Title of Invention

DISCONNECTING SWITCH DEVICE AND METHOD FOR PRODUCTION OF A DISCONNECTING SWITCH DEVICE

Abstract The invention relates to a circuit breaker device (2), which comprises a first and a second electrode piece (3,4). In order to ensure protection from weather, the circuit breaker device (2) is equipped with an electrically isolating housing (11). The electrically isolating housing (11) has a first shell (12) and a second shell (14). The first shell (12) serves as a volatile casing for the second shell (14) during production.
Full Text Description
Disconnecting switch device and method for production of a
disconnecting switch device
The invention relates to a disconnecting switch device having a
first electrode piece and a second electrode piece, which
electrode pieces can be moved relative to one another in order
to disconnect a current path and are at least partially
surrounded by an electrically insulating housing, and to a
method for production of a disconnecting switch device.
By way of example, a disconnecting switch device is known from
the laid-open specification DE 100 25 685 Al. In the known
disconnecting switch device, two electrode pieces are
surrounded by an electrically insulating housing. Since
disconnecting switch devices such as these are also intended
for outdoor use, the electrically insulating housing must be
manufactured from weather-resistant material. However,
materials showing good electrical characteristics are often
unsuitable for outdoor use.
An object of the invention is therefore to specify a
disconnecting switch device of the type mentioned initially
which has good weather resistance.
In the case of a disconnecting switch device of the type
mentioned initially, the object is achieved according to the
invention in that the housing has a first and a second shell,
with the first shell sheathing the second shell and protecting
it against external influences.
When using a two-shell housing, the first shell may be
manufactured from a material which has good



weather resistance. The first shell should preferably be formed
from an insulating material. In particular, the first shell
should be highly resistant to ultraviolet radiation and
weathering. A material for the second shell can preferably be
chosen on the basis of its electrical characteristics. For
example, it is possible to use low-cost insulating materials.
The volume of the first shell should advantageously be less
than the volume of the second shell. The housing surrounds the
two electrode pieces at least in the section in which the
electrode pieces face one another. Disconnecting switch devices
are also referred to as arrester disconnectors.
According to a further advantageous refinement, the first shell
can be a lost shell for the second shell.
If the first shell is used as a lost shell, then the
disconnecting device can easily be fitted. The layers of the
individual assemblies can be fixed with respect to one another
in a simple manner by means of appropriate shaping. Since the
shell acts as the first shell, auxiliary devices or special
tools are required only to a minor extent during assembly. The
first shell, as a shell, provides the disconnecting switch
device with stability until the final characteristics are
reached.
It is advantageously also possible to provide for the first
electrode piece to close a recess in the first shell.
By way of example, the first shell may be in the form of a
hollow body with at least one recess. A



rotationally symmetrical shape in the form of a cup is
advantageous, with the recess advantageously being arranged in
a base of the cup.
By closing the recess with the first electrode piece, it is
possible to gain access to the first electrode piece through
the electrically insulating housing. The disconnecting switch
device with the first electrode piece can then be included, for
example, in a dissipation current path controlled by a surge
arrester. Insertion of the first electrode piece with a
complementary shape into the recess makes it possible to fix
the relative position of the first shell with respect to the
first electrode piece.
Furthermore, according to one advantageous refinement, the
recess can be surrounded by a projecting attachment on the
first shell.
The projecting attachment can protect that area of the first
electrode piece which is accessible through the recess against
external influences. The attachment may be in the form of a
closed ring, for this purpose. Furthermore, a contact-making
point in the area of the recess can be protected by the
attachment. For example, this makes it possible for the
disconnecting switch device to be screwed to a threaded bolt or
into a threaded hole by means of the first electrode piece in
the area of the recess in the first shell. The projecting
attachment can act as a stop, and can delimit the screwing-in
depth. Assuming adequate elasticity, a sealing effect can also
be achieved by means of the attachment.
Furthermore, it is advantageous for the first electrode piece
and the second electrode piece to be aligned coaxially with
respect to a longitudinal axis of the disconnecting switch
device,



