Title of Invention

"COMPOSITIONS AND METHODS FOR RECOVERING HYDROCARBON FLUIDS FROM A SUBTERRANEAN RESERVOIR"

Abstract The present disclosure is directed to compositions and methods for enhanced oil recovery, for modifying the permeability of subterranean formations and for increasing the mobilization and/or recovery rate of hydrocarbon fluids present in the formations. The compositions may include, for example, expandable cross-linked polymeric microparticles having unexpanded volume average particle size diameters of from about 0.05 to about 5,000 microns and cross linking agent contents of from about 100 to about 200,000 ppm of labile cross linkers and from 0 to about 300 ppm of non-labile cross linkers that may be used in combination with other components such as, for example, a second and different polymeric microparticle, a viscosified aqueous solution, a subterranean reservoir treatment, or combinations thereof.
Full Text TITLE
"COMPOSITIONS AND METHODS FOR RECOVERING HYDROCARBON FLUTOS
FROM A SUBTERRANEAN RESERVOIR"
BACKGROUND
[0001] In the first stage of hydrocarbon recovery the sources of energy present in the
reservoir are allowed to move the oil, gas, condensate etc. to the producing wells(s) where they
can flow or be pumped to the surface handling facility. A relatively small proportion of the
hydrocarbon in place can usually be recovered by this means. The most widely used solution to
the problem of maintaining the energy in the reservoir and ensuring that hydrocarbon is driven to
the producing well(s) is to inject fluids down adjacent wells. This is commonly known as
secondary recovery.
[0002] The fluids normally used are water (such as aquifer water, river water, sea water,
or produced water), or gas (such as produced gas, carbon dioxide, flue gas and various others). If
the fluid encourages movement of normally immobile residual oil or other hydrocarbon, the
process is commonly termed tertiary recovery.
[0003] A very prevalent problem with secondary and tertiary recovery projects relates to
the heterogeneity of the reservoir rock strata. The mobility of the injected fluid is commonly
different from the hydrocarbon and when it is more mobile various mobility control processes
have been used to make the sweep of the reservoir more uniform and the consequent
hydrocarbon recovery more efficient. Such processes have limited value when high permeability
zones, commonly called thief zones or streaks, exist within the reservoir rock. The injected fluid
has a low resistance route from the injection to the production well. In such cases the injected
fluid does not effectively sweep the hydrocarbon fluids from adjacent, lower permeability zones.
When the produced fluid is re-used this can lead to fluid cycling through the thief zone to little
benefit and at great cost in terms of fuel and maintenance of the pumping system.
[0004] Numerous physical and chemical methods have been used to divert injected fluids
out of thief zones in or near production and injection wells. When the treatment is applied to a
producing well it is usually termed a water (or gas etc.) shut-off treatment. When it is applied to
an injection well it is termed a profile control or conformance control treatment.
[0005] In cases where the thief zone(s) are isolated from the lower permeability adjacent
zones and when the completion in the well forms a good seal with the barrier (such as a shale
layer or "stringer") causing the isolation, mechanical seals or "plugs" can be set in the well to
block the entrance of the injected fluid. If the fluid enters or leaves the formation from the
bottom of the well, cement can also be used to fill up the well bore to above the zone of ingress.
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[0006] When the completion of the well allows the injected fluid to enter both the thief
and the adjacent zones, such as when a casing is cemented against the producing zone and the
cement job is poorly accomplished, a cement squeeze is often a suitable means of isolating the
watered out zone.
[0007] Certain cases are not amenable to such methods by virtue of the facts that
communication exists between layers of the reservoir rock outside the reach of cement. Typical
examples of this are when fractures or rubble zones or washed out caverns exist behind the
casing. In such instances chemical gels, capable of moving through pores in reservoir rock have
been applied to seal off the swept out zones.
[0008] When such methods fail the only alternatives remaining are to produce the well
with poor recovery rate, sidetrack the well away from the prematurely swept zone, or the
abandon the well. Occasionally the producing well is converted to a fluid injector to increase the
field injection rate above the net hydrocarbon extraction rate and increase the pressure in the
reservoir. This can lead to improved overall recovery but it is worthy of note that the injected
fluid will mostly enter the thief zone at the new injector and is likely to cause similar problems in
nearby wells. All of these are expensive options.
[0009] Near wellbore conformance control methods always fail when the thief zone is in
widespread contact with the adjacent, hydrocarbon containing, lower permeability zones. The
reason for this is that the injected fluids can bypass the treatment and re-enter the thief zone
having only contacted a very small proportion, or even none of the remaining hydrocarbon. It is
commonly known amongst tliose skilled in the art, that such near wellbore treatments do not
succeed in significantly improving recovery in reservoirs having crossfiow of the injected fluids
between zones.
[0010] A few processes have been developed with the aim of reducing the permeability in
a substantial proportion of the thief zone and, or at a significant distance from the injection and
production wells. One example of this is the Deep Diverting Gel process patented by Morgan et
al (1). This has been used in the field and suffered from sensitivity to unavoidable variations in
quality of the reagents which resulted in poor propagation. The gelant mixture is a two
component formulation and it is believed that this contributed to poor propagation of the
treatment into the formation.
[0011] The use of swellable cross linked superabsorbent polymer microparticles for
modifying the permeability of subterranean formations is disclosed in U.S. Pat. Nos. 5,465,792
and 5,735,349. However, swelling of the superabsorbent microparticles described therein is
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induced by changes of the carrier fluid from hydrocarbon to aqueous or from water of high
salinity to water of low salinity.
[0012] Cross linked, expandable polymeric microparticles and their use for modifying the
permeability of subterranean formations and increasing the mobilization and/or recovery rate of
hydrocarbon fluids present in the formation are disclosed in U.S. Patent Nos. 6,454,003 Bl;
6,709,402 B2; 6,984,705 B2 and 7,300,973 B2 and in published U.S. Patent Application No.
2007/0204989 Al.
SUMMARY
[0013] We have discovered novel polymeric microparticles in which the microparticle
conformation is constrained by reversible (labile) internal crosslinks. The microparticle
properties; such as particle size distribution and density, of the constrained microparticle are
designed to allow efficient propagation through the pore structure of hydrocarbon reservoir
matrix rock, such as sandstone. On heating to reservoir temperature and/or at a predetermined
pH, the reversible (labile) internal crosslinks start to break allowing the particle to expand by
absorbing the injection fluid (normally water).
[0014] The ability of the particle to expand from its original size (at the point of
injection) depends only on the presence of conditions that induce the breaking of the labile
crosslinker. It does not depend on the nature of the carrier fluid or the salinity of the reservoir
water. The particles of this invention can propagate through the porous structure of the reservoir
without using a designated fluid or fluid with salinity higher than the reservoir fluid.
[0015] The expanded particle is engineered to have a particle size distribution and
physical characteristics, for example, particle rheology, which allow it to impede the flow of
injected fluid in me pore structure. In doing so it is capable of diverting chase fluid into less
thoroughly swept zones of the reservoir.
[0016] The rheology and expanded particle size of the particle can be designed to suit the
reservoir target, for example by suitable selection of the backbone monomers or comonomer ratio
of the polymer, or the degree of reversible (labile) and irreversible crosslinking introduced during
manufacture.
