The input torque from the engine 14 and the motor torques from
the first and second electric machines 56 and 72 (T1, TA, and TB respectively)
are generated as a result of energy conversion from fuel or electrical potential
stored in an electrical energy storage device (hereafter 'ESD') 74. The ESD
74 is high voltage DC-coupled to the TPIM 19 via DC transfer conductors 27.
The transfer conductors 27 include a contactor switch 38. When the contactor
switch 38 is closed, under normal operation, electric current can flow between
the ESD 74 and the TPIM 19. When the contactor switch 38 is opened electric
current flow between the ESD 74 and the TPIM 19 is interrupted. The TPIM
19 transmits electrical power to and from the first electric machine 56 by
transfer conductors 29, and the TPIM 19 similarly transmits electrical power
to and from the second electric machine 72 by transfer conductors 31 to meet
the torque commands for the first and second electric machines 56 and 72 in

response to the motor torques TA and TB. Electrical current is transmitted to
and from the ESD 74 in accordance with whether the ESD 74 is being charged
or discharged.
[0018] The TPIM 19 includes the pair of power inverters (not shown) and
respective motor control modules (not shown) configured to receive the torque
commands and control inverter states therefrom for providing motor drive or
regeneration functionality to meet the commanded motor torques TA and TB.
The power inverters comprise known complementary three-phase power
electronics devices, and each includes a plurality of insulated gate bipolar
transistors (not shown) for converting DC power from the ESD 74 to AC
power for powering respective ones of the first and second electric machines
56 and 72, by switching at high frequencies. The insulated gate bipolar
transistors form a switch mode power supply configured to receive control
commands. There is typically one pair of insulated gate bipolar transistors for
each phase of each of the three-phase electric machines. States of the
insulated gate bipolar transistors are controlled to provide motor drive
mechanical power generation or electric power regeneration functionality.
The three-phase inverters receive or supply DC electric power via DC transfer
conductors 27 and transform it to or from three-phase AC power, which is
conducted to or from the first and second electric machines 56 and 72 for
operation as motors or generators via transfer conductors 29 and 31
respectively.
[0019] Fig. 2 is a schematic block diagram of the distributed control
module system. The elements described hereinafter comprise a subset of an
overall vehicle control architecture, and provide coordinated system control of

the exemplary hybrid powertrain described in Fig. 1. The distributed control
module system synthesizes pertinent information and inputs, and executes
algorithms to control various actuators to meet control objectives, including
objectives related to fuel economy, emissions, performance, drivability, and
protection of hardware, including batteries of ESD 74 and the first and second
electric machines 56 and 72. The distributed control module system includes
an engine control module (hereafter 'ECM') 23, the TCM 17, a battery pack
control module (hereafter 'BPCM') 21, and the TPIM 19. A hybrid control
module (hereafter 'HCP') 5 provides supervisory control and coordination of
the ECM 23, the TCM 17, the BPCM 21, and the TPIM 19. A user interface
('UI') 13 is operatively connected to a plurality of devices through which a
vehicle operator controls or directs operation of the electro-mechanical hybrid
powertrain. The devices include an accelerator pedal 113 ('AP'), an operator
brake pedal 112 ('BP'), a transmission gear selector 114 ('PRNDL'), and a
vehicle speed cruise control (not shown). The transmission gear selector 114
may have a discrete number of operator-selectable positions, including the
rotational direction of the output member 64 to enable one of a forward and a
reverse direction.
[0020] The aforementioned control modules communicate with other
control modules, sensors, and actuators via a local area network (hereafter
'LAN') bus 6. The LAN bus 6 allows for structured communication of states
of operating parameters and actuator command signals between the various
control modules. The specific communication protocol utilized is application-
specific. The LAN bus 6 and appropriate protocols provide for robust
messaging and multi-control module interfacing between the aforementioned

control modules, and other control modules providing functionality including
e.g., antilock braking, traction control, and vehicle stability. Multiple
communications buses may be used to improve communications speed and
provide some level of signal redundancy and integrity. Communication
between individual control modules can also be effected using a direct link,
e.g., a serial peripheral interface ('SPI') bus (not shown).
[0021] The HCP 5 provides supervisory control of the hybrid powertrain,
serving to coordinate operation of the ECM 23, TCM 17, TPIM 19, and
BPCM 21. Based upon various input signals from the user interface 13 and
the hybrid powertrain, including the ESD 74, the HCP 5 determines an
operator torque request, an output torque command, an engine input torque
command, reactive clutch torque(s) for the applied torque-transfer clutches C1
70, C2 62, C3 73, C4 75 of the transmission 10, and the motor torques TA and
TB for the first and second electric machines 56 and 72. The TCM 17 is
operatively connected to the hydraulic control circuit 42 and provides various
functions including monitoring various pressure sensing devices (not shown)
and generating and communicating control signals to various solenoids (not
shown) thereby controlling pressure switches and control valves contained
within the hydraulic control circuit 42.
[0022] The ECM 23 is operatively connected to the engine 14, and
functions to acquire data from sensors and control actuators of the engine 14
over a plurality of discrete lines, shown for simplicity as an aggregate bi-
directional interface cable 35. The ECM 23 receives the engine input torque
command from the HCP 5. The ECM 23 determines the actual engine input
torque T1 provided to the transmission 10 at that point in time based upon

monitored engine speed and load, which is communicated to the HCP 5. The
ECM 23 monitors input from the rotational speed sensor 11 to determine the
engine input speed to the input shaft 12, which translates to the transmission
input speed N1. The ECM 23 monitors inputs from sensors (not shown) to
determine states of other engine operating parameters including, e.g., a
manifold pressure, engine coolant temperature, ambient air temperature, and
ambient pressure. The engine load can be determined, for example, from the
manifold pressure, or alternatively, from monitoring operator input to the
accelerator pedal 113. The ECM 23 generates and communicates command
signals to control engine actuators, including, e.g., fuel injectors, ignition
modules, and throttle control modules, none of which are shown.
[0023] The TCM 17 is operatively connected to the transmission 10 and
monitors inputs from sensors (not shown) to determine states of transmission
operating parameters. The TCM 17 generates and communicates command
signals to control the transmission 10, including controlling the hydraulic
control circuit 42. Inputs from the TCM 17 to the HCP 5 include the reactive
clutch torques for the clutches C1 70, C2 62, C3 73, and C4 75, and rotational
output speed NO of the output member 64. Other actuators and sensors may be
used to provide additional information from the TCM 17 to the HCP 5 for
control purposes. The TCM 17 monitors inputs from pressure switches (not
shown) and selectively actuates pressure control solenoids (not shown) and
shift solenoids (not shown) of the hydraulic control circuit 42 to selectively
actuate the various clutches C1 70, C2 62, C3 73, and C4 75 to achieve
various transmission operating range states, as described hereinbelow.

