Title of Invention

EARTH LEAKAGE CIRCUIT BREAKER WITH FUNCTION FOR DETECTING REVERSE LEAKAGE CURRENT

Abstract An earth leakage circuit breaker (ELCB) with a function of detecting a leakage current which backflows while cutting off an electric leakage is disclosed. The ELCB includes: a breaker portion for detecting an occurrence of an electric leakage to cut off electrical power: and a leakage current detecting portion electrically connected in parallel with the breaker portion between an input terminal and an output terminal of the breaker portion and detecting a leakage current which backflows from the output terminal after electrical power is cut off by the breaker portion.
Full Text Description
EARTH LEAKAGE CIRCUIT BREAKER WITH FUNCTION
FOR DETECTING REVERSE LEAKAGE CURRENT
Technical Field
[1] The present invention relates to an earth leakage circuit breaker (ELCB). and more
particularly, to an ELCB with a function for detecting a reverse leakage current which
backflows while cutting off an electric leakage.
Background Art
[2] An electric leakage is a phenomenon that an electric current flows into a ground
through a conductor when a cover of an electric wire or an insulator of an electrical
product get deteriorated or mechanically damaged. An electric leakage means that a
leakage current occurs to cause a fire, leading to victims. In order to prevent human
and material damage caused by such electric leakage, an ELCB is usually installed in
places where electrical products are used such as a factory or a home. A typical ELCB
operates such that electrical power supplied to an electrical product is forcibly cut off
when an electric leakage or an overload occurs.
[3] After an electric leakage state is released, a circuit breaker s lever should be manually
reset to an original position. However, in case where electrical power is cut off due to
an electric leakage in a place where a person is not easy to approach like a wireless
communication repeater, a person is necessary who can make a breaker lever to be
reset for electrical power to be supplied again. For the foregoing reason, there is a
problem in that electrical power is not supplied for a long time from a time when an
electric leakage is released to a time when a circuit breaker is manually reset.
[4] FIG. 1 is a block diagram illustrating a conventional ELCB in which a breaker lever
is automatically resettable after electrical power is cut off due to an electric leakage.
The ELCB 10 comprises a power switch unit 12 including a breaker switch, an electric
leakage sensing unit 14 for comparing a phase difference between both end voltages
AC1-IN and AC2-IN to detect an electric leakage state, and a breaker driving unit 16
for driving the breaker switch to an OFF state. The ELCB 10 further comprises a reset
driving unit 18 electrically connected to the power switch unit 12. The reset driving
unit 18 serves to forcibly make the breaker switch to be reset to an ON state in order to
supply electrical power again.
[5] However, the conventional ELCB 10 has a problem in that its practicality is lowered
since its external form structure becomes greatly different from a universal one due to
the reset driving unit 18. In order to resolve such a problem, Korean Patent No.
0718530. which was filed on April 29. 2006 in Korea and issued on May 9, 2007 to an
applicant of the present invention, discloses an earth leakage circuit breaker with an
automatic reset means in which a structure change of a universal circuit breaker is
minimized.
[6] Nevertheless, the conventional automatic resettable ELCB supplies electrical power
again by using a forcible resetting method after electrical power is cut off and. so it is
not efficient. As a time increases, the number of forcible reset times reaches tens of
times to hundreds of times, and this gives a mechanical burden to the ELCB. reducing
the lifespan of the ELCB.
[7] In order to resolve the above problem, Korean Utility Model No. 0312397 discloses
an automatic resettable ELCB which continuously supplies a small current to a load
side using a condenser to detect an electric leakage state. However, an amount of
current supplied by the condenser is extremely restrictive, and mere is a limitation to
putting it to practical use, and its reliability is not high since an electric leakage state is
determined using a small amount of current.
Disclosure of Invention
Technical Problem
[8] It is an object of the present invention to provide an ELCB which is automatically
reset after an electric leakage state is released.
Technical Solution
[9] One aspect of the present invention provides an earth leakage circuit breaker (ELCB)
with a function of detecting a leakage current which backflows while cutting off an
electric leakage, comprising: a breaker portion for detecting an occurrence of an
electric leakage to cut off electrical power; and a leakage current detecting portion
electrically connected in parallel with the breaker portion between an input terminal
and an output terminal of the breaker portion and detecting a leakage current which
backflows from the output terminal after electrical power is cut off by the breaker
portion.