[0017] In an embodiment, the present disclosure is directed to compositions comprising
at least two different highly cross linked expandable polymeric microparticles having different
chemical structures and having unexpanded volume average particle size diameters of from about
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0.05 to about 5,000 microns and cross linking agent contents of from about 100 to about 200,000
ppm of labile cross linkers and from 0 to about 300 ppm of non-labile cross linkers.
[0018] In another embodiment, the present disclosure is directed toward compositions
comprising highly cross linked expandable polymeric microparticles having different chemical
structures and having unexpanded volume average particle size diameters of from about 0.05 to
about 5,000 microns and cross linking agent contents of from about 100 to about 200,000 ppm of
labile cross linkers and from 0 to about 300 ppm of non-labile cross linkers, and a viscosified
aqueous solution.
[0019] In yet another embodiment, the present disclosure is directed toward compositions
comprising highly cross linked expandable polymeric microparticles having different chemical
structures and having unexpanded volume average particle size diameters of from about 0.05 to
about 5,000 microns and cross linking agent contents of from about 100 to about 200,000 ppm of
labile cross linkers and from 0 to about 300 ppm of non-labile cross linkers, and at least one
subterranean reservoir treatment.
[0020] In still yet another embodiment, the present disclosure is directed toward
compositions comprising at least two different highly cross linked expandable polymeric
microparticles having unexpanded volume average particle size diameters of about 0.05 to about
5,000 microns and cross linking agent contents of about 100 to about 200,000 ppm of labile cross
linkers and from 0 to about 300 ppm of non-labile cross linkers, wherein the at least two different
highly cross linked expandable polymeric microparticles have different cross linking agent
contents.
[0021] In alternative embodiments, methods for using the above compositions are also
provided.
[0022] Additional features and advantages are described herein, and will be apparent
from the following Detailed Description.
DETAILED DESCRIPTION
[0023] "Amphoteric polymeric microparticle" means a cross-linked polymeric
microparticle containing both cationic substituents and anionic substitutents, although not
necessarily in the same stoichiometric proportions. Representative amphoteric polymeric
microparticles include terpolymers of nonionic monomers, anionic monomers and cationic
monomers as defined herein. Preferred amphoteric polymeric microparticles have a higher than
1:1 anionic monomericationic monomer mole ratio.
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[0024] "Ampholytic ion pair monomer" means the acid-base salt of basic, nitrogen
containing monomers such as dimethylaminoethylacrylate (DMAEA), dimethylaminoethyl
methacrylate (DMAEM), 2-methacryloyloxyethyldiethylamine, and the like and acidic
monomers such as acrylic acid and sulfonic acids such as 2-acrylamido-2-methylpropane
sulfonic acid, 2-methacryloyloxyethane sulfonic acid, vinyl sulfonic acid, styrene sulfonic acid,
and the like.
[0025] "Anionic monomer" means a monomer as defined herein which possesses an
acidic functional group and the base addition salts thereof. Representative anionic monomers
include acrylic acid, methacrylic acid, maleic acid, itaconic acid, 2-propenoic acid, 2-methyl-2-
propenoic acid, 2-acrylamido-2-methyl propane sulfonic acid, sulfopropyl acrylic acid and other
water-soluble forms of these or other polymerizable carboxylic or sulphonic acids,
sulphomethylated acrylamide, allyl sulphonic acid, vinyl sulphonic acid, the quaternary salts of
acrylic acid and methacrylic acid such as ammonium acrylate and ammonium methacrylate, and
the like. Preferred anionic monomers include 2-acrylamido-2-methyl propanesulfonic acid
sodium salt, vinyl sulfonic acid sodium salt and styrene sulfonic acid sodium salt. 2-Acrylamido-
2-methyl propanesulfonic acid sodium salt is more preferred.
[0026] "Anionic polymeric microparticle" means a cross-linked polymeric microparticle
containing a net negative charge. Representative anionic polymeric microparticles include
copolymers of acrylamide and 2-acrylamido-2-methyl propane sulfonic acid, copolymers of
acrylamide and sodium acrylate, terpolymers of acrylamide, 2-acrylamido-2-methyI propane
sulfonic acid and sodium acrylate and homopolymers of 2-acrylamido-2-methyl propane sulfonic
acid. Preferred anionic polymeric microparticles are prepared from about 95 to about 10 mole
percent of nonionic monomers and from about 5 to about 90 mole percent anionic monomers.
More preferred anionic polymeric microparticles are prepared from about 95 to about 10 mole
percent acrylamide and from about 5 to about 90 mole percent 2-acrylamido-2-methyl propane
sulfonic acid.
[0027] "Betaine-containing polymeric microparticle" means a cross-linked polymeric
microparticle prepared by polymerizing a betaine monomer and one or more nonionic monomers.
[0028] "Betaine monomer" means a monomer containing cationically and anionically
charged functionality in equal proportions, such that the monomer is net neutral overall.
Representative betaine monomers include N,N-dimethyl-N-acryloyloxyethyl-N-(3-sulfopropyl)-
ammonium betaine, N,N-dimethyl-N-methacryloyIoxyethyl-N-(3 -sulfopropyl)-ammonium
betaine, N,N-dimethyl-N-acrylamidopropyl-N-(2-carboxymethyl)-ammonium betaine, N,Ndimethyl-
N-acrylamidopropyl-N-(2-carboxymethyl)-ammonium betaine, N,N-dimethyl-N-
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acryloxyethyl-N-(3-sulfopropyl)-ammonium betaine, N,N-dimethyl-N-acrylamidopropyl-N-(2-
carboxymethyI)-ammonium betaine, N-3-sulfopropylvinylpyridine ammonium betaine, 2-
(methylthio)ethyl methacryloyl-S-(suifopropyl)-sulfonium betaine, l-(3-sulfopropyl)-2-
vinylpyridinium betaine, N-(4-sulfobutyl)-N-methyldiallylamine ammonium betaine (MDABS),
N,N-diaIlyI-N-methyl-N-(2-sulfoethyl) ammonium betaine, and the like. A preferred betaine
monomer is NJvJ-dimethyl-N-methacryloyloxyethyl-N-(3-sulfopropyI)-ammonium betaine.
[0029] "Cationic Monomer" means a monomer unit as defined herein which possesses a
net positive charge. Representative cationic monomers include the quaternary or acid salts of
dialkylaminoalkyl acrylates and methacrylates such as dimethylaminoethylacrylate methyl
chloride quaternary salt (DMAEAMCQ), dimethylaminoethylmethacrylate methyl chloride
quaternary salt (DMAEMMCQ), dimethylaminoethylacrylate hydrochloric acid salt,
dimethylaminoethylacrylate sulfuric acid salt, dimethylaminoethyl acrylate benzyl chloride
quaternary salt (DMAEABCQ) and dimethylaminoethylacrylate methyl sulfate quaternary salt;
the quaternary or acid salts of dialkylaminoalkylacrylamides and methacrylamides such as
dimethylaminopropyl acrylamide hydrochloric acid salt, dimethylaminopropyl acrylamide
sulfuric acid salt, dimethylaminopropyl methacrylamide hydrochloric acid salt and
dimethylaminopropyl methacrylamide sulfuric acid salt, methacrylamidopropyl trimethyl
ammonium chloride and acrylamidopropyl trimethyl ammonium chloride; and N,N-diallyldialkyl
ammonium halides such as diallyldimethyl ammonium chloride (BADMAC). Preferred cationic
monomers include dimethylaminoethylacrylate methyl chloride quaternary salt,
dimethylaminoethylmethacrylate methyl chloride quaternary salt and diallyldimethyl ammonium
chloride. Diallyldimethyl ammonium chloride is more preferred.