[0024] The BPCM 21 is signally connected to sensors (not shown) to
monitor the ESD 74, including states of electrical current and voltage
parameters, to provide information indicative of parametric states of the
batteries of the ESD 74 to the HCP 5. The parametric states of the batteries
preferably include battery state-of-charge, battery voltage, battery temperature,
and available battery power, referred to as a range PBAT_MIN to PBAT_MAX.
[0025] A brake control module (hereafter 'BrCM') 22 is operatively
connected to friction brakes (not shown) on each of the vehicle wheels 93.
The BrCM 22 monitors the operator input to the brake pedal 112 and
generates control signals to control the friction brakes and sends a control
signal to the HCP 5 to operate the first and second electric machines 56 and 72
based thereon.
[0026] Each of the control modules ECM 23, TCM 17, TPIM 19, BPCM
21, and BrCM 22 is preferably a general-purpose digital computer comprising
a microprocessor or central processing unit, storage mediums comprising read
only memory ('ROM'), random access memory ('RAM'), electrically
programmable read only memory ('EPROM'), a high speed clock, analog to
digital ('A/D') and digital to analog ('D/A') circuitry, and input/output
circuitry and devices ('I/O') and appropriate signal conditioning and buffer
circuitry. Each of the control modules has a set of control algorithms,
comprising resident program instructions and calibrations stored in one of the
storage mediums and executed to provide the respective functions of each
computer. Information transfer between the control modules is preferably
accomplished using the LAN bus 6 and SPI buses. The control algorithms are
executed during preset loop cycles such that each algorithm is executed at

least once each loop cycle. Algorithms stored in the non-volatile memory
devices are executed by one of the central processing units to monitor inputs
from the sensing devices and execute control and diagnostic routines to
control operation of the actuators, using preset calibrations. Loop cycles are
executed at regular intervals, for example each 3.125, 6.25, 12.5, 25 and 100
milliseconds during ongoing operation of the hybrid powertrain.
Alternatively, algorithms may be executed in response to the occurrence of an
event.
[0027] The exemplary hybrid powertrain selectively operates in one of
several operating range states that can be described in terms of an engine state
comprising one of an engine-on state ('ON') and an engine-off state ('OFF'),
and a transmission state comprising a plurality of fixed gears and continuously
variable operating modes, described with reference to Table 1, below.

[0028] Each of the transmission operating range states is described in the
table and indicates which of the specific clutches C1 70, C2 62, C3 73, and C4

75 are applied for each of the operating range states. A first continuously
variable mode, i.e., EVT Mode 1, or Ml, is selected by applying clutch C1 70
only in order to "ground" the outer gear member of the third planetary gear set
28. The engine state can be one of ON ('Ml_Eng_On') or OFF
('MI_Eng_Off'). A second continuously variable mode, i.e., EVT Mode 2, or
M2, is selected by applying clutch C2 62 only to connect the shaft 60 to the
carrier of the third planetary gear set 28. The engine state can be one of ON
('M2_Eng_On') or OFF ('M2_Eng_Off'). For purposes of this description,
when the engine state is OFF, the engine input speed is equal to zero
revolutions per minute ('RPM'), i.e., the engine crankshaft is not rotating. A
fixed gear operation provides a fixed ratio operation of input-to-output speed
of the transmission 10, i.e., N1/NO. A first fixed gear operation ('G1') is
selected by applying clutches C1 70 and C4 75. A second fixed gear operation
('G2') is selected by applying clutches C1 70 and C2 62. A third fixed gear
operation ('G3') is selected by applying clutches C2 62 and C4 75. A fourth
fixed gear operation ('G4') is selected by applying clutches C2 62 and C3 73.
The fixed ratio operation of input-to-output speed increases with increased
fixed gear operation due to decreased gear ratios in the planetary gears 24, 26,
and 28. The rotational speeds of the first and second electric machines 56 and
72, NAand NB respectively, are dependent on internal rotation of the
mechanism as defined by the clutching and are proportional to the input speed
measured at the input shaft 12.
[0029] In response to operator input via the accelerator pedal 113 and
brake pedal 112 as captured by the user interface 13, the HCP 5 and one or
more of the other control modules determine torque commands to control the

torque generative devices comprising the engine 14 and first and second
electric machines 56 and 72 to meet the operator torque request at the output
member 64 and transferred to the driveline 90. Based upon input signals from
the user interface 13 and the hybrid powertrain including the ESD 74, the HCP
5 determines the operator torque request, a commanded output torque from the
transmission 10 to the driveline 90, an input torque from the engine 14, clutch
torques for the torque-transfer clutches C1 70, C2 62, C3 73, C4 75 of the
transmission 10; and the motor torques for the first and second electric
machines 56 and 72, respectively, as is described hereinbelow.
[0030] Final vehicle acceleration can be affected by other factors
including, e.g., road load, road grade, and vehicle mass. The operating range
state is determined for the transmission 10 based upon a variety of operating
characteristics of the hybrid powertrain. This includes the operator torque
request communicated through the accelerator pedal 113 and brake pedal 112
to the user interface 13 as previously described. The operating range state
may be predicated on a hybrid powertrain torque demand caused by a
command to operate the first and second electric machines 56 and 72 in an
electrical energy generating mode or in a torque generating mode. The
operating range state can be determined by an optimization algorithm or
routine which determines optimum system efficiency based upon operator
demand for power, battery state of charge, and energy efficiencies of the
engine 14 and the first and second electric machines 56 and 72. The control
system manages torque inputs from the engine 14 and the first and second
electric machines 56 and 72 based upon an outcome of the executed
optimization routine, and system efficiencies are optimized thereby, to manage

fuel economy and battery charging. Furthermore, operation can be determined
based upon a fault in a component or system. The HCP 5 monitors the torque-
generative devices, and determines the power output from the transmission 10
required in response to the desired output torque at output member 64 to meet
the operator torque request. As should be apparent from the description
above, the ESD 74 and the first and second electric machines 56 and 72 are
electrically-operatively coupled for power flow therebetween. Furthermore,
the engine 14, the first and second electric machines 56 and 72, and the
electro-mechanical transmission 10 are mechanically-operatively coupled to
transfer power therebetween to generate a power flow to the output member
64.
[0031] Fig. 3 shows a control system architecture for controlling and
managing signal flow in a hybrid powertrain system having multiple torque
generative devices, described hereinbelow with reference to the hybrid
powertrain system of Figs. 1 and 2, and residing in the aforementioned control
modules in the form of executable algorithms and calibrations. The control
system architecture is applicable to alternative hybrid powertrain systems
having multiple torque generative devices, including, e.g., a hybrid powertrain
system having an engine and a single electric machine, a hybrid powertrain
system having an engine and multiple electric machines. Alternatively, the
hybrid powertrain system can utilize non-electric torque machines and energy
storage systems, e.g., hydraulic-mechanical hybrid transmissions using
hydraulically powered torque machines (not shown).
[0032] In operation, the operator inputs to the accelerator pedal 113 and
the brake pedal 112 are monitored to determine the operator torque request.