[10] The ELCB further comprises an electric leakage signal generating portion electrically
connected to the leakage current detecting portion and generating an electric leakage
signal by using the leakage current detected by the leakage current detecting portion;
and an electric leakage control portion for controlling an operation of the breaker
portion by using the electric leakage signal generated by the electric leakage signal
generating portion.
[11] The leakage current detecting portion comprises a light-emitting diode for generating
light using an electric current; and a first resistor electrically connected serially to the
light-emitting diode.
[12] The leakage current detecting portion further comprises a second resistor electrically
connected in parallel with the light-emitting diode.
[13] The electric leakage signal generating portion comprises a first transistor electrically
connected to the light-emitting diode and being turned on by light generated by the
light-emitting diode; and a third resistor electrically connected serially to the first
transistor.
[14] The electric leakage control portion comprises an automatic rest unit electrically
connected to the breaker portion and releasing a breaking state of the breaker portion;
and a controller electrically connected between the electric leakage signal generating
portion and the automatic rest unit and controlling an operation of the automatic reset
unit according to the electric leakage signal generated by the electric leakage signal
generating portion.
[15] The ELCB further comprises a test portion serially connected between the electric
leakage control portion and the leakage current detecting portion to be operated by the
electric leakage control portion and operating the leakage current detecting portion
according to a previously set period.
Brief Description of the Drawings
[16] FIG. 1 is a block diagram illustrating a conventional ELCB in which a breaker lever
is automatically resettable after electrical power is cut off due to an electric leakage;
[17] FIG. 2 is a block diagram illustrating an ELCB with a function for detecting a reverse
leakage current which backflows while cutting off an electric leakage according to one
exemplary embodiment of the present invention:
[18] FIG. 3 is a circuit diagram illustrating the ELCB of FIG. 2;
[19] FIG. 4 is a block diagram illustrating an ELCB with a function for detecting a reverse
leakage current which backflows while cutting off an electric leakage according to
another exemplary embodiment of the present invention; and
[20] FIG. 5 is a circuit diagram illustrating the ELCB of FIG. 4.
Best Mode for Carrying Out the Invention
[21] Hereinafter, exemplary embodiments of the present invention will be described in
detail. However the present invention is not limited to the exemplary embodiments
disclosed below, but can be implemented in various types. Therefore, the present
exemplary embodiments are provided for complete disclosure of the present invention
and to fully inform the scope of the present invention to those ordinarily skilled in the
art.
[22] FIG. 2 is a block diagram illustrating an ELCB with a function for detecting a reverse
leakage current which backflows while cutting off an electric leakage according to one
exemplary embodiment of the present invention, and FIG. 3 is a circuit diagram il-
lustrating the ELCB of FIG. 2.
[23] Referring to FIGs. 2 and 3, the ELCB 100 comprises a breaker portion 110 for
detecting an occurrence of an electric leakage to cut off electrical power, and a leakage
current detecting portion 120 (120a or 120b) for detecting a leakage current which
backflows after electrical power is cut off by the breaking portion 110.
[24] Even though not shown, the breaker portion 110 may comprise a power switching
unit, an electric leakage sensing unit, an electric leakage signal amplifying unit, and a
breaker driving unit as elements for performing a function of a typical ELCB. The
power switching unit, the electric leakage sensing unit, and the breaker driving unit are
similar to those of the ELCB FIG. 1, and thus descriptions on those are omitted.
[25] The leakage current detecting portion 120 (120a or 120b) is arranged to be elec-
trically connected in parallel with the breaker portion 110 between an input terminal
IN (IN1 or IN2) and an output terminal OUT (OUT1 or OUT2) which are installed on
both ends of the breaker portion 110. When an electric leakage occurs, an electric
current does not flow in the breaker portion 110, and so an electric current (leakage
current) which backflows to the ELCB 100 through a ground from an external portion
flows through the leakage current detecting portion 120 (120a or 120b) connected in
parallel with the breaker portion 110.
[26] The leakage current detecting portion 120 (120a or 120b) may comprise a light-
emitting member LED 1 or LED2 for generating light using an electric current and a
first resistor (R1 and R2). Preferably, a light-emitting diode which generates light of
high brightness using a small amount of current is used as a light-emitting member. A
leakage current detected by the leakage current detecting portion 120 (120a or 120b)
can be easily recognized by the naked eye by the light-emitting member LED 1 or
LED2.