[0030] "Cross linking monomer" means an ethylenically unsaturated monomer
containing at least two sites of ethylenic unsaturation which is added to constrain the
microparticie conformation of the polymeric microparticles of this invention. The level of cross
linking used in these polymer microparticles is selected to maintain a rigid non-expandable
microparticie configuration. Cross linking monomers according to this invention include both
labile cross linking monomers and non-labile cross linking monomers.
[0031] "Emulsion," "microemulsion," and "inverse emulsion" mean a water-in-oil
polymer emulsion comprising a polymeric microparticie according to this invention in the
aqueous phase, a hydrocarbon oil for the oil phase and one or more water-in-oil emulsifying
agents. Emulsion polymers are hydrocarbon continuous with the water-soluble polymers
dispersed within the hydrocarbon matrix. The emulsion polymer are optionally "inverted" or
converted into water-continuous form using shear, dilution, and, generally an inverting
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surfactant. See, U.S. Pat. No. 3,734,873, the entire content of which is incorporated herein by
reference.
[0032] "Fluid mobility" means a ratio that defines how readily a fluid moves through a
porous medium. This ratio is known as the mobility and is expressed as the ratio of the
permeability of the porous medium to the viscosity for a given fluid.
1. 2 = — for a single fluid x flowing in a porous medium.
[0033] When more than one fluid is flowing the end point relative permeabilities must be
substituted for the absolute permeability used in equation 1.
2. /L = — for a fluid x flowing in a porous medium in the presence of one or more
other fluids.
[0034] When two or more fluids are flowing the fluid mobilities may be used to define a
Mobility ratio.
_ Ax TJykrx
3. M = — =
Ay TpcKry
[0035] The mobility ratio is of use in the study of fluid displacement, for example in
water flooding of an oil reservoir where x is water and y is oil, because the efficiency of the
displacement process can be related to it. As a general principle at a mobility ratio of 1 the fluid
front moves almost in a "plug flow" manner and the sweep of the reservoir is good. When the
mobility of the water is ten times greater than the oil viscous instabilities, known as fingering,
develop and the sweep of the reservoir is poor. When the mobility of the oil is ten times greater
than the water the sweep of the reservoir is almost total.
[0036] "Ion-pair polymeric microparticle" means a cross-linked polymeric microparticle
prepared by polymerizing an ampholytic ion pair monomer and one more anionic or nonionic
monomers.
[0037] "Labile cross linking monomer' means a cross linking monomer which can be
degraded by certain conditions of heat and/or pH, after it has been incorporated into the polymer
structure, to reduce the degree of crosslinking in the polymeric microparticle of this invention.
The aforementioned conditions are such that they can cleave bonds in the "cross linking
7
monomer" without substantially degrading the rest of the polymer backbone. Representative
labile cross linking monomers include diacrylamides and methacrylamides of diamines such as
the diacrylamide of piperazine, aery late or methacrylate esters of di, tri, tetra hydroxy compounds
including ethyleneglycol diacrylate, polyethyleneglycol diacrylate, trimethylopropane
trimethacrylate, ethoxylated trimethylol triacrylate, ethoxylated pentaerythritol tetracrylate, and
the like; divinyl or diallyl compounds separated by an azo such as the diallylamide of 2,2'-
Azobis(isburyric acid) and the vinyl or allyl esters of di or tri functional acids. Preferred labile
cross linking monomers include water soluble diacrylates such as PEG 200 diacrylate and PEG
400 diacrylate and polyfunctional vinyl derivatives of a polyalcohol such as ethoxylated (9-20)
trimethylol triacrylate.
[0038] In an embodiment, the labile cross linkers are present in an amount of about 100
to about 200,000 ppm, based on total weight of monomer. In another embodiment, the labile
cross linkers are present in an amount from about 1,000 to about 200,000 ppm. In another
embodiment, the labile cross linkers are present in an amount from about 9,000 to about 200,000
ppm. In another embodiment, the labile cross linkers are present in an amount from about 9,000
to about 100,000 ppm. In another embodiment, the labile cross linkers are present in an amount
from about 20,000 to about 60,000 ppm. In another embodiment, the labile cross linkers are
present in an amount from about 500 to about 50,000 ppm. In another embodiment, the labile
crosslinkers are present in an amount of about 1,000 to about 20,000 ppm.
[0039] "Monomer" means a polymerizable allylic, vinylic or acrylic compound. The
monomer may be anionic, cationic, nonionic or zwitterionic. Vinyl monomers are preferred,
acrylic monomers are more preferred.
[0040] "Nonionic monomer" means a monomer as defined herein which is electrically
neutral. Representative nonionic monomers include N-isopropylacrylamide, N,Ndimethylacrylamide,
N,N-diethylacrylamide, dimethylaminopropyl acrylamide,
dimethyiaminopropyl methacrylamide, acryloyl morpholine, hydroxyethyl acrylate,
hydroxypropyl acrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate,
dimethylaminoethylacrylate (DMAEA), dimethylaminoethyl methacrylate (DMAEM), maleic
anhydride, N-vinyl pyrrolidone, vinyl acetate and N-vinyl formamide. Preferred nonionic
monomers include acrylamide, N-methylacrylamide, N,N-dimethylacrylamide and
methacrylamide. Acrylamide is more preferred.
[0041] "Non-labile cross linking monomer" means a cross linking monomer which is not
degraded under the conditions of temperature and/or pH which would cause incorporated labile
cross linking monomer to disintegrate. Non-labile cross linking monomer is added, in addition to
8
the labile cross linking monomer, to control the expanded conformation of the polymeric
microparticle. Representative non-labile cross linking monomers include methylene
bisacrylamide, diallylamine, triallylamine, divinyl sulfone, diethyleneglycol diallyl ether, and the
like. A preferred non-labile cross linking monomer is methylene bisacrylamide.
[0042] In an embodiment, the non-labile cross linker is present in an amount from about
0 to about 300 ppm, based on total weight of monomer. In another embodiment, the non-labile
cross linker is present in an amount from about 0 to about 200 ppm. In another embodiment, the
non-labile cross linker is present in an amount from about 0 to about 100 ppm. In another
embodiment, the non-labile cross linker is present in an amount of from about 5 to about 300
ppm. In another embodiment, the non-labile cross linker is present in an amount of from about 2
to about 300 ppm. In another embodiment, the non-labile cross linker is present in an amount of
from about 0.1 to about 300 ppm. In the absence of a non-labile cross linker, the polymer
particle, upon complete scission of labile cross linker, is converted into a mixture of linear
polymer strands. The particle dispersion is thereby changed into a polymer solution. This
polymer solution, due to its viscosity, changes the mobility of the fluid in a porous medium. In
the presence of a small amount of non-labile cross linker, the conversion from particles to linear
molecules is incomplete. The particles become a loosely linked network but retain certain
'structure.' Such 'structured' particles can block the pore throats of porous media and create a
blockage of flow.
[0043] In an aspect of the present disclosure, the polymeric microparticles of this
disclosure are prepared using an inverse emulsion or microemulsion process to assure certain
particle size range. In an embodiment, the unexpanded volume average particle size diameter of
the polymeric microparticles is from about 0.05 to about 5,000 microns. In an embodiment, the
unexpanded volume average particle size diameter of the polymeric microparticles is from about
0.1 to about 3 microns. In another embodiment, the unexpanded volume average particle size
diameter of the polymeric microparticles is from 0.1 to about 1 microns. In yet another
embodiment, the unexpanded volume average particle size diameter of the polymeric
microparticles is from about 0.05 to about 50 microns.
