Title of Invention

PLASMA BOOSTER FOR A PLASMA TREATMENT INSTALLATION

Abstract A plasma amplifier for a plasma treatment plant comprises a device (1, 4) for amplifying and/or igniting a glow discharge plasma for treating, especially for coating, work pieces (8), which is provided with at least one hollow body (2, 5) produced from an electrically conducting material. Said hollow body is configured in such a manner that at least in a defined pressure and voltage range, the geometrical conditions for igniting a discharge in the interior of the hollow body are met when an electrical signal is applied to the hollow body. The hollow body has at least one opening through which the charge carrier can be discharged into the surroundings of the device in order to facilitate ignition and operation of a plasma or in order to amplify an existing plasma. The device comprises means that electrically contact the hollow body with the work pieces so that substantially the same potential is applied to the hollow body as to the work piece.
Full Text 2
Description
FIELD OF TECHNOLOGY
[0001] The invention relates to a plasma booster for a plasma treatment installation
according to the preamble of claim 1, in particular for use in a vacuum coating
installation according to claim 15 and for a vacuum treatment method according to claim
18 respectively.
PRIOR ART
[0002] Hot or cold cathodes are known, in which by applying a voltage between a
cathode, for example a spiral-wound filament or a point with high negative potential, and
an anode, electrons are extracted into the treatment space of a vacuum coating installation
in order to increase the density of the charge carriers at that site. Such electron sources or
ion sources are provided with their own electrical supply. The cathode is conventionally
only connected with the treatment space of the plasma treatment installation via a screen
in order to avoid loading of the cathode through reactive gas or other negative effects due
to the plasma treatment process. Of disadvantage is, on the one hand, that the electrons
are generated outside of the coating chamber and consequently further devices arc
necessary to transfer them into the treatment chamber with as few losses as possible. On
the other hand, due to the additionally necessary electrical supply and complex
structuring, for reasons of costs alone, only a small number of such electron or ion
sources can be provided. Most often, if at all, only one such ion sources is provided with
a plasma treatment installation.
[0003] Known methods for the deposition of DLC layers, i.e. layers with a high
component of sp.sup.3 carbon bonds, such as described for example in WO 01/79585.
utilize an intermediate frequency excitation on the substrate in order to generate a layer
deposition through the developing glow discharge. The glow discharge is generated
between the parts and the installation wall by means of a DC or by means of a unipolar or
bipolar pulsed substrate bias in the pressure range of conventional magnetron sputter
deposition.
[0004] The pieces to be coated are therein actively included in the process. The
achievable deposition rate is thereby inter alia strongly determined by the geometry of the
configuration with respect to the workpiece coating in the coating installation, which
causes strong fluctuations in the deposition rate. The condition may thereby arise that
weak ionization is generated with a less active configuration. This leads to a low
deposition rate and therewith to low productivity.

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[0005] In known plasma treatment installations workpieces arc held on substrate carriers,
for example in the form of a carousel and guided past the coating source(s). Examples
thereof are doubly rotating configurations with geometric distances outside the range of
20-80 mm, whereby no controlled hollow-cathode plasma is generated. Typical problem
areas are the coating of plate configurations and flat parts, which generate only a low
plasma stream.
[0006] In general an increase of the carbon supply by increasing the reactive gas How is
only possible to a limited extent through the throughput of the vacuum pumping system.
since the layer quality is compromised when leaving the optimal process window.
DESCRIPTION OF THE INVENTION
[0007] The invention is based on the task of providing a plasma booster which can be
installed into the plasma treatment space or directly onto a carousel or even integrated in
a workpiece carrier without elaborate and costly additional measures.
[0008] This task is solved through the inventive characteristics in the characterizing
clause of claim 1. The plasma booster can therein be operated through a bias supply to
impress an electric signal onto the workpieces.
[0009] Of the conventional plasma processes is known that, depending on the process
pressure and the applied voltage, through specific geometric configurations one or several
secondary plasmas may be generated through the so-called hollow-cathode effect. While-
having a locally restricted yet very high density, these secondary plasmas interfere with
the planned plasma process through different effects such as overheating of individual
substrates, plasma fluctuations, graphitization in the gas phase and others. For that reason
in all conventional Plasma CVD methods precautions must be taken in order to avoid
such secondary plasmas.
[0010] Through an arrangement implemented according to the invention it was
unexpectedly achieved to utilize the hollow-cathode effect without damaging
consequences onto process management or layer quality through a plasma booster with
an empirically determinable geometry depending on the process parameters, such that a
stable augmentation of the plasma density and a significant increase of the deposition rate
becomes possible.
[0011] The arrangement according to the invention for augmenting and/or igniting a glow
discharge plasma comprises at least one hollow body of an electrically conductive
material, the hollow space of the hollow body being implemented such that when an
electric signal is impressed on the hollow body, at least in a certain pressure and voltage
range the geometric conditions for the ignition of a discharge in the interior of the hollow
body are satisfied. The hollow body comprises furthermore at least one opening through
which the charge carriers can flow off into the environs of the arrangement in order to
permit there the ignition and operation of a plasma or to boost a plasma existing there.

