Title of Invention

PROCESS FOR MANUFACTURE OF SILVER-BASED COMPOSITE POWDERS FOR ELECTRICAL CONTACT MATERIALS AND COMPOSITE POWDERS SO PRODUCED

Abstract The present invention relates to a method for manufacture of silver-based composite powders for electrical contact materials. The invention relates also to electrical contact materials made from such composite powders. The process comprises a high energy dispersing process of wet silver oxide (Ag20) with additional second oxide components in aqueous suspension. The high energy dispersing process can be conducted by high shear mixing or by high energy milling. Preferably high speed dispersing units working at rotating speeds in the range of 5,000 to 30,000 rpm or high energy mills such as attritor mills are used. The new process is versatile, economical and offers access to a broad spectrum of contact materials. The silver-based composite powders made according to the new process yield contact materials with highly dispersed microstructures and superior material characteristics.
Full Text PROCESS FOR MANUFACTURE OF SILVER-BASED COMPOSITE
POWDERS FOR ELECTRICAL CONTACT MATERIALS AND COMPOSITE
POWDERS SO PRODUCED
Background of the Invention:
The present invention relates to a process for manufacture of silver-based
composite powders for electrical contact materials. The invention relates also to
electrical contact materials made from such composite powders.
Electrical contact materials typically consist of silver with certain metal and/or
oxide additives. The materials are chosen based on the intended use, such as the type of
switching device, the switching current, and the electrical load. General requirements
include low electrical wear, with high arc resistance, and low welding force with low
contact resistance.
Silver-based contact materials are predominantly used for switches which oper-
ate in air under low voltage and high current conditions. Their major function is to
secure operating performance during a lot of switching cycles, for example for a motor
controlling device.
Materials based on silver-tin oxide are frequently used for low voltage/high cujr-
rent equipment, within a switching range of 100 - 3,000 A. Contact materials of this
type generally have acceptable arc resistance, sufficient safety with respect to contact
welding, comparable low material migration with low contact resistance and good

overtemperature behaviour and practical processing properties.
The oxide components (i.e. the "second phase oxides") used are typically se-
lected with the goal of improving the contact properties, thus reducing the specific
contact erosion and improving the resistance against contact welding. Typical oxide
additives used for silver-based contact materials include tin oxide (SnO2), tungsten
oxide (WO3), molybdenum oxide (M0O3). These oxides are chosen mainly based on
their thermodynamic properties, as well as on their wetting behaviour in the Agliq.
uid/oxide system (ref to Jeannot et al, IEEE Proceedings Holm Conference 1993, p.51)
Silver based electrical contacts are normally made by powder metallurgy meth-
ods starting from composite powder materials as precursors. These composite powders

may comprise silver powder and/or silver oxide powder along with second oxide pow-
ders and optionally additives. Silver-based composite powders used as precursors for
contact materials are typically made using one of the following processes:
powder metallurgy mixing techniques;
internal oxidation of alloying powders or compact bodies under elevated
oxygen partial pressure; and
chemically reductive precipitation of some or all of the components of
the material.
Further processing of the composite powders to semi-finished contacts or con-
tact units, as a rule, takes place by cold isostatic compaction of the powders ("CIP"),
followed by sintering and wire extrusion, and reforming to the end size.
The powder metallurgy mixing techniques for producing composite powders
comprise of mechanical homogenization of solid starting substances in powdered form
in a mixer, for the most part using silver powder and/or silver oxide and the second

oxide additive, but frequently also adding other additives or sintering aids. This method