[0044] Representative preparations of cross-linked polymeric microparticles using
microemulsion process are described in U.S. Pat. Nos. 4,956,400; 4,968,435; 5,171,808;
5,465,792 and 5,737,349.
[0045] In an inverse emulsion or microemulsion process, an aqueous solution of
monomers and cross linkers is added to a hydrocarbon liquid containing an appropriate surfactant
or surfactant mixture to form an inverse monomer microemulsion consisting of small aqueous
9
droplets dispersed in the continuous hydrocarbon liquid phase and subjecting the monomer
microemulsion to free radical polymerization.
[0046] In addition to the monomers and cross linkers, the aqueous solution may also
contain other conventional additives including chelating agents to remove polymerization
inhibitors, pH adjusters, initiators and other conventional additives.
[0047] The hydrocarbon liquid phase comprises a hydrocarbon liquid or mixture of
hydrocarbon liquids. Saturated hydrocarbons or mixtures thereof are preferred. Typically, the
hydrocarbon liquid phase comprises benzene, toluene, fuel oil, kerosene, odorless mineral spirits
and mixtures of any of the foregoing.
[0048] Surfactants useful in the microemulsion polymerization process described herein
include sorbitan esters of fatty acids, ethoxylated sorbitan esters of fatty acids, and the like or
mixtures thereof. Preferred emulsifying agents include ethoxylated sorbitol oleate and sorbitan
sesquioleate. Additional details on these agents may be found in McCutcheon's Detergents and
Emulsifiers, North American Edition, 1980.
[0049] Polymerization of the emulsion may be carried out in any manner known to those
skilled in the art. Initiation may be effected with a variety of thermal and redox free-radical
initiators including azo compounds, such as azobisisobutyronitrile; peroxides, such as t-butyl
peroxide; organic compounds, such as potassium persulfatc and redox couples, such as sodium
bisulfite/sodium bromate. Preparation of an aqueous product from the emulsion may be effected
by inversion by adding it to water which may contain an inverting surfactant.
[0050] Alternatively, the polymeric microparticles cross linked with labile cross links are
prepared by internally cross linking polymer particles which contain polymers with pendant
carboxylic acid and hydroxyl groups. The cross linking is achieved through the ester formation
between the carboxylic acid and hydroxyl groups. The esterification can be accomplished by
azeotropic distillation (U.S. Pat. No. 4,599,379) or thin film evaporation technique (U.S. Pat. No.
5,589,525) for water removal. For example, a polymer microparticle prepared from inverse
emulsion polymerization process using acrylic acid, 2-hydroxyethylacryIate, acrylamide and 2-
acrylamido-2-methylpropanesulfonate sodium as monomer is converted into cross linked
polymer particles by the dehydration processes described above.
[0051] The polymeric microparticles are optionally prepared in dry form by adding the
emulsion to a solvent which precipitates the polymer such as isopropanol, isopropanol/acetone or
methanol/acetone or other solvents or solvent mixtures that are miscible with both hydrocarbon
and water and filtering off and drying the resulting solid.
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[0052] An aqueous suspension of the polymeric microparticles is prepared by
redispersing the dry polymer in water.
[0053] Upon injection into a subterranean formation, the polymeric microparticles flow
through the zone or zones of relatively high permeability in the subterranean formation under
increasing temperature conditions, until the composition reaches a location where the
temperature or pH is sufficiently high to promote expansion of the microparticles.
[0054] Unlike conventional blocking agents such as polymer solutions and polymer gels
that cannot penetrate far and deep into the formation, the composition of this invention, due to
the size of the particles and low viscosity, can propagate far from the injection point until it
encounters the high temperature zone.
[0055] Also, the polymeric microparticles of this invention, due to their highly
crosslinked nature, do not expand in solutions of different salinity. Consequently, the viscosity
of the dispersion is not affected by the salinity of the fluid encountered in the subterranean
formation. Accordingly, no special carrier fluid is needed for treatment. Only after the particles
encounter conditions sufficient to reduce the crossl inking density, is the fluid rheology changed
to achieve the desired effect.
[0056] Among other factors, the reduction in crosslinking density is dependent on the rate
of cleavage of the labile cross linker. In particular, different labile crossllnkers, have different
rates of bond cleavage at different temperatures. The temperature and mechanism depend on the
nature of the cross-linking chemical bonds. For example, when the labile cross linker is PEG
diacrylate, hydrolysis of the ester linkage is the mechanism of de-crosslinking. Different
alcohols have slightly different rates of hydrolysis. In general, methacrylate esters will hydrolyze
at a slower rate than acrylate esters under similar conditions. With divinyl or diallyl compounds
separated by an azo group such as the diallylamide of 2,2'-Azobis(isbutyric acid), the mechanism
of de-crosslinking is elimination of a nitrogen molecule. As demonstrated by various azo
initiators for free radical polymerization, different azo compounds indeed have different half-life
temperatures for decomposition.
[0057] In addition to the rate of de-crosslinking, and without wishing to be bound to any
theory, it is believed that the rate of particle diameter expansion also depends on the total amount
of remaining crosslinking. We have observed that the particle expands gradually initially as the
amount of crosslinking decreases. After the total amount of crosslinking passes below a certain
critical density, the viscosity increases explosively. Thus, by proper selection of the labile crosslinker,
both temperature- and time-dependent expansion properties can be incorporated into the
polymer particles.
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[0058] The particle size of the polymer particles before expansion is selected based on
the calculated pore size of the highest permeability thief zone. The crosslinker type and
concentration, and hence the time delay before the injected particles begin to expand, is based on
the temperature both near the injection well and deeper into the formation, the expected rate of
movement of injected particles through the thief zone and the ease with which water can
crossflow out of the thief zone into the adjacent, lower permeability, hydrocarbon containing
zones. A polymer microparticle composition designed to incorporate the above considerations
results in a better water block after particle expansion, and in a more optimum position in the
formation.
[0059] An aspect of the present disclosure is to demonstrate the synergistic effects that
result from combining the polymeric microparticles described herein with additional treatments.
The additional treatments may include, for example, a second polymeric microparticle having a
chemical structure that is different from a first polymeric microparticle, a viscosified aqueous
solution, a subterranean reservoir treatment, and combinations thereof. The skilled artisan will
appreciate that the additional treatments should not be limited to the exemplary treatments
discussed herein and that any additional treatments known in the art to be useful for improving
recovery of hydrocarbon fluids from a subterranean formation may be combined with polymeric
microparticles for an enhanced synergistic effect, which results, at least in part, due to polymer
entanglement, hydrogen bonding, electrostatic effects and Van der Waals effects.
[0060] In an embodiment, at least two different polymer microparticles having different
chemical structures may be used in combination or in conjunction with each other for enhanced
oil recovery, for modifying the permeability of subterranean formations and for increasing the
mobilization and/or recovery rate of hydrocarbon fluids present in the formations.