[27] The first resistors R1 and R2 are current-limiting resistors for adjusting an electric
current value for generating an electric current enough to have the light-emitting
members LED1 and LED2 to emit light, respectively. Meanwhile, rectifier diodes D1
and D2 may be arranged which are connected in serial to the light-emitting members
LED 1 and LED2 to rectify an AC power of the ELCB 100 into a DC power and to
prevent a reverse current.
[28] As described above, the ELCB 100 of the present invention uses a leakage current
which backflows to the load side of the breaker portion through a ground when an
electric leakage occurs.
[29] That is, the leakage current detecting portion 120 (120a or 120b) can detect a leakage
current in an electric current state that an electric leakage occurs or can not detect a
leakage current in a normal state that an electric leakage state is released. Therefore, it
is possible to determine whether an electric leakage occurs or not according to an
operation of the leakage current detecting portion 120 (120a or 120b).
[30] Meanwhile, in case where a switch of the breaker portion 110 is switched to an OFF
state by a user manipulation, the light-emitting members LED1 and LED2 do not emit
light since a leakage current is not detected by the leakage current detecting portion
120. Therefore, there is an advantage in that it is possible to easily recognize that other
reasons than an electric leakage and a forcible breaking have the breaker portion 110 to
go to a switch OFF state.
[31] FIG. 4 is a block diagram illustrating an ELCB with a function for detecting a reverse
leakage current which backflows while cutting off an electric leakage according to
another exemplary embodiment of the present invention, and FIG. 5 is a circuit
diagram illustrating the ELCB of FIG. 4.
[32] Referring to FIGs. 4 and 5, the ELCB 200 comprises a breaker portion 210 (210a or
210b), a leakage current detecting portion 220 (220a or 220b), an electric leakage
signal generating portion 230 (230a or 230b) for generating an electric leakage signal,
and an electric leakage control portion 240 for controlling an operation of the breaker
portion 210 (210a or 210b) by using the electric leakage signal.
[33] The breaker portion 210 (210a or 210b) may comprise a switch unit SW1 or SW2
having a fixed contact terminal F1 or F2 and a movable contact terminal M1 or M2, a
power switch unit (not shown), an electric leakage sensing unit (not shown), and a
breaker driving unit (not shown). The breaker portion 210 is similar to that of FIG. 1,
and thus a detailed description on that is omitted.
[34] The leakage current detecting portion 220 (220a or 220b) is electrically connected in
parallel with the breaker portion 210 (210a or 220b) between an input terminal IN 1 or
IN2 and an output terminal OUT1 or OUT2 which are installed on both ends of the
breaker portion 210 (210a or 210b). Therefore, a leakage current which backflows to a
load side of the breaker portion when an electric leakage occurs flows to the leakage
current detecting portion 220 (220a or 220b) electrically connected in parallel with the
breaker portion 210 (210a or 220b).
[35] The leakage current detecting portion 220 (220a or 220b) may comprise a light-
emitting diode D1 or D3 for generating light using an electric current, a first resistor
R or R4 connected serially to the light-emitting diode Dl or D3, and a second resistor
R2 or R5 connected in parallel with the light-emitting diode Dl or D3.
[36] Preferably, a diode with high light-emitting efficiency or high speed is used as the
light-emitting diode D1 or D3 to constitute a photo coupler P1 or P2. The first resistor
R1 or R4 and the second resistor R2 or R5 perform a function for having part of a
leakage current which backflows to a load side to flow to the light-emitting diode D1
or D3 and thus to be used in generating light by the light-emitting diode D1 or D3.
[37] Resistance values of the first resistor R1 or R4 and the second resistor R2 or R5 may
depend on an electric leakage sensitivity and an amplitude of an applied voltage of the
breaker portion 210 (210a or 210b). For example, if an electric leakage sensitivity set
to the ELCB 200 is 30mA, the resistance values of the first resistor Rl or R4 and the
second resistor R2 or R5 are set so that an electric current which flows to the light-
emitting diode D1 or D3 can be about 5mA to 15mA. In other words, the second
resistor R2 or R5 serves as an electric leakage sensitivity adjusting resistor for
adjusting an electric leakage sensitivity of the ELCB 200.
[38] In some cases, the first resistor R1 or R4 may be a resistor of an electrical wire itself,
and the second resistor R2 or R5 may be a current limiting variable resistor. The
leakage current detecting portion 220 (220a or 220b) may further comprise a rectifier
diode D2 or D4 which is connected serially to the light-light emitting member LED
and the first resistor Rl or R4 to rectify an AC power to a DC power and to prevent a
reverse current.
