Title of Invention

WETTING AGENTS AND DISPERSANTS, THEIR PREPARATION AND USE

Abstract The invention relates to addition compounds and their salts that comprise polypropylene oxide structures, characterized in that the addition compounds are obtainable by reacting (a) one or more polyisocyanates having at least two isocyanate groups per molecule with (bl) one or more compounds of the formula Y-XH, (b2) optionally one or more compounds of the formula G-(XH)n, (cl) one or more compounds of the general formula Z-Q and (c2) optionally one or more compounds of the general formula M-Q. The invention further relates to the preparation of the addition compounds and to their use as dispersants, wetting agents and dispersion stabilizers, and also to solids coated with the addition compounds.
Full Text WETTING AGENTS AND DISPERSANTS,
THEIR PREPARATION AND USE
The present invention relates to addition compounds and
salts thereof that are suitable as wetting agents and
dispersants and as dispersion stabilizers. The
invention further relates to processes for preparing
these addition compounds, to their use as wetting
agents and dispersants and dispersion stabilizers for
organic and inorganic pigments and also fillers in
organic and aqueous systems, and to pulverous or
fibrous solids coated with such wetting agents and
dispersants and amenable to incorporation into liquid
systems.
In solution or dispersion in a liquid, wetting agents
lower the surface tension or interface tension and in
that way increase the wetting capacity of the solution.
Dispersants are suitable in general for stabilizing
particulate solids in binders, paints, pigment pastes,
plastics and plastics blends, for reducing the
viscosity of such systems, and for improving the flow
properties. Dispersion stabilizers are suitable in
general for stabilizing dispersions that have already
been produced.
In order to be able to incorporate solids into liquid
media, high mechanical forces are necessary. It is
usual to use dispersants in order to lower the
dispersing forces and in order to minimize the total
input into the system of energy needed to deflocculate
the particulate solids, and hence also to minimize the
dispersing time. Dispersants of this kind are surface-
active substances of anionic, cationic or neutral
structure. These substances, in a small amount, are
either applied directly to the solid or added to the
dispersing medium. It is also known that, following
complete deflocculation of the agglomerated solids into
primary particles, after the dispersing operation,
there are also instances of reagglomeration, thereby
completely or partly nullifying the dispersing effort.
As a consequence of the inadequate dispersing and/or as
a result of reagglomeration there are unwanted effects,
such as viscosity increase in liquid systems, shade
drift and losses of gloss in paints and coatings, and a
reduction of mechanical strength in plastics.
A multiplicity of different substances are nowadays
used as dispersants for pigments and fillers. Besides
simple compounds of low molecular mass, such as
lecithin, fatty acids and their salts, and alkylphenol
ethoxylates, for example, complex structures, too, are
used as dispersants. Such structures especially include
amino-functional and amide-functional systems, which
find broad use within the dispersants. In EP 158 406
and EP 208 041 use is made, for example, for the
purpose of dispersing pigments, of amino- and amide-
functional poly- and oligocopolymers based on
polyamines and polycaprolactones, in which all the
reactive amino groups have been converted into amide
groups. These products, however, constitute complex
reaction mixtures which are difficult to reproduce and
have very poor solubilities in solvents and inadequate
compatibilities with binders and other resins.
Good results can already be achieved with polymeric
dispersants based on polyisocyanates, as are described
for example in EP 0 154 678 Al or EP 0 318 999 A2.
EP 0 154 678 Al describes dispersants which are
obtained by addition of monohydroxy compounds with
polyisocyanates. The monohydroxy compounds contain at
least one aliphatic, cycloaliphatic or aromatic group
of at least one -O- and/or -COO- group. The monohydroxy
compounds are preferably polyesters. In particular,
polyesters formed from aliphatic lactones and aliphatic
monoalcohols are employed. As a further compound for
addition with polyisocyanates it is preferred to use
di- or trifunctional polyethylene glycols.
In EP 0 318 999 A2 the addition compounds known from
EP 0 154 678 Al were modified by the additional
incorporation of silicone-containing and/or urethane-
containing groups. The resultant dispersants have more
universal compatibility.
WO 2006/132910 A2 describes polyurethane-based
dispersants which are composed of a linear polyurethane
main chain with various possible side chains. The
compounds described are characterized in that they
contain at least one or, preferably, two or more
reactive carbon-carbon double bonds per molecule.
Consequently the compounds, after the dispersing
operation, can be crosslinked either through Michael
addition of polyamines or else through free-radical
reaction.
EP 0 335 197 Al discloses polyisocyanate polyaddition
compounds which act as dispersants. They are prepared
using, among other components, polyesters or, in
particular, polyethylene oxides.
EP 0 731 148 A2 discloses the use of polyisocyanate
addition products which contain hydrophilic polyether
chains as suitable dispersants for the incorporation of
solids into aqueous coating materials. The dispersants
are prepared from the reaction of 5 - 100 equivalent-%
(based on the isocyanate groups of the isocyanate
component) of a monohydric alcohol component (B) and
also, where appropriate, three further, optional
components with a polyisocyanate. The monohydric
alcohol component (B) is composed of at least one
monohydric polyether alcohol having an ethylene oxide
unit content of 50% to 99.5% by weight, which may be
modified by addition reaction with epsilon-caprolactone
in an amount of up to 40% by weight, based on the
weight of the monohydric alcohol.
In EP 0 826 753 Al, dispersants comparable with those
of EP 0 731 148 A2 are prepared in a solvent-free way.
In this case, as a difference, 0 to 75 equivalent-% of
the ethylene oxide-based monofunctional polyether
component (B), where appropriate with modification with
epsilon-caprolactone, is used. In addition there may be
three further, optional components reacted with the
isocyanate component. The polymers of the pigment
formulation that are disclosed in EP 0 827 973 Al also
contain high fractions of ethylene oxide in the
polyalkylene oxide fraction.
WO 1997/26984 Al describes reaction products of
polyisocyanates with a component Y-R-X. In the
component Y-R-X the hydroxyl- or amino-functional group
X is attached via the bridge R to a nitrogen-containing
heterocycle Y in such a way that a nitrogen atom of the
heterocycle forms a tertiary amine with the bridge R.
The addition of the tertiary amines Y-R-X with
polyisocyanates produces dispersants which are used in
compositions with high solids content.
US 2004/0242727 Al discloses special radiation-curable
dispersants for producing tack-free inks and coatings.
The compounds in question are the reaction products of
polyisocyanates with at least one radiation-curable
component, preferably with (meth)acrylates, especially
polycaprolactone acrylates, and one or more further
components.
US 2004/0260013 Al discloses dispersants with acidic
groups which are composed of a linear polyurethane
backbone of low molecular mass diisocyanates with side
chains composed of poly(C2-C4)alkylene oxides. Of the
alkylene oxide side chains, at least 60%, preferably
70% or even 80% by weight, based on the total weight of
the alkylene oxides, must have been synthesized from
ethylene oxide units.
DE 101 59 315 Al describes dispersants which are
obtainable from diisocyanates and which contain an
alkyl-capped oligoalkylene oxide radical. The
oligoalkylene oxide radical necessarily comprises one
or more ethylene oxide groups and may in addition also
contain a further, branched alkyl radical, although
this is not preferred.
WO 2004/104064 A2 concerns a dispersant comprising low
molecular mass diisocyanates for non-aqueous systems,
said dispersant being composed of a linear polyurethane
backbone with polyester, polyether and/or polyacrylate
side chains.
But the dispersants presented above often represent
only partial solutions to the problems depicted at the
outset. On account of numerous possible side reactions
in the course of their preparation, many of these
products represent very complex and poorly defined
reaction mixtures, with the resulting disadvantages,
such as very restricted compatibilities and poor
solubilities. Consequently these reactions can be
carried out only in highly dilute solutions, and the
end products have very low solids contents of, in
general, below 50% and in many cases even only 20-30%.
The large quantities of solvent that are consequently
introduced by way of these products, however, lead to
considerable problems in modern coating systems, since,
as part of the ongoing efforts to produce
environmentally compatible systems, there is a need to
reduce the amount of solvent as far as possible (e.g.
in the case of pigment concentrates, high-solids and
ultra-high-solids coatings), or even to abandon organic
solvents entirely. Products which contain polyester
radicals based on hydroxycarboxylic acids and/or their
lactones, such as epsiIon-caprolactone and/or delta-
valerolactone, are problematic on account of their
crystallization tendency, and exhibit problems with
poor solubility and compatibility. Particularly in the
case of decorating paints based on aromatic-free white
spirits, the dispersants of the prior art can be used
either not at all or only with restrictions, owing to
poor compatibility.
In view of the multiplicity of organic and inorganic
pigments and filling materials that are used today,
sufficient stabilization of the particulate solids to
be dispersed, by desorption-stable occupancy of the
surface, is not adequately ensured. Consequently there
are instances of agglomeration, since the efficient
steric shielding that is necessary is lacking.
On account of the high quantities of such dispersants
that are used, relative to the solids to be dispersed
(in the case of carbon black, up to 100% of dispersant
relative to pigment) , it is frequently the case in the
finished coating film that there are impairments
affecting the intercoat adhesion and the resistance
properties, especially water resistance, solvent
resistance and scratch resistance.
The present invention is therefore based on the object
of eliminating the above-described disadvantages of
known dispersants, in other words of developing
additives which, while effectively stabilizing pigments
or fillers, lower the millbase viscosity of the paints,
pastes or plastics formulations to an extent such that
processing with a high degree of filling is possible,
without detriment to the resistance properties of the
cured coatings. At the same time, especially in the
case of pigment pastes and filler pastes, a broad
compatibility must be ensured, so that they can be used
in many different binders and coating materials.
Furthermore, it is necessary for the dispersing
additives of the invention that are used to allow the
pastes, or the binders prepared with these pastes, to
be mixed with one another without flocculation.
A further aim is to provide dispersing additives which
also act as wetting agents. Lastly, the additives
provided ought also to act as dispersion stabilizers,
especially as emulsion stabilizers.
Furthermore, the intention is that the addition
compounds provided in accordance with the invention
should solve the problems associated with the
incorporation of lactones into the dispersants of the
prior art. High fractions of lactone, especially
caprolactone, frequently lead, as already described
above, to partially crystalline compounds with a high
viscosity, something which adversely affects the
processing properties especially in the case of the
production of pigment pastes and filler pastes. Such
lactone-based dispersants also possess the solubility
problems outlined above. Similar disadvantages are also
known for dispersants which contain very high
polyethylene oxide fractions.
These addition compounds, furthermore, are of
surprisingly broad usefulness both in polar and in
apolar binder systems. They strongly lower the
viscosity of the millbase during dispersing and so make
it possible to prepare formulations having a high
solids fraction.
Surprisingly it has become apparent that a marked
improvement in the resistance properties in conjunction
with effective dispersing and stabilizing of pigments
or filler particles in binders, pigment pastes or
plastics formulations can be achieved if the addition
compounds of the invention, described below, are used.