[0061] The different polymeric microparticles may be injected separately into the
subterranean formation. Alternatively, the different polymeric microparticles may be mixed or
blended prior to, during, or after injection. For example, the different polymeric microparticles
may be premixed prior to injection into the subterranean formation. The different polymeric
microparticles may also be mixed or blended during the simultaneous injection of the two
different polymeric microparticles into the subterranean formation. Further, the different
polymeric microparticles may also be mixed or blended within the subterranean formation as a
result of repeated, consecutive applications of each of the different polymeric microparticles.
[0062] There are many benefits that may result from the use of the at least two different
polymeric microparticles having unexpanded volume average particle size diameters of about
0.05 to about 5,000 microns and cross linking agent contents of about 100 to about 200,000 ppm
12
of labile cross linkers and from 0 to about 300 ppm of non-labile cross linkers. For example, the
use of at least two different polymeric microparticles having different chemical structures
provides for an application dosage of expandable polymeric microparticles that contains a broad
distribution of half-lives and/or microparticle sizes. This broad distribution of half-lives and/or
microparticle sizes allows different fractions of the distribution of polymer microparticles to
expand at different rates due to the effect of pH or temperatures, for example, thereby allowing
microparticles with higher levels of labile cross linker to flow to deeper areas of the subterranean
formation. As such, the blend comprises polymeric microparticles that are able to expand at
different rates, which prevents the complete activation of an application of expandable polymeric
microparticles at a single lower temperature thief zone. This prevention allows portions of the
application dosage to flow further from the application site and deeper into the subterranean
formation before activating. Further, whether the distribution of half-lives in the blended
polymeric mixture is bi-modal depends upon the distribution of half-lives of the two polymers.
[0063] For example, an application of a blend of at least two different unactivated
microparticles can be injected into a well that contains a temperature gradient or non-uniform
temperature zones. The microparticles that are sensitive to lower temperatures will activate in
lower temperature zones, thus, changing the proportion of unactivated microparticles to a greater
concentration of higher temperature microparticles, which will activate in higher temperature
zones. As previously discussed, the difference in temperature allows portions of the application
dosage to flow further from the application site and deeper into the subterranean formation before
activating.
[0064] The use of at least two different polymeric microparticles would also provide the
benefit of a time-release effect. Specifically, the at least two polymeric microparticles would be
expected to activate at different rates due to their different activation half-lives. By expanding at
different rates, the polymeric microparticles would provide the benefit of filling in thief zones
exposed to the microparticles over periods of time. This provides better coverage over broader
areas of the thief zone and also provides for deeper penetration from the injection site of the
application dose into the thief zones than would be seen with a single mix of lower temperature
sensitive unactivated microparticles.
[0065] Further, the use of at least two different polymeric microparticles allows
unactivated expandable polymeric microparticles to be entrapped in the activated expandable
polymeric microparticles. The unactivated microparticles will be held in place until action by a
specific pH level or temperature degrades the labile cross-linker of the unactivated polymeric
microparticles, thereby causing it to activate. This late stage activation would be expected to
13
provide a reinforcing effect for earlier activated microparticles. This late stage activation also
provides protection against degradation, dislodgement, slippage, and/or erosion of the polymer in
thief zones.
[0066] In an embodiment of the present disclosure, a blend of at least two different
polymeric microparticles is provided. As such, the at least two different polymeric
microparticles may have any number of characteristics that differ from each other. For example,
in an embodiment, the unexpanded volume average particle size diameter of a first highly cross
linked expandable polymeric microparticle is greater than the unexpanded volume average
particle size diameter of a second highly cross linked expandable polymeric microparticle.
Similarly, in an embodiment, the labile cross linking agent content of a first highly cross linked
expandable polymeric microparticle is greater than the labile cross linking agent content of a
second highly cross linked expandable polymeric microparticle. In an embodiment, the nonlabile
cross linking agent content of a first highly cross linked expandable polymeric
microparticle is greater than the non-labile cross linking agent content of a second highly .cross
linked expandable polymeric microparticle.
[0067J In an embodiment, the labile cross linker is selected from diacrylates and
polyfunctional vinyl derivatives of a polyalcohol. The labile cross-linker may also be
polymethyleneglycol diacrylate.
[0068] In an embodiment, the composition includes cross linked anionic, amphoteric,
ion-pair or betaine-containing polymeric microparticles.
[0069] In an embodiment, the composition is in the form of an emulsion or aqueous
suspension.
[0070] In an embodiment, at least one of the cross linked polymeric microparticles is
anionic. The anionic polymeric microparticle may be prepared by free-radical polymerization
from about 95 to about 10 mole percent of nonionic monomers and from about 5 to about 90
mole percent anionic monomers. The nonionic monomer may be acrylamide and the anionic
monomer may be 2-acrylamido-2-methyl-l-propanesulfonic acid.
[0071] In an embodiment, the non-labile cross linker is methylene bisacrylamide.
[0072] The diameter of the expanded polymeric microparticles may be greater than one
tenth of the controlling pore throat radius of the rock pores in the subterranean formation.
Alternatively, the diameter of the expanded polymeric microparticles may be greater than one
fourth of the controlling pore throat radius of the rock pores in the subterranean formation.
[0073] In another embodiment, a composition is provided that includes highly cross
linked expandable polymeric microparticles having unexpanded volume average particle size
14
diameters of about 0.05 to about 5,000 microns and cross linking agent contents of about 100 to
about 200,000 ppm of labile crosslinkers and from 0 to about 300 ppm of non-labile cross
linkers, and a viscosified aqueous solution. The viscosified aqueous solution may include
additives selected from the group consisting of water-soluble polymers, brines, surfactants, and
combinations thereof.
[0074] The viscosified aqueous solutions may be prepared by any methods known in the
art to alter the viscosity of aqueous solutions. For example, the viscosified aqueous solutions
may be prepared by dissolving appropriate water-soluble polymers to effectively increase
solution viscosity. The solutions may also be prepared via the use of brines that can alter the
density and viscosity of the solution. Further, the solutions may also be prepared by dissolving
surfactants that increase solution viscosity either in fresh water or in brines. The skilled artisan
will immediately appreciate that the methods described herein for altering the viscosity of
aqueous solutions are for exemplary purposes only and that the methods for obtaining viscosified
aqueous solutions should not be limited to the examples described herein.
[0075] There are many benefits that result from the use of a blend of polymeric
microparticles and a viscosified aqueous solution. For example, the addition of a second polymer
solution to the unactivated polymeric microparticle will have the effect of a viscosity modifier to
either increase or decrease the viscosity of the application. Either increasing or decreasing the
viscosity of the polymer application will allow for very precise control of the application dosage
properties to target the path of least resistance to reduce the total amount of polymeric
microparticles required in each polymer application. Similar to the composition having at least
two different polymeric microparticles, controlling the viscosity of a polymer application allows
for variations in the rate of displacement of the unactivated polymeric microparticles from the
injection site.
[0076] Further, the use of a composition having polymeric microparticles and a
viscosified aqueous solution can also offer additional benefits with respect to improving recovery
of hydrocarbon fluids. For example, if a viscosified aqueous solution is injected prior to the
injection of the polymeric microparticles, the viscosified aqueous solution can provide defined
discrimination of the path of least resistance to the flow of the polymeric microparticles. As
such, the injected viscosified aqueous solution provides better targeting of the main thief zone
paths and aids in improving the overall effectiveness of the polymer application. Moreover, in an
embodiment where the viscosified aqueous solution contains a large amount of surfactants, the
viscosified aqueous solution may also provide, for example, a lubricating effect that helps to
15
ensure that the polymeric microparticles of the polymer application will flow further from the
application site and deeper into the formation before activation.