[39] Returning to FIGs. 4 and 5, the electric leakage signal generating 230 (230a or 230b)
is electrically connected to the leakage current detecting portion 220 (220a or 220b) so
that it can generate an electric leakage signal by using a leakage current detected by the
leakage current detecting portion 220 (220a or 220b). The electric leakage control
portion 240 which controls an operation of the breaker portion 210 (210a or 210b) by
using the electric leakage signal is arranged between the electric leakage signal
generating portion 230 (230a or 230b) and the breaker portion 210 (210a or 210b).
Therefore, it is possible to easily control a switching operation of the breaker 210
(210a or 210b) by using a leakage current detected by the leakage current detecting
portion 220 (220a or 220b).
[40] The electric leakage signal generating portion 230 (230a or 230b) may comprise a
first transistor Q1 or Q2 which is formed integrally with the light-emitting diode D1 or
D3 to receive light generated in the light-emitting diode D1 or D3, a third resistor R3
or R6 connected serially to the first transistor Q1 or Q2, and a DC power terminal.
[41] The first transistor Q1 or Q2 is turned on or off according to whether light generated
in the light-emitting diode D1 or D3 exists or not, that is, whether a leakage current
occurs or not. As the third resistor R3 or R6, a resistor which allows an appropriate
current to flow to the first transistor Ql or Q2 is used.
[42] Since the leakage current detecting portion uses an AC power and the electric-
leakage signal generating portion uses a DC power, it is possible to form a photo
coupler PI or P2 to generate an electric leakage signal S1 or S2 from a leakage current.
[43] The electric leakage control portion 240 may perform a driving operation for
releasing a breaking state of the breaker portion 210 (210a or 210b) through an
automatic reset unit 260 connected to the breaker portion 210 (210a or 210b). The
automatic reset unit 260 can employ various driving methods, and the present
invention is not limited to a certain driving method. For example, there are an electro-
magnetic driving method and a motor driving method as the driving method of the
automatic reset unit 260, and an automatic reset method disclosed in Korean Patent no.
0718530 may be used.
[44] A driving operation of the automatic reset unit 260 may be controlled by a controller
250 connected between the electric leakage signal generating portion 230 (230a or
230b) and the automatic reset unit 260. A four (4)-bit micro controller unit (MCU) or a
processor such as a central processing unit (CPU) may be used as the controller 250.
[45] The controller 250 operates as follows. When an electric leakage occurs, the electric
leakage signal S1 or S2 is generated by the electric leakage signal generating portion
230 (230a or 230b) to then be transmitted to the controller 250. At this time, the
controller 250 does not operate the automatic reset unit 260 while keeping detecting an
electric leakage state. On the other hand, when the electric leakage signal S1 or S2 is
no longer input to the controller 250, the controller 250 determines it as an electric
leakage finishing state and operates the automatic reset unit 260 to release the electric
leakage breaking state.
[46] A test portion 270 (270a or 270b) may be arranged between the electric leakage
control portion 240 and the leakage current detecting portion 220 (220a or 220b). The
test portion 270 (270a or 270b) operates the leakage current detecting portion 220
(220a or 220b) by being turned on or off by the electric leakage control portion 240.
[47] The test portion 270 (270a or 270b) may comprise a fourth resistor R7 or R9, a
switching means RL1 or RL2 such as a relay, a second transistor Q3 or Q4, and a fifth
resistor R8 or R10. The electric leakage control portion 240 alternately generate test
signals S3 and S4 at a previously set period or at a desired time to enable a detecting
operation of the leakage current detecting portion 220 (220a or 220b) to thus adjust a
load applied to the leakage current detecting portion 220 (220a or 220b) to a desired
level.
[48] Reference numerals S5 and S6 of FIG. 5 applied to the controller 250 denote an
electric leakage detecting signal and an output power signal, respectively. Even though
not shown in FIG. 5, the electric leakage detecting signal S5 is generated by the
breaker portion 210 (210a or 210b), and the output power signal is generated by
electrical power applied to the controller 250. The automatic reset unit 260 is elec-
trically connected to both of the breaker portions 210a and 210b, and the electric
leakage control portion 240 is electrically connected to both of the test portions 270a
and 270b.
