Title of Invention

A METHOD FOR FORMULATING 6-(5-FLUORO- 2-(3,4,5-TRIMETHOXYPHENYLAMINO)PYRIMIDIN-4-YLAMINO)-2,2-DIMETHYL-3-OXO-2H-PYRIDO[3,2- B][L,4]OXAZIN-4(3H)-YL)METHYL PHOSPHATE DISODIUM SALT INTO A FORMULATION FOR TABLET COMPRESSION

Abstract Disclosed are tablets comprising hydrolytically stable formulations of (6-(5-fluoro- 2-(3,4,5-trimethoxyphenylamino)pyrimidin-4-ylamino)-2,2-dimethyl-3-oxo-2H-pyrido[3,2- b][l,4]oxazin-4(3H)-yl)methyl phosphate disodium salt (Compound 1) prepared by a wet granulation process.
Full Text WET GRANULATION USING A WATER SEQUESTERING AGENT
INTRODUCTION
Cross reference to related applications
This application claims benefit under 35 U.S.C. § 119(e) to application
serial no. 60/986,237, filed November 7, 2007, the content of which is incorporated herein
by reference in its entirety.
Field of the Invention
This invention relates to pharmaceutical/formulation chemistry. The
invention is understood to apply generally to formulations of hydrolytically unstable
compounds. As a preferred embodiment, provided herein are higher density, hydrolytically
stable formulations of (6-(5-fluoro-2-(3,4,5-trimethoxyphenylamino) pyrimidin-4-ylamino)-
2,2-dimethyl-3-oxo-2H-pyrido[3,2-b][l,4]oxazin-4(3H)-yl)methyl phosphate disodium salt
(Compound 1) prepared by a wet granulation process. Such formulations inhibit
degradation of Compound 1 during prolonged storage under ambient conditions. The
formulations are useful for treating a variety of diseases including, but not limited to,
lymphoma, immune (idiopathic) thrombocytopenia purpura (ITP), and rheumatoid arthritis
(RA).
State of the Art
Compound 1 is currently in clinical studies for the treatment of a variety of
diseases such as lymphoma, ITP and RA. Dosing is currently done with orally delivered
tablets. Two sets of tablets used contain relatively high concentrations of Compound 1, i.e..
50 mg and 100 mg of active.
Compound 1, as synthesized, forms cotton like fluffy agglomerates with a
very low bulk density (-0.15 - 0.30 g/mL). This characteristic confers poor powder flow
and makes direct compression to tablets of the active impractical. Poor powder flow also
results in a wide weight variation within the final product owing to variable fill of tablet
dies, etc. Accordingly, it is desirable to formulate Compound 1 with higher density
excipients such as fillers, binders, disintegrants, etc. which increase the bulk density and
render the flow property adequate for compression into tablets.
[0065]"" Granulation is a process well known in the pharmaceutical industry,
involving the preparation of aggregates ("granules") of fine particles of materials. Such
granules are often compacted to form tablets. Formulations of pharmaceutical powders are
granulated for a variety of reasons falling into two main classes: processing and
formulation. Processing reasons are exemplified by the need for densification and
aggregation. A dense, granular material will flow more evenly and fill dies on high speed
tablet machines better and with greater consistency than a simple mixture.
[WMte]-^ One method of making granules is so called "wet granulation." In its
simplest form, wet granulation involves the addition of a granulating fluid, commonly
water, functioning as a granulating liquid, to a stirred powder comprising the materials to be
granulated. The granulating liquid can be used alone or as a solvent containing a binder
(also referred to as a "dissolved adhesive") which is used to ensure particle adhesion once
the granule is dry. If the drying and subsequent handling is done with care, the aggregates
will retain their integrity, giving a material which is both denser and more free flowing than
the original material. Wet granulation has also been carried out with organic solvents or
water-organic solvent mixtures, but organic solvents can present fire or toxicity hazards.
[668ft- Wet granulation adds a significant degree of difficulty especially where the
active agent is sensitive to water or heat. This invention is contemplated for hydrolytically
unstable compounds generally. Compound 1, including its hexahydrate, is water sensitive
and undergoes decomposition according to the following reaction scheme:

' [0008] Compound 1 is a prodrug of Compound 2. It is preferable, then, that any
wet granulation process employing water be done in a manner where little or no degradation
of Compound 1 occurs either during the granulation, tablet formation, or storage so as to
ensure that the proper systemic levels of Compound 2 are achieved.
[0009J- In addition, it is preferable that the tablets formed be of sufficient hardness
that they can be hand manipulated without breakage but disintegrate rapidly upon
administration.
SUMMARY OF THE INVENTION
[(HH-ftf^This invention is generally directed to hydrolytically stable formulations of
hydrolytically unstable compounds, in particular to hydrolytically stable formulations of
Compound 1 having a bulk density sufficient to form tablets having a hardness in the range
of about 6 kp to about 30 kp, wherein said formulations are prepared in a wet granulation
process. The formulation is then converted to tablets by conventional compression
techniques. In some embodiments, the tablets have a hardness in the range of about 12 kp
to about 20 kp, more preferably between about 14 kp to about 18 kp. In some preferred
embodiments, the tablets have a hardness of about 16 kp. This invention is further directed
to tablets formed from these hydrolytically stable formulations of Compound 1.
fQM4-j~ In particular, this invention is directed to the surprising and unexpected
result that the inclusion of a higher bulk density, water sequestering agent with Compound 1
in the formulation, allows for use of water in a wet granulation process notwithstanding the
hydrolytic instability of Compound 1.