The objective is achieved through the provision of
addition compounds and salts thereof which are
obtainable by reacting
(a) one or more polyisocyanates having at least
two isocyanate groups per molecule with
(bl) one or more compounds of the formula (la)
Y-XH (la)
where
XH is a group that is reactive towards
isocyanates and
Y is a monomeric or polymeric group that is
not reactive towards isocyanates, that
contains no tertiary amino groups and that
comprises one or more aliphatic,
cycloaliphatic and/or aromatic groups,
the compound of the general formula (la)
possessing a number-average molar mass Mn of
less than 20 000 g/mol and
at least 55 mol% of the compounds of the
formula (la) possessing a number-average
molecular weight Mn of 150 to 10 000 g/mol
and which represent XH-functionalized
polyalkylene oxides which contain 4 0 to
100 mol% of alkylene oxide units having at
least three carbon atoms, based on the total
amount of alkylene oxide units,
with the proviso that 20% to 90% of the
isocyanate groups of component (a) are
reacted with the compounds of the formula
(la),
(b2) one or more compounds of the formula (lb)
G-(XH)a (lb)
where n is 2 to 4 and G is an aliphatic,
cycloaliphatic and/or aromatic group which
contains at least 2 carbon atoms, has no
tertiary amino groups and has a number-
average molecular weight Mn of not more than
3000, and which can contain -0-, -COO-,
-CONH-, -S- and/or -S02- groups, are reacted
in an amount such that 0% to 60%, preferably
0 to 45% and more preferably 0 to 40% of the
NCO groups of the polyisocyanates originally
used are reacted,
with the proviso that, as a result of the
reactions (bl) and (b2) , a total of at least 20%
and not more than 90%, preferably 30 to 65% and
more preferably 40 to 60% of the isocyanate groups
of the polyisocyanates originally used have
undergone reaction, and
(cl) one or more compounds of the general formula
(Ha)
Z-Q (Ha)
in which Q is -NH2, -NHR or OH, in which R is
a linear or branched alkyl group having 1 to
18 carbon atoms, and
Z is an organic basic radical having at least
one tertiary amino group and containing no
isocyanate-reactive groups, and
(c2) optionally one or more compounds of the
general formula (lib)
M-Q (lib)
in which Q is -NH2/ -NHR or OH, in which R is
a linear or branched alkyl group having 1 to
18 carbon atoms, and
M is an organic radical having a number-
average molar mass of not more than
1000 g/mol, with at least one tertiary amino
group and at least one hydroxyl group,
with the proviso that at least 10% of the
isocyanate groups of component (a) are reacted
with component (cl).
Component (a)
For preparing the addition compounds of the invention
use is made as component (a) of polyisocyanates having
at least two isocyanate groups per molecule.
Isocyanates of this kind are known from the prior art
in the present technical field.
The compounds in question are more preferably
oligomeric or polymeric derivatives of monomeric
diisocyanates that contain biuret, urethane, uretdione
and/or isocyanurate groups. Monomeric diisocyanates of
this kind are, for example, 1,4-diisocyanatobutane,
hexamethylene diisocyanate (HDI), 2-methyl-l,5-diiso-
cyanatopentane, 1,5-diisocyanato-2,2-dimethylpentane,
2,2,4- or 2,4,4-trimethyl-l,6-diisocyanatohexane, 1,10-
diisocyanatodecane, 1,3- and 1,4-diisocyanatocyclo-
hexane, 1,3- and 1,4-bis(isocyanatomethyl)cyclohexane,
1-isocyanato-3,3,5-trimethyl-5-isocyanatomethylcyclo-
hexane (isophorone diisocyanate, IPDI), 4,4'-
diisocyanatodicyclohexylmethane, tolylene diisocyanate
(TDI), 1-isocyanato-1-methyl-4(3)-isocyanatomethyl-
cyclohexane, bis(isocyanatomethyl)norbornane and 1,3-
and 1,4-bis(2-isocyanatoprop-2-yl)benzene (TMXDI) or
mixtures of such diisocyanates. Alternatively, the
stated monomeric isocyanates may be used as they are,
alone or in a mixture, or in a mixture with their
oligomeric or polymeric derivatives containing biuret,
urethane, uretdione and/or isocyanurate groups. In
accordance with the invention it is possible to use one
or more monomeric, oligomeric or polymeric poly-
isocyanates.
The polyisocyanates must possess an average
functionality of at least 2. The average functionality
is preferably at least 2.5 and more preferably at least
3. Particular preference is given to the above-
described derivatives of HDI, TDI and/or IPDI, and
especially those of TDI,
Examples of polyisocyanates of this kind are those
which are obtainable, for example, by addition of
diisocyanates with polyols, such as Desmodur L from
Bayer, or those obtainable by biuret reaction from
diisocyanates, such as the commercial product
Desmodur N from Bayer, or else the polyisocyanates with
an isocyanurate parent structure that are obtainable by
cyclization of diisocyanates, such as the commercial
products Desmodur HL and Desmodur IL from Bayer, the
commercial products Polurene KC or Polurene HR from
SAPICI, or trimeric isophorone diisocyanate
(isocyanurate T1890 from Chemische Werke Hiils) . Further
examples of polyisocyanates available as commercial
products are Desmodur VL (polyisocyanate based on
diphenylmethane diisocyanate (MDI), Bayer AG) , Desmodur
Z4370 (polyisocyanate based on isophorone diisocyanate
(IPDI), Bayer AG) , Desmodur N3400 (aliphatic HDI uret-
dione, Bayer AG), Thanecure T9 (aromatic TDI uretdione,
TSE Industries), Crelan VP LS 2147 and Crelan VP LS
2347 (aliphatic IPDI uretdiones, Bayer AG), Polurene KD
(polyisocyanurate based on tolylene diisocyanate (TDI),
SAPICI), Uronal RA.50 (polyisocyanurate based on TDI,
from Galstaff), Polurene A (polyisocyanate based on TDI
trimethylolpropane (TMP), SAPICI), Polyurene MC (poly-
isocyanate based on TMP-IPDI, SAPICI), Polyurene MD.70
(polyisocyanate based on TMP-TDI-MDI, SAPICI). These
commercial products are frequently not in the pure form
of a polyisocyanate, but instead in the form of
mixtures of polyisocyanates of similar structure. As
polyisocyanates in the present invention it is
preferred to use trimerization products - that is,
products containing one or more isocyanurate
groups - of diisocyanates based on hexamethylene
diisocyanate (HDI), isophorone diisocyanate (IPDI)
and/or tolylene diisocyanate (TDI).
By the abovementioned "average functionality of at
least 2" is meant that in terms of the isocyanate
groups the commercial products have the stated
functionality of at least 2. "Functionality of 3", for
example, means that a molecule contains on average 3
free isocyanate groups.
The average functionality can be determined
experimentally by determining the number-average
molecular weight Mn and the NCO number as described in
the example section of the present invention, and
calculating therefrom the NCO equivalent weight. The
average functionality is the ratio formed from the
number-average molecular weight and the NCO equivalent
weight. Preferably the average molecular weight of the
polyisocyanates is at least 200, more preferably at
least 300, very preferably at least 500. Preferably the
average functionality is 2.5 to 10, more preferably at
least 3, such as 3 to 6, for example.
Component (bl)
The polyisocyanates of component (a) are reacted in
accordance with the invention with compounds of
component (bl) of the above formula (la).
The compounds of the formula (la) are characterized in
that they contain exactly one group XH that is reactive
towards isocyanate groups. The compounds of the formula
(la) react irreversibly via their reactive XH group
with the isocyanates.
For the Y group of the compound of the general formula
(la) , it is the case that it is not reactive towards
isocyanates, i.e. that they contain no active hydrogen
atoms according to Zerewitinoff. This means in
particular that the group Y is free from the above-
mentioned groups XH.
Examples of XH are OH, NH2, NHR, SH or COOH, R being a
branched or unbranched alkyl group having 1 to 18
carbon atoms. Preferably XH is OH, NH2 or NHR. With
particular preference these functional groups are
hydroxyl groups, since these compounds are readily
obtainable and/or available commercially and the
resulting reaction products are highly soluble in
solvents which are employed in the context of the later
use of the additives in accordance with the invention.
The groups Y that are not reactive towards isocyanates
may contain the heteroatoms 0, S, Si and/or N and/or
ether, urethane, carbonate, amide and/or ester groups.
In the groups Y it is possible for halogen, preferably
fluorine and/or chlorine, to be substituted for
hydrogen.
As compounds of the formula (la) it is possible to use
aliphatic, cycloaliphatic and/or araliphatic compounds.
It is also possible to use mixtures of such compounds,
in other words at least two different compounds of the
formula (la). The aliphatic or araliphatic compounds of
the formula (la) may be straight-chain or branched.
They may be saturated or unsaturated. Saturated
compounds are preferred, however.
Examples of compounds of the formula (la) are straight-
chain or branched alcohols such as methanol, ethanol,
butanol, ethylhexanol, decanol, isotridecyl alcohol,
lauryl alcohol, stearyl alcohol, isobornyl alcohol,
benzyl alcohol, propargyl alcohol, oleyl alcohol,
linoleyl alcohol, oxo-process alcohols, neopentyl
alcohol, cyclohexanol, fatty alcohols, alkylphenols,
monophenyl diglycol, alkylnaphthols, phenylethanol,
hydroxy-functional vinyl compounds such as, for
example, hydroxybutyl vinyl ether, hydroxy-functional
acrylates or methacrylates such as, for example,
hydroxyethyl acrylate, hydroxyethyl methacrylate,
hydroxybutyl (meth)acrylate, and also polyolefin
polyols, such as unhydrogenated or hydrogenated,
hydroxy-functional polybutadienes, polypropylenes,
ethylene/butylene copolymers or polystyrenes having an
average functionality of 1 to 3. Examples of
corresponding commercial products are the hydroxy-
terminated hydrogenated polybutadienes, available under
the name Polytail® from Mitsubishi Chemical, or the
hydroxy-terminated ethylene/butylene copolymers Kraton®
Liquid L-1203, L-1302 and L-2203 from Kraton Polymers,
or the liquid polybutadienes available as NISSO-PB from
Nippon Soda Co., or the saturated, long-chain, linear,
largely primary alcohols available from Baker Petrolite
as Unilin alcohols, having chain lengths of up to C50
and molecular weights of 375 to 700 g/mol, and their
ethoxylates, which are obtainable under the Unithox®
name. Further examples are described inter alia in
EP-A-154 678. Of the aforementioned hydroxy compounds,
those containing no polymerizable double bonds are
preferred.
As compounds of the formula (la) it is also possible to
use those which contain ester, ether, urethane,
carbonate, amide and/or siloxane groups or combinations
of these groups. They may therefore, for example, be
polyethers, polyesters, polyurethanes, polycarbonates,
polysiloxanes or, for example, mixed polyether-
polyesters.
Polyesters can be prepared for example by reacting
dicarboxylic acids and also their esterifiable
derivatives such as, for example, anhydrides, acid
chlorides or dialkyl esters such as dimethyl esters or
diethyl esters by reaction with diols and mono. The
esterification may be carried out in bulk or else by
means of azeotropic esterification in the presence of
an entraining agent. Examples of dicarboxylic acids are
succinic acid, maleic acid, fumaric acid, glutaric
acid, adipic acid, sebacic acid, pimelic acid, phthalic
acid or dimerized fatty acids and their isomers and
hydrogenation products. Examples of diols are as
follows: ethylene glycol, 1,2-propanediol, 1,3-
propanediol, 1,4-butanediol, 1,6-hexanediol, neopentyl
glycol, cis-1,2-cyclohexanedimethanol, trans-1,2-cyclo-
hexanedimethanol, and also polyglycols based on
ethylene glycol and/or propylene glycol.