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[0012] The geometry is here selected such that the process temperature can be kept low
to avoid affecting the properties of the workpieces. Critical for the geometry of the
plasma booster substantially encompassing at least one hollow space are here the inner
dimensions or a characteristic geometric parameter of the hollow space which represents
a characteristic number for the mean distance of the areas of equal electric potential
encompassing the hollow space. For example for a pressure range of 1 .times.10.sup.-3
mbar to 5.times.l0.sup.-2 mbar, preferably 4.times.l0.sup.-3 mbar to 2-10.sup.-2 mbar a
mean distance range of 20 to 200 mm, preferably 60 to 100 mm has been found to be
suitable.
[0013] The application of this principle can take place thereby that at least one
arrangement according to the invention is installed as a plasma booster into the loading of
a carousel with workpiece carriers, whereby the plasma density is increased in the entire
treatment space and, for example, a higher deposition rate can be attained.
[0014] Alternatively, the workpieces can be fastened directly on an arrangement
according to the invention and therewith come directly into connection with the plasma
of the hollow cathode. Combinations of various embodiments of the arrangement
according to the invention can be also be utilized advantageously.
[0015] In the following an attempt is made to explain the phenomena underlying the
invention by means of known laws of physics. However, this can only be seen as a,
possibly flawed, approximation to the relationships obtaining in an industrial coating
installation. These [relationships] may differ significantly from the models developed by
means of exemplifying simplified assumptions, for example with respect to the complex
geometries occurring or moved electrodes.
[0016] Under the assumption that an arrangement according to the invention for boosting
the plasma, which is comprised either of one or several plasma booster trees or of
substrate trees of corresponding geometry, they represent a cathode for a glow discharge,
the anode being the coating chamber which is preferably at ground potential, lor the
ignition of the glow discharge a voltage is applied between anode and cathode which is
between 200 V and 2000 V, preferably between 400 V and 1200 V, each including the
limit values. After the ignition the discharge can also be operated at a lower voltage.
[0017] The ignition of the plasma follows Paschen's law. According to this law the
ignition voltage V.sub.t, or the ignition potential E.sub.t is a function of the type of gas
and at a given type of gas is a function of the product of electrode distance d and pressure
p: V.sub.l=[B.times.p.times.d]/[C+ In pd], E.sub.t B /|C+ In pd|; where B and C are gas
type-dependent constants.
[0018] As is known to a person of skill in the art, there arc different options for
improving the ignition process. For example when applying a DC voltage, it can be
briefly pulsed at high frequencies. Independently of the type of operator voltage, which
may be a DC, a bipolar or unipolar pulse, a conventional AC voltage or also a modulated
DC voltage, the ignition of a plasma booster according to the invention can be affected or