The operator inputs to the accelerator pedal 113 and the brake pedal 112
comprise individually determinable operator torque request inputs including
an immediate accelerator output torque request ('Output Torque Request
Accel Immed'), a predicted accelerator output torque request ('Output Torque
Request Accel Prdtd'), an immediate brake output torque request ('Output
Torque Request Brake Immed'), a predicted brake output torque request
('Output Torque Request Brake Prdtd') and an axle torque response type
('Axle Torque Response Type'). As used herein, the term 'accelerator' refers
to an operator request for forward propulsion preferably resulting in increasing
vehicle speed over the present vehicle speed, when the operator selected
position of the transmission gear selector 114 commands operation of the
vehicle in the forward direction. The terms 'deceleration' and 'brake' refer to
an operator request preferably resulting in decreasing vehicle speed from the
present vehicle speed. The immediate accelerator output torque request, the
predicted accelerator output torque request, the immediate brake output torque
request, the predicted brake output torque request, and the axle torque
response type are individual inputs to the control system. Additionally,
operation of the engine 14 and the transmission 10 are monitored to determine
the input speed ('Ni') and the output speed ('No').
[0033] The immediate accelerator output torque request comprises an
immediate torque request determined based upon the operator input to the
accelerator pedal 113. The control system controls the output torque from the
hybrid powertrain system in response to the immediate accelerator output
torque request to cause positive acceleration of the vehicle. The immediate
brake output torque request comprises an immediate braking request

determined based upon the operator input to the brake pedal 112. The control
system controls the output torque from the hybrid powertrain system in
response to the immediate brake output torque request to cause deceleration,
or negative acceleration, of the vehicle. Vehicle deceleration effected by
control of the output torque from the hybrid powertrain system is combined
with vehicle deceleration effected by a vehicle braking system (not shown) to
decelerate the vehicle to achieve the immediate braking request.
[0034J The immediate accelerator output torque request is determined
based upon a presently occurring operator input to the accelerator pedal 113,
and comprises a request to generate an immediate output torque at the output
member 64 preferably to accelerate the vehicle. The immediate accelerator
output torque request is unshaped, but can be shaped by events that affect
vehicle operation outside the powertrain control. Such events include vehicle
level interruptions in the powertrain control for antilock braking, traction
control and vehicle stability control, which can be used to unshape or rate-
limit the immediate accelerator output torque request.
[0035] The predicted accelerator output torque request is determined based
upon the operator input to the accelerator pedal 113 and comprises an
optimum or preferred output torque at the output member 64. The predicted
accelerator output torque request is preferably equal to the immediate
accelerator output torque request during normal operating conditions, e.g.,
when any one of antilock braking, traction control, or vehicle stability is not
being commanded. When any one of antilock braking, traction control or
vehicle stability is being commanded the predicted accelerator output torque
request remains the preferred output torque with the immediate accelerator

output torque request being decreased in response to output torque commands
related to the antilock braking, traction control, or vehicle stability control,
[0036] The immediate brake output torque request is determined based
upon the operator input to the brake pedal 112 and the control signal to control
the friction brakes to generate friction braking torque.
[0037] The predicted brake output torque request comprises an optimum
or preferred brake output torque at the output member 64 in response to an
operator input to the brake pedal 112 subject to a maximum brake output
torque generated at the output member 64 allowable regardless of the operator
input to the brake pedal 112. In one embodiment the maximum brake output
torque generated at the output member 64 is limited to -0.2g. The predicted
brake output torque request can be phased out to zero when vehicle speed
approaches zero regardless of the operator input to the brake pedal 112. As
desired by a user, there can be operating conditions under which the predicted
brake output torque request is set to zero, e.g., when the operator setting to the
transmission gear selector 114 is set to a reverse gear, and when a transfer case
(not shown) is set to a four-wheel drive low range. The operating conditions
whereat the predicted brake output torque request is set to zero are those in
which blended braking is not preferred due to vehicle operating factors.
[0038] The axle torque response type comprises an input state for shaping
and rate-limiting the output torque response through the first and second
electric machines 56 and 72. The input state for the axle torque response type
can be an active state, preferably comprising one of a pleasability limited state
a maximum range state, and an inactive state. When the commanded axle
torque response type is the active state, the output torque command is the

immediate output torque. Preferably the torque response for this response type
is as fast as possible.
[0039] Blended brake torque includes a combination of the friction
braking torque generated at the wheels 93 and the output torque generated at
the output member 64 which reacts with the driveline 90 to decelerate the
vehicle in response to the operator input to the brake pedal 112. The BrCM 22
commands the friction brakes on the wheels 93 to apply braking force and
generates a command for the transmission 10 to create a negative output
torque which reacts with the driveline 90 in response to the immediate braking
request. Preferably the applied braking force and the negative output torque
can decelerate and stop the vehicle so long as they are sufficient to overcome
vehicle kinetic power at wheel(s) 93. The negative output torque reacts with
the driveline 90, thus transferring torque to the electro-mechanical
transmission 10 and the engine 14. The negative output torque reacted
through the electro-mechanical transmission 10 can be transferred to the first
and second electric machines 56 and 72 to generate electric power for storage
in the ESD 74.
[0040] A strategic optimization control scheme ('Strategic Control') 310
determines a preferred input speed ('NiDes') and a preferred engine state and
transmission operating range state ('Hybrid Range State Des') based upon the
output speed and the operator torque request and based upon other operating
parameters of the hybrid powertrain, including battery power limits and
response limits of the engine 14, the transmission 10, and the first and second
electric machines 56 and 72. The predicted accelerator output torque request
and the predicted brake output torque request are input to the strategic

optimization control scheme 310. The strategic optimization control scheme
310 is preferably executed by the HCP 5 during each 100 ms loop cycle and
each 25 ms loop cycle. The desired operating range state for the transmission
10 and the desired input speed from the engine 14 to the transmission 10 are
inputs to the shift execution and engine start/stop control scheme 320.
[0041] The shift execution and engine start/stop control scheme 320
commands changes in the transmission operation ('Transmission Commands')
including changing the operating range state based upon the inputs and
operation of the powertrain system. This includes commanding execution of a
change in the transmission operating range state if the preferred operating
range state is different from the present operating range state by commanding
changes in application of one or more of the clutches C1 70, C2 62, C3 73.
and C4 75 and other transmission commands. The present operating range
state ('Hybrid Range State Actual') and an input speed profile ('NiProf) can
be determined. The input speed profile is an estimate of an upcoming input
speed and preferably comprises a scalar parametric value that is a targeted
input speed for the forthcoming loop cycle.
[0042] A tactical control scheme ('Tactical Control and Operation') 330 is
repeatedly executed during one of the control loop cycles to determine engine
commands ('Engine Commands') for operating the engine 14, including a
preferred input torque from the engine 14 to the transmission 10 based upon
the output speed, the input speed, and the operator torque request comprising
the immediate accelerator output torque request, the predicted accelerator
output torque request, the immediate brake output torque request, the predicted
brake output torque request, the axle torque response type, and the present

operating range state for the transmission. The engine commands also include
engine states including one of an all-cylinder operating state and a cylinder
deactivation operating state wherein a portion of the engine cylinders are
deactivated and unfueled, and engine states including one of a fueled state and
a fuel cutoff state. An engine command comprising the preferred input torque
of the engine 14 and a present input torque ('Ti') reacting between the engine
14 and the input member 12 are preferably determined in the ECM 23. Clutch
torques ('Tel') for each of the clutches C1 70, C2 62, C3 73, and C4 75,
including the presently applied clutches and the non-applied clutches are
estimated, preferably in the TCM 17.
[0043] An output and motor torque determination scheme ('Output and
Motor Torque Determination') 340 is executed to determine the preferred
output torque from the powertrain ('To_cmd'). This includes determining
motor torque commands ('TA', 'TB') to transfer a net commanded output
torque to the output member 64 of the transmission 10 that meets the operator
torque request, by controlling the first and second electric machines 56 and 72
in this embodiment. The immediate accelerator output torque request, the
immediate brake output torque request, the present input torque from the
engine 14 and the estimated applied clutch torque(s), the present operating
range state of the transmission 10, the input speed, the input speed profile, and
the axle torque response type are inputs. The output and motor torque
determination scheme 340 executes to determine the motor torque commands
during each iteration of one of the loop cycles. The output and motor torque
determination scheme 340 includes algorithmic code which is regularly