Polyesters of the formula (la) may also be those which
can be obtained by polycondensation of one or more,
optionally alkyl-substituted, hydroxy carboxylic acids
and/or ring-opening polymerization of the corresponding
lactones such as propiolactone, valerolactone or
caprolactone, for example, by means of a monohydroxy
starter component, as described in EP-A-154 678 (US-A-
4 647 647). If used, preferably they possess a number-
average molecular weight Mn of 150 to 5000 g/mol. As a
starter component it is possible in principle to use
any compounds other than those given as compounds of
the formula (la). The monofunctional alcohols used as
starter components possess preferably 1 to 30, more
preferably 4 to 14, carbon atoms. Mentioned by way of
example are n-butanol, longer-chain, saturated and
unsaturated alcohols, such as propargyl alcohol, oleyl
alcohol, linoleyl alcohol, oxo-process alcohols,
cyclohexanol, phenylethanol, neopentyl alcohol,
ethylene glycol, propylene glycol and glycerol, but
also fluorinated alcohols, hydroxy-functional
polydialkylsiloxanes, hydroxy-functional vinyl
compounds such as, for example, hydroxybutyl vinyl
ether, hydroxy-functional acrylates or methacrylates
such as, for example, hydroxyethyl aerylate,
hydroxyethyl methacrylate, hydroxybutyl (meth)acrylate,
and hydroxy-functional polyalkylene glycol acrylates
and methacrylates. It is also possible to convert
alcohols of the above-described kind and substituted
and unsubstituted phenols, by alkoxylation in
accordance with known processes, using alkylene oxides
such as, for example, ethylene oxide, propylene oxide,
butylene oxide and/or styrene oxide, into
polyoxyalkylene monoalkyl, polyoxyalkylene monoaryl,
polyoxyalkylene monoaralkyl and polyoxyalkylene
monocycloalkyl ethers and to use these hydroxy
polyethers in the manner described above as starter
components for the lactone polymerization. In each case
it is also possible to use mixtures of the
aforementioned compounds, examples being lactone
mixtures, of e-caprolactone and 8-valerolactone, for
example. The lactone polymerization is carried out by
known methods, initiated by BF3, p-toluenesulphonic
acid or dibutyltin dilaurate, for example, at
temperatures of about 70°C to 180°C. Preferably,
however, component (bl) contains less than 35 mol% of
compounds of the formula (la) which contain
copolymerized lactones or their hydroxycarboxylic acid
analogues. With particular preference their fraction is
less than 20 mol%. With very particular preference
component (bl) contains no compounds of the general
formula (la) that contain copolymerized lactones or
their hydroxycarboxylic acid analogues.
Preferred compounds of the formula (la) are hydroxy-
functional polyethers, hydroxy-functional polyesters,
hydroxy-functional polyether-polyesters and/or
aliphatic and/or cycloaliphatic alcohols having 2 to 3 0
carbon atoms, some of whose hydrogen atoms may have
been replaced by halogen and/or aryl radicals.
As compounds of the formula (la) it is also possible to
use monofunctional polysiloxanes such as, for example,
monoamino- or monohydroxy-functional polydialkyl-
siloxanes containing hydroxy1 groups not attached to
silicon atoms, or to use aminoalkylpolysiloxanes, which
where appropriate may have been polyether-modified
and/or polyester-modified. In this case the respective
amino-functional compounds carry primary or secondary,
but not tertiary, amino groups. It is preferred to use
hydroxyalkylpolydimethylsiloxanes having number-average
molecular weights Mn of 400 to 8000 g/mol, more
preferably 400 to 5000 g/mol and very preferably 400 to
2000 g/mol.
As compounds of the formula (la) it is also possible to
use polyurethanes, polyether-polyurethanes, polyester-
polyurethanes and/or polyether-polyester-polyurethanes,
which can be obtained by addition reaction of
diisocyanates with dihydroxy compounds in the presence
of monofunctional starter components.
As a diisocyanate for synthesizing the compounds of the
formula (la) that contain urethane groups it is
possible to use the aliphatic, cycloaliphatic and/or
aromatic diisocyanates known per se from polyurethane
chemistry and having 4 to 15 carbon atoms, such as
tetramethylene, hexamethylene, trimethylhexamethylene,
dodecamethylene, isophorone, tolylene and diphenyl-
methane diisocyanates, methylenebis(4-cyclohexyl iso-
cyanate) or 1,4-cyclohexanebis(methyl isocyanate). As
hydroxy compounds for synthesizing the compounds of
formula (la) that contain urethane groups it is
preferred to use diols having 2 to 12 carbon atoms,
polyoxyalkylene glycols and dihydroxy-functional
polyesters having preferred number-average molecular
weights Mn of not more than 2000 g/mol. As monohydroxy-
functional starter component it is possible to use
alcohols having up to 30 carbon atoms, such as already
described for preparing the polyesters of formula (la),
but also the hydroxy polyesters and hydroxy polyethers
that are described as a compound of formula (la) . The
polyesters preferably have a number-average molecular
weight Mn of 300 to 5000 g/mol, and the polyethers one
of 200 to 2000 g/mol.
The radical Y can also contain carbonate groups such as
are obtained by reaction with open-chain and/or cyclic
carbonates in accordance with the prior art.
Suitability is possessed for example by carbonate-
modified linear polyesters or polycarbonate diols such
as are used in preparing polyurethane. Examples are
described in US 410 152 9, EP 0358 555, or
WO 02/085507. Suitable carbonates are, for example,
aliphatic, cycloaliphatic, araliphatic and/or aromatic
esters of carbonic acid, such as dialkyl carbonates
such as dimethyl carbonate, diethyl carbonate or
diphenyl carbonate, for example, catechol carbonate or
cyclic alkylene carbonates. Particular suitability is
possessed by cyclic alkylene carbonates having 5- or
6-membered rings, which if desired may be substituted.
Preferred substituents are aliphatic, cycloaliphatic
and/or aromatic groups having up to 30 carbon atoms.
Examples of suitable cyclic alkylene carbonates are
ethylene carbonate, propylene carbonate, glyceryl
carbonate, trimethylene carbonate, 4-methyltrimethylene
carbonate, 5-methyltrimethylene carbonate, 5,5-
dimethyltrimethylene carbonate, 5,5-diethyltrimethylene
carbonate or 5-methyl-5-propyltrimethylene carbonate.
The radical Y may carry further groups which behave
inertly during the formation of the adduct, such as,
for example, the carboxamide group (-NHCO-),
unactivated double bonds or urea moieties (-NHCONH-).
The fraction of the compounds of the formula (la) that
carry such groups should preferably be below 40 mol%,
more preferably below 5 mol%, based on all of the
compounds used of the formula (la). Particularly
preferred compounds are those containing none of these
groups at all.
The ester, ether, urethane, carbonate and/or siloxane
groups that may be present can be in a block structure
(for example poly(ethylene oxide-block-propylene oxide-
block-epsilon-caprolactone), form a gradient or else be
arranged randomly.
As a compound of the formula (la) it is also possible
to use polyacrylic esters and/or polymethacrylic esters
having on average one isocyanate-reactive group, such
as are obtained by anionic, cationic or free-radical
polymerization of acrylic esters and/or methacrylic
esters. Preference is given to monohydroxy-functional
compounds. Monohydroxy-functional polyacrylic esters
and polymethacrylic esters are those containing on
average one hydroxyl group in the molecule. Such
compounds have already been used in this field of the
art for preparing other dispersants, as are described
for example in US-A-4 032 698 or EP 318 999. Such
polyacrylates have preferably a number-average
molecular weight Mn of 300 to 20 000 g/mol, more
preferably 500 to 10 000 g/mol. They can be arranged in
a block structure or else randomly or form a gradient.
The carboxyl group of the monomeric acrylates and/or
methacrylates can be esterified with, for example,
aliphatic, cycloaliphatic and/or aromatic alcohols such
as methanol, butanol, cyclohexanol, 2-ethylhexanol,
lauryl, stearyl, isobornyl or benzyl alcohol or with
ether alcohols such as 2-methoxyethanol,
2-phenoxyethanol, tetrahydrofurfuryl alcohol, or
glycidol, with polyester alcohols such as hydroxy-
functional polycaprolactone, or with alkoxypolyalkylene
glycols such as methoxypolyethylene glycol or
methoxypolypropylene glycol. Methoxypolypropylene
glycols are preferred as alkoxypolyalkylene glycols.
The number-average molecular weight Mn of the
esterification component is preferably below
2000 g/mol. For preparing the hydroxy-functional
polyacrylates and/or polymethacrylates it is also
possible to use mixtures of different monomers
described above. For preparing these polyacrylates
and/or polymethacrylates it is also possible as
comonomers to use vinyl esters such as vinyl acetate,
vinyl ethers such as vinyl ethyl ether, styrene,
vinyltoluene and/or vinylcyclohexane. The resulting
copolymers have been synthesized from preferably not
more than 50 mol% of comonomers that have no acrylic
functionality.
Also possibly functioning as compound of the formula
(la) are hydroxy-functional poly-2-alkyl-2-oxazolines
or poly-2-alkyl-2-oxazines. Monohydroxy-functional
compounds are used with preference. As the person
skilled in the art is aware, poly-2-alkyl-2-oxazolines
or poly-2-alkyl-2-oxazines are obtained by cationic,
ring-opening polymerization of 2-alkyl-2-oxazolines or
2-alkyl-2-oxazines with initiators such as para-
toluenesulphonic acid, methyl tosylate or methyl
triflate, for example. The oxazolinium or oxazinium end
groups that result from the living cationic
polymerization mechanism can be converted by alkaline
hydrolysis via amino ester end groups into the more
stable hydroxy amides. An alternative route to the
preparation of monohydroxy-functional poly-
2-alkyl-2-oxazolines or poly-2-alkyl-2-oxazines is the
polymerization with 2-(4-hydroxyphenyl)-N-meth-
yl-2-oxazolinium trifluoromethanesulphonate as the
initiating species (A. Grofi, G. Maier, O. Nuyken,
Macromol. Chem. Phys. 197, 2811-2826 (1996)). Through
the choice of the alkyl substituent it is possible to
control the compatibility: for example, the water-
solubility of poly-2-ethyl-2-oxazoline makes it
suitable for highly polar systems, whereas
poly-2-lauryl-2-oxazoline, for example, is compatible
in apolar systems. Where block copolymers are formed
from 2-ethyl-2-oxazoline and 2-lauryl-2-oxazoline, the
polymers are notable for a particularly broad
compatibility. Such poly-2-alkyl-2-oxazolines or
poly-2-alkyl-2-oxazines possess preferably a number-
average molecular weight Mn of 300 to 20 000 g/mol,
more preferably 500 to 10 000 g/mol.
As compounds of the formula (la) it is also possible to
use mono-XH-functional polyalkylene oxides. These can
be obtained, for example, by alkoxylating the other
compounds described as compounds of the formula (la) ,
such as alkanols, cycloalkanols, phenols or the above-
described hydroxy polyesters, with alkylene oxides such
as ethylene oxide, propylene oxide, butylene oxide,
styrene oxide or mixtures thereof. In the case of mixed
polyethers, they may be arranged randomly, as a
gradient or in blocks. These polyethers advantageously
have a number-average molecular weight (Mn) in the
range from about 100 to 10 000, preferably from 150 to
5000 and more preferably from 200 to 3500 g/mol.