can be used either wet or dry, for instance with water etc, but is limited to relatively
coarse powders.
The conventional mixing technique runs up against the technical limits in manu-
facturing composite powders having extremely fine oxide dispersion. This problem applies to dry mixing as well as to wet mixing methods.
According to F. Heringhaus et al (ref to article "On the improvement of disper-
sion in Ag-Sn02 based contact materials", ICEC Conference, Stockholm, 2000), the
minimum particle size for second oxides suitable for conventional dry and wet mixing
techniques should be in the range of I to 2 μm (i.e., 1,000 to 2,000 nm). With finer
particles, a homogeneous intermixing is causing problems due to agglomeration. Thus,
a homogeneous, very finely dispersed microstructure of the silver-based contact mate-
rial is very difficult t6 obtain.
For manufacturing of composite powders, wet chemical methods are known in
the state of the art.EP 370 897 Bl discloses a process for manufacture of silver-tin
oxide contact materials by a wet chemical method, wherein silver oxide is precipitated

in the presence of tin oxide by adding a strong base. The precipitated silver oxide is
subsequently heated to temperatures of 200 - 500oC in order to reduce the silver oxide

to metallic silver. The scope of this process is limited, since important additives and
second phase oxides such as WO3 or M0O3 dissolve in a highly basic environment and
thus do not reappear in the precipitated product. A specific mixing process is not dis-
closed.
DE 100 17 282 describes a process for producing composite powders based on
silver-tin oxide by chemically reductive precipitation of silver onto particulate tin oxide
whereby the silver compound and the reducing agent are simultaneously added. A
conventional stirrer system is used. As the precipitation process takes place in a strongly
acidic nitric acid environment, the second phase oxides (e.g., ZnO, WO3 oder M0O3)
are attacked and dissolved. Therefore, the process cannot be used for manufacturing this
type of contact materials.
In summary, the presently known processes for manufacture of composite pow-
ders for silver-based contacts are limited to specific oxide materials and are not suffi-
cient in terms of broad applicability, process simplicity and cost. The manufacturing
processes of composite powders for electrical contact materials with a homogeneous
microstructure need further improvements.
It is therefore an objective of the present invention to provide an improved proc-
ess for manufacture of silver-based composite powders suitable as precursors of electri-
cal contact materials.
It is a further objective of the present invention to influence the processing and
contact properties of silver-based contact materials, having essentially conventional
compositions, by an appropriate design of the manufacturing process, with the goal of
obtaining a maximum homogeneity and a highly dispersed microstructure of the fin-
ished contact material.
The process should be, for example, versatile, simple, economical and cost-
effective.
These objectives are met by the processes and products of the present invention.
Surprising improvements in the material and contact properties of silver-based contact:
materials are obtained.


Summary of the Invention:
The present invention relates to a method for manufacture of silver-based
composite powders for electrical contact materials. The invention relates also to
electrical contact materials made from such composite powders.
The process comprises a high energy dispersing process of wet silver oxide
(Ag20) with additional second oxide components in aqueous suspension. The high
energy dispersing process can be conducted by high shear mixing or by high energy
milling. Preferably high speed dispersing units working at rotating speeds in the range
of 5,000 to 30,000 rpm or high energy mills such as attritor mills are used.
The new process is versatile, economical and offers access to a broad spectrum
of contact materials. The silver-based composite powders made according to the new
process yield contact materials with highly dispersed microstructures and superior
material characteristics.
For a better understanding of the present invention, reference is made to the following description taken in conjunction with the examples and figure.
Brief Description of the Figures:
Figure 1: A schematic drawing of an example of a process of the present inven-
tion.
Detailed Description of the Invention:
In preparing the preferred embodiments of the present invention, various alterna-
tives may be used to facilitate the objectives of the invention. These embodiments are
presented to aid in an understanding of the invention and are not intended to, and should
not be construed to, limit the invention in any way. All alternatives, modifications and
equivalents that may become obvious to those of ordinary skill upon a reading of the
present disclosure are included within the spirit and scope of the present invention.
The present invention discloses a process for producing a composite powder for
electrical contact materials, comprising a high-energy dispersing process of wet silver
oxide (Ag20) with additional second phase oxide components in aqueous suspension. |
This high-energy dispersing process comprises a high-shear mixing process or, alterna-

lively, a high-energy milling process. In both alternative embodiments, wet silver oxide
(Ag20) is used as a starting material.
In the following, the process of the invention is characterized in further detail.
The required wet silver oxide (Ag2O) can be prepared from a commercially
available aqueous silver nitrate solution (AgNO3). By addition of a strong base (NaOH
or KOH), silver oxide (Ag20) is precipitated in form of an aqueous alkaline suspension.
After washing and removal of nitrate ions, the material is separated to yield a wet Ag2O
powder. The AgaO starting material may additionally comprise various amounts of
hydroxy groups (in form of AgOH) and/or carbonate groups (in form of Ag2CO3,
AgHCO3), depending on the preparation process.