with a first end of the first electrode piece being adjacent to
the first shell, and with a second end of the second electrode
piece being adjacent to the second shell, with respect to the
longitudinal axis.
Since the second electrode piece is arranged at a distance from
the first shell above the second shell, an isolation gap can be
ensured between the electrode pieces even when using an
electrical conductor material for the first shell. The second
shell is formed like a type of cap, which merges flush with the
first electrode piece and is separated from the second
electrode piece in an electrically isolated manner by the
second shell. The electrode pieces may preferably be in the
form of rotationally symmetrical bodies.
It is advantageously also possible to provide for the current
path to have an arc gap.
An arc gap may be arranged between the electrode pieces. By way
of example, the arc gap can be bridged by an impedance element.
The response of the arc gap can be controlled by the impedance
element, which is preferably of a resistive nature. When
current is flowing through the current path, an arc can be
formed in the arc gap. The thermal energy of the arc can be
used in order to trip the disconnecting switch device and to
interrupt the current path. After interruption, the distance
between the electrode pieces is sufficiently great that the arc
is quenched, and does not restrike.
According to a further advantageous refinement, the second
shell may be formed from a polyurethane.



Polyurethanes have an adequate dielectric strength and can be
obtained at low cost. Polyurethanes may, for example, be
introduced into the first shell in a liquid or highly viscous
form, and can be cured there. A two-shell, electrically
insulating housing is thus formed which prevents the formation
of undesirable parallel current paths between the electrode
pieces. In this case, the first shell makes contact at most
with one of the two electrode pieces. The second shell may make
contact with both electrode pieces. The second shell surrounds
and bridges the arc gap in an electrically isolating manner.
If the first shell is in the form of a cup, inner walls are
covered by the second shell, except for areas in which a recess
is arranged. The second shell can therefore merge flush both
with the electrode pieces and with the first shell, and can
thus form a moisture-tight assembly. The second shell can
preferably form an adhesive joint between the first shell and
the electrode pieces.
It is advantageously also possible to provide for the first
shell to be formed from a UV-stable insulating material.
The use of insulating material for forming the first shell
assists the electrically isolating effect of the second shell.
Furthermore, when the two shells are connected by means of an
integral joint, this can result in a connection with
particularly good resistance. The electrode pieces and further
assemblies can likewise be connected by an integral joint to
the second shell. The use of insulating materials both for the
first and for the second shell also ensures that the electrode
pieces are protected against direct contact. Thermoplastic

insulating materials often have adequate UV resistance.
A further object of the invention is to specify a method which
allows a disconnecting switch device to be manufactured at low
cost.
According to the invention, the object is achieved for a method
for production of a disconnecting switch device in that
- a first and a second electrode piece of a disconnecting
switch device are at least partially inserted into a
dimensionally stable first shell, which is used as a lost
shell, of an electrically insulating housing of the
disconnecting switch device,
- a second shell of the electrically insulating housing is
introduced in a dimensionally flexible manner into the first
shell, with the second shell being changed to a dimensionally
stable body within the second shell.
The first shell can be designed to be dimensionally stable such
that it can be positioned relative to the electrode pieces and
can withstand the forces originating from the dimensionally
flexible shell. The first shell can therefore always be
elastically deformable. However, it should retain its shape
without the use of any external holding and supporting
apparatuses.
The dimensionally flexible second shell should have a fluid,
preferably liquid or flowing consistency while being introduced
into the first shell. Highly viscous substances can also be
understood as being liquid for the purposes of the invention.
During the introduction process, the second shell may also be
in the form of a plurality of components, which react with one
another within the first shell.