[jft012j This invention is further directed to the discovery that the bulk density of
the resulting homogenous formulation correlates to compressed tablet hardness and that
control of the bulk density to between about 0.35 g/mL and about 0.65 g/mL, and preferably
between about 0.35 g/mL and about 0.60 g/mL, provides for tablets having a hardness in the
range of about 6 kp to about 30 kp. Such tablets also exhibit at least 75% dissolution in less
than 45 minutes in an aqueous solution maintained at pH 7.4 and a temperature of 37 °C
+0.5 °C.
£.9013] This invention is still further directed to the discovery that the tablets of
this invention have surprisingly long shelf-life with minimal degradation of Compound 1
during storage under ambient conditions. Accordingly, the tablets so formed are suitable for
oral delivery.
| directed to a wet granulated formulation comprising water, an effective amount of
Compound 1, a sufficient amount of a water sequestering agent to inhibit decomposition of
Compound 1 wherein said formulation, after drying, has a bulk density sufficient to form
tablets having a hardness in the range of about 6 kp to about 30 kp.
[QQIS}-7 In one embodiment, the bulk density of the dried formulation is between
about 0.35 g/mL to about 0.65 g/mL and preferably between about 0.35 g/mL to about 0.60
g/mL.
[0016)- In another embodiment, the higher bulk density water sequestering agent is
selected from the group consisting of starch (for example, partially pregelatinized starch),
magnesium sulfate, calcium chloride, silica gel, kaolin and the like. Preferably, starch is
employed and, more preferably, Starch 1500 available from Colorcon, Inc., West Point,
Pennsylvania, USA, is employed. In some embodiments, the starch is derived from Maize
(corn). In a preferred embodiment, the pregelatinized starch is derived from Maize.
{QiHJ}* In another embodiment, the formulation further comprises one or more
fillers such as microcrystalline celluloses (e.g., Avicel PH 102 (FMC Newark, DE 19711).
Emcocel 90M (JRS Pharma Patterson, NY 12563), etc.) and/or one or more lubricants (e.g.,
magnesium stearate) and/or one or more suspending/binding agents (e.g., Plasdone K29/32
(ISP Wayne, NJ 07470)) and/or one or more disintegrants (e.g., Sodium Starch Glycolate
(JRS Pharma Rosenberg, Germany), and the like.
fflOiSf In another aspect, this invention is directed to a tablet comprising water, an
effective amount of Compound 1, and a sufficient amount of a water sequestering agent to
inhibit decomposition of Compound 1, wherein said tablet has a hardness in the range of
about 6 kp to about 30 kp.
{tnJT9j In another embodiment, the tablets of this invention exhibit at least 75%
dissolution in less than 45 minutes in an aqueous solution maintained at pH 7.4 and a
temperature of 37 °C ±0.5 °C.
[00207" ln another embodiment, the tablet further comprises one or more fillers
such as microcrystalline celluloses (e.g., MCC Avicel PH 102, Emcocel 90M, etc.) and/or
one or more lubricants (e.g., magnesium stearate) and/or one or more suspending/binding
agents (e.g., Plasdone K29/32) and/or one or more disintegrants (e.g., ExploTab), and the
like.
t{0034^ In one of its method aspects, this invention is directed to a method for
formulating Compound 1 into a formulation suitable for tablet compression which method
comprises:
a) blending Compound 1 with starch and filler and optionally in the presence of one
or more suspending/dispersing agents and/or more or disintegrants at an impeller
speed sufficient, e.g. 155 to 405 rpm on a KG-5 High Shear Granulator, to form a
homogenous mixture having a bulk density, after drying, sufficient to form tablets
having a hardness of in the range of about 6 kp to about 30 kp;
b) spraying between about 15% and 40% by weight of water into the homogenous
powder mixture of a) above and mixing to form enlarged granules; and
c) drying the enlarged granules produced in b) above until an LOD of between about
5% and about 11% is achieved, to provide dried granules.
|fl022^ The dried granules prepared in the methods above are typically between
about 25 urn and about 900 urn in diameter.
J0023] In another of its method aspects, this invention further comprises milling
the dried granules. In one embodiment, the dried granules are milled so that about 90
weight percent have a particle size between about 25 um to about 900 um in diameter.
fOO^^f In still another aspect, the dried, milled granules are mixed with a lubricant
until homogenous, and then tabletting the resulting formulation. Suitable lubricants include
stearic acid, colloidal silica and talc.
[0025] The tablets of this invention preferably comprise from about 25 mg to
about 200 mg of Compound 1. More preferably, the tablets comprise between about 50 mg
to about 100 mg of Compound 1 and, even more preferably, about 100 mg of Compound 1.
|G03Kr| In another aspect, this invention provides a wet granulating process,
comprising the following steps in the order shown:
a) blending a composition comprising Compound 1 and a water sequestering agent
to form a blended mixture;
b) granulating the blended mixture of a) while adding water to form wet granules;
c) drying the wet granules of b) at 11% is achieved to provide dried granules; and
d) blending a lubricant into the dried granules of c) to provide blended granules.