executed during the 6.25 ms and 12.5 ms loop cycles to determine the
preferred motor torque commands.
[0044] The hybrid powertrain is controlled to transfer the output torque to
the output member 64 to react with the driveline 90 to generate tractive torque
at wheel(s) 93 to forwardly propel the vehicle in response to the operator input
to the accelerator pedal 113 when the operator selected position of the
transmission gear selector 114 commands operation of the vehicle in the
forward direction. Similarly, the hybrid powertrain is controlled to transfer
the output torque to the output member 64 to react with the driveline 90 to
generate tractive torque at wheel(s) 93 to propel the vehicle in a reverse
direction in response to the operator input to the accelerator pedal 113 when
the operator selected position of the transmission gear selector 114 commands
operation of the vehicle in the reverse direction. Preferably, propelling the
vehicle results in vehicle acceleration so long as the output torque is sufficient
to overcome external loads on the vehicle, e.g., due to road grade,
aerodynamic loads, and other loads.
[0045] Fig. 4 details the tactical control scheme ('Tactical Control and
Operation') 330 for controlling operation of the engine 14, described with
reference to the hybrid powertrain system of Figs. 1 and 2 and the control
system architecture of Fig. 3. The tactical control scheme 330 includes a
tactical optimization control path 350 and a system constraints control path
360 which are preferably executed concurrently. The outputs of the tactical
optimization control path 350 are input to an engine state control scheme 370.
The outputs of the engine state control scheme 370 and the system constraints
control path 360 are input to an engine response type determination scheme

('Engine Response Type Determination') 380 for controlling the engine state,
the immediate engine torque request and the predicted engine torque request.
[0046] The operating point of the engine 14 as described in terms of the
input torque and input speed that can be achieved by controlling mass of
intake air to the engine 14 when the engine 14 comprises a spark-ignition
engine by controlling position of an engine throttle (not shown) utilizing an
electronic throttle control device (not shown). This includes opening the
throttle to increase the engine input speed and torque output and closing the
throttle to decrease the engine input speed and torque. The engine operating
point can be achieved by adjusting ignition timing, generally by retarding
spark timing from a mean-best-torque spark timing to decrease engine torque.
[0047] When the engine 14 comprises a compression-ignition engine, the
operating point of the engine 14 can be achieved by controlling the mass of
injected fuel, and adjusted by retarding injection timing from a mean-best-
torque injection timing to decrease engine torque.
[0048] The engine operating point can be achieved by changing the engine
state between the engine-off state and the engine-on state. The engine
operating point can be achieved by controlling the engine state between the
all-cylinder state and the cylinder deactivation State, wherein a portion of the
engine cylinders are unfueled and the engine valves are deactivated. The
engine state can include the fuel cutoff state wherein the engine is rotating and
unfueled to effect engine braking.
[0049] The tactical optimization control path 350 acts on substantially
steady state inputs to select a preferred engine state and determine a preferred
input torque from the engine 14 to the transmission 10. The inputs originate in

the shift execution and engine operating state control scheme 320. The
tactical optimization control path 350 includes an optimization scheme
('Tactical Optimization') 354 to determine preferred input torques for
operating the engine 14 in the all-cylinder state ('Optimum Input Torque
Full'), in the cylinder deactivation state ('Optimum Input Torque Deac'), the
all-cylinder state with fuel cutoff ('Input Torque Full FCO'), in the cylinder
deactivation state with fuel cutoff ('Input Torque Deac FCO'), and a preferred
engine state ('Optimal Engine State'). Inputs to the optimization scheme 354
include a lead operating range state of the transmission 10 ('Lead Hybrid
Range State') a predicted lead input acceleration profile ('Lead Input
Acceleration Profile Predicted '), a predicted range of clutch reactive torques
('Predicted Clutch Reactive Torque Min/Max') for each presently applied
clutch, predicted battery power limits ('Predicted Battery Power Limits') and
predicted output torque requests for acceleration ('Output Torque Request
Accel Prdtd') and braking ('Output Torque Request Brake Prdtd'). The
predicted output torque requests for acceleration and braking are combined
and shaped with the axle torque response type through a predicted output
torque shaping filter 352 to yield a predicted net output torque request ('To
Net Prdtd') and a predicted accelerator output torque request ('To Accel
Prdtd'), which are inputs to the optimization scheme 354. The lead operating
range state of the transmission 10 comprises a time-shifted lead of the
operating range state of the transmission 10 to accommodate a response time
lag between a commanded change in the operating range state and a measured
change in the operating range state. The predicted lead input acceleration
profile comprises a time-shifted lead of the predicted input acceleration profile

of the input member 12 to accommodate a response time lag between a
commanded change in the predicted input acceleration profile and a measured
change in the predicted input acceleration profile. The optimization scheme
354 determines costs for operating the engine 14 in the engine states, which
comprise operating the engine fueled and in the all-cylinder state ('PCOST FULL
FUEL'), operating the engine unfueled and in the all-cylinder state ('PCOST FULL
FCO'), operating the engine fueled and in cylinder deactivation state ('PCOST
DEAC FUEL'), and operating the engine unfueled and in the cylinder deactivation
state ('PCOST DEAC FCO'). The aforementioned costs for operating the engine 14
are input to a stabilization analysis scheme ('Stabilization and Arbitration')
356 along with the actual engine state ('Actual Engine State') and an
allowable or permissible engine state ('Engine State Allowed') to select one of
the engine states as the preferred engine state ('Optimal Engine State').
[0050] The preferred input torques for operating the engine 14 in the all-
cylinder state and in the cylinder deactivation state with and without fuel
cutoff are input to an engine torque conversion calculator 355 and converted to
preferred engine torques in the all-cylinder state and in the cylinder
deactivation state ('Engine Torque Full') and ('Engine Torque Deac') and
with fuel cutoff in the all-cylinder state and in the cylinder deactivation state
('Engine Torque Full FCO') and ('Engine Torque Deac FCO') respectively,
by taking into account parasitic and other loads introduced between the engine
14 and the transmission 10. The preferred engine torques for operation in the
all-cylinder state and in the cylinder deactivation state and the preferred
engine state comprise inputs to the engine state control scheme 370.