According to a further advantageous refinement, an impedance
element, which makes electrical contact with the first
electrode piece and with the second electrode piece, can be
embedded in the second shell.
The electrode pieces of the disconnecting switch device are
part of a current path when in the installed state. The current
path may contain an arc gap. For example, the electrode pieces
may be arranged at a distance from one another, with a gas
being arranged in the arc gap that is formed in this way. In
order to control the breakdown behavior of the gas relatively
accurately, an impedance element can bridge the arc gap. In
order to avoid external influencing of the impedance element,
it should be arranged at a distance from the first shell. In
order to prevent direct contact with the first shell, parts of
the second shell should extend between the impedance element
and the first shell. This results in the impedance element
being held in a dielectrically safe manner irrespective of the
choice of material for the first shell. The impedance element
should preferably be completely sheathed by the second shell,
in such a way that connecting pieces pass through the second
shell in order to allow electrical contact to be made with the
impedance element.
It is advantageously also possible to provide for the first
electrode piece to be inserted in a sealing manner into a
recess in the first shell.
Interlocking insertion of the first electrode piece into the
recess seals the first shell such that the second shell can be
introduced, for example in the liquid state, into the first
shell. In this case, depending on the expected viscosity of the
second shell, it is possible to use different forms of fit,
such as clearance fits, interference fits, or the like. If



required, it is thus possible to dispense with additional
sealing elements.
By way of example, it is possible to provide a shoulder on the
first electrode piece and/or on the recess, thus limiting the
depth of insertion of the electrode piece into the recess. It
is thus possible to produce a flush transition to the first
electrode piece on a surface of the first shell.
It is advantageously also possible to make a longitudinal axis
of the first electrode piece and a longitudinal axis of the
first shell correspond approximately by the insertion of the
first electrode piece.
The use of a fit between the first electrode piece and the
first shell for position fixing allows the disconnecting switch
device to be assembled quickly. An area which extends
essentially in an annular shape between the first electrode
piece and the first shell can be filled with the second shell.
Fixing the position between the first electrode piece and the
first shell ensures that an adequate volume is available on all
sides for accommodation of the second shell. The longitudinal
axes of the electrode pieces should preferably be axes of
rotation of the electrode pieces. This also applies
approximately to the shells.
One exemplary embodiment of the invention will be explained in
more detail in the following text and is illustrated
schematically in a figure, in which:

the figure shows a section through a disconnecting switch
device.
The section shown in the figure passes through a longitudinal
axis 1, with respect to which a disconnecting switch device 2
is essentially rotationally symmetrical.
By way of example, the disconnecting switch device 2 is used
for surge arresters. Surge arresters are used for voltage-
dependent connection and disconnection of a current path which
runs from a conductor, which is live during operation, to a
ground potential. Switching is carried out, for example, by
means of varistors in the surge arresters. Varistors are
semiconductor elements which can fail, for example, when
electrically overloaded. When a surge arrester fails, an
undesirable ground fault can be formed. In order to cope with a
situation such as this, a disconnecting switch device is
additionally inserted in the current path.
The disconnecting switch device 2 shown in the figure has a
first electrode piece 3 and a second electrode piece 4. The two
electrode pieces 3, 4 are rotationally symmetrical and are
arranged opposite one another, coaxially with respect to the
longitudinal axis 1. An annular electrically insulating spacer
5 is arranged on the mutually opposite sides of the electrode
pieces 3, 4, and the electrode pieces 3, 4 rest on this
spacer 5. The spacer 5 surrounds an arc gap which is formed
between the two electrode pieces 3, 4. The first electrode
piece 3 has a projecting plateau 6 in order to guide an arc.
The second electrode piece 4 is electrically conductively
connected to an electrode plate 7. The electrode plate 7 covers
a recess in the second electrode piece 4. A gas generator 8
which can be