[ft92Tf In another aspect, the method further comprises: (e) compressing the
blended granules to form tablets.
[0O2#f In another aspect, this invention provides a wet granulated formulation
comprising a therapeutically effective amount of Compound 1, a water sequestering agent, a
lubricant, and about 5% to about 11% water. In another aspect, the formulation has a bulk
density of between about 0.35 to about 0.60 g/mL. In another aspect, this invention
provides a tablet formed by compressing the formulation.
DETAILED DESCRIPTION OF THE INVENTION
[0029]" The invention provides higher density, hydrolytically stable formulations
of Compound 1 prepared by a wet granulation process. Such formulations inhibit
degradation of Compound 1 during prolonged storage under ambient conditions.
Definitions
[4M&9]- The term "Compound 1" refers to the following compound and hydrates
thereof including its hexahydrate:
- , ONa
4^0^) ¦Compound 1 is sometimes referred to herein as (6-(5-fluoro-2-(3,4,5-
trimethoxyphenylamino)pyrimidin-4-ylamino)-2,2-dimethyl-3-oxo-2H-pyrido[3,2-
b][l,4]oxa2inr4(3H)-yl)methyl phosphate disodium salt. It is understood that the disodium
salt is used for exemplary purposes only and that other pharmaceutical^ acceptable salts
such as, but not limited to, the dipotassium salt or calcium salt, or magnesium salt can be
used in place thereof. Compound 1 includes any of such other salts. Compound 1 also
includes hydrates thereof, including but not limited to the hexahydrate of Compound 1.
JO032] Compound 1 is disclosed in US Patent Application serial number
11/453,731, published as US 2006-0234983 Al which is incorporated by reference in its
entirety.
[0033J The term "Compound 2" refers to the following compound and hydrates
thereof:
40034] Compound 2 is sometimes referred to herein as 6-(5-fluoro-2-(3,4,5-
trimethoxyphenylamino)pyrimidin-4-ylamino)-2,2-dimethyl-2H-pyrido[3,2-b][l,4]oxazin-
3(4H)-one.
[fljOSSj7 As used herein, the term "water sequestering agent" refers to
pharmaceutically acceptable agents capable of absorbing water. Examples of suitable water
sequestering agents include, but are not limited to, starch, calcium chloride, silica gel,
kaolin, etc.
fOOSfST" As used herein, the term "suspending/dispersing agent" refers to a
pharmaceutically acceptable compound or composition that prevents or retards the settling
of solid particles of the formulation of compound 1. Examples of suitable
suspending/dispersing agents include, but are not limited to, Plasdone K29/32, Plasdone S-
630, hydropropyl cellulose, methylcellulose, polyvinylpyrrolidone, aluminum stearate,
hdroxypropylmethylcellulose and the like.
f0037]- As used herein, the term "filler" refers to any pharmaceutically acceptable
inert material or composition added to a formulation to add bulk. Suitable fillers include,
for example, microcrystalline cellulose.
[JW^Sf" As used herein, the term "lubricant" refers to any pharmaceutically
acceptable agent which reduces surface friction, lubricates the surface of the granule,
decreases tendency to build-up of static electricity, and/or reduces friability of the granules.
Lubricants can also play a related role in improving the coating process, by reducing the
tackiness of binders in the coating. Thus, lubricants can serve as anti-agglomeration agents
and wetting agents. Examples of suitable lubricants are magnesium stearate, stearic acid, or
other hydrogenated vegetable oil or triglycerides.
rJOft^ As used herein, the term "disintegrant" refers to materials added to the
composition to help it break apart (disintegrate) and release the medicaments. Examples of
disintegrants include, but are not limited to, non-saccharide water soluble polymers, such as
cross-linked povidine, can be added to the formulation to further enhance the rate of
disintegration. Other disintegrants that can also be used include, e.g., croscarmellose
sodium, sodium starch glycolate, and the like; see, e.g., Khattab (1992) J. Pharm.
Pharmacol. 45:687-691.
-fQ04Q] , As used herein, the term "bulk density" refers to the uncompressed,
untapped powder bulk density, as measured by pouring an excess of powder sample through
a funnel into a smooth metal vessel (e.g., a 500 mL volume cylinder), scraping off the
excess from the heap above the rim of the vessel, measuring the remaining mass of powder
and dividing the mass by the volume of the vessel.
[j0d4ff As used herein, the term "tapped density" refers to density at constant
volume. That is, a loose powdered sample (with a corresponding "bulk density") is placed
in a vessel, e.g. in a graduated cylinder, and the vessel tapped on a surface, e.g. on the order
of tens to hundreds of times, to compact the sample to constant volume. The density of the
sample, once constant volume is reached via tapping, is the tapped density.
[tHW2]"~ As used herein, the term "flow index" refers to a simple technique for the
determination of powder flow characteristics.
[0043^ The term "drying" and "dried" refer to a process which decreases the water
content of a composition to a desired level.