[0051] The costs for operating the engine 14 include operating costs which
are generally determined based upon factors that include vehicle driveability,
fuel economy, emissions, and battery usage. Costs are assigned and
associated with fuel and electrical power consumption and are associated with
a specific operating points of the hybrid powertrain. Lower operating costs
are generally associated with lower fuel consumption at high conversion
efficiencies, lower battery power usage, and lower emissions for each engine
speed/load operating point, and take into account the present operating state of
the engine 14.
[0052] The preferred engine state and the preferred engine torques in the
all-cylinder state and in the cylinder deactivation state are input to the engine
state control scheme 370, which includes an engine state machine ('Engine
State Machine') 372. The engine state machine 372 determines a target
engine torque ('Target Engine Torque') and a target engine state ('State')
based upon the preferred engine torques and the preferred engine state. The
target engine torque and the target engine state are input to a transition filter
374 which monitors any commanded transition in the engine state and filters
the target engine torque to provide a filtered target engine torque ('Filtered
Target Engine Torque'). The engine state machine 372 outputs a command
that indicates selection of one of the cylinder deactivation state and the all-
cylinder state ('DEAC Selected') and indicates selection of one of the engine-
on state and the deceleration fuel cutoff state ('FCO Selected'). The selection
of one of the cylinder deactivation state and the all-cylinder state and the
selection of one of the engine-on state and the deceleration fuel cutoff state,

the filtered target engine torque, and the minimum and maximum engine
torques are input to the engine response type determination scheme 380.
[0053] The system constraints control path 360 determines constraints on
the input torque, comprising minimum and maximum input torques ('Input
Torque Hybrid Minimum' and 'Input Torque Hybrid Maximum') that can be
reacted by the transmission 10. The minimum and maximum input torques are
determined based upon constraints to the transmission 10 and the first and
second electric machines 56 and 72, including clutch torques and battery
power limits, which affect the capacity of the transmission 10 to react input
torque during the current loop cycle. Inputs to the system constraints control
path 360 include the immediate output torque request as measured by the
accelerator pedal 113 ('Output Torque Request Accel lmmed') and the
immediate output torque request as measured by the brake pedal 112 ('Output
Torque Request Brake Immed') which are combined and shaped with the axle
torque response type through an immediate output torque shaping filter 362 to
yield a net immediate output torque ('To Net Immed') and an immediate
accelerator output torque ('To Accel Immed'). The net immediate output
torque preferably comprises an arithmetic sum of the immediate output torque
requests as measured by the accelerator pedal 113 and the immediate output
torque request as measured by the brake pedal 112. The net immediate output
torque and the immediate accelerator output torque are input to a constraints
scheme ('Output and Input Torque Constraints'). Other inputs to the
constraints scheme 364 include the present operating range state of the
transmission 10, an immediate lead input acceleration profile ('Lead Input
Acceleration Profile Immed'), a lead immediate clutch reactive torque range

('Lead Immediate Clutch Reactive Torque Min/Max') for each presently
applied clutch, and the available battery power ('Battery Power Limits')
comprising the range PBAT_MIN to PBAT_MAX. The immediate lead input
acceleration profile comprises a time-shifted lead of the immediate input
acceleration profile of the input member 12 to accommodate a response time
lag between a commanded change in the immediate input acceleration profile
and a measured change in the immediate input acceleration profile. The lead
immediate clutch reactive torque range comprises a time-shifted lead of the
immediate clutch reactive torque range of the clutches to accommodate a
response time lag between a commanded change in the immediate clutch
torque range and a measured change in the immediate clutch reactive torque
range. The constraints scheme 364 determines an output torque range for the
transmission 10, and then determines the minimum and maximum allowable
input torques ('Input Torque Hybrid Minimum' and 'Input Torque Hybrid
Maximum' respectively) that can be reacted by the transmission 10 based
upon the aforementioned inputs. The minimum and maximum allowable input
torques can change during ongoing operation, due to changes in the
aforementioned inputs, including increasing energy recovery through electric
power regeneration through the transmission 14 and first and second electric
machines 56 and 72.
[0054] The minimum and maximum allowable input torques are input to
the engine torque conversion calculator 355 and converted to minimum and
maximum engine torques ('Engine Torque Hybrid Minimum' and 'Engine
Torque Hybrid Maximum' respectively), by taking into account parasitic and
other loads introduced between the engine 14 and the transmission 10.

The filtered target engine torque, the output of the engine state machine 372
and the engine minimum and maximum engine torques are input to the engine
response type determination scheme 380, which inputs the engine commands
to the ECM 23 for controlling the engine state, the immediate engine torque
request and the predicted engine torque request. The engine commands
include an immediate engine torque request ('Engine Torque Request lmmed')
and a predicted engine torque request ('Engine Torque Request Prdtd') that
can be determined based upon the filtered target engine torque. Other
commands control the engine state to one of the engine fueled state and the
deceleration fuel cutoff state ('FCO Request') and to one of the cylinder
deactivation state and the all-cylinder state ('DEAC Request'). Another
output comprises an engine response type ('Engine Response Type'). When
the filtered target engine torque is within the range between the minimum and
maximum engine torques, the engine response type is inactive. When the
filtered target engine torque is outside the constraints of the minimum and
maximum engine torques ('Engine Torque Hybrid Minimum') and ('Engine
Torque Hybrid Maximum') the engine response type is active, indicating a
need for an immediate change in the engine torque, e.g., through engine spark
control and retard to change the engine torque and the input torque to fall
within the constraints of the minimum and maximum engine torques.
[0055] Fig. 5 shows schematic details of the constraints scheme ('Output
and Input Torque Constraints') 364 of the system constraints control path 360
of the tactical control scheme 330, the operation of which is shown graphically
in Fig. 6. The constraints scheme 364 determines constraints on the input
torque comprising the minimum and maximum input torques ('Input Torque

Hybrid Minimum' and 'Input Torque Hybrid Maximum') to the input member
12 from the engine 14. The minimum and maximum input torques are
determined based upon constraints to the transmission 10 and the first and
second electric machines 56 and 72, including the reactive clutch torques and
battery power limits which affect the capacity of the transmission 10 to react
the input torque. Inputs to the system constraints control path 360 include the
immediate output torque request as measured by the accelerator pedal 113
('Output Torque Request Accel lmmed') and the immediate output torque
request as measured by the brake pedal 112 ('Output Torque Request Brake
Immed') which are combined and shaped with the axle torque response type
through an immediate output torque shaping filter 362 to yield the net
immediate output torque ('To Net Immed') and the immediate accelerator
output torque ('To Accel Immed'). Other inputs to the constraints scheme 364
include a lead operating range state of the transmission 10 ('Lead Hybrid
Range State'), a lead immediate input acceleration profile ('Lead Input
Acceleration Profile Immed'), a lead immediate clutch reactive torque range
('Lead Immediate Clutch Reactive Torque Min/Max') for applied clutches C1
70, C2 62, C3 73, and C4 75, and the available battery power ('Battery Power
Limits') comprising the range PBAT_MIN to PBAT_MAX. The lead immediate
input acceleration profile comprises the immediate input acceleration profile
of the input member 12 that is time-shifted to accommodate a response time
lag between a commanded change in the immediate input acceleration profile
and a measured change in the immediate input acceleration profile. The lead
immediate clutch reactive torque range comprises the immediate clutch
reactive torque range of the clutches that is time-shifted to accommodate a