Preference is given to polyethers based on ethylene
oxide, propylene oxide, and also butylene oxide and
mixtures thereof. Further preferred are monohydroxy-
functional polyoxyalkylene monoalcohols such as allyl
polyethers, for example Polyglycol A 350, Polyglycol
A 500, Polyglycol A 1100, Polyglycol A 11-4, Polyglycol
A 20-10 or Polyglycol A 20-20 from Clariant AG or
Pluriol® A 010 R, Pluriol® A 11 RE, Pluriol® A 13 R,
Pluriol® A 22 R or Pluriol® A 23 R from BASF AG, vinyl
polyethers, for example Polyglycol V 500, Polyglycol
V 1100 or Polyglycol V 5500 from Clariant AG,
polyoxyethylene monoalcohols prepared starting from
methanol, such as Pluriol® A 350 E, Pluriol® A 500 E,
Pluriol® A 750 E, Pluriol® A 1020 E, Pluriol® A 2000 E
or Pluriol® A 5010 E from BASF AG, polyoxypropylene
monoalcohols prepared starting from alkanol, such as
Polyglycol B01 / 20, Polyglycol B01 / 40, Polyglycol
B01 / 80, Polyglycol B01/120 or Polyglycol B01 / 240
from Clariant AG or Pluriol® A 1350 P or Pluriol®
A 2000 P from BASF AG, and polyalkoxylates started
using different fatty alcohols and having a variable
degree of alkoxylation, of the kind known to the
skilled worker under the trade names Lutensol® A,
Lutensol® AT, Lutensol® AO, Lutensol® TO, Lutensol® XP,
Lutensol® XL, Lutensol® AP and Lutensol® ON from BASF
AG. Preference is given to using polyoxyalkylene
monoalcohols which contain ethylene oxide and/or
propylene oxide and/or butylene oxide groups and which
may have been modified with styrene oxide. Particular
preference is given to using polyoxyalkylene
monoalcohols such as, for example, Polyglycol B 11/50,
Polyglycol B 11/70, Polyglycol B 11/100, Polyglycol
B 11/150, Polyglycol B 11/300 or Polyglycol B 11/700
from Clariant AG, Pluriol® A 1000 PE, Pluriol®
A 1320 PE, or Pluriol® A 2000 PE from BASF AG or
Terralox WA 110 from DOW Chemicals, which are
polyoxyalkylenes prepared starting from butanol, formed
from ethylene oxide and propylene oxide, and with a
terminal OH group. Of the aforementioned compounds,
preference is given to those which contain no
polymerizable double bonds.
Component (bl) must contain at least 55 mol%,
preferably at least 7 5 mol% and more preferably
100 mol% of compounds of the general formula (la) which
are XH-functionalized polyalkylene oxides and which
possess a number-average molecular weight Mn of 150 to
10 000 g/mol, preferably at least 3 00 g/mol, more
preferably at least 600 g/mol and very preferably at
least 1000 g/mol. The upper limit for the maximum
molecular weight Mn is preferably not more than
5000 g/mol, more preferably not more than 3000 g/mol,
and very preferably not more than 2000 g/mol. These
compounds must contain alkylene oxide units with at
least three carbon atoms in an amount of 40 to
100 mol%, preferably at least 55 mol%# more preferably
at least 60 mol%, very preferably at least 65 mol% and,
in one particularly preferred embodiment, 100 mol%,
based on the total amount of alkylene oxide units. The
alkylene oxide units having at least three carbon atoms
derive preferably from propylene oxide and butylene
oxide. Particular preference is given to the use of
polypropylene oxide-based compounds, and very
particular preference to monohydroxy-functional
polypropylene oxides prepared starting from butanol. A
suitable comonomer having less than three carbon atoms
is ethylene oxide. These compounds are prepared
preferably, as described in the preceding section, by
alkoxylation of monohydroxy-functional starter
compounds. They preferably contain no polyester
fractions, in particular no polyester fractions derived
from lactones or hydroxy carboxylic acids, and are
preferably free from polymerizable double bonds.
In applications requiring a broad compatibility, as in
the universal paste sector, for example, it is
frequently advantageous to use addition compounds which
are prepared with mixtures of different compounds of
the formula (la). Where, for example, the addition
compounds of the invention are to be used in universal
tinting pastes for aqueous and apolar systems, a
combination of water-soluble with apolar compounds of
the formula (la) is an advantage.
The number-average molecular weight Mn of the compound
Y-XH is smaller than 20 000 g/mol and is preferably not
more than 10 000 g/mol, more preferably not more than
5000 g/mol, very preferably not more than 3500 g/mol,
and better still not more than 2000 g/mol. The minimum
molecular weight Mn of Y-XH is preferably 100 g/mol,
more preferably 150 g/mol, very preferably 200 g/mol,
and most preferably 400 g/mol. Preferably less than
50 mol% of the compounds used of formula (la) ought to
possess a number-average molecular weight of less than
100 g/mol, more preferably less than 25 mol%, very
preferably less than 15 mol% and most preferably
0 mol%.
In the reaction with the monofunctional compounds of
the formula (la), 20% to 90%, preferably 20% to 70% and
more preferably 25% to 60% of the free NCO groups
originally used are reacted.
Component (b2)
The compounds of the general formula (lb) G-(XH)n with
n = 2 to 4 differ from those of the formula (la)
essentially in that they contain two, three or four
functional groups XH, defined independently of one
another, which are reactive towards isocyanates. Of the
groups XH, those which are preferred are the same as
under formula (la). The number-average molecular weight
Mn of the compounds of the formula (lb) is less than
3000 g/mol and it is preferably not more than
2500 g/mol, more preferably not more than 2000 g/mol,
very preferably not more than 1500 g/mol. The minimum
molecular weight Mn of compounds of the formula (lb) is
preferably 100 g/mol, more preferably 150 g/mol, very
preferably 300 g/mol and ideally 600 g/mol.
Examples of di-, tri- and tetra-functional compounds of
the formula (lb) are diols, triols and tetraols and,
respectively, diamines, triamines and tetramines
without tertiary amino groups having 2 to 12 carbon
atoms, dihydroxydialkyl sulphides and dihydroxy
sulphones. Examples are butanediol, hexanediol,
cyclohexanedimethanol, neopentyl glycol, ethylene
glycol, glycerol, trimethy1olpropane, pentaerythritol
fatty acid dialkanol amides, thiodiglycol di(4-hydroxy-
phenyl) sulphone, and also hydroxy-functional
polybutadienes having an average functionality of 2 to
3. One preferred group of compounds of the formula (lb)
are polyoxyalkylene glycols more preferably having
alkylene groups having 2 to 4, very preferably with
two, carbon atoms, and preferably having number-average
molecular weights Mn in the range from 200 to
2000 g/mol and more preferably 400 to 1500 g/mol.
Ethoxylates with 3 hydroxyl groups are obtained, for
example, by polymerization using trifunctional alcohols
as a starter component. Preferred polyoxyalkylene
glycols are polyethylene glycols.
As di-, tri- or tetra-functional compounds of the
formula (lb) it is also possible to use those which can
be obtained by polymerizing one or more lactones, as
already mentioned, by means of di-, tri- or
tetrahydroxy starter components. Preferably these
polyesterpolyols have a number-average molecular weight
Mn of 500 to 2000 g/mol. A preferred starter component
is butanediol or ethylene glycol. Also suitable,
however, are the abovementioned diols, triols or
tetraols as starter components. Preferably component
(b2) contains less than 50 mol%, more preferably less
than 20 mol% and very preferably no polyester polyols,
in particular no polyester polyols based on lactones or
their hydroxycarboxylic acid analogues.
As polyfunctional compounds of the formula (lb) it is
also possible to use polyurethanes, polyether-
polyurethanes, polyester-polyurethanes and/or
polyether-polyester-polyurethanes, which can be
obtained by addition reaction of a diisocyanate with a
dihydroxy compound in analogy to the corresponding
monofunctional compounds according to formula (lb).
Preferably these urethane-containing compounds
according to formula (lb) have an average functionality
of not more than 2 and a number-average molecular
weight of 300 to 2500 g/mol, preferably of 500 to
1500 g/mol.
The di-, tri- or tetra-functional compounds of the
formula (lb) produce crosslinking between the reaction
products of polyisocyanate and monofunctional compounds
of the formula (la) . The starting products can be used
for example in amounts such that the di-, tri- or
tetra-functional compounds of the formula (lb)
constitute the centre of the molecule, and such that
attached to them are the polyisocyanates whose
remaining isocyanate groups have been or are reacted
with monofunctional compounds of the formula (I). It is
of course also possible for a certain overcrosslinking
or undercrosslinking to be present.
In the case of the reaction with the di-, tri- or
tetra-functional compounds of the formula (lb) it is
the case that 0% to 60%, preferably 0% to 45% and more
preferably 0% to 40% of the NCO groups originally used
are reacted.
Particularly preferred products are obtained entirely
without the use of di-, tri- or tetra-functional
compounds of the formula (I).
In total at least 20%, more preferably at least 25%,
and not more than 90%, preferably not more than 80%,
more preferably not more than 70%, of the NCO groups of
the component (a) polyisocyanate that were originally
used are reacted with the compounds of the formula (I).
The reaction of the polyisocyanates with different
compounds of the formulae (la) and (lb) can be carried
out in one single reaction step or in two or more
reaction steps in succession. This can take place in
any order. In many cases, however, it is advantageous
to react the polyisocyanate in succession with the
components in the order first of monofunctional
compounds (formula (la)) and then of polyfunctional
compounds (formula (lb)). The isocyanate addition can
take place, depending on the reactivity of the
individual reactants, within the temperature range that
is customary for this kind of reaction, from room
temperature up to about 150°C. For the purposes of
acceleration and reduction of side reactions it is
possible to use the customary prior art catalysts such
as tertiary amines, for example triethylamine, di-
methylcyclohexylamine, N-methylmorpholine, N,N' -di-
me thy lpiperazine, 2-(dimethylaminoethoxy)ethanol, di-
azabicyclo[2.2.2]octane and similar compounds, and
also, in particular, organometallic compounds such as
titanic esters, for example, iron compounds such as
iron(III) acetylacetonate, for example, tin compounds,
such as tin diacetate, tin dioctoate, tin dilaurate or
the dialkyl derivatives of tin dialkyl salts of
aliphatic carboxylic acids such as dibutyltin
diacetate, dibutyltin dilaurate or the like. These
catalysts are customarily used in amounts of 0.0001 to
0.1 part by weight per 100 parts by weight of
polyisocyanate.
Component (cl)
Component (cl) is represented by the general formula
(Ila) as Z-Q. The group Z is an organic basic radical
having at least one tertiary amino group that contains
no NCO-reactive groups. The radical Z is preferably an
aliphatic or cycloaliphatic group having at least one
tertiary amino group, where appropriate in the form of
a tertiary ring nitrogen atom of a heterocyclic ring
system. The tertiary amino group, or the heterocyclic
ring system with tertiary ring nitrogen, may be
attached to the group Q directly or via an organic
bridging group ("spacer"). The spacer via which the
tertiary amino group or the heterocyclic ring system
with tertiary ring nitrogen may be attached to the
group Q comprises preferably 2 to 10, more preferably 2
to 5, carbon atoms. With particular preference it is an
alkylene group having 2 to 10, very preferably 2 to 5,
carbon atoms, or a polyether group having the same
number of carbon atoms. The group Q stands for NH2, OH
or NHR, in which R stands for a linear or branched
alkyl group having 1 to 18 carbon atoms.
One group of compounds which can be used as compounds Z-Q
of the formula (Ila) is composed of monohydroxy amines
having a tertiary amino group, or aliphatic diamines having
a tertiary amino group and a primary or secondary amino
group, such as, for example, {N,N-diethylamino)ethanol,
(N,N-dimethylamino)ethanol, (N,N-dimethylamino)propanol,
2-(diethylamino)ethylamine, 3-(dimethylamino)propylamine,
3-(diethylamino)propylamine, N,N-diethyl-1,4-butanediamine,
l-diethylamino-4-aminopentane, of which 3-(dimethyl-
amino)propylamine and (N,N-diethylamino)ethanol are
preferred.
In the case of a further group, Z is a monocyclic or
bicyclic heterocyclic group, of which a ring nitrogen
atom is attached to the group Q preferably via an
alkylene group having 2 to 5 carbon atoms. Preferred
heterocycles are triazole, pyrimidine, imidazole,
pyridine, morpholine, pyrrolidine, piperazine,
piperidine, benzimidazole, benzothiazole and/or
triazine and more preferably imidazole and
benzimidazole. These heterocycles may contain one or
more substituents. They preferably carry one of the
following groups: alkyl and/or alkoxy groups having 1
to 6, preferably 1 to 4 carbon atoms (in which case a
methoxy group is preferred), or tertiary amino groups.