¦[W347 The terms "compressing," "pressing," "molding" and "press molding" refer
to the process of applying compressive force to a formulation (powder or granules), as
within a die, to form a tablet. The terms "compressed tablet" and "pressed tablet" mean any
tablet formed by such a process.
[QQ45J The term "tablet" is used in its common context, and refers to a solid
composition made by compressing and/or molding a mixture of compositions in a form
convenient for swallowing or application to any body cavity.
Formulations
[Q046] > Prior to tabletting, a wet granulated formulation is prepared, dried, milled
and mixed, etc.
JflJW^J- The wet granulated formulation comprises water, compound 1, and a
sufficient amount of a higher bulk density water sequestering agent, such that after drying
the wet formulation, the bulk density of the formulation is sufficient to provide for tablets
having a hardness of between about 8 kp to about 24 kp.
JQ£48f The wet granulated formulation preferably comprises between about 10 to
N about 50 weight percent of Compound 1, about 100 to about 140 weight percent of a water
sequestering agent based on the amount of Compound 1, and between about 90 to about 120
weight percent of water based on the total weight of the dry formulation prior to wet
granulation.
[©049f Optional additives which can be added to the formulation include one or
more of the following:
a) fillers which, when employed, preferably range between about 30 to about 45
weight percent of the dry formulation prior to wet granulation;
b) suspending/dispersing agents or binding agents which, when employed preferably
range between about 2 to about 5 weight percent of the dry formulation prior to wet
granulation;
c) lubricants which, when employed, range from between about 0.25 and 2.0 weight
percent of the dry formulation prior to wet granulation; and
d) disintegrants which, when employed, range from between about 0.5 and 10.0
weight percent of the dry formulation prior to wet granulation;
each of which is described above.
|0O5Of Preferably, the wet granulated formulation comprises Compound 1, a water
sequestering agent, water, filler, suspending/dispersing agent and a disintegrant.
JlQQSlf The wet formulation can additionally and optionally include a colorant, as
long as it is approved and certified by the FDA. For example, exemplary colors include
allura red, acid fuschin D, naphtalone red B, food orange 8, eosin Y, phyloxine B,
erythrosine, natural red 4, carmine, to name a few.
[Q052J' Sweetening agents can also be added to the formulation or the outer core of
the tablet to create or add to the sweetness. Saccharide fillers and binders, e.g., mannitol,
lactose, and the like, can add to this effect. For example, cyclamates, saccharin, aspartame,
acesulfame K (Mukherjee (1997) Food Chem. Toxicol. 35:1177-1179), or the like (Rolls
(1991) Am. J. Clin. Nutr. 53:872-878), can be used. Sweeteners other than sugars have the
advantage of reducing the bulk volume of the tablet (core tablet and/or coat) and not
effecting the physical properties of the tablet.
Manufacturing Processes
[QQSSj"7 The preferred manufacturing process of this invention for wet granulation
comprises preblending all of the required formulation components except water until
homogenous. In one preferred embodiment, preblending is conducted in a granulator such
as a Fielder PMA 300 High Shear Granulator with 36 inch impeller diameter, and
preblending comprises mixing the components together at impellor speeds ranging between
about 30 to about 70 rpm for a period of between about 0.5 to about 5 minutes.
{©05+f7 Water is then sprayed onto/into the dry composition to form the wet
granulated formulation described herein. The water is preferably added at a constant rate
over a period of from about 1 kg/min to about 5 kg/min with either constant mixing during
addition or mixing after addition. In either event, mixing is continued until the wet
granulated composition is homogenous.
{{1055}'- The wet granulated formulation is then dried using conventional techniques
to reduce water content to a predetermined level. Preferably, the water content of the dried
granulated formulation is between about 5% to about 11% by weight. Drying can be
conducted at various temperatures and times. One skilled in the art could readily determine
the appropriate drying times based on the initial water content, the desired final water
content, and the drying temperature(s) employed.
[J1054j^ The dried granulated formulation is milled using conventional techniques
and machinery. In one embodiment, the formulation is milled through an appropriate mesh
screen using commercially available milling equipment such as, e.g., Quadro Comil 196S
(Quadro, Millbum, NJ).
[905^ In one embodiment, the milled, dried granulated formulation is evaluated
for degree of degradation of Compound 1 to Compound 2 as well as to confirm that the bulk
density of the formulation will provide for tablet hardness of between about 8 to about 24
kp upon compression. Surprisingly, it has been found that the use of water in the wet
granulation process as well as elevated temperatures during the drying protocol, does not
significantly alter the amount of Compound 1 in the formulation. Typically, no more than
1 % by weight of Compound 1 degrades during the granulation and drying process and even
more preferably no more than 0.5% by weight.
{££§#)? The pressing or compression of the dried, granulated and milled
formulation can be accomplished using any tablet press. Many alternative means to effect
this step are available, and the invention is not limited by the use of any particular
equipment. In a preferred embodiment, the compression step is carried out using a rotary
type tablet press. The rotary type tabletting machine has a rotary board with multiple
through-holes, or dies, for forming tablets. The formulation is inserted into the die and is
subsequently press-molded.