Generally, wet Ag2O should be used in the high-energy dispersing process of the
present invention in order to facilitate deagglomeration of the Ag2O particles in the

subsequent dispersing process. It was found that the use of wet Ag2O as a starting mate-
rial in combination with the application of high-energy dispersing yields the best results.
Suitable contents of residual moisture in the Ag2O starting material are in the
range of 5 to 25 wt.-% water, preferably in the range of 10 to 20 wt.-% of water, based
on the total weight of Ag2O.
It was found that high shear forces should be applied to achieve homogeneous!
mixing of the wet Ag2O with the additional components.
In the first embodiment of the process, this is obtained by use of specific high
shear mixing devices, which work at high speed. Such high speed dispersers may con-
sist of a driven vertical shaft and a high shear disk type blade, which rotates at very high
speed and creates a radial flow pattern within a stationary mixing vessel. Such devices
are firequently referred to as "dissolver units".
Preferably, the dispersing generator of the dispersing unit comprises of a ro-
tor/stator system. As an example, the dispersing head may consist of two sets of concen-
tric teeth rings. One of them is fixed and does not move - the stator; the other is driven
by a motor through the shaft and turns aroxmd inside the stator - the rotor. The shear
forces and bounce effects which are created between the running rotor and the stator
treat the product mechanically. From various manufacturers, rotor/stator systems with
two, three or even four sets of concentric teeth rings are commercially available. Exam-

ples for suitable high shear mixers based on the rotor/stator principle are high shear
dispersers, made for example by Silverson Machines Inc. or Ross Corp.
A particularly suitable device is the dispersing unit "Polytron PT" manufactured
by Kinematica, CH-6014 Littau-Luzem (Switzerland). This device is characterized by a
rotor/stator head with a diameter of 60 mm, comprising of three teeth rings. The high
shear mixing system applies very high shear forces to the water/oxide powder suspen-
sion and thus generates a homogeneous mixture of the components, even when using

very fine second oxide powders.
Generally, suitable mixing devices for the process may rotate at very high speed
in the range of 5,000 to 30,000 rpm, preferably in the range of 5,000 to 20,000 rpm.
In the second embodiment of the process, high energy attritor mills, vibration
energy mills, pearl mills and/or ball mills may be used. In parallel to the mixing proc-
ess, a certain milling and deagglomeration effect is obtained here due to the presence of
grinding media. Preferably, attritor mills may be used; however, the type of grinding
media must be carefully selected in order to prevent contamination of the composite
powder by ingredients of the grinding media. Ceramic grinding media, based for exam-
ple on zirconia, are preferred.
A schematic drawing of an example of the process of the present invention is
shown in Figure 1. The high-energy dispersing step of the starting components (wet
silver oxide and second phase oxides) is conducted in aqueous suspension for time
periods of 5 to 90 minutes, preferably in a two- or multi-stage process using different
rotating speeds. The temperature in the mixing vessel is held in the range of 20 to 60oC,
excess heating of the mixture should be avoided.
Mixing vessels made of stainless steel, plastics, polyethylene, etc. with sizes 0f 3
to 50 L are preferably used. Due to environmental reasons, aqueous suspensions are
preferred; however, organic additives, such as dispersing aids, surfactants, co-solvents
etc may be added in small amounts.
Furthermore, the high-energy dispersing process (i.e. the high shear mixing /
high energy milling processes) described in the present invention may also be applied in
a continuous way by use of continuous, in-line manufacturing equipment and suitable
mixing devices.