[49] As described above, the ELCBs 100 and 200 according to the exemplary em-
bodiments of the present invention simultaneously cut off two electrical powers
applied, respectively, between a pair of input terminals and output terminals. Since a
leakage current which backflows to a load side can flow to one side of a plus output
terminal or a minus output terminal, it is obvious to person having ordinary skill in the
art that the leakage current detecting portion, the electric leakage signal generating
portion and the test portion are arranged between each input terminal and each output
terminal.
[50] As described above, the ELCB according to the present invention indicates an oc-
currence of a leakage current which backflows from the earth using a light-emitting
means, so that it is possible to rapidly and accurately determine whether a leakage
current or an electric leakage occurs or not.
[51] When an automatic reset means is employed in the ELCB of the present invention, it
is possible to determine whether an electric leakage state is released or not to reset the
ELCB immediately after an electric leakage state is released. Therefore, it is possible
to implement an intelligent ELCB which efficiently operates without forcibly resetting
tens of times or hundreds of time to provide electrical power to a load.
Claims
[1] An earth leakage circuit breaker (ELCB) with a function of detecting a leakage
current which backflows while cutting off an electric leakage, comprising:
a breaker portion for detecting an occurrence of an electric leakage to cut off
electrical power: and
a leakage current detecting portion electrically connected in parallel with the
breaker portion between an input terminal and an output terminal of the breaker
portion and detecting a leakage current which backflows from the output
terminal after electrical power is cut off by the breaker portion.
[2] The ELCB of claim 1. further comprising,
an electric leakage signal generating portion electrically connected to the leakage
current detecting portion and generating an electric leakage signal by using the
leakage current detected by the leakage current detecting portion; and
an electric leakage control portion for controlling an operation of the breaker
portion by using the electric leakage signal generated by the electric leakage
signal generating portion.
[3] The ELCB of claim 2. wherein the leakage current detecting portion comprises
a light-emitting diode for generating light using an electric current; and
a first resistor electrically connected serially to the light-emitting diode.
[4] The ELCB of claim 3. wherein the leakage current detecting portion further
comprises a second resistor electrically connected in parallel with the light-
emitting diode.
[5] The ELCB of claim 4, wherein the electric leakage signal generating portion
comprises
a first transistor electrically connected to the light-emitting diode and being
turned on by light generated by the light-emitting diode: and
a third resistor electrically connected serially to the first transistor.
[6] The ELCB of claim 2. wherein the electric leakage control portion comprises
an automatic rest unit electrically connected to the breaker portion and releasing
a breaking state of the breaker portion: and
a controller electrically connected between the electric leakage signal generating
portion and the automatic rest unit and controlling an operation of the automatic
reset unit according to the electric leakage signal generated by the electric
leakage signal generating portion.
[7] The ELCB of claim 2, further comprising, a test portion serially connected
between the electric leakage control portion and the leakage current detecting
portion to be operated by the electric leakage control portion and operating the
leakage current detecting portion according to a previously set period.

An earth leakage circuit breaker (ELCB) with a function of detecting a leakage current which backflows while
cutting off an electric leakage is disclosed. The ELCB includes: a breaker portion for detecting an occurrence of an electric leakage
to cut off electrical power: and a leakage current detecting portion electrically connected in parallel with the breaker portion between
an input terminal and an output terminal of the breaker portion and detecting a leakage current which backflows from the output
terminal after electrical power is cut off by the breaker portion.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=UsOAk1bgtQCxElMjfqz48Q==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 278854
Indian Patent Application Number 4343/KOLNP/2009
PG Journal Number 01/2017
Publication Date 06-Jan-2017
Grant Date 31-Dec-2016
Date of Filing 15-Dec-2009
Name of Patentee LEE, HAN, SIK
Applicant Address 11-1501, HYUNDAI PRIME APT. 631-1 20/7, GUUI-DONG,GWANGJIN-GU, SEOUL 143-200 REPUBLIC OF KOREA
Inventors:
# Inventor's Name Inventor's Address
1 CHA, GI MAN #201 272-11, SIHEUNG-DONG, GEUMCHEON-GU, SEOUL 153-030 REPUBLIC OF KOREA
2 LEE, HAN SIK 11-1501, HYUNDAI PRIME APT. 631-1 20/7, GUUI-DONG,GWANGJIN-GU, SEOUL 143-200 REPUBLIC OF KOREA
PCT International Classification Number H02H3/26; H02H3/26
PCT International Application Number PCT/KR2008/000557
PCT International Filing date 2008-01-30
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10-2007-0073201 2007-07-23 Republic of Korea