It is preferred that the heterocyclic groups are
attached via a ring nitrogen atom and an alkylene
group, preferably with 2 to 5 carbon atoms, to the
group Q. The heterocyclic group may of course, besides
this ring nitrogen atom, also contain further
heteroatoms, including further ring nitrogen atoms.
Further examples of the compounds of the formula (Ila)
are N-(3-aminopropyl)imidazole, N-(3-aminopropyl)
morpholine, N-(2-aminoethyl)piperidine, 1-methyl-
piperazine, aminoethylpiperazine. It is characteristic
of these compounds that they contain per molecule at
least 1 reactive group with at least 1 Zerewitinoff
hydrogen atom which is able to react with the NCO
groups, and that they additionally possess a nitrogen-
containing basic group without reactive hydrogen. These
basic groups are characterized in the prior art by
their pKa value (cf. US-A-3,817,944; 4,032,698 and
4,070,388). Preference is given to compounds with basic
groups having a pKa value of 2 to 14, more preferably
of 5 to 14 and very preferably of 5 to 12. The pKa
value can be taken from tabular works. The limiting
values indicated above refer to the measurement of the
pKa value at 25°C in a 0.01 molar concentration in
water. These basic groups likewise endow the addition
compounds of the invention with basicity.
Compounds of the formula Z-Q can be obtained, for
example, by reacting a (meth)acrylate or epoxide with
an amine or nitrogen-containing heterocyclic ring
system. Examples of reaction products between a
(meth)acrylate and a nitrogen-containing heterocyclic
ring system are the reaction products of the
hydroxyethyl esters and hydroxypropyl esters of
(meth)acrylic acid with the nitrogen-containing
heterocyclic ring structure, the following structural
elements being attached to the nitrogen of the
heterocyclic ring structure:
-propionic acid 2-hydroxyethyl ester, -propionic acid
2-hydroxypropyl ester, -2-raethylpropionic acid 2-
hydroxyethyl ester and -2-methylpropionic acid 2-
hydroxypropyl ester, and ethoxylated and/or
propoxylated derivatives thereof. The acrylic esters
are preferred.
The reaction with amines proceeds analogously.
Through reaction of an epoxide with an amine or with a
nitrogen-containing heterocyclic compound it is
likewise possible to prepare the compounds Z-Q. In the
course of the reaction, the group Q formed is a
secondary hydroxyl group, and a tertiary amino group is
formed on the nitrogen atom that takes part in the
reaction.
Component (c2)
Compounds M-Q according to formula (lib) that are used
are compounds in which M is an organic radical having a
number-average molar mass of not more than 1000 g/mol,
preferably not more than 500 g/mol and more preferably
300 g/mol, containing at least one tertiary amino group
and at least one OH group, and in which Q is NH2, NHR
or OH (where R is a linear or branched alkyl group
having 1 to 18 carbon atoms).
M preferably contains 1 to 10, more preferably 1 to 5
and very preferably 1 to 3, such as for example 2, OH
groups. Primary OH groups are preferred.
Examples of M-Q with tertiary amino groups and OH
groups are triethanolamine, N-methyldiethanolamine,
aminopropylmethylethanolamine, 3-(diethylamino)propane-
1,2-diol, tetrakis(2-hydroxypropyl)ethylenediamine,
bis(2-hydroxyethyl)dodecylamine and bis(2-hydroxy-
ethyl)octadecylamine.
The compounds of component (c2) can be prepared in
analogy to the compounds of component (cl) by reaction
of (meth)acrylates or epoxides with amines. Where, for
example, glycidol is employed as the epoxide, which
already contains a primary hydroxyl group, then, by
reaction with a secondary amine, a tertiary amine and a
secondary hydroxyl group are formed additionally, and
so such adducts carry a primary and a secondary
hydroxyl group and also a tertiary amino group.
Nitrogen-containing heterocycles can be reacted
analogously with (meth)acrylates and epoxides.
For preparing the addition compounds of the invention,
it is also possible to use mixtures of different
starting materials such as mixtures of (a)
polyisocyanates and/or components (bl) and/or (b2)
and/or components (cl). Individual representatives of
the two or more components (a), (bl), (b2) or (cl) may
be used in a superstoichiometric or substoichiometric
amount. The proportions, however, are preferably chosen
such that the isocyanate groups undergo substantially
complete reaction; this means that preferably at least
90%, more preferably at least 95%, very preferably at
least 98%, and ideally all of the isocyanate groups
have undergone reaction.
By virtue of the basic groups the addition compounds
are capable of forming salts. For the purposes of the
invention, as dispersants, they can also be used in the
form of the corresponding salts. In certain cases, by
means of such partial or complete salination it is
possible to obtain an improvement in activity and/or an
enhanced solubility or compatibility. Even in
applications where the basicity of the products is a
disrupting factor, as for example, in acid-catalysed
systems, it is frequently possible to achieve
improvements by means of partial or complete
neutralization.
The salts are obtained from the resultant reaction
product by neutralization with one or more organic or
inorganic acids or by quaternization. The amount of
acid to be used is guided by the field of use.
Depending on each individual case, the acid components
may be used in equimolar, substoichiometrie or super-
stoichiometric amounts. From polycarboxylic acids, for
example, it is also possible to use up to one
equivalent of polycarboxylic acid per basic group to be
neutralized in order to give the products an acidic
character. It is preferred to carry out approximately
equimolar neutralization. Preference is given to salts
with organic carboxylic acids or acidic phosphoric
esters. Examples of such acidic phosphoric esters are
given in EP 893 155, EP 417 490 and US 5 143 952.
Examples of carboxylic acids are aliphatic and/or
aromatic carboxylic acids such as short-chain or long-
chain fatty acids, formic acid, acetic acid,
neodecanoic acid, oleic acid, tall oil fatty acid,
stearic acid, ricinoleic acid, natural saturated or
unsaturated plant or animal fatty acids and their
maleic anhydride adducts, maleic acid, fumaric acid,
succinic acid, dodecenylsuccinic acid, 5-norbornene-
2,3-dicarboxylic acid, adipic acid, glutaric acid,
benzoic acid, nitrobenzoic acid, phthalic acid,
tetrahydrophthalic acid, isophthalic acid, terephthalic
acid, dimerized or trimerized fatty acids, citric acid
and abietic acid.
The addition compounds of the invention preferably
contain no ethylenically unsaturated groups.
Furthermore, the addition compounds of the invention
are preferably prepared from components which are not
lactone-based, especially not caprolactone-based; in
other words, from components (a), (bl), optionally
(b2), (cl) and optionally (c2) , which have themselves
been prepared without the use of any lactones, in
particular no caprolactones (or the corresponding
hydroxycarboxylic acid).
When the polyisocyanates whose use is preferred are
employed that have on average at least 2.5 free
isocyanate groups, branched, i.e. non-linear,
polyurethane structures are formed. Accordingly, non-
linear addition compounds are particularly preferred in
accordance with the invention.
The preparation of the addition compounds of the
invention can be carried out, according to viscosity,
in bulk or in the presence of suitable solvents,
solvent mixtures or other suitable carrier media.
Suitable solvents or carrier media are all those which
are not reactive under the chosen reaction conditions
or whose reactivity towards the coreactants is
negligible and in which the reactants and the reaction
products are at least partly soluble. Examples are
hydrocarbons such as toluene, xylene, aliphatic and/or
cycloaliphatic benzine fractions, chlorinated
hydrocarbons such as chloroform, trichloroethane,
cyclic and acyclic ethers such as dioxane,
tetrahydrofuran, polyalkylene glycol dialkyl ethers
such as dipropylene glycol dimethyl ether, esters of
monocarboxylic, dicarboxylic or polycarboxylic acids,
such as ethyl acetate, butyl acetate, butyrolactone,
dimethyl 2-methylglutarate, triacetin, phthalates or
other plasticizers, di- or polycarboxylic esters,
dialkyl esters of C2 to C4 dicarboxylic acids, referred
to as "Dibasic Esters", alkyl glycol esters such as
ethyl glycol acetate, methoxypropyl acetate, ketones
such as methyl isobutyl ketone, cyclohexanone, acetone,
acid amides such as dimethylformamide,
N-methylpyrrolidone, and the like. The solvent or
solvents and/or carrier media are advantageously
selected to take account of the planned field of use.
For example, for addition compounds of the invention
for use in water-thinnable coating systems, or for
coating pigments in aqueous suspension following the
pigment synthesis, it is preferred to use solvents
which are totally or partly water-dilutable. Where the
products are to be used, for example, in applications
where the presence of VOCs (volatile organic compounds)
is unwanted, the formulation should as far as possible
be solvent-free or in appropriately high-boiling
carrier media.
Depending on the field of application it is possible
for the solvents used for the synthesis to remain in
the reaction mixture, or they are fully or partly
removed and, where appropriate, replaced by other
solvents or carrier media. Depending on compatibility
the addition compounds of the invention can also be
combined with resins, resin solutions, reactive
diluents, binders or other prior art additives, such as
other wetting agents and dispersants, anti-settling
agents, surface-active additives such as silicones, for
example, and the like.
The solvent can be removed, for example, by
distillation, where appropriate under reduced pressure,
and/or azeotropically with the addition of water, such
removal being complete or partial. Alternatively the
active substance can be isolated by precipitation, by
the addition of non-solvents such as aliphatic
hydrocarbons, hexane for example, subsequent separation
by filtration, and drying if desired. The active
substance obtained by one of these methods can then be
diluted in a solvent suitable for the particular field
of application, or where appropriate can be used as it
is, in the case of powder coating materials for
example. If desired, following the addition of suitable
high-boiling solvents, the solvent in which the
addition product is dissolved can be distilled off,
where appropriate under reduced pressure, and/or
azeotropically with addition of water, and in this way
the addition product can be transferred to a carrier
medium that is suitable for the respective field of
application.
The reactions can be carried out in the presence of
customary catalysts, examples being organotin
compounds, such as dibutyltin dilaurate, other
organometallic compounds such as iron acetylacetonate,
tertiary amines such as triethylenediamine, enzymes or
the like.
By varying the substituents of the formula (la) in
terms of the nature, proportions and/or molecular
weights thereof, it is possible to adapt the properties
of the addition compounds of the invention to the
different fields of application. For example, the
solubility and compatibility can be brought into line
with a very wide variety of solvents, carrier media,
binders, resins, solids and, where appropriate, further
polymeric compounds that are present in coating and
moulding materials in which the addition compounds
according to the invention are employed.
For use in highly polar systems such as water-based
coating materials, for example, the radicals Y ought to
include a sufficiently high fraction of polar groups,
such as polyethylene oxides, for example, in order to
achieve a level of water solubility which is sufficient
for the particular area of use. This fraction of
hydrophilic groups ought also not to be too high,
however, if in certain applications this results in an
unwanted increase in the sensitivity to water. In one
important embodiment the radicals Y of the XH-
functionalized polyalkylene oxides are radicals which
endow the compounds Y-XH and also, ultimately, the
addition compounds of the invention essentially with
insolubility in water. Such radicals Y of the
XH-functionalized polyalkylene oxides advantageously
contain up to a maximum of 28% by weight, preferably up
to a maximum of 20% by weight, more preferably up to a
maximum of 10% by weight and very preferably up to a
maximum of 5% by weight of ethylene oxide units, based
on the total amount of alkylene oxide units in the
radical Y.
In the case of use in apolar systems such as long-oil
alkyd paints, PVC plastisols or polyolefins there
should preferably be an appropriate fraction of apolar
groups, and in the case of use in systems where broad
compatibility is important, such as pigment
concentrates, for example, a balanced combination of
polar and apolar groups is of advantage.