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improved through the following measures: [0019] rapid pressure fluctuations. |0020|
brief voltage increase (single voltage pulse), [0021] pulse operation of the voltage source,
[0022] applying an external magnetic field perpendicularly or parallel to the [0023]
cathode/anode discharge gap, [0024] additional operation of a plasma, for example in the
form of a sputter, [0025] spark or low-voltage arc plasma, 100261 choice of a readily
ionizable gas, such as for example Ar, Ne, Me.
[0027] Increase of the plasma density by means of a magnetic field is here of particular
significance, since therewith the probability for ionization of the gas in the entire plasma
space increases. For all conditions under which the speed of the charge carriers in the
plasma is not parallel to the magnetic field, forces occur which force these charge carriers
onto a circular path. In the relatively small cathode drop region the movement of the
charge carriers is only affected to a minor extent due to the relatively high field strengths.
In contrast, the magnetic field has a stronger effect on the positive column. The forces of
the magnetic field decrease the outward diffusion of the charge carriers and increase the
plasma density through the increased impact probability with the gas molecules.
[0028] The plasma booster according to the invention is essentially based on the effect of
the increase of the plasma density through the ignition of a hollow cathode. If a discharge
is operated such that to one anode several cathodes are assigned, the distance of the
cathodes from one another is of importance. If the distances of the cathodes from one
another are greater than twice the cathode drop, no mutual effect occurs. If the cathodes
are moved closer to one another or if the plasma density is decreased, faster electrons
from the one cathode surface enter the cathode drop region of the other cathode and
therein are decelerated through the charge, which is also negative, and are reflected. This
reflection at the cathode potentials proceeds until the electron has lost energy, for
example through impact. Through the reflection, in turn, the ionization probability is
increased. The current density increases and may increase by a factor of more than
hundred as a function of the type of gas, of the pressure, the distance or the geometry.
[0029] However, at a very small distance of the cathodes with respect to one another the
current density falls rapidly again, which is explained therewith that the current no longer
finds its way to the anode out of the gap between the two cathodes.
[0030] The mutual effect of the cathodes is referred to as hollow cathode effect. It is
formed if a cathode has hollow spaces which have a diameter smaller the twofold drop
space. The size of the cathode drop space can be strongly affected by the application of a
magnetic field.
[0031] In conventional plasma treatment installations or electrode configurations the
development of hollow cathodes, in particular in the direct proximity to the surface to be
treated, has until now been avoided as much as possible since, in general, through the
formation of such, so-called secondary plasmas highly negative effects result for the
plasma treatment process. For example through such discharges energy may be
withdrawn from the plasma, the reactive gas may be too rapidly or too completely
dissociated or the workpiece surfaces may be overheated, to describe only some of the

disturbing phenomena.
[0032] One aim of the present invention, in contrast, is providing a plasma booster which
avoids the disadvantageous effects of a hollow cathode and increases the plasma density
within and outside of the plasma booster to such a degree that it contributes to the
improvement of the treatment process. The plasma density in the interior is here
significantly higher, which is of advantage for better dissociation or excitation,
respectively, of gaseous precursors.
[0033] The principle of the invention will be described by example in conjunction with
the following drawing. Therein depict: TABLE-US-00001 a plasma booster a workpiece
holder a carousel
[0034] The plasma booster 1 shown in FIG. 1 is structured of several supcrjaccnt circular.
elliptical or polygonal annuli 2 or annuli of combined geometries, the annuli 2 being
disposed at a distance a, which is sufficiently small to avoid the ignition of a hollow
discharge between the annuli 2. If the distance is chosen even only slightly too large, the
ignition of a highly intensive undesired secondary plasma occurs between the parallel
cathodes 2, with the above described disadvantageous consequences.
[0035] Distance a between the cathode annuli 2, or distance b between the workpieccs or
mountings must consequently be small compared to the two-fold cathode drop,
advantageously even smaller than the cathode drop. In the present embodiment a distance
a of 1 to 60 mm, preferably 5 to 25 mm was chosen.
[0036] The total height h of the plasma booster 1 can readily be varied by adding or
omitting one or several annuli 2. The annuli 2 can for example be held in the desired
position by individual connection rods 3 with spacer sleeves not further shown here.
[0037] In the case of the present FIG. 1 A, A', the geometrically characteristic parameter
is the inner diameter d of the cathode annuli which also represents the essential
dimension for generating and stabilizing the hollow cathode. In FIG. 1 B the diameter
d'of the circle inscribed in the triangle is assumed as the characteristic parameter. The
diameter d, d'should therefore be chosen such that the conditions for a hollow cathode are
satisfied, i.e. smaller or approximately equal to the twofold cathode drop. In the present
embodiment a distance d of 20 to 200 mm, preferably between 60 to 100 mm was
selected. Together with the height h, the diameter d, d'eonsequently defines the geometry
of the hollow cathode, which can not only be implemented in a different geometry of the
cross section, but also be delimited against the remaining plasma space through different
delimitation areas. For example, instead of many annular segments 2. only one upper and
one lower annular segment may be provided with a grid spanned in between or parallel
wires or rods, cylinder or other hollow body with suitable openings or cut-outs on the
circumference, for example in the form of slots or the like. It is important that there is at
least one opening of the hollow cathode which keeps open the path of the charge carriers
to the anode.