response time lag between a commanded change in the immediate clutch
torque range and a measured change in the immediate clutch reactive torque
range. The lead operating range state of the transmission 10 comprises a time-
shifted operating range state of the transmission to accommodate a response
time lag between a commanded change in the operating range state and
measured operating range state. The parameters designated as 'lead' are used
to accommodate concurrent transfer of torque through the powertrain
converging at the common output member 64 using devices having varying
response times. Specifically, the engine 14 can have a response time of an
order of magnitude of 300 - 600 ms, and each of the torque transfer clutches
C1 70, C2 62, C3 73, and C4 75 can have response times of an order of
magnitude of 150-300 ms, and the first and second electric machines 56 and
72 can have response time of an order of magnitude of 10 ms.
[0056] An output torque constraint algorithm 510 determines minimum
and maximum raw output torque constraints ('Output Torque Minimum Raw'
and 'Output Torque Maximum Raw') based upon the lead operating range
state of the transmission 10, the immediate lead input acceleration profile, the
lead immediate clutch reactive torque range for each presently applied clutch,
and the available battery power, and other parameters including motor torque
limits.
[0057] The minimum and maximum raw output torques are circumscribed
by the operator torque request, specifically the net immediate output torque
and the immediate accelerator output torque. An output torque range
algorithm ('Output Torque Range') 520 is executed to determine an output
torque range comprising a minimum output torque and a maximum output

torque based upon the minimum and maximum raw output torques further
limited by the immediate and net acceleration torque requests. An input
torque constraints algorithm ('Input Torque Constraints') 530 is executed to
determine minimum and maximum raw input torques ('Input Torque
Minimum Raw' and 'Input Torque Maximum Raw') which can be shaped
using a shaping algorithm ('Input Torque Constraint Shaping') 540 to
determine minimum and maximum input torques ('Input Torque Hybrid
Minimum' and 'Input Torque Hybrid Maximum').
[0058] The output torque constraints algorithm 510 determines the output
torque range comprising the raw minimum and maximum output torques. The
engine 14 and transmission 10 are controlled to generate the output torque at
the output member 64 constrained by power, torque and speed limits of the
engine 14. the first and second electric machines 56 and 72, the electrical
storage device 74 and the applied clutches C1 70, C2 62, C3 73, or C4 75
depending on the operating range state. The operating constraints on the
engine 14 and transmission 10 can be translated to a set of system constraint
equations executed as one or more algorithms in one of the control modules,
e.g., the HCP 5.
[0059] The transmission 10 operates in one of the operating range states
through selective application of the torque-transfer clutches in one
embodiment. Torque constraints for each of the engine 14 and the first and
second electric machines 56 and 72 and speed constraints for each of the
engine 14 and the first and second electric machines 56 and 72 are determined.
Battery power constraints for the ESD 74 are determined, and are applied to
further limit operation of the first and second electric machines 56 and 72.

The preferred operating region for the powertrain is determined using the
system constraint equations that are based upon the battery power constraints,
the motor torque constraints, the speed constraints, and clutch reactive torque
constraints. The preferred operating region comprises a range of permissible
operating torques or speeds for the engine 14 and the first and second electric
machines 56 and 72. By deriving and simultaneously solving dynamics
equations of the transmission 10, the torque constraint comprising maximum
and minimum output torque in this embodiment can be determined. The
output torque can be formulated in a parametric torque equation as follows,
using Eq. 1:


Misc_TMI, Misc_TM2, and Misc_TM3 are constants which contribute
to TMI, TM2, TM3 by non TA, TB, TMI, TM2 and TM3 parameters
such as time-rate changes in speed of the input member 12, time-
rate changes in speed of the output member 64, and slip speed(s)
of the torque-transfer clutches C1 70, C2 62, C3 73, C4 75
depending on the applications, and
TA and TB are the motor torques from the first and second electric
machines 56 and 72.
[0060] Eqs. 1, 2, 3 are formulated to effect searches, with TMI, TM2, and TM3
comprising three independently controllable parameters selected depend upon
the solution being sought. In searching minimum and maximum raw output
torques in block 510, the parametric equations TMI, TM2, TM3 are formulated
based upon combinations of the output torque To, the input torque T1, clutch
torques Tc1, Tc2, Tc3, and Tc4 for the reactive torque transferred across the
torque-transfer clutches C1 70, C2 62, C3 73, C4 75 of the transmission 10
respectively, and input shaft acceleration Nidot, output shaft acceleration
Nodot, and clutch slip speed Ncdot. The miscellaneous terms, which are
constants at any instant, are as follows.
Misc Tml : amount contributed to TMI by other variables except TA, TB,
TMI, TM2 and TM3.
Misc Tm2: amount contributed to TM2 by other variables except TA, TB,
TMI,TM2 and TM3, and
Misc Tm3: amount contributed to TM3 by other variables except TA, TB,
TMI, TM2 and TM3.
34

[0061] The output torque range, comprising the minimum and maximum
output torques, is determined based upon the commanded output torque, as
follows. The parametric torque equation TMI described in Eq. 1 can be
searched to determine a range comprising a maximum and a minimum output
torque subject to the parametric torque equations TM2 and TM3 which comprise
torque constraints determined based upon the motor torques, the battery
torques, and the other constraints described with reference to Eqs. 2 and 3.
[0062] When the lead operating range state of the transmission 10 is in Mode
1, the parametric torque equations of Eqs. 1, 2, and 3 are rewritten as follows:


[0064] When the lead operating range state of the transmission 10 is in Gl,
the parametric torque equations of Eqs. 1, 2, and 3 are rewritten as follows.



[0069] The engine 14 and transmission 10 and the first and second electric
machines 56 and 72 have speed constraints, torque constraints, and battery
power constraints due to mechanical and system limitations. The speed
constraints can include engine speed constraints of N1 = 0 (engine off state).

and N1 ranging from 600 rpm (idle) to 6000 rpm for the engine 14. The speed
constraints for the first and second electric machines 56 and 72 for this
embodiment can range as follows:
-10,500 rpm ≤ NA ≤ +10,500 rpm, and
-10,500 rpm ≤ NB ≤ +10,500 rpm
The speed constraints can vary based upon specific operating points.
[0070] The torque constraints include motor torque constraints for the first
and second electric machines 56 and 72 including TA_MIN ≤TA ≤TA_MAX and
TB_MIN ≤TB ≤TB_ MAX. The motor torque constraints TA_MAX and TA_MIN
comprise torque limits for the first electric machine 56 when working as a
torque motor and an electric generator at positive rotational speeds,
respectively. The motor torque constraints TB_MAX and TB_MIN comprise
torque limits for the second electric machine 72 when working as a torque
motor and an electric generator at positive rotational speeds, respectively. The
maximum and minimum motor torques TA_MAX, TA_MIN, TB_MAX, and TB_MIN
are preferably obtained from data sets stored in tabular format within one of
the memory devices of one of the control modules. Such data sets can be
empirically derived from conventional dynamometer testing of the combined
motor and power electronics, e.g., the TPIM 19, at various temperature and
voltage conditions. Battery power constraints comprise the available battery
power within the range of PBAT_MIN to PBAT_MAX, wherein PBAT_MIN is
maximum allowable battery charging power and PBAT_MAX is the maximum
allowable battery discharging power. The operation of the system described