For dispersing in silicone oils such as
decamethylcyclopentasiloxane, for example, for cosmetic
preparations for example, polydimethylsiloxane-
containing addition compounds in particular are
suitable. If the addition compounds are used, for
example, in a polyurethane resin or in a coating
material whose binder is a polyurethane it is
advantageous to use those addition compounds of the
invention whose molecule, by virtue of the groups
present in the starting compounds of the formulae (la)
and (lb), also includes urethane groups or similar
groups which, as is known to the skilled person, are
compatible with polyurethanes. The same applies,
mutatis mutandis, to, for example, polyacrylates,
polyesters, alkyd resins, and other polymers.
Mutatis mutandis this also applies to the substituents
of components (cl) and (c2) , which are of particular
influence on the affinity of the addition compounds of
the invention for the solids used that are to be
dispersed.
Addition compounds of the invention with surface-active
substituents may modify the surface tension of the
substrates produced using them. If, for instance, very
apolar groups such as long-chain alkyl groups having
more than 12 carbon atoms, polydimethylsiloxane-
containing and/or perfluoroalkyl-containing groups are
present, for example, the products are suitable for
reducing the surface tension of liquid organic or
aqueous systems or of solid systems, and for
influencing the associated properties such as, for
example, wetting properties, stainability,
printability, flow and foam behaviour. In systems which
exhibit reactivity with OH groups, COOH groups and/or
double bonds, examples being 2-component systems based
on isocyanate or on melamine resin, epoxide-containing
systems, radiation-curing coatings, such as UV-curing
or electron-beam-curing paints and printing inks, or
unsaturated polyester systems, for example, co-
cross linking can be achieved through the use of
addition compounds of the invention containing reactive
groups such as OH groups, COOH groups and/or
unsaturated groups, and leads to improvements in
adhesion, incorporation of solids, mechanical
properties and migration behaviour. In applications
where the presence of double bonds leads to unwanted
disadvantages such as discoloration, as a result for
example of high processing temperatures, it is
advantageous to use addition compounds of the invention
with as few unsaturated groups as possible and
preferably none at all.
The number-average molecular weight Mn of the addition
compounds of the invention is preferably at least
500 g/mol, more preferably at least 800 g/mol, very
preferably at least 1200 g/mol and ideally at least
2000 g/mol.
The invention also provides a process for preparing the
" addition compounds of the invention, which comprises
reacting
(a) one or more polyisocyanates having at least
two isocyanate groups per molecule with
(bl) one or more compounds of the formula (la)
Y-XH (la)
where
XH is a group that is reactive towards
isocyanates and
Y is a monomeric or polymeric group that is
not reactive towards isocyanates, that
contains no tertiary amino groups and that
comprises one or more aliphatic,
cycloaliphatic and/or aromatic groups,
the compound of the general formula (la)
possessing a number-average molar mass Mn of
less than 20 000 g/mol and
at least 55 mol% of the compounds of the
formula (la) possessing a number-average
molecular weight Mn of 150 to 10 000 g/mol
and which represent XH-functionalized
polyalkylene oxides which contain 40 to
100 mol% of alkylene oxide units having at
least three carbon atoms, based on the total
amount of alkylene oxide units,
with the proviso that 20% to 90% of the
isocyanate groups of component (a) are
reacted with the compounds of the formula
(la),
(b2) one or more compounds of the formula (lb)
G-(XH)n (lb)
where n is 2 to 4 and G is an aliphatic,
cycloaliphatic and/or aromatic group which
contains at least 2 carbon atoms, has no
tertiary amino groups and has a number-
average molecular weight Mn of not more than
3000, and which can contain -O-, -COO-,
-CONH-, -S- and/or -S02- groups, are reacted
in an amount such that 0% to 60%, preferably
0 to 45% and more preferably 0 to 40% of the
NCO groups of the polyisocyanates originally
used are reacted,
with the proviso that, as a result of the
reactions (bl) and (b2) , a total of at least 20%
and not more than 90%, preferably 30 to 65% and
more preferably 4 0 to 60% of the isocyanate groups
of the polyisocyanates originally used have
undergone reaction, and
(cl) one or more compounds of the general formula
(Ha)
Z-Q (Ha)
in which Q is -NH2, -NHR or OH, in which R is
a linear or branched alkyl group having 1 to
18 carbon atoms, and
Z is an organic basic radical having at least
one tertiary amino group and containing no
isocyanate-reactive groups, and
(c2) optionally one or more compounds of the
general formula (lib)
M-Q (lib)
in which Q is -NH2, -NHR or OH, in which R is
a linear or branched alkyl group having 1 to
18 carbon atoms, and
M is an organic radical having a number-
average molar mass of not more than
1000 g/mol, with at least one tertiary amino
group and at least one hydroxyl group,
with the proviso that at least 10% of the
isocyanate groups of component (a) are reacted
with component (cl).
The components (a) , (bl) , (b2) , (cl) and (c2) that are
used in the process of the invention correspond to
those already described earlier on above.
The process of the invention is preferably carried out
such that first of all the compounds of component (a)
are reacted with those of component (bl) and, if used,
(b2) and only then are the remaining isocyanate groups
reacted with the compounds of component (cl).
It is further advantageous, first to react the
compounds of the formula (la) of component (bl) with
the polyisocyanate component (a) and only then to carry
out a reaction with the compounds of the formula (lb)
of component (b2).
The invention further provides for the use of the
above-described addition compounds of the invention as
wetting agents and dispersants and as dispersion
stabilizers.
The invention further provides pulverous or fibrous
solids intended for incorporation into liquid systems
and coated with these addition compounds as dispersants
and as dispersion stabilizers or as wetting agents.
The addition compounds of the invention can be used in
dispersants, dispersion stabilizers or wetting agents
in place of their prior art counterparts. Thus, for
example, they can be used in the preparation or
processing of paints, printing inks, other inks, for
example inkjet inks, paper coatings, leather and
textile colours, pastes, pigment concentrates,
ceramics, and cosmetic preparations, particularly if
they contain solids such as pigments and/or fillers.
They can also be employed in connection with the
preparation or processing of moulding compositions
based on synthetic, semi-synthetic or natural
macromolecular substances, such as polyvinyl chloride,
saturated or unsaturated polyesters, polyurethanes,
polystyrenes, polyacrylates, polyamides, epoxy resins,
polyolefins such as polyethylene or polypropylene, for
example. By way of example it is possible to use the
addition compounds for preparing casting compositions,
PVC plastisols, gelcoats, polymer concrete, printed
circuit boards, industrial paints, wood and furniture
varnishes, vehicle finishes, marine paints, anti-
corrosion paints, can coatings and coil coatings,
decorating paints and architectural paints, where
binders and/or solvents, pigments and optionally
fillers, the addition compound, and typical auxiliaries
are mixed.
The addition compounds are used preferably for
producing pigment- and/or filler-comprising pigment
concentrates, paints, pastes and/or moulding
compositions.
Examples of typical binders are resins based on
polyurethanes, cellulose nitrates, cellulose
acetobutyrates, alkyds, melamines, polyesters,
chlorinated rubbers, epoxides and acrylates. Examples
of water-based coatings are cathodic or anodic
electrodeposition coatings for car bodies, for example.
Further examples are renders, silicate paints, emulsion
paints, aqueous paints based on water-dilutable alkyds,
alkyd emulsions, hybrid systems, 2-component systems,
polyurethane dispersions and acrylate dispersions.
The addition compounds of the invention are
particularly suitable as well for preparing
concentrates of solids, such as pigment concentrates,
for example. For that purpose the compounds of the
invention are initially introduced in a carrier medium
such as organic solvents, plasticizers and/or water,
and the solids to be dispersed are added with stirring.
Additionally these concentrates may include binders
and/or other auxiliaries. With the addition compounds
of the invention, however, it is possible in particular
to prepare stable binder-free pigment concentrates. It
is also possible using the compounds of the invention
to prepare fluid concentrates of solids from pigment
presscakes. In this case the compound of the invention
is admixed to the presscake, which may additionally
contain organic solvents, plasticizers and/or water,
and the resulting mixture is dispersed. Prepared in
their different ways, the concentrates of solids can
then be incorporated into different substrates such as,
for example, alkyd resins, polyester resins, acrylate
resins, polyurethane resins or epoxy resins. Pigments
can also, however, be dispersed directly in the
addition compounds of the invention, without solvent,
and are then particularly suitable for pigmenting
thermoplastic and thermoset polymer formulations.
The addition compounds of the invention can also be
used with advantage in connection with the production
of colour filters for liquid-crystal displays, liquid-
crystal screens, colour resolution devices, sensors,
plasma screens, displays based on SED (Surface
conduction Electron emitter Display) and for MLCC
(Multi-Layer Ceramic Compounds). The MLCC technology is
used in connection with the production of microchips
and printed circuit boards.
The addition compounds of the invention can also be
used to produce cosmetic preparations such as, for
example, makeup, powder, lipsticks, hair colorants,
creams, nail varnishes and sun protection products.
These may be present in the customary forms, as for
example W/0 or 0/W emulsions, solutions, gels, creams,
lotions or sprays. The addition compounds of the
invention can be used with advantage in dispersions
that are used for preparing these preparations. These
dispersions may contain the carrier media that are
typical for these purposes in cosmetology, such as, for
example, water, castor oils or silicone oils, and
solids, such as organic and inorganic pigments such as
titanium dioxide or iron oxide, for example.
The invention also provides, furthermore, for the use
of an addition compound of the invention for preparing
a pigmented paint which serves in particular for
producing a pigmented coating on a substrate, the
pigmented paint being applied to the substrate and the
pigmented paint which has been applied to the substrate
being baked or cured and/or crosslinked.
The dispersants can be used alone or together with
customary prior art binders. For use in polyolefins,
for example, it can be advantageous to use
corresponding polyolefins of low molecular mass as
carrier materials, together with the dispersant.
One inventive use of the addition compounds is in the
preparation of dispersible solids in powder particle
and/or fibre particle form, particularly of dispersible
pigments or plastics fillers, the particles being
coated with the inventive addition compound. Coatings
of this kind of organic and inorganic solids are
performed in a known way, as described in EP-A-
0 270 126, for example. In this case the solvent or
emulsion medium can either be removed or remain in the
mixture, with the formation of pastes. These pastes are
customary commercial products and may additionally
include binder fractions and also further auxiliaries
and additives. Specifically in the case of the pigments
it is possible for the pigment surface to be coated
during or after the synthesis of the pigments, by the
addition, for example, of the addition products of the
invention to the pigment suspension or during or after
the pigment finish. The pigments pretreated in this way
are distinguished by greater ease of incorporation and
also by improved viscosity, flocculation and gloss
behaviour and by higher colour strength as compared
with untreated pigments.
Besides the above-described application, as dispersants
and/or coating materials for pulverous and fibrous
solids, the addition compounds of the invention can
also be used as viscosity reducers and compatibilizers
in synthetic resins. Examples of such synthetic resins
are those known as sheet moulding compounds (SMC) and
bulk moulding compounds (BMC), which are composed of
unsaturated polyester resins with high filler and fibre
contents. Their preparation and processing are
described by way of example in DE-A-36 43007. One
problem affecting SMC and BMC synthetic resin mixtures
is that often polystyrene (PS) is added to the
formulation in order to reduce contraction during the
processing operation. PS is not compatible with the
unsaturated polyester resins used, and separation of
the components occurs. When PS-filled SMC or BMC
mixtures are being used, the additives of the
invention, by virtue of their good dispersing
qualities, are able to bring about compatibilization
between PS and unsaturated polyester resin, thereby
increasing the storage stability and processing
reliability of such mixtures.