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[0038] In the embodiment depicted in FIG. 1 it was further found that covering of the
upper or lower opening by a metal grid 10 can have a positive effect on the stability of
the plasma.
[0039] FIG. 2 shows a workpiece carrier 4 implemented as a plasma booster. The annuli
5 are provided with receptions 7 for workpieces 8. The characteristic parameter d" can
here be viewed either, as depicted, as the smallest distance of the workpiece carrier 5
from a carrier rod 6, or as the smallest distance between the spokes 11 of the workpiece
carrier, depending on which distance is smaller. It is here also essential that the distance a
as well as the distances b between the workpieces 8 is chosen such that no ignition of a
hollow cathode discharge occurs. At least the workpieces of one workpiece carrier plane
should therefore have very similar, or better identical, geometries or the appropriate
distances a or b, respectively, should be set. To attain as uniform a hollow discharge
plasma as possible over the height of the plasma booster 4, it is advantageous to provide
the spokes 11 of the particular workpiece carrier annuli 5 in the same position such that,
as shown for example in the case depicted in FIG. 2, three identical hollow cathode
spaces 12, 12', 12" are formed in the interior of the plasma booster 4.
[0040] In principle a single workpiece carrier annulus 5 with a hollow cathode space 12
or a single annulus 2 can already be applied as a plasma booster provided the geometry
suitable for the corresponding pressure/voltage range is chosen. However, it is
understood by a person of skill in the art that appropriate plasma boosters 1 or workpiece
carriers 4 implemented as plasma boosters comprised, as depicted in FIG. 1 or 2. of
several planes of annuli 2 or of workpiece carrier annuli 5 achieve a significantly stronger
effect. In such plasma boosters 1, 4, for example, reactive gas or precursors for plasma
CVD or combined PVD/CVD processes can highly efficiently be excited or split and
converted into highly reactive species, for example ionized molecules, molecule
fragments and/or into radicals. Therewith the deposition rate is also significantly
increased and with suitable process management the layer quality of such plasma CVD
layers is improved.
[0041] In FIG. 3 is depicted a carousel 9 on which several plasma boosters 1, as shown in
FIG. 1, as well as also several workpiece carriers 4, as implemented in FIG. 2, are
disposed. The workpiece carriers 4 can therein be mounted such that they arc rotatably
movable and, for example as depicted, in cooperation with carousel 9 and receptions 7
bring about the triple rotation of the workpieces 8 in order to achieve a maximally
uniform coating quality. Such a triple rotation is depicted schematically through the
corresponding movement arrows 1., 2. and 3. It is advantageous if the characteristic
geometric distance d'of plasma booster 1 is at least slightly smaller than the characteristic
geometric distance d" of the workpiece carrier 4, whereby with the application of a. for
example, intermediate-frequency pulse signal according to the Paschcn equation, first the
plasma in the plasma boosters is ignited.
[0042] Such a configuration is especially advantageous if, for example, starting from a
metallic adhesion layer, a graduated transition to a DLC layer is to be generated. If the
adhesion layer is initially applied of a pure metal, for example Cr or Ti, and. as is known