^059f* The diameter and shape of the tablet depends on the die and punches
selected for the compression of the milled and mixed formulation. Tablets can be discoid,
oval, oblong, round, cylindrical, triangular, and the like. The tablets may be scored to
facilitate breaking. The top or lower surface can be embossed or debossed with symbols or
letters.
HMkrftf The compression force can be selected based on the type/model of press, a
desired hardness of the resulting tablets of from about 8 kp to about 24 kp as well as other
attributes, such as friability, disintegration or dissolution characteristics, etc. Preferred
embodiment are described in the Examples below.
Measuring Tablet Properties
({fl^rr}" Tablet hardness is a physical strength measurement of a tablet. The
resistance of a tablet to chipping, abrasion, or breakage under conditions of storage,
transportation, and handling before usage depends on its hardness, or "crushing strength."
The tablet "crushing" or "tensile" strength is defined as the force required to break a tablet
by compression in the radial direction. It is typically measured using one of the many
commonly available tablet hardness testers. For example, "Stokes" and "Monsanto"
hardness testers measure the force required to break the tablet when the force generated by a
coil spring is applied diametrically to the tablet. A "Strong-Cobb" hardness tester also
measures the diametrically applied force required to break a tablet, the force applied by an
air pump forcing a plunger against the tablet placed on an anvil. Electrically operated
hardness testers, such as the Schleuniger apparatus (also known as a "Heberlein") can be
used. See also, TS-50N, Okada Seiko Co., Japan; Bi (1996) Chem. Pharm. Bull. (Tokyo)
44:2121-2127.
[0062] Tablet friability is a physical strength measurement of a tablet, and is
defined as the ability of the compressed tablet to resist abrasion and attrition. It is typically
measured by turning tablets in a rotating vessel and determining weight loss (see De Jong
(1987) Pharm Weekbl (Sci) 9:24-28). These rotating devices are called "friabilators." The
friabilator provides frictional abrasion to the tablet sample and is used to measure the
resistance to abrasion or attrition of tablets. The loss of weight is measured after a fixed
number of revolutions of a drum rotating at a controlled rate.
¦[00637" Friabilator apparatus typically use a 285 mm drum of transparent synthetic
polymer with polished internal surfaces. One side of the drum is removable. The tablets
are tumbled at each turn of the drum by a curved projection that extends from the middle of
the drum to the outer wall. The drum is attached to the horizontal axis of a device that
rotates at about 25 to 30 rpm. Thus, at each turn, the tablets roll or slide and fall onto the
drum wall or onto each other. Many such apparatus are commonly available, e.g., the
Roche type friabilator (Van Kel Industries, Inc., Edison, N.J.); a Erweka Friability
Apparatus (Erweka Instruments, Milford, Conn.) (Bi (1996) supra, Chowhan (1982) J. of
Pharm. Sci. 71:1371-1375), and the like.
[flll64f In one exemplary protocol, the standard United States Pharmacopia (USP)
protocol for measuring friability is used. Briefly, the tablets are placed in a friabilator that is
a 285 mm drum, about 39 mm in depth, of transparent synthetic polymer. The tablets are
"tumbled" at each turn of the drum by a curved projection that extends from the middle of
the drum. The drum is rotated for about four minutes at about 25 rpm, resulting in a total of
100 rotations. A minimum of about 20 tablets are used in any test, unless the tablets weigh
over 650 mg, in which case only 10 tablets are used. After the allotted time, the tablets are
removed from the friabilator, and, with the aid of air pressure or a brush, adhering particles
and dust are removed, and remaining tablets are accurately weighed. Percent loss of weight
is calculated.
^0065] Tablet dissolution is measured by the amount of time for 75% of the tablet
to dissolve in an aqueous solution buffered to pH 7.4 and maintained at 37 °C +0.5°C and
paddle mixed at an rpm of 75.
40jQ66f Further examples of tablet formation are provided in U.S. Patent No.
6,669,956 which is incorporated herein by reference in its entirety.
EXAMPLES
'-f(M)6Tp' The invention is further understood by reference to the following examples,
which are intended to be purely exemplary of the invention. The present invention is not
limited in scope by the exemplified embodiments, which are intended as illustrations of
single aspects of the invention only. Any methods that are functionally equivalent are
within the scope of the invention. Various modifications of the invention in addition to
those described herein will become apparent to those skilled in the art from the foregoing
description and accompanying figures. Such modifications fall within the scope of the
appended claims.
JH068]—' In the examples below as well as throughout the application, the following
abbreviations have the following meanings. If not defined, the terms have their generally
accepted meanings.
mL = Milliliter
g = Gram
mg = Milligram
rpm = revolutions per minute
min = Minute
mm = Millimeter
v/v = volume/volume
°C = degree Celsius
LOD = lost on drying
kp = kilopond (= 1 kilogram (kg) or 9.807 Newtons of force)
API = active pharmaceutical ingredient
MATERIALS AND EQUIPMENT
• Compound 1
• Microcrystalline Cellulose Avicel 102 (Patheon)
• Emcocel 90M, JRS Pharma E9B4B1IX
• Starch 1500, Colorcon, (Patheon)
• Plasdone S-630, ISP
• Plasdone K29/32, ISP (Patheon)
• Explotab JRS Pharma (Patheon)
• Magnesium Stearate, Mallinkrodt
• Punch & Die for 500 mg tablet, 0.3510" x 0.6299", Oval Shape
• Balance, AX105, Mettler-Toledo Inc.