In many cases, including for example in incompatible
polyol mixtures, polyol/isocyanate mixtures or
polyol/blowing agent mixtures used for polyurethane
production, through the addition compounds of the
^ invention it is possible wholly or partly to prevent
the separation problems which result from this
incompatibility and affect dispersions, especially
emulsions.
The addition compounds of the invention are added
preferably in an amount of 0.01% to 10% by weight,
based on the total formulation amount. Based on the
solid to be dispersed, they are used in an amount of
preferably 0.5% to 100% by weight. Where difficult-to-
disperse solids are used, the amount of inventive
addition compound employed may well be higher. The
amount of dispersant is generally dependent on the
surface that is to be coated of the substance that is
to be dispersed. For example, if titanium dioxide is
used as a pigment, the amount of dispersant is lower
than in the case of, say, carbon black. Generally
speaking, the amount of dispersant needed to disperse
inorganic pigments is less than for organic pigments,
since the latter have a higher specific surface area
and, consequently, a greater amount of dispersant is
needed. Typical addition levels for inorganic pigments
are 1-10% by weight, for organic pigments 10-30% by
weight (in each case expressed as active substance of
addition compound relative to pigment). In the case of
very finely divided pigments (e.g. some carbon blacks),
amounts of 30-80% by weight or more need to be added,
even.
As a criterion of sufficient pigment stabilization it
is possible for example to employ colour strength,
gloss and transparency of the pigment dispersion or the
degree of floating (rub-out test) in the case of a
white reduction.
The dispersing of the solids may take place as a single
dispersion or else as a mixed dispersion with two or
more pigments simultaneously, the best results
generally being achievable with single dispersions.
When mixtures of different solids are used, opposing
charges on the surfaces of the solids may result in an
increased incidence of agglomeration in the liquid
phase. In these cases it is frequently possible, using
the addition compounds of the invention, to achieve a
charge of equal sign, generally a positive charge, for
all of the particles and hence to avoid instabilities
due to charge differences. The dispersants achieve
their optimum effect when added to the millbase,
particularly if first of all the solid to be dispersed
is mixed only with the additive and, where appropriate,
solvents ("premix"), since in that case the additive is
able to adsorb preferentially onto the surface of the
solid, without having to compete with the binder
polymers. In practice, however, this procedure is
necessary only in exceptional cases. If necessary, the
addition compounds can also be employed subsequently
(as what are called "post-additives"), in order, for
example, to solve floating or flocculation problems in
a batch which has already been let down. Generally
speaking, however, increased levels of addition of
additive are necessary in this case.
In certain cases the addition compounds of the
invention may exert a more or less pronounced influence
on the rheology of the system. In such cases,
therefore, they can also be used for rheology control,
where appropriate in combination with other rheological
additives such as fumed silica, phyllosilicates
(bentonites), hydrogenated castor oils, or the
additives BYK® -410, BYK®-420 and BYK®-425 (BYK Chemie
GmbH). In these cases, synergistic effects are
frequently observed. In many cases it is also possible
to improve the corrosion control properties of coatings
through the use of the addition compounds of the
invention.
Examples of pulverous or fibrous solids are those which
may be coated with dispersants, especially organic and
inorganic pigments which are used in paints, coating
materials, moulding compositions or other plastics, and
organic or inorganic fillers which are used to fill or
reinforce paints, coating materials, moulding
compositions or other plastics. A subgroup of such
fillers are fibres of organic and/or inorganic type
which are likewise used as fillers or reinforcing
substances.
Examples of pigments are mono-, di-, tri- and poly-azo
pigments, oxazine, dioxazine and thiazine pigments,
diketopyrrolopyrroles, phthalocyanines, ultramarine and
other metal complex pigments, indigoid pigments,
diphenylmethane, triarylmethane, xanthene, acridine,
quinacridone and methine pigments, anthraquinone,
pyranthrone, perylene and other polycyclic carbonyl
pigments, inorganic pigments based on carbon black,
graphite, zinc, titanium dioxide, zinc oxide, zinc
sulphide, zinc phosphate, barium sulphate, lithopones,
iron oxide, ultramarine, manganese phosphate, cobalt
aluminate, cobalt stannate, cobalt zincate, antimony
oxide, antimony sulphide, chromium oxide, zinc
chromate, mixed metal oxides based on nickel, bismuth,
vanadium, molybdenum, cadmium, titanium, zinc,
manganese, cobalt, iron, chromium, antimony, magnesium,
aluminium (for example nickel titanium yellow, bismuth
vanadate, molybdate yellow or chromium titanium
yellow), magnetic pigments based on pure iron, iron
oxides and chromium oxides or mixed oxides, metallic
pigments comprising aluminium, zinc, copper or brass,
and also pearlescent pigments, and fluorescent and
phosphorescent luminescent pigments. All of the afore-
mentioned pigments may be in surface-modified form and
may possess basic, acidic or neutral groups on the
surface. Preference is given to neutral or acidically
modified pigments, such as oxidized carbon blacks, for
example.
Further examples are nanoscale organic or inorganic
solids having particle sizes below 100 nm, such as
certain grades of carbon black, or particles composed
of a metal or semimetal oxide or hydroxide, and also
particles composed of mixed metal and/or semimetal
oxides and/or hydroxides. By way of example it is
possible to employ the oxides and/or oxide hydroxides
of aluminium, silicon, zinc, titanium, etc. in order to
prepare extremely finely divided solids of this kind.
These oxidic, hydroxidic or oxide-hydroxidic particles
may be prepared by any of a wide variety of methods
such as, for example, ion-exchange operations, plasma
operations, sol-gel processes, precipitation,
comminution (by grinding, for example) or flame
hydrolysis, and the like.
Examples of pulverous or fibrous fillers are, for
example, those composed of pulverous or fibrous
particles of aluminium oxide, aluminium hydroxide,
silicon dioxide, kieselguhr, siliceous earth, quartz,
silica gel, talc, kaolin, mica, perlite, feldspar,
slate flour, calcium sulphate, barium sulphate, calcium
carbonate, calcite, dolomite, glass or carbon. Further
examples of pigments or fillers are found for example
in EP-A-0 270 126. Additionally flame retardants such
as, for example, aluminium hydroxide or magnesium
hydroxide, and matting agents such as silicas, for
example, can likewise be dispersed and stabilized
outstandingly.
In the text below, the present invention is further
illustrated by examples which follow.
EXAMPLES
In the case of substances without molecular uniformity
the stated molecular weights - below as already in the
foregoing description - represent average values of the
numerical mean. The molecular weights or number-average
molecular weights Mn/ are determined, when titratable
hydroxyl or amino groups are present, by end-group
determination via the determination of the OH number or
amine number, respectively. In the case of compounds to
which an end-group determination cannot be applied, the
number-average molecular weight is determined by means
of gel permeation chromatography against a polystyrene
standard.
Unless otherwise remarked, parts are parts by weight
and percentages are percentages by weight.
The free NCO content of the polyisocyanates employed
and also the course of the NCO addition reactions, are
determined in accordance with EN ISO 9369 by reaction
with butylamine and subsequent titration of the amine
excess. These methods are also described in
Saul Patai' s "The Chemistry of Cyanates and their Thio
Derivatives", Part 1, Chapter 5, 1977.
The hydroxy-functional caprolactone polyesters are
prepared as described in EP 158678, for example.
Preparation examples
Example 1 (non-inventive, comparative example)
28.1 parts of polyisocyanate PI are homogenized with
38.5 parts of BCPE1100 and 22.7 parts of PMA
(methoxypropyl acetate). The mixture is heated to 80°C
under inert gas, and 0.003 part of DBTL (dibutyltin
dilaurate) is added. The mixture is stirred at this
temperature for about an hour until 65% of the NCO
groups used have undergone reaction. Then 2 parts of
DMAPA are added and stirring is continued at 80°C until
all of the NCO groups have been consumed by reaction.
The product is of medium viscosity, and has a solids
content of 60% and an amine number of 12 mg KOH/g.
After a few days at 20°C the product shows strong
formation of crystals.
In aromatic-free white spirit the product is insoluble.
Example 2
In analogy to Example 1, 38.5 parts of BPO1100 are used
instead of BCPE1100. The solids content is 60% and the
amine number is 12 mg KOH/g. On storage, the product
remains homogeneous and liquid. Even on prolonged
storage below 0°C there is no crystal formation.
In aromatic-free white spirit it is possible to prepare
a clear, 10% solution.
Example 3
In analogy to Example 2, 1.7 parts of DMEA are used
instead of DMAPA. The solids content is 60% and the
amine number is 12 mg KOH/g.
Example 4
In analogy to Example 2, 2.5 parts of API are used
instead of DMAPA. The solids content is 60% and the
amine number is 12 mg KOH/g.
Example 5
In analogy to Example 2, 2.3 parts of DEEA are used
instead of DMAPA. The solids content is 60% and the
amine number is 12 mg KOH/g.
Example 6
15.7 parts of polyisocyanate PI are homogenized with
9.9 parts of BPO1100 and 46.9 parts of PMA. The mixture
is heated to 60°C under inert gas, and 0.001 part of
DBTL is added. After about an hour, 30% of the NCO
groups used have undergone reaction. Then 1.3 parts of
a PEG400 are added. Stirring is continued at 60°C until
a further 21% of the NCO groups used have undergone
reaction. Then 1.9 parts of API and 24.5 parts of
N-methylpyrrolidone are added and stirring is continued
at 80°C until the remaining NCO groups have been
consumed by reaction. The product possesses an amine
number of 8 mg KOH/g and a solids of 23%.
Example 7
15.7 parts of polyisocyanate PI are homogenized with
9.9 parts of BPO1100 and 46.9 parts of PMA. The mixture
is heated to 60°C under inert gas, and 0.001 part of
DBTL is added. After about an hour, 30% of the NCO
groups used have undergone reaction. Then 3.15 parts of
a PEG1000 are added. Stirring is continued at 60 °C
until a further 21% of the NCO groups used have
undergone reaction. Then 1.9 parts of API and
24.5 parts of N-methylpyrrolidone are added and
stirring is continued at 80°C until the remaining NCO
groups have been consumed by reaction. The product
possesses an amine number of 8 mg KOH/g and a solids of
23%.
Example 8
24 parts of polyisocyanate PI are homogenized with
25.6 parts of BPO1400 and 26 parts of PMA and
41.3 parts of ethyl acetate. The mixture is heated to
65°C under inert gas, and 0.002 part of DBTL is added.
After an hour, 4 0% of the NCO groups used have
undergone reaction. Then 1.5 parts of a PEG600 are
added. Stirring is continued at 65°C until a further
11% of the NCO groups used have undergone reaction.
Then 2.3 parts of DMAPA are added and stirring is
carried out at 70°C until the remaining NCO groups have
been consumed by reaction. The product is of low
viscosity and possesses a solids content of 35% and an
amine number of 10 mg KOH/g.
Example 9
29.6 parts of polyisocyanate PI, 26.2 parts of ethyl
acetate and 0.001 part of DBTL are admixed slowly
dropwise over an hour at 80°C with 24 parts of BPO700.
When 60% of the NCO groups used have been consumed by
reaction, 2.7 parts of DMEA are added. When the
remaining NCO groups have been consumed by reaction,
the batch is diluted with 17.4 parts of propylene
glycol monomethyl ether (PM) . The product is of medium
viscosity and possesses a solids content of 43% and an
amine number of 11 mg KOH/g.
Example 10
29.6 parts of polyisocyanate PI, 50 parts of PMA and
0.001 part of DBTL are admixed slowly dropwise over an
hour at 80°C with 37.2 parts of BP01100. When 60% of
the NCO groups used have been consumed by reaction,
2.3 parts of DMAPA are added. When the remaining NCO
groups have been consumed by reaction, the batch is
diluted with 17.4 parts of tripropylene glycol
monomethyl ether (TPM). The product is of medium
viscosity and possesses a solids content of 40% and an
amine number of 9 mg KOH/g.