hereinbelow is determined at known engine input speeds and torques, and thus
the derivation of the equations is based upon torque transfer within the
transmission 14.
[0071] An operating range, comprising a torque output range is determinable
based upon the battery power constraints of the ESD 74. Calculation of
battery power usage, PBAT is as follows:
PBAT = PA,ELEC + PB,ELEC + PDC_LOAD [4]
wherein PA.ELEC comprises electrical power from the first electric machine 56,
PB,ELEC comprises electrical power from the second electric machine
72, and
PDC_LOAD comprises known DC load, including accessory loads.
Substituting equations for PA,ELEC and PB,ELEC, yields the following equation:
PBAT = (PA.MECH + PA,LOSS) + (PB,MECH + PB.LOSS) + PDC_LOAD [5]
wherein PA,MECH comprises mechanical power from the first electric machine
56,
PA,LOSS comprises power losses from the first electric machine 56,
PB,MECH comprises mechanical power from the second electric
machine 72, and
PB,LOSS comprises power losses from the second electric machine 72.
[0072] Eq. 5 can be restated as Eq. 6, below, wherein speeds, NA and NB, and
torques, TA and TB, are substituted for powers PA and PB. This includes an

assumption that motor and inverter losses can be mathematically modeled as a
quadratic equation based upon torque, as follows:

wherein NA, NB comprise motor speeds for the first and second electric
machines 56 and 72,
TA, TB comprise the motor torques for the first and second electric
machines 56 and 72, and
al, a2, a3, bl, b2, b3 each comprise quadratic coefficients which are
a function of respective motor speeds, NA, NB.
[0073] This can be restated as follows:





[0080] Eq. 12 specifies the transformation of motor torque, TA to Tx and the
transformation of motor torque TB to Ty. Thus, a new coordinate system
referred to as Tx/Ty space is defined, and Eq. 13 comprises battery power PBAT
transformed into Tx/Ty space. Therefore, the available battery power between
maximum and minimum battery powers PBAT_MAX and PBAT_MIN can be

calculated and graphed as radii ('RMAX' and 'RMIN') with a center at locus (0,
0) in the TX/TY space, and designated by the letter K, wherein:
RMIN = SQRT(PBAT_MIN - C)
RMAX = SQRT(PBAT_MAX - C)
[0081] The minimum and maximum battery powers, PBAT_MIN and PBAT MAX,
are preferably correlated to various conditions, e.g. state of charge,
temperature, voltage and usage (amp-hour/hour). The parameter C, above, is
defined as the absolute minimum possible battery power at given motor
speeds, NA, NB, ignoring motor torque limits. Physically, when TA=0 and
TB=0 the mechanical output power from the first and second electric machines
56 and 72 is zero. Physically Tx= 0 and Ty= 0 corresponds to a maximum
charging power condition for the ESD 74. The positive sign ('+') is defined as
discharging power from the ESD 74, and the negative sign ('-') is defined as
charging power into the ESD 74. RMAX defines a maximum battery power
typically a discharging power, and RMIN defines a minimum battery power,
typically a charging power.
[0082] The forgoing transformations to the TX/TY space, designated by a
second coordinate system K, are shown in Fig. 6, with representations of the
battery power constraints as concentric circles having radii of RMIN and RMax
and linear representations of the motor torque constraints ('TA_MIN\ 'TA MAX',
'TB_MIN', and 'TB_MAX') circumscribing an allowable operating region.
Analytically, the transformed vector [Tx/Ty] determined in Eq. 12 is solved
simultaneously with the vector defined in Eq. 13 to identify a range of

allowable torques in the Tx/Ty space which are made up of motor torques TA
and TB constrained by the minimum and maximum battery powers PBAT_MIN to
PBAT_MAX. The range of allowable motor torques in the Tx/Ty space is shown
with reference to Fig. 6.
[0083] A constant torque line can be defined in the Tx/Ty space, comprising
the limit torque TMI, described in Eq. 1, above. As previously stated, the
parametric torque equation TMI comprises the output torque TO in this
embodiment and Eqs. 1, 2, and 3 are restated in the Tx/Ty space as follows.



[0087] Eqs. 21, 22, and 23, representing the parametric torque equations TMI,
TM2, and TM3 transformed to Tx/Ty space, are simultaneously solved to
determine minimum and maximum values for TM1 constrained by TM2 and
TM3.
[0088] Fig. 6 graphically shows the battery power constraints ('Rmin' and
'Rmax'), and the motor torque constraints for the first and second electric
machines 56 and 72 comprising maximum and minimum motor torques for the

first and second electric machines 56 and 72 ('TA_MAX', 'TA_MIN', 'TB_MAX',
'TB_MIN'), plotted in Tx/Ty space. The parametric torque equations derived
using the speed constraints, motor torque constraints, and battery power
constraints can be simultaneously solved to determine the maximum and
minimum raw output torques in Tx/Ty space, comprising TM1_XY Max and
TMI_ XY Min. Subsequently the maximum and minimum limits on the output
torque in the Tx/TY space can be retransformed out of the Tx/Ty space to the
maximum and minimum raw output torques which are output to the output
torque range determination algorithm ('Output Torque Range') 520, and
plotted ('Output Torque Maximum Raw' and 'Output Torque Minimum
Raw').
[0089] The maximum and minimum raw output torques are constrained by
the net immediate output torque and the immediate accelerator output torque
to limit operation of the powertrain system based upon the operator torque
request. Exemplary data illustrating the concept of constraining the maximum
and minimum raw output torques is shown, resulting in a constrained
minimum output torque ('Output Torque Minimum Range') and a constrained
maximum output torque ('Output Torque Maximum Range') that can be
determined taking into account the net immediate output torque and the
immediate accelerator output torque (not shown).
[0090] The input torque range is determined in the input torque constraints
algorithm 530 based upon the minimum and maximum output torques as
constrained by the minimum and maximum motor torques for the first and
second electric machines 56 and 72. The input torque range can be
determined using parametric Eqs. 1, 2, and 3, reconfigured to solve for input


[0092] Eqs. 1, 2, and 3 can be solved as described hereinabove, with TM2 =
TO, and TO is defined as ranging from the constrained minimum output torque
('Output Torque Minimum Range') to the constrained maximum output torque
('Output Torque Maximum Range'). The input torque range is plotted in Fig.
6 as the maximum and minimum input torques after any shaping, e.g., filtering
that can occur in the input torque shaping algorithm ('Input Torque Constraint

Shaping') 540 to determine minimum and maximum hybrid input torques
('Input Torque Hybrid Minimum' and 'Input Torque Hybrid Maximum'). A
preferred maximum input torque can be determined, comprising the maximum
input torque that meets the constrained maximum output torque and meets the
motor torque constraints for the first and second electric machines 56 and 72
and meets the available battery power for the ESD 74, shown as point H. A
preferred minimum input torque can be determined, comprising the minimum
input torque that meets the constrained minimum output torque and meets the
motor torque constraints for the first and second electric machines 56 and 72
and meets the available battery power for the ESD 74, shown as point J.
[0093] The preferred minimum and maximum input torques define
maximum and minimum limits on the input torque in the Tx/Ty space. The
preferred minimum and maximum input torques can be retransformed out of
the Tx/Ty space to the minimum and maximum hybrid input torques ('Input
Torque Hybrid Minimum' and 'Input Torque Hybrid Maximum'), which are
output to the engine torque conversion calculator 355 and converted to
minimum and maximum engine torques ('Engine Torque Hybrid Minimum'
and 'Engine Torque Hybrid Maximum' respectively), by taking into account
parasitic and other loads introduced between the engine 14 and the
transmission 10. The minimum and maximum engine torques are input to the
engine response type determination scheme 380 to constrain operation of the
engine 14, including determining whether the engine response type is active or
inactive.
[0094] The disclosure has described certain preferred embodiments and
modifications thereto. Further modifications and alterations may occur to

others upon reading and understanding the specification. Therefore, it is
intended that the disclosure not be limited to the particular embodiment(s)
disclosed as the best mode contemplated for carrying out this disclosure, but
that the disclosure will include all embodiments falling within the scope of the
appended claims.