• Balance, PG3001-S, Mettler-Toledo Inc.
• Tablet Friabilator (USP), Pharma Alliance
• Mini Blend V-Blender, Globe Pharma
• USA Standard Testing Sieves
• MiniGlatt Fluid Bed Dryer, Type 3, Glatt
• Tablet Hardness Tester, Holland C40 Tablet Hardness Tester, Engineering Systems
• Differential Scanning Calorimeter, DSC Q100 by TA Instruments
• Laboratory Humidity Chamber Mod. LH-1.5, Associated Environmental Systems
• X-Ray Powder Diffraction, Miniflex Tabletop XRD System by Rigaku/MSC, The
Woodlands, TX
• Stokes B-2 Rotary Tablet Press
• HPLC System, Waters with Photodiode Array Detector
• Dissolution Tester, Sotax Dissolution with Rainbow Monitor System
• Moisture Analyzer HB43, Mettler-Toledo Inc.
• Flodex Powder Flow Tester, Hanson Research Corp.
• High Shear Granulator, Mod. KG-5, Key International, Inc.
Example 1
Preparation of Final Blend
[M69f A 125 g batch of Compound 1 granules were prepared by mixing
Compound 1 with all the excipients except magnesium stearate (listed in Table 1) on a
paper tray using a spatula, granulated with approximately 130 g of water. Granules were
dried in the fluid bed at 60 °C and collected at 7.3% and 6.5% LOD. They were then
milled, and blended with 2% magnesium stearate for 2 minutes to make the final blend.
The formulation is shown in Table 1. The final blend was characterized and pressed into
tablets. The tablets were tested for potency and impurities, hardness and dissolution.
Example 2 shows a final blend composition (Table 2) using a KG-5 High Shear Granulator.
Example 2
Preparation of final Blend using a KG-5 High Shear Granulator
Example 3
Preparation of Compound 1 Powder Blend
JflftTO) Three 500 g batches of Compound 1 powder blends (see Table 3) were
prepared according to the following method. A KG-5 High Shear Granulator with an 8-
inch impeller diameter was used to preblend all ingredients (except magnesium stearate) at
low (155 rpm), medium (405 rpm), or high (600 rpm) impeller speeds with the chopper
speed of 1200 rpm for 2 minutes. Water was added at a rate of 30 to 31.5 g/min to the
powder mix. After the full amount of water was added, the mixture was blended for an
additional 2 minutes. The wet granules were dried with the MiniGlatt Fluid Bed Dryer at 60
°C to targeted LODs and the granule texture, size, shape, stickiness, etc visually inspected.
Drying at various temperatures and times are evaluated also. The granules were milled
through CoMill U3 with 0 32R mesh screen (0.0331 inch diameter holes), 1.5% magnesium
stearate was added and mixed for 2 minutes in the V-blender to make the final blends. The
final blends were checked for degradation by HPLC, and physical properties determined
such as, Bulk Density, Tapped Density, Carr's Index, Hausner Ratio and Flow Index by
Flodex. The final blends were compressed into 500 mg tablets using Stokes B-2 Rotary
Press with 0.3071X0.6102 inches modified oval punches. The tablets were compressed
with the same pressure settings to obtain maximum/achievable tablet hardness.
-fOOTF] Carr's Index is a measure of compressibility of powder and defined as
percent of (Tapped Density - Bulk Density)/Tapped Density. The higher the index, the
more compressible of the powder and the poorer the flow. An index is 5 to 15% indicates
excellent to good flowability. The Hausner Ratio is the ratio of Tapped Density to Bulk
Density and is an assessment of interparticulate friction. A ratio of acceptable friction, in other words good powder flow. The maximum achievable hardness
is defined as the hardness achieved with the maximum compression force.
Example 4
Physical Properties of Final Blend
(except magnesium stearate) in Table 4. The physical properties of the final blend made by
granulating Compound 1 with all the excipients together and drying to 6.5% LOD were
measured and are shown in Table 5.
[0073] The Carr's Index of 15% and a flow index of 16 mm indicate an excellent
powder flow of the final blend.
Example 5
Maximum Achievable Hardness of Tablets
[0074] Tablets from final blends prepared as described in Example 4 with 7.27%
and 6.47% LOD and were compressed and the hardness determined. The results are
provided in Table 6. The tablet hardness was the maximum that was achievable. As
demonstrated, tablets with hardness of 27.9 to 33.8 kp were obtained. All the tablets from
these final blends appeared off-white and highly homogeneous. The final blend with 6.47%
was compressed to tablets with hardness of 20 kp and 30 kp. The tablets displayed >75%
dissolution after 30 minutes, indicating a large tolerance with respect to the hardness of
tablets.
Table 6
Example 6
Stability of Compound 1 in Tablets
[W75f Tablets from Example 5 were stored under intensified shelf-life conditions
(one month at 40 °C and 75% Relative Humidity) and analyzed for purity and potency by
HPLC. Analysis results for tablets after one month at the aforementioned showed a purity
of98.8-99.1%.