[0077] The diameter of the expanded polymeric microparticles may be greater than one
tenth of the controlling pore throat radius of the rock pores in the subterranean formation.
Alternatively, the diameter of the expanded polymeric microparticles may be greater than one
fourth of the controlling pore throat radius of the rock pores in the subterranean formation.
[0078] In yet another embodiment, a composition is provided that includes both highly
cross linked expandable polymeric microparticles having unexpanded volume average particle
size diameters of about 0.05 to about 5,000 microns and cross linking agent contents of about 100
to about 200,000 ppm of labile crosslinkers and from 0 to about 300 ppm of non-labile cross
linkers, and at least one subterranean reservoir treatment. In an embodiment, the at least one
subterranean reservoir treatment is an injectable fluid. The fluid may be any fluid known in the
art and used in the recovery of hydrocarbon fluids from subterranean reservoirs. For example,
the fluid may be selected from the group consisting of water, carbon dioxide, methane, nitrogen,
polymer solutions, gels, surfactants, alkaline-enhanced chemicals, acids, bases, steam, foams, and
combinations thereof.
[0079] Examples of subterranean reservoir treatments include both chemical and thermal
treatments. Specifically, chemical treatments may include injection of fluids into the
subterranean formation. The skilled artisan will appreciate that the chemicals injected into the
subterranean formation may be any chemicals that are known in the art for use in recovery of
hydrocarbon fluids from a subterranean reservoir and may include, for example, polymers and
gels to control the movement of water and oil in the reservoir, surfactants or alkaline-enhanced
chemicals that release the oil from the reservoir rock surfaces, or foams capable of displacing oil
from the reservoir to the producing well. The skilled artisan will also appreciate that the gases
injected into the subterranean formation may be any gases that are known in the art for use in
recovery of hydrocarbon fluids from a subterranean reservoir. Thus, the gases may include, for
example, carbon dioxide, methane, nitrogen, and combinations thereof. Similarly, the skilled
artisan will also appreciate that the thermal treatments may include any thermal treatments
known in the art for recovering heavy oil where heat is used to lower the viscosity of the oil.
Accordingly, a thermal treatment includes, for example, the injection of steam.
[0080] The addition of an unactivated polymeric microparticle to a standard enhanced oil
recovery (EOR) technique improves the effectiveness of the standard EOR technique.
Specifically, the combination of the unactivated polymeric microparticle with the standard EOR
technique will have the effect, depending upon the treatment type, of decreasing or increasing the
16
half-life of the unactivated polymeric microparticle due to the effects of chemical and/or thermal
action upon the microparticle. The activation of the polymeric microparticle will aid in blocking
thief zones, thereby allowing for an observed improvement of a standard EOR treatment.
[0081] In still yet another embodiment, compositions are provided that include at least
two different highly cross linked expandable polymeric microparticles having unexpanded
volume average particle size diameters of about 0.05 to about 50 microns and cross linking agent
contents of about 1,000 to about 200,000 ppm of labile cross linkers and from 0 to about 300
ppm of non-labile cross linkers, wherein the at least two different highly cross linked expandable
polymeric microparticles have different cross linking agent contents.
[0082] In an embodiment, the amount of labile cross linkers of a first polymeric
microparticle may be greater than the amount of labile cross linkers of a second polymeric
microparticle. Similarly, the amount of non-labile cross linkers of a first polymeric microparticle
may also be greater than the amount of non-labile cross linkers of a second polymeric
microparticle. The ability to vary the amount of cross linkers in a composition comprising at
least two different polymeric microparticles allows the polymeric microparticles to expand at
different rates, due to the effects of pH or temperature, for example, allowing the microparticles
with higher levels of labile cross linker to flow to deeper areas of a subterranean formation.
[0083] In an embodiment, a first polymeric microparticle comprises a polymeric
backbone that is the same as a polymeric backbone of a second polymeric microparticle. As used
herein, a polymeric backbone refers to the primary chain of repeat units that are derived from
smaller molecules, called monomers, which react to bond together to form a long chain. The
polymeric backbone may have ether molecules or atoms bonded at various locations along the
primary chain.
[0084] Accordingly, in another aspect of the present disclosure, methods of using the
above-described compositions are provided. The methods are directed toward improving
recovery of hydrocarbon fluids from a subterranean formation comprising injecting into the
subterranean formation one or more of the compositions previously described herein, as well as
variations or combinations thereof.
[0085] For example, in an embodiment, a method for improving recovery of hydrocarbon
fluids from a subterranean formation is provided. The method includes injecting into a
subterranean formation at least two different cross linked polymeric microparticles having
different chemical structures and having cross linking agent contents of from about 100 to about
200,000 ppm of labile cross linkers and from 0 to about 300 ppm of non-labile cross linkers. The
microparticles have a smaller diameter than the pores of the subterranean formation and the labile
17
cross linkers break under the conditions of temperature and pH in the subterranean formation to
form expanded microparticles.
[0086] The at least two different polymeric microparticles having different chemical
structures may be injected separately into the subterranean formation. Alternatively, the at least
two different polymeric microparticles may be mixed or blended prior to, during, or after
injection. For example, the at least two different polymeric microparticles may be mixed prior to
the injection into the subterranean formation. Alternatively, the at least two different polymeric
microparticles may be mixed during the simultaneous injection into the subterranean formation.
Further, the mixing may occur inside the subterranean formation. When mixing occurs inside the
subterranean formation, the mixing may be effectuated by alternating injections of at least two
different polymeric microparticles.
[0087] In an embodiment, the at least two different highly cross linked expandable
polymeric microparticles are added to injection water as part of a secondary or tertiary process
for the recovery of hydrocarbon fluids from the subterranean formation. The injection water may
be added to the subterranean formation at a temperature lower than the temperature of the
subterranean formation. The injection water may also be added directly to a producing well.
[0088] In an embodiment, the injection into the subterranean formation of the at least two
different highly cross linked expandable polymeric microparticles is used in a carbon dioxide and
water tertiary recovery project.
[0089] In an embodiment, the injection into the subterranean formation of the at least two
different highly cross linked expandable polymeric microparticles is used in a tertiary oil
recovery process, one component of which constitutes water injection.
[0090] In an embodiment, the subterranean formation is a sandstone or carbonate
hydrocarbon reservoir.
[0091] In another embodiment, a method for improving recovery of hydrocarbon fluids
from a subterranean formation is provided. The method includes injecting into the subterranean
formation both highly cross linked expandable polymeric microparticles having unexpanded
volume average particle size diameters of about 0.05 to about 5,000 microns and cross linking
agent contents of about 100 to about 200,000 ppm of labile cross linkers and from 0 to about 300
ppm of non-labile cross linkers, and a viscosified aqueous solution. The microparticles have a
smaller diameter than the pores of the subterranean formation and the labile cross linkers break
under the conditions of temperature and pH in the subterranean formation to form expanded
microparticles. In an embodiment, the viscosified aqueous solution includes additives selected
18
from the group consisting of water-soluble polymers, brines, surfactants, and combinations
thereof.