From the resulting aqueous suspension, the solids are then separated by conven-
tional separation techniques (e.g. by filtering, settling, centrifuging, filter press etc.).
After drying and calcination in air, a composite powder is obtained.
Drying of the composite powder is done at temperatures in the range of 50 to
100°C in air; calcination of the composite powder is performed in air to decompose the
silver oxide to metallic silver; suitable temperatures are in the range of 300 to 500°C for
periods of 0,5 to 3 hours; conventional furnaces and batch ovens may be used. The
drying and the calcination processes may also be combined into a one-step heat treat-
ment process using a suitable furnace at different temperatures. After drying and calci-
nation in air, the silver-based composite powder is obtained.
Further processing of the composite powder into semi-finished contacts or con-
tact units generally takes place as well known to the persons skilled in the art.
Typical second phase oxides used for silver-based contact materials include tin
oxide (SnO2). zinc oxide (ZnO), tungsten oxide (WO3), molybdenum oxide (M0O3),
bismuth oxide, (Bi2O3), copper oxide (CuO) and indium oxide (In2O3), used individu-
ally or in combination with each other. For conventional electrical contacts, materials
comprising about 2 to 15 wt.-%, preferably 8 to 12 wt.-% of second oxide phases reveal
the optimum switching performance. 12 wt.-% of tin oxide corresponds to a volume ratio of about 17 vol.-% of tin oxide in the silver-based material. The term "second phase oxides" may include additional dopants, inorganic or organic additives as well as
various sintering aids.
For good results, the second oxide powders used in the process of the invention
I
should have a medium particle size (d50-value) in the range of 400 to 1,000 run and a
d10-value in the range of 150 to 250 nm. Very good results are obtained with tin oxide
having a medium particle size (d50-value) of 750 nm.
With the method according to the present invention, the individual components
of the composite powder are intimately mixed together; thus it is possible to manufac-
ture silver-based contact materials having a very highly dispersed microstructure.
By the present invention, silver-based contact materials can be produced as ho-
mogeneous composite materials, revealing medium inter-particle distances for the oxipe
particles below 500 nm, preferably below 300 nm. With conventional methods, particu-

larly when using the dry mixing technique, this finely dispersed microstructure cannot
be obtained. |
In addition to that, the degree of fineness of the microstructure can be tailored by
adjusting the process parameters within broad ranges. Basically, the fineness of the
material is limitedby two factors: the grain size of the particles itself, which are mixed
together as well as the ability to really deagglomerate the particles into the fine primary
particles (as far as they are fine enough). Metallic silver powders made by meh atomisa-
tion, as used generally for dry mixing, are too coarse at all for such fine structures. To
the contrary, very fine silver particles, for example made by chemical processes, are
heavily agglomerated and thus do not allow a homogeneous mixing with the second
phase oxides. Additionally, the very fine second oxide phase and also the dry silver
oxide particles do not deagglomerate sufficiently in a standard dry mixing process and
therefore do not generate the above defined fine homogeneous structure.
As a major advantage over all other previously known chemical processes, this;
method allows to employ all suitable second phase oxide materials, as there is no limita-
tion in chemical stability in solutions with low or high pH-values, as it is the case for
the chemical precipitation technologies.
It should be emphasized that the process of the present invention is not only
suitable for manufacture of contact materials with a very highly dispersed microstruc-
ture (which cannot be produced by standard powder metallurgy methods), it may also
be used for manufacture of contact materials with coarser structures, which are normally
produced by standard methods. In this case, coarser second phase oxide materials with
medium particle sizes (d50-values) in the range of 1 to 6 μm (i.e., 1,000 to 6,000 nm) may be used.
Thus, compared to the currently known methods, the present invention offers ac-
cess to an enlarged material spectrum for electrical contacts. The process is very eco-
nomical and cost-effective as various types of composite powders containing various
second oxide phases can be manufactured in one single production unit.
Analytical Methods
The medium and maximum particle size (d50 and d100 values) and the particle
size distribution was detected by high magnification Transmission Electron Microscopy