CLAIMS
1. Method for controlling a hybrid transmission including torque machines
and an energy storage device connected thereto, the hybrid transmission
operative to transfer power between an input member and an output
member and the torque machines, the method comprising:
monitoring operating parameters of the hybrid transmission;
monitoring an operator demand for power;
determining an output torque range to the output member based upon
states of the operating parameters of the hybrid transmission;
constraining the output torque range to the output member based upon
the operator demand for power; and
determining input torque constraints to the input member based upon the
constrained output torque range to the output member.
2. The method of claim 1, further comprising controlling operation of an
engine coupled to the input member based upon the input torque
constraints to the input member.
3. The method of claim 1, further comprising:
determining maximum and minimum power constraints for the energy
storage device;
determining maximum and minimum motor torque outputs from the
torque machines; and

determining the output torque range to the output member based upon
the maximum and minimum power constraints for the energy storage
device and the maximum and minimum motor torque outputs from
the torque machines.
4. The method of claim 1, further comprising:
monitor operator inputs to an accelerator pedal and a brake pedal;
determining an immediate accelerator torque request and a net
accelerator torque request based upon the operator inputs to the
accelerator pedal and the brake pedal; and
constraining the output torque range to the output member based upon
the immediate accelerator torque request and a net accelerator torque
request.
5. The method of claim 1, further comprising:
formulating equations representing maximum and minimum motor
torque constraints for the first and second torque machines and
equations representing maximum and minimum power constraints
for the energy storage device;
formulating a parametric equation representing the output torque;
formulating a parametric equation representing a range for a first torque
constraint;
formulating a parametric equation representing a range for a second
torque constraint;

transforming the equations representing the maximum and minimum
power constraints for the energy storage device to equations
comprising concentric circles having corresponding radii;
transforming the equations representing the maximum and minimum
motor torque constraints for the first and second torque machines to
equations comprising lines;
transforming the parametric equation representing the range for the first
torque constraint;
transforming the parametric equation representing the range for the
second torque constraint;
transforming the parametric equation representing the output torque; and
determining transformed minimum and maximum raw output torques
based upon the transformed minimum and maximum motor torque
constraints for the first and second torque machines, the transformed
maximum and minimum power constraints for the energy storage
device, the transformed range for the first torque constraint and the
transformed range for the second torque constraint.
6. The method of claim 5, further comprising simultaneously solving the
parametric equations for the transformed minimum and maximum motor
torque constraints for the first and second torque machines, the
transformed maximum and minimum power constraints for the energy
storage device, the transformed range for the first torque constraint and
the transformed range for the second torque constraint to determine the
transformed minimum and maximum raw output torques.

7. The method of claim 5, further comprising retransforming the
transformed minimum and maximum raw output torques to determine
the minimum and maximum raw output torques from the transmission.
8. The method of claim 5, further comprising:
formulating a first parametric torque equation representing the input
torque;
formulating a second parametric torque equation representing the
minimum and maximum raw output torques;
formulating a third parametric torque equation representing a range for a
second torque constraint;
transforming the first, second, and third parametric equations; and
determining transformed minimum and maximum raw input torques
based upon the transformed minimum and maximum motor torque
constraints for the first and second torque machines, the transformed
maximum and minimum power constraints for the energy storage
device, the transformed range for the minimum and maximum raw
output torques and the transformed range for the second torque
constraint.
9. The method of claim 8, further comprising
simultaneously solving the parametric equations for the transformed
minimum and maximum motor torque constraints for the first and
second torque machines, the transformed maximum and minimum

power constraints for the energy storage device, the transformed
range for the minimum and maximum raw output torques and the
transformed range for the second torque constraint to determine the
transformed minimum and maximum raw input torques.
10. The method of claim 8, further comprising retransforming the
transformed minimum and maximum raw input torques to determine the
minimum and maximum raw input torques.
11. A method for controlling a powertrain including an engine mechanically
coupled to a transmission, the transmission operative in an operating
range state to transfer power between the engine and first and second
electric machines and an output member by selectively applying torque
transfer clutches, the first and second electric machines electrically
connected to an electrical energy storage device, the method comprising:
monitoring operating parameters of the hybrid transmission;
monitoring an operator demand for power;
determining an output torque range to the output member based upon
states of the operating parameters of the hybrid transmission;
constraining the output torque range to the output member based upon
the operator demand for power;
determining input torque constraints to the input member based upon the
constrained range of output torque to the output member; and
constraining engine torque based upon the input torque constraints to the
input member and the operator demand for power.

12. The method of claim 11, further comprising determining available
battery power from the electrical energy storage device and determining
maximum and minimum motor torques from the first and second electric
machines, and determining the output torque range to the output member
based thereon.
13. The method of claim 12, further comprising:
determining maximum and minimum power constraints for the electrical
energy storage device;
determining maximum and minimum motor torques from the first and
second electric machines; and
determining the output torque range to the output member based upon
the maximum and minimum power constraints for the electrical
energy storage device and the maximum and minimum motor torques
from the first and second electric machines.
14. The method of claim 11, further comprising controlling operation of the
engine coupled based upon the constrained engine torque.
15. Method for controlling a hybrid transmission including first and second
torque machines and an energy storage device connected thereto, the
hybrid transmission operative to transfer power between an input
member and an output member and the first and second torque machines,
the method comprising:

monitoring operating parameters of the hybrid transmission;
monitoring an operator demand for power;
determining an output torque range to the output member based upon
states of the operating parameters of the hybrid transmission;
constraining the output torque range to the output member based upon
the operator demand for power; and
determining input torque constraints to the input member based upon the
constrained range of output torque to the output member.

A hybrid transmission includes torque machines and an energy storage
device connected thereto. Thee hybrid transmission is operative to transfer
power between an input member and an output member and the torque
machines. A method for controlling the hybrid transmission includes
monitoring operating parameters of the hybrid transmission, monitoring an
operator demand for power, determining an output torque range to the output
member based upon states of the operating parameters of the hybrid
transmission, constraining the output torque range to the output member based
upon the operator demand for power, and determining input torque constraints
to the input member based upon the constrained output torque range to the
output member.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=1wzmJne00V04yaoT7zyiNw==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 272658
Indian Patent Application Number 1898/KOL/2008
PG Journal Number 17/2016
Publication Date 22-Apr-2016
Grant Date 18-Apr-2016
Date of Filing 03-Nov-2008
Name of Patentee CHRYSLER LLC
Applicant Address 800 CHRYSLER DRIVE,AUBURN HILLS,MICHIGAN,USA-48326-2757
Inventors:
# Inventor's Name Inventor's Address
1 ANTHONY H. HEAP 2969 LESLIE PARK CIRCLE ANN ARBOR, MICHIGAN 48105
2 TUNG-MING HSIEH 13055 TARKINGTON COMMON CARMEL, INDIANA 46033
PCT International Classification Number B60K41/28;B60W20/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/985,225 2007-11-03 U.S.A.