initiated thermally is arranged in the recess in the second
electrode piece 4. The gas generator 8 is pressed against the
electrode plate 7 by a spring element 9.
Bridging the arc gap, an impedance element 10 makes
electrically conductive contact with the first and the second
electrode pieces 3, 4. The impedance element 10 is, for
example, a pure resistance. The response behavior of the arc
gap can be controlled by means of the impedance element.
In order to allow the disconnecting switch device 2 to be used
in outdoor conditions, it has an electrically insulating
housing 10. The electrically insulating housing 10 is formed
from two shells. The outer surface of the electrically
insulating housing 10 is formed by a first shell 12.
The first shell 12 is essentially in the form of a cup. The
first shell 12 is provided with a recess, into which the first
electrode piece 3 is inserted flush. In order to limit the
introduction of the first electrode piece 3 into the recess,
and to achieve a sealing effect, the first electrode piece 3 is
provided with a circumferential shoulder, which is supported on
the base of the first shell 12.
The recess in the first shell is surrounded by a projecting
attachment 13. When choosing a dimensionally stable insulating
material, the attachment 13 is suitable for protecting a
contact-making area of the first electrode piece 3. In the
present exemplary embodiment, a threaded hole is provided for
making contact. When the threaded hole is screwed onto a
threaded bolt, the attachment 13 can,

for example, be pressed against a flat surface, so as to
prevent direct access to the contact-making area of the first
electrode piece 3. With a correspondingly elastic embodiment of
the first shell 12, a sealing effect can be achieved if
required on the flat surface by the attachment 13.
The longitudinal axes can be aligned with respect to one
another by appropriate matching of the dimensions of the recess
in the first shell 12 and of the first electrode piece 3, when
the first electrode piece 3 is inserted into the recess. The
further components which are connected indirectly or directly
to the first electrode piece 3, for example the spacer 5,
impedance element 10, second electrode piece 4, etc., are also
aligned with the alignment of the first electrode piece 3 and
the first shell 12 with respect to one another.
This results in an approximately annular area in the interior
of the first shell 12, into which a second shell 14 can be
introduced. In contrast to the first shell 12, the second shell
14 makes contact both with the first electrode piece 3 and with
the second electrode piece 4.
The second shell 14 is introduced into the annular area in a
liquid or highly viscous state. An electrical insulating
material can be used as the material. One suitable insulating
material is, for example, a polyurethane. The impedance element
10 is embedded within the second shell. The assemblies of the
disconnecting switch device are integrally joined to one
another.
In the contact area of the second electrode piece 4 (in this
case a threaded bolt) , a mirror of the second shell 14 is
accessible. The first shell 12 is separated from the



second electrode piece 4 by the mirror. The second shell 14
ends flush with the first shell 12.
When the disconnecting switch device 2 has been assembled, the
first shell 12 extends like a bell over the second shell 14.
During a dissipation process during operation, that is to say-
when the surge arrester with which the disconnecting switch
device 2 is associated has no fault, there is a dissipation
current flow via the electrode pieces 3, 4 and an arc of
relatively low intensity is struck in the arc gap. At the end
of the dissipation process, the arc is quenched by varistors in
the surge arrester.
In the event of a fault in the surge arrester, a current
likewise flows via the current path, which comprises the
electrode pieces 3, 4 and an arc gap. However, an arc burns for
longer and more strongly in the arc gap than in the case of a
dissipation process of a fault-free surge arrester. A large
amount of thermal energy is therefore also released. This
energy initiates the gas generator 8, which suddenly generates
a large amount of gas. The pressure cannot escape directly
because the housing 11 is closed around the arc gap, thus
forcing the electrode pieces 3, 4 apart from one another. The
disconnecting switch device 2 has tripped. In the process, the
arc is quenched.