Example 7
Dependence of Tablet Hardness on Density of Blend
[M76}- Select batches of granules which were produced by methods described in
Example 3, were further subjected to the various granulation parameters shown in Table 7.
The impeller speed was varied and it was observed that low impeller speeds lead to less
dense granules. In addition, the amount of water sprayed during the process was evaluated
and it was found that less water sprayed may also help to lower the density of granules.
* Batch C is a combination of three independent batches. Experimental procedures for
Batch A, B, C are the same except the Impeller speed, chopper speed, rate and
amount of water added.
J0j&27} All the granules possess excellent flow properties as measured by Hauser
ratio, Carr's index and flow index. The LOD of dry granules, 6.0 to 6.6%, is close to 7.1%
as in the starting blend. These blends appeared ideal for tablet compression.
[(}Q7ff] Tablets were compressed from these blends after blending with magnesium
stearate at the maximum compression force. Results are summarized in Table 8. The less
dense the blend, the harder the tablets. The blend with density of 0.65 g/mL resulted in
tablets with the maximum hardness of 5-8 kp.
Example 8
Moisture content (LOD) vs. hardness of tablets with density of the blend Mff9] The granules from Batch A (Example 7) were dried at 50 °C, 60 °C and 70
°C to LOD of 6.4 to 6.8 %. The dried granules were assayed by HPLC. The
purity/impurity profiles remained the same for the three drying conditions. Compared to
API, there was 0.15% decrease in purity and the same amount of increase in Compound 2.
The tablets compressed from Batch A were dried and analyzed via HPLC and gave similar
results to the granules. The dissolution of the tablets was >75% after 30 min.
Example 9
Moisture content (LOD) vs. Hardness
[0080] Batch C (Example 7) was further dried in 6x65 g lots (Labeled C-l to C-6)
to LOD of 4.7, 5.6, 6.7, 7.6, 8.7 and 9.3%. All the dried granules were milled through
CoMil with #25 mesh screen, and mixed with 1.5%) magnesium stearate for 2 minutes. The
physical properties of the final blends are summarized in Table 9.
fQQ8-rf" The final blends C-l - C-6 from Table 9 were compressed separately into
500 mg tablets under the same maximum compression force. LOD of the final blends,
weight, hardness and thickness of the tablets are provided in Table 10.
[¦0082] All of the U.S. patents, U.S. patent application publications, U.S. patent
applications, foreign patents, foreign patent applications and non-patent publications
referred to in this specification and/or listed in the Application Data Sheet are incorporated
herein by reference, in their entireties.
[4QS3f- Although the foregoing invention has been described in some detail to
facilitate understanding, it will be apparent that certain changes and modifications may be
practiced within the scope of the appended claims. Accordingly, the described
embodiments are to be considered as illustrative and not restrictive, and the invention is not
to be limited to the details given herein, but may be modified within the scope and
equivalents of the appended claims.
1. A wet granulated formulation comprising water, an effective amount of (6-(5-tluoro-
2-(3,4,5-trimethoxyphenylamino)pyrimidin-4-ylamino)-2,2-dimethyl-3-oxo-2H-pyrido[3,2-
b][l,4]oxazin-4(3H)-yl)methyl phosphate disodium salt and a sufficient amount of a water
sequestering agent to inhibit decomposition of (6-(5-fluoro-2-(3,4,5-trimethoxyphenyl-
amino) pyrimidin-4-ylamino)-2,2-dimethyl-3-oxo-2H-pyrido[3,2-b][l,4]oxazin-4(3H)-
yl)methyl phosphate disodium salt, wherein said formulation, after drying, has a bulk
density sufficient to form tablets having a hardness in the range of about 6 kp to about 30
kp.
2. The formulation of Claim 1, wherein after drying the formulation has a bulk density
of between about 0.35 to about 0.65 g/mL.
3. The formulation of Claim 1, wherein the water sequestering agent is selected from
the group consisting of starch, magnesium sulfate, calcium chloride, silica gel, and kaolin.
4. The formulation of Claim 3, wherein the water sequestering agent is starch.
5. The formulation of Claim 4, wherein the starch is partially pregelatinized.
6. The formulation of Claim 5, wherein the starch is derived from Maize.
7. The formulation of Claim 1 which further comprises at least one of a filler, a
lubricant, a suspending/dispersing agent, a binding agent, and a disintegrant.
8. A tablet comprising water, a therapeutically effective amount of (6-(5-fiuoro-2-
(3,4,5-trimethoxyphenylamino)pyrimidin-4-ylamino)-2,2-dimethyl-3-oxo-2H-pyrido[3,2-
b][l,4]oxazin-4(3H)-yl)methyl phosphate disodium salt and a sufficient amount of a water
sequestering agent to inhibit decomposition of (6-(5-fiuoro-2-(3,4,5-
trimethoxyphenylamino) pyrimidin-4-ylamino)-2,2-dimethyl-3-oxo-2H-pyrido[3,2-
b][l,4]oxazin-4(3H)-yl)methyl phosphate disodium salt, wherein said tablet has a hardness
in the range of about 6 kp to about 30 kp.