Example 11
29.6 parts of polyisocyanate Pi, 65.3 parts of PMA and
0.001 part of DBTL are admixed slowly dropwise over an
hour at 80°C with 47.4 parts of BPO1400. When 60% of
the NCO groups used have been consumed by reaction,
2.3 parts of DMAPA are added. When the remaining NCO
groups have been consumed by reaction, the batch is
diluted with 17.4 parts of dipropylene glycol
monomethyl ether (DPM). The product is of medium
viscosity and possesses a solids content of 4 0% and an
amine number of 8 mg KOH/g.
Example 12
29.6 parts of polyisocyanate P3, 80.4 parts of PMA and
0.001 part of DBTL are admixed slowly dropwise over an
hour at 80°C with 57.5 parts of BPO1700. When 60% of
the NCO groups used have been consumed by reaction,
2.3 parts of DMAPA are added. When the remaining NCO
groups have been consumed by reaction, the batch is
diluted with 17.4 parts of dipropylene glycol
monomethyl ether (DPM). The product is of medium
viscosity and possesses a solids content of 40% and an
amine number of 7 mg KOH/g.
Example 13
14.4 parts of polyisocyanate P2, 37 parts of PMA and
0.003 part of DBTL are admixed slowly dropwise over
4 hours at 80°C with 41 parts of BPO1100. When 50% of
the NCO groups used have been consumed by reaction,
4.7 parts of API are added. When the remaining NCO
groups have been consumed by reaction, the batch is
diluted with 3 parts of dipropylene glycol monomethyl
ether (DPM) . The product is of medium viscosity and
possesses a solids content of 60% and an amine number
of 21 mg KOH/g.
PI = aromatic TDI polyisocyanurate having a free NCO
content of 8.0% as a 51% strength solution in
butyl acetate, e.g. Desmodur® IL, Bayer AG
P2 = aliphatic polyisocyanate (HDI trimer) having a
free NCO content of 21.8%, e.g. Desmodur® N3300,
Bayer AG
P3 = aromatic TDI polyisocyanurate having a free NCO
content of 8.0%; as a 51% strength solution in
ethyl acetate, e.g. Desmodur® IL EA, Bayer AG
BCPE1100 = monohydroxy-functional s-caprolactone
polyester, prepared starting from butanol, average
molecular weight Mn 1100
BPO700, 1100, 1400 = monohydroxy-functional PO
polyether, prepared starting from butanol, average
molecular weight Mn = 700, 1100 or 14 00
PEG 400, 600, 1000 = polyethylene glycol (dihydroxy-
functional), average molecular weight Mn 400, 600
or 1000
DMEA = N,N-dimethylaminoethanol
API = aminopropylimidazole
DEEA = N,N-diethylaminoethanol
DMAPA = N,N-dimethylaminopropane
Use examples
Use in paste system
Pigment paste with Spezialschwarz 4:
Laropal A81 65% strength in PMA 23.50 parts
PMA 22.90 parts
Inventive addition compound 19.60 parts
Carbon black, e.g. Spezialschwarz 4 34.00 parts
(Degussa AG)
100.00 parts
+ 10% PMA
Dispersion: Dispermat CV/60 min/10 000 rpm/40°C/l mm beads
CLAIMS
1. Addition compounds and salts thereof,
characterized in that the addition compounds are
obtainable by reacting
(a) one or more polyisocyanates having at least
two isocyanate groups per molecule with
(bl) one or more compounds of the formula (la)
Y-XH (la)
where
XH is a group that is reactive towards
isocyanates and
Y is a monomeric or polymeric group that is
not reactive towards isocyanates, that
contains no tertiary amino groups and that
comprises one or more aliphatic,
cycloaliphatic and/or aromatic groups,
the compound of the general formula (la)
possessing a number-average molar mass Mn of
less than 20 000 g/mol and
at least 55 mol% of the compounds of the
formula (la) possessing a number-average
molecular weight Mn of 150 to 10 000 g/mol
and which represent XH-functionalized
polyalkylene oxides which contain 40 to
100 mol% of alkylene oxide units having at
least three carbon atoms, based on the total
amount of alkylene oxide units,
with the proviso that 20% to 90% of the
isocyanate groups of component (a) are
reacted with the compounds of the formula
(la),
(b2) one or more compounds of the formula (lb)
G-(XH)„ (lb)
where n is 2 to 4 and G is an aliphatic,
cycloaliphatic and/or aromatic group which
contains at least 2 carbon atoms, has no
tertiary amino groups and has a number-
average molecular weight Mn of not more than
3 000, reacted in an amount such that 0% to
60% of the isocyanate groups of the
polyisocyanates originally used are reacted,
with the proviso that, as a result of the
reactions (bl) and (b2) , a total of at least 20%
and not more than 90% of the isocyanate groups of
the polyisocyanates originally used have undergone
reaction,
(cl) one or more compounds of the general formula
(Ha)
Z-Q (IIa)
in which Q is -NH2, -NHR or OH, in which R is
a linear or branched alkyl group having 1 to
18 carbon atoms, and
Z is an organic basic radical having at least
one tertiary amino group and containing no
isocyanate-reactive groups, and
(c2) optionally one or more compounds of the
general formula (lib)
M-Q (IIb)
in which Q is -NH2, -NHR or OH, in which R is
a linear or branched alkyl group having 1 to
18 carbon atoms, and
M is an organic radical having a number-
average molar mass of not more than
1000 g/mol, with at least one tertiary amino
group and at least one hydroxyl group,
with the proviso that at least 10% of the
isocyanate groups of component (a) are reacted
with component (cl).
2. Addition compounds according to Claim 1, where Y
contains, where appropriate, the heteroatoms 0, S,
Si and/or N and/or ether, urethane, carbonate,
amide, siloxane and/or ester groups, and, where
appropriate, hydrogen is replaced by halogen.
3. Addition compounds according to Claim 1 or 2,
where Z has one or more of the following
definitions: A) an aliphatic and/or cycloaliphatic
group having at least one tertiary amino group, or
B) a heterocyclic group having at least one basic
ring nitrogen atom that does not contain a
hydrogen atom, it being possible for the
heterocyclic group to be attached to the group Q
via an organic coupling group.
4. Addition compounds according to one or more of
Claims 1 to 3, where at least two different
compounds of the formula (la) are used.
5. Addition compounds and salts thereof according to
one or more of Claims 1 to 4, characterized in
that some of the monofunctional compounds of the
formula (la) are monohydroxy-functional
polyethers, polyesters, polyether-polyesters
and/or aliphatic and/or cycloaliphatic
monoalcohols having 2 to 30 carbon atoms, some of
whose hydrogen atoms have been replaced by halogen
and/or aryl radicals.
6. Addition compounds according to one or more of
Claims 1 to 5, characterized in that di-, tri- or
tetrahydroxy-functional polyethers, polyesters or
polyether-polyesters are used as polyfunctional
compounds of the formula (lb).
100 mol% of alkylene oxide units having at
least three carbon atoms, based on the total
amount of alkylene oxide units,
with the proviso that 20% to 90% of the
isocyanate groups of component (a) are
reacted with the compounds of the formula
(la),
(b2) one or more compounds of the formula (lb)
G-(XH)n (lb)
where n is 2 to 4 and G is an aliphatic,
cycloaliphatic and/or aromatic group which
contains at least 2 carbon atoms, has no
tertiary amino groups and has a number-
average molecular weight Mn of not more than
3000 g/mol, reacted in an amount such that 0%
to 60% of the isocyanate groups of the
polyisocyanates originally used are reacted,
with the proviso that, as a result of the
reactions (bl) and (b2) , a total of at least 20%
and not more than 90% of the isocyanate groups of
the polyisocyanates originally used have undergone
reaction,
(cl) one or more compounds of the general formula
(Ila)
Z-Q (IIa)
in which Q is -NH2, -NHR or OH, in which R is
a linear or branched alkyl group having 1 to
18 carbon atoms, and
Z is an organic basic radical having at least
one tertiary amino group and containing no
isocyanate-reactive groups, and
(c2) optionally one or more compounds of the
general formula (IIb)
in which Q is -NH2, -NHR or OH, in which R is
a linear or branched alkyl group having 1 to
18 carbon atoms, and
M is an organic radical having a number-
average molar mass of not more than
1000 g/mol, with at least one tertiary amino
group and at least one hydroxy1 group,
with the proviso that at least 10% of the
isocyanate groups of component (a) are reacted
with component (cl).
10. Process for preparing an addition compound
according to Claim 9, where first of all component
(a) is reacted with component (bl) and, where
appropriate, (b2), and then a reaction takes place
with component (cl).
11. Process for preparing an addition compound
according to either of Claims 9 and 10, where
component (a) is reacted first with compounds of
the general formula (la) where n is 1 and then
with compounds of the general formula (lb) where n
is 2 to 4.
12. The addition compounds as claimed in Claims 1 to 8 or
prepared by one or more of the processes according to Claims 9
to 11 as a dispersant, dispersion stabilizer and/or wetting
agent; for preparing or processing of paints, inks, including
printing inks, paper coating, leather and textile colours,
pastes, pigment concentrates, ceramics, cosmetic preparations,
casting compositions and/or moulding compositions based on
synthetic, semi-synthetic or natural macromolecular substances,
pigment - and/or filler-comprising pigment concentrates, paints,
pastes and/or moulding compositions.
13. The addition compounds according to one or more of Claims
1. to 8 or prepared by one or more of the processes according to
Claims 9 to 11 for coating solids in powder particle and/or
fibre particle form, the solids in powder particle and/or fibre
particle form being dispersible pigments and/or fillers.
14. The addition compounds according to one or more of Claims
1 to 8 or prepared by one or more of the processes according to
Claims 9 to 11 for preparing a pigments paint and for producing
a pigmented coating on a substrate by applying the pigmented
paint to the substrate, the pigmented paint applied to the
substrate being baked or cured or crosslinked.


The invention relates to addition compounds and their
salts that comprise polypropylene oxide structures,
characterized in that the addition compounds are
obtainable by reacting (a) one or more polyisocyanates
having at least two isocyanate groups per molecule with
(bl) one or more compounds of the formula Y-XH, (b2)
optionally one or more compounds of the formula
G-(XH)n, (cl) one or more compounds of the general
formula Z-Q and (c2) optionally one or more compounds
of the general formula M-Q. The invention further
relates to the preparation of the addition compounds
and to their use as dispersants, wetting agents and
dispersion stabilizers, and also to solids coated with
the addition compounds.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=Up78ewtRO6HP4Yj2BOX39g==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 272937
Indian Patent Application Number 3505/KOLNP/2010
PG Journal Number 19/2016
Publication Date 06-May-2016
Grant Date 04-May-2016
Date of Filing 22-Sep-2010
Name of Patentee BYK-CHEMIE GMBH
Applicant Address ABELSTRASSE 45, 46483 WESEL, GERMANY
Inventors:
# Inventor's Name Inventor's Address
1 PRITSCHINS, WOLFGANG KLEISTSTRASSE 4, 46487 WESEL, GERMANY
2 OMEIS, JÜRGEN WIESENTAL 35, 46286 DORSTEN-LEMBECK, GERMANY
3 TEUWSEN, HANS-JOSEF KEVENHEIMER STRASSE 7, 47589 UEDEM, GERMANY
PCT International Classification Number C08G 18/28
PCT International Application Number PCT/EP2009/001216
PCT International Filing date 2009-02-19
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10 2008 010 705.0 2008-02-22 Germany