[0092] The highly cross linked expandable polymeric microparticles and the viscosified
aqueous solution may be injected separately into the subterranean formation. Alternatively, the
highly cross linked expandable polymeric microparticles and the viscosified aqueous solution
may be mixed or blended prior to, during, or after injection. For example, the highly cross linked
expandable polymeric microparticles and the viscosified aqueous solution may be mixed prior to
the injection into the subterranean formation. Alternatively, the highly cross linked expandable
polymeric microparticles and the viscosified aqueous solution may be mixed during the
simultaneous injection into the subterranean formation. Further, the mixing may occur inside the
subterranean formation. When mixing occurs inside the subterranean formation, the mixing may
be effectuated by alternating injections of the highly cross linked expandable polymeric
microparticles and the viscosified aqueous solution.
[0093] In yet another embodiment, the present disclosure is directed to a method for
improving recovery of hydrocarbon fluids from a subterranean formation. The method includes
injecting into the subterranean formation both highly cross linked expandable polymeric
microparticles having unexpanded volume average particle size diameters of about 0.05 to about
5,000 microns and cross linking agent contents of about 100 to about 200,000 ppm of labile cross
linkers and from 0 to about 300 ppm of non-labile cross linkers, and at least one subterranean
reservoir treatment. The microparticles have a smaller diameter than the pores of the
subterranean formation and the labile cross linkers break under the conditions of temperature and
pH in the subterranean formation to form expanded microparticles.
[0094] In an embodiment, the at least one subterranean reservoir treatment is an
injectable fluid. The fluid may be any fluid known in the art and used in the recovery of
hydrocarbon fluids from subterranean reservoirs. For example, the fluid may be selected from
the group consisting of water, carbon dioxide, methane, nitrogen, polymer solutions, gels,
surfactants, alkaline-enhanced chemicals, acids, bases, steam, foams, and combinations thereof.
[0095] The expandable polymeric microparticles and the subterranean reservoir treatment
may be injected separately into the subterranean formation. Alternatively, the expandable
polymeric microparticles and the subterranean reservoir treatment may be mixed or blended prior
to, during, or after injection. For example, the expandable polymeric microparticles and the
subterranean reservoir treatment may be mixed prior to the injection into the subterranean
formation. Alternatively, the expandable polymeric microparticles and the subterranean reservoir
treatment may be mixed during the simultaneous injection into the subterranean formation.
19
Further, the mixing may occur inside the subterranean formation. When mixing occurs inside the
subterranean formation, the mixing is effectuated by alternating injections of the expandable
polymeric microparticles and the subterranean reservoir treatment.
[0096] In an embodiment, the at least one subterranean reservoir treatment includes a
fluid injection. The fluid may be any fluid known in the art and used in the recovery of
hydrocarbon fluids from subterranean reservoirs. For example, the fluid may be selected from
the group consisting of water, carbon dioxide, methane, nitrogen, polymer solutions, gels,
surfactants, alkaline-enhanced chemicals, acids, bases, steam, foams, and combinations thereof.
[0097] In still yet another embodiment, a method for improving recovery of hydrocarbon
fluids from a subterranean formation is provided. The method includes injecting into a
subterranean formation at least two different cross linked polymeric microparticles having cross
linking agent contents of from about 100 to about 200,000 ppm of labile cross linkers and from 0
to about 300 ppm of non-labile cross linkers, wherein the at least two different highly cross
linked expandable polymeric microparticles have different cross linking agent contents. The
microparticles have a smaller diameter than the pores of the subterranean formation and the labile
cross linkers break under the conditions of temperature and pH in the subterranean formation to
form expanded microparticles.
[0098] The at least two different polymeric microparticles having different cross linking
contents may be injected separately into the subterranean formation. Alternatively, the at least
two different polymeric microparticles may be mixed or blended prior to, during, or after
injection. For example, the at least two different polymeric microparticles may be mixed prior to
the injection into the subterranean formation. Alternatively, the at least two different polymeric
microparticles may be mixed during the simultaneous injection into the subterranean formation.
Further, the mixing may occur inside the subterranean formation. When mixing occurs inside the
subterranean formation, the mixing may be effectuated by alternating injections of at least two
different polymeric microparticles.
[0099] The foregoing may be better understood by reference to the following examples,
which are presented for purposes of illustration and are not intended to limit the scope of the
present disclosure.
EXAMPLES 1-8
[00100] Preparation of the Polymeric Microparticle
[00101] The polymeric microparticle of this invention is readily prepared using
inverse emulsion polymerization techniques as described below.
20
[00102] A representative emulsion polymer composition is prepared by
polymerizing a monomer emulsion consisting of an aqueous mixture of 164.9 g of 50%
acrylamide, 375.1 g of 58% sodium acrylamido methylpropane sulfonate (AMPS), 16.38 g water,
0.5 g 40% pentasodium diethylenetriaminepentaacetate, 3.2 g of 1% solution of
methylenebisacrylamide (mba), and 36.24 g polyethyleneglycol (PEG) diacrylate as the dispersed
phase and a mixture of 336 g petroleum distillate, 60 g ethoxylated sorbitol oleate and 4 g
sorbitan sesquioleate as the continuous phase.
[00103] The monomer emulsion is prepared by mixing the aqueous phase and the
oil phase, followed by homogenization using a Silverson Homogenizer. After deoxygenation
with nitrogen for 30 minutes, polymerization is initiated by using sodium bisulfite/sodium
bromate redox pair at room temperature. The temperature of the polymerization is not regulated.
In general, the heat of polymerization will take the temperature from about 25 °C to about 80 °C
in less than 5 minutes. After the temperature peaks, the reaction mixture is heated at about 75 °C
for an additional 2 hours.
[00104] If desired, the polymeric microparticle can be isolated from the latex by
precipitating, filtering, and washing with a mixture of acetone and isopropanol. After drying, the
oil and surfactant free particle can be redispersed in aqueous media. The average particle size of
this latex particle measured in deionized water, using a Malvern Instruments' Mastersizer E, is
0.28 micron.
[00105] Table 1 lists representative emulsion polymers prepared according to the
method of Example 1.
TABLE 1
Preparation of Dolvmeric microDarticles in emulsion form
50 % acrylamide
58% Na AMPS
Dl water
Methylene bisacrylamide
PEG-200 diacrylate
Crosslinker/monomer
molar ratio (ppm)
Petroleum distillate
Ethoxylated sorbitol oleate
Sorbian sesquioleate
Ex.1
164.9
375.1
19.58
0.032
36.24
56890
336
60
4
Ex.2
164.9
375.1
19.58
0.032
18.12
28500
336
60
4
Ex.3
82.45
187.5
12.5
0
30.46*1
28390
168
30
2
Ex.4
131.84
300
36.8
7.36
0
2839
268.8
48
3.2
Ex.5
82.5
187.5
18
0
9.75
1B390
168
30
2
Ex.6
82.5
187.5
22.9
0
4.87
9080
168
30
2
Ex.7
82.5
187.5
25.3
0
2.44
4540
168
30
2
Ex.8
82.5
187.5
26.5
0
1.22
2270
168
30
2
1 PEG-400 diacrylate
EXAMPLE 9
21
[00106] Sand Pack Test
[00107] This Example demonstrates that the polymeric microparticles of this
invention can be propagated with a conformation constrained by the built-in reversible crosslinks
and will expand in size when these break, to give a particle of suitable size to produce a
substantial effect.
[00108] In the sand pack test, a 40 foot long sand pack of 0.25 inches internal
diameter, made from degreased and cleaned 316 stainless steel tubing, is constructed in eight
sections, fitted with pressure transducers, flushed with carbon dioxide gas and then placed in an
oven and flooded with synthetic oil field injection water.