8
to the person skilled in the art, other metals of subgroup IV, V or VI of the periodic table
of elements or Si or Al can be considered, through a sputter, an arc, a low-voltage arc or
another PVD method and subsequently a carbon-containing gas, for example acetylene,
methane, ethane, ethylene or the like are added, a mixed layer is formed essentially
containing metal and metal carbide. However, the formation of sp.sub.3-containing
carbon structures does not or only minimally occur as long as only a DC bias is applied.
since in this case the reactive gas is excited or dissociated by the plasma at too low an
extent. However, if, for example, an intermediate-frequency pulse signal is impressed on
the carousel 9, the hollow cathode plasma, due to the smaller distance d, d' ignites first in
the plasma boosters 1. The ignition is facilitated by each additional plasma source, for
example through the glow discharge of the sputter targets and, if required, through an
additional magnetic field applied perpendicularly to the hollow cathode plane. This can
be generated for example through a Helmholtz configuration of two magnetic coils in a
coating installation.
[0043] After the ignition of the hollow cathode plasma in the plasma boosters 1. through
the increased consumption of the reactive gas, a pressure drop occurs, which leads to a
rapid ignition of a further hollow cathode plasma in the hollow spaces 12, 12', 12" of the
workpiece carriers 4 and a further depletion of reactive gas. The ignition of the plasma in
the workpiece carriers 4 takes place through the already high fraction of charge carriers
from the plasma boosters 1 entirely synchronously and without plasma fluctuations. If the
reactive gas fraction is increased, which advantageously takes place in the form of a, for
example, ramp-like increase of the reactive gas flow, at the surface of the materials a high
fraction of highly excited carbon or hydrocarbon ions are available which make the
buildup of sp.sup.3-structures possible. Depending on the process management, now
metal-containing sp.sup.3-structures or, for example by back-regulation or screening oil
the targets, sp.sup.3-structures substantially comprised only of carbon and hydrogen can
be deposited. A further advantage is obtained when using such plasma boosters 1 or
workpiece carriers 4 thereby that the process can be managed such that even in the
deposition of insulating, for example DLC layers, on workpieces, the conductivity on the
inside of the plasma booster 1 or of the workpiece carrier 4, is retained. This results due
to temperature loading increased in this region or due to the increased bombardment with
ionized particles, which causes graphitization on the inner surface of the hollow body or
of the hollow cathode when using, for example, a carbon-containing reactive gas.
[0044] In the following in conjunction with examples, the distinction from prior art and
the advantageous effect of the employment of plasma boosters according to the invention
will be demonstrated. Details regarding the process parameters and geometric
implementation of the arrangement can be found in Table 1. The process was carried out
on a carousel with 6 or 12 trees.
EXAMPLE 1
[0045] Here the workpieces arc charged according to prior art onto trees such that a
hollow cathode is avoided. The substrate current in the process is low. the coating rate is
low.

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EXAMPLE 2
[0046] Here the pieces are charged onto trees which correspond to an arrangement
according to the invention. When an IF bias is impressed a hollow cathode is thereby
ignited and an increase of the substrate current as well as an increased deposition rate
compared to Example 1. The geometric parameters of the hollow discharge were so
adapted to the process parameters that the pieces were neither overheated nor the layer
quality negatively affected.
EXAMPLE 3
[0047] Here the workpieces were charged as in Example 1. additionally, two of 12 trees
were replaced with an arrangement described as in FIG. I. Alternatively, on one carousel
loaded with 6 trees, additionally, 3 plasma boosters 1 as in FIG. 3 were utilized. In both
cases a positive effect on the deposition rate was observed.
EXAMPLE 4
[0048] Here the pieces were charged onto an arrangement as in Example 2, the hollow
cathode is operated at a higher pressure, which leads to an additional increase of the
substrate current and of the deposition rate compared to example 1 and 2. Under these
conditions the pieces were also neither overheated nor the layer quality negatively
affected.
EXAMPLE 5
[0049] Here the distances were greater than in Example 1, however, smaller than in
Example 2. Clearly, d" here corresponds to a mean distance in the range of a maximal
electron reflection, since here the hollow cathode burns very intensively, the pieces are
overheated and a poor layer quality is generated through the graphitization.
EXAMPLE 6
[0050] Shows a marked dependence of the effect of the plasma booster on the frequency
of the impressed electric signal. With a frequency increase of 50 to 100 kHz, at otherwise
constant parameters, a significant increase, compared to Example 4, of the substrate
current and of the coating rate could be achieved.
[0051] Although in the preceding many different feasibilities for carrying out the
invention were described, it is evident to a person of skill in the art by means of the
description that there are still a large number of other feasibilities for realizing
corresponding arrangements for ignition or boosting the plasma. For example a
corresponding arrangement can also be disposed on the vacuum chamber, the chamber
bottom or chamber cover instead of on the carousel provided the arrangement is insulated
from the receptacle and a corresponding electric signal, for example the substrate bias