WE CLAIM

1. A disconnecting switch device (2) having a first electrode
piece (3) and a second electrode piece (4), which electrode
pieces (3 and 4) can be moved relative to one another in order
to disconnect a current path and are at least partially
surrounded by an electrically insulating housing (11),
characterized in that
the housing (11) has a first and a second shell (12, 14), with
the first shell (12) sheathing the second shell (14) and
protecting it against external influences.
2. The disconnecting switch device (2) as claimed in claim 1,
characterized in that
the first shell (12) is a lost shell for the second shell (14).
3. The disconnecting switch device (2) as claimed in one of
claims 1 or 2,
characterized in that
the first electrode piece (3) closes a recess in the first
shell (12) .
4. The disconnecting switch device (2) as claimed in claim 3,
characterized in that
the recess is surrounded by a projecting attachment (13) on the
first shell (12) .
5. The disconnecting switch device (2) as claimed in one of
claims 1 to 4,
characterized in that
the first electrode piece (3) and the second electrode piece
(4) are aligned coaxially with respect to a longitudinal axis
(1) of the disconnecting switch device (2), with a first end

of the first electrode piece (3) being adjacent to the first
shell (12), and with a second end of the second electrode piece
(4) being adjacent to the second shell (14), with respect to
the longitudinal axis (1).
6. The disconnecting switch device (2) as claimed in one of
claims 1 to 5,
characterized in that
the current path has an arc gap.
7. The disconnecting switch device (2) as claimed in one of
claims 1 to 6,
characterized in that
the second shell (14) is formed from a polyurethane.
8. The disconnecting switch device (2) as claimed in one of
claims 1 to 7,
characterized in that
the first shell (12) is formed from a UV-stable insulating
material.
9. A method for production of a disconnecting switch device
(2),
characterized in that
- a first and a second electrode piece (3, 4) of a
disconnecting switch device (2) are at least partially inserted
into a dimensionally stable first shell (12), which is used as
a lost shell, of an electrically insulating housing (11) of the
disconnecting switch device (2),
- a second shell (14) of the electrically insulating housing
(11) is introduced in a dimensionally flexible manner into the
first shell (12), with the dimensionally flexible shell (14)
being changed to a dimensionally stable body within the first
shell (12) .



10. The method for production of a disconnecting switch device
(2) as claimed in claim 9,
characterized in that
an impedance element (10), which makes electrical contact with
the first electrode piece (3) and with the second electrode
piece (4), is embedded in the second shell (14).
11. The method for production of a disconnecting switch device
(2) as claimed in one of claims 9 or 10,
characterized in that
the first electrode piece (3) is inserted in a sealing manner
into a recess in the first shell (12).
12. The method for production of a disconnecting switch device
(2) as claimed in claim 11,
characterized in that
a longitudinal axis (1) of the first electrode piece (3) and a
longitudinal axis (1) of the first shell (12) are made to
correspond approximately by the insertion of the first
electrode piece (3).

The invention relates to a circuit breaker device (2),
which comprises a first and a second electrode piece (3,4).
In order to ensure protection from weather, the circuit breaker
device (2) is equipped with an electrically isolating housing (11).
The electrically isolating housing (11) has a first shell (12) and a
second shell (14). The first shell (12) serves as a volatile casing
for the second shell (14) during production.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=6r/YjObz826cHVce4RwV0w==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 278706
Indian Patent Application Number 2982/KOLNP/2009
PG Journal Number 54/2016
Publication Date 30-Dec-2016
Grant Date 28-Dec-2016
Date of Filing 21-Aug-2009
Name of Patentee SIEMENS AKTIENGESELLSCHAFT
Applicant Address WITTELSBACHERPLATZ 2, 80333 MUNCHEN
Inventors:
# Inventor's Name Inventor's Address
1 BERND KRUSKA SEELINGSTR. 10 14059 BERLIN
2 REINHARD GOHLER MATTENBUDER PFAD 51 13503 BERLIN
3 KAI STEINFELD HUTTENSTR. 30 10553 BERLIN
4 GERNOT SWIATKOWSKI SCHUCKERTDAMM 350 13629 BERLIN
PCT International Classification Number H01H 39/00,H01T 1/14
PCT International Application Number PCT/EP2008/052589
PCT International Filing date 2008-03-04
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 102007012296.0 2007-03-08 Germany