[00109] A dispersion of a representative polymeric microparticles is prepared in
the synthetic injection water and injected into the pack to fill the pore volume. Pressure drops
across the tube sections are monitored for signs of conformation change of the polymer particle
as the reversible cross-links are hydrolysed. The "popping open" of the polymer particles is
observed as a steep rise in the pressure drop. The sand pack test is described in detail in WO
01/96707.
[00110] The data for representative polymeric microparticles shows that the
particles are able to travel through the first two sections of the sand pack without changing the
RRF of the sections. However, particles in the last section, after accumulating a sufficient
amount of residence time, have expanded and give a higher value of RRF. The higher RRF value
is maintained after the injection fluid is changed from polymer dispersion to brine.
[00111] This experiment clearly demonstrates two aspects of the invention which
are:
[00112] 1. The polymeric microparticles with a conformation constrained by
the built-in reversible crosslinks can be propagated through a porous media.
[00113] 2. The microparticles will expand in size when crosslinks break, to
give a particle of suitable size to produce a substantial effect, even in a high permeability porous
medium.
EXAMPLE 10
[00114] Activation of the Polymeric Microparticles by Heat
[00115] As the particles expand in a medium of fixed volume, the volume fraction
occupied by them increases. Consequently, the volume fraction of the continuous phase
decreases. This decrease in free volume is reflected in an increase in the viscosity of the
22
dispersion. Activation of the microparticles of present disclosure by heat can be demonstrated in
a bottle test.
[00116] To carry out a bottle test, a dispersion containing 5000 ppm of the kernel
particles is prepared in an aqueous medium (e.g., a synthetic brine). Dispersing of particles can
be accomplished by vigorous stirring or by using a homogenizer. To prevent oxidative
degradation of the expanding particles during monitoring, 1000 ppm sodium thiosulfate can be
added to the mixture as an oxygen scavenger.
[00117] The bottles were placed in a constant temperature oven to age. Then, at a
predetermined time, a bottle can be removed from the oven and cooled to 75oF. The viscosity
was measured at 75 °F using Brookfield LV No.l spindle at 60 rpm (shear rate 13.2 sec"1).
[00118] Activation of the polymeric microparticles by heat can be demonstrated by
monitoring the viscosity change of aqueous dispersions of particles aged at different temperature.
[00119] It should be understood that various changes and modifications to the
presently preferred embodiments described herein will be apparent to those skilled in the art.
Such changes and modifications can be made without departing from the spirit and scope of the
present subject matter and without diminishing its intended advantages. It is therefore intended
that such changes and modifications be covered by the appended claims.
23









CLAIMS
The invention is claimed as follows:
1. A composition comprising at least two different highly cross linked expandable
polymeric microparticles comprising different chemical structures and unexpanded volume
average particle size diameters of about 0.05 to about 5,000 microns and cross linking agent
contents of about 100 to about 200,000 ppm of labile cross linkers and from 0 to about 300 ppm
of non-labile cross linkers.
2. The composition of Claim 1, wherein at least one of the cross linked polymeric
microparticles comprises labile cross linkers selected from diacrylates and polyfunctional vinyl
derivatives of a polyalcohol.
3. The composition of Claim 1, wherein at least one of the cross linked polymeric
microparticles is selected from the group consisting of cross linked anionic, amphoteric, ion-pair
or betaine-containing polymeric microparticles.
4. The composition of Claim 3, wherein the composition is in the form of an emulsion or
aqueous suspension.
5. The composition of Claim 4, wherein at least one of the cross linked polymeric
microparticles is anionic.
6. The composition of Claim 5, wherein the anionic polymeric microparticle is prepared by
free-radical polymerization from about 95 to about 10 mole percent of nonionic monomers and
from about 5 to about 90 mole percent anionic monomers.
7. The composition of Claim 6, wherein the nonionic monomer is acrylamide.
8. The composition of Claim 7, wherein the anionic monomer is 2-acrylamido-2-methyl-lpropanesulfonic
acid.
9. The composition of Claim 8, wherein the labile cross linker is polymethyleneglycol
diacrylate.
24
10. The composition of Claim 9, wherein the non-labile cross linker is methylene
bisacrylamide.
11. A method for improving recovery of hydrocarbon fluids from a subterranean formation
comprising injecting into the subterranean formation a composition according to claim 1 wherein
the microparticles have a smaller diameter than the pores of the subterranean formation and
wherein the labile cross linkers break under the conditions of temperature and pH in the
subterranean formation to form expanded microparticles.
12. The method of Claim 11, wherein a first highly cross linked expandable polymeric
microparticle is injected before a second highly cross linked expandable polymeric microparticle.
13. The method of Claim 11, comprising mixing the at least two different highly cross linked
expandable polymeric microparticles prior to the injection.
14. The method of Claim 11, comprising mixing the at least two different highly cross linked
expandable polymeric microparticles during the injection.
15. The method of claim 11 further comprising injecting a viscosified aqueous solution into
the subterranean formation.
16. The method of claim II further comprising injecting at least one subterranean reservoir
treatment into the subterranean formation.
17. The method of Claim 11, wherein the composition is added to injection water as part of a
secondary or tertiary process for the recovery of hydrocarbon fluids from the subterranean
formation.
18. The method of Claim 11, wherein the composition is used in a carbon dioxide and water
tertiary recovery project.
19. The method of Claim 11, wherein the composition is used in a tertiary oil recovery
process, one component of which constitutes water injection.
25
20. The method of Claim 11, wherein the subterranean formation is a sandstone or carbonate
hydrocarbon reservoir.
26
21. A composition substantially as herein described with reference to the foregoing
description, tables and the accompanying examples.
Dated this 12th day of November 2010
To
The Controller of Patents
The Patent Office
India
SHARAJ7VADEHR/
OFKAJ^AND KRISBlOlE
ATTORREYFOR THE AP/LICANTS

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=ibeWiJfBGaFXg7lrrsLyWA==&loc=+mN2fYxnTC4l0fUd8W4CAA==


Patent Number 278924
Indian Patent Application Number 8006/DELNP/2010
PG Journal Number 01/2017
Publication Date 06-Jan-2017
Grant Date 04-Jan-2017
Date of Filing 12-Nov-2010
Name of Patentee NALCO COMPANY
Applicant Address 1601 W. DIEHL ROAD, NAPERVILLE, IL 60563-1198, UNITED STATES OF AMERICA
Inventors:
# Inventor's Name Inventor's Address
1 STREET JOSEPH PAUL 3 QUEENS LANE, FRIENDSWOOD, TX 77478, UNITED STATES OF AMERICA
2 CHANG KIN-TAI 1126 MISTY LAKE DRIVE, SUGAR LAND, TX 77478, UNITED STATES OF AMERICA
3 DOUCETTE CATHY C. 796 WILD GINGER ROAD, SUGAR GROVE, IL 60554, UNITED STATES OF AMERICA
4 ATKINS JEFFERY M. 2695 MOSS LANE, AURORA, IL 60504, UNITED STATES OF AMERICA
PCT International Classification Number C09K 8/508
PCT International Application Number PCT/US2009/040891
PCT International Filing date 2009-04-17
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 12/425,089 2009-04-16 U.S.A.
2 61/046,714 2008-04-21 U.S.A.