signal, is impressed. TABLE-US-00002 TABLE 1 Examples of the Invention Example 3:
Example 2: Setup with additional Example 1: Setup with triply rotating arrangements
without Prior Art parts on the arrangement loading Reactive gas How 20-320 seem 220-
350 seem 220-350 seem Working pressure 5.0-7.0 10.sup.-3 mbar 5.0-7.0 10.sup.-3 mbar
5.0-7.0 10.sup.-3 mbar Distance d" workpiece to 10 mm 60-100 mm 10 mm mounting
surface Loading condition plate workpiece, as well triple rotation; 40 plate workpiece. as
well as triple rotation: 10 workpieces on one plate as triple rotation, as in workpieccs on
one plate Example 1 Number of trees 12 6 6 Amplitude voltage -800-1000 V -800-1000
V -800-1000 V Substrate current 0.5-1.5 A 1.5-4.0 A 1.5-4.0 A Signal frequency 50 kHz
50 kHz 50 kHz Deposition rate 0.2 .mu.m/h 0.9 .mu.m/h 0.9 .mu.m/h Part temperature
200.degree. C. 200.degree. C. 200-250.degree. C. Example 5: Example 4: Setup on
arrangement Example 6: Setup with triply rotating with distances that are Setup with
triply rotating parts on the arrangement too small parts on the arrangement Reactive gas
flow 350-500 seem 220-350 seem 350-500 seem Working pressure 7.0-1.2 10.sup.-2
mbar 4.5-7.0 10.sup.-3 mbar 7.0-1.2 10.sup.-2 mbar Distance d" workpiece to 60-100 mm
40 mm 60-100 mm mounting surface Loading condition triple rotation; 30 triple rotation:
30 triple rotation; 30 workpieces on one plate workpieces on one plate workpieccs on one
plate Number of trees 12 12 6 Amplitude voltage -800-1000 V -800-1000 V -800-1000 V
Substrate current 2.0-6.0 A 2.0-20 A unstable 4.0-12 A Signal frequency 50 kHz 50 kHz
100 kHz Deposition rate 1.5 .mu.m/h — 2.0-2.5 .mu.m/h Part temperature >250.degree.
C. >250.degree. C. -250.degrec. C.

11
1. Arrangement for boosting and/or igniting a glow discharge plasma for the
treatment, in particular for the coating, of workpieces, with at least one hollow
body of an electrically conductive material, wherein the hollow space of the
hollow body is formed such that when an electric signal is applied to the hollow
body at least in a certain pressure and voltage range the geometric conditions for
the ignition of a discharge in the interior of the hollow body arc satisfied, and the
hollow body comprises at least one opening through which charge carriers can
flow off into the environs of the arrangement in order to make here possible the
ignition and operation of a plasma or to boost a plasma existing here,
characterized in that the arrangement comprises means which connect the hollow
body electrically with the workpieces such that the hollow body is essentially at
workpiece potential.
2. Arrangement as claimed in claim 1, characterized in that the hollow body is
fastened on a carousel (9) for the reception of workpiece carriers (4).
3. Arrangement as claimed in claim 1, characterized in that the geometric
conditions are satisfied for a pressure range between 1.times. 10.sup.-3 to
5.times.l0.sup.-2 mbar, preferably between 4.times.l0.sup.-3 to 2.times. 10.sup.-2
mbar.
4. Arrangement as claimed in claim 1, characterized in that the geometric
conditions for an electric signal are satisfied with a voltage range between 200 to
2000 V, preferably between 400 to 1200 V.
5. Arrangement as claimed in claim 3, characterized in that the electric signal is a
DC voltage, an AC voltage, in particular a bipolar or unipolar pulsed AC voltage
signal in the intermediate frequency range.
6. Arrangement as claimed in claim 1, characterized in that the hollow body has a
height h and a cross section with at least one geometrically characteristic
parameter d, wherein the cross section has the form of a circle, an ellipse of a
polygon or a form composed of different geometries, and the hollow body has at
least one lateral face extending over the height h.
7. Arrangement as claimed in claim 6, characterized in that the hollow body is
covered at the top and/or bottom with a grid.
8. Arrangement as claimed in claim 6, characterized in that the lateral face of the
hollow body has several openings or slots over its height h.
9. Arrangement as claimed in claim 6, characterized in that the at least one lateral
face of the hollow body comprises grids or parallel wires or rods, or essentially
consists of a grid or parallel wires or rods.
10. Arrangement as claimed in claim 6, characterized in that the hollow body