(TEM) or by Scanhing Electron Microscopy (SEM), Such methods are well known in
the state of the art.
In certain cases, values for particle size distribution (PSD) of starting powders
were obtained by laser granulometric methods in an aqueous medium (e.g. CILAS).
Conventional X-ray diffraction (XRD) was applied for particle characterisation
and composition analysis. The silver content of the products was determined by stan-
dard analytical methods. For quantitative analysis of Ag, a volumetric titration method
was used.
The present invention is illustrated by the following examples. These are mere|y
I
illustrative and should not be construed as limiting the scope of the invention.

Ag2O was prepared from a commercially available AgNO3 solution, the residual
moisture content of Ag20 was 12 wt.-% H2O.
For preparing the suspension by high shear mixing, the mixture was dispersed
with the Kinematica device (conditions: starting temperature 25°C, 20 mins at 7,200
rpm, then 5 mins ait 9,600 rpm; end temperature 45oC).
The aqueous suspension was then filtered off and dried overnight at 70°C in air
Thereafter, the composite powder was heat-treated for 2 h at 390oC in order to reduce

the silver oxide (Ag20) to metallic silver. Then the powder was screened through a 200
mesh screen to destroy agglomerates formed during drying.
Further processing of the composite powder was done by cold isostatic pressing
(CIP) at 800 bar, followed by sintering at 880°C and extruding the sintered product to a
wire of 5 mm diameter. Subsequently, this wire was drawn down to 1.37 mm thickness
and reformed to a switching tip.
The mechanical characteristics of the material are given in Table 1. data for spe-
cific contact erosion are listed in Table 2.

Ag2O was used with a residual moisture content of 11 wt.-% H2O. The equip- ment used for high energy milling was a bench type Szegvary attritor, model 01-HD, manufactured by Union Process, Akron, Ohio, USA. In order to eliminate the contami-
nation of the samples with iron, a ceramic milling tank/agitator assembly was used. The
milling media consisted of yttrium stabilized zirconia balls. The jacketed milling tank
was connected to a constant temperature bath, which maintained the temperature at
19°C through the entire milling process.
The attritor was first loaded with 300 mL DI water. The required amount of sil-
ver- and tin oxides was then gradually added and mixed at 250 rpm. After 15 minutes of
mixing the speed of the attritor was increased to 400 rpm. After two hours the remain-
der of the metal oxides was added into the attritor and the milling was continued for ah
additional hour. The total amount of slurry (including zirconia balls) was about 1.8 L.

At the end of the milling process, the batch was discharged and the milling me-
dia were rinsed using DI water. The drying and calcination step was performed as de-
scribed in Example 1.
Further processing of the composite powder was done by cold isostatic pressing
(CIP) at 800 bar, followed by sintering at 880°C and extruding the sintered product to a
wire of 5 mm diameter. Subsequently, this wire was drawn down to 1.37 mm thicknes s
and reformed to a switching tip.
The mechanical characteristics of the material are given in Table 1. data for spe-
cific contact erosion are listed in Table 2.
COMPARATIVE EXAMPLE 1 (CEl)
Preparation of silver/tin oxide composite powder bv conventional wet mixing
(Composition: 90 wt.-% Ag, 7.2 wt. -% SnO2, 2.3 wt.-% In203,0.5 wt.-% CuO)

About 1,5L of DI water was added and all components were mixed for 20 mins
at 1,000 rpm using a standard mixer made by MTI (Mischtechnik International, D-
32758 Detmold, Germany.) The mixture was then dried overnight at 70°C in air and
screened through a 200 mesh screen.
The composite powder thus prepared was treated by cold isostatic pressing (CIP)
I
followed by sintering and extrusion to a wire of 5 mm diameter. Manufacture of a thin
wire with 1.37 mm diameter was not possible. Thus, the extruded wire had to be used
for determination of the material characteristics (ref to Table 1).