9. The tablet of Claim 8, wherein said tablet exhibits at least 75% dissolution in less
than 45 minutes in an aqueous solution maintained at pH 7.4, a temperature of 37 °C +0.5
°C, and a paddle speed of 75 rpm.
10. The tablet of Claim 8 which further comprises at least one of a filler, a lubricant, a
suspending/dispersing agent, a binding agent, and a distintegrant.
11. The tablet of any of Claims 8, 9 or 10, wherein the tablet comprises from greater
than 25 mg to about 200 mg of (6-(5-fluoro-2-(3,4,5-trimethoxyphenylamino) pyrimidin-4-
ylamino)-2,2-dimethyl-3-oxo-2H-pyrido[3,2-b][l,4]oxazin-4(3H)-yl)methyl phosphate
disodium salt.
12. The tablet of Claim 11, wherein the tablet comprises about 50 mg to about 100 mg
of (6-(5-fluoro-2-(3,4,5-trimethoxyphenylamino) pyrimidin-4-ylamino)-2,2-dimethyl-3-
oxo-2H-pyrido[3,2-b][l,4]oxazin-4(3H)-yl)methyl phosphate disodium salt.
13. The tablet of Claim 12, wherein the tablet comprises about 100 mg of (6-(5-fluoro-
2-(3,4,5-trimethoxyphenylamino) pyrimidin-4-ylamino)-2,2-dimethyl-3-oxo-2H-pyrido[3,2-
b][l,4]oxazin-4(3H)-yl)methyl phosphate disodium salt.
14. A method for formulating (6-(5-fluoro-2-(3,4,5-trimethoxyphenylamino) pyrimidin-
4-ylamino)-2,2-dimethyl-3-oxo-2H-pyrido[3,2-b][l,4]oxazin-4(3H)-yl)methyl phosphate
disodium salt into a formulation for tablet compression which method comprises:
a) blending (6-(5-fluoro-2-(3,4,5-trimethoxyphenylamino) pyrimidin-4-ylamino)-
2,2-dimethyl-3-oxo-2H-pyrido[3,2-b][l,4]oxazin-4(3H)-yl)methyl phosphate
disodium salt with starch and optionally at least one of a filler, a lubricant, a
suspending/dispersing agent, a binding agent and a disintegrant, at an impellor speed
sufficient to form a homogenous powder mixture having a bulk density, after drying,
of about 6 kp to about 30 kp;
b) spraying between about 15 percent and about 40 percent by weight of water into
the homogenous powder mixture of a) and mixing to form enlarged granules; and
c) drying the enlarged granules of b) until an LOD of between about 5% and about
11% is achieved, to provide dried granules.
15. The method of Claim 14, wherein the dried granules are sized between about 25 urn
to about 900 urn in diameter.
16. The method of Claim 14 which further comprises milling the dried granules,.to
provide milled granules
17. The method of Claim 16, wherein the dried granules are milled so that about 90
weight percent of the milled granules have a particle size between about 25 to about 900 um
in diameter.
18. The method of Claim 17, further comprising mixing the milled granules with a
lubricant until homogenous, and then tabletting the resulting formulation.
19. A wet granulating process, comprising:
a) blending a composition comprising Compound 1 and a water sequestering agent
to form a blended mixture;
b) granulating the blended mixture of a) while adding water to form wet granules;
c) drying the wet granules of b) at 11 % is achieved to provide dried granules; and
d) blending a lubricant into the dried granules of c) to provide blended granules.
20. The method of claim 19, further comprising:
e) compressing the blended granules to form tablets.
21. A wet granulated formulation comprising a therapeutically effective amount of
Compound 1, a water sequestering agent, a lubricant, and about 5% to about 11 % water.
22. The wet granulated formulation of claim 21, wherein the formulation has a bulk
density of between about 0.35 to about 0.65 g/mL.
23. A tablet formed by compressing the wet granulated formulation of claim 21.


Disclosed are tablets comprising hydrolytically stable formulations of (6-(5-fluoro-
2-(3,4,5-trimethoxyphenylamino)pyrimidin-4-ylamino)-2,2-dimethyl-3-oxo-2H-pyrido[3,2-
b][l,4]oxazin-4(3H)-yl)methyl phosphate disodium salt (Compound 1) prepared by a wet
granulation process.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=UstBevzMHJ3J+/ly8nkysg==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 278101
Indian Patent Application Number 2005/KOLNP/2010
PG Journal Number 52/2016
Publication Date 16-Dec-2016
Grant Date 14-Dec-2016
Date of Filing 01-Jun-2010
Name of Patentee RIGEL PHARMACEUTICALS, INC
Applicant Address 1180 VETERANS BOULEVARD, SOUTH SAN FRANCISCO, CALIFORNIA 94080 U.S.A.
Inventors:
# Inventor's Name Inventor's Address
1 SUN, THOMAS 4378 OTHELLO DRIVE FREMONT, CALIFORNIA 94555 U.S.A.
2 LO, RAY 15187 DISCOVERY ROAD SAN LEANDRO, CALIFORNIA 94579 U.S.A.
PCT International Classification Number A61K 31/506
PCT International Application Number PCT/US2008/082618
PCT International Filing date 2008-11-06
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/986,237 2007-11-07 U.S.A.