comprises several circular, elliptical, polygonal annuli or annuli of combined
geometries, disposed one above the other, wherein the annuli are disposed at a
distance a, which is sufficiently small to avoid the ignition of a hollow discharge
between the annuli.
11. Arrangement as claimed in claim 10, characterized in that the distance a is
smaller than the cathode drop in a certain pressure and voltage range, in particular
is between 1 to 60 mm, preferably between 5 to 25 mm.
12. Arrangement as claimed in claim 10, characterized in that the annuli arc
formed as workpiece holders with receptions (7), wherein the receptions (7) or the
workpieces (8) are disposed with respect to one another at a distance b, which is
sufficiently small to avoid the ignition of a hollow discharge between the
workpiece receptions (7) or the workpieces (8).
13. Arrangement as claimed in claim 12, characterized in that distance a and/or b
is smaller than the cathode drop in a certain pressure and voltage range, in
particular is between 1 to 60 mm, preferably between 5 to 25 mm.
14. Arrangement as claimed in claim 6, or 12 characterized in that distance d is less or
equal to the twofold, however greater or equal to the simple cathode drop in a
certain pressure and voltage range, in particular is between 20 to 200 mm,
preferably between 60 and 100 mm.
15. Vacuum treatment installation for plasma treatment, in particular for the
plasma coating of workpieces characterized thereby that it comprises an
arrangement according to claim 1.
16. Vacuum treatment installation as claimed in claim 14, characterized in that the
installation comprises an additional magnetic field generating device, which acts
onto the hollow cathode discharge gap or boosts the plasma.
17. Vacuum treatment installation as claimed in claim 16, characterized in that
through the magnetic field generating device a magnetic field 13 is producible,
that acts perpendicularly onto the hollow cathode discharge gap.
18. Vacuum treatment method, characterized in that an arrangement according to
claim 14 for the ignition and maintaining in operation of a plasma or for boosting
an already existing plasma is utilized.
19. Vacuum treatment method as claimed in claim 18, characterized in that the
arrangement is utilized in order to excite or split reactive gas or precursors for a
plasma CVD process or for a combined PVD/CVD process.


A plasma amplifier for a plasma treatment plant comprises a device (1, 4) for amplifying and/or igniting a glow discharge plasma for treating, especially for coating, work pieces (8), which is provided with at least one hollow body (2, 5) produced from an electrically conducting material. Said hollow body is configured in such a manner that at least in a defined pressure and
voltage range, the geometrical conditions for igniting a discharge in the interior of the hollow body are met when an electrical signal
is applied to the hollow body. The hollow body has at least one opening through which the charge carrier can be discharged into the
surroundings of the device in order to facilitate ignition and operation of a plasma or in order to amplify an existing plasma. The
device comprises means that electrically contact the hollow body with the work pieces so that substantially the same potential is
applied to the hollow body as to the work piece.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=pmKvkaTtka4PfHVpyB+BuQ==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 272723
Indian Patent Application Number 4435/KOLNP/2007
PG Journal Number 18/2016
Publication Date 29-Apr-2016
Grant Date 22-Apr-2016
Date of Filing 19-Nov-2007
Name of Patentee OERLIKON TRADING AG, TRUBBACH
Applicant Address HAUPTSTRASSE, CH-9477 TRUBBACH
Inventors:
# Inventor's Name Inventor's Address
1 GSCHWEND, PATRICK GAMSA-BETAWEG 10, CH-9478 AZMOOS
2 MASSLER, ORLAW ST. MARTINS-RING 42, FL-9492 ESCHEN, LIECHESTEIN
3 EBERLE, HUBERT POSKAHALDA 4B, FL-9495 TRIESEN, LIECHESTEIN
PCT International Classification Number H01J 37/32
PCT International Application Number PCT/CH2006/000235
PCT International Filing date 2006-04-28
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 788/05 2005-05-04 Switzerland