The mixing was done with a laboratory mixing equipment, type R02 from G.
Eirich Co., D-74732 Hardheim (Germany). This mixer type consists of a rotating mix-

ing pot with a stirrer inside. All components were weighed together in the mixer and
mixed for 20 mins at 2,000 rpm (stirrer speed), while the mixing pot was slowly rotat-
ing. Further processing steps (CIP, sintering, extrusion) were done as described in Ex-
ample 1.
The extruded wire broke already at an elongation of less than 3% ductility. Met-
allographic investigations of the extruded material showed in homogenities in form of
Ag-isles and rather big agglomerates of Sn-oxide. A homogeneous microstructure could
not be obtained. As the workability of this material was too poor, no switching tests were conducted.
COMPARATIVE MATERIAL DATA
Table 1 shows material data for silver-tin oxide contact materials based on com-
posite powder made in accordance with the process of the present invention (Examplejs
1 and 2) compared to contact materials made from composite powder using a conven-
tional wet mixing technique (Comparative Example 1, CEl) and a conventional dry mixing technique (Comparative Example 2, CE2).
As can be seen from the table, the silver-tin oxide contact materials made from
composite powder prepared according to the present invention reveal a significantly
higher breaking elongation (in %) and thus a better workability at similar breaking

strength (in MPa) compared to the reference materials using standard composite pow-
ders.
Additionally, it should be noted that the wire prepared from the CEl material
was very brittle; thus, a fine wire could not be produced. Contact tips were made from
5 the thicker wire.
As the workability of the material made from Comparative Example 2 (CE2)
was very poor, no switching tests were performed, thus no values for the specific con-
tact erosion are reported in Table 2.

The specific contact erosion (SCE) is decisive for the long-term stability and lifetime of the contact material. For measurement of the SCE, the model switches and
methods described by M. Poniatowski et al., 7th International Conference on Electrical

Contacts, Paris 1974, pages 477-483, were applied.
The specific contact erosion of the contact material was calculated by the quo-j
tient of weight loss of the contact tips (in μg) and the electric arc energy (in Ws):


As can be seen from Table 2 , the specific contact erosion of the contact materi-
als made according to the present invention is markedly lower compared to the refer-
ence contact materials containing the composite powder made with the conventional
processes, thus indicating improved material properties. Additionally, the new materials
show excellent resistance against contact welding. I

The resultsof Table 1 and Table 2 clearly demonstrate the advantages of the
process according to the invention compared to conventional processes. Thus, the supe-
riority of the high energy dispersing process of the present invention is clearly demon-
strated.
While the invention has been described with reference to specific embodiments
thereof, it should be understood that the invention is capable of further modifications
and that this application is intended to cover any and all variations, uses, or adaptations
of the invention which follow the general principles of the invention. All such altema-

tives, modifications and equivalents that may become obvious to those of ordinary skill
in the art upon reading the present disclosure are included within the spirit and scope of
the invention as reflected in the appended claims.

What is claimed:
1. A method for producing a silver-based composite powder for electrical contact
materials, comprising a high-energy dispersing process of wet silver oxide
(Ag20) with additional second phase oxides in aqueous suspension.
2. The process according to claim 1, wherein the high-energy dispersing process is
performed by high shear mixing at rotating speeds in the range of 5,000 to
30,000 rpm.
3. The process according to claim 1, wherein the high-energy dispersing process is
performed with a dispersing unit comprising a rotor/stator system.
4. The process according to claim 1, wherein the high-energy dispersing process is
performed by high shear mixing at rotating speeds in the range of 5,000 to
30,000 rpm with a dispersing unit comprising a rotor/stator system. I
5. The process according to claim 1, wherein the high-energy dispersing process is
performed by high-energy milling using attritor mills, vibration energy mills,
pearl mills .or ball mills.
6. The process according to claim 5, wherein ceramic grinding media are used.
7. The process according to any one of claims 1 to 6, wherein the wet silver oxide
(Ag20) has a residual moisture content in the range of 5 to 25 wt.-% water, pref-
erably in the range of 10 wt.-% to 20 wt.-% water (based on the total weight of
Ag2O). .
I
8. The process according to any one of claims 1 to 6, wherein the second phase
oxides are selected from the group consisting of tin oxide (SnO2), zinc oxide
(ZnO), tungsten oxide (WO3), molybdenum oxide (M0O3), bismuth oxide,
(Bi2O3), copper oxide (CuO), indium oxide (In2O3) and mixtures and combina-
tions thereof
9. The process according to any one of claims 1 to 6, wherein the second phase oxides have a medium particle size (d50-value) in the range of 400 to 1,000 nm
10. The process according to any one of claims 1 to 6, wherein the second phase
oxides comprise additional dopants, inorganic or organic additives and/or sinter-
ing aids.

11. The process according to any one of claims 1 to 6, further comprising a separa-
tion step to separate the composite powder from the aqueous suspension.
12. The process according to any one of claims 1 to 6, further comprising a drying
step at temperatures in the range of 50 to 100°C.
13. The process according to any one of claims 1 to 6, further comprising a calcina
tion step at temperatures in the range of 300 to 500°C to decompose the silver
oxide (Ag20) to metallic silver.

14. The process according to claim 13, wherein the calcination step is combined
with a drying step at temperatures in the range of 50 to 100°C into a one-step
heat treatment procedure.
15. A composite powder produced by the process according to any one of claims 1
to 14.
16. A composite powder according to claim 15, comprising silver and about 2 to l5
wt.-%, preferably 8 to 12 wt.-% of second phase oxide components (based on
the total weight of the composite powder).
17. A contact material comprising the composite powder of claim 15, wherein the
medium inter-particle distances of the second phase oxide particles are below
500 nm, preferably below 300 run.

The present invention relates to a method for
manufacture of silver-based composite powders for
electrical contact materials. The invention relates also to electrical contact materials made from such composite powders. The process comprises a high energy dispersing process of wet silver oxide (Ag20) with additional second oxide components in aqueous suspension. The high energy dispersing process can be conducted by high shear mixing or by high energy milling. Preferably high speed dispersing units working
at rotating speeds in the range of 5,000 to 30,000 rpm or high energy mills such as attritor mills are used. The new process is versatile, economical and offers access to a broad spectrum of contact materials. The silver-based composite powders made according to the new process yield contact materials with highly dispersed microstructures and superior material
characteristics.

Documents:

http://ipindiaonline.gov.in/patentsearch/GrantedSearch/viewdoc.aspx?id=T4hXNY8bxAlqiDth/7IELA==&loc=wDBSZCsAt7zoiVrqcFJsRw==


Patent Number 279811
Indian Patent Application Number 3805/KOLNP/2008
PG Journal Number 05/2017
Publication Date 03-Feb-2017
Grant Date 31-Jan-2017
Date of Filing 17-Sep-2008
Name of Patentee UMICORE AG & CO. KG
Applicant Address RODENBACHER CHAUSSEE 4 63457 HANAU-WOLFGANG
Inventors:
# Inventor's Name Inventor's Address
1 KEMPF, BERND RIEMENSCHNEIDERSTRASSE 38 63839 KLEINWALLSTADT
2 GOIA, DAN, V. 16 DRUMLIN DRIVE, POTSDAM, NY 13676
3 FALLHEIER, INGE GARTENSTR. 5 63589 LINSENGERICHT
4 WOLMER, ROGER ALTE LANGGASSE 16, 63457 HANAU-GROSSAUHEIM
5 KOFFLER, ANDREAS SAALBURGSTR. 63 61130 NIEDERAU
PCT International Classification Number B22F 9/04,H01H 11/04
PCT International Application Number PCT/EP2007/002789
PCT International Filing date 2007-03-29
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/395,328 2006-03-31